Rational Subgrouping: Subgroups Instead of Between Individual Data Points

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Rational Subgrouping 1

Rational Subgrouping
Rational subgrouping is the process of organizing data
into groups of items that were produced under similar
conditions in order to measure the variation between the
subgroups instead of between individual data points.
The organization of subgroups is generally established to
sample a subset of the population within relatively
homogeneous conditions -- a short duration of time (shift), or a small region of
space (machine) or a designated amount of output (batch).
The subgrouping strategy directly determines the sensitivity, and therefore the
usefulness, of the control chart by bearing on the sampling plan for the charts.
Without a rational subgrouping strategy, the control charts will not answer the
right questions related to identifying the source of variability of a process.
When is it used?
Employed when sample data from a process is used to make decisions, but
especially when using control charts to develop the data serving as the
foundation for those decisions.
Used to answer the following questions generally during the Measure phase of
a DMAIC project:
Can the variation in this process be captured between subgroups?
How should we draw the subgroup samples?
Is there too much variation within subgroups (are control limits artificially
wide)?
How to Develop Rational Subgroups
1. Consider the data source(s) and select the constant. For example, the

constant may be a machine, plant, shift, etc.


2. Examine variability among the sources of data in order to define an

appropriate subgroup. To do so, consider the following questions: What


subgrouping strategy would produce ranges reflecting the highest withinsample variation? What strategy would produce ranges having the lowest
within-sample variation?
3. Establish the subgroups and calculate the range of variability for each

group. The variation is within subgroups, not between them. Note: If you
are uncertain with the choice and fear you may have selected the wrong
sub-grouping strategy, calculate ranges for both strategies and evaluate.

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Rational Subgrouping 2

4. Use the understanding of how to group the data sources to move forward

and determine a sample frame for producing the desired control


charts.

Exercise
The manufacture of glass uses three different furnaces to make their glass.
Each furnace has one operator that monitors their shift -- there are three shifts
throughout a day -- 24 hours. At the beginning and middle of each shift, the
operator adds new raw material to the furnace in order to keep the glass output
constant over their shift.
Consider each shift:
Furnace
1

Operator

Raw Material
1st Add

2nd Add

If you were going to start monitoring this process, what would be a good rational
subgroup?

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