Tool Catalog
Tool Catalog
Powerful tools
to fit every job
Dear Readers,
Our customers are at the center of all our interests and the focus in everything we do! We endeavor to
optimize and enhance our performance to add value to your asset in the field of Marine Propulsion or
Power Plant application.
It is our clear target to deliver reliable premium services and products to all our customers worldwide.
To support this goal, we can provide reliable and tested high-quality tools for efficient and, most importantly, safe operation.
Please feel free to browse through our new tool catalogue and discover what MAN can offer as a
support to your business.
Wayne Jones
Senior Vice President - Business Unit After Sales
Introduction
MAN Diesel & Turbo SE, based in Augsburg, Germany, is the worlds
leading supplier of large diesel engines and turbomachinery for maritime
and stationary applications.
The company develops 2-stroke and 4-stroke
bomachinery trains for both the oil and gas industries and
Content
1. Standard tools
518
713
1.1.1 ToolCar
1.1.2 Fastening tools Basic
1.1.3 Fastening tools Pliers
10
11
12
13
1416
41-42
4.4 T
ool boxes and panels
1.2 Electronics
3772
4355
56-69
70
7172
14
1.2.2 Tools
15
7380
75-76
16
17
77
18
78
79
80
2. Special tools
2.1 Electronic firing pressure gauge
1929
21
22
23-24
6. Merchandise
81-82
8390
2.4 Fiberscope
25
7. Consumables
26
7.1 PrimeServLube
85
27
7.2 PrimeServClean
86
28
7.3 PrimeServGran
87
7.4 PrimeServProtect
3. Specialized tool machines
2936
31-32
88
89-90
33
8. Appendix
91-94
34
91-93
35
8.2 Index
36
94
Tool Catalogue
Standard tools
Standard tools
Tool Catalog
Standard tools
1. Standard tools
518
713
7
10
11
12
13
1.2 Electronics
Standard tools
1.1.1 ToolCar
1416
14
1.2.2 Tools
15
16
17
18
Tool Catalog
Standard tools
ToolCar
Item description
Roller cabinet ToolCar, incl. assorted drawers 1 - 9. See pages 8 to 12 for details.
009.762
Roller cabinet ToolCar only, 9 empty drawers. See pages 8 to 12 for optional content.
009.786
009.787
Multiplex-worktop perforated
Bench vice 120 mm
Screws, DIN 933 A8.8 Zn M12X55
Nut, DIN 934 Zn M12
Washer, DIN 9021 Zn 13
Catalog no.
Tool Catalog
Drawer 1
Standard tools
Drawer 2
Catalog no.
009.811
000.431
000.396
Catalog no.
000.228
(6x7 - 8x9 - 10x11 - 12x13 - 14x15 - 16x17 - 18x19 - 20x22 - 21x24 - 27x30)
E. Combination spanner set, 9 pieces (5,5 - 7 - 8 - 10 - 13 - 16 - 17 - 18 - 19)
000.229
Tool Catalog
Standard tools
Drawer 3
A
Drawer 4
B
A. Micro screwdriver set, 12 pieces (Electronics slot-head screwdriver size 1.2 - 1.5 - 2 - 2.5;
000.397
Philllips electronics screwdriver size 00-0-1; electronics hexagon screwdriver size 0.9 - 1.3 - 1.5 - 2 - 2.5)
B. Chisel, taper pin punch, and pin punch set, 11 pieces (Cold chisel 200 mm size 200; Cross-cut chisel
200 mm size 200; taper pin punch size 3, 4; pin punch size 2, 3, 4, 5, 6, 8; engineers
C. Bits set, 67 pieces size M; bit-holding screwdriver with quick-change chuck for " bits; small parts bin
Catalog no.
001.660
009.789
D. Pliers set, 4 pieces (Water pump pliers size 250; Side cutter size 160; snipe-nose pliers size 200;
Catalog no.
002.193
002.125
F. Set of shears and snips, 4 pieces (shears size 130, heavy duty scissors size 210)
009.788
Tool Catalog
Drawer 5
A
Standard tools
Drawer 6
B
A. Workshop accessory set, 6 pieces (Universal trimming knife; snap-off blades, pack of 10; marker pen
009.792
measure size 2.5; plastic ruler 2 m size 2; scriber; spirit level size 300)
C. Inspection toolkit, 5 pieces (Magnetic retriever with LED lamp; claw retriever size 500; telescopic
009.790
size R; small parts bin size 26/2; LED torch grey;Comfort safety glasses)
B. Measuring tools set, 7 pieces (Caliper size 150; try square size 150100; Steel rule size 300; Tape
Catalog no.
009.791
D. Precision key files & PUK saw set, 9 pieces (Key file set, 6 pieces; diamond wet stone size D25;
Catalog no.
009.793
009.794
Tool Catalog
10
Standard tools
Drawer 7
Drawer 8
Catalog no.
000.403
000.404
000.405
009.795
Item description
000.695
009.798
Tool Catalog
000.397
000.693
000.682
002.199
000.694
009.796
punch pliers
Catalog no.
11
length 420 mm
009.799
009.801
009.802
Standard tools
Drawer 9
C
A
Catalog no.
A. Measuring tool set with vernier caliper and external micrometer, 6 pieces
009.757
009.803
009.758
009.760
009.761
F. Dial gauge
009.444
Tool Catalog
12
Standard tools
Tool box
Item description
Catalog no.
1
All
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
1
13
004.022
1
1
1
1
1
1
1
1
1
Tool Catalog
1
1
1
1
1
Standard tools
1.2 Electronics
1.2.1 Alubox
Standard Make
necessary tools, while offering a handy set of tools for all trou-
The tool box stacks of four layers with tool in an aluminum box.
Weight: 25 kg
Shock-resistant
Customized
Highly
signal simulation
All
separately on request.
Alubox
Item description
Catalog no.
TPK.0001
Tool Catalog
14
Standard tools
1.2 Electronics
1.2.2 Tools
Alubox, Layer 1
Item description
Catalog no.
Item description
Catalog no.
Layer 1, complete
on request
Layer 2, complete
on request
chrome-plated 9
(charger in layer 3)
function, 9 pieces
(cable in layer 3)
Calibrator BP7235
measuring cable
insulated, 160 mm
Snipe nose pliers, straight insulated,
VDE, 200 mm
Snipe nose pliers, angled insulated,
VDE, 200 mm
Side cutter, chrome-plated, insulated,
VDE, 160 mm
Water pump pliers, VDE grips,
250 mm
Crimping tool for terminal sleeves,
10 mm
Wire stripper, 6 mm
Stanley Cutter knife
15
Alubox, Layer 2
Tool Catalog
Standard tools
1.2 Electronics
1.2.3 Measuring tools
Alubox, Layer 3
Alubox, Trolley
Item description
Catalog no.
Item description
Catalog no.
Layer 2, complete
on request
on request
Cable set
Tool Catalog
16
Standard tools
Electronic tools
Item description
17
Catalog no.
009.804
B. Service tool case Turtle, made of HDPE with wheels and TSA locks GT-LINE
009.805
Tool Catalog
Standard tools
SaCoSone Toolbox
The SaCoSone Toolbox comprises the necessary hardware and software for uploading
software on SaCoSone devices (control module, gateway module, etc.) and indicating or
altering parameter values. The Toolbox includes a user guide for the SaCoSone Toolbox.
The SaCoSone hardware contains:
3. Notebook
SaCoSone EXPERT
The software tool used for the indication and modification of
PEAK PCAN-Dongle
TM
CAN-Adapter cable
SaCoSone Toolbox
Item description
SaCoSone Toolbox
Catalog no.
015.020.140-63CB7
Tool Catalog
18
Special tools
Special tools
19
values right at your work place. All tools, for example high-
section, you will find the right tool for specific tasks, such
Tool Catalog
Special tools
1929
21
22
Special tools
2. Special tools
23-24
2.4 Fiberscope
25
26
27
28
Tool Catalog
20
Special tools
valve.
Details
Benefits
The device automates all calibrating and set-up operations.
21
Item description
Catalog no.
419.027
1
1
1
1
419.015
419.019
419.011
419.351
Tool Catalog
Special tools
Use the injector nozzle test stand to verify the shape and atomization of the injected test fluid and to leak test the needle seating.
Details
The Injection Tester allows the inspection of the spray pattern,
Benefits
which gives a conclusion about the rate of wear and offers the
external supply which can be used with almost all line voltages.
Item description
Catalog no.
221.222
1
1
1
1
1
1
1
221.196
221.197
221.195
221.200
221.202
221.201
009.735
Tool Catalog
22
Special tools
23
Tool Catalog
Special tools
engine size.
ment you can remove heavy fuel oil, carbon deposits and
other sediments.
PrimeServ also offers specialized cleaning fluids for use
The ultrasonic cleaning device is a generator that consists of
one carrier case and two module cards with outlets. For each
Item description
1
1
1
Catalog no.
322.120
322.083
322.082
322.113
322.090
Tool Catalog
24
Special tools
2.4 Fiberscope
Benefits
Fiberscope
25
Quantity
Item description
1
1
1
1
1
1
1
1
1
1
Tool Catalog
Catalog no.
101.133
101.134
101.135
101.136
101.137
101.175
101.130
101.128
101.138
101.139
Special tools
Benefits
Easy operation
Practice-oriented accuracy
Push-button zeroing
Sealed case
Attention
Measuring of exhaust gas back pressure is only
possible by using a special connector!
Item description
Catalog no.
009.090
Tool Catalog
26
Special tools
27
Quantity
Item description
050.095
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
050.162
050.164
050.097
050.180
050.196
050.255
050.227
050.243
050.244
050.249
050.272
050.278
050.295
050.300
050.094
050.096
Tool Catalog
Catalog no.
Special tools
Crankshaft-protection
This strap protects the crankshaft pin from damage when the
running gear is dismantled.
Protecting band
Quantity
Item description
Catalog no.
020.044
020.048
Tool Catalog
28
Special tools
A reliable machine
for the best possible results.
29
Special tools
2936
31-32
33
34
35
36
30
Description
31
the stone pressure actuators is shut off, the stone holders will
Tool Catalog
Item description
Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18; engine type 48/60B
050.136
1
1
Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9; engine type 48/60B
Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, connection on airsystem 67 bar;
050.087
connection on air main circuit 6-7 bar; engine type 32/40CD, 32/40DF, 32/40PGI
Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, 10,
connection on air main circuit 6-7 bar with air chain hoist; engine type 32/44CR
Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18,
6
6
1
connection on air main circuit 67 bar with air chain hoist, Motortyp 32/44CR
Pressure regulator 30 Bar-R 1/2"
Set of honing stones for honing device consist of:
Honing stone 120X16X13
Honing stone 20X16X13
Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6, 7, 8, 9;
Catalog no.
050.114
050.115
050.131
050.152
050.257
050.258
050.240
009.669
009.670
050.123
050.139
009.669
009.670
Tool Catalog
32
Description
Cylinder liners require rehoning when piston rings are replaced
or after the maintenance interval has expired. Honing will restore the original state of roughness of the cylinder liner running
surface. This roughness is necessary to ensure a sufficiently
thick and properly adhering lubricating film.
Benefits
Details
While the original micro geometry can largely be restored, the
wear profile, the macro geometry of the cylinder liner, cannot
be altered. This work can be done with a pneumatic honing
device.
The pneumatic powered honing arms offer a large
number of possible variants of liner bore diameters
(for engine 48/60 with cylinder diameter > 320 mm).
This honing device is positioned and operated
directly over the incorporated cylinder liners (same
for V-machine).
33
Quantity
Item description
Cylinder diameter
1
1
1
1
1
1
1
320 mm
350 mm
450 mm
480 mm
490 mm
510 mm
580 mm
Tool Catalog
Catalog no.
050.312
050.313
050.314
050.315
050.316
050.317
050.318
Description
If the manual regrinding with grinding paste of valve seats with
Benefits
Ultimate combination of accuracy, finish, speed and versatility.
ter head with a built-in slide way for cutting-tool travel ensures
Item description
Electrical valve seat turning machine maker VD4E, AC 230 V (+/- 10%),
1
1
1
48/60CR
Electrical valve seat turning machine maker VD4E, AC 277 V (+/- 10%) 48/60B, 48/60CR
Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%) 48/60B, 48/60CR
Electrical valve seat turning machine maker VD4E, AC 230 V - 277V (+/- 10%), 50-60 Hz
48/60B, 48/60CR
Catalog no.
113.251
113.252
113.253
113.259
113.260
Tool Catalog
34
Description
Details
ultimate in valve refacing accuracy. If the regrinding of valve cones exhibiting small deficiencies using grinding paste does not
produce an acceptable outcome, a mechanical regrinding with
the electric valve cone grinding machining will be necessary.
Item description
Catalog no.
Electric valve cone grinding machine without collet chuck typ VKM 3.1
1
113.242
113.243
113.244
for three- phase AC 480V (10%), 50/60 Hz; with adapter transformer
113.245
for three- phase AC 690V (10%), 50/60 Hz; with adapter transformer
113.246
Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0
982.41.A
Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0
113.258
35
Grinding wheel
113.321/113.258-1
113.322/113.258-3
113.323/113.258-5
Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0
Tool Catalog
113.299
Description
This high quality and easy-to-use grinding machine
enables regrinding of the seats on the fuel injection
pipes in the event of sealing problems for all ship,
energy, auxiliary, and test bed applications.
Item description
1
1
1
1
Catalog no.
434.042
434.043
434.044
434.045
Tool Catalog
36
37
on of the tools. All this ensures that you can rely on your
every tool has its set place. The panels are attached to
off-shore conditions.
Tool Catalog
3772
41-42
4355
56-69
70
7172
Tool Catalog
38
Note
The panels and boxes for hydraulic tools in this section are
Further panels and boxes are also available for the following
oblique (elastic)
Injection: Conventional
Number of cylinders: 6, 7, 8, 9
39
Quantity
Item description
Catalog no.
on request
004.037
004.038
004.039
004.040
004.041
004.042
004.043
004.044
004.045
004.046
004.047
12
Square steel
Square pipe
42
Cylindrical screw
Plate
Plate
All
Tool Catalog
004.048
009.678
Note
The hydraulic panels and boxes in this section are designed for
Further panels and boxes are also available for the following
Number of cylinders: 6, 7, 8, 9
Item description
Catalog no.
on request
004.037
004.038
004.039
004.040
004.041
004.042
004.043
004.044
004.045
004.046
004.047
12
Square steel
Square pipe
48
Cylindrical screw
Plate
Plate
All
004.048
009.678
Tool Catalog
40
41
Quantity
Item description
Tool basic panel No.1 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Tool basic panel No.2 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Tool basic panel No.3 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Tool basic panel No.4 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
12
36
Plate Cyl.: 6, 7, 8, 9, 10
Plate Cyl.: 6, 7, 8, 9, 10
12
48
All
Set of tool panels and tool boxes for 32/44CR Cyl.: 6, 7, 8 ,9, 10
004.005
All
Set of tool panels and tool boxes for 32/44CR Cyl.: 12, 14, 16, 18, 20
004.006
Tool Catalog
Catalog no.
on request
004.048
004.048
4.3 Example
Tool Catalog
42
43
Tool Catalog
Tool basic panel No.1.1 for engine types 48/60B and 51/60DF
Quantity
Item description
Catalog no.
Torque wrench
008.005
Torque wrench
008.011
Ratchet
008.023
Torque wrench
008.017
Torque wrench
008.029
014.015
Grease lubricator
003.005
000.142
000.143
000.155
000.156
000.401
000.402
Passage
001.922
Passage
001.924
Passage
001.928
001.854
001.858
001.843
001.804
011.009
Closing device
020.045
Turning stone
021.201
Turning stone
021.202
Guide tube
021.032
000.454
Hydr. Cylinder
009.075
Centering templet
021.203
Centering templet
021.204
All
on request
Tool Catalog
44
Tool basic panel No. 2 for engine types: 48/60B and 51/60DF
45
Quantity
Item description
021.284
(1)
Support
021.286
(1)
Beam
021.287
(1)
Beam
021.290
(2)
Support
021.280
(2)
Guide pipe
021.288
(2)
Guide pipe
021.289
(6)
Turning pin
All
Tool Catalog
Catalog no.
004.037
Item description
Catalog no.
030.308
(1)
Support
(1)
Guide piece
030.308-7
030.311
(1)
Support
030.308-20
(1)
Support
030.309
(1)
Tightening tool
002.552
Holding device
030.192
Suspension device
030.247
(1)
Support
030.329
030.329-40
(1)
But strap
030.329-70
(2)
Support
030.329-55
(2)
Support
030.329-60
(1)
Tightening tool
(2)
Holder
002.522
030.501
030.195
(1)
Wire rope
030.231
(1)
Rope guide
030.296
(1)
Rope guide
030.225
(1)
Rope guide
030.224
(2)
Extension pipe
030.348
(2)
Guide pipe
030.347
(2)
Threaded piece
030.501-35
(1)
Holding device
030.236
(2)
Strut
030.503
Guide tube
030.210
Slide Tube
009.060
Holding device
030.323
All
004.038
Tool Catalog
46
Item description
1
1
1
1
1
1
1
1
1
Ratched spanner
Piston ring expander
Piers for locking rings
Elongation
Socket spanner insert
Suspension device
Box spaner
(1)
(1)
1
2
1
2
1
161.020-4
161.020-5
001.768
000.146
050.120
102.001
419.011
of items:
Support
Elongation
Spanner plate
Pin spanner
Tool basic panel 4,
434.047-1
001.914
009.074
434.029
All
complete
47
Tool Catalog
Catalog no.
034.119
034.080
034.098
034.086
002.165
001.914
001.796
034.092
034.129
161.020
434.047
004.039
Item description
1
1
1
1
1
3
1
1
cylinder
Gauge
Touching up bow
Valve spring clamping
1
(1)
1
1
device
Fitting and removing device
Eye screw
Clamping piece
Fitting and removal device
(1)
(1)
1
(1)
(1)
(1)
(3)
(3)
1
amplifer
Supporting device
Power amplifier
Extension piece
Hexagonal insert
Fitting and removing
All
Catalog no.
113.207
113.206
113.205
000.455
009.022
113.139
114.033
113.204
200.104
001.404
200.055
200.111
200.115
200.115-1
200.127
200.116
200.113
200.114
008.030
001.915
001.801
200.128
004.040
Tool Catalog
48
Item description
1/cyl.
055.143
Cleaning device
055.133
1/cyl.
Bolt
201.018
Catalog no.
201.016
221.179
Eye screw
001.412
Plastic container
002.706
Tightening chuck
002.701
40
Cleaning wire
002.723
40
Cleaning wire
002.722
221.180
221.128
221.192
items:
(1)
001.771
(1)
Universal joint
001.877
(1)
Elongation
001.914
(1)
Elongation
001.913
(1)
Base plate
221.192-5
Threaded pipe
221.189-1
Guide rod
221.189-2
All
49
Tool Catalog
221.189
004.041
Item description
Catalog no.
111.133
(1)
Box spanner
111.133-1
(1)
Box spanner
111.133-2
Locating screw
111.131
Locating screw
111.132
001.861
112.006
Pin
112.012
Pin
112.011
009.167
Extension piece
009.166
112.014
Guide bar
112.015
Ratchet
001.590
Protection hose
034.040
All
004.042
Tool Catalog
50
51
Item description
Catalog no.
Hydraulic cylinder
009.010
Pressure piece
021.089
Restoring device
009.021
Socket disk
021.196
Tension screw
055.127
Slip device
009.026
Measuring device
009.052
009.028
009.101
-
009.068
All
004.043
Tool Catalog
Item description
Catalog no.
Hydraulic cylinder
009.062
Hydraulic cylinder
009.063
Pressure piece
055.126
009.134
All
004.044
Tool Catalog
52
53
Quantity
Item description
2
2
2
2
All
Pressure piece
Sleeve
Pressure piece
Tension screw
Hydraulic box 3, complete
Tool Catalog
Catalog no.
055.125
055.100
020.046
020.047
004.045
Item description
4
4
4
4
1
All
Catalog no.
009.346
030.205
030.206
101.018
009.120
004.046
Tool Catalog
54
55
Quantity
Item description
4
4
All
Hydraulic cylinder
Pressure piece
Hydraulic box 5, complete
Tool Catalog
Catalog no.
009.079
021.195
004.047
Item description
Torque spanner
9x12/5-60Nm
Torque spanner
14x18/60-320Nm
Torque spanner
14x18/300-800Nm
Catalog no.
008.181
008.183
008.185
008.180
008.200
008.023
008.201
001.924
008.024
008.192
001.913
001.914
screw 17x12,5
hexagonal steel 5
001.858
001.859
000.294
Eye bolt M8
000.171
Shackle A0, 6
002.452
001.854
001.840
001.856
Extension pipe
112.035
T-Joint key
001.890
001.815
Pressing device
435.003
001.675
009.197
000.142
000.143
000.155
009.194
436.008
32x12,5 L
001.800
000.156
Suspension harness
140.006
009.682
009.513
Adapter
437.021
437.022
Belt strap
021.419
001.751
All
Extension piece
24x12,5 L
001.768
complete
on request
001.912
Tool Catalog
56
Item description
Catalog no.
Guide pipe
021.032
000.454
Turn pin
021.523
Lifting tool
021.347
030.557
Suspension device
030.550
034.143
034.110
002.165
Tap
034.096
034.097
Suspension device
034.095
(1)
Guide rod
034.006
Clamping ring
050.221
Suspension device
055.257
Cleaning device
055.149
030.585(L)
fitted piston
030.617(V)
(1)
Ratched block
002.552
(2)
Support
030.250
(1)
Wire rope
200.067
All
57
Tool Catalog
on request
Tool basic panel No. 3 for engine types: 32/44CR Cyl.: 6, 7, 8, 9, 10, 12,1 4, 16, 18, 20
Quantity
Item description
Catalog no.
Suspension device
111.144
Locating screw
111.145
Locating screw
111.146
000.455
113.139
Touching up device
113.224
113.300
113.301
Fitting and remove device for valve guide and seat rings
113.304
Setting device
All
113.305
on request
Tool Catalog
58
Tool basic panel No. 4 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
59
Quantity
Item description
Catalog no.
Holding device
112.022
Fitting and removing device for inlet and outlet rocker arm bearing
112.023
Clamping device
112.024
Eye screw
001.404
Spanner
204.002
204.014
204.026
204.228
Eye screw
001.412
Plastic container
002.706
221.225
Disassembly tool
221.181
Fitting and removing device for press out the fuel pipes
434.050
All
Tool Catalog
on request
Item description
050.185
050.236
Hold down
050.246
Spacer tube
All
Catalog no.
050.247
on request
Tool Catalog
60
Item description
Catalog no.
Closing device
020.050
Guide pipe
Guide piece
10
Tool Catalog
021.237
021.232
021.345
021.233
030.546
050.236
050.219
Spacer tube
050.247
Hold down
050.246
All
61
021.346
on request
Item description
20
All
Catalog no.
030.579
on request
Tool Catalog
62
Item description
Guide pipe
Catalog no.
030.246
030.610
ring-cover
(1)
Guide bar
030.553
(2)
Support
030.611
(1)
Support
030.612
(2)
Screw-on plate
030.613
(1)
Sliding piece
030.614
(1)
Sliding piece
030.615
(4)
Spacer tube
030.623
030.617
fitted piston
(2)
Rope guide
030.549
(1)
Support
030.606
(1)
Rope guide
030.618
(2)
Support
030.620
(2)
Support tube
030.623
All
63
Tool Catalog
on request
Item description
Catalog no.
021.507
021.508
021.513
021.514
021.515
021.516
(1)
021.518
(1)
021.519
(2)
Guide pipe
021.521
030.580
shaft
(2)
Guide pipe
030.581
(1)
Sliding piece
030.590
030.584
ver
(1)
Guide bar
030.553
(1)
Sliding piece
030.582
(1)
Sliding piece
030.583
(2)
Support
030.587
(1)
Support
030.589
All
on request
Tool Catalog
64
Item description
Closing mechanism
Catalog no.
020.066
030.584
Screw-on plate
030.588
(4)
Space tube
030.623
030.585
fitted piston
(1)
Support
030.591
(1)
Supporting device
030.592
(2)
Extension pipe
030.594
(2)
Guide pipe
030.595
(1)
Rope guide
030.596
(2)
Rope guide
030.598
All
65
Tool Catalog
on request
Quantity
Item description
Turn pin
000.261
Turn pin
000.262
Turn pin
000.263
000.299
Dial gauge
009.444
Erection bolt
009.619
Extractor
009.621
Force-off device
009.622
009.635
009.638
009.642
009.663
Adjusting gauge
021.256
Thrust piece
030.243
Tension screw
055.226
Thrust piece
055.227
All
on request
Tool Catalog
66
Tool box No.1 (2) for engine types: 32/44CR, Cyl.: 12,14,16,18,20
67
Quantity
Item description
Catalog no.
Turn pin
000.261
Turn pin
000.262
Turn pin
000.263
000.299
Dial gauge
009.444
Erection bolt
009.619
Extractor
009.621
Force-off device
009.622
009.636
009.637
009.692
009.663
Adjusting gauge
021.256
Thrust piece
030.243
Tension screw
030.554
Thrust piece
055.227
All
Tool Catalog
on request
Item description
Catalog no.
000.569
009.446
009.617
009.664
Angular piece
009.667
Intermediate ring
021.504
Tension screw
021.527
Thrust piece
030.538
Thrust piece
030.561
Tension screw
055.226
All
on request
Tool Catalog
68
Tool box No. 2 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20
69
Quantity
Item description
000.569
009.446
009.617
009.664
Angular piece
009.667
Thrust piece
021.252
Tension screw
021.253
Intermediate ring
021.504
Tension screw
021.505
Thrust piece
021.506
Thrust piece
030.538
Thrust piece
030.561
030.574
All
on request
Tool Catalog
Catalog no.
Description
Details
With the turning device, the cylinder heads can be rotated into
Thorough
Grinding
Removal
Checking
Machining
Item description
Catalog no.
055.131
055.183
055.130
Mounting and turning device 32/40CD, 32/40DF, 32/40PGI, 32/40GH, 32/40G, 32/44CR, 32/44K
055.153
055.234
055.259
055.276
200.134
200.135
200.137
204.229
Tool Catalog
70
Description
Our set of hydraulic tools is available for various applications.
lower the delivery rate will be. The pump unit is suitable for
will also find tools such as the high pressure pump unit. The
71
Tool Catalog
Item description
Drawing
1
1
4
1
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
2
1
2
2
2
Drawing
1
Drawing
1
2
Drawing
1
2
Drawing
1
1
1
Drawing
Catalog no.
drawing
009.675
009.342
009.306
009.120
009.633
021.501
009.631
009.632
055.242
055.241
020.062
020.063
055.243
055.244
009.634
021.502
009.664
030.538
101.143
009.667
021.530
009.444
009.446
009.068
drawing
009.615
drawing
009.616
009.618
drawing
009.617
009.619
drawing
009.663
009.621
000.299
000.569
Tool Catalog
72
73
equipment.
Tool Catalog
75-76
77
78
79
80
children.
Tool Catalog
74
Safety pack
75
Catalog no.
HNKK3
Tool Catalog
Protects against:
High frequencies 40 dB
Medium frequencies 32 dB
Safety glasses
Dust mask
The dust mask protects against very fine toxic dust in higher
Details:
Safety
00%
category: EN166
UV filtration.
Details:
Assigned
Approved
protection factor: 20
to EN149: 2001 FFP3.
Tool Catalog
76
Safety glasses
These safety glasses with a sporty design guarantee a
maximum comfort. They are made from an extremely robust
material and have a high durability. The narrow nose bridge
ensures an excellent compatibility with 3M particle masks.
Benefits
Polycarbonate
Extremely
Good
Light
robust
side protection
and comfortable
Mask
The respirator protects against dust and water based aerosols
Benefits
With
Without
sealing lip
77
Catalog no.
FZZCC
1USLG
RCT3K
8SF7B
UT3GB
Tool Catalog
Effective:
Extremely
head band
Neckband
High
visibility
Helmet
attachment.
Hearing protection
Item description
Catalog no.
6EQKT
Tool Catalog
78
Hand protection
Version
Details
Fields of application are metal and plastic processing, handling of sharp objects, mechanical engineering, storage and
commission work.
Hand protection
Item description
79
Tool Catalog
Catalog no.
CJQX6
QZBD5
RXUCS
Head protection
Head protection
Details
the head.
The G3000, produced in high quality UV-stabilized ABS-plastic, received top test results for absorbing and distributing
Details
Head protection
Item description
Catalog no.
55EZF
LEJ4X
LJGQR
Tool Catalog
80
Merchandise
Merchandise
www.mandieselturbo-shop.com
81
Merchandise
6. Merchandise
In the MAN Diesel & Turbo fanshop you will find an assortment
of quality MAN fan products that are regularly updated and supplemented.
Please note that the products listed below are representative examples of our product spectrum only.
Product assortment and availability are subject to change without notice.
Find out more at www.mandieselturbo-shop.com
82
Consumables
Consumables
83
terms of quality.
Tool Catalog
Consumables
8390
7.1 PrimeServLube
85
7.2 PrimeServClean
86
7.3 PrimeServGran
87
7.4 PrimeServProtect
88
89-90
Consumables
7. Consumables
Tool Catalog
84
Consumables
7.1 PrimeServLube
85
Tool Catalog
Catalog no.
PrimeServLube
on request
Consumables
7.2 PrimeServClean
nic equipment, you can remove heavy fuel oil, carbon deposits
ting system.
Benefits
OEM tested cleaner with good results on clogged charge
Benefits
Phosphate-free
neutral cleaner
Non-aggressive
Efficiently
Non-corrosive
sensitive components
All
as non-flammable
Foam-free
and above
Non-aggressive
Can
compressor wheels.
Catalog no.
987.01.819
987.01.820
Tool Catalog
86
Consumables
7.3 PrimeServGran
PrimeServGran
- less vulnerability/damage
nozzle ring and the blading of the turbine from deposits and
(approx. 20 min.)
sed air. The high kinetic energy produced during the impact of
remains in effect
as retrofit kit
Benefits
OEM tested cleaner with good results on clogged charge
87
Item description
Catalog no.
PrimeServGran
987.01.822
Tool Catalog
Consumables
7.4 PrimeServProtect
PrimeServProtect
PrimeServProtect is a VOC-free, highly effective and silicone-free corrosion protection product for the effective conservation which is not subject to the 31. BImSchV (VOC-directive).
This oil is a fully synthetic, free of acids and resins and of low
viscosity which excel in a high surface activity, spreading capability and good water-displacing properties.
PrimeServProtect is economical because it forms very thin yet
highly-effective protective layers that can easily and quickly be
applied and often do not need to be removed.
Benefits
Specially designed for OEM and
tested with best results:
Silicone-free
Catalog no.
PrimeServProtect
987.01.821
Tool Catalog
88
Consumables
C
E
89
Tool Catalog
Consumables
Consumables Kit
PrimeServ is known for premium aftermarket services around
Consumables Kit
Quantity (l)
Item description
Catalog no.
A. 15
987.01.203
E. 15
F. 15
10
G. 2
H. 5
I. 5
J. 5
All
987.01.206
987.01.221
987.01.208
987.01.209
987.01.211
987.01.213
987.01.214
987.01.814
987.01.305
987.01.406
987.01.102
987.01.408
987.01.302
987.01.303
987.01.309
987.01.815
987.01.816
987.01.817
987.01.818
TPK.0002
Tool Catalog
90
Appendix
1
1.1
1.2
2
2.1
2.2
2.3
3
3.1
3.2
3.3
3.4
3.5
INTERPRETATION
In these Conditions the following words will (unless the context otherwise
requires) have the following meanings:
"Buyer" means the person, firm or company that has requested any Good
identified in the Order;
"Conditions" means the standard terms and conditions of sale set out herein;
"Contract" means any contract for supply of the Goods between the Buyer and
MDT;
"Goods" means goods supplied by MDT which refer to MDTs product range of
diesel engines and turbochargers for such engines (as defined in MDTs tender
or order acknowledgement);
"IPRs" means any intellectual property rights of any nature including without
limitation any and all inventions, patents, utility models, design rights, copyright,
know how, trade secrets, confidential information, trademarks, service marks,
trade names and goodwill;
"MDT" means the company within MAN Diesel & Turbo group of companies
which supplies the Goods under the Contract, which is MAN Diesel & Turbo SE
or any of its branches or affiliates (as the case may be);
"Order" means an order placed by the Buyer with MDT for the Goods.
The headings in these Conditions are for convenience only and shall not affect
their interpretation.
3.6
TITLE
Unless MDT has been paid in full in advance, the Goods will be considered as
having delivered by MDT retaining the ownership until full payment has been
effected by the Buyer under all contracts between MDT and the Buyer. If the
Buyer does not pay when due, MDT is entitled to take back the Goods without a
court judgment in accordance with the applicable law.
5.2
5.3
5.4
5.5
6
6.1
5.1
FORMATION
These General Terms and Conditions apply to the Contract and the Goods to be
delivered under this Contract to the exclusion of any other terms and conditions
of the Buyer. Variations to the terms of any Contract will only be effective if
agreed in writing. If any such agreed variation increases the time or cost to MDT
of performing the Contract then the Contract price and/or programme will be
adjusted accordingly.
Orders from Buyer are only binding on MDT after a written order
acknowledgment has been issued and only on the conditions stated in the order
acknowledgment.
All information on weight, dimensions, capacity, price, technical and other data
stated in catalogues, prospectuses, circulars, advertisements, illustrated matter
and price lists is to be considered approximate. Such information is only binding
to the extent expressly stated in the order acknowledgment or in other
documents forming part of the Contract expressly referring to such information.
6.2
6.3
6.4
6.5
7
7.1
damages for delay will be limited to a maximum of 5% (five per cent) of the
contract price of the delayed part of the Goods.
Liquidated damages shall be Buyers sole and exclusive measure of damages
and remedy against MDT with respect to the failure to achieve the contractual
delivery time for the Goods.
WARRANTY
MDT warrants for a period of 6 months from the date the Goods were delivered,
that such Goods shall be free from substantial defects in materials or
manufacture.
All conditions, warranties or other terms whether express or implied, statutory or
otherwise, inconsistent with Condition 6.1, are hereby expressly excluded to the
fullest extent permitted by law.
The warranty given in Condition 6.1 will not apply:
(a)
where the defect complained of arises from any drawing, design,
specification or intellectual property right supplied by the Buyer or arises
from normal wear and tear, wilful damage, the Buyer's negligence,
abnormal working conditions, or misuse or alteration or repair of the
Goods without MDT's approval or arises from any failure to follow MDT's
advice (whether oral or in writing or whether relating without limit to the
fabrication, operation, use or maintenance of the Goods), or misuse or
alteration or repair of the Goods without MDT's approval;
(b)
if MDT or its agents is not given a reasonable opportunity to safely inspect
the Goods;
(c)
if the total price for the Goods has not been paid by the due date for
payment;
(d)
if the Goods supplied by MDT are mounted in a MDT engine for which the
Buyer has also used unoriginal parts (i.e. parts which have not been
supplied through MDT or through a MDT licensee), in which case MDT
does not assume any liability for any damage which may arise.
The obligations of MDT under the Contract are limited such that in the event of a
breach by MDT of the warranty in Condition 6.1 or any defect in any Goods
MDT shall only be obliged (and shall have no further liability in contract,
negligence or otherwise for any defect in quality of the Goods) at its option
either to:
(a)
credit the Contract price (if already paid) attributable to the faulty Goods;
or
(b)
repair, rectify or replace the faulty Goods
provided that such Goods are returned to MDT in their delivered state at the
Buyer's expense if so requested by MDT within 12 months from the date of their
delivery. MDT shall especially not be responsible for offloading of cargo and/or
any precondition works necessary to repair and/or rectify the defect. Condition
6.4 shall be the Buyers only remedy and in lieu of any other rights and
remedies which might otherwise be available to the Buyer.
Any replacement Goods will be warranted on the terms set out in Conditions 6
but in no case longer than the original warranty period.
FORCE MAJEURE
In case of Act of God, labour disputes, civil commotion, governmental or official
actions or any other event which was unforeseeable or outside the reasonable
Appendix
Appendix
7.2
8
8.1
8.2
8.3
8.4
9
9.1
9.2
9.3
10
10.1
10.2
10.3
control of the Party affected, the Parties shall be temporarily relieved from their
obligations during the period of time such events continue and to the extent their
liabilities are affected. The afore-stated shall also be applicable to MDT if a subsupplier of MDT is affected by such event and/or in case the Party concerned is
already in default.
The Parties are committed to give each other the necessary information which
may reasonably be expected without delay, and to adjust their obligations in
good faith to the changed circumstances.
INTELLECTUAL PROPERTY RIGHTS AND CONFIDENTIALITY
The Buyer shall not, under any circumstances acquire any right in or to any of
the IPRs (including, without limitation, copyright) subsisting in, resulting from or
relating to the Goods, or any plans, descriptions, blue-prints, designs, technical
information, software, documents, drawings and/or specifications relating
thereto supplied by or on behalf of MDT to the Buyer in connection with the
delivery of the Goods, unless otherwise expressly agreed by MDT in writing. If
the Buyer shall in any way acquire any such rights then the Buyer shall
immediately inform MDT and shall forthwith take such steps as may be required
by MDT to assign such rights or vest such title in MDT.
MDT shall have the right to apply any trademarks, trade names and/or service
marks to the Goods. The Buyer acknowledges that no rights are granted to the
Buyer by the use by the Buyer of such trademarks, trade names and/or service
marks. The Buyer shall not deface, remove or obliterate any trademarks, trade
names or logos applied by MDT on or in relation to the Goods.
The Buyer shall keep confidential and not use, without the prior written consent
of MDT, all or any information including without limit, those supplied by MDT to
the Buyer or disclosed to or obtained by the Buyer pursuant to or as a result of
the Contract, and shall not divulge the same to any third party except to the
extent that any such information is or becomes public through no fault of the
Buyer, or disclosure of the same is required by law or by any other
governmental or other regulatory body.
In the event that MDT bases the production of the Goods on its own
specifications, MDT shall under the exclusion of any further liability warrant that
such Goods do not interfere with IPRs published in USA and/or by the European
Patent Office. This shall not apply, if MDT has manufactured the Goods in
accordance with drawings, models or other equivalent descriptions or
information provided by the Buyer. As far as MDT is not liable pursuant to this
Conditions 8.4, the Buyer shall release MDT from all third-party claims. In case
an infringement of such third parties IPRs appears to emerge, the Parties will
enter into negotiations with due consideration of such situation and jointly agree
on the consequences.
11
11.1
11.2
11.3
11.4
12
12.1
LIMITATION OF LIABILITY
MDT shall not be liable to the Buyer in contract, tort, law or otherwise
howsoever and whatever the cause thereof, (i) for any loss of profit, hire,
business contracts, revenues or anticipated savings, or (ii) for damage to the
Buyer's reputation or goodwill, or (iii) for any loss resulting from any claim made
by any third party, or (iv) for any special, indirect or consequential loss or
damage of any nature whatsoever.
Nothing in these Conditions shall exclude or limit the liability of MDT for death or
personal injury caused by the MDT's negligence, intent or fraudulent
misrepresentation. In addition Condition 9.1 above shall not apply in case MDT
has caused the damage to Buyers property with intention or gross negligence
or by fraudulent misrepresentation.
Without prejudice to Conditions 9.1 and 9.2 MDT's total liability for each Order in
contract, tort, law or otherwise arising by reason of or in connection with the
Contract shall be limited to the value of that Order.
TERMINATION
If the Buyer fails to make any payment when due or to perform any of its other
obligations on time, MDT shall be entitled to suspend its performance of the
Contract until the failure is remedied; and regardless of whether MDT elects to
suspend performance:
(a)
the time for performance of the Contract by MDT shall be automatically
extended accordingly; and
(b)
any cost (including financial costs and storage, demurrage or other
charges) thereby incurred by MDT shall be paid by the Buyer.
Without prejudice to any of its other rights MDT may immediately terminate the
Contract if any of the following occurs or is likely to occur:
(a)
suspension under Condition 10.1 continues for more than 120 days;
(b)
the Buyer is in breach of any of its obligations under the Contract which, if
capable of remedy, the Buyer has not remedied within 30 days of
receiving written notice from MDT; or
(c)
the Buyer is wound up or becomes insolvent or has a receiver or
administrative receiver appointed or any equivalent or analogous event
occurs in any other jurisdiction or the Buyer ceases or threatens to cease
to carry on business or otherwise is unable to pay its debts when they fall
due.
Upon termination, howsoever arising, MDT shall be entitled forthwith to suspend
any further delivery of Goods under the Contract without any liability to the
12.2
13
13.1
13.2
13.3
13.4
BUYERS OBLIGATIONS
The Buyer shall collect the Goods announced as ready for dispatch in time
according to the agreed delivery times.
The Buyer shall pay the Contract price when due according to Condition 5.5
above.
The Buyer shall assume all responsibility for all acts or omissions of the Buyers
personnel and MDT shall have no liability with respect thereto.
The Buyer shall specify a firm delivery address for the ordered Goods at least
within 3 weeks after receipt of MDTs written confirmation of the date of
readiness for dispatch. In case Buyer fails to do so, MDT is entitled to sell the
Goods selected for delivery to the Buyer to a third party and to set forth a new
delivery time to be forwarded to the Buyer for information. In such case the
Buyer is not entitled to claim liquidated damages according to Condition 3.5.
EXPORT CONTROL
Notwithstanding any regulation regarding force majeure, as stated in these
Conditions, the MDT reserves the right to suspend at its sole discretion its
performance at any time, in whole or in part, without incurring any liability,
whenever such performance would be prevented by any applicable export or reexport control regulation (including but not limited to EU and U.S.-law, as the
case may be) or where an export license required by such regulations cannot be
obtained. In the event the performance of the Contract is prevented due to the
above reasons for a period of more than 180 days, MDT or Buyer shall be
entitled to terminate the Contract to the extent the performance is prevented. In
the event an export license has been denied by the responsible authorities,
MDT or Buyer shall be entitled to terminate the denied part of the performance
immediately. As consequence of such termination Buyer shall pay to MDT the
price of the supplies and services performed by the MDT under the Contract
and any cost for unavoidable commitments incurred by MDT with respect
thereto. Any claims, rights and/or remedies of the Buyer with respect to such
termination shall be excluded.
MDT shall provide Buyer with a customs invoice and a packing list as standard
shipping documents. Such documents are made out to the name of the Buyer.
The content and layout of such documents are defined by the MDT and cannot
be adjusted or amended. The provision of any further information or documents
which might be required by Buyer for import purposes, such as but not limited to
countries of origin, HS codes (numeric codes according to the International
Convention on the Harmonized System, issued by the World Customs
Organization (WCO)), certificates of origin, declarations of preferential origin or
other certificates shall be subject to an individual agreement. All costs for such
additional information or documents shall be borne by the Buyer.
GENERAL
MDT and the Buyer shall only be entitled to assign or sub-contract any of its
rights or the obligations under the Contract with the prior written consent of the
other.
If any term, clause, condition or part of these Conditions is found by any court,
tribunal, administrative body or authority of competent jurisdiction to be illegal,
invalid or unenforceable then that provision shall, to the extent required, be
severed from these Conditions and shall be ineffective without, as far as is
possible, modifying any other provision or part of these Conditions and this shall
not affect any other provisions of the Contract which shall remain in full force
and effect. The Parties are committed to replace the invalid provision by another
- with respect to the commercial effect - equivalent provision, in so far as this is
possible.
The Contract and these Conditions shall be construed in accordance with and
governed in all aspects by the laws of Switzerland, however, excluding the rules
of conflicts of law and excluding the Convention of the United Nations of
11.4.1980 on Contracts for the International Sale of Goods.
If a difference of opinion cannot be settled by the Parties themselves, the
dispute shall be finally decided by arbitration in accordance with the Rules of
Arbitration of the International Chamber of Commerce in Paris (ICC), by three
arbitrators, appointed under such Rules. The arbitration proceedings shall take
place in Geneva, Switzerland in the English language.
Appendix
8.2 Index
A
Alubox
Adapter
H
14, 15, 16
35, 56
B
Beam
45, 62, 64
Bin
9, 10
Bits set
Hammer
9, 11, 13
10, 11
Brush
10, 11
10, 12
Cap
80
Case
Torx
15,16
28
Turning machine
78, 80
Protecting band
54, 72
Pump
Honing device
31, 32, 33
Punch
9, 11, 13
Hydraulic cylinder
51, 52, 55
Hydraulic device
67, 69
13, 44, 50
22
Retriever
Knife
10, 15
10
Turning stirrup
61, 64
10
U
Ultrasonic cleaning device 23, 24
Roller cabinet
Wrench
Rubber mallet
11
13
11, 15, 21, 44
17
Chuck
9, 35, 49
LED Torch
10
18
13
Lifting tool
57
SaCoSone Expert
18
Compass
9, 15
Cutting set
12
D
66, 68, 72
32
Safety glasses
Scissors
15
12
Scope meter
Magnetic post
72
Scraper
15, 16
Maihak indicator
21
Marker pen
10
11
Mask
76, 77
Scriber
10
Measuring device
27, 51
Shears
12
Snips
78
Micrometer
12
Socket
17
Mirror
10
Spanner
70
Multimeter
15
Steel ruler
Support
Fiberscope
25
10, 13
P
44
10
Phillips screwdriver
46,
57
Plastic ruler
10
65
Pliers
10
45, 46, 47, 48, 57, 62,
63, 65
Passage
File Card
Tacking up plate
57
Tape measure
Pozidrive screwdriver
11
Thrust piece
Pressure gauge
Gloves
Pressure module
16
Pressure pipe
36
Tool box
11, 75, 79
35, 36
21, 26, 32
57
45, 51
Workshop angle
9, 13
File
34
Turning pin
Chisel
Dial gauge
16
Injection Tester
8, 15
Tweezers
Ratchet
C
Caliper
71,72
Process calibrator
Helmet
Blade
Pressure pump
70
10
69, 72
Tool Catalog
94
[email protected]
www.mandieselturbo.de/primeserv
Item description
Catalog number
Date
Signature
Quantity
[email protected]
www.mandieselturbo.de/primeserv
Item description
Catalog number
Date
Signature
Quantity
[email protected]
www.mandieselturbo.de/primeserv
Item description
Catalog number
Date
Signature
Quantity
Imprint
Publisher Editor
Legal disclaimer
MAN Diesel & Turbo shall not be liable to possible direct or indirect damage
Stadtbachstrasse 1
which could result from a use which is not under its control. All data provided in
this document is non-binding. This data serves informational purposes only and
is especially not guaranteed in any way. The relevant data for all products may be
Postal Address:
Copyright
This catalog and any associated artwork, photograph, and product designs are
registered trademarks of their respective owners, and are the properties of their
Dr. Hans-O. Jeske, Frank Burnautzki, Arnd Lttgen, Dr. Peter Park,
Editorial
MAN Diesel & Turbo
86224 Augsburg, Germany
Phone +49 821 322-0
Fax
[email protected]
www.mandieselturbo.com/primeserv
+49 531 88 63 59 58
[email protected]
www.pierraa-design.de
Picture credits
GERUS Apparatebau GmbH & Co. KG, 86316 Friedberg
Hoffmann Group, 81241 Mnchen
Ludwig Hunger Werkzeug- und Maschinenfabrik GmbH, 81375 Mnchen
MAN Diesel & Turbo SE, 86224 Augsburg
PierraaDesign Werbeagentur GmbH
All data provided in this document is non-binding. This data serves informational
purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes
and will be assessed and determined individually for each project. This will depend
on the particular characteristics of each individual project, especially specific site
and operational conditions. Copyright MAN Diesel & Turbo.
20150212EN-PDF-N1 Printed in Germany DDAUG- PD-BRA-09145