A Novel Dentin Bonding System Containing Poly Methacrylic Acid Grafted Nanoclay Synthesis, Characterization and Properties
A Novel Dentin Bonding System Containing Poly Methacrylic Acid Grafted Nanoclay Synthesis, Characterization and Properties
A Novel Dentin Bonding System Containing Poly Methacrylic Acid Grafted Nanoclay Synthesis, Characterization and Properties
a r t i c l e
i n f o
a b s t r a c t
Article history:
dispersion and improved bond strength and mechanical properties were the main objectives
of this study.
Materials and methods. Poly(methacrylic acid) (PMAA) was grafted onto the pristine sodium
montmorrillonite (Na-MMT) nanoclay surface and characterized using FTIR, TGA, and X-
Keywords:
ray diffraction (XRD). The PMAA-g-nanoclay was incorporated into an experimental dentin
Nanoclay
in the dilute adhesive, morphology of nanoclay layers in the photocured adhesive matrix,
Graft polymerization
shear bond strength to caries-free extracted human premolar teeth, and mode of failure
Poly(methacrylic acid)
were studied. The mechanical properties including diametral tensile strength (DTS), exural
strength (FS), and exural modulus (FM) were also investigated. The measured FM was also
compared to theoretical prediction models.
Results. The grafting of PMAA onto the nanoclay surface was conrmed and the results
revealed a partially exfoliated structure for PMAA-g-nanoclay. The dispersion stability of
the modied nanoparticles in the dilute adhesive increased more than 45 times in comparison with the pristine nanoclay. The incorporation of 0.5 wt.% PMAA-g-nanoclay to the
adhesive resulted in a signicant increase in microshear bond strength, DTS, and FS. Higher
PMAA-g-nanoclay contents resulted in increased exural modulus. The experimental exural modulus was in good agreement with the HalpinTsai theoretical model.
Signicance. Incorporation of PMAA-g-nanoclay particles as novel functional llers into dental adhesive could result in the development of bonding systems with improved physical,
mechanical, and adhesion properties.
2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
1.
Introduction
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
outside direction [35]. Due to the wet and dynamic structure, adhesion to dentin is more complicated than enamel [6].
Penetration of bonding monomers into the dentin structures,
which subsequently results in a hybrid layer of polymerized resin and collagen brils and strengthening of adhesion
to dentin, is increased by using water chasing solvents like
ethanol [7]. Formation of the hybrid layer along with the
resin tags provide a micromechanical retention between resin
and dentin [8,9]. The elastic modulus of the adhesive layer
formed at the resindentin interface is the lowest comparing
to dentin and restorative materials [2,10]. The low elastic modulus causes the failure of the restoration when the occlusal
loading is more than the strength of the layer [7,11]. It has been
shown that the incorporation of small amounts of nanollers
into polymeric matrices improves mechanical and fracture
properties of the composites [12,13]. Na-MMT is a nanoclay
which occurs in the nature as platelets which are 1 nm thick
and up to 1 m in diameter. Because of the high aspect ratio,
nanoclay is efciently used to improve mechanical properties
of polymeric systems [14]. Incorporation of clay nanoparticles into the dilute systems such as dentin bondings, however,
results in the fast sedimentation of the particles due to their
higher densities. Surface modication of nanoclay platelets
with a polymer, has been shown, to solve the problem due to
the decrease in the density of the particles and providing interactions between the newly attached functional groups on the
surface of particles with the solvent. Grafting is an efcient
method to introduce functional groups onto the surface of
nanoparticles [12,15,16]. In our previous works, Na-MMT pristine nanoclay surface, was modied via graft polymerization of
methyl methacrylate and acrylic acid to be used as reinforcing
llers for dental adhesives [15,17].
In this study, the Na-MMT pristine nanoclay surface was
modied with methacrylic acid monomers, which consist
of carboxylic groups. The carboxylic acid functional groups
could interact with Ca2+ ions of hydroxyapatite [18] promoting the adhesion between the restorative materials and dentin
[12,15,18]. Having grafted PMAA chains onto the surface of
nanoclay, the grafted nanoclay platelets were characterized
and their dispersion stability in an experimental dental adhesive was investigated. Mechanical properties and microshear
bond strength of the dentin bonding system containing PMAAg-nanoclay were investigated. The elastic properties of the
adhesives were also modeled using theoretical prediction
models.
2.
Experimental
2.1.
Materials
2.2.
2.2.2.
The pristine Na-MMT and PMAA-grafted nanoclay were analyzed by FTIR spectroscopy (EQUINOX 55, Bruker, Germany)
at a resolution of 4 cm1 and 32 scans in the range of
4000400 cm1 using KBr disc technique. Thermogravimetric analyses of the pristine Na-MMT, PMAA-g-nanoclay and
pure PMAA were performed (TGA-1500, Polymer Laboratories, UK) from room temperature to 600 C at a heating rate
of 10 C min1 and under N2 atmosphere. X-ray diffraction
patterns of pristine Na-MMT and PMAA-g-nanoclay were collected in the range of 2 = 210 and step size of 0.02 , using
a Philips X-ray diffractometer (Philips, Xpert, Netherlands)
operating at a voltage of
with copper target, = 1.54056 A
40 kV and a current of 40 mA at the rate of 2 min1 . The
d0 0 1 spacings were calculated according to the Braggs equation: n = 2d sin . The PMAA-g-nanoclay was then stirred at
50 C for 5 days in a 10 g L1 LiCl solution to debond the PMAA
chains from the clay surface [19]. The debonded nanoclay was
ltered and dried, and the polymer in the solution was precipitated in acetone, washed and dried. Thermogravimetric
analyses of the debonded polymer and nanoclay were performed. The molecular weight of the debonded polymer and
the molecular weight of the unbonded homopolymer which
was extracted during Soxhelet-extraction were determined by
GPC (GPC, Agilent 1100 series, USA) using Aquagel column of
7.5 mm 300 mm (ID L) with the ow rate of 1 mL min1 at
23 C.
2.2.3.
Methods
Preparation of adhesives
1043
d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
Bis[4-(2-hydroxy-3methacryloxypropoxy)phenyl]
propane (Bis-GMA)
2-Hydroxyethyl methacrylate
(HEMA)
2-Ethyl-2-hydroxymethyl-1,3propandiol trimethacrylate
(TMPTMA)
Urethane dimethacrylate (UDMA)
Ethanol
2,3-Butanedione (BD)
a
pristine nanoclay
%Weight
14
26
PMAA-g-nanoclay
Carbonyl group
of PMAA
4000
12
39
1a
The photoinitiator was added after sonication to prevent unwanted polymerization before applying the adhesive.
2.2.4.
Transmittance
Materials
A droplet of the adhesives containing 1% BD as photoinitiator was placed on a polyethylene lm. The solvent of
the adhesive was gently evaporated for 10 s applying a lowpressure air stream and a second lm was then placed on
it to form a very thin layer. The sandwich was placed into
the FTIR spectrometers sample holder and the absorbance
peaks obtained by transmission mode of FTIR before and after
40 s photocuring using a dental light source with an irradiance of ca. 600 mW cm2 (Optilux 501, SDS Kerr, Germany).
The degree of conversion (DC%) was determined from the ratio
of absorbance intensities of aliphatic C C (peak at 1638 cm1 )
against internal reference of aromatic C C (peak at 1608 cm1 )
before and after curing of the specimen [17].
3500
3000
2500
2000
1500
1000
500
-1
Wavenumber (cm )
2.2.7.
Statistical analyses
3.
Results
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
100
nanoclay
nanoclay after ion exchange
80
60
PMAA-g-nanoclay
40
20
PMAA
0
0
100
200
300
400
500
600
Temperature (C)
PMAA-g-nanoclay
nanoclay
1.5
2.5
3.5
4.5
5.5
6.5
7.5
8.5
9.5
2Theta ()
shows that the peak position from 2 = 9.41 , correspond for pristine
ing to an interlayer spacing of d0 0 1 = 9.39 A
Na-MMT, is shifted to 2 = 6.15 , representing an interlayer
for PMAA-g-nanoclay; this peak is
spacing of d0 0 1 = 14.36 A
disappeared for the adhesive containing 1 wt.% PMAA-gnanoclay. TEM image of light cured adhesive containing 1 wt.%
PMAA-g-nanoclay is shown in Fig. 4, which indicates intercalation/exfoliation of PMAA-g-nanoclay particles in the adhesive
system. Fig. 5 is the separation analysis results which shows
the sedimentation behavior of the nanoparticles in the adhesives for the specimens containing 1 wt.% of pristine Na-MMT
and treated nanoclay. The transmission of the adhesive containing PMAA-g-nanoclay did not reach 100% during 20 h. The
transmission of 80% (at the middle point of testing tube) was
obtained after ca. 7 min for the pristine nanoclay containing
adhesive whereas the same transmission was reached after
ca. 315 min for the adhesive containing PMAA-g-nanoclay,
which shows about 45 times increase in the stability of the
modied particles in the adhesive solution. To investigate
the dispersion of modied particles in the adhesives, the
cross section of cured adhesives was examined by EDXA. The
Si map of the cured adhesive containing 0.5 wt.% PMAA-gnanoclay was collected (Fig. 6). Figs. 7 and 8 show DTS and
FS of the adhesive samples containing different concentrations of PMAA-g-nanoclay. DTS and FS show a maximum
corresponding to the adhesive containing 0.5 wt.% PMAA-gnanoclay signicantly higher than those of the unlled resin
(p = 0.000). Fig. 9 presents the FM of the adhesives containing
PMAA-g-nanoclay. An increasing trend is observed in the FM
of the adhesive composites upon the increase in ller content. The model predictions for the FM of adhesives containing
different amounts of PMAA-g-clay are also calculated and presented in Fig. 9. DC% values of the adhesives were in the range
of 7885% and there were no signicant difference between
the DC% of the adhesives with different ller contents and
SingleBond (p > 0.05).
Fig. 10 shows the microshear bond strength of the adhesives containing different percentages of PMAA-g-nanoclay.
It reveals a signicant increase (p = 0.025) in the microshear
bond strength of the adhesive containing 0.5 wt.% PMAA-gnanoclay. In Fig. 11 the penetration of the adhesive into the
dentinal tubules is clearly observed in low ller concentrations (0.5 wt.%) while most of the tubules are left unlled in
high concentrations (5 wt.%). Agglomeration of the particles
in higher concentrations of the llers results in the decrease
of the adhesive penetration into the dentin tubules. The
failure mode in the shear bond test was mostly adhesive
from the adhesivedentin interface which is representatively
illustrated in Fig. 12.
4.
Discussion
d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
1045
Fig. 5 Separation analysis in LUMi Reader . Sedimentation behavior of the adhesive containing: (a) 1 wt.% pristine
Na-MMT sonicated for 3 min (total test duration: 30 min) and (b) 1 wt.% PMAA-g nanoclay sonicated for 3 min (total test
duration: 20 h).
surrounding the exchangeable cations, and iondipole interactions between its sulfonate groups and the interlayer
exchangeable cations [26]. These interactions lead to an
increase in the basal spacing of pristine Na-MMT. The adsorption of AMPS onto clay by formation of hydrogen bonding
between its amido group and the hydroxyl groups on the
edges of the clay platelets, however, has no effect on the
basal spacing. Polymerization of methacrylic acid monomers
in the presence of nanoclay platelets, AMPS, and a water
soluble free radical initiator, ammonium persulfate, leads
to both graft polymerization onto clay surface involving
the vinyl groups of AMPS, and the homopolymerization of
MAA in aqueous phase. Therefore, the reaction product is a
mixture of PMAA-g-nanoclay and PMAA homopolymers. Having Soxhelet-extracted with water for 72 h to remove PMAA
homopolymers completely, the remained PMAA-g-nanoclay,
was characterized using different analytical techniques. The
grafting of PMAA onto the pristine Na-MMT was conrmed
by FTIR spectroscopy (Fig. 1). The appearance of two PMAA
characteristic peaks at 1736 cm1 and 2955 cm1 which are
assigned to the stretching vibrations of carbonyl and C H
groups in poly(methacrylic acid) structure, respectively, [27]
is the indication of the presence of grafted PMAA.
TDM, which is a chain transfer agent, results in the
formation of low molecular weight grafted PMAA and
the homopolymer chains. Steric hindrance adjacent to the
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0.00
0.01
0.02
0.03
0.04
0.05
0.06
Law of mixtures
Halpin-Tsai
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
(1)
Wclay
Wclay + clay /PMAA (1 Wclay )
(2)
where Vclay , Wclay , and clay are the volume fraction, weight
fraction, and density of the nanoclay and PMAA is the density
of PMAA.
To calculate the aspect ratio of PMAA-g-clay particles, it is
assumed that the grafted PMAA forms two layers on both sides
of the clay platelets. So, the aspect ratio of grafted particles is
calculated as 73 considering the volume percent of the grafted
PMAA onto the surface of nanoclay (64 vol.% of each particle),
density of PMAA, and density of PMAA-g-nanoclay.
The law of mixtures equations are the rst simple models
which are used to describe the phenomena of composite materials. The upper and lower bounds for elastic modulus can be
estimated using the equations considering that the ller and
matrix phases in the adhesive undergo an average stress or
strain. Assuming uniform strain in the individual phases, the
upper bound is given by:
Ec = Ef Vf + Em (1 Vf )
(3)
Ef Em
Ef (1 Vf ) + Em Vf
(4)
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d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
Fig. 11 SEM micrographs of the fracture area in microshear bond strength test of the adhesives containing 5 wt.% (a) and
5 wt.% PMAA-g nanoclay (b).
limits. In the law of mixtures, elastic modulus of the components and the volume fraction of the inclusions are the only
parameters which have been taken into account while the
elastic properties of composite systems depend not only on
the volume fraction and modulus of the reinforcing phase, but
also upon its size, shape, distribution, and the interfacial adhesion. In the more developed models, the other parameters are
also considered. HalpinTsai model is one of them which considers the llers shape and has been used in the prediction of
elastic properties of clay-containing nanocomposites [22,23].
The model comes from work by Halpin and Pagano [36], and
gives the modulus of the material as a function of the modulus
of matrix polymer, Em , and modulus of ller particles, Ef . The
model also considers the ller aspect ratio by the inclusion of
a shape factor. The predicted composite modulus is calculated
by Eq. (5).
Ec =
1 + Vf
1 Vf
Em
(5)
Fig. 12 Typical SEM micrograph of the fracture area in
microshear bond strength test showing an adhesive failure
from adhesivedentin interface.
=
(Ef /Em ) 1
(Ef /Em ) +
(6)
The value of correlated with the geometry of the reinforcing phase, especially with the aspect ratio (w/t) of the
particles, where w is the length of the particle and t is its
thickness. By comparison of the predictions with the results
of a nite-element analysis, Halpin and Kardos [37] suggested
a shape factor of = 2(w/t), here = 2 73 = 146, for calculating the modulus of a polymer with the particles aligned with
the loading direction [13]. Although the nanoclay particles are
randomly distributed in the adhesive matrix, the model prediction is in good agreement with the experimental results.
d e n t a l m a t e r i a l s 2 8 ( 2 0 1 2 ) 10411050
The theory was chosen in this work, among the other similar models, because of its effectiveness in predicting stiffness
of nanoclay reinforced composites, its adaptability for different ller geometries, particularly disks, and for its prevalence
in the literature [38,39]. The deviation of the experimental
result of 5 wt.% ller from the prediction is probably due to the
agglomeration of the nanoclay platelets which dramatically
reduces the dispersion of the particles in the matrix and consequently the effectiveness of the reinforcing nanoparticles in
enhancing the elastic modulus. Overestimation of HalpinTsai
method in prediction of the elastic modulus of a nanoclay
composite for particle volume fractions of more than 3%, has
been reported [23].
In the models a number of assumptions are inherent;
the ller and matrix are linearly elastic, isotropic, and
rmly bonded. Particleparticle interactions, however, are not
explicitly considered. The HalpinTsai equation for Ec is independent of the Poissons ratio of the ller or the matrix.
The ultimate goal of a dental bonding system is providing a strong and durable bond between restoration and tooth.
The microshear test (Fig. 10) shows a signicant increase
in the bond strength of the adhesive containing 0.5 wt.%
PMAA-g-nanoclay (p = 0.025). It has already been reported that
the incorporation of an optimum amount of ller to adhesives increases the mechanical properties and bond strength
[7,15,40]. Incorporation of llers into adhesive causes an
increase in its elastic modulus providing a layer with an
elastic modulus between dentin and restoration. This intermediate layer, together with the resinimpregnated dentin,
act as an elastic buffer which offers the resindentin interface
a sufcient strain capacity to accommodate both the composite and dentin [41]. Fig. 10 shows that the bond strength
increases to optimum maximum level (0.5 wt.% of PMAA-gnanoclay) and then gradually decreases with the increase of
ller content. The decrease in the shear bond strength is due
to the agglomeration of the nano-particles, and accumulation
of ller agglomerates on the top of the etched dentin substrate. The higher viscosity of the adhesive at higher ller
contents could also reduce the penetration of adhesive and
consequently decrease the micromechanical retention and
microshear bond strength. Fig. 11a shows that the adhesive
containing 0.5 wt.% is able to penetrate into the dentin tubules
providing micromechanical interlocking through the formation of reinforced resin tags while in the case of adhesive with
high ller content (5 wt.%) the penetration is not complete
leaving most of the tubules empty (Fig. 11b). The lack of resin
tags and/or insufcient penetration of the resin into the intertubular dentin matrix result in a poor retention and drop in the
microshear strength. SEM of the shear bond test area revealed
that the failure mode at different percents of ller content is
mostly adhesive (Fig. 12 is a typical micrograph).
5.
Conclusion
A pristine Na-MMT nanoclay was modied by graft polymerization of PMAA onto the surface of the clay platelets. The
grafted nanoclay was characterized using FTIR, TGA, GPC and
XRD techniques. The modied nanoclay was dispersed in an
experimental dental adhesive and the dispersion stability was
1049
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