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A cut above the rest
sprintcut
CNC Wirecut EDM
Z A XIS
sprintcut
CNC Wirecut EDM
4 axes CNC
Best surface finish : 0.8 Ra
Precision LM guideways for all axes
Taper : 30 0/ 50 mm
Max. cutting speed :
ePulse technology
? 160 mm 2 / min.
ELCAM - Powerful part programming

software
(With 0.25 special soft brass wire on

50 mm thick HCHCr (steel) workpiece)
? 140 mm 2 / min. [With 0.25 plain brass
wire (Bravocut plus) on 50 mm thick

HCHCr (steel) workpiece]
e
Insid
Z AXIS
is a registered trademark of Delta Tau Data Systems, USA
Independent X, Y, u, v control
Material
: HCHCr (steel)
Height
: 70 mm
No. of cuts
: 3 (1 rough +
2 trimcut)
Machining time : 4 hrs. 50 min.
Surface finish : 1.0 to 1.2 Ra
Speed in Aluminium cutting

Material
: Aluminium
Height
: 180 mm
No. of cuts
: 1+ 2
Machining time : 2 hrs. 52 min.
Surface finish : 1.2 Ra
Helical cutting :
Material
Height
No. of cuts
Machining time
Surface finish
: HCHCr (Steel)
: 50 mm
: 1+2
: 3 hrs. 30 min.
: 1.0 Ra
CNC Pulse Generator ELPULS-40A DLX

High-speed, high-precision CNC
PMAC based and Multiprocessor open architecture
CNC continuous path control
Servo system
Quick response, closed loop DC Servo Systems for
X, Y, u, v with PWM Servo Drives
32 bit CPU architecture for MMI
Data input output
56 bit DSP Motion Control
Standard ASCII Keyboard

NC functions
Isolated RS-232C serial interface
6 work co-ordinate system
1.44 MB, 3.5 floppy disk
Auto reference point return
Static hard disk for programme storage
Auto wire verticality, edge finding & center finding

On-line edit facility & directory option
Mirror image of programme across X/Y axes
New ePulse technology
Rotation of programme
Single block execution
The product of extensive R & D features two

characteristics :
Corner control strategy to enhance shape accuracy
Equi-energy pulse
Monitoring of consumables
i.e. all sparking pulses carry equal energy.
On-screen maintenance check
Adaptive to the gap conditions
Wire diameter compensation on contour
i.e. pulse will correct itself to suit the gap conditions.
Backlash compensation
Pitch error compensation
ePulse Advantages
EDM machining parameter override
Stable machining without wire breakages normally
occurring in difficult machining conditions such as

- Flushing nozzle away from the workpiece
- Stacked workpieces of different materials
- Cutting at the edge of the workpiece etc.
Pre-spark function
No man function
3 point center finding
Auto alignment of the workpiece
Higher cutting speed even on smaller workpiece
thickness
Minimum operator intervention
ELCAM
Powerful part programing software
Windows-based editor
(more flexibility in operation)
3D graphic simulation of complex

profiles
Automatic installation facility
Taper or offset change and

marking of constant radius
blocks is possible
Single screen with

all tool-bars around
Powerful path generation and
edit functions
DXF interface
Icon-based (symbolic) tool-bars

(less language dependent)
Programable, multiple TRY &

SKIP cavity function for AWT
Context-sensitive descriptive
help (no need to refer to the manual)
Multiple language support
Automatic Start & End block

generation at appropriate blocks
in NC programme
Automatic tangential Entry & Exit
Auto parameter selection
Program generation for coreless

machining
Machine Tool
Precision LM guideways for all 5 axes ( X, Y, u, v, Z )
Integrated u, v axes having stroke 80 x 80 mm
Renishaw Ballbar Test
DYNAMIC ISO 230 -1

Circularity : 5.8 m
Max. : +2.7 m 291.80
Min. : -3.2 m 0.00
Scale : 5.0 m /div.
Features of Dielectric Unit : Elektra DL 25 P/ DL 35 M

Automatic deionising, filtration & flushing through
separate pumps
Dielectric cooling unit with differential temperature control
Automatic dielectric conductivity monitoring
Stainless Steel construction
Additional features of DL 35 M
(Mineral Bed Filtration Unit)

Eco-friendly, long life filters eliminate periodic
replacement
Back wash / Rinsing through multiport valve
11
Standard scope of supply

Machine tool
CNC Pulse Generator ELPULS-40 A DLX
Dielectric unit DL 25 P
Dielectric cooling system
Standard accessories consisting of verticality block,
set of flushing nozzles (4 no.), job clamp, pilot cone,
flexible dial stand, float adjuster
DL 25 P
Standard consumables consisting of wire guides

(0.25 mm dia.)
A set of carbide current pick-ups 0.25 mm dia. wire
Ion exchange resin
Paper filters (DL 25 P)
.11
Optional accessories
Adjustable job clamping bridge
Job holder complete
Set of wire guides (0.15, 0.20 mm dia.)
Semiautomatic wire feeding
AC servo in lieu of DC servo
Optional features
Dielectric Unit : DL 35 M ( Mineral Bed Filtration Unit ) is available as optional unit in lieu of DL 25 P, only in selected countries.
sprintcut
CNC Wirecut EDM
Technical Specifications
Machine Tool
Design
Fixed column, moving table
Table size
440 x 650 mm
Max. workpiece height
200 mm
Max. workpiece weight
500 kg
Main table traverse (X,Y)
300 x 400 mm
Aux. table traverse (u,v)
80 x 80 mm
Max. taper angle
300/50 mm
Max. JOG speed
900 mm/min.
Resolution
0.0005 mm
Max. wire spool capacity
6 kg (up to DIN 160 / P5)
Wire electrode diameter
0.25 mm (std.) 0.15, 0.20 mm (opt.)
Pulse Generator
ELPULS-40 A DLX
Pulse peak voltage
1 Step
CNC Controller
EMT 100W-5
Controlled axes
X,Y,u,v simultaneous
Interpolation
Linear & Circular
Least input increment
0.001 mm
Least command input (X,Y,u,v)
0.0005 mm
Max. programmable dim. (X,Y,u,v)
99999.999 mm
Input power supply
3 phase, AC, 415 V , 50 Hz
Connected load
10 kVA
Average power consumption
6 to 7 kVA
8Alternate power supply rating available on request.
Dielectric Unit
DL 25 P
DL 35 M
Dielectric fluid
Deionised water
Deionised water
Tank capacity
250 Litres
350 Litres
Filtration
10 Four Paper cartridges
Mineral bed
Cooling system
1700 kCal.
1700 kCal.
Supplied in India and specific countries only.
Work Table
Floor Plan
Work tank
100
100
1500
Chiller
420
440
Machine Tool
HT : 1935
WT : 1700 kg
approx.
3750
2555
495
Generator
HT : 1935
WT : 270 kg
approx.
1060
1000
780
486
550
50
28
55
20
1985
700
650
600
25
50
580
Dielectric Unit
DL-25 P
HT : 1250
WT : 200 kg. approx.
500
1000
M8
3250
600
All dimensions are in mm
Position of air-conditioner
All dimensions are in mm

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A cut above the rest

A cut above the rest

CNC Wirecut EDM

Best surface finish : 0.8 Ra

Precision LM guideways for all axes

Max. cutting speed :

ELCAM - Powerful part programming

(With 0.25 special soft brass wire on

wire (Bravocut plus) on 50 mm thick

is a registered trademark of Delta Tau Data Systems, USA

Speed in Aluminium cutting

CNC Pulse Generator ELPULS-40A DLX

CNC continuous path control

32 bit CPU architecture for MMI

Data input output

56 bit DSP Motion Control

Standard ASCII Keyboard

Isolated RS-232C serial interface

6 work co-ordinate system

1.44 MB, 3.5 floppy disk

Auto reference point return

Static hard disk for programme storage

Auto wire verticality, edge finding & center finding

New ePulse technology

The product of extensive R & D features two

Corner control strategy to enhance shape accuracy

i.e. all sparking pulses carry equal energy.

On-screen maintenance check

Adaptive to the gap conditions

Wire diameter compensation on contour

i.e. pulse will correct itself to suit the gap conditions.

EDM machining parameter override

Stable machining without wire breakages normally

occurring in difficult machining conditions such as

Higher cutting speed even on smaller workpiece

3D graphic simulation of complex

Automatic installation facility

Taper or offset change and

Single screen with

Icon-based (symbolic) tool-bars

Programable, multiple TRY &

Multiple language support

Automatic Start & End block

Auto parameter selection

Program generation for coreless

DYNAMIC ISO 230 -1

Features of Dielectric Unit : Elektra DL 25 P/ DL 35 M

(Mineral Bed Filtration Unit)

Standard scope of supply

Standard consumables consisting of wire guides

A cut above the rest

Fixed column, moving table

Max. workpiece height

Max. workpiece weight

Main table traverse (X,Y)

Aux. table traverse (u,v)

Max. taper angle

Max. JOG speed

Max. wire spool capacity