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Tower Cranes PDF

This document provides information on tower cranes, including their types, erection procedures, activity hazard analysis, safety procedures, and operator training resources. It discusses critical knowledge of crane parts and weights, post-erection testing, qualifications for operators and riggers, and daily operational considerations like wind limits. The erection process involves careful foundation design, section assembly beginning from the base, installing the rotating structure, horizontal members, and electrical systems according to manufacturer instructions and safety protocols. Sample mishaps are also reviewed to highlight potential hazards.

Uploaded by

AbudaFrancis
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
269 views

Tower Cranes PDF

This document provides information on tower cranes, including their types, erection procedures, activity hazard analysis, safety procedures, and operator training resources. It discusses critical knowledge of crane parts and weights, post-erection testing, qualifications for operators and riggers, and daily operational considerations like wind limits. The erection process involves careful foundation design, section assembly beginning from the base, installing the rotating structure, horizontal members, and electrical systems according to manufacturer instructions and safety protocols. Sample mishaps are also reviewed to highlight potential hazards.

Uploaded by

AbudaFrancis
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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TOWER CRANES

TOWER CRANE
TYPES

Could be remote control or cab operated.


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TOWER CRANE
ERECTION PROCEDURES

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PREPARATORY
Manufacturers inst.
Erection procedure
Foundation design
Layout sketch
Power lines
Other structures
Other cranes
AHA
Qualified person

TOWER CRANE
ACTIVITY HAZARD ANALYSIS

Designated qualified person


List of weights for each piece
Sketch of all adjacent areas
Names and quals of operators
Names and quals of riggers
All crane structural support
information
System of communication
Radio frequency approval
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CRITICAL KNOWLEDGE OF PARTS,


WEIGHTS, ERECTION PROCEDURES

Tower Crane Post Erection Procedures


Test Components
1. Crane Supports
2. Brakes, clutches limit
switches, all overload
switches, audible/digital
warning, locking & safety
devices.
3. Load hoisting & lowering.
4. All swing motions
5. Load testing IAW
manufacturers printed
instructions.
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TOWER CRANE
SAFETY PROCEDURES

QUALIFIED OPERATORS
QUALIFIED RIGGERS
UNATTENDED CRANES
MUST BE LEFT IN THE
WEATHERVANE
POSITION (FREE SWING)
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EXAMPLE OF CONGESTED LOCATION

TIGHT & UNIQUE LOCATIONS OF SOME


TOWER CRANES

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TOWER CRANE DAILY OPERATION


CONSIDERATIONS

1. WIND 20 MPH - or as
per manufacturer
2. Fall Protection-Access
3. Communications &
Signals by one person
only!

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Tower Crane Operator


Available Certification
Resources
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Tower Crane Operator Training Resources:

Tower Crane Simulation Training


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Test your knowledge and understanding - review some


basic components:
Operator
Cab

Counterweight

Trolley

Rotating
Structure

Foundation
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A sampling of some common rules to be aware of established by one


manufacturer based on crane design parameters include:

Some crane types or manufacturers require piling installation


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Wind hazard

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Lightening hazard (ground structure)

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Tower Crane Installation Documentary:


NAVFAC NORTHWEST
A safe tower crane installation begins with advanced pre
planning assured by a professional government and contractor
team (a good idea to include a representative from the
manufacturer as well most require it):

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Tower crane foundations (key) are carefully designed by a professional:


Tower crane foundation work and quality assurance/control
serves as the basis for your tower crane installation success:

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Installing the vertical tower sections:


The tower sections similar to the one pictured below will arrive by
truck:

Remember two cranes if required = critical lift:

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Installing tower vertical sections:


Tower cranes requires and erection plan: Dont forget
employees must be positioned in a manner such that no part of
their body is directly under the load.

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100 % fall protection (no exceptions)


100% fall protection considerations during erection is essential
and should be carefully planned out ahead of time:

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Rotating structure
All steps are critical but probably the most critical is placing the
rotating structure. It is very heavy and unbalanced so the lifting
crane capacity should be validated (remember 80% or more requires a
critical lift plan and never more than 90% in any configuration per
guide specification).

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Horizontal members (one at a time):


Installing the remaining horizontal counter weight and jib sections is a
balance that must follow the manufacturers installation requirements
closely.

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Electrical installation:
Dont forget to assure a safe grounded electrical installation and
lock out tag out considerations:

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Days done:
Once erected all operations and load tests can begin in accordance
with the manufacturers instructions:

Special thanks to those of the NAVFAC Northwest team responsible


for documenting the tower crane erection.
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Sample Mishaps

Tower crane mishaps


Sample mishaps to review what can go wrong.

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