API Mechanical Seal Piping Plan Booklet LORES 4C MAR2016

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MECHANICAL SEAL PIPING PLANS

POCKET GUIDE 4TH EDITION

INTRODUCTION
AND PIPING KEY

SINGLE
SEALS

DUAL
SEALS

QUENCH
SEAL

SECONDARY
CONTAINMENT
SEALS

DUAL GAS
SEALS

USEFUL
INFORMATION

PIPING PLAN

PIPING PLAN

Plan 01 Single seals internal flush


Plan 02 Single seals no flush
Plan 03 
Single seals circulation between seal chamber and pump created by design
of the seal chamber

Plan 11 Single seals by-pass from discharge with orifice


Plan 12 Single seals by-pass from discharge with strainer & orifice
Plan 13 Single seals flush through seal chamber through orifice to suction
Plan 14 Single seals by-pass from discharge through seal chamber back to suction
Plan 21 Single seals by-pass from discharge through orifice & heat exchanger
Plan 22 Single seals by-pass from discharge through strainer, orifice & heat exchanger
Plan 23 Single seals closed loop circulation through heat exchanger
Plan 31 Single seals by-pass from discharge through abrasive separator
Plan 32 Single seals external flush source to seal
Plan 41 
Single seals by-pass from discharge through abrasive separator & heat exchanger
Plan 51 
Single seals Dead-ended atmospheric quench
Plan 52 Dual seals, unpressurized external reservoir unpressurized liquid buffer
Plan 53A Dual seals, pressurized external reservoir pressurized liquid barrier
Plan 53B 
Dual seals, pressurized liquid barrier through heat exchanger & pressurized by
accumulator

Plan 53C Dual seals, pressurized liquid barrier through heat exchanger with differential
pressure tracking piston accumulator

Plan 54
Plan 55
Plan 61
Plan 62
Plan 65A

Dual seals, pressurized external pressurized barrier system/source


Dual seals, unpressurized external, unpressurized buffer system/source
Quench seals quench connection for purchasers use
Quench seals external quench on atmospheric side of seal
Single seals atmospheric leakage collection/detection for condensing

leakage with failure detection by excess flow into system
Plan 65B Single seals atmospheric leakage collection/detection for condensing

leakage with failure detection by cumulative leakage into system
Plan 66A Single seals external leakage detection arrangement with throttle bushings
Plan 66B Single seals external leakage detection arrangement with orifice plug
Plan 71 Secondary containment seals tap connection for purchasers use
Plan 72 
Secondary containment seals low pressure buffer gas injected to outer seal cavity
Plan 74 Dual gas seals pressurized barrier gas system for dual gas seals
Plan 75 Secondary containment seals Leakage collection system for condensing or mixed
phase leakage
Plan 76 Secondary containment seals secondary containment seal vented to flare or
collection system
Plan 99 
Single seals, dual seals, quench seals, secondary containment seals &
dual gas seals defines an engineered piping plan not defined by any existing
plans

PIPING PLAN

PIPING PLAN

INTRODUCTION

INTRODUCTION
A primary factor in achieving highly reliable, effective sealing performance
is to create the best fluid environment around the seal. Selection of the right
piping plan and associated fluid control equipment requires a knowledge and
understanding of the seal design and arrangement, fluids in which they operate
and of the rotating equipment to which they are fitted. Provision of clean, cool
face lubrication, effective heat removal and consideration of personnel and
environmental safety, leakage management and controlling system costs
are among the specific factors that must be considered. API has established
standardized piping plans for seals that provide industry guidelines for various
seal arrangements, fluids and control equipment. The illustrations included are
based upon API 682.
The following pages illustrate and describe features of these plans as an
aid to help determine what support system requirements will maximize the
performance reliability of your fluid handling rotating equipment application.

INTRODUCTION

API 682 standard has connections and symbols for the seal chamber and
gland plate based upon the seal configuration. It is recommended that the
latest edition of the standard be reviewed for up-to-date requirements when
this standard is mandated for a piece of rotating equipment. The intent of this
booklet is to illustrate the common connections that are utilized for the various
piping plans, regardless of the equipment type, and therefore generic names for
connections are used. The end user and/or equipment manufacturer may have
specific requirements that dictate what connections are to be supplied and how
they are to be labelled. In a piping plan illustrated, the Flush connection noted
for the inboard seal of a dual seal may originate from a number of suitable
sources. For example, the Flush for piping plans 11/75 or 32/75 may be the
product (Plan 11) or an external source (Plan 32).

PIPING KEY
STRAINER

ORIFICE

HEAT
EXCHANGER

PIPING KEY

BLOCK VALVE

CHECK VALVE

COALESCING
FILTER

FLOW
REGULATING
VALVE
RESERVOIR
PRESSURE
CONTROL
VALVE

PRESSURE
RELIEF
VALVE

CYCLONE
SEPARATOR

PISTON
ACCUMULATOR

BLADDER
ACCUMULATOR

PI

PRESSURE INDICATOR

LIT

LEVEL TRANSMITTER
WITH LOCAL INDICATOR

TI

TEMPERATURE
INDICATOR

FIT

FLOW TRANSMITTER
WITH LOCAL INDICATOR

LI

LEVEL INDICATOR

PSL

PRESSURE SWITCH
LOW

FI

FLOW INDICATOR

LSH LEVEL SWITCH HIGH

FM

FLOW METER

LSL

PIT

PRESSURE TRANSMITTER
WITH LOCAL INDICATOR

FSH FLOW SWITCH HIGH

DIFFERENTIAL
PDIT PRESSURE TRANSMITTER
WITH LOCAL INDICATOR
TIT

TEMPERATURE
TRANSMITTER WITH
LOCAL INDICATOR

LEVEL SWITCH LOW

HLA - HIGH LEVEL ALARM


SET POINT
LLA - LOW LEVEL ALARM
SET POINT
NLL - NORMAL LIQUID LEVEL

Minimize piping line losses.


Use large radius bends.
Tangential outlet ports.
Verify shaft rotation direction.
Slope horizontal runs upward (40 mm/m (1/2 in/ft)).
Install drain at lowest piping point.
Flush is recommended whenever possible.
Use forced circulation where possible.
Cooling is recommended for buffer/barrier fluid.
Always properly vent the system prior to start-up.
Always verify pressure and/or level switch set points.
Check system for leaks.
Check compatibility of buffer/barrier fluid with the end product.
Long radius bends shall be used to minimize friction losses and elbows should be avoided.
Elbows shown in sketches are for illustrative purpose only.
Use 20mm (") interconnecting piping/tubing for plans where flow is produced by an
internal circulation device (pumping ring or scroll)
Use 12mm (") interconnecting piping/tubing for plans where flow is produced by pump
differential pressures

PIPING PLAN

BEST PIPING PRACTICES

API 682 BEST PIPING PRACTICES

SINGLE SEALS - PLAN 23 ILLUSTRATED


High Point Vent

40mm/m / " per foot


Min. Slope
Flush
Inlet

Normally
Open

Flush Outlet To
Heat Exchanger

Shaft
Gland

450-600 mm
(18-24 inch)
Note: The total length of

Vertical
Equipment CW Shaft
Rot. Shown
Horizontal
Equipment

connection piping between the


mechanical seal and the auxiliary
system should not exceed 5m
(16.4 ft).

Flush Inlet To Seal


Low Point
Drain Valve

Note: Long radius bends shall


be used to minimize friction
losses and elbows should be
avoided. Elbows shown in sketch
are for illustrative purpose only.

Note: Long radius bends shall be used to


minimize friction losses and elbows should
be avoided. Elbows shown in sketch are for
illustrative purpose only.
Note: The total length of connection piping

between the mechanical seal and the auxiliary


system should not exceed 5m (16.4 ft).

Horizontal
Equipment

40mm/m /
" per foot Min. Slope

1m
36"

Barrier Outlet
Vertical
Equipment
Shaft
Gland

CW Shaft
Rot. Shown
Barrier Inlet

Drain Valve
Low Point Drain Valve

Barrier
Inlet

API 682 BEST PIPING PRACTICES

DUAL SEALS - PLAN 53A ILLUSTRATED

No external flush

PLAN 01

Quench optional

Internal flush porting

Quench/Drain

Quench

Drain
Gland End View

SINGLE SEALS

Advantages: No product contamination and no external piping, which is


advantageous on highly viscous fluids at lower temperatures to minimize the
risk of freezing that can occur with exposed piping.
General: This flush plan should only be used for clean products as dirty
products can clog the internal line. Not recommended on vertical pumps.

PLAN 01

Description: Plan 01 is an internal recirculation from the pump discharge


area of the pump into the seal chamber, similar to a Plan 11 but with no
exposed piping.

PLAN 02

Optional heating/cooling
inlet/outlet
Large bore seal
chamber is
recommended

No flush - normal
Vent/Flush
(If req'd) plugged
Quench optional
Ensure seal
chamber is fully
vented

Flush, plugged
Quench/Drain

Flush,
plugged

Vent if
required
Quench

Drain
Gland End View

SINGLE SEALS
Description: Plan 02 is a non-circulating flush plan where adequate vapor
suppression can be assured.

General: Most commonly used on large bore pumps utilizing a cooling jacket.
The use of a Plan 62 with a steam quench can also provide some additional
cooling on hot applications. Success on hot applications depends upon keeping
the cooling jacket clean which is prone to fouling.

PLAN 02

Advantages: Solids are not continually introduced into the seal chamber, no
external hardware is required.

Quench optional

PLAN 03

Tapered bore seal


chambers are self
venting

Large tapered bore


seal chamber. Flow
modifiers may be
incorporated.
Flush
plugged

Quench/Drain

Flush

Quench

Drain
Gland End View

SINGLE SEALS
Description: Plan 03 is circulation between seal chamber and pump created by
design of the seal chamber.

General: Commonly used on ASME/ANSI or specialized ISO 3069 tapered


bore seal chambers, without a throat bushing, for applications where there
is not significant heat generated by the seal or where solids may collect in a
traditional seal chamber.

PLAN 03

Advantages: Circulation for cooling and venting of the seal is achieved by design
of the seal chamber geometry or flow enhancement features.

Quench optional

Orifice

PLAN 11

By-pass from
discharge

Flush
Quench/Drain Flush

Quench

Drain
Gland End View

SINGLE SEALS

Advantages: No product contamination and piping is simple.


General: If the seal is set up with a distributed or extended flush, the
effectiveness of the system will be improved.
Note: See John Crane Technical Report TRP-11-14/ENG for additional
information.

PLAN 11

Description: Plan 11 is the most common flush plan in use today. This plan
takes fluid from the pump discharge (or from an intermediate stage) through an
orifice(s) and directs it to the seal chamber to provide cooling and lubrication to
the seal faces.

Quench optional

Strainer

PLAN 12

By-pass from
discharge

Orifice

Cleanout
trap
Flush

Flush

Quench/Drain
Quench

Drain
Gland End View

SINGLE SEALS
Description: Plan 12 is similar to Plan 11, except that a strainer is added to the
flush line.

General: If the seal is set up with a distributed or extended flush, the


effectiveness of the system will be improved. This plan should be equipped with
a differential pressure indicator or alarm to alert the user that the strainer is
clogged.
Note: API 682 4th edition comments This plan has not been proven to achieve a
3-year operating life.
Note: See John Crane Technical Report TRP-11-14/ENG for additional
information.

PLAN 12

Advantages: No product contamination and solids are removed from the flush
stream keeping the seal clean.

Quench optional

Orifice

PLAN 13

Return
to suction

Flush outlet

Quench/Drain

Flush
outlet

Quench

Drain
Gland End View

SINGLE SEALS
Description: In a Plan 13 the flow exits the seal chamber and is routed back to
pump suction. Standard arrangement for vertical and high head pumps.

General: Typically Plan 13 is used on vertical pumps since they have the
discharge at the top of the pump where the seal is located. Because of the
difference in flow patterns, Plan 13 is not as efficient in removing heat as a
Plan 11 and thus requires a higher flow rate.
Note: See John Crane Technical Report TRP-11-14/ENG for additional
information.

PLAN 13

Advantages: With a Plan 13 it is possible to control seal chamber pressure with


proper sizing of the orifice and throat bushing clearance.

PLAN 14

Quench optional

Orifice

By-pass from
discharge

Orifice

Return
to suction

Flush outlet
Flush
outlet
Quench/Drain
Flush inlet

Quench

Drain Flush inlet


Gland End View

SINGLE SEALS
Description: Plan 14 is a combination of Plans 11 and 13. Flush is taken off of
pump discharge, sent to the seal chamber, and piped back to pump suction.

General: Often used on vertical pumps to provide adequate flow and vapor
pressure margin independent of throat bushing design.
Note: See John Crane Technical Report TRP-11-14/ENG for additional
information.

PLAN 14

Advantages: Cooling can be optimized with the flush directed at the seal faces.
Plan 14 allows for automatic venting of the seal chamber.

Quench optional

PLAN 21

Orifice

Heat exchanger

By-pass from
discharge

Cooling water
connections
Flush

TI

Vent, plugged

Flush outlet

Drain plugged
Temperature
indicator

Flush

Quench

Quench/Drain

Drain
Gland End View

SINGLE SEALS

Advantages: Process fluid cools and lubricates the seal, therefore no dilution
of process stream. Cooling improves lubricity and reduces the possibility of
vaporization in the seal chamber.
General: Plan 21 is not a preferred plan, either by API or many users, due to the
high heat load on the heat exchanger. Plan 23 is preferred.

PLAN 21

Description: Plan 21 is a cooled version of Plan 11. The product from pump
discharge is directed through an orifice, then to a heat exchanger to lower the
temperature before being introduced into the seal chamber.

Quench optional

PLAN 22

Orifice

Heat exchanger

Vent, plugged

Strainer
Cooling water
connections
Flush

TI

Flush outlet

Drain plugged
Temperature
indicator

Flush

Quench

Quench/Drain

Drain
Gland End View

SINGLE SEALS
Description: Plan 22 is a modified version of a Plan 21 with the addition of a
strainer before the orifice.

Disadvantage: Plan 22 should be used with caution as strainers can clog and
result in seal failure.
General: If the seal is set up with a distributed or extended flush, the effectiveness
of the system will be improved. This plan should be equipped with a differential
pressure indicator or alarm to alert the user that the strainer is clogged.
NOTE: API 682 4th edition comments This plan has not been proven to achieve a
3-year operating life.

PLAN 22

Advantages: No product contamination, and solids are removed from the flush
stream keeping the seal clean.

Quench optional
Vent, normally closed

PLAN 23

Heat exchanger

Cooling water
vent, plugged

Cooling water
connections

Flush outlet

TI

Flush inlet
Pumping
ring

Cooling water
drain, plugged

Temperature
indicator
Quench/Drain

Flush outlet
shown for CW
shaft rotation
Quench

Drain Flush inlet


Gland End View

SINGLE SEALS

Advantages: More efficient than a Plan 21 and less chance of heat exchanger
fouling. Reduced temperature improves lubricity and improves vapor pressure
margin.
General: Preferred plan for hot application. Close clearance throat bushing is
recommended to reduce mixing of hot product with cooler closed loop system.
Note: See John Crane Technical Report TRP-API23 for additional information.

PLAN 23

Description: Plan 23 is a closed loop system using a pumping ring to circulate


product through a heat exchanger and back to the seal chamber.

PLAN 31

Quench optional

By-pass
from
discharge

Abrasive/cyclone
separator

Return
to suction

Flush
Flush
Quench

Quench/Drain

Drain
Gland End View

SINGLE SEALS

Advantages: Unlike a strainer or filter, the abrasive separator does not require
cleaning. Solids are removed from the flush stream keeping the seal clean.
General: This plan should be used for services containing solids that have a
specific gravity at least twice that of the process fluid. Typically the separator
requires a minimum pressure differential of 1 bar (15 psi) to operate properly.
Orifices may be used to optimize flow rates and separation efficiency.
Note: See John Crane Technical Report TRP-31,41 for additional information.

PLAN 31

Description: Plan 31 is a variation of Plan 11, where an abrasive separator is


added to the flush line. In this plan, the product is introduced to the abrasive
separator from the discharge of the pump.

Flow control valve

Quench optional
Flow indicator (optional)

PLAN 32

Pressure
indicator

Strainer
Valve, normally open

TI

Flush

Clean out trap

Flush

Temperature
indicator (optional)
Check valve
Quench/Drain

Quench

Drain
Gland End View

SINGLE SEALS

Advantages: The external flush fluid, when selected properly, can result in vastly
extended seal life.
General: When an outside flush source is used, concerns regarding product
dilution and/or economics must be considered by the user.
Note: See John Crane Technical Report TRP-32 for additional information.

PLAN 32

Description: Plan 32 uses a flush stream brought in from an external source to


the seal. This plan is almost always used in conjunction with a close clearance
throat bushing.

Quench optional
Heat exchanger

PLAN 41

Abrasive/cyclone separator

Vent, plugged

Cooling water
connections

By-pass
from
discharge

Drain, plugged

Return
to suction

Flush
TI

Flush

Temperature
indicator

Quench

Quench/Drain
Drain
Gland End View

SINGLE SEALS

Advantages: Solids are removed and product temperature is reduced to enhance


the seals environment.
General: Plan 41 is typically used on hot services with solids however, depending
on the temperature of the process, operating costs can be high. Orifices may be
used to optimize flow rates and separation efficiency.
Note: See John Crane Technical Report TRP-31,41 for additional information.

PLAN 41

Description: Plan 41 is a combination of Plan 21 and Plan 31. In Plan 41, product
from pump discharge is rst put through an abrasive separator and then to the
heat exchanger before being introduced to the seal chamber.

To collection system

PLAN 51

Make-up buffer liquid


fill, normally closed

Note: Per API 682 this piping


plan is only recommended for
vertical pumps, but in practice
has also been used on horizontal
pumps.

Flush

Orifice
To seal, normally closed

Flush

Quench

Quench inlet

Drain, plugged
Gland End View

SINGLE SEALS, QUENCH


Description: Plan 51 external reservoir providing a dead-ended blanket of fluid to
the quench connection of the gland. Typically used with an auxiliary sealing device.

General: Careful selection of auxiliary sealing device required to prevent escape of


blanket fluid from reservoir.
May not be possible to achieve a 3-year operating life dependant on type of
auxiliary sealing device used.
Note: See John Crane Technical Report TRP-51 for additional information.

PLAN 51

Advantages: Can be used to retard/prevent crystallization or icing on atmospheric


side of seal.

Pressure transmitter
with local indicator

To collection system
Normally open
Orifice

PLAN 52

2 valve manifold

Level gauge

Note: A buffer fluid drain is


located on the low point of the
buffer inlet (not illustrated).
See Best Piping Practices.

Make-up buffer liquid fill,


normally closed
Cooling coils
Cooling
water out

Level transmitter
with local indicator
5 valve manifold

Buffer
outlet

Flush
Buffer [not illustrated]
outlet

Cooling water in
Buffer liquid drain,
normally closed
Buffer inlet

Pumping ring

Note: Tangential porting


is uni-directional. Gland
illustrated is for CCW
rotation from drive end.

Buffer inlet
Gland End View

DUAL SEALS, UNPRESSURIZED

Advantages: In comparison to single seals, dual unpressurized seals can provide


reduced net leakage rates as well as redundancy in the event of failure.
General: Cooling coils in the reservoir are available for removing heat from the
buffer fluid.
Note: See John Crane Technical Report TRP-52-55 for additional information.

PLAN 52

Description: Plan 52 uses an external reservoir to provide buffer fluid for the outer
seal of an unpressurized dual seal arrangement. Flow is induced by a pumping
ring.

Pressure transmitter
with local indicator

Pressure source
Normally open
Orifice

PLAN 53A

2 valve manifold

Level gauge

Note: A barrier fluid drain is


located on the low point of the
barrier inlet (not illustrated).
See Best Piping Practices.

Make-up barrier liquid fill,


normally closed
Cooling coils
Cooling
water out

Level transmitter
with local indicator
5 valve manifold

Barrier
outlet
Flush
(when
Specified)

Pumping ring

Barrier
outlet

Flush

Cooling water in
Barrier liquid drain,
normally closed
Barrier inlet
Note: Tangential porting
is uni-directional. Gland
illustrated is for CCW
rotation from drive end.

Barrier inlet
Gland End View

DUAL SEALS, PRESSURIZED

Advantages: Reservoir size can be optimized dependent on flow rate. Wear


particles settle to bottom of reservoir and do not get recirculated.
General: Heat is dissipated by reservoir cooling coil. Barrier fluid is subject
to gas entrainment at pressures/temperatures above 21 bar(g)/300 psi(g) and
120C/250F. While API 682 4th edition suggests a limit of 10 bar(g)/150 psi(g) to
avoid gas entrainment, properly selected barrier fluids can be used to the limit
suggested above.
Note: See John Crane Technical Report TRP-DualWet for additional information.

PLAN 53A

Description: Plan 53A uses an external reservoir to provide barrier fluid for a
pressurized dual seal arrangement. Reservoir pressure is produced by a gas,
usually nitrogen. Flow is induced by a pumping ring.

PLAN 53B

Note: A barrier fluid drain is


located on the low point of the
barrier inlet (not illustrated).
See Best Piping Practices.

Cooling water connections


Vents,
normally
closed

Temperature
indicator
(optional)
TI

Barrier
outlet
Flush
(when
specified)

Barrier
inlet

Pressure transmitter
with local indicator
2 valve manifold

Heat exchanger

Pressure indicator
(optional)
2 valve manifold
Temperature
transmitter with
local indicator
Bladder charge
connection
Flush
Barrier
outlet
Accumulator

Pumping ring
Make-up barrier liquid
fill, normally closed
Note: Tangential porting is uni-directional. Gland
illustrated is for CCW shaft rotation from drive end.

Accumulator
isolation valve
(optional)

Barrier inlet
Gland End View

DUAL SEALS, PRESSURIZED

Advantages: Should the loop be contaminated for any reason, the contamination is
contained within the closed circuit. The make-up system can supply barrier fluid to
multiple dual pressurized sealing systems.
General: The bladder accumulator isolates the pressurizing gas from the barrier
fluid to prevent gas entrainment. The heat exchanger can be water-cooled, finned
tubing or an air-cooled unit, based upon the system heat load.
Note: See John Crane Technical Report TRP-DualWet for additional information.

PLAN 53B

Description: Plan 53B uses an accumulator to isolate the pressurizing gas from
the barrier fluid. A heat exchanger is included in the circulation loop to cool the
barrier fluid. Flow is induced by a pumping ring.

PLAN 53C

Level transmitter
with local indicator

Make-up barrier liquid fill, normally closed


Vent, normally closed

Pressure relief valve

Cooling water
connections

Heat exchanger

Piston accumulator

Flush
(when
specified)
Pumping ring

Differential pressure
transmitter with
local indicator

Seal chamber
pressure
reference line
5 valve
Barrier
manifold outlet
Flush

TI

Barrier
outlet

Note: Tangential porting is


uni-directional. Gland
illustrated is for CCW shaft
rotation from drive end.

Temperature
indicator (optional)
Barrier
inlet

Barrier liquid drain,


normally closed
Barrier inlet
Gland End View

DUAL SEALS, PRESSURIZED

Advantages: Provides a tracking system to maintain barrier pressure above seal


chamber pressure.
General: The heat exchanger can be water cooled, finned tubing or an air-cooled
unit based upon the system heat load. The reference line to the accumulator must
be tolerant of process contamination without plugging.
Note: See John Crane Technical Report TRP-DualWet for additional information.

PLAN 53C

Description: Plan 53C uses a piston accumulator to provide pressure to the


system. It uses a reference line from the seal chamber to provide a constant
pressure differential over the chambers pressure. A water or air-cooled heat
exchanger provides for barrier fluid cooling. Flow is induced by a pumping ring.

PLAN 54

Barrier outlet

EXTERNAL
PRESSURIZED
BARRIER
SOURCE/SYSTEM

Barrier Flush,
outlet when
specified

Barrier inlet
Barrier inlet
Gland End View

DUAL SEALS, PRESSURIZED


Description: Plan 54 utilizes an external source to provide a clean pressurized
barrier fluid to a dual pressurized seal.

General: Plan 54 systems can be custom engineered to suit application


requirements. Systems can range from the direct connection from other process
streams to complex API 614 systems.
Note: See John Crane Technical Report TRP-DualWet for additional information.

PLAN 54

Advantages: Can provide pressurized flow to multiple seal installations to reduce


costs. Positively eliminates fugitive emissions to atmosphere.

PLAN 55

EXTERNAL
UNPRESSURIZED
BUFFER
SOURCE/SYSTEM

Buffer outlet/
Flush [not illustrated]

Buffer
outlet

Buffer inlet
Buffer inlet
Gland End View

DUAL SEALS, UNPRESSURIZED


Description: Plan 55 utilizes an external source to provide a clean unpressurized
buffer fluid to a dual unpressurized seal.

General: Plan 55 systems can be custom engineered to suit application


requirements. Systems can range from the direct connection from other process
streams to complex API 614 systems.
Note: See John Crane Technical Report TRP-52-55 for additional information.

PLAN 55

Advantages: Can provide unpressurized flow to multiple seal installations to


reduce costs. Positively eliminates fugitive emissions to atmosphere.

PLAN 61

Flush
(not illustrated)
Quench inlet, plugged
Quench,
plugged
Drain

Drain, open - connected


to metal tubing
Steam deflector

Gland End View

QUENCH SEALS
Description: Tapped connections for purchasers use. Typically this plan is used
when the purchaser may use a quench in the future.

PLAN 61

General: Allows the user to connect tubing to the drain port and direct leakage
to the collection point.

Steam quench illustrated

PLAN 62

Steam trap used


on steam quench

Check
valve

Quench source valve,


normally open

Pressure indicator
Valve, normally open
Flush
(not illustrated)

Quench inlet
Drain outlet

Quench

Gland end view


Close
clearance
bushing
Steam deflector

Drain
Gland End View

QUENCH SEALS
Description: Plan 62 is a common plan to improve the environment on the
atmospheric side of single seals by quenching with steam, nitrogen or water.
The quench prevents or retards product crystallization or coking. Quenches can
also provide some cooling.
General: Typical applications; steam quench on hot services to retard coking,
nitrogen quench on cold or cryogenic service to prevent icing, or water quench
to prevent crystallization or accumulation of product on the atmosphere side of
the seal. May be used with or without a steam deflector.
For steam quenches a steam trap is recommended. A pressure indicator is
optional.
NOTE: See John Crane Technical Report TRP-Quench for additional information.

PLAN 62

Advantages: Plan 62 is a low cost alternative to tandem seals.

PIPING
PLAN PLAN
65A

Throttle bushing

Level transmitter
with local indicator
Flush
(not illustrated)
Quench

Quench
Flanged
orifice

Valve, locked open


To liquid collection system

Flanged
connection
Drain
Gland End View

SINGLE SEAL

Advantages: Provides an alarmed indication of excessive seal leakage that can


shutdown equipment if necessary.
General: The system includes a loop to by-pass the orifice to prevent high
pressure on the atmospheric side of the seal. The gland throttle bushing design
should consider the fluids properties.

PLAN 65A

Description: Plan 65A is a liquid leakage detection plan normally used for single
seals. It utilizes a level transmitter on a reservoir to set off an alarm when
excess leakage is detected.

PIPING
PLAN PLAN
65B

Throttle bushing

Level transmitter
with local indicator
Flush
(not illustrated)
Quench

Valve, locked open

Flanged
connection

Quench

Valve,
normally
closed
Flanged
connection
Drain

To liquid collection system

Gland End View

SINGLE SEAL

Advantages: Provides an alarmed indication that can shutdown equipment if


necessary.
General: The system includes a loop to by-pass the isolation valve to prevent
high pressure on the atmospheric side of the seal. The gland throttle bushing
design should consider the fluids properties.

PLAN 65B

Description: Plan 65B is a liquid leakage detection plan normally used for single
seals. It utilizes a level transmitter on a reservoir to set off an alarm when the
reservoir is full.

PIPING
PLAN PLAN
66A

Pressure transmitter
with local indicator

Flush

2 valve manifold
Sensing port
Quench/Drain

Flush

Drain
Gland End View

Sensing
port/
Quench

Description: Plan 66A is a leakage detection plan for single seals, commonly
applied in pipeline applications. It utilizes a pressure transmitter to monitor seal
leakage and set off an alarm when leakage becomes excessive or in the case of
seal failure.
Advantages: Utilizes a throttle bushing inboard of the drain port to restrict the
flow of excessive leakage to drain, allowing a pressure increase to be monitored
or trigger an alarm on seal failure.
General: Leakage from the drain port should be collected and piped to a liquid
recovery system or sump. Gland throttle bushings should consider the fluid
properties.
Note: See John Crane Technical Report TRP-66A-66B for additional information.

PIPING
PLAN PLAN
66A

SINGLE SEAL

PIPING
PLAN PLAN
66B

Pressure transmitter
with local indicator

Flush

2 valve manifold
Sensing port
Quench/Drain
Orifice plug

Flush

Drain
Gland End View

Sensing
port/
Quench

Description: Plan 66B is a leakage detection plan for single seals, commonly
applied in pipeline applications. It utilizes a pressure transmitter to monitor seal
leakage and set off an alarm when leakage becomes excessive or in the case of
seal failure.
Advantages: Utilizes an orifice plug in the drain port to restrict the flow of
excessive leakage to drain, allowing a pressure increase to be monitored or
trigger an alarm on seal failure.
General: Leakage from the drain port should be collected and piped to a liquid
recovery system or sump. The orifice plug should consider the fluid properties.
Note: See John Crane Technical Report TRP-66A-66B for additional
information.

PIPING
PLAN PLAN
66B

SINGLE SEAL

PIPING
PLANPLAN
71

Flush (shown
plugged)
Flush
Containment
seal
vent
shown
plugged (CSV) and containment
seal drain (CSD), plugged

CSV shown
plugged
(GBI)
plugged

Gas buffer
inlet (GBI)
plugged
CSD plugged
Gland End View

SECONDARY CONTAINMENT SEALS


Description: Tapped connections for purchasers use. Typically this plan is used
when the purchaser may use buffer gas in the future.

PLAN 71

Advantages: Allows the user to add a buffer gas in the future.

PIPING
PLANPLAN
72

5
4

6
3

Gas buffer
supply inlet
Vent

System components
1 Shut off valve, norm. open
2 Coalescing filter
3 Pressure control valve
4 Flow transmitter with
local indicator
5 Pressure transmitter with
local indicator
6 2 valve manifold
7 Check valve
8 Orifice

Vent
Drain

Flush
(not illustrated)
Gas
buffer
inlet

Drain
Gland End View

SECONDARY CONTAINMENT SEALS

Advantages: Introduction of a buffer gas like nitrogen reduces fugitive


emissions, prevents icing on cold applications, and provides for some cooling to
the outboard seal.
General: Plan 72 is normally used with Plan 75 for primary seal leakage that is
condensing, or with Plan 76 for non-condensing leakage.

PLAN 72

Description: Plan 72 for secondary containment uses an external low pressure


buffer gas, usually nitrogen, regulated by a control panel that injects it into the
outer seal cavity.

PIPING
PLANPLAN
74

5
4

6
3

Gas barrier
supply inlet

System components
1 Shut off valve, norm. open
2 Coalescing filter
3 Pressure control valve
4 Flow transmitter with
local indicator
5 Pressure transmitter
with local indicator
6 2 valve manifold
7 Check valve

Gas barrier
inlet

Gas barrier
inlet

Gas barrier outlet


(normally closed)
Gland End View

DUAL GAS SEALS

Advantages: Lower costs and maintenance than systems used on dual


pressurized liquid systems. Leakage to atmosphere is an inert gas.
Zero emissions.
General: The barrier gas is usually a pressurized nitrogen line. For higher
pressure applications the system pressure can be supplemented with a gas
pressure booster/amplifier.

PLAN 74

Description: Plan 74 provides a pressurized gas, typically nitrogen, to dual


gas seals through the use of a control panel that removes moisture, filters the
gas and regulates the barrier pressure.

To vapor collection system


Orifice
Pressure transmitter
with local indicator

PLAN 75

Valve, normally open

2 valve manifold Level transmitter


with local indicator
Test point
(optional)

5 valve manifold
Flush
(not
CSV,
plugged illustrated)

Drain

Drain valve,
normally closed
To liquid
collection
system

Level
gauge

Leakage
collection
reservoir

Gas
buffer
inlet,
CSD
plugged
Gland End View

SECONDARY CONTAINMENT SEALS

Advantages: The collection reservoir contains a pressure transmitter to indicate


a build up in pressure from excessive primary seal leakage or failure.
General: Plan 75 can be used in conjunction with a gas purge from Plan 72.

PLAN 75

Description: Plan 75 is a collection system used with secondary containment


seals for process fluid that will condense at lower temperatures or is always in
a liquid state.

PLAN 76

To vapor recovery system

Pressure
transmitter
with local
indicator

Vent
Flush
(when
specified)

To drain,
normally closed,
not illustrated

2 valve manifold
Containment seal vent

Flush,
not illustrated
Gas
buffer
inlet

Valve
normally
closed
Containment seal
drain, closed
Gland End View

SECONDARY CONTAINMENT SEALS

Advantages: Lower initial and maintenance costs than dual unpressurized seals
using a Plan 52.
General: Plan 76 can be used in conjunction with a gas purge from Plan 72.

PIPING
PLANPLAN
76

Description: Plan 76 is a system to divert non-condensing primary seal leakage


to a flare or vapor recovery system.

PLAN 99

USE OF PLAN 99
TO BE DECIDED BY
PURCHASER OR WITH
PURCHASERS APPROVAL

SINGLE SEALS, DUAL SEALS, QUENCH SEALS,


SECONDARY CONTAINMENT SEALS & DUAL GAS SEALS

General: The description and requirements of this plan must be clearly defined
in specifications outside API 682 but wherever possible, applicable requirements
should be incorporated in the new piping plan.

PLAN 99

Description: Plan 99 defines an engineered piping plan not defined by any


existing plans.

USEFUL INFORMATION

USEFUL INFORMATION
Data included in this section is provided for guidance only and must not be
used for performance calculations of individual seals. Seal and material
performance can vary with application, pressure, temperature and installation.
For application specific calculations consult John Crane.
LUBRICANTS
The following lubricants are recommended by John Crane
Application

Lubricant

Note

Elastomeric O-rings except


silicone rubber

DuPont Krytox GPL 206


Dow Corning 111
Glycerine

Apply thinly by hand

O-rings of silicone rubber

Glycerine

Apply thinly by hand

Elastomeric bellows

Glycerine
Propylene Glycol
Soapy water

Apply by brush

Bolts, screws, nuts &


fasteners

DuPont Krytox GPL 206


Dow Corning 111
Nickel or silver based
anti-seize compounds

Minimal application
by brush or hand

Dupont and Krytox are registered trademarks of E. I. du Pont de Nemours and Company.
Dow Corning is a Registered trademark of Dow Corning Corporation.

DRIVE SCREW TIGHTENING TORQUES


Socket Head Cup Point Set Screw
Tightening Torques [Nm] (= 0.125 lubricated)
Thread High Tensile
316
ASTM
Steel,
St. Steel
A453Gr 14.9
Gr A4/70
Gr 660 C
M4
2.3
1.5
M5
4.5
3
M6
7.5
4
M8
18
11
M10
36
16
30
M12
60
40
50
1/4 - 20
8.8
4.5
6
5/16 - 18
17.5
10
3/8 - 16
30
13.5
7/16 - 14
48
32
1/2 - 13
69
45

Socket Head Cap Screw


Tightening Torques [Nm] (= 0.125 lubricated)
Thread
Steel Screw
Steel Screw
Size
(Class 12.9)
(316 A4-70)
M4
4.5
2
M5
9.4
4
M6
16
6,5
M8
38
16
M10
77
32
M12
135
55
M14
215
90
M16
340
140
M20
663
275
Torques are for drive screws only and should not
be applied to other screws in the seal assembly

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION
DRIVE SCREW TIGHTENING TORQUES
Socket Head Cup Point Set Screw (UNRC)

Socket Head Cap Screw

Tightening Torque [in-lb] [=0.125]

Tightening Torque [in-lb] [=0.125]

Size
#10
1/4"
5/16"
3/8"
7/16"
1/2"

Steel
ASTM-F912
33
78
156
273
428
615

316 SS
ASTM-A193
18
40
85
120
280
400

Torques are for drive screws only and should not


be applied to other screws in the seal assembly

Size
#6
#8
#10
1/4"
5/16"
3/8"
7/16"
1/2"
5/8"
3/4"

Steel
ASTM-A574
30
55
80
180
390
700
1125
1700
3000
5500

316 SS
ASTM-A193
15
28
40
95
170
300
485
750
1270
2260

TEMPERATURE LIMITATIONS OF FLEXIBLE MEMBERS


Rubber
Medium Nitrile
Low Temp Nitrile
Neoprene
Fluorocarbon/Fluoroelastomer
Fluorocarbon GLT
EPDM Rubber
Fluorosilicone
Silicone
TFE-P/TFE-Propylene
HT-FFKM (was Perfluoroelastomer 1)
LT-FFKM (was Perfluoroelastomer 2)

Temperature limits when used as:Bellows, Sliding


Bellows, Sliding
& Static O-Rings C
& Static O-Rings F
Minus 40C to Plus 120C +
Minus 40F to Plus 250F
Minus 55C to Plus 100C
Minus 65F to Plus 212F
Minus 40C to Plus 100C
Minus 40F to Plus 212F
Minus 30C to Plus 205C
Minus 20F to Plus 400F
Minus 45C to Plus 205C
Minus 50F to Plus 400F
Minus 40C to Plus 150C *
Minus 40F to Plus 300F
Minus 60C to Plus 175C
Minus 75F to Plus 350F
Minus 55C to Plus 200C
Minus 65F to Plus 390F
0C to Plus 205C
32F to Plus 400F
Minus 20C to Plus 260C n
Minus 4F to Plus 500F
Minus 20C to Plus 215C l
Minus 4F to Plus 420F

+ For water duties the upper limit is 100C (212F)


For water duties the upper limit is 135C (275F)
* Not for use in contact with hydrocarbon based products
n For water duties the upper limit is 90C (194F)
l For static Applications Minus 25C to Plus 215C (Minus 13F to Plus 420F)
These elastomeric materials have a limited tolerance to abrasion and movement

n
l

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION
TEMPERATURE LIMITATIONS OF FLEXIBLE MEMBERS
PTFE / Graphite
Pure PTFE
25% Glass Filled PTFE
25% Carbon Filled PTFE
Graphite/Stainless Steel Mesh
Graphite or Cranfoil

Temperature limits when used as:Fully Constrained Ring


Seat Rings
(i.e. Metal Bellows Packing)
Minus 60C to Plus 260C
Minus 20C to Plus 180C
Minus 76F to Plus 500F
Minus 4F to Plus 356F
Minus 100C to Plus 280C
Minus 50C to Plus 230C
Minus 148F to Plus 536F
Minus 58F to Plus 446F
Minus 80C to Plus 250C
Minus 40C to Plus 200C
Minus 112F to Plus 482F
Minus 40F to Plus 392F
Minus 212C to Plus 500C
Minus 350F to Plus 932F
Minus 212C to Plus 500C
Minus 40C to Plus 400C
Minus 350F to Plus 932F
Minus 40F to Plus 752F

NOTE: When using either FEP covered fluorocarbon o-rings or PTFE / Graphite seat rings, the seat
must be fitted with an anti-rotation pin.
NOTE: The limits shown are for guidance only, and do not take into account any site experience.

INSTALLATION CRITERIA & LIMITS


Installation Criterion Concentricity
Shaft to seal chamber
Shaft run out measured from
a casing mounted indicator
Run-out of sleeve outer
diameter to inner diameter
Squareness of seal chamber
face to shaft
Centering of the seal is to be by a
register fit. The register fit surface shall
be concentric to the shaft
Shaft Axial Float/End play
Shaft tolerance
Shaft Surface Texture/Finish

General value/Limit
Less than 125 m (0.005") TIR
(Total Indicator Reading)
Less than 25 m (0.001") TIR

Remarks
TIR is sometimes also referred to
as Full Indicator Movement (FIM)

Less than 25 m (0.001") TIR


Less than 0.5 m/mm of seal
chamber bore (0.0005"/inch of
seal chamber bore)
Less than 125 m (0.005") TIR
Less than 0.08 mm (0.003") TIR
h6
1.6 m Ra (64 in Ra)

This is the maximum movement


during dynamic operation

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL CONVERSIONS
LENGTH
From
inches
inches
feet
feet
yards
miles
in
in

To
mm
m
mm
m
m
km
mm
nm

Multiply by
25.4
0.0254
304.8
0.3048
0.9144
1.6093
2.54x10-5
25.4

From
mm
m
mm
m
m
km
mm
nm

To
inches
inches
feet
feet
yards
miles
in
in

Multiply by
0.03937
39.37
0.00328
3.281
1.0936
0.6214
39370
0.03937

To
mm2
m2
m2
hectares
km2

Multiply by
645.16
0.0929
0.8361
0.4047
2.59

From
mm2
m2
m2
hectares
km2

To
inches2
feet2
yards2
acres
miles2

Multiply by
0.00155
10.7639
1.1960
2.4711
0.3861

AREA
From
inches2
feet2
yards2
acres
miles2

PRESSURE/HEAD
From
psi
psi
psi
kg/cm2
atms.
atms.
atms.
N/m2 (Pa)
kPa
MPa
bar
psi
psi
bar
bar
kg/cm2

To
bar
kg/cm2
N/m2(Pa)
bar
psi
kg/cm2
bar
bar
bar
bar
torr(mm Hg)
ft(liquid)
m(liquid)
ft(liquid)
m(liquid)
m(liquid)

Multiply by
0.06895
0.07031
6894.757
0.09807
14.6959
1.03323
1.01325
1x10-5
0.01
10
750.0638
2.307 SG
0.703 SG
33.4552 SG
10.1972 SG
10 SG

From
bar
kg/cm2
N/m2
bar
psi
kg/cm2
bar
bar
bar
bar
torr(mm Hg)
ft(liquid)
m(liquid)
ft(liquid)
m(liquid)
m(liquid)

To
psi
psi
psi
kg/cm2
atms.
atms
atms.
N/m2
kPa
MPa
bar
psi
psi
bar
bar
kg/cm2

Multiply by
14.5038
14.2233
1.4504 x 10-4
1.01972
0.06805
0.96784
0.98692
1x105
100
0.1
0.001333
0.4335xSG
1.4223xSG
0.02989xSG
0.09806xSG
0.1xSG

USEFUL INFORMATION

USEFUL CONVERSIONS

USEFUL INFORMATION

USEFUL CONVERSIONS
VOLUME
From
ft3
ft3
in3
gallons(Imp)
gallons(Imp)
gallons(Imp)
gallons(US)
gallons(US)
barrels(bbl) oil
barrels(bbl) oil
barrels(bbl) oil
barrels(bbl) oil

To
m3
liters(dm3)
m3
gallons(US)
m3
liters(dm3)
m3
liters(dm3)
gallons(Imp)
gallons(US)
m3
liters(dm3)

Multiply by
0.028317
28.317
1.6387x10-5
1.20095
4.5461x10-3
4.54609
0.003785
3.7854
34.9723
42
0.1590
158.9873

From
m3
liters(dm3)
m3
gallons(US)
m3
liters
m3
liters
gallons(Imp)
gallons(US)
m3
liters(dm3)

To
ft3
ft3
in3
gallons(Imp)
gallons(Imp)
gallons(Imp)
gallons(US)
gallons(US)
barrels(bbl) oil
barrels(bbl) oil
barrels(bbl) oil
barrels(bbl) oil

Multiply by
35.3147
0.035315
61023.74
0.83267
219.9692
0.21997
264.1721
0.26417
0.028594
0.02381
6.2898
0.006290

VOLUME FLOW RATE


From
gals(Imp)/min
gals(US)/min
ft3/min
m3/hour
barrels oil/day
ft3/sec

To
liters/min
liters/min
liters/min
liters/min
liters/min
liters/min

Multiply by
4.5461
3.7854
28.3168
16.6667
0.1104
1699.01

From
liters/min
liters/min
liters/min
liters/min
liters/min
liters/min

To
gals(Imp)/min
gals(US)/min
ft3/min
m3/hour
barrels oil/day
ft3/sec

Multiply by
0.21997
0.26417
0.03532
0.06
9.0573
5.886x10-4

Multiply by
0.4536
1016.05
907.19
1.016047
0.9072
4.4482
9.8067
9.8067
9.96402

From
kg
kg
kg
tonne
tonne
N
N
N
kN

To
lbs
tons(long)
tons(short)
tons(long)
tons(short)
lbsf
kgf
kiloponds
tonf(long)

Multiply by
2.2046
9.842x10-4
1.102x10-3
0.9842
1.1023
0.2248
0.10197
0.10197
0.10036

WEIGHT/FORCE
From
lbs
tons(long)
tons(short)
tons(long)
tons(short)
lbsf
kgf
kiloponds
tonf(long)

To
kg
kg
kg
tonne
tonne
N
N
N
kN

USEFUL INFORMATION

USEFUL CONVERSIONS

USEFUL INFORMATION

USEFUL CONVERSIONS
POWER
From
hp
hp(metric) also
PS, CV or ch
Btu/hr
ft.lbf/sec

To
kW
kW

Multiply by
0.7457
0.7355

From
kW
kW

To
hp
hp(metric)

Multiply by
1.34102
1.35962

kW
kW

2.9307x10-4
0.001356

kW
kW

Btu/hr
ft.lbf/sec

3412.1416
737.5622

To
N.m
N.m
N.m
N.m

Multiply by
1.3558
0.112985
0.007062
9.80665

From
N.m
N.m
N.m
N.m

To
lbf.ft
lbf.in
ozf.in
kgf.m

Multiply by
0.73756
8.85075
141.6119
0.10197

TORQUE
From
lbf.ft
lbf.in
ozf.in
kgf.m

DENSITY/SPECIFIC GRAVITY (SG)


From
lbs/ft3
grms/cm3
lbs/gal(US)

To
kg/m3
kg/m3
kg/m3

Multiply by
16.01846
1000
119.8264


From
kg/m3
kg/m3
kg/m3

To
lbs/ft3
grms/cm3
lbs/gal(US)

API GRAVITY - OAPI


o

API = 141.5 - 131.5


SG

SG =

141.5
API + 131.5

Degrees Baum
B = 145-

145
SG

The above oB formulae apply to solutions denser than water

SG =

145
45 - oB

Multiply by
0.06243
0.001
0.008345

USEFUL INFORMATION

USEFUL CONVERSIONS

USEFUL INFORMATION

USEFUL CONVERSIONS
VISCOSITY - DYNAMIC & KINEMATIC
Multiply by
0.001
0.001
47.8803
47880.259
1.0 x 10-6
9.2903 x 104

From
cPs
cPs
lbf.sec/ft2
lbf.sec/ft2
cSt
ft2/sec

To
N.sec/m2
Pa.sec
N.sec/m2
cPs
m2/sec
cSt

From
N.sec/m2
Pa.sec
lbf.sec/ft2
cPs
m2/sec
cSt

approximately:

cSt = 0.226xSSU - 195 32 < SSU <100


SSU

To
cPs
cPs
N.sec/m2
lbf.sec/ft2
cSt
ft2/sec

Multiply by
1000
1000
0.02089
2.0885x10-5
1.0 x 106
1.0764 x 10-5

cSt = 0.22xSSU - 135 SSU 100


SSU

VISCOSITY/TEMPERATURE - PETROLEUM PRODUCTS


Temperature - C
1000.00

50

Viscosity - cPs

100.00

10.00

D
C
B

1.00
A

0.10

100

150

200

250

300

A
B
C
D
E
F

350

=
=
=
=
=
=

Gasoline
Kerosine
Diesel (Refinery)
Fuel #3 (Max)
Fuel #5 (Min)
Fuel #5 (Max)
Fuel #6 (Min)
G = Heavy Fuel Oil
Bunker C
H = Asphalt

400

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION

USEFUL INFORMATION
SPECIFIC GRAVITY VS TEMPERATURE - PETROLEUM FRACTIONS

www.johncrane.com

USEFUL INFORMATION

USEFUL INFORMATION

North America
United States of America

Europe
United Kingdom

Latin America
Brazil

Middle East & Africa


United Arab Emirates

Asia Pacific
Singapore

Tel: 1-847-967-2400
Fax: 1-847-967-3915

Tel: 44-1753-224000
Fax: 44-1753-224224

Tel: 55-11-3371-2500
Fax: 55-11-3371-2599

Tel: 971-481-27800
Fax: 971-488-62830

Tel: 65-6518-1800
Fax: 65-6518-1803

If the products featured will be used in a potentially dangerous and/or hazardous process, consult your John Crane representative prior to their selection
and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is
dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO 14001 Certified,
details available on request.
2016 John Crane

Revised 03/16

www.johncrane.com

API-Mechanical Seal-Piping Plan Booklet

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