Nissan Electrico
Nissan Electrico
Nissan Electrico
SECTION
EL
CONTENTS
PRECAUTIONS ...............................................................2
Supplemental Restraint System (SRS) AIR
BAG (4WD models) ...................................................2
Supplemental Restraint System (SRS) AIR
BAG (2WD models) ...................................................2
HARNESS CONNECTOR................................................3
Description ...................................................................3
STANDARDIZED RELAY ................................................4
Description ...................................................................4
POWER SUPPLY ROUTING ...........................................6
Schematic ....................................................................6
Wiring Diagram - POWER - ........................................7
Fuse ...........................................................................15
Fusible Link................................................................15
Circuit Breaker Inspection .........................................15
GROUND DISTRIBUTION.............................................16
BATTERY .......................................................................20
How to Handle Battery ..............................................20
Battery Test and Charging Chart...............................23
Service Data and Specifications (SDS).....................27
STARTING SYSTEM .....................................................28
Wiring Diagram - START -.........................................28
Trouble Diagnoses.....................................................29
Construction...............................................................30
Removal and Installation ...........................................34
Magnetic Switch Check .............................................34
Pinion/Clutch Check ..................................................34
Brush Check ..............................................................34
Yoke Check................................................................35
Armature Check.........................................................35
Assembly ...................................................................36
Service Data and Specifications (SDS).....................37
CHARGING SYSTEM ....................................................38
Wiring Diagram - CHARGE -.....................................38
Trouble Diagnoses.....................................................40
Construction...............................................................42
Removal and Installation ...........................................43
Disassembly...............................................................44
Rotor Check...............................................................44
Brush Check ..............................................................44
Stator Check ..............................................................45
Diode Check ..............................................................46
Assembly ...................................................................47
Service Data and Specifications (SDS).....................48
COMBINATION SWITCH...............................................49
Combination Switch/Check........................................49
Replacement..............................................................51
HEADLAMP ...................................................................52
Wiring Diagram - H/LAMP -.......................................52
Trouble Diagnoses.....................................................56
Bulb Replacement .....................................................57
Bulb Specifications ....................................................57
Aiming Adjustment .....................................................57
Low Beam..................................................................58
EXTERIOR LAMP..........................................................59
Parking, License and Tail Lamps/Wiring Diagram
- TAIL/L - ....................................................................59
Stop Lamp/Wiring Diagram - STOP/L -.....................61
Back-up Lamp/Wiring Diagram - BACK/L - ...............62
Turn Signal and Hazard Warning
Lamps/Schematic ......................................................63
Turn Signal and Hazard Warning Lamps/Wiring
Diagram - TURN - .....................................................64
Turn Signal and Hazard Warning Lamps/Trouble
Diagnoses ..................................................................67
Combination Flasher Unit Check...............................67
Bulb Specifications ....................................................68
INTERIOR LAMP ...........................................................69
Illumination/Wiring Diagram - ILL - ............................69
Interior and Spot Lamps/Wiring Diagram INT/L - ........................................................................73
Bulb Specifications ....................................................75
METER AND GAUGES .................................................76
Combination Meter ....................................................76
CONTENTS
Speedometer, Tachometer, Temp. and Fuel
Gauges/Schematic.....................................................80
Speedometer, Tachometer, Temp. and Fuel
Gauges/Wiring Diagram - METER -..........................81
Unified Control Meter System Description ................87
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ..........................87
Flexible Print Circuit (FPC)........................................88
Trouble Diagnoses.....................................................89
Electrical Components Inspection .............................94
WARNING LAMPS ........................................................96
Schematic ..................................................................96
Wiring Diagram - WARN - .........................................97
Electrical Components Inspection ...........................107
WARNING BUZZER ....................................................108
Wiring Diagram - BUZZER -....................................108
Electrical Components Inspection ...........................109
WIPER AND WASHER................................................110
System Description..................................................110
Front Wiper and Washer/Wiring Diagram WIPER -...................................................................112
Trouble Diagnoses...................................................119
Wiper Installation and Adjustment ...........................120
Washer Nozzle Adjustment .....................................121
Washer Tube Layout ...............................................121
Wiper Linkage..........................................................122
HORN, CIGARETTE LIGHTER AND CLOCK ............123
Wiring Diagram - HORN - .......................................123
REAR WINDOW DEFOGGER.....................................125
Wiring Diagram - DEF -...........................................125
Electrical Components Inspection ...........................126
Filament Check........................................................126
Filament Repair .......................................................127
AUDIO ..........................................................................128
Wiring Diagram - AUDIO -.......................................128
Trouble Diagnoses...................................................133
AUDIO ANTENNA .......................................................134
Manual Antenna.......................................................134
(Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
PRECAUTIONS
Supplemental Restraint System (SRS) AIR
BAG (4WD models)
The Supplemental Restraint System Air Bag, used along with a seat belt, helps to reduce the risk or severity of injury to the driver in a frontal collision. The Supplemental Restraint System consists of an air bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp, wiring harness and
spiral cable. Information necessary to service the system safely is included in the RS section of this Service
Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or for the complete harness, for easy identification.
EL-2
HARNESS CONNECTOR
Description
HARNESS CONNECTOR
GI
I All harness connectors have been modified to prevent accidental looseness or disconnection.
I The connector can be disconnected by pushing or lifting the locking section.
CAUTION:
Do not pull the harness when disconnecting the connector.
MA
EM
[Example]
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
SEL769D
EL-3
IDX
STANDARDIZED RELAY
Description
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS
Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.
SEL881H
.................... 1 Make
2M
.................... 2 Make
1T
.................... 1 Transfer
SEL882H
EL-4
STANDARDIZED RELAY
Description (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
SEL661TA
EL-5
HEL884
EL-6
GI
Gasoline engine
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL885
EL-7
HEL886
EL-8
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL887
EL-9
HEL888
EL-10
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL889
EL-11
HEL890
EL-12
IDX
HEL891
EL-13
HEL892
EL-14
GI
MA
EM
LC
SEL954JA
Fusible Link
GEL186
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
SBF284E
HA
IDX
EL-15
GROUND DISTRIBUTION
EARTH
M1/M54
CONNECT TO
ACCESSORY RELAY (In fuse block)
AIR BAG DIAGNOSIS SENSOR UNIT (4WD
models)
ASHTRAY ILLUMINATION
BLOWER RELAY (In fuse block)
CHECK CONNECTOR (NA engine)
CONN. NO.
M14
EL-POWER
M110
RS-SRS
M34
M14
M12
EL-ILL
EL-POWER
EC-CHOKE
M13
M37
EC-CHOKE
EL-HORN
M15
M51
EL-TURN
EL-D/LOCK
M403
HA-HEATER
M40
M404
M39
HA-HEATER EL-ILL
EC-FIPOT HA-HEATER
HA-HEATER
M220
EL-WIPER
M28
EL-WIPER
M221
EL-WIPER
M259
EL-WARN
M22
EC-FPCM
M257
EC-F/RTN
M29
EC-GLOW
EC-PLA
M30
EC-GLOW
EC-PLA
M253
EC-GLOW
M256
M41
EC-GLOW
EL-TURN
M203
M14
M9
EC-FICD HA-A/C
EL-POWER
EL-WINDOW
M42
M109
EL-DEF
EL-WARN
M26
RS-SRS
F20
EL-WIPER
F21
EL-WIPER
N6
EL-WARN
N6
BR-ABS
EL-WARN
N5
RS-SRS
EL-WARN
N6
EL-ILL
CELL CODE
EL-BUZZER
EL-ILL
EL-HORN
N6
EL-HORN
N5
EL-METER
N5
EL-H/LAMP
N6
EL-ILL
EL-16
HA-A/C
EL-ILL
HA-A/C
GROUND DISTRIBUTION
EARTH
M1/M54
M33/M207
(LHD models
with KA
engine)
CONNECT TO
COMBINATION METER (TURN LH INDICATOR)
COMBINATION METER (TURN RH INDICATOR)
COMBINATION METER (UNIFIED METER
CONTROL UNIT)
COMBINATION METER (WATER TEMP.
GAUGE)
COMBINATION METER (METER ILLUMINATION)
DOOR MIRROR REMOTE CONTROL SWITCH
INTERIOR LAMP (Single cab)
SPOT LAMP
FUEL TANK GAUGE UNIT (With electric fuel
pump)
FUEL TANK GAUGE UNIT (With mechanical
fuel pump)
LICENSE PLATE LAMP LH (With step bumper)
LICENSE PLATE LAMP LH (Without step
bumper)
LICENSE PLATE LAMP RH (With step bumper)
LICENSE PLATE LAMP RH (Without step
bumper)
REAR COMBINATION LAMP LH (BACK-UP)
(A-chassis models, and except for Australia and
China)
REAR COMBINATION LAMP LH (BACK-UP)
(For Australia and China except A-chassis models)
REAR COMBINATION LAMP LH (TAIL AND
STOP) (A-chassis models, and except for
Australia and China)
REAR COMBINATION LAMP LH (TAIL AND
STOP) (For Australia and China except Achassis models)
REAR COMBINATION LAMP LH (TURN SIGNAL) (A-chassis models, and except for
Australia and China)
REAR COMBINATION LAMP LH (TURN SIGNAL) (For Australia and China except A-chassis
models)
REAR COMBINATION LAMP RH (BACK-UP)
(A-chassis models, and except for Australia and
China)
REAR COMBINATION LAMP RH (BACK-UP)
(For Australia and China except A-chassis models)
REAR COMBINATION LAMP RH (TAIL AND
STOP) (A-chassis models, and except for
Australia and China)
REAR COMBINATION LAMP RH (TAIL AND
STOP) (For Australia and China except Achassis models)
REAR COMBINATION LAMP RH (TURN SIGNAL) (A-chassis models, and except for
Australia and China)
REAR COMBINATION LAMP RH (TURN SIGNAL) (For Australia and China except A-chassis
models)
LOCK KNOB SWITCH
POWER WINDOW MAIN SWITCH (Double cab)
POWER WINDOW MAIN SWITCH (Single cab)
CONDENSER
DISTRIBUTOR (POWER TRANSISTOR)
ECM (ECCS CONTROL MODULE)
CONN. NO.
CELL CODE
GI
N6
EL-TURN
N6
EL-TURN
N5
EC-VSS
N5
EL-METER
N6
EL-ILL
N3
R4
R3
C3
EL-MIRROR
EL-INT/L
EL-INT/L
EC-FPCM EC-F/PUMP
EL-WARN
C4
EL-METER
T7
EL-TAIL/L
T6
EL-TAIL/L
T3
EL-TAIL/L
T5
EL-TAIL/L
T8
EL-BACK/L
T9
EL-BACK/L
T8
EL-TAIL/L
EL-STOP/L
T9
EL-TAIL/L
EL-STOP/L
T8
EL-TURN
T9
EL-TURN
T1
EL-BACK/L
T2
EL-BACK/L
T1
EL-TAIL/L
EL-STOP/L
RS
T2
EL-TAIL/L
EL-STOP/L
BT
T1
EL-TURN
T2
EL-TURN
D8
D5
D6
M210
M214
M32
EL-D/LOCK
EL-WINDOW
EL-WINDOW
EC-IGN/SG
EC-IGN/SG
EC-MAIN
EC-GLOW
EL-METER
MA
EM
LC
EL-METER
EC
EL-WARN
FE
CL
MT
TF
PD
FA
RA
BR
EL-17
ST
HA
EL-D/LOCK
EL-D/LOCK
IDX
GROUND DISTRIBUTION
EARTH
M208
(LHD models
with KA
engine)
E6/E39
CONNECT TO
DATA LINK CONNECTOR FOR CONSULT
DISTRIBUTOR (CAMSHAFT POSITION
SENSOR)
ECM (ECCS CONTROL MODULE)
SHIELD WIRE (CAMSHAFT POSITION
SENSOR)
SHIELD WIRE (MASS AIR FLOW SENSOR)
SHIELD WIRE (THROTTLE POSITION
SENSOR)
SHIELD WIRE (HEATED OXYGEN SENSOR)
DATA LINK CONNECTOR FOR CONSULT
(With ABS)
ABS ACTUATOR ASSEMBLY
BRAKE FLUID LEVEL SWITCH
COOLING FAN MOTOR
FRONT COMBINATION LAMP LH (PARKING)
(Except for Australia and China)
FRONT COMBINATION LAMP LH (PARKING)
(For Australia and China)
FRONT COMBINATION LAMP LH (TURN SIGNAL) (Except for Australia and China)
FRONT COMBINATION LAMP LH (TURN SIGNAL) (For Australia and China)
FRONT COMBINATION LAMP RH (PARKING)
(Except for Australia and China)
FRONT COMBINATION LAMP RH (PARKING)
(For Australia and China)
FRONT COMBINATION LAMP RH (TURN SIGNAL) (Except for Australia and China)
FRONT COMBINATION LAMP RH (TURN SIGNAL) (For Australia and China)
FUEL FILTER SWITCH (RHD models with diesel engine)
FUEL RETURN CONTROL SOLENOID VALVE
(RHD models with NA engine)
GLOW RELAY (RHD models with diesel engine)
HEADLAMP LH
HEADLAMP RH
IACV-FICD SOLENOID VALVE (Diesel engine)
ISC-FI POT CONTROL SOLENOID VALVE
POWER ANTENNA
SHIELD WIRE (FRONT WHEEL SENSOR LH)
SHIELD WIRE (FRONT WHEEL SENSOR RH)
SIDE TURN SIGNAL LAMP LH
SIDE TURN SIGNAL LAMP RH
THERMOSWITCH
TRIPLE-PRESSURE SWITCH
VACUUM CONTROL SOLENOID VALVE
CONN. NO.
M11
EC-MIL/DL
E211
M214
EC-CMPS
M32
EC-MAIN
M214
EC-CMPS
M204
EC-MAFS
M302
EC-TPS
E3
EC-HO2S
M11
BR-ABS
E4
E2
E24
BR-ABS
EL-WARN
LC-COOL/F
E11
EL-TAIL/L
E12
EL-TAIL/L
E11
EL-TURN
E12
EL-TURN
E27
EL-TAIL/L
E28
EL-TAIL/L
E27
EL-TURN
E28
EL-TURN
E5
EL-WARN
E40
EC-F/RTN
E44
E13
E26
E37
E37
E46
E15
E31
E1
E45
E18
E25
E20
E220
EC-GLOW
EL-H/LAMP
EL-H/LAMP
HA-A/C
EC-FIPOT HA-A/C
EL-P/ANT
BR-ABS
BR-ABS
EL-TURN
EL-TURN
LC-COOL/F HA-A/C
LC-COOL/F HA-A/C
EC-IDLE
EC-CHOKE EC-FPCM
EL-WARN
EC-PNP/SW
E208
EC-PST/SW
E207
EC-PST/SW
C5
BR-ABS
C5
BR-ABS
C6
BR-ABS
EL-18
CELL CODE
HA-A/C
EL-BUZZER
EL-CHARGE
GROUND DISTRIBUTION
EARTH
F7/F52
(RHD models
with KA
engine)
F8
(RHD models
with KA
engine)
A1 (Diesel
engine)
R54
CONNECT TO
CONDENSER
DISTRIBUTOR (POWER TRANSISTOR)
ECM (ECCS CONTROL MODULE)
DATA LINK CONNECTOR FOR CONSULT
DISTRIBUTOR (CAMSHAFT POSITION
SENSOR)
ECM (ECCS CONTROL MODULE)
SHIELD WIRE (CAMSHAFT POSITION
SENSOR)
SHIELD WIRE (MASS AIR FLOW SENSOR)
SHIELD WIRE (THROTTLE POSITION
SENSOR)
ALTERNATOR
ENGINE COOLANT TEMPERATURE SENSOR
REAR WINDOW DEFOGGER
CONN. NO.
F10
F14
F51
M11
EC-IGN/SG
EC-IGN/SG
EC-MAIN
EC-MIL/DL
CELL CODE
F14
EC-CMPS
F51
EC-MAIN
F14
EC-CMPS
F4
EC-MAFS
F102
EC-TPS
A7
A11
R53
EC-PLA EL-CHARGE
EC-GLOW
EL-DEF
GI
MA
EM
LC
EL-WARN
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-19
BATTERY
CAUTION:
If it becomes necessary to start the engine with a booster battery and jumper cables,
a. Use a 12-volt booster battery.
b. After connecting battery cables, ensure that they are
tightly clamped to battery terminals for good contact.
c. Never add distilled water through the hole used to check
specific gravity.
MEL040F
MEL041F
MEL042F
EL-20
BATTERY
How to Handle Battery (Contd)
I
I
GI
MA
EM
LC
MEL043F
SULPHATION
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been sulphated, note its voltage and current when charging it. As shown in the figure, less
current and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into service by means of a long, slow charge, 12 hours or more, followed by a battery capacity test.
SEL709E
EC
FE
CL
MT
TF
PD
FA
RA
MEL042FA
BR
ST
RS
BT
HA
IDX
EL-21
BATTERY
How to Handle Battery (Contd)
2. Convert into specific gravity at 20C (68F).
Example:
I When electrolyte temperature is 35C (95F) and specific gravity of electrolyte is 1.230, converted specific gravity at 20C
(68F) is 1.240.
I When electrolyte temperature is 0C (32F) and specific gravity of electrolyte is 1.210, converted specific gravity at 20C
(68F) is 1.196.
SEL007Z
EL-22
BATTERY
Battery Test and Charging Chart
GI
Chart I
MA
VISUAL INSPECTION
I Check battery case for cracks or bends.
I Check battery terminals for damage.
I If the difference between the max. and min. electrolyte level in cells is within 10 mm (0.39 in), it is OK.
EM
OK
NG
Replace
battery.
LC
EC
Below 1.100
1.100 - 1.220
Above 1.220
FE
CL
SLOW CHARGE
Refer to A: Slow
Charge.
Ready for
use
OK
NG
Replace
battery.
QUICK CHARGE
Refer to C: Quick Charge.
I Time required: 45 min.
OK
CAPACITY TEST
Refer to Chart II.
ST
CAPACITY TEST
Refer to Chart II.
RA
BR
FA
H
CHECKING SPECIFIC
GRAVITY
Refer to Specific Gravity
Check.
RECHARGE
Refer to C: Quick Charge.
I If battery temperature rises above 60C (140F), stop
charging. Always charge battery when its temperature
is below 60C (140F).
OK
PD
CAPACITY TEST
Refer to Chart II.
NG
NG
CAPACITY TEST
Refer to Chart II.
TF
OK
OK
CAPACITY TEST
Refer to Chart II.
QUICK CHARGE
Refer to C: Quick Charge.
STANDARD CHARGE
Refer to B: Standard
Charge.
MT
H
H
NG
Replace
battery.
RS
BT
HA
NG
EL-23
IDX
BATTERY
Battery Test and Charging Chart (Contd)
I Check battery type and determine the specified current
using the following table.
Fig. 1 DISCHARGING CURRENT
(Load Tester)
Chart II
CAPACITY TEST
OK
NG
Go to next
step.
Above 9.6
volts
OK
H
Type
Current (A)
28B19R(L)
90
34B19R(L)
99
46B24R(L)
135
55B24R(L)
135
50D23R(L)
150
55D23R(L)
180
65D26R(L)
195
80D26R(L)
195
75D31R(L)
210
95D31R(L)
240
115D31R(L)
240
95E41R(L)
300
130E41R(L)
330
Below 9.6
volts
NG
H
Go to next
step.
SEL008Z
EL-24
BATTERY
Battery Test and Charging Chart (Contd)
A: SLOW CHARGE
GI
Determine initial charging current from specific gravity referring to Fig. 2.
MA
Below
1.100
H
12 to 15 volts
OK
4.0
(A)
5.0
(A)
7.0
(A)
8.0
(A)
9.0
(A)
10.0
(A)
130E41R(L)
95E41R(L)
115D31R(L)
95D31R(L)
75D31R(L)
80D26R(L)
65D26R(L)
55D23R(L)
50D23R(L)
55B24R(L)
46B24R(L)
34B19R(L)
CONVERTED
SPECIFIC
GRAVITY
28B19R(L)
BATTERY TYPE
I Charge battery.
I Check charging voltage 30 minutes after starting the battery charge.
EM
LC
14.0
(A)
EC
I Check battery type and determine the specified current using the table
shown above.
I After starting charging, adjustment of charging current is not necessary.
FE
CL
NG
Replace battery.
Below 1.150
1.200 - 1.240
Above 1.240
MT
1.150 - 1.200
Charge for 5
hours at initial charging
current setting.
Charge for 4
hours at initial charging
current setting.
Charge for 2
hours at initial charging
current setting.
TF
PD
FA
Go to CAPACITY TEST.
H
Go to CAPACITY TEST.
CAUTION:
I Set charging current to value specified in Fig. 2. If charger
is not capable of producing specified current value, set its
charging current as close to that value as possible.
I Keep battery away from open flame while it is being
charged.
I When connecting charger, connect leads first, then turn on
charger. Do not turn on charger first, as this may cause a
spark.
I If battery temperature rises above 60C (140F), stop
charging. Always charge battery when its temperature is
below 60C (140F).
RA
BR
ST
RS
BT
HA
IDX
EL-25
BATTERY
Battery Test and Charging Chart (Contd)
B: STANDARD CHARGE
CONVERTED
SPECIFIC
GRAVITY
130E41R(L)
115D31R(L)
7.0 (A)
8.0
(A)
9.0 (A)
13.0
(A)
1.130 - 1.160
3.0 (A)
4.0 (A)
5.0 (A)
6.0 (A)
7.0
(A)
8.0 (A)
11.0
(A)
1.160 - 1.190
2.0 (A)
3.0 (A)
4.0 (A)
5.0 (A)
6.0
(A)
7.0 (A)
9.0
(A)
1.190 - 1.220
2.0 (A)
2.0 (A)
3.0 (A)
4.0 (A)
5.0
(A)
5.0 (A)
7.0
(A)
95E41R(L)
95D31R(L)
65D26R(L)
55D23R(L)
6.0 (A)
55B24R(L)
5.0 (A)
46B24R(L)
4.0 (A)
34B19R(L)
1.100 - 1.130
28B19R(L)
75D31R(L)
80D26R(L)
50D23R(L)
BATTERY TYPE
I Check battery type and determine the specified current using the table shown above.
I After starting charging, adjustment of charging current is not necessary.
Fig. 5 ADDITIONAL CHARGE (Standard charge)
Below 1.150
1.150 - 1.200
1.200 - 1.240
Above 1.240
Go to CAPACITY TEST.
Go to CAPACITY TEST.
CAUTION:
I Do not use standard charge method on a battery whose specific gravity is less than 1.100.
I Set charging current to value specified in Fig. 4. If charger is not capable of producing specified
current value, set its charging current as close to that value as possible.
I Keep battery away from open flame while it is being charged.
I When connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
I If battery temperature rises above 60C (140F), stop charging. Always charge battery when its
temperature is below 60C (140F).
EL-26
BATTERY
Battery Test and Charging Chart (Contd)
Charge battery.
Go to CAPACITY TEST.
15 (A)
20 (A)
30 (A)
1.100 - 1.130
2.5 hours
1.130 - 1.160
2.0 hours
1.160 - 1.190
1.5 hours
1.190 - 1.220
1.0 hours
Above 1.220
130E41R(L)
95E41R(L)
115D31R(L)
95D31R(L)
75D31R(L)
80D26R(L)
65D26R(L)
55D23R(L)
50D23R(L)
55B24R(L)
10 (A)
46B24R(L)
CURRENT [A]
Determine initial charging current setting and charging time from specific gravity, referring to Fig. 6.
34B19R(L)
BATTERY TYPE
28B19R(L)
C: QUICK CHARGE
40
(A)
FE
CL
Australia
Type
Capacity
V-AH
Z24
Option
TF
PD
FA
RA
ST
Middle East
TD27, QD32
MT
BR
Standard
EM
EC
CAUTION:
I Do not use quick charge method on a battery whose specific gravity is less than 1.100.
I Set initial charging current to value specified in Fig. 6. If charger is not capable of producing
specified current value, set its charging current as close to that value as possible.
I Keep battery away from open flame while it is being charged.
I When connecting charger, connect leads first, then turn on charger. Do not turn on charger first,
as this may cause a spark.
I Be careful of a rise in battery temperature because a large current flow is required during quickcharge operation.
If battery temperature rises above 60C (140F), stop charging. Always charge battery when its
temperature is below 60C (140F).
I Do not exceed the charging time specified in Fig. 6, because charging battery over the charging
time can cause deterioration of the battery.
KA24
MA
LC
I Check battery type and determine the specified current using the table shown
above.
I After starting charging, adjustment of charging current is not necessary.
Applied model
GI
TD27
Standard
Option
55D23R
75D31R
95D31R
34B19R
75D31R
95D31R
12-48
12-60
12-64
12-27
12-60
12-64
RS
BT
General areas
Applied model
NA20, Z24
Standard
Type
Capacity
V-AH
KA24
Option
Standard
HA
TD27, QD32
Standard
Option
34B19R
55D23R
75D31R
95D31R
80D26R, 80D26L
12-27
12-48
12-60
12-64
12-55
IDX
EL-27
STARTING SYSTEM
Wiring Diagram START
HEL893
EL-28
STARTING SYSTEM
Trouble Diagnoses
If any abnormality is found, immediately disconnect battery negative terminal.
Starter does not stop.
GI
MA
Engine does not start.
EM
Yes
Yes
No
LC
No (Turns slowly.)
OK
EC
FE
H NG
q
A
H
Yes
Yes
No
No
CL
MT
TF
NG
PD
A
q
NG
OK
H
NG
FA
H
E I Charge battery.
I Repair connections and corrosion of battery terminals.
Repair.
RA
BR
OK
Replace.
OK
No
ST
Yes
OK
Yes
RS
E
BT
NG
No
EL-29
HA
E
IDX
STARTING SYSTEM
Construction
MEL673EA
SEL600JA
EL-30
STARTING SYSTEM
Construction (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
MEL437H
PD
FA
RA
BR
ST
RS
BT
HA
IDX
MEL158FA
EL-31
STARTING SYSTEM
Construction (Contd)
MEL438H
MEL439H
EL-32
STARTING SYSTEM
Construction (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
MEL440H
PD
FA
RA
BR
ST
RS
BT
HA
IDX
MEL423HA
EL-33
STARTING SYSTEM
Removal and Installation
MEL271H
SEL036H
SEL038H
Pinion/Clutch Check
SEL630BA
Brush Check
BRUSH
Check wear of brush.
Wear limit length:
Refer to SDS, EL-37.
I Excessive wear ... Replace.
SEL014Z
EL-34
STARTING SYSTEM
Brush Check (Contd)
BRUSH SPRING PRESSURE
Check brush spring pressure with brush spring detached from
brush.
Spring pressure (with new brush):
Refer to SDS, EL-37.
I Not within the specified values ... Replace.
GI
MA
EM
LC
SEL015Z
BRUSH HOLDER
1. Perform insulation test between brush holder (positive side)
and its base (negative side).
I Continuity exists. ... Replace.
2. Check brush to see if it moves smoothly.
I If brush holder is bent, replace it; if sliding surface is dirty, clean.
EC
FE
CL
MT
SEL568B
Yoke Check
Magnet is secured to yoke by bonding agent. Check magnet to see
that it is secured to yoke and for any cracks. Replace malfunctioning parts as an assembly.
CAUTION:
Do not clamp yoke in a vice or strike it with a hammer.
TF
PD
FA
RA
SEL305H
Armature Check
1.
I
2.
I
BR
ST
RS
BT
SEL019Z
HA
IDX
SEL020Z
EL-35
STARTING SYSTEM
Armature Check (Contd)
4. Check diameter of commutator.
Commutator minimum diameter:
Refer to SDS, EL-37.
I Less than specified value ... Replace.
SEL021Z
SEL022Z
Assembly
Apply high-temperature grease to lubricate the bearing, gears and
frictional surface when assembling the starter.
Carefully observe the following instructions.
SEL026Z
EL-36
STARTING SYSTEM
Assembly (Contd)
Movement
Compare movement in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement :
Refer to SDS, EL-37.
GI
MA
EM
LC
SEL497D
EC
FE
CL
MT
SEL633BA
STARTER
M3T70381 M3T29482D S114-348A S114-295B M0T60081A M2T52882
Type
MITSUBISHI
HITACHI
MITSUBISHI
Non-reduction
KA24
S14-205
HITACHI
4WD
NA20, Z24
Standard
System voltage
S13-327
PD
Reduction
2WD
Applied model
S114-459
KA24
Z24
Option
2WD
4WD
TD27
QD32
Standard
FA
RA
12
No-load
Terminal voltage
11.5
11.0
11.5
Current
Less than 60
Less than
90
Revolution
rpm
31.4 (1.236)
11.5 (0.453)
N (kg, lb)
0.5 - 2.0
(0.020 - 0.079)
6,000
39.0 (1.535)
12.0
(0.472)
11.0
(0.433)
13.7 - 25.5
(1.4 - 2.6, 3.1 - 5.7)
7,000
More than
2,500
3,000
3,900
28.8
(1.134)
31.4
(1.236)
29.0
(1.142)
7.0 (0.276)
11.5
(0.453)
11.0
(0.433)
11.8 - 23.5
(1.2 - 2.4,
2.6 - 5.3)
0.3 - 2.5
(0.012 0.098)
1.3 - 2.0
(0.051 0.079)
0.5 - 2.0
(0.020 - 0.079)
EL-37
BR
11.0
Less than
160
Less than
160*
More than
4,000
More than
4,100
35.5 (1.398)
ST
RS
9.0 (0.354)
11.0
(0.433)
BT
28.4 - 34.3
(2.9 - 3.5,
6.4 - 7.7)
HA
0.3 - 1.5
(0.012 - 0.059)
0.3 - 2.0
(0.012 0.079)
IDX
CHARGING SYSTEM
Wiring Diagram CHARGE
GASOLINE ENGINE
HEL894
EL-38
CHARGING SYSTEM
Wiring Diagram CHARGE (Contd)
DIESEL ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL895
EL-39
CHARGING SYSTEM
Trouble Diagnoses
Before conducting an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and suitable test probes are necessary for the test. The alternator can be checked easily by referring to the Inspection Table.
I Before starting, inspect the fusible link.
I Use fully charged battery.
Ignition switch
ON
Warning lamp
OFF
Warning lamp
OFF
Warning lamp
ON
Damaged IC
regulator.
Replace.
Warning lamp
ON
Engine start.
Engine speed:
1,500 rpm
Warning lamp
ON
Warning lamp
OFF
OK
Engine idling
Warning lamp
OFF
OK
More than
15.5V
Damaged IC
regulator.
Replace.
No generation
Field circuit is
open.
Warning lamp
ON
Engine speed:
1,500 rpm
(Measure B
terminal voltage)
Note:
I If the inspection result is OK even though the charging system is malfunctioning, check the B terminal connection. (Check the tightening torque.)
I When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary,
replace faulty parts with new ones.
Malfunction indicator
The IC regulator warning function activates to illuminate CHARGE warning lamp, if any of the following
symptoms occur while alternator is operating:
I Field circuit is open.
I Excessive voltage is produced.
EL-40
CHARGING SYSTEM
Trouble Diagnoses (Contd)
DIESEL ENGINE MODELS
Ignition switch
ON
Warning lamp
OFF
Warning lamp
OFF
Warning lamp
ON
GI
Damaged IC
regulator.
Replace.
EM
LC
Warning lamp
ON
Engine idling
Warning lamp
OFF
MA
Warning lamp
ON
More than
15.5V
13 - 15V
EC
FE
CL
MT
TF
Note:
I If the inspection result is OK even though the charging system is malfunctioning, check the B terminal connection (check the tightening torque).
I When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary,
replace faulty parts with new ones.
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-41
CHARGING SYSTEM
Construction
MEL441H
MEL383I
EL-42
CHARGING SYSTEM
Construction (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
MEL443H
PD
FA
RA
BR
ST
RS
BT
HA
IDX
MEL444H
EL-43
CHARGING SYSTEM
Removal and Installation (Contd)
CAUTION:
I Start service operation after removing the negative terminal from the battery.
I Also remove the undercover, if equipped, before servicing.
MEL445H
Disassembly
REAR COVER
CAUTION:
Rear cover may be hard to remove because a ring is used to
lock outer race of rear bearing. To facilitate removal of rear
cover, heat just bearing box section with a 200W soldering
iron.
Do not use a heat gun, as it can damage diode assembly.
SEL032Z
REAR BEARING
CAUTION:
I Do not reuse rear bearing after removal. Replace with a
new one.
I Do not lubricate rear bearing outer race.
Rotor Check
1. Resistance test
Resistance: Refer to SDS, EL-48.
I Not within the specified values ... Replace rotor.
2. Insulator test
I Continuity exists. ... Replace rotor.
3. Check slip ring for wear.
Slip ring minimum outer diameter:
Refer to SDS, EL-48.
I Not within the specified values ... Replace rotor.
SEL033Z
Brush Check
1.
I
2.
I
SEL631DA
EL-44
CHARGING SYSTEM
Stator Check
1. Continuity test
I No continuity ... Replace stator.
GI
MA
EM
LC
SEL108E
2. Ground test
I Continuity exists. ... Replace stator.
EC
FE
CL
MT
SEL109E
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-45
CHARGING SYSTEM
Diode Check
MAIN DIODES
I
I
Negative @
Diode terminals
Diode terminals
Diode terminals
Diode terminals
Judgement
Diode conducts in only one
direction.
Diode conducts in only one
direction.
SEL039Z
EL-46
CHARGING SYSTEM
Assembly
RING FITTING IN REAR BEARING
I
GI
MA
EM
LC
SEL044Z
EC
FE
CL
MT
SEL048Z
TF
PD
FA
RA
SEL049Z
BR
ST
RS
BT
HA
IDX
EL-47
CHARGING SYSTEM
Service Data and Specifications (SDS)
ALTERNATOR
A5TA0676A
A7T03171A
A5T05472A
LR160-727C
LR160-728C
Type
MITSUBISHI
HITACHI
Z24
Applied model
NA20
Nominal rating
V-A
KA24
12-70
Standard
Option*
12-35
12-70
Ground polarity
TD27, QD32
12-60
Negative
A/rpm
More than
27.5/2,500
(When 14V is
applied)
14.1 - 14.7
5.0 (0.20)
6.0 (0.236)
22.1 (0.870)
26.0 (1.024)
mm (in)
Brush spring pressure
N (g, oz)
Slip ring minimum outer diameter
mm (in)
Rotor (Field coil) resistance
2.5 - 2.9
2.6 - 3.1
EL-48
2.5 - 2.9
2.58
COMBINATION SWITCH
Combination Switch/Check
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL896
EL-49
COMBINATION SWITCH
Combination Switch/Check (Contd)
RHD MODELS
HEL897
EL-50
COMBINATION SWITCH
Replacement
For removal and installation of spiral cable, refer to RS section
[Installation Air Bag Module and Spiral Cable, SUPPLEMENTAL RESTRAINT SYSTEM (SRS)].
I Each switch can be replaced without removing combination
switch base.
GI
MA
EM
LC
MEL304D
EC
FE
CL
MT
MEL326G
TF
PD
FA
RA
SEL151V
BR
ST
RS
BT
HA
IDX
EL-51
HEADLAMP
Wiring Diagram H/LAMP
LHD MODELS
HEL898
EL-52
HEADLAMP
Wiring Diagram H/LAMP (Contd)
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL899
EL-53
HEADLAMP
Wiring Diagram H/LAMP (Contd)
RHD MODELS
HEL900
EL-54
HEADLAMP
Wiring Diagram H/LAMP (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL901
EL-55
HEADLAMP
Trouble Diagnoses
Symptom
LH headlamps do not operate.
Possible cause
1. Bulb
2. Grounds
3. 15A fuse
E6
and
E39
1. Bulb
2. Grounds
3. 15A fuse
E6
1. Check bulb.
2. Check grounds E6 and E39 .
3. Check 15A fuse (No. 32 , located in fusible link and
4. Lighting switch
RH headlamps do not operate.
Repair order
and
E39
1. Check bulb.
2. Check grounds E6 and E39 .
3. Check 15A fuse (No. 31 , located in fusible link and
4. Lighting switch
LH high beams do not operate, but 1. Bulbs
LH low beam operates.
2. Open in LH high beams circuit
3. Lighting switch
LH low beam does not operate, but 1. Bulb
LH high beam operates.
2. Open in LH low beam circuit
3. Lighting switch
RH high beams do not operate, but 1. Bulbs
RH low beam operates.
2. Open in RH high beams circuit
3. Lighting switch
RH low beam does not operate, but 1. Bulb
RH high beam operates.
2. Open in RH low beam circuit
3. Lighting switch
High beam indicator does not work. 1. Bulb
2. Grounds M1 and M54
3. Open in high beam circuit
EL-56
1. Check bulbs.
2. Check R/L wire between lighting switch and LH headlamps for an open circuit.
3. Check lighting switch.
1. Check bulb.
2. Check R/G wire between lighting switch and LH headlamp for an open circuit.
3. Check lighting switch.
1. Check bulbs.
2. Check R/Y wire between lighting switch and RH headlamps for an open circuit.
3. Check lighting switch.
1. Check bulb.
2. Check R/B wire between lighting switch and RH headlamp for an open circuit.
3. Check lighting switch.
1. Check bulb in combination meter.
2. Check grounds M1 and M54 .
3. Check R/L wire between lighting switch and combination meter for an open circuit.
HEADLAMP
Bulb Replacement
The headlamp is a semi-sealed beam type which uses a replaceable halogen bulb. The bulb can be replaced from the engine compartment side without removing the headlamp body.
I Grasp only the plastic base when handling the bulb. Never
touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Pull off the rubber cap.
4. Push and raise retaining pin to loosen it.
5. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
6. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long period
of time. Dust, moisture, smoke, etc. entering headlamp body
may affect the performance of the headlamp. Remove headlamp bulb from the headlamp reflector just before a replacement bulb is installed.
GI
MA
EM
LC
EC
FE
CL
MT
GEL187
Bulb Specifications
TF
Item
Wattage (W)
Semi-sealed beam
High/Low
60/55
Aiming Adjustment
When performing headlamp aiming adjustment, use an aiming
machine, aiming wall screen or headlamp tester. Aimers should be
in good repair, calibrated and operated in accordance with respective operation manuals.
If any aimer is not available, aiming adjustment can be done as
follows:
For details, refer to the regulations in your own country.
a. Keep all tires inflated to correct pressures.
b. Place vehicle and tester on one and same flat surface.
c. See that there is no-load in vehicle (coolant, engine oil
filled up to correct level and full fuel tank) other than the
driver (or equivalent weight placed in drivers position).
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-57
HEADLAMP
Low Beam
1. Turn headlamp low beam on.
2. Use adjusting screws to perform aiming adjustment.
I First tighten the adjusting screw all the way and then make
adjustment by loosening the screw.
GEL188
SEL254I
EL-58
EXTERIOR LAMP
Parking, License and Tail Lamps/Wiring
Diagram TAIL/L
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL902
EL-59
EXTERIOR LAMP
Parking, License and Tail Lamps/Wiring
Diagram TAIL/L (Contd)
HEL903
EL-60
EXTERIOR LAMP
Stop Lamp/Wiring Diagram STOP/L
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL904
EL-61
EXTERIOR LAMP
Back-up Lamp/Wiring Diagram BACK/L
HEL905
EL-62
EXTERIOR LAMP
Turn Signal and Hazard Warning Lamps/
Schematic
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL906
EL-63
EXTERIOR LAMP
Turn Signal and Hazard Warning Lamps/Wiring
Diagram TURN
HEL907
EL-64
EXTERIOR LAMP
Turn Signal and Hazard Warning Lamps/Wiring
Diagram TURN (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL908
EL-65
EXTERIOR LAMP
Turn Signal and Hazard Warning Lamps/Wiring
Diagram TURN (Contd)
HEL909
EL-66
EXTERIOR LAMP
Turn Signal and Hazard Warning Lamps/
Trouble Diagnoses
Symptom
Turn signal and hazard warning
lamps do not operate.
Possible cause
GI
Repair order
MA
EM
1. 7.5A fuse
1. Bulb
2. Grounds
E6
and
1. Bulb
2. Grounds
M1
and
LC
EC
FE
CL
MT
E39
1. Check bulb.
2. Check grounds
E6
and
E39
M54
1. Check bulb.
2. Check grounds
M1
and
M54
1. Ground
1. Check grounds
M1
and
M54
1. Bulb
TF
PD
FA
RA
BR
ST
RS
SEL122E
BT
HA
IDX
EL-67
EXTERIOR LAMP
Bulb Specifications
Item
Wattage (W)
60/55
21
Parking lamp
21
Stop/Tail lamp
21/5
Back-up lamp
21
10
Standard bumper
EL-68
INTERIOR LAMP
Illumination/Wiring Diagram ILL
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL910
EL-69
INTERIOR LAMP
Illumination/Wiring Diagram ILL (Contd)
LHD MODELS
HEL911
EL-70
INTERIOR LAMP
Illumination/Wiring Diagram ILL (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL912
EL-71
INTERIOR LAMP
Illumination/Wiring Diagram ILL (Contd)
RHD MODELS
HEL913
EL-72
INTERIOR LAMP
Interior and Spot Lamps/Wiring Diagram
INT/L
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL914
EL-73
INTERIOR LAMP
Interior and Spot Lamps/Wiring Diagram
INT/L (Contd)
HEL915
EL-74
INTERIOR LAMP
Bulb Specifications
Item
Interior lamp
Spot lamp
Wattage (W)
10
8
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-75
HEL990
EL-76
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL991
EL-77
HEL992
EL-78
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL993
EL-79
HEL994
EL-80
GI
LHD MODELS
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL995
EL-81
HEL996
EL-82
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL920
EL-83
HEL997
EL-84
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL998
EL-85
HEL923
EL-86
GI
MA
EM
LC
EC
DIAGNOSIS FUNCTION
I
I
FE
CL
MT
SEL110V
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
SEL163V
EL-87
SEL164V
DISCONNECT
1. Open connector cover.
2. Release connector lock by holding both ends of it and pulling it
up.
3. Disconnect FPC by pulling it up.
SEL109V
CONNECT
1. Insert FPC into connector and lock connector pushing FPC
downward.
2. Check secure connection of FPC.
3. Check continuity of check land terminals for secure connection
of FPC.
Resistance: 0
4. Close connector cover.
SEL162V
EL-88
GI
CHECK-IN
MA
H
No
Do meter warning
lamps operate?
Yes
No
No
Yes
EM
LC
EC
Yes
H
FE
CL
MT
Check meter/gauge
operation in Diagnosis
mode.
TF
PD
H
Malfunction is indicated
in Diagnosis mode.
SYMPTOM CHART 2
Refer to EL-90.
Replace speedometer
(unified meter control
unit).
FA
RA
BR
ST
NG
RS
BT
HA
OK
H
SYMPTOM CHART 1
Refer to EL-90.
EL-89
IDX
Possible causes
Repair order
I Meter/Gauge
I Speedometer (Unified meter control unit)
Possible causes
Repair order
1. Sensor
- Speedometer, Odo/Trip meter
2. FPC connector
3. Speedometer (Unified meter control unit)
1. FPC connector
- Fuel gauge
- Water temp. gauge
2. FPC connector
3. Speedometer (Unified meter control unit)
EL-90
GI
Terminals
SEL165V
OFF
ACC
ON
q
38
Ground
Battery
voltage
Battery
voltage
Battery
voltage
q
29
Ground
0V
0V
Battery
voltage
MA
EM
LC
EC
FE
CL
MT
Continuity
q
26 - Ground
Yes
TF
PD
FA
RA
SEL166V
BR
ST
RS
BT
HA
IDX
EL-91
OK
NG
H
NG
SEL118V
Check item
DC voltage
Carburetor
AC voltage
q
9
Diesel
SEL168V
Explanation
q
26
Check item
Injection
Carburetor
Diesel
EL-92
NG
GI
Repair harness or connecE
tor.
MA
EM
OK
H
SEL169V
NG
Repair or replace.
Refer to FE section.
LC
EC
OK
FE
H
CHECK HARNESS.
1. Disconnect combination meter connector N4 and fuel tank gauge unit connector.
2. Check harness continuity between combination meter terminal q
7 and fuel
tank gauge unit terminal q
1 .
Continuity should exist.
3. Check continuity between combination
meter terminal q
7 and ground.
Continuity should not exist.
NG
CL
MT
TF
PD
OK
FA
RA
SEL170V
INSPECTION/THERMAL TRANSMITTER
CHECK THERMAL TRANSMITTER.
Refer to THERMAL TRANSMITTER
CHECK (EL-95).
NG
BR
Repair or replace.
ST
OK
RS
H
CHECK HARNESS.
1. Disconnect combination meter connector N4 and thermal transmitter connector.
2. Check harness for open or short
between combination meter terminal q
6
and thermal transmitter terminal q
1 .
3. Check continuity between combination
meter terminal q
6 and ground.
Continuity should not exist.
OK
H
EL-93
NG
BT
HA
IDX
Fuel/Temp. gauge
Resistance
A-C
A-C
B-D
B-C
SEL172V
SEL173V
()
q
1
q
4
Float position
mm (in)
60 (13-1/4
Imp gal) tank
80 (17-5/8
Imp gal) tank
Resistance
value
()
Full
253 (9.96)
247 (9.72)
Approx. 4 - 6
*2
1/2
130 (5.12)
130 (5.12)
27 - 35
*3
Empty
27 (1.06)
26 (1.02)
78 - 85
*1
GEL189
EL-94
Float position
()
*1
q
1
q
2
Full
mm (in)
60 (13-1/4
Imp gal) tank
80 (17-5/8
Imp gal) tank
Resistance
value
()
50 (1.97)
247 (9.72)
Approx. 4 - 6
*2
1/2
174 (6.85)
130 (5.12)
27 - 35
*3
Empty
277 (10.91)
26 (1.02)
78 - 85
GI
MA
EM
LC
EC
FE
CL
MT
GEL190
Resistance
60C (140F)
100C (212F)
Approx. 47 - 53
TF
PD
FA
RA
MEL424F
BR
ST
RS
BT
SEL378PA
HA
IDX
EL-95
WARNING LAMPS
Schematic
HEL924
EL-96
WARNING LAMPS
Wiring Diagram WARN
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL988
EL-97
WARNING LAMPS
Wiring Diagram WARN (Contd)
LHD MODELS
HEL999
EL-98
WARNING LAMPS
Wiring Diagram WARN (Contd)
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL927
EL-99
WARNING LAMPS
Wiring Diagram WARN (Contd)
LHD MODELS
HEL928
EL-100
WARNING LAMPS
Wiring Diagram WARN (Contd)
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL929
EL-101
WARNING LAMPS
Wiring Diagram WARN (Contd)
RHD MODELS
HEL930
EL-102
WARNING LAMPS
Wiring Diagram WARN (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL931
EL-103
WARNING LAMPS
Wiring Diagram WARN (Contd)
RHD MODELS
HEL932
EL-104
WARNING LAMPS
Wiring Diagram WARN (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL964
EL-105
WARNING LAMPS
Wiring Diagram WARN (Contd)
RHD MODELS
HEL965
EL-106
WARNING LAMPS
Electrical Components Inspection
FUEL WARNING LAMP SENSOR CHECK
I
GI
MA
EM
LC
EC
FE
CL
MT
GEL191
TF
Oil pressure
kPa (bar, kg/cm2, psi)
Continuity
Engine start
More than 10 - 20
(0.10 - 0.20, 0.1 - 0.2, 1 - 3)
NO
PD
Engine stop
Less than 10 - 20
(0.10 - 0.20, 0.1 - 0.2, 1 - 3)
YES
FA
DIODE CHECK
I
I
RA
BR
ST
RS
BT
SEL901F
Diodes for warning lamps are built into the combination meter
printed circuit.
HA
IDX
GEL192
EL-107
WARNING BUZZER
Wiring Diagram BUZZER
HEL933
EL-108
WARNING BUZZER
Electrical Components Inspection
WARNING BUZZER CHECK
GI
MA
EM
LC
GEL208
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-109
EL-110
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-111
HEL934
EL-112
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL935
EL-113
HEL936
EL-114
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL937
EL-115
HEL938
EL-116
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL939
EL-117
HEL940
EL-118
GI
NG
OK
SEL140VB
H
NG
OK
H
SEL141VB
Continuity
OFF
No
INT
Yes
NG
MA
EC
SEL142VB
OK
H
FE
MT
TF
PD
NG
FA
RA
BR
OK
LC
CL
OK
EM
NG
ST
RS
BT
SEL143VB
HA
IDX
EL-119
SEL145VB
NG
Continuity
OFF
No
ON
Yes
OK
H
Go to DIAGNOSTIC PROCEDURE 1.
NG
SEL543TA
SEL024J
EL-120
GI
MA
EM
LC
GEL013-A
Unit: mm (in)
*1
470 (18.50)
*5
60 (2.36)
*2
215 (8.46)
*6
225 (8.86)
*3
380 (14.96)
*7
255 (10.04)
*4
180 (7.09)
*8
460 (18.11)
EC
FE
CL
MT
SEL544TA
TF
PD
FA
RA
SEL845T
BR
ST
RS
BT
GEL193
HA
IDX
EL-121
GEL194
REMOVAL
1.
2.
3.
Be
INSTALLATION
I Grease ball joint portion before installation.
1. Installation is the reverse order of removal.
EL-122
IDX
HEL941
EL-123
HEL942
EL-124
IDX
HEL943
EL-125
q
1 -q
2
GEL195
Condition
Continuity
Yes
No
Filament Check
1. Attach probe circuit tester (in volt range) to middle portion of
each filament.
SEL263
SEL122R
SEL265
EL-126
GI
MA
EM
LC
SEL266
Filament Repair
REPAIR EQUIPMENT
1.
2.
3.
4.
5.
6.
EC
FE
CL
MT
REPAIRING PROCEDURE
1. Wipe broken heat wire and its surrounding area clean with a
cloth dampened in alcohol.
2. Apply a small amount of conductive silver composition to tip of
drawing pen.
Shake silver composition container before use.
3. Place ruler on glass along broken line. Deposit conductive silver composition on break with drawing pen. Slightly overlap
existing heat wire on both sides [preferably 5 mm (0.20 in)] of
the break.
BE540
4. After repair has been completed, check repaired wire for continuity. This check should be conducted 10 minutes after silver
composition is deposited.
Do not touch repaired area while test is being conducted.
TF
PD
FA
RA
BR
ST
RS
BT
SEL012D
HA
IDX
SEL013D
EL-127
AUDIO
Wiring Diagram AUDIO
LHD MODELS RADIO WITH 1-SPEAKER
HEL944
EL-128
AUDIO
Wiring Diagram AUDIO (Contd)
LHD MODELS RADIO WITH 2 OR 4-SPEAKERS (Without CD deck)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL945
EL-129
AUDIO
Wiring Diagram AUDIO (Contd)
LHD MODELS RADIO WITH 4-SPEAKERS (With CD deck)
HEL946
EL-130
AUDIO
Wiring Diagram AUDIO (Contd)
LHD MODELS RADIO WITH 4-SPEAKERS (With CD deck)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL947
EL-131
AUDIO
Wiring Diagram AUDIO (Contd)
RHD MODELS
HEL948
EL-132
AUDIO
Trouble Diagnoses
Symptom
Radio inoperative (no digital
display and no sound from
speakers).
Possible causes
Repair order
18 , located in fuse block). Turn ignition switch ON and verify battery positive voltage is
present at terminal q
10 of radio.
2. Check radio case ground.
3. Remove radio for repair.
1. 10A fuse
2. Radio
1.
2.
3.
4.
1.
2.
3.
4.
1. Antenna
2. Poor radio ground
3. Radio
1. Check antenna.
2. Check radio ground.
3. Remove radio for repair.
1.
2.
3.
4.
1.
2.
3.
4.
1. 7.5A fuse
Speaker
Radio output
Speaker circuit
Radio
Check speaker.
Check radio output voltages.
Check wires for open or short between radio and speaker.
Remove radio for repair.
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
SPEAKER INSPECTION
1.
2.
I
3.
I
GI
RA
BR
ANTENNA INSPECTION
ST
Using a jumper wire, clip an auxiliary ground between antenna and body.
I If reception improves, check antenna ground (at body surface).
I If reception does not improve, check main feeder cable for short circuit or open circuit.
RS
RADIO INSPECTION
BT
All
I
I
I
HA
IDX
EL-133
AUDIO ANTENNA
Manual Antenna
LOCATION OF ANTENNA
GEL196
GEL207
GEL197
EL-134
AUDIO ANTENNA
Power Antenna/Wiring Diagram P/ANT
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL949
EL-135
AUDIO ANTENNA
Power Antenna
TROUBLE DIAGNOSES
Symptom
Power antenna does not operate.
Possible causes
Repair order
1. Check 7.5A fuse (No. 6 , located in fuse block). Verify that
battery positive voltage is present at terminal q
1 of power
antenna.
2. Turn ignition switch and radio ON. Verify that battery positive
voltage is present at terminal q
3 of power antenna.
3. Check grounds E6 and E39 .
1. 7.5A fuse
2. Radio signal
3. Grounds
E6
and E39
LOCATION OF ANTENNA
SEL339V
SEL240V
SEL341V
EL-136
AUDIO ANTENNA
Power Antenna (Contd)
Installation
1. Lower antenna rod by operating antenna motor.
2. Insert gear section of antenna rope into place with it facing
toward antenna motor.
3. As soon as antenna rope is wound on antenna motor, stop
antenna motor. Insert antenna rod lower end into antenna
motor pipe.
4. Retract antenna rod completely by operating antenna motor.
5. Install antenna nut and base.
GI
MA
EM
LC
EC
FE
CL
MT
SEL342V
TF
PD
FA
RA
BR
ST
RS
BT
SEL340V
HA
IDX
EL-137
HEL950
EL-138
IDX
HEL951
EL-139
POWER WINDOW
System Description
Power is supplied at all times
I from 30A fusible link (Letter b , located in the fusible link and fuse box)
I to circuit breaker terminal q
1
I through circuit breaker terminal q
2
I to power window relay terminal q
3 .
With ignition switch in ON or START position, power is supplied
I through 10A fuse (No. 14 , located in the fuse block)
2 .
I to power window relay terminal q
Ground is supplied to power window relay terminal q
1
I through body grounds M1 and M54 .
The power window relay is energized and power is supplied
I through power window relay terminal q
5
I to power window main switch terminal q
1 ,
5 .
I to power window sub-switch terminal q
MANUAL OPERATION
Driver side door
Ground is supplied
I to power window main switch terminal q
3
I through body grounds M1 and M54 .
WINDOW UP
When the driver side switch in the power window main switch is pressed in the up position, power is supplied
2
I to driver side power window regulator terminal q
I through power window main switch terminal q
9 .
Ground is supplied
I to driver side power window regulator terminal q
1
I through power window main switch terminal q
8 .
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the driver side switch in the power window main switch is pressed in the down position, power is supplied
I to driver side power window regulator terminal q
1
I through power window main switch terminal q
8 .
Ground is supplied
I to driver side power window regulator terminal q
2
I through power window main switch terminal q
9 .
Then, the motor lowers the window until the switch is released.
EL-140
POWER WINDOW
System Description (Contd)
SUB-SWITCH OPERATION
Power is supplied
I through front power window sub-switch (q
2 ,q
1 )
I to front passenger side power window regulator (q
2 ,q
1 ).
Ground is supplied
I to front passenger side power window regulator (q
1 ,q
2 )
I through front power window sub-switch (q
1 ,q
2 )
I to front power window sub-switch (q
3 ,q
4 )
6 ,q
5 ).
I through power window main switch (q
Then, the motor raises or lowers the window until the switch is released.
Rear door
Rear door windows will raise and lower in the same manner as front passenger side door window.
AUTO OPERATION
The power window AUTO feature enables the driver to open or close the drivers window without holding the
window switch in the respective position.
When the AUTO switch in the main switch is pressed and released, the drivers window will travel to the fully
open or closed position.
GI
MA
EM
LC
EC
FE
CL
The power window lock is designed to lock operation of all windows except for drivers door window.
When the lock switch is pressed to lock position, ground of the sub-switches in the power window main switch
is disconnected. This prevents the power window motors from operating.
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-141
POWER WINDOW
Schematic
HEL952
EL-142
POWER WINDOW
Wiring Diagram WINDOW
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL953
EL-143
POWER WINDOW
Wiring Diagram WINDOW (Contd)
LHD MODELS
HEL954
EL-144
POWER WINDOW
Wiring Diagram WINDOW (Contd)
LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL955
EL-145
POWER WINDOW
Wiring Diagram WINDOW (Contd)
LHD MODELS
HEL956
EL-146
POWER WINDOW
Wiring Diagram WINDOW (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL957
EL-147
POWER WINDOW
Wiring Diagram WINDOW (Contd)
RHD MODELS
HEL958
EL-148
POWER WINDOW
Wiring Diagram WINDOW (Contd)
RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL959
EL-149
POWER WINDOW
Wiring Diagram WINDOW (Contd)
RHD MODELS
HEL960
EL-150
POWER WINDOW
Trouble Diagnoses
Symptom
Possible cause
Repair order
None of the power windows can be 1. 10A fuse, 30A fusible link and 1. Check 10A fuse (No. 14 , located in fuse block), 30A
fusible link (letter b , located in fusible link and fuse
operated using any switch.
M52 circuit breaker
box) and M52 circuit breaker. Turn ignition switch
ON and verify battery positive voltage is present at
terminal q
1 of power window main switch and terminal
q
5 of sub-switch.
2. Grounds M1 and M54
2. Check grounds M1 and M54 .
3. Check power window relay.
3. Power window relay
4. Open/short in power window 4. Check W wire between power window relay and power
window main switch for open/short circuit.
main switch circuit
Driver side power window cannot be 1. Driver side power window regula- 1. Check harness between power window main switch
and power window regulator for open or short circuit.
tor circuit
operated but other windows can be
2. Driver side power window regula- 2. Check driver side power window regulator.
operated.
tor
Passenger power window cannot be 1. Power window sub-switches
operated.
2. Passenger side power window
regulators
3. Power window main switch
4. Power window circuit
Driver side power window auto func- 1. Power window main switch
tion cannot be operated using power
window main switch.
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-151
M54
INPUT
When the door lock & unlock switch (power window main switch) is in LOCKED position, ground signal is
supplied
I to door lock timer terminal q
5
I through door lock & unlock switch terminal q
14
I to door lock & unlock switch terminal q
3
I through body grounds M1 and M54 .
When the door lock & unlock switch (power window main switch) is in UNLOCKED position, ground signal is
supplied
I to door lock timer terminal q
8
I through door lock & unlock switch terminal q
7
I to door lock & unlock switch terminal q
3
I through body grounds M1 and M54 .
Driver side door key cylinder and driver side lock knob are connected to lock knob switch with a rod. When
lock knob switch is in UNLOCKED position, ground signal is supplied
I to door lock timer terminal q
6
I through lock knob switch terminal q
2
I to driver side lock knob switch terminal q
1
I through body grounds M1 and M54 .
When lock knob switch is in LOCKED position, ground signal is interrupted.
Door lock operates according to the conditions of the door lock & unlock switch (power window main switch)
and lock knob switch.
OUTPUT
Unlock
Ground is supplied
I to passenger side door lock actuator, rear door lock actuator LH and RH terminal q
1 (double cab models)
I through door lock timer terminal q
2 .
Power is supplied
I to passenger side door lock actuator, rear door lock actuator LH and RH terminal q
2 (double cab models)
I through door lock timer terminal q
4 .
Then, the doors are unlocked.
Lock
Ground is supplied
I to passenger side door lock actuator, rear door lock actuator LH and RH terminal q
2
I through door lock timer terminal q
4 .
Power is supplied
I to passenger side door lock actuator, rear door lock actuator LH and RH terminal q
1
I through door lock timer terminal q
2 .
Then, the doors are locked.
EL-152
IDX
HEL961
EL-153
HEL962
EL-154
GI
EL-155
EL-156
EL-158
Diagnostic procedure 3
(Driver side lock knob switch check)
Diagnostic procedure 2
(Door lock actuator check)
Diagnostic procedure 1
(Door lock and unlock switch check)
SYMPTOM
EL-157
MA
REFERENCE PAGE
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
Ignition switch
OFF
ACC
ON
q
3
Ground
Battery
voltage
Battery
voltage
Battery
voltage
ST
RS
SEL154V
BT
Ground circuit for door lock timer
Terminals
Continuity
q
1 - Ground
Yes
HA
IDX
SEL155V
EL-155
Terminals
q
5 - Ground
q
8 - Ground
OK
Continuity
Yes
No
Yes
No
NG
H
Condition
Lock
N
Unlock
Terminals
7
3
q
14
q
No continuity
q
OK
H
SEL157V
EL-156
NG
Lock
Unlock
Terminals
@
q
2
ground
q
4
ground
GI
NG
Voltage
(V)
Battery
voltage
MA
EM
LC
EC
OK
H
Terminals
! @
q
q
1
2
q
q
2
1
OK
NG
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
EL-157
SEL160V
OK
Voltage
(V)
Approx. 12
0
NG
H
Terminals
q
1 -q
2
Condition
Locked
Unlocked
Continuity
No
Yes
OK
EL-158
NG
IDX
HEL843
EL-159
HEL844
EL-160
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL845
EL-161
HARNESS LAYOUT
LHD MODELS
Outline
HEL846
RHD MODELS
HEL847
EL-162
HARNESS LAYOUT
How to Read Harness Layout
GI
Example:
G2
E1
B/6
: ASCD ACTUATOR
MA
EM
Connector number
Grid reference
LC
The following Harness Layouts use a map style grid to help locate connectors on the drawings:
I Main Harness (Instrument Panel, Engine Compartment)
I Engine Room Harness
I Engine Control Harness
To
1)
2)
3)
4)
5)
CONNECTOR SYMBOL
Main symbols of connector (in Harness Layout) are indicated in the below.
Water proof type
Female
FE
CL
MT
TF
Standard type
Connector type
Male
EC
Male
Female
PD
FA
I Cavity: From 5 to 8
I Cavity: More than 9
I Ground terminal etc.
RA
BR
ST
RS
BT
HA
IDX
EL-163
HARNESS LAYOUT
Main Harness
INSTRUMENT PANEL LHD MODELS
HEL848
EL-164
HARNESS LAYOUT
Main Harness (Contd)
INSTRUMENT PANEL LHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL849
EL-165
HARNESS LAYOUT
Main Harness (Contd)
INSTRUMENT PANEL RHD MODELS
HEL850
EL-166
HARNESS LAYOUT
Main Harness (Contd)
INSTRUMENT PANEL RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL851
EL-167
HARNESS LAYOUT
Main Harness (Contd)
BODY SIDE LHD MODELS
HEL989
EL-168
HARNESS LAYOUT
Main Harness (Contd)
BODY SIDE RHD MODELS
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL853
EL-169
HARNESS LAYOUT
Main Harness (Contd)
ENGINE COMPARTMENT KA24E ENGINE (LHD models)
HEL854
EL-170
HARNESS LAYOUT
Main Harness (Contd)
ENGINE COMPARTMENT KA24E ENGINE (LHD models)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL855
EL-171
HARNESS LAYOUT
Main Harness (Contd)
ENGINE COMPARTMENT EXCEPT KA24E ENGINE (LHD models)
HEL856
EL-172
HARNESS LAYOUT
Main Harness (Contd)
ENGINE COMPARTMENT EXCEPT KA24E ENGINE (LHD models)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL857
EL-173
HARNESS LAYOUT
Engine Room Harness
LHD MODELS GASOLINE ENGINE
HEL858
EL-174
HARNESS LAYOUT
Engine Room Harness (Contd)
LHD MODELS GASOLINE ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL859
EL-175
HARNESS LAYOUT
Engine Room Harness (Contd)
LHD MODELS DIESEL ENGINE
HEL860
EL-176
HARNESS LAYOUT
Engine Room Harness (Contd)
LHD MODELS DIESEL ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL861
EL-177
HARNESS LAYOUT
Engine Room Harness (Contd)
RHD MODELS GASOLINE ENGINE
HEL862
EL-178
HARNESS LAYOUT
Engine Room Harness (Contd)
RHD MODELS GASOLINE ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL863
EL-179
HARNESS LAYOUT
Engine Room Harness (Contd)
RHD MODELS DIESEL ENGINE
HEL864
EL-180
HARNESS LAYOUT
Engine Room Harness (Contd)
RHD MODELS DIESEL ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL865
EL-181
HARNESS LAYOUT
Engine Control Harness
HEL866
EL-182
HARNESS LAYOUT
Engine Control Harness (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL867
EL-183
HARNESS LAYOUT
Engine Harness
NA AND Z ENGINES
HEL868
EL-184
HARNESS LAYOUT
Engine Harness (Contd)
KA ENGINE
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL870
EL-185
HARNESS LAYOUT
Engine Harness (Contd)
TD AND QD ENGINES
HEL871
EL-186
HARNESS LAYOUT
Alternator Harness
GI
MA
EM
LC
EC
FE
CL
MT
TF
PD
FA
RA
BR
ST
RS
BT
HA
IDX
HEL872
EL-187
HARNESS LAYOUT
LHD MODELS
Instrument Harness
HEL873
RHD MODELS
HEL874
EL-188
HARNESS LAYOUT
LHD MODELS
RHD MODELS
FA
RA
BR
ST
RS
BT
HA
IDX
HEL876
EL-189
HARNESS LAYOUT
Chassis Harness and Tail Harness
HEL877
EL-190
HARNESS LAYOUT
LHD MODELS
RHD MODELS
FA
RA
BR
ST
RS
BT
HA
IDX
HEL879
EL-191
HARNESS LAYOUT
LHD MODELS
HEL880
RHD MODELS
HEL881
EL-192
HARNESS LAYOUT
LH SIDE
RH SIDE
FA
RA
BR
ST
RS
BT
HA
IDX
HEL883
EL-193