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Tool Catalog

Man
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0% found this document useful (0 votes)
610 views

Tool Catalog

Man
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 100

Tool Catalog

Powerful tools
to fit every job

Dear Readers,
Our customers are at the center of all our interests and the focus in everything we do! We endeavor to
optimize and enhance our performance to add value to your asset in the field of Marine Propulsion or
Power Plant application.
It is our clear target to deliver reliable premium services and products to all our customers worldwide.
To support this goal, we can provide reliable and tested high-quality tools for efficient and, most importantly, safe operation.
Please feel free to browse through our new tool catalogue and discover what MAN can offer as a
support to your business.

Wayne Jones
Senior Vice President - Business Unit After Sales

Introduction

MAN Diesel & Turbo SE, based in Augsburg, Germany, is the worlds
leading supplier of large diesel engines and turbomachinery for maritime
and stationary applications.
The company develops 2-stroke and 4-stroke

The range of products and services offered by MAN Die-

engines, which are manufactured either by MAN Diesel

sel & Turbo includes complete marine drive systems, tur-

& Turbo or by licensees. The company also generates

bomachinery trains for both the oil and gas industries and

power outputs of between 450 kW and 87 MW. In

process engineering, as well as turnkey power plants.

addition, MAN Diesel & Turbo develops and produces

gas turbines of up to 50 MW, steam turbines of up to

The MAN PrimeServ brand provides customers around

150 MW and compressors with volume flows of up to

the world with after-sales services. The company ope-

1.5 mill. m/h and pressures of up to 1000 bar. Turboch-

rates more than 100 international locations, notably in

argers, controllable pitch propellers, gas engines and

Germany, Denmark, France, Switzerland, the Czech

chemical reactors supplement the product portfolio.

Republic, Italy, India and China.

Content

1. Standard tools

518

4. Engine tools and devices

1.1 Hand tools

713

4.1 Engine type 48/60B 39

4.2 Engine type 51/60DF 40

4.3 Engine type 32/44CR and

1.1.1 ToolCar
1.1.2 Fastening tools Basic
1.1.3 Fastening tools Pliers

an example of a metal cabinet

10

1.1.5 Striking tool

11

1.1.6 Measuring instrument

12

4.5 Tool boxes and panels 32/44CR

13

4.6 Mounting and turning device

1.1.7 Tool box

1416

41-42

4.4 T
 ool boxes and panels

1.1.4 Measuring Files

1.2 Electronics

3772

48/60B and 51/60DF

4355
56-69
70

4.7 Hydraulic tools

7172

1.2.1 Alubox Portable Aluminum Box

14

1.2.2 Tools

15

5. Personal safety equipment 

7380

1.2.3 Measuring tools

75-76

16

5.1 Safety pack

1.3 Electronic tools assortment

17

5.2 Eye and respiratory protection

77

1.4 SaCoSone Toolbox

18

5.3 Hearing protection

78

5.4 Hand protection

79

5.5 Head protection

80

2. Special tools
2.1 Electronic firing pressure gauge

1929
21

2.2 Injector nozzle test stand 

22

2.3 Ultrasonic cleaning device

23-24

6. Merchandise

81-82
8390

2.4 Fiberscope

25

7. Consumables

2.5 Digital pocket pressure gauge

26

7.1 PrimeServLube

85

2.6 Cylinder liner measuring device

27

7.2 PrimeServClean

86

2.7 Protecting band

28

7.3 PrimeServGran

87

7.4 PrimeServProtect
3. Specialized tool machines

2936

3.1 Mobile pneumatic honing device

31-32

88

7.5 PrimeServ Consumables Kit

89-90

3.2 Pneumatic stationary honing device

33

8. Appendix

91-94

3.3 Electric valve seat turning machine

34

8.1 General Sales Conditions

91-93

3.4 Electric valve grinding machine

35

8.2 Index

3.5 Pressure pipe grinding tool

36

94

Tool Catalogue

Standard tools

Standard tools

For each challenge, the perfect tool.

All over the world, MAN employees are working

screwdriver, a proper pair of pliers or an appropriate

24 hours a day to meet the high requirements for

measuring instrument. Well-balanced equipment

a hassle-free operation of your engines. Therefore,

forms the basis for flexibility and e


fficiency with each

you can rely on a selection of high-quality tools that

new task. With our specially tailored assortment of

satisfy any requirement, no matter if it is a specific

tools, you are always prepared for the next challenge.

Tool Catalog

Standard tools
1. Standard tools

518

1.1 Hand tools

713
7

1.1.2 Fastening tools Basic

1.1.3 Fastening tools Pliers

1.1.4 Measuring Files

10

1.1.5 Striking tool

11

1.1.6 Measuring instruments

12

1.1.7 Tool box

13

1.2 Electronics

Standard tools

1.1.1 ToolCar

1416

1.2.1 Alubox Portable Aluminum Box

14

1.2.2 Tools

15

1.2.3 Measuring tools

16

1.3 Electronic tools assortment

17

1.4 SaCoSone Toolbox

18

Tool Catalog

Standard tools

1.1 Hand tools


1.1.1 ToolCar

ToolCar
Item description

Roller cabinet ToolCar, incl. assorted drawers 1 - 9. See pages 8 to 12 for details.

009.762

Roller cabinet ToolCar only, 9 empty drawers. See pages 8 to 12 for optional content.

009.786

Plywood worktop with bench vice mount

009.787

Multiplex-worktop perforated
Bench vice 120 mm
Screws, DIN 933 A8.8 Zn M12X55
Nut, DIN 934 Zn M12
Washer, DIN 9021 Zn 13

Catalog no.

Tool Catalog

Drawer 1

Standard tools

1.1 Hand tools


1.1.2 Fastening tools Basic

Drawer 2

ToolCar content drawer 1


Item description

Catalog no.

A. Sockets set 1/2", 12 pieces

009.811

B. Torx screwdriver set, 7 pieces TX 6-20

000.431

C. Screwdriver set, 8 pieces (Blades / Phillips)

000.396

ToolCar content drawer 2


Item description

D. Double ended ring spanner set, 10 pieces

Catalog no.

000.228

(6x7 - 8x9 - 10x11 - 12x13 - 14x15 - 16x17 - 18x19 - 20x22 - 21x24 - 27x30)
E. Combination spanner set, 9 pieces (5,5 - 7 - 8 - 10 - 13 - 16 - 17 - 18 - 19)

000.229

Tool Catalog

Standard tools

1.1 Hand tools


1.1.3 Fastening tools Pliers

Drawer 3
A

Drawer 4
B

ToolCar content drawer 3


Item description

A. Micro screwdriver set, 12 pieces (Electronics slot-head screwdriver size 1.2 - 1.5 - 2 - 2.5;

000.397

Philllips electronics screwdriver size 00-0-1; electronics hexagon screwdriver size 0.9 - 1.3 - 1.5 - 2 - 2.5)

B. Chisel, taper pin punch, and pin punch set, 11 pieces (Cold chisel 200 mm size 200; Cross-cut chisel

200 mm size 200; taper pin punch size 3, 4; pin punch size 2, 3, 4, 5, 6, 8; engineers

hammer size 300)

C. Bits set, 67 pieces size M; bit-holding screwdriver with quick-change chuck for " bits; small parts bin

Catalog no.

001.660

009.789

7575 mm size 26/1; small parts bin 15075 mm size 26/2)

ToolCar content drawer 4


Item description

D. Pliers set, 4 pieces (Water pump pliers size 250; Side cutter size 160; snipe-nose pliers size 200;

Catalog no.

002.193

Combination pliers size 180)

E. Precision circlip pliers set, 6 pieces (Size J0-J1-J2/Gr. A0-A1-A2)

002.125

F. Set of shears and snips, 4 pieces (shears size 130, heavy duty scissors size 210)

009.788

Tool Catalog

Drawer 5
A

Standard tools

1.1 Hand tools


1.1.4 Measuring Files

Drawer 6
B

ToolCar content drawer 5


Item description

A. Workshop accessory set, 6 pieces (Universal trimming knife; snap-off blades, pack of 10; marker pen

009.792

measure size 2.5; plastic ruler 2 m size 2; scriber; spirit level size 300)

C. Inspection toolkit, 5 pieces (Magnetic retriever with LED lamp; claw retriever size 500; telescopic

009.790

size R; small parts bin size 26/2; LED torch grey;Comfort safety glasses)

B. Measuring tools set, 7 pieces (Caliper size 150; try square size 150100; Steel rule size 300; Tape

Catalog no.

009.791

inspection mirror size 30; LED torch grey; tweezers size N)

ToolCar content drawer 6


Item description

D.  Precision key files & PUK saw set, 9 pieces (Key file set, 6 pieces; diamond wet stone size D25;

Catalog no.

009.793

PUK saw, adjustable (12 pieces); pack of saw blades, metal)


E. Workshop file set, 5 piece (size 200; wire brush size 3; file card size 10025)

009.794

Tool Catalog

10

Standard tools

1.1 Hand tools


1.1.5 Striking tool

Drawer 7

Drawer 8

ToolCar content drawer 7


Item description

A.  Pozidriv screwdriver with


2-component Santoprene handle 1
B. Pozidriv screwdriver with

2-component Santoprene handle 2

C. Pozidriv screwdriver with


2-component Santoprene handle 3

D.  Three-edge hollow scraper,


150 mm

Catalog no.

000.403
000.404
000.405
009.795

Item description

I.  Engineers hammer with


handle protection collar, 200 g
J.  Engineers hammer with
handle protection collar, 300 g

000.695

M. Pair of soft leather work gloves,


CE 2133 11

F. Small pipe cutters

009.798

H. Corner pipe wrench,


1.1/2 inches VBW

Tool Catalog

000.397

000.693

000.682

N.  Saw blade set Puk,

002.199

000.694

L. Rubber mallet A200

009.796

punch pliers

Catalog no.

K. Club / sledgehammer, 1,5 kg

E. Flat scraper, 150 mm


G. Compound action revolving

11

ToolCar content drawer 8

12 pieces metal (312) 32 TPI PUK

O.  Workbench hand brush coconut,


length 420 mm

009.799
009.801
009.802

Standard tools

1.1 Hand tools


1.1.6 Measuring instruments

Drawer 9
C
A

ToolCar content drawer 9


Item description

Catalog no.

A. Measuring tool set with vernier caliper and external micrometer, 6 pieces

009.757

B. Magnetic measuring stand with fine adjustment 0

009.803

C. External micrometer set, 0100 mm

009.758

D. Internal micrometer set, 50300 mm

009.760

E. Thread cutting set with tap sets (M3-12), 3 pieces

009.761

F. Dial gauge

009.444

Tool Catalog

12

Standard tools

1.1 Hand tools


1.1.7 Tool box

Tool box
Item description

Catalog no.

1
All
1
2
3
1
1
1
1
1
1
1
1
1
1

1
1
1
10
1
1
1
1
1
13

Tool box, complete


Tool box 530X200X200 empty
File handle 3, 100-150 mm
File handle 4, 200-250 mm
Hammer 32
Center punch DIN7250 - 4X120
Punch B3, B5
Bolt chisel DIN6458 - 125
Bolt chisel DIN6451 - 200
Chisel DIN6453 - A150, A200
Drive bolt D=30
Circle snips 350
Front cutting nippers 180 mm long
File DIN7261 - A150/1, A250/1, A300/1,
A250/3, A200/3, E300/1, C300/3,
F200/1, F300/1
Flat scraper DIN8350 - A160

004.022
1
1
1
1

1
1
1
1
1

Three-square scraper DIN8350 - C150


Saw bow 300mm AM6
Hand saw blade DIN6494 - A300X13X24
Combination pliers DIN5244 - 200
Gripping pliers DIN5231 - 250
Pliers
Marking pin

Double ring spanner DIN838 - 12X14,


13X17, 19X22, 24X27, 30X32

Tool Catalog

1
1
1
1
1

Double ring spanner DIN837 - B-8X10,


B-13X17, B-19X22, B-24X27, B-30X32,
B-36X41
Spanner DIN3110 - 6X7, 8X10, 11X14,
13X17, 19X22, 24X27, 30X32, 36X41
Screwdriver with hexagon steel DIN911 4, 5, 6, 8, 10
Extension piece DIN3123 - B12,5X125,
B12,5X250
Box spanner insert DIN3124 - 10X12,5,
11X12,5, 13X12,5, 14X12,5, 17X12,5,
19X12,5, 22X12,5, 24X12.5, 27X12,5,
30X12,5, 32X12,5
Screwdriver with hexagon steel 8, 10,
13 mm
Cross handle DIN3122 - A12,5
Ratchet DIN3122 -D12,5x266
Workshop angle DIN875 - A150x100-1
Spirit level
File brush 110X4
Padlock
Safety goggles
Compass
Pipe cutter 1/8 - 3/8
Insert for hexagon socket DIN7422 6X12,5, 8X12.5, 10X12.5, 14X12.5
Inner hexagon-insert DIN7422 - 5X12,5,
12X12.5

Standard tools

1.2 Electronics
1.2.1 Alubox

Portable Aluminum Box


The tool box eToolsBox contains measuring and hand tools not only for tasks on
engines but also for the entire technical facilities and installations onboard.
The compact design of this trolley allows quick access to all

Standard Make

necessary tools, while offering a handy set of tools for all trou-

The tool box stacks of four layers with tool in an aluminum box.

bleshooting tasks. This high-quality tool set is regularly used

Weight: 25 kg

by our experienced service specialists.


Attributes

Foldable

The different layers can be ordered


handle and wheels for easy handling and transport


Shock-resistant

Customized

foam inlays for each tool layer make for a quick

overview of the complete tool set



Saves

time for searching missing tools


Highly

accurate measuring tools for testing and

signal simulation

All

separately on request.

to avoid transport damage

important tools included, reducing the

Alubox
Item description

Catalog no.

Alubox, complete set

TPK.0001

response time for service jobs

Tool Catalog

14

Standard tools

1.2 Electronics
1.2.2 Tools

Alubox, Layer 1
Item description

Catalog no.

Item description

Catalog no.

Layer 1, complete

on request

Layer 2, complete

on request

Adjustable spanner, 6"

Fluke Process Calibrator 754,

Adjustable spanner, 8"

(accessory, charging station,

Hexagon key L-wrench set

and charger in layer 3)

with ball point and retainer ball

Fluke Scope Meter 190 Series II,

chrome-plated 9

(charger in layer 3)

Torx key L-wrench set with retainer

Fluke Pliers /current clamp i30s (20A),

function, 9 pieces

(cable in layer 3)

Scissors for metal shield, 115mm

Fluke Battery for Process

Combination pliers chrome-plated,

Calibrator BP7235

VDE insulated, 180 mm

Fluke multimeter 87-V,

Flat nose pliers, chrome-plated, VDE

measuring cable

insulated, 160 mm
Snipe nose pliers, straight insulated,
VDE, 200 mm
Snipe nose pliers, angled insulated,
VDE, 200 mm
Side cutter, chrome-plated, insulated,
VDE, 160 mm
Water pump pliers, VDE grips,
250 mm
Crimping tool for terminal sleeves,
10 mm
Wire stripper, 6 mm
Stanley Cutter knife

15

Alubox, Layer 2

Tool Catalog

Standard tools

1.2 Electronics
1.2.3 Measuring tools

Alubox, Layer 3

Alubox, Trolley

Item description

Catalog no.

Item description

Catalog no.

Layer 2, complete

on request

Trolley for Alubox

on request

Fluke 700 PTP-1 test pump

Cable set

Fluke 700 P07 Pressure module

Aluminium Box, midi

Fluke Charging station BC7217,


accessory for process calibrator
Charger for charging station BC7217,
accessories for process calibrator
Charger for Fluke Scope meter
Woodward control tool
Cable set
Accessories for Fluke Scope meter

Tool Catalog

16

Standard tools

1.3 Electronic tools assortment

TSA locks GT-Line

Electronic tools
Item description

17

Catalog no.

A. Electronics tool kit, 119 pieces, loose assortment

009.804

B. Service tool case Turtle, made of HDPE with wheels and TSA locks GT-LINE

009.805

Tool Catalog

Standard tools

1.4 SaCoSone Toolbox


Hard- and software

SaCoSone Toolbox
The SaCoSone Toolbox comprises the necessary hardware and software for uploading
software on SaCoSone devices (control module, gateway module, etc.) and indicating or
altering parameter values. The Toolbox includes a user guide for the SaCoSone Toolbox.
The SaCoSone hardware contains:

The SaCoSone Software:

1. MAN service stick (special USB stick)

SaCoSone DEVICE MANAGER

The software tool used to back up the application software


2. SaCoSone expert token

of SaCoSone PLC modules and to restore the application


software on spare part modules.

3. Notebook
SaCoSone EXPERT
The software tool used for the indication and modification of

4. Power supply for notebook

permissible parameters from SaCoSone PLC modules.


5. Set of power supply adapters
6. Set of cables, comprising:

PEAK PCAN-Dongle
TM

CAN-Adapter cable

Ethernet cable with M12-industrial connector (required


for connection of SaCoSone Expert to display modules)

SaCoSone Toolbox
Item description

SaCoSone Toolbox

Catalog no.

015.020.140-63CB7

Tool Catalog

18

Special tools

Special tools

A custom-made special tool


for an optimal solution.

19

Sometimes standard tools are not sufficient to solve a task

values right at your work place. All tools, for example high-

and high-quality specialty tools are required. In the next

tech fiberscope or measurement instruments, have been

section, you will find the right tool for specific tasks, such

selected by our highly-experienced engineers and will meet

as inspecting your engine optically or analyzing measuring

all of your technical requirements for solving a task.

Tool Catalog

Special tools
1929

2.1 Electronic firing pressure gauge

21

2.2 Injector nozzle test stand

22

2.3 Ultrasonic cleaning device

Special tools

2. Special tools

23-24

2.4 Fiberscope

25

2.5 Digital pocket pressure gauge

26

2.6 Cylinder liner measuring device

27

2.7 Protecting band

28

Tool Catalog

20

Special tools

2.1 Electronic firing pressure gauge

The standard model Electronic Firing Pressure Gauge

Box spanner (socket wrench)

replaces the mechanical indicator. The device can record

The socket wrench is used to open and close the indexing

several pressure measurements in succession.

valve.

The Electronic Firing Pressure Gauge HLV2000 offers

Details

extended features, for instance, displaying the maximum pres-

To ensure the correct functioning of the indexing valve, the

sure or measurement graph on the LCD screen. Additionally,

valve needs to be opened in order to examine the ignition

all pressure values of a graph can be determined.

and compression pressure with an electronic firing pressure


gauge. After collecting all necessary data, the indexing valve
will be closed with the box spanner.

Benefits
The device automates all calibrating and set-up operations.

Electronic firing pressure gauge


Quantity

21

Item description

Catalog no.

Electronic firing pressure gauge 300E for execution without CoCoS-EDS

419.027

1
1
1
1

Electronic firing pressure gauge 250E for execution with CoCoS-EDS


Electronic firing pressure gauge 250E for execution without CoCoS-EDS
Box spanner
Maihak indicator

419.015
419.019
419.011
419.351

Tool Catalog

Special tools

2.2 Injector nozzle test stand

The injector nozzle test stand is designed for testing conven-

controlled activation of an injector or gas valve in conjunction with

tional and common rail injector nozzles of large diesel engines.

a corresponding test bed like the NTB5.

Use the injector nozzle test stand to verify the shape and atomization of the injected test fluid and to leak test the needle seating.

Details
The Injection Tester allows the inspection of the spray pattern,

Benefits

which gives a conclusion about the rate of wear and offers the

A solid construction enables loosening and tightening

possibility to check the function of an existing flow limiter. In

of the nozzle cap nut directly on the test stand.

addition, a sequence mode permits a predefined number of


injections. The total Quantity of the injected fuel/anticorit can be

The Injection Tester has been designed as an electrical

used to identify blocked or closed vents. The IT is powered by an

stand-alone test system for these engine injectors. It allows the

external supply which can be used with almost all line voltages.

Injector nozzle test stand


Quantity

Item description

Catalog no.

Injector nozzle test stand 48/60B; 51/60DF

221.222

1
1
1
1
1
1
1

Injector nozzle test stand L,V32/40DF


Injector nozzle test stand L,V32/40
Injector nozzle test stand L,V32/40CR
Injector nozzle test stand L40/54
Injector nozzle test stand L58/64
Injector nozzle test stand L,V48/60+B+CR
Injection Tester

221.196
221.197
221.195
221.200
221.202
221.201
009.735
Tool Catalog

22

Special tools

2.3 Ultrasonic cleaning device

Box top view level 1

23

Tool Catalog

Box top view level 2

Special tools

2.3 Ultrasonic cleaning device

The ultrasonic cleaning device can be used for the

outlet there is a bar oscillator that receives the power. The

cleaning of exhaust valves, cylinder heads and other engine

maximal power of the cards can be adjusted according to the

components in dip tanks. With PrimeServ ultrasonic equip-

engine size.

ment you can remove heavy fuel oil, carbon deposits and
other sediments.
PrimeServ also offers specialized cleaning fluids for use
The ultrasonic cleaning device is a generator that consists of

with the ultrasonic cleaning device. Please see the

one carrier case and two module cards with outlets. For each

PrimeServClean section at the end of this catalog.

Ultrasonic cleaning device


Quantity

Item description

Ultrasonic cleaning device V48/60B; TCA88-attachment on coupling side;


number of cylinder 12,14,16,18

Ultrasonic cleaning Inter cooler bundle integrated;

1
1
1

Case (3 parts) 48/60B


Ultrasonic cleaning device 58/64
Ultrasonic cleaning device 32/44CR
Ultrasonic cleaning device 40/50

Catalog no.

322.120
322.083
322.082
322.113
322.090

Tool Catalog

24

Special tools

2.4 Fiberscope

The industry fiberscope IF8C5-20 can be used for

Benefits

internal controls of the pipelines, machines and components.

The fiberscope offers high resolution and delivers sharp

The fiberscope is ideal for inspecting:

images. The tool also allows a wide variety of viewing


angles and directions in one device.

Engines insights of vehicles, aircraft and ships

Water supply and drainage pipes

Machines such as pumps

Restricted areas (e.g. tanks)

Operating conditions of machines

Fiberscope

25

Quantity

Item description

1
1
1
1
1
1
1
1
1
1

High-efficiency light source ILH-2A


Industry fiberscope IF8C5-20
Lense
Joint-tripod
Endoscope mount
Case
Guide pipe
Guide pipe
Case for ILH-2A and IF8C5-20
CCD colour camera TKC-1481

Tool Catalog

Catalog no.

101.133
101.134
101.135
101.136
101.137
101.175
101.130
101.128
101.138
101.139

Special tools

2.5 Digital pocket pressure gauge

The digital pocket pressure gauge


is a hand-held unit with an integrated
sensor and 2 measuring ranges (dual
range). Suitable for measuring crankcase
pressure, intake air pressure, charging
air differential pressure and exhaust gas
back pressure.

Benefits

Easy operation

Practice-oriented accuracy

Analog signal output

Push-button zeroing

Selectable low-pass filter

Pressure connection by quick-action couplings

Long battery life

Sealed case

Attention
Measuring of exhaust gas back pressure is only
possible by using a special connector!

Digital Pressure gauge


Quantity

Item description

Digital pocket pressure gauge

Catalog no.

009.090

Tool Catalog

26

Special tools

2.6 Cylinder liner measuring device

With the measuring instrument you are always able


to measure the cylinder liners at the same positions.
Details
Because cylinder liners are not worn out evenly along the

a possible replacement of the cylinder liner is necessary. The

friction surface, they are to be checked within the scope of

instrument consists of a measuring rail with pre-defined mea-

maintenance and repair work. Regular checks provide a basis

suring points and a diameter gauge.

for optimizing the operating conditions and deciding whether

Cylinder liner measuring device

27

Quantity

Item description

Measuring device for cylinder liner 48/60

050.095

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Measuring device for cylinder liner 48/60B


Measuring device for cylinder liner 32/40, 32/40CD, 32/40DF, 32/40GH
Measuring device for cylinder liner 32/44
Measuring device for cylinder liner 32/40PGI
Measuring device for cylinder liner 32/44
Measuring device for cylinder liner 32/40G
Measuring device for cylinder liner 32/44CR, 32/44K
Measuring device for cylinder liner 51/60DF, 51/60
Measuring device for cylinder liner 51/60DF
Measuring device for cylinder liner 28/33D
Measuring device for cylinder liner 35/44G
Measuring device for cylinder liner 35/44DF
Measuring device for cylinder liner 35/44G TS
Measuring device for cylinder liner 32/44CR TS
Measuring device for cylinder liner 58/64, 58/64CD
Measuring device for cylinder liner 40/50

050.162
050.164
050.097
050.180
050.196
050.255
050.227
050.243
050.244
050.249
050.272
050.278
050.295
050.300
050.094
050.096

Tool Catalog

Catalog no.

Special tools

2.7 Protecting band

Crankshaft-protection
This strap protects the crankshaft pin from damage when the
running gear is dismantled.

Protecting band
Quantity

Item description

Catalog no.

Protecting band for L-Engine

020.044

Protecting band for V-Engine

020.048

Tool Catalog

28

Special tools

Specialized tool machines

A reliable machine
for the best possible results.

29

The following section covers our reliable machine tools.

highest qualitative standards and are characterized by

Whether you need a valve seat refacing machine or a

a long life cycle.

honing machine our machine tools are available for vari-

All products are made in Germany and have been carefully

ous fields of application. All listed machine tools fulfill the

selected by experienced engineers.

Tool Catalog . Special tools

Special tools
2936

3.1 Mobile pneumatic honing device 

31-32

3.2 Pneumatic stationary honing device 

33

3.3 Electric valve seat turning machine 

34

3.4 Electric valve grinding machine 

35

3.5 Pressure pipe grinding tool 

36

Specialized tool machines

3. Specialized tool machines 

Tool Catalog . Special tools

30

Specialized tool machines

3.1 Mobile pneumatic honing device

Description

31

The mobile cylinder liner honing device is designed for preci-

supply to the stone pressure actuators. When air supply to

sion honing of cylinder liners up to 640 mm in diameter, either

the stone pressure actuators is shut off, the stone holders will

directly on the engines or on a stationary base in workshops.

be retracted so that vertical scratches in the cylinder liner wall

The Honing Machine is exclusively powered by air. Stone

can be avoided when the honing head is removed from the

pressure is also infinitely variable through regulation of air

cylinder liner bore.

Tool Catalog

Specialized tool machines

3.1 Mobile pneumatic honing device

Mobile pneumatic honing device


Quantity

Item description

Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18; engine type 48/60B

050.136

1
1

Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9; engine type 48/60B
Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, connection on airsystem 67 bar;

050.087

engine type 58/64, 58/64CD


Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;

connection on air main circuit 67 bar; engine type 40/50


Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9;

connection on airsystem 67 bar; engine type 32/40CD


Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18;

connection on air main circuit 6-7 bar; engine type 32/40CD, 32/40DF, 32/40PGI
Pneumatic honing device for the cylinder liners; Cyl.: 6, 7, 8, 9, 10,

connection on air main circuit 6-7 bar with air chain hoist; engine type 32/44CR
Pneumatic honing device for the cylinder liners; Cyl.: 12, 14, 16, 18,

6
6
1

connection on air main circuit 67 bar with air chain hoist, Motortyp 32/44CR
Pressure regulator 30 Bar-R 1/2"
Set of honing stones for honing device consist of:
Honing stone 120X16X13
Honing stone 20X16X13
Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6, 7, 8, 9;

engine type 58/64, 58/64CD (*)


Pneumatic honing device for the cylinder liners type S47/65-LB1; Cyl.: 6,7,8,9;

engine type 58/64, 58/64CD (*)


Set of honing stones for honing device (*)
8
8

58/64,58/64CD, 32/40CD, 32/40DF, 32/40PGI, 32/44CR, 48/60B consist of:


Honing stone 120x16x13
Honing stone 20x16x13

Catalog no.

050.114
050.115
050.131
050.152
050.257
050.258
050.240
009.669
009.670
050.123
050.139

009.669
009.670

* = requires a quantity of 8 honing stones

Tool Catalog

32

Specialized tool machines

3.2 Pneumatic stationary honing device

Description
Cylinder liners require rehoning when piston rings are replaced
or after the maintenance interval has expired. Honing will restore the original state of roughness of the cylinder liner running
surface. This roughness is necessary to ensure a sufficiently
thick and properly adhering lubricating film.
Benefits

Disassembling the cylinder liner is not required

Consistently honing possible through guiding arm

Honing device is self-centering and demountable

Details
While the original micro geometry can largely be restored, the
wear profile, the macro geometry of the cylinder liner, cannot
be altered. This work can be done with a pneumatic honing
device.
The pneumatic powered honing arms offer a large
number of possible variants of liner bore diameters
(for engine 48/60 with cylinder diameter > 320 mm).
This honing device is positioned and operated
directly over the incorporated cylinder liners (same
for V-machine).

Pneumatic stationary honing device

33

Quantity

Item description

Cylinder diameter

1
1
1
1
1
1
1

Pneumatic stationary honing device


Pneumatic stationary honing device
Pneumatic stationary honing device
Pneumatic stationary honing device
Pneumatic stationary honing device
Pneumatic stationary honing device
Pneumatic stationary honing device

320 mm
350 mm
450 mm
480 mm
490 mm
510 mm
580 mm

Tool Catalog

Catalog no.

050.312
050.313
050.314
050.315
050.316
050.317
050.318

Specialized tool machines

3.3 Electric valve seat turning machine

Description
If the manual regrinding with grinding paste of valve seats with

surface grinding or form cutting and provides a flawless

small deficiencies does not produce an acceptable outcome,

concentric seating surface texture for a perfect valve seal.

a mechanical machining with an electric valve seat turning


machine will be necessary.

Benefits
Ultimate combination of accuracy, finish, speed and versatility.

The valve seat is refaced to the preset depth by the simul-

The adapter head is attached to the gear head by two bolts

taneous application of both a rotary and a transverse feed

and can therefore be easily replaced. An exchangeable adap-

motion to the carbide or CBN cutting insert. This lathe-type

ter head with a built-in slide way for cutting-tool travel ensures

refacing action eliminates the high and low spots normal to

a precise seat angle eliminating faulty setting operations.

Electric valve seat turning machine


Quantity

Item description

Electrical valve seat turning machine maker VD4E, AC 230 V (+/- 10%),

50-60 Hz 48/60B, 48/60CR


Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%), 50-60 Hz 48/60B,

1
1
1

48/60CR
Electrical valve seat turning machine maker VD4E, AC 277 V (+/- 10%) 48/60B, 48/60CR
Electrical valve seat turning machine maker VD4E, AC 120 V (+/- 10%) 48/60B, 48/60CR
Electrical valve seat turning machine maker VD4E, AC 230 V - 277V (+/- 10%), 50-60 Hz
48/60B, 48/60CR

Catalog no.

113.251
113.252
113.253
113.259
113.260

Tool Catalog

34

Specialized tool machines

3.4 Electric valve grinding machine

Description

Details

The valve grinding machine features a unique combination

The machine is equipped with maintenance-free, permanently

of self-centering steadying and collet chucking to ensure the

sealed and lubricated grinding spindle and headstock.

ultimate in valve refacing accuracy. If the regrinding of valve cones exhibiting small deficiencies using grinding paste does not
produce an acceptable outcome, a mechanical regrinding with
the electric valve cone grinding machining will be necessary.

Electric valve grinding machine V48/60CR


Quantity

Item description

Catalog no.

Electric valve cone grinding machine without collet chuck typ VKM 3.1
1

for three- phase AC 230V (10%), 50/60Hz

113.242

for three- phase AC 277V (10%), 50/60Hz; with adapter transformer

113.243

for three- phase AC 400V (10%), 50/60 Hz

113.244

for three- phase AC 480V (10%), 50/60 Hz; with adapter transformer

113.245

for three- phase AC 690V (10%), 50/60 Hz; with adapter transformer

113.246

Collet chuck for valve cone grinding machine VKM 3.1 and VKM 3.0

982.41.A

Spare part set for valve cone grinding machine VKM 3.1 and VKM 3.0

113.258

35

Grinding wheel

113.321/113.258-1

Spare dressing diamond

113.322/113.258-3

Coolant concentrate (5 ltr.)

113.323/113.258-5

Imbalance generator for valve cone grinding machine VKM 3,1 and VKM 3.0

Tool Catalog

113.299

Specialized tool machines

3.5 Pressure pipe grinding tool

Description
This high quality and easy-to-use grinding machine
enables regrinding of the seats on the fuel injection
pipes in the event of sealing problems for all ship,
energy, auxiliary, and test bed applications.

Pressure pipe grinding tool


Quantity

Item description

1
1
1
1

Pressure pipe grinding tool 32/40


Pressure pipe grinding tool 40/54
Pressure pipe grinding tool 48/60
Pressure pipe grinding tool 58/64

Catalog no.

434.042
434.043
434.044
434.045

Tool Catalog

36

Engine tools and devices

Engine tools and devices

Quality engine-specific tools with robust


storage solution safe and convenient.

37

A reliable and safely-stored assortment of tools is essential

Furthermore, this concept allows for convenient extracti-

for off-shore operations. With our tool panels and boxes,

on of the tools. All this ensures that you can rely on your

every tool has its set place. The panels are attached to

quality tools and a safe work process, even under extreme

the wall, making it easy to recognize if a tool is missing.

off-shore conditions.

Tool Catalog

Engine tools and devices

Engine tools and devices

4. Engine tools and devices

3772

4.1 Engine type 48/60B 39


4.2 Engine type 51/60DF 40
4.3 Engine type 32/44CR and

an example of a metal cabinet

41-42

4.4 Tool boxes and panels


48/60B and 51/60DF
4.5 Tool boxes and panels 32/44CR
4.6 Mounting and turning device
4.7 Hydraulic tools

4355
56-69
70
7172

Tool Catalog

38

Engine tools and devices

4.1 Engine type 48/60B

Tool panels and boxes

Note

The panels and boxes for hydraulic tools in this section are

Further panels and boxes are also available for the following

designed for the following versions of the engine type 48/60B:

versions of the engine type 48/60B:


Engine mounting / grounding: cone (elastic),

Engine mounting / grounding: rigid / semi-elastic

oblique (elastic)

Injection: Conventional

Injection: Common rail

Emission regulations: Tier I

Emission regulations: Tier II

Number of cylinders: 12, 14, 16, 18

Number of cylinders: 6, 7, 8, 9

Tool panels and boxes for engine type 48/60B

39

Quantity

Item description

Catalog no.

Tool basic panel No. 1.1

on request

Tool basic panel No. 2

004.037

Tool basic panel No. 3

004.038

Tool basic panel No. 4

004.039

Tool basic panel No. 5

004.040

Tool basic panel No. 6

004.041

Tool basic panel No. 7

004.042

Tool box No. 1

004.043

Tool box No. 2

004.044

Tool box No. 3

004.045

Tool box No. 4

004.046

Tool box No. 5

004.047

12

Square steel

Square pipe

42

Cylindrical screw

Plate

Plate

All

Set of tool panels and tool boxes for 48/60B

Tool Catalog

004.048

009.678

Engine tools and devices

4.2 Engine type 51/60DF

Tool panels and boxes

Note

The hydraulic panels and boxes in this section are designed for

Further panels and boxes are also available for the following

the following versions of the engine type 51/60DF:

versions of the engine type 51/60DF

Engine mounting / grounding: rigid / semi-elastic

Engine mounting / grounding: cone (elastic), oblique (elastic)

Number of cylinders: 12, 14, 16, 18

Number of cylinders: 6, 7, 8, 9

Tool panels and boxes for engine type 51/60DF


Quantity

Item description

Catalog no.

on request

Tool basic panel No. 1.1

Tool basic panel No. 2

004.037

Tool basic panel No. 3

004.038

Tool basic panel No. 4

004.039

Tool basic panel No. 5

004.040

Tool basic panel No. 6

004.041

Tool basic panel No. 7

004.042

Tool box No. 1

004.043

Tool box No. 2

004.044

Tool box No. 3

004.045

Tool box No. 4

004.046

Tool box No. 5

004.047

12

Square steel

Square pipe

48

Cylindrical screw

Plate

Plate

All

Set of tool panels and tool boxes for 51/60DF

004.048

009.678

Tool Catalog

40

Engine tools and devices

4.3 Engine type 32/44CR

Tool panels and boxes


The panels and boxes for hydraulic tools in this section are de-

Emission regulations: Tier I

signed for the following versions of the engine type 32/44CR:

Number of cylinders: 6, 7, 8, 9, 10, 12, 14, 16, 18.

Tool panels and boxes for engine type 32/44CR

41

Quantity

Item description

Tool basic panel No.1 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

Tool basic panel No.2 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

Tool basic panel No.3 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

Tool basic panel No.4 Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

Tool basic panel No.5 Cyl.: 6, 7, 8, 9, 10

Tool basic panel No.5 Cyl.: 12, 14, 16, 18, 20

Tool basic panel No.6 Cyl.: 6, 7, 8, 9, 10

Tool basic panel No.6 Cyl.: 12, 14, 16, 18, 20

Tool basic panel No.7 Cyl.: 12, 14, 16, 18, 20

Tool basic panel No.8 Cyl.: 12, 14, 16, 18, 20

Tool box No.1 Cyl.: 6, 7, 8, 9, 10

Tool box No.1 Cyl.: 12, 14, 16, 18, 20

Tool box No.2 Cyl.: 6, 7, 8, 9, 10

Tool box No.2 Cyl.: 12, 14, 16, 18, 20

12

Square steel Cyl.: 6, 7, 8, 9, 10

Square pipe Cyl.: 6, 7, 8, 9, 10

36

Cylindrical screw Cyl.: 6, 7, 8, 9, 10

Plate Cyl.: 6, 7, 8, 9, 10

Plate Cyl.: 6, 7, 8, 9, 10

12

Square steel Cyl.: 12, 14, 16, 18, 20

Square pipe Cyl.: 12, 14, 16, 18, 20

48

Cylindrical screw Cyl.: 12, 14, 16, 18, 20

Plate Cyl.: 12, 14, 16, 18, 20

Plate Cyl.: 12, 14, 16, 18, 20

All

Set of tool panels and tool boxes for 32/44CR Cyl.: 6, 7, 8 ,9, 10

004.005

All

Set of tool panels and tool boxes for 32/44CR Cyl.: 12, 14, 16, 18, 20

004.006

Tool Catalog

Catalog no.

on request

004.048

004.048

Engine tools and devices

4.3 Example

Example metal cabinet


This Image show you an example of a metal cabinet that is included
with every tool panel. The tool panel and the cabinet will be customize
accordingly to your specific order.

Tool Catalog

42

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

43

Tool Catalog

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No.1.1 for engine types 48/60B and 51/60DF
Quantity

Item description

Catalog no.

Torque wrench

008.005

Torque wrench

008.011

Ratchet

008.023

Torque wrench

008.017

Torque wrench

008.029

Bolt driver m56x4

014.015

Grease lubricator

003.005

Ring screw M12

000.142

Ring screw M16

000.143

Ring screw M20

000.155

Ring screw M24

000.156

Cross slot-screw driver

000.401

Cross slot-screw driver

000.402

Passage

001.922

Passage

001.924

Passage

001.928

Screw driver insert shank

001.854

Screw driver insert shank

001.858

Socket spanner insert

001.843

Socket spanner insert

001.804

Step plate (3 parts)*

011.009

Closing device

020.045

Turning stone

021.201

Turning stone

021.202

Guide tube

021.032

Feeler sheet set

000.454

Hydr. Cylinder

009.075

Centering templet

021.203

Centering templet

021.204

All

Tool basic panel 1.1, complete

on request

*only by design of standard oil pan

Tool Catalog

44

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 2 for engine types: 48/60B and 51/60DF

45

Quantity

Item description

Lifting and countersunk device; consists of items:

021.284

(1)

Support

021.286

(1)

Beam

021.287

(1)

Beam

021.290

(2)

Support

021.280

(2)

Guide pipe

021.288

(2)

Guide pipe

021.289

(6)

Turning pin

All

Tool basic panel 2, complete

Tool Catalog

Catalog no.

004.037

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 3 for engine types:


48/60B and 51/60DF
Quantity

Item description

Fitting and removing


device; consists of items:

Catalog no.

030.308

(1)

Support

(1)

Guide piece

030.308-7

030.311

(1)

Support

030.308-20

(1)

Support

030.309

(1)

Tightening tool

002.552

Holding device

030.192

Suspension device

030.247

Fitting and removing


device; consist of items:

(1)

Support

030.329
030.329-40

(1)

But strap

030.329-70

(2)

Support

030.329-55

(2)

Support

030.329-60

(1)

Tightening tool

Fitting and removing


device; consist of items:

(2)

Holder

002.522
030.501
030.195

(1)

Wire rope

030.231

(1)

Rope guide

030.296

(1)

Rope guide

030.225

(1)

Rope guide

030.224

(2)

Extension pipe

030.348

(2)

Guide pipe

030.347

(2)

Threaded piece

030.501-35

(1)

Holding device

030.236

(2)

Strut

030.503

Guide tube

030.210

Slide Tube

009.060

Holding device

030.323

All

Tool basic panel 3,


complete

004.038

Tool Catalog

46

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 4 for engine types:


48/60B and 51/60DF
Quantity

Item description

1
1

Endless sling band


Hand top

1
1
1
1
1
1
1

Ratched spanner
Piston ring expander
Piers for locking rings
Elongation
Socket spanner insert
Suspension device
Box spaner

Removing device for star-

(1)
(1)
1
2
1
2
1

ting valve, consist of items:


Extension piece
Intermediate piece
Socket spanner insert
Eye crew
Slot-angular screw driver
Assdembly pin
Box spanner
Supporting device, consist

161.020-4
161.020-5
001.768
000.146
050.120
102.001
419.011

of items:
Support
Elongation
Spanner plate
Pin spanner
Tool basic panel 4,

434.047-1
001.914
009.074
434.029

All

complete

47

Tool Catalog

Catalog no.

034.119
034.080
034.098
034.086
002.165
001.914
001.796
034.092
034.129
161.020

434.047

004.039

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 5 for engine types:


48/60B and 51/60DF
Quantity

Item description

1
1

Removing device for seats


Fitting and removing device

1
1
1

for valve guide


Mounting device for seats
Set of gauge
Hollow position tightening

3
1
1

cylinder
Gauge
Touching up bow
Valve spring clamping

1
(1)
1
1

device
Fitting and removing device
Eye screw
Clamping piece
Fitting and removal device

for fuel pipe


Fiting and removing device

(1)
(1)
1

for injection pump


Support
Wire rope with screw
Tightening device of

(1)

injection pump nuts


Holding device for power

(1)
(1)
(3)
(3)
1

amplifer
Supporting device
Power amplifier
Extension piece
Hexagonal insert
Fitting and removing

All

device for fuel pipes


Tool basic panel 5,
complete

Catalog no.

113.207
113.206
113.205
000.455
009.022
113.139
114.033
113.204
200.104
001.404
200.055
200.111
200.115
200.115-1
200.127
200.116
200.113
200.114
008.030
001.915
001.801
200.128

004.040

Tool Catalog

48

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 6 for engine types:


48/60B and 51/60DF
Quantity

Item description

1/cyl.

Cover for inlet duct

055.143

Cleaning device

055.133

1/cyl.

Bolt

201.018

Fitting and removing device


for spring to fuel pump

Fitting and removing device


for injection valve

Catalog no.

201.016
221.179

Eye screw

001.412

Plastic container

002.706

Tightening chuck

002.701

40

Cleaning wire

002.723

40

Cleaning wire

002.722

Setting device for injection


valve

Pulling device for thrust


flange to injection valve

221.180
221.128

Supporting device for


torque spanner, consist of

221.192

items:
(1)

Box spanner insert

001.771

(1)

Universal joint

001.877

(1)

Elongation

001.914

(1)

Elongation

001.913

(1)

Base plate

221.192-5

Suspension device for of


injection valve

Threaded pipe

221.189-1

Guide rod

221.189-2

All

Tool basic panel 6,


complete

49

Tool Catalog

221.189

004.041

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool basic panel No. 7 for enginge types:


48/60B and 51/60DF
Quantity

Item description

Setting device; consist of


items:

Catalog no.

111.133

(1)

Box spanner

111.133-1

(1)

Box spanner

111.133-2

Locating screw

111.131

Locating screw

111.132

Insert for hexagon socket


screw

Suspension device for


push rod

001.861
112.006

Pin

112.012

Pin

112.011

Insert for hexagon socket


screw

009.167

Extension piece

009.166

Holding device gauge bare

112.014

Guide bar

112.015

Ratchet

001.590

Protection hose

034.040

All

Tool basic panel 7,


complete

004.042

Tool Catalog

50

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool box No. 1 for engine types: 48/60B and 51/60DF


Quantity

51

Item description

Catalog no.

Hydraulic cylinder

009.010

Pressure piece

021.089

Restoring device

009.021

Socket disk

021.196

Tension screw

055.127

Slip device

009.026

Measuring device

009.052
009.028

High pressure angle piece

Spare seal rings for hydraulic cylinder 009.010

Spare seal rings for hydraulic cylinder 009.062 and 009.063

Spare seal rings for hydraulic cylinder 009.346

009.101
-

Spare seal rings for hydraulic cylinder 009.079

Turning pin dia 6

009.068

All

Hydraulic box 1, complete

004.043

Tool Catalog

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool box No. 2 for engine types: 48/60B and 51/60DF


Quantity

Item description

Catalog no.

Hydraulic cylinder

009.062

Hydraulic cylinder

009.063

Pressure piece

055.126

Set of tools for hydraulic cylinder

009.134

All

Hydraulic box 2, complete

004.044

Tool Catalog

52

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool box No. 3 for engine types: 48/60B and 51/60DF

53

Quantity

Item description

2
2
2
2
All

Pressure piece
Sleeve
Pressure piece
Tension screw
Hydraulic box 3, complete

Tool Catalog

Catalog no.

055.125
055.100
020.046
020.047
004.045

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool box No. 4 for engine types: 48/60B and 51/60DF


Quantity

Item description

4
4
4
4
1
All

Hydraulic tightening device


Nut, fitted in tightening
Pressure piece
Pressure piece
Bag with spare parts for high pressure hose
Hydraulic box 4, complete

Catalog no.

009.346
030.205
030.206
101.018
009.120
004.046

Tool Catalog

54

Engine tools and devices

4.4 Tool panels and boxes 48/60B and 51/60DF

Tool box No. 5 for engine types: 48/60B and 51/60DF

55

Quantity

Item description

4
4
All

Hydraulic cylinder
Pressure piece
Hydraulic box 5, complete

Tool Catalog

Catalog no.

009.079
021.195
004.047

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 1 for engine types:


32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity

Item description

Torque spanner
9x12/5-60Nm

Torque spanner
14x18/60-320Nm

Torque spanner
14x18/300-800Nm

Tool holder 14x18-630

Change over ratched


"-9x12

Change over ratched


"14x18

Change over ratched


"14x18

Transition part A25x20

Insert-type ring spanner


14x18-SW24

Insert-type open end


spanner 14x18-SW41

Catalog no.

008.181
008.183
008.185
008.180
008.200
008.023
008.201
001.924
008.024
008.192

Extension piece B20x200

001.913

Extension piece B20x400

001.914

Insert for hexagonal socket


screw 14x12,5

Insert for hexagonal socket

Screw driver with

screw 17x12,5
hexagonal steel 5

001.858
001.859
000.294

Eye bolt M8

000.171

Shackle A0, 6

002.452

Insert for hexagonal socket


screw 8x12,5

Insert for hexagonal socket


screw

Insert for hexagonal socket


screw 10x12,5

001.854
001.840
001.856

Extension pipe

112.035

T-Joint key

001.890

Box spanner insert 17x10

001.815

Pressing device

435.003

Claw spanner 19x200

001.675

Ring spanner SW36

009.197

Eye bolt M12

000.142

Box spanner insert

Eye bolt M16

000.143

Eye bolt M20

000.155

Ring spanner SW36

009.194

Set of protection cap

436.008

32x12,5 L

001.800

Eye bolt M24

000.156

Suspension harness

140.006

Fork spanner SW55

009.682

Insertion piece 14x18 at

009.513

Adapter

437.021
437.022

Belt strap

021.419

Set of protection cover

Box spanner insert

001.751

All

Tool basic panel 1,

Box spanner insert

Extension piece

24x12,5 L

001.768

complete

on request

001.912
Tool Catalog

56

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 2 for engine types:


32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20
Quantity

Item description

Catalog no.

Guide pipe

021.032

Set thickness gauges

000.454

Turn pin

021.523

Lifting tool

021.347

Supporting device for


running gear

030.557

Suspension device

030.550

Bush for inserting

034.143

Piston ring expander

034.110

Pliers for lockring

002.165

Tap

034.096

Ratched spanner, adjustable

034.097

Suspension device

034.095

(1)

Guide rod

034.006

Clamping ring

050.221

Suspension device

055.257

Cleaning device

055.149

Fitting and removing device


for non-rod-bearing with

030.585(L)

fitted piston
030.617(V)
(1)

Ratched block

002.552

(2)

Support

030.250

(1)

Wire rope

200.067

All

Tool basic panel 2,


complete

57

Tool Catalog

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 3 for engine types: 32/44CR Cyl.: 6, 7, 8, 9, 10, 12,1 4, 16, 18, 20
Quantity

Item description

Catalog no.

Suspension device

111.144

Locating screw

111.145

Locating screw

111.146

Set of feeler gauge 0,2x25x250

000.455

Adjusting gauge- 0,9mm

113.139

Touching up device

113.224

Valve spring tightening device

113.300

Extraction device for seat rings

113.301

Fitting and remove device for valve guide and seat rings

113.304

Setting device

All

Tool basic panel 3, complete

113.305
on request

Tool Catalog

58

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 4 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10, 12, 14, 16, 18, 20

59

Quantity

Item description

Catalog no.

Holding device

112.022

Fitting and removing device for inlet and outlet rocker arm bearing

112.023

Clamping device

112.024

Eye screw

001.404

Spanner

204.002

Removing device for pump element

204.014

Fitting and removing device for HP pump

204.026

Fitting and removing device for pump spring

204.228

Eye screw

001.412

Plastic container

002.706

Fitting and removing device for injection valve

221.225

Disassembly tool

221.181

Fitting and removing device for press out the fuel pipes

434.050

All

Tool basic panel 4, complete

Tool Catalog

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 5 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


Quantity

Item description

Fitting and removing device for cylinder liner

050.185

Fitting and removing device for cylinder liner

050.236

Hold down

050.246

Spacer tube

All

Tool basic panel 5, complete

Catalog no.

050.247
on request

Tool Catalog

60

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No.5 (2) for engine types:


32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity

Item description

Catalog no.

Closing device

020.050

Beam for main- bearing


and outside-bearing

Guide pipe

Turning-stone for main


outside bearing

Guide piece

Turning-stone for main and


outside bearing

10

Turning stirrup 1 piece per


cylinder

Fitting and removing device


for cylinder liner

Fitting and removing device


for cylinder liner

Tool Catalog

021.237
021.232
021.345
021.233
030.546
050.236
050.219

Spacer tube

050.247

Hold down

050.246

All

Tool basic panel 5 (2)


complete

61

021.346

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 6 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


Quantity

Item description

20

Turning stirrup/1 piece per cylinder

All

Tool basic panel 6, complete

Catalog no.

030.579
on request

Tool Catalog

62

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No.6(2) for engine types


32/44CR, Cyl.: 12,14,16,18,20
Quantity

Item description

Guide pipe

Fitting and removing


device for con- rod-bearing
body and con- rod-bea-

Catalog no.

030.246

030.610

ring-cover
(1)

Guide bar

030.553

(2)

Support

030.611

(1)

Support

030.612

(2)

Screw-on plate

030.613

(1)

Sliding piece

030.614

(1)

Sliding piece

030.615

(4)

Spacer tube

030.623

Fitting and removing device


for con-rod- bearing with

030.617

fitted piston
(2)

Rope guide

030.549

(1)

Support

030.606

(1)

Rope guide

030.618

(2)

Support

030.620

(2)

Support tube

030.623

All

Tool basic panel 6 (2),


complete

63

Tool Catalog

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 7 for engine types:


32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity

Item description

Centering templet for


main bearing

Centering templet for


outside bearing

Turning stone for main


bearing

Turning stone for outside


bearing

Turning stone for main and


outside bearing

Lifting and countersink for


crankshaft

Catalog no.

021.507
021.508
021.513
021.514
021.515
021.516

(1)

Beam for main bearing

021.518

(1)

Beam for outside bearing

021.519

(2)

Guide pipe

021.521

Fitting and removing device


for piston and con-rad-

030.580

shaft
(2)

Guide pipe

030.581

(1)

Sliding piece

030.590

Fitting and emoving device


for con-rod-bearing-body
and con-road-bearing-co-

030.584

ver
(1)

Guide bar

030.553

(1)

Sliding piece

030.582

(1)

Sliding piece

030.583

(2)

Support

030.587

(1)

Support

030.589

All

Tool basic panel 7,


complete

on request

Tool Catalog

64

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool basic panel No. 8 for engine types:


32/44CR, Cyl.: 12, 14, 16, 18, 20
Quantity

Item description

Closing mechanism

Fitting and removing device


for con-rod-bearing-body

Catalog no.

020.066
030.584

and con-rod-bearing cover


(2)

Screw-on plate

030.588

(4)

Space tube

030.623

Fitting and removing device


for con-rod-bearing with

030.585

fitted piston
(1)

Support

030.591

(1)

Supporting device

030.592

(2)

Extension pipe

030.594

(2)

Guide pipe

030.595

(1)

Rope guide

030.596

(2)

Rope guide

030.598

All

Tool basic panel 8,


complete

65

Tool Catalog

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool box No.1 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


Catalog no.

Quantity

Item description

Turn pin

000.261

Turn pin

000.262

Turn pin

000.263

Screw driver with hexagon steel

000.299

Dial gauge

009.444

Erection bolt

009.619

Extractor

009.621

Force-off device

009.622

Hydraulic tightening device

009.635

Hydraulic tightening device

009.638

Hydraulic Clamping device kit

009.642

Tool for hydraulic tightening device

009.663

Adjusting gauge

021.256

Thrust piece

030.243

Tension screw

055.226

Thrust piece

055.227

All

Hydraulic box 1 complete

on request

Tool Catalog

66

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool box No.1 (2) for engine types: 32/44CR, Cyl.: 12,14,16,18,20

67

Quantity

Item description

Catalog no.

Turn pin

000.261

Turn pin

000.262

Turn pin

000.263

Screw driver with hexagon steel

000.299

Dial gauge

009.444

Erection bolt

009.619

Extractor

009.621

Force-off device

009.622

Hydr. Tightening device

009.636

Hydr. Tightening device

009.637

Hydr. Clamping device kit

009.692

Tool for hydr. Tightening device

009.663

Adjusting gauge

021.256

Thrust piece

030.243

Tension screw

030.554

Thrust piece

055.227

All

Hydralic box 1(2) complete

Tool Catalog

on request

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool box No. 2 for engine types: 32/44CR, Cyl.: 6, 7, 8, 9, 10


Quantity

Item description

Catalog no.

Single-ended open-jaw spanner

000.569

Magnet read out

009.446

Tool for hydraulic device

009.617

Hydraulic tightening device

009.664

Angular piece

009.667

Intermediate ring

021.504

Tension screw

021.527

Thrust piece

030.538

Thrust piece

030.561

Tension screw

055.226

All

Hydraulic box 2(2) complete

on request

Tool Catalog

68

Engine tools and devices

4.5 Tool panels and boxes 32/44CR

Tool box No. 2 (2) for engine types: 32/44CR, Cyl.: 12, 14, 16, 18, 20

69

Quantity

Item description

Single-ended open-jaw spanner

000.569

Magnet read out

009.446

Tool for hydraulic device

009.617

Hydraulic tightening device

009.664

Angular piece

009.667

Thrust piece

021.252

Tension screw

021.253

Intermediate ring

021.504

Tension screw

021.505

Thrust piece

021.506

Thrust piece

030.538

Thrust piece

030.561

Thrust piece tension screw

030.574

All

Hydraulic box 2 complete

on request

Tool Catalog

Catalog no.

Engine tools and devices

4.6 Mounting and turning device

Description

Details

With the turning device, the cylinder heads can be rotated into

The turnover device is suitable for:

a favorable working position. This allows you to work easily


Thorough

and professionally on the cylinder top and on the valves/val-


Grinding

of the valve seating surfaces in the cylinder head

ve seats. Additionally, with the tacking plate you are able to


Removal

and fitting of the valve seat rings

maintain the fuel pump.


Checking

cleaning and checking of the cylinder heads

of the valve seating surfaces


Machining

of the valve seating surface

Mounting and turning device


Quantity

Item description

Catalog no.

Mounting and turning device 58/64

055.131

Mounting and turning device 27/38

055.183

Mounting and turning device 40/50, 48/60B 51/60DF, 51/60G

055.130

Mounting and turning device 32/40CD, 32/40DF, 32/40PGI, 32/40GH, 32/40G, 32/44CR, 32/44K

055.153

Mounting and turning device 58/64CD

055.234

Mounting and turning device 32/44CR, 35/44DF

055.259

Mounting and turning device 35/44G

055.276

Tacking up plate 48/60B, 51/60DF, 51/60G

200.134

Tacking up plate 58/64CD

200.135

Tacking up plate 32/44CD, 32/44CR, 32/44K

200.137

Tacking up plate for engine type 32/44CR, 35/44DF

204.229

Tool Catalog

70

Engine tools and devices

4.7 Hydraulic tools

Description
Our set of hydraulic tools is available for various applications.

without back pressure: the higher the back pressure, the

In addition to tools for tightening and loosening tie rods, you

lower the delivery rate will be. The pump unit is suitable for

will also find tools such as the high pressure pump unit. The

pressures up to 1500 bar.

high pressure pump unit delivers approx. 0.8 l/min

71

Tool Catalog

Engine tools and devices

4.7 Hydraulic tools

Hydraulic tools for engine types: V 48/60 B, V 48/60 B-CR, V 51/60 DF


Quantity

Item description

Drawing
1
1
4
1
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
2
1
2
2
2
Drawing
1
Drawing
1
2
Drawing
1
2
Drawing
1
1
1
Drawing

Arangement of the hydraulic tightening device, arrangement drawing


Hydraulic clamping device kit
High pressure pump unit HP25
High pressure hose, 4 meters
Bag with spare parts for 1600 bar
Hydraulic tightening device, M90x4
Thrust piece
Hydraulic tightening device, M56x4
Hydraulic tightening device, M64x4
Thrust piece
Thrust piece
Thrust piece
Tension screw
Thrust piece
Tension screw
Hydraulic tightening device, M48
Thrust piece
Hydraulic tightening device, M33x2
Thrust piece
Thrust piece, complete
Angular piece
Mounting device
Dial gauge
Magnetic post
Turn pin D6
Assembly and disassembly device
Tool
Assembly and disassembly device
Tool
Erection bolt M10
Assembly and disassembly device
Tool
Erection bolt
Assembly and disassembly device
Tool
Extractor
Screw driver with hexagon steel
Single-ended open-jaw spanner

Catalog no.

drawing
009.675
009.342
009.306
009.120
009.633
021.501
009.631
009.632
055.242
055.241
020.062
020.063
055.243
055.244
009.634
021.502
009.664
030.538
101.143
009.667
021.530
009.444
009.446
009.068
drawing
009.615
drawing
009.616
009.618
drawing
009.617
009.619
drawing
009.663
009.621
000.299
000.569

Tool Catalog

72

Personal safety equipment

Personal safety equipment

Protection from hazards and risks while


performing any work or activities.

73

Your safety matters to us!

Such risks can only be prevented by a conscious and

Therefore, this chapter offers products that will provide

responsible approach to dealing with potential hazards

protection against hazards, such as injuries or health

at work, e.g. by using the complete personnel safety

impairments, that may arise during the working process.

equipment.

Tool Catalog

Personal safety equipment


7380

5.1 Safety pack

75-76

5.2 Eye and respiratory protection

77

5.3 Hearing protection

78

5.4 Hand protection

79

5.5 Head protection

80

Personal safety equipment

5. Personal safety equipment

Attention: Please read the instructions for proper use

and should check that the equipment is appropriate. All

of each piece of equipment. It is dangerous to use this

equipment, including packaging, must be kept away from

equipment for any purpose other than that for which it is

children.

supplied. To prevent risk, the user must be properly trained

Tool Catalog

74

Personal safety equipment

5.1 Safety pack

The PrimeServ safety pack includes high performance hearing


protection, dust mask, oil grip gloves with high friction, and
safety glasses. The equipment offers valuable protection when
working on the engine or GenSet.

PrimeServ Safety Pack


Item description

Safety pack

75

Catalog no.

HNKK3

Tool Catalog

Personal safety equipment

5.1 Safety pack

High performance hearing protection

Oil grip gloves with high friction

The hearing protection has been developed for use in ext-

The light nitrile coating with advanced Micro-Finish

remly noisy environments such as marine engine rooms. The

provides abrasion resistance and exceptional oil grip. The

double casing minimizes resonances in the holder casing. The

Micro-Finish surface is textured with microscopic pockets

hearing protection offers maximum high-frequency muffling for

that disperse fluids and allow a high level of surface con-

working near turbochargers, etc.

tact between glove and object. The two-stage coating is


impermeable to liquids so that hands remain dry.

Protects against:

High frequencies 40 dB

Medium frequencies 32 dB

Low frequencies 23 dB.

Safety glasses

Dust mask

The safety glasses are equipped with a polycarbonate lens

The dust mask protects against very fine toxic dust in higher

with anti-scratch and anti-fog coatings as well as anergono-

concentrations than FFP2. Areas of application include wel-

mic Tip-Grip system for a safe fit.

ding fumes from ferrous and other metals. An exhalation valve


reduces condensation and moisture build-up inside the mask.

Details:

Safety

00%

category: EN166

UV filtration.

Details:

Assigned

Approved

protection factor: 20
to EN149: 2001 FFP3.
Tool Catalog

76

Personal safety equipment

5.2 Eye and respiratory protection

Safety glasses/Over goggles


With its ADVANCED OPTICS BY SCIENCE technology, uvex
is exploring new avenues in the development of optical repro-

duction properties above and beyond the current standards.


The uvex super OTG has the most modern slice technology
made by uvex. Furthermore, it has a hingeless side consisting
of highly impact-resistant Grillamid with soft side piece ends.
It combines the advantages of goggles with the properties of
a headband. The flexible side-piece design allows the goggles
to adapt to different wearing situations, with or without glasses.
Color: royal blue
Slice: PC colorless / UV 2 - 1,2 supravision HC / uvex hi-res

Safety glasses
These safety glasses with a sporty design guarantee a
maximum comfort. They are made from an extremely robust
material and have a high durability. The narrow nose bridge
ensures an excellent compatibility with 3M particle masks.
Benefits

Polycarbonate

Extremely

Good

Light

lenses offer high impact resistance

robust

side protection

and comfortable

Mask
The respirator protects against dust and water based aerosols
Benefits

With

climate valve and all around banding


Without

sealing lip

Eye and respiratory protection


Item description

77

Catalog no.

A. Safety glasses (UVEX astro OTG, blue, 9167.060) over-goggles

FZZCC

B. Safety glasses (3M - 2720 clear )

1USLG

C. Mask (2405 FFP2 S)

RCT3K

Mask (3405 FFP3 D)

8SF7B

Mask (2435 FFP2 S), activated carbon

UT3GB

Tool Catalog

Personal safety equipment

5.3 Hearing protection

High performance hearing protection


This comfortable hearing protection ensures that loud sounds
are reduced to an acceptable noise level.
Benefits
Comfortable:

Plenty

Wide

of space under caps allows for comfortable wearing

and soft foam-filed seal rings

Effective:

Extremely

high reduction value: SNR = 35 dB

Two-point stainless steel suspension ensures a low contact

pressure, even with continuous application



Double

casing with minimal inner resonances allows a

maximum insulation of high frequencies.


Different designs to meet different requirements:

Foldable

head band


Neckband

High

visibility


Helmet

attachment.

Hearing protection
Item description

Hearing protection (Optime III)

Catalog no.

6EQKT

Tool Catalog

78

Personal safety equipment

5.4 Hand protection

Hand protection

Version

This light assembly glove provides protection against mecha-

Material: Fiberglass, polyamide, polyurethane.

nical hazards (Category II, without cut protection).

Characteristics: damp-resistant PU-palm coating,


palm-coated, not washable.

Details
Fields of application are metal and plastic processing, handling of sharp objects, mechanical engineering, storage and
commission work.

Hand protection
Item description

Gloves, 5 Finger, Dumo Cut 655,


Size 8, partially coated
Gloves, 5 Finger, Dumo Cut 655,
Size 9, partially coated
Gloves, 5 Finger, Dumo Cut 655,
Size 10, partially coated

79

Tool Catalog

Catalog no.

CJQX6
QZBD5
RXUCS

Personal safety equipment

5.5 Head protection

Head protection

Head protection

The G3000 meets the highest requirements in terms of effecti-

The bump cap is the ideal head protection in working areas

ve protection, good ventilation and visibility.

where an industrial safety helmet, according to EN 397, is not


required. The shell can be individually adjusted to the size of

Details

the head.

The G3000, produced in high quality UV-stabilized ABS-plastic, received top test results for absorbing and distributing

Details

forces from falling objects. The helmet is one of the lightest in

Complies with EN 812

the market and complies with the European standard EN 397,

Generously webbed ventilation openings

and work conditions at low temperatures (-30C).

Textile cap made from easy-to-care for micro-fibers

Size adjustment from 5661 cm

Material: 65% cotton and 35% polyester

Weight approx. 160 g.

Head protection
Item description

Catalog no.

Helmet blue, EN 397

55EZF

A. Helmet white, EN 397

LEJ4X

B. First Base Cap

LJGQR

Tool Catalog

80

Merchandise

Merchandise

Something for everyone.


The MAN Diesel & Turbo fanshop offers a wide range of innovative merchandise that combines eye-catching,
premium-class quality with exclusive and stylish design. Whether clothing, office equipment, or special PrimeServ
articles, our merchandise is a must-have for every MAN Diesel & Turbo fan.

www.mandieselturbo-shop.com
81

Tool Catalog . Attachment

Merchandise

6. Merchandise
In the MAN Diesel & Turbo fanshop you will find an assortment
of quality MAN fan products that are regularly updated and supplemented.
Please note that the products listed below are representative examples of our product spectrum only.
Product assortment and availability are subject to change without notice.
Find out more at www.mandieselturbo-shop.com

MAN Diesel & Turbo Victorinox Pocket knife

MAN I PrimeServ Army Cap

A toolbox by Victorinox, designed like the classic Swiss

Traditional, elaborately worked army-style baseball cap with a

pocket knife. Completely equipped with 24 functions for

hardened, multi-stitched brim, sewn-in metal eyelets and an

every-day jobs and leisure time.

embroidered MAN PrimServ logo on the side.

MAN Mini MAG-LITE

MAN Thermo Cup

Authentic MAG-LITE quality, a precisely engineered casing

Stylish insulated stainless steel for warm or cold days.

of robust airplane-grade aluminum.

Tool Case MULTI TEC

MAN Diesel & Turbo Lanyard

Modern tool case in the shape of a credit card

Two-tone lanyard with MAN printing and engraved buckle.

with 11 practical functions.

Tool Catalog . Attachment

82

Consumables

Consumables

PrimeServ Product Brands

83

The PrimeServ consumables create optimal con-

of environmentally and economically but also in

ditions for your engine. For many years, PrimeServ

terms of quality.

products have been developed to meet the highly

MAN consumables are only offered to our custo-

diverse requirements of MAN, not only in terms

mers after successful and intensive testing.

Tool Catalog

Consumables
8390

7.1 PrimeServLube

85

7.2 PrimeServClean

86

7.3 PrimeServGran

87

7.4 PrimeServProtect

88

7.5 Consumables Kit

89-90

Consumables

7. Consumables

Tool Catalog

84

Consumables

7.1 PrimeServLube

Different solutions for your needs


MAN Diesel & Turbo has thoroughly analyzed the role that oils
play in engine performance to produce our PrimeServLube.
Exhaust regulations have been tightened, resulting in cleaner
engines with lower oil consumption and longer life spans.
All of these factors and more have combined to raise the
expectations of oil quality. PrimeServLube is the answer to
these challenges. Service includes planning and logistics of all
deliveries, as well as periodic testing of lubricating oil quality.
Benefits

Optimal lubricating oil for application

Full-service planning and supply

Predictable lubricating oil costs

Please contact MAN for detailed questionnaire checklist for a


quote at: [email protected]

85

Tool Catalog

MAN PrimeServ consumables


Item description

Catalog no.

PrimeServLube

on request

Consumables

7.2 PrimeServClean

PrimeServClean 0249- Turbocharger

PrimeServClean 0186- Neutral Immersion Cleaner

Compressor Wheel Cleaner

The cleaning agent, MAN C 0186, is designed to be used in dip

MAN C 0249, the turbocharger compressor wheel cleaning

tanks, with or without ultrasonic cleaning. In addition to in-situ

agent from MAN Diesel & Turbo, efficiently removes contami-

cleaning of charge air coolers, you can use MAN C 0186 to

nation without damaging sensitive components. This cleaning

clean other engine parts. For example, with PrimeServ ultraso-

agent gets rid of grease and oil sediments, gummy deposits,

nic equipment, you can remove heavy fuel oil, carbon deposits

soot and other kinds of contamination from sensitive mate-

and more from exhaust valves, cylinder heads or turbocharger

rials, such as aluminium alloys. MAN C 0249 also contains

rotors. This product is even more effective when heated. In re-

corrosion inhibitors which help to protect the cleaned surface

gard to in-situ cleaning of charge air coolers, you can easily

against corrosion. As a result, you get maximum performan-

reach temperatures of 60C to 70C using the engine prehea-

ce from your turbocharger. It is suitable for manual external

ting system.

cleaning, wet cleaning devices for turbocharger compressors


and cleaning systems such as spray washing machines.

Benefits
OEM tested cleaner with good results on clogged charge

Benefits

air coolers and other engine components.

To get the maximum performance from your turbocharger,


Phosphate-free

neutral cleaner

it is necessary to use a mild and effective wheel cleaner:


Non-aggressive

against sealing materials


Efficiently


Non-corrosive

removes contamination without damaging

sensitive components

All

liquids are biodegradable, low foaming,

and neutral detergents



Classified

MAN at: [email protected]

as non-flammable


Foam-free

at temperatures of 40 degrees Celsius

and above

Non-aggressive

Can

For further technical details or questions please contact

towards materials and skin

be used on all MAN Diesel & Turbo turbocharger

compressor wheels.

MAN PrimeServ consumables


Item description

Catalog no.

PrimeServClean MAN C 0249

987.01.819

PrimeServClean MAN C 0186

987.01.820

Tool Catalog

86

Consumables

7.3 PrimeServGran

PrimeServGran

The condition and cleanliness of the turbine of an exhaust gas

- optimization of the fuel consumption

turbocharger have a decisive influence on the efficiency, the

- constant engine efficiency

performance of the combustion process and on the service

- less vulnerability/damage

data of the engine. Therefore, it is necessary to free both the

nozzle ring and the blading of the turbine from deposits and

in the operational readiness of the engine

other adhesive particles from the combustion process.

According to the turbocharger, a specified size and volume of

(approx. 20 min.)

PrimeServGran is blown into the exhaust pipe by compres-

sed air. The high kinetic energy produced during the impact of

remains in effect

PrimeServGran onto the nozzle ring and turbine blading causes

the deposits to flake off. It is not necessary to reduce the engi-

prevents deposits at nozzle ring and turbine blades

ne load for the cleaning process.

Long-term experience of MDT:

Turbine can be cleaned at full load resulting in no losses


Short execution time of the cleaning procedure
OEM certified cleaning tool where the warranty
Frequent use of the cleaning process effectively
Devices for the dry cleaning system available

as retrofit kit
Benefits
OEM tested cleaner with good results on clogged charge

For further technical details or questions please contact

air coolers and other engine components.

MAN at: [email protected]

MAN PrimeServ consumables

87

Item description

Catalog no.

PrimeServGran

987.01.822

Tool Catalog

Consumables

7.4 PrimeServProtect

PrimeServProtect
PrimeServProtect is a VOC-free, highly effective and silicone-free corrosion protection product for the effective conservation which is not subject to the 31. BImSchV (VOC-directive).
This oil is a fully synthetic, free of acids and resins and of low
viscosity which excel in a high surface activity, spreading capability and good water-displacing properties.
PrimeServProtect is economical because it forms very thin yet
highly-effective protective layers that can easily and quickly be
applied and often do not need to be removed.
Benefits
Specially designed for OEM and
tested with best results:

Reliable corrosion protection

VOC-free is not subject to the 31. BImSchV

Silicone-free

Excellent material compatibility

Easy and economical processing

High flash point

No need to clean protected parts before usage.

For further technical details or questions please contact


MAN at: [email protected]

MAN PrimeServ consumables


Item description

Catalog no.

PrimeServProtect

987.01.821

Tool Catalog

88

Consumables

7.5 Consumables Kit

C
E

89

Tool Catalog

Consumables

7.5 Consumables Kit

Consumables Kit
PrimeServ is known for premium aftermarket services around

This was caused mainly by the ingredients of the

the world. However, experience has shown that our flexibility

consumables, which at times contain hazardous substances

in service operation was affected by customs and shipping

due to various legal regulations. Because this contradicts our

regulations. Unfortunately, necessary consumables were not

aim for high-quality service, we have decided to offer appro-

always available on site or had longer delivery times.

ved and reliable consumables in a well-balanced set.

Consumables Kit
Quantity (l)

Item description

Catalog no.

A. 15

Medium strength threadlocker, suitable for all metal threaded assemblies,

987.01.203

Breakaway torque 26Nm


B. 15
5
5
15
C. 5
5
5
D. 20
20
5
20
20

High Strength, general purpose threadlocker, Breakaway torque 33Nm


High temperature, high strength threadlocker
Instant Adhesive - low viscosity, plastics and rubber
Slow cure thread sealant for metal
For metals, high strength seal, excellent on brass
High strength, general purpose retainer
High strength, heat resistance, slow curing retainer
General purpose parts cleaner and degreaser (based on acetone) prior to bonding
White paste for clean installation works, for prevention of fretting corrosion
Superglue, cyanoacrylate adhesive for plastics
Duroplastic universal jointing compound
A one component silicone elastomer which cures at room temperature,

E. 15
F. 15
10
G. 2
H. 5
I. 5
J. 5

Bonding assembly sealing


Solid lubricants paste for assembly and the inlet of metallic machine parts
Solid lubricants paste, high temperature
Dispersion with penetration capacity, multi-functional oil
Grinding fleece, polishing roller
Color contrast penetrant, red and fluorescent
Developer
Clearing agent

All

Consumables kit, complete

987.01.206
987.01.221
987.01.208
987.01.209
987.01.211
987.01.213
987.01.214
987.01.814
987.01.305
987.01.406
987.01.102
987.01.408
987.01.302
987.01.303
987.01.309
987.01.815
987.01.816
987.01.817
987.01.818
TPK.0002

Tool Catalog

90

Appendix

1
1.1

1.2
2
2.1

2.2

2.3

3
3.1

3.2

3.3

3.4

3.5

General Sales Conditions

INTERPRETATION
In these Conditions the following words will (unless the context otherwise
requires) have the following meanings:
"Buyer" means the person, firm or company that has requested any Good
identified in the Order;
"Conditions" means the standard terms and conditions of sale set out herein;
"Contract" means any contract for supply of the Goods between the Buyer and
MDT;
"Goods" means goods supplied by MDT which refer to MDTs product range of
diesel engines and turbochargers for such engines (as defined in MDTs tender
or order acknowledgement);
"IPRs" means any intellectual property rights of any nature including without
limitation any and all inventions, patents, utility models, design rights, copyright,
know how, trade secrets, confidential information, trademarks, service marks,
trade names and goodwill;
"MDT" means the company within MAN Diesel & Turbo group of companies
which supplies the Goods under the Contract, which is MAN Diesel & Turbo SE
or any of its branches or affiliates (as the case may be);
"Order" means an order placed by the Buyer with MDT for the Goods.
The headings in these Conditions are for convenience only and shall not affect
their interpretation.

3.6

TITLE
Unless MDT has been paid in full in advance, the Goods will be considered as
having delivered by MDT retaining the ownership until full payment has been
effected by the Buyer under all contracts between MDT and the Buyer. If the
Buyer does not pay when due, MDT is entitled to take back the Goods without a
court judgment in accordance with the applicable law.

PRICE AND BINDING PERIOD OF QUOTATIONS AND TENDERS


Unless otherwise agreed, quotations and tenders lapse after 30 days from their
date.
Unless fixed prices have been agreed in writing by MDT, all sales are made at
the prices valid at the date of MDTs tender or the date of MDTs order
acknowledgement (as the case may be).
MDT shall neither be entitled nor obliged to implement changes in the scope of
supply, before the Parties have reached an agreement regarding the
corresponding adjustment of the Contract price and the delivery time.
Unless otherwise agreed in writing by MDT prices set out in any of MDT's price
lists, tenders or order acknowledgement are Ex Works (Incoterms 2000) and
exclusive of any taxes, duties, fees, charges or similar and any costs of
carriage, package and insurance which shall be payable in addition to the
Contract price.
Unless otherwise agreed by MDT in writing, sums payable by the Buyer to MDT
shall fall due and be effected by the Buyer net cash not later than 30 days after
the date of the invoice. If any sum payable under the Contract is not paid when
due then without prejudice to MDTs other rights under these Conditions, such
sum shall bear interest from the due date until payment is made in full, both
before and after any judgment, at 8% per annum over the rate of the main
refinancing facility of the European Central Bank in force on the due date of
payment.

5.2

5.3

5.4

5.5

6
6.1

DELIVERY AND NON-DELIVERY AND DELAY


Unless otherwise expressly agreed in writing by MDT
- delivery times accepted by MDT are given in good faith but are an estimate
only; and
- delivery of the Goods is made Ex Works in accordance with Incoterms 2000,
but the delivery price is exclusive of packing, which will be charged extra.
MDT may deliver Goods in instalments. Default by MDT, howsoever caused, in
respect of one or more instalments shall not entitle the Buyer to terminate the
relevant Contract as a whole.
Where:
(a)
the Buyer fails or refuses to accept delivery of any Goods when they are
ready for delivery in accordance with the relevant Order; or
(b)
MDT agrees (at its sole discretion) to postpone delivery of the Goods at
the request of the Buyer; or
(c)
the Buyer fails to provide any instructions, consents or authorisations
required to enable the Goods to be delivered on the due date;
the risk in the Goods shall pass immediately to the Buyer, delivery of the Goods
shall be deemed to have taken place and MDT may store or arrange for storage
of such Goods and charge the Buyer for all related costs and expenses
(including storage and insurance) and may sell such Goods after 28 days after
such failure or refusal and deduct any monies payable to MDT by the Buyer
from the sale proceeds and charge the Buyer for any shortfall below the
Contract price.
Upon delivery to the Buyer, all Goods should be examined. MDT shall not be
liable for any shortages in, damage to or non-delivery of Goods unless the same
is notified by the Buyer to MDT (together with all specific details) in writing within
10 days of the actual or anticipated date of delivery (as relevant). Subject to
such notice being provided MDT shall, if it is satisfied that any Goods have not
been delivered and the cause thereof being beyond the reasonable control of
MDT, at its sole discretion, either arrange for delivery as soon as reasonably
possible or give credit to the Buyer for such Goods and this shall be the Buyers
only remedy and in lieu of all other rights and remedies which might otherwise
be available to the Buyer. Shortages in, or non-delivery of some or part of the
Goods shall not affect the Contract in respect of the other or other parts of the
Goods.
If the contractual delivery time for the Goods or part of the Goods is delayed and
this delay was caused by negligence or intention of MDT and if the Buyer has
suffered a loss caused by such delay, the Buyer shall be entitled to liquidated
damages for delay. Such liquidated damages for delay shall amount to 0.5% of
the contract price of the delayed part of the Goods concerned per each full
week of delay considering a grace period of 2 (two) weeks. The liquidated

General Sales Conditions Europe, version 09/2013

5.1

FORMATION
These General Terms and Conditions apply to the Contract and the Goods to be
delivered under this Contract to the exclusion of any other terms and conditions
of the Buyer. Variations to the terms of any Contract will only be effective if
agreed in writing. If any such agreed variation increases the time or cost to MDT
of performing the Contract then the Contract price and/or programme will be
adjusted accordingly.
Orders from Buyer are only binding on MDT after a written order
acknowledgment has been issued and only on the conditions stated in the order
acknowledgment.
All information on weight, dimensions, capacity, price, technical and other data
stated in catalogues, prospectuses, circulars, advertisements, illustrated matter
and price lists is to be considered approximate. Such information is only binding
to the extent expressly stated in the order acknowledgment or in other
documents forming part of the Contract expressly referring to such information.

6.2

6.3

6.4

6.5

7
7.1

damages for delay will be limited to a maximum of 5% (five per cent) of the
contract price of the delayed part of the Goods.
Liquidated damages shall be Buyers sole and exclusive measure of damages
and remedy against MDT with respect to the failure to achieve the contractual
delivery time for the Goods.

WARRANTY
MDT warrants for a period of 6 months from the date the Goods were delivered,
that such Goods shall be free from substantial defects in materials or
manufacture.
All conditions, warranties or other terms whether express or implied, statutory or
otherwise, inconsistent with Condition 6.1, are hereby expressly excluded to the
fullest extent permitted by law.
The warranty given in Condition 6.1 will not apply:
(a)
where the defect complained of arises from any drawing, design,
specification or intellectual property right supplied by the Buyer or arises
from normal wear and tear, wilful damage, the Buyer's negligence,
abnormal working conditions, or misuse or alteration or repair of the
Goods without MDT's approval or arises from any failure to follow MDT's
advice (whether oral or in writing or whether relating without limit to the
fabrication, operation, use or maintenance of the Goods), or misuse or
alteration or repair of the Goods without MDT's approval;
(b)
if MDT or its agents is not given a reasonable opportunity to safely inspect
the Goods;
(c)
if the total price for the Goods has not been paid by the due date for
payment;
(d)
if the Goods supplied by MDT are mounted in a MDT engine for which the
Buyer has also used unoriginal parts (i.e. parts which have not been
supplied through MDT or through a MDT licensee), in which case MDT
does not assume any liability for any damage which may arise.
The obligations of MDT under the Contract are limited such that in the event of a
breach by MDT of the warranty in Condition 6.1 or any defect in any Goods
MDT shall only be obliged (and shall have no further liability in contract,
negligence or otherwise for any defect in quality of the Goods) at its option
either to:
(a)
credit the Contract price (if already paid) attributable to the faulty Goods;
or
(b)
repair, rectify or replace the faulty Goods
provided that such Goods are returned to MDT in their delivered state at the
Buyer's expense if so requested by MDT within 12 months from the date of their
delivery. MDT shall especially not be responsible for offloading of cargo and/or
any precondition works necessary to repair and/or rectify the defect. Condition
6.4 shall be the Buyers only remedy and in lieu of any other rights and
remedies which might otherwise be available to the Buyer.
Any replacement Goods will be warranted on the terms set out in Conditions 6
but in no case longer than the original warranty period.
FORCE MAJEURE
In case of Act of God, labour disputes, civil commotion, governmental or official
actions or any other event which was unforeseeable or outside the reasonable

Appendix

MAN DIESEL & Turbo

Appendix

MAN DIESEL & Turbo

7.2

8
8.1

8.2

8.3

8.4

9
9.1

9.2

9.3

10
10.1

10.2

10.3

General Sales Conditions


Buyer. Without prejudice to MDTs other remedies under the Contract, within 14
days of such a notice of termination, howsoever arising, the Buyer shall pay to
MDT:
(a)
the outstanding balance of the Contract price of the Goods which have
been delivered, and
(b)
the costs incurred or committed by MDT up to the date of notice of
termination in performing such delivery of Goods which is not yet
completed plus a reasonable margin to be agreed between the Parties
which shall not be less than 15% of the Contract Price, and
(c)
the costs reasonably incurred by MDT as a result of the termination.
10.4 Termination, expiry or completion of the Contract or any part of it, shall not
affect or prejudice the provisions of Condition 8, 9, 10, 11 and 13.

control of the Party affected, the Parties shall be temporarily relieved from their
obligations during the period of time such events continue and to the extent their
liabilities are affected. The afore-stated shall also be applicable to MDT if a subsupplier of MDT is affected by such event and/or in case the Party concerned is
already in default.
The Parties are committed to give each other the necessary information which
may reasonably be expected without delay, and to adjust their obligations in
good faith to the changed circumstances.
INTELLECTUAL PROPERTY RIGHTS AND CONFIDENTIALITY
The Buyer shall not, under any circumstances acquire any right in or to any of
the IPRs (including, without limitation, copyright) subsisting in, resulting from or
relating to the Goods, or any plans, descriptions, blue-prints, designs, technical
information, software, documents, drawings and/or specifications relating
thereto supplied by or on behalf of MDT to the Buyer in connection with the
delivery of the Goods, unless otherwise expressly agreed by MDT in writing. If
the Buyer shall in any way acquire any such rights then the Buyer shall
immediately inform MDT and shall forthwith take such steps as may be required
by MDT to assign such rights or vest such title in MDT.
MDT shall have the right to apply any trademarks, trade names and/or service
marks to the Goods. The Buyer acknowledges that no rights are granted to the
Buyer by the use by the Buyer of such trademarks, trade names and/or service
marks. The Buyer shall not deface, remove or obliterate any trademarks, trade
names or logos applied by MDT on or in relation to the Goods.
The Buyer shall keep confidential and not use, without the prior written consent
of MDT, all or any information including without limit, those supplied by MDT to
the Buyer or disclosed to or obtained by the Buyer pursuant to or as a result of
the Contract, and shall not divulge the same to any third party except to the
extent that any such information is or becomes public through no fault of the
Buyer, or disclosure of the same is required by law or by any other
governmental or other regulatory body.
In the event that MDT bases the production of the Goods on its own
specifications, MDT shall under the exclusion of any further liability warrant that
such Goods do not interfere with IPRs published in USA and/or by the European
Patent Office. This shall not apply, if MDT has manufactured the Goods in
accordance with drawings, models or other equivalent descriptions or
information provided by the Buyer. As far as MDT is not liable pursuant to this
Conditions 8.4, the Buyer shall release MDT from all third-party claims. In case
an infringement of such third parties IPRs appears to emerge, the Parties will
enter into negotiations with due consideration of such situation and jointly agree
on the consequences.

11
11.1
11.2
11.3
11.4

12
12.1

LIMITATION OF LIABILITY
MDT shall not be liable to the Buyer in contract, tort, law or otherwise
howsoever and whatever the cause thereof, (i) for any loss of profit, hire,
business contracts, revenues or anticipated savings, or (ii) for damage to the
Buyer's reputation or goodwill, or (iii) for any loss resulting from any claim made
by any third party, or (iv) for any special, indirect or consequential loss or
damage of any nature whatsoever.
Nothing in these Conditions shall exclude or limit the liability of MDT for death or
personal injury caused by the MDT's negligence, intent or fraudulent
misrepresentation. In addition Condition 9.1 above shall not apply in case MDT
has caused the damage to Buyers property with intention or gross negligence
or by fraudulent misrepresentation.
Without prejudice to Conditions 9.1 and 9.2 MDT's total liability for each Order in
contract, tort, law or otherwise arising by reason of or in connection with the
Contract shall be limited to the value of that Order.
TERMINATION
If the Buyer fails to make any payment when due or to perform any of its other
obligations on time, MDT shall be entitled to suspend its performance of the
Contract until the failure is remedied; and regardless of whether MDT elects to
suspend performance:
(a)
the time for performance of the Contract by MDT shall be automatically
extended accordingly; and
(b)
any cost (including financial costs and storage, demurrage or other
charges) thereby incurred by MDT shall be paid by the Buyer.
Without prejudice to any of its other rights MDT may immediately terminate the
Contract if any of the following occurs or is likely to occur:
(a)
suspension under Condition 10.1 continues for more than 120 days;
(b)
the Buyer is in breach of any of its obligations under the Contract which, if
capable of remedy, the Buyer has not remedied within 30 days of
receiving written notice from MDT; or
(c)
the Buyer is wound up or becomes insolvent or has a receiver or
administrative receiver appointed or any equivalent or analogous event
occurs in any other jurisdiction or the Buyer ceases or threatens to cease
to carry on business or otherwise is unable to pay its debts when they fall
due.
Upon termination, howsoever arising, MDT shall be entitled forthwith to suspend
any further delivery of Goods under the Contract without any liability to the

General Sales Conditions Europe, version 09/2013

12.2

13
13.1

13.2

13.3

13.4

BUYERS OBLIGATIONS
The Buyer shall collect the Goods announced as ready for dispatch in time
according to the agreed delivery times.
The Buyer shall pay the Contract price when due according to Condition 5.5
above.
The Buyer shall assume all responsibility for all acts or omissions of the Buyers
personnel and MDT shall have no liability with respect thereto.
The Buyer shall specify a firm delivery address for the ordered Goods at least
within 3 weeks after receipt of MDTs written confirmation of the date of
readiness for dispatch. In case Buyer fails to do so, MDT is entitled to sell the
Goods selected for delivery to the Buyer to a third party and to set forth a new
delivery time to be forwarded to the Buyer for information. In such case the
Buyer is not entitled to claim liquidated damages according to Condition 3.5.
EXPORT CONTROL
Notwithstanding any regulation regarding force majeure, as stated in these
Conditions, the MDT reserves the right to suspend at its sole discretion its
performance at any time, in whole or in part, without incurring any liability,
whenever such performance would be prevented by any applicable export or reexport control regulation (including but not limited to EU and U.S.-law, as the
case may be) or where an export license required by such regulations cannot be
obtained. In the event the performance of the Contract is prevented due to the
above reasons for a period of more than 180 days, MDT or Buyer shall be
entitled to terminate the Contract to the extent the performance is prevented. In
the event an export license has been denied by the responsible authorities,
MDT or Buyer shall be entitled to terminate the denied part of the performance
immediately. As consequence of such termination Buyer shall pay to MDT the
price of the supplies and services performed by the MDT under the Contract
and any cost for unavoidable commitments incurred by MDT with respect
thereto. Any claims, rights and/or remedies of the Buyer with respect to such
termination shall be excluded.
MDT shall provide Buyer with a customs invoice and a packing list as standard
shipping documents. Such documents are made out to the name of the Buyer.
The content and layout of such documents are defined by the MDT and cannot
be adjusted or amended. The provision of any further information or documents
which might be required by Buyer for import purposes, such as but not limited to
countries of origin, HS codes (numeric codes according to the International
Convention on the Harmonized System, issued by the World Customs
Organization (WCO)), certificates of origin, declarations of preferential origin or
other certificates shall be subject to an individual agreement. All costs for such
additional information or documents shall be borne by the Buyer.
GENERAL
MDT and the Buyer shall only be entitled to assign or sub-contract any of its
rights or the obligations under the Contract with the prior written consent of the
other.
If any term, clause, condition or part of these Conditions is found by any court,
tribunal, administrative body or authority of competent jurisdiction to be illegal,
invalid or unenforceable then that provision shall, to the extent required, be
severed from these Conditions and shall be ineffective without, as far as is
possible, modifying any other provision or part of these Conditions and this shall
not affect any other provisions of the Contract which shall remain in full force
and effect. The Parties are committed to replace the invalid provision by another
- with respect to the commercial effect - equivalent provision, in so far as this is
possible.
The Contract and these Conditions shall be construed in accordance with and
governed in all aspects by the laws of Switzerland, however, excluding the rules
of conflicts of law and excluding the Convention of the United Nations of
11.4.1980 on Contracts for the International Sale of Goods.
If a difference of opinion cannot be settled by the Parties themselves, the
dispute shall be finally decided by arbitration in accordance with the Rules of
Arbitration of the International Chamber of Commerce in Paris (ICC), by three
arbitrators, appointed under such Rules. The arbitration proceedings shall take
place in Geneva, Switzerland in the English language.

Appendix

8.2 Index

A
Alubox
Adapter

H
14, 15, 16
35, 56

B
Beam

45, 62, 64

Bin

9, 10

Bits set

Hammer

9, 11, 13

10, 11

Brush

10, 11

10, 12

Cap

80

Case

Torx

15,16

Trolley for Alubox

28

Turning machine

78, 80

Protecting band

High pressure hose

54, 72

Pump

9, 48, 49, 59, 71

Honing device

31, 32, 33

Punch

9, 11, 13

Hydraulic cylinder

51, 52, 55

Hydraulic device

67, 69

13, 44, 50

Removing device 46, 47, 48, 49,


22

57, 59, 60, 62, 63, 64, 65

Injector nozzle test stand

22

Retriever

Knife

10, 15

10

Turning stirrup

61, 64
10

U
Ultrasonic cleaning device 23, 24

Roller cabinet

Wrench

Rubber mallet

11

13
11, 15, 21, 44

17

Chuck

9, 35, 49

LED Torch

10

SaCoSone Device Manager

18

13

Lifting tool

57

SaCoSone Expert

18

Compass

Consumables 85, 87, 88, 89, 90


Cutter

9, 15

Cutting set

12

D
66, 68, 72

Diamond wet stone

32

Safety glasses

10, 13, 76, 77

Scissors

15

Magnetic measuring stand

12

Scope meter

Magnetic post

72

Scraper

15, 16

Maihak indicator

21

Screwdriver 8, 9, 11, 13, 44, 47,

Marker pen

10

56, 66, 68, 72

11

Mask

76, 77

Scriber

10

Measuring device

27, 51

Shears

Measuring tool set

12

Snips

Ear protection bow

78

Micrometer

12

Socket 

21, 44, 47, 50, 51, 56

Electronics tool kit

17

Mirror

10

Spanner

8, 13, 15, 21, 44, 47,

Mounting and tuning device

70

49, 50, 56, 57, 59, 67, 69, 72

Multimeter

15

Steel ruler

Extraction device for seat rings 58

Support

Fiberscope

25
10, 13

P
44

10

Phillips screwdriver

Fitting and removing device

46,

Piston ring expander

57

48, 49, 57, 58, 59, 60, 62, 63, 64,

Plastic ruler

10

65

Pliers

10
45, 46, 47, 48, 57, 62,

63, 65

Passage

File Card

9, 11, 13, 15, 57

Supporting device for running gear




Tacking up plate 

Pliers for locking

57

Tape measure

Pozidrive screwdriver 

11

Thrust piece

Pressure gauge

Gloves

Pressure module

16

67, 68, 69, 72

Pressure pipe

36

Tool box 

11, 75, 79
35, 36

21, 26, 32

57

Gauge 26, 32, 48, 58, 66, 68, 72


Grinding machine

45, 51

Workshop angle 

9, 13

File

34

Turning pin

Ring 8, 44, 47, 56, 57, 65, 67, 69

Chisel

Dial gauge

16

Injection Tester

8, 15

Tweezers
Ratchet 

C
Caliper

71,72

Process calibrator

Helmet

Blade

Pressure pump

70
10
69, 72

Tightening device 48, 54, 58, 66,


13, 14, 39,40,41

Tool Catalog

94

Request for offer


MAN address stamp
Headquarter
MAN Diesel & Turbo
86224 Augsburg, Germany

Phone +49 821 322-0


Fax

+49 821 322-3382

[email protected]
www.mandieselturbo.de/primeserv

Request form (please fill in clearly in capital letters)


Pos.

Item description

Catalog number

Customer form (please fill in clearly in capital letters)


Company
Customer name
Address
Zip Code / City / Country
Phone
E-mail
Engine no.

Date

Signature

Quantity

Request for offer


MAN address stamp
Headquarter
MAN Diesel & Turbo
86224 Augsburg, Germany

Phone +49 821 322-0


Fax

+49 821 322-3382

[email protected]
www.mandieselturbo.de/primeserv

Request form (please fill in clearly in capital letters)


Pos.

Item description

Catalog number

Customer form (please fill in clearly in capital letters)


Company
Customer name
Address
Zip Code / City / Country
Phone
E-mail
Engine no.

Date

Signature

Quantity

Request for offer


MAN address stamp
Headquarter
MAN Diesel & Turbo
86224 Augsburg, Germany

Phone +49 821 322-0


Fax

+49 821 322-3382

[email protected]
www.mandieselturbo.de/primeserv

Request form (please fill in clearly in capital letters)


Pos.

Item description

Catalog number

Customer form (please fill in clearly in capital letters)


Company
Customer name
Address
Zip Code / City / Country
Phone
E-mail
Engine no.

Date

Signature

Quantity

Imprint

Publisher Editor

Legal disclaimer

MAN Diesel & Turbo SE

MAN Diesel & Turbo shall not be liable to possible direct or indirect damage

Stadtbachstrasse 1

which could result from a use which is not under its control. All data provided in

86153 Augsburg, Germany

this document is non-binding. This data serves informational purposes only and
is especially not guaranteed in any way. The relevant data for all products may be

Postal Address:

subject to modification in the interest of technical progress in accordance with the

86224 Augsburg, Germany

applicable standards (e.g. VDE, DIN) and regulations.

Phone: +49 821 322-0


Fax:

+49 821 322-4240

Copyright
This catalog and any associated artwork, photograph, and product designs are

Chairman of the Supervisory Board:

copyrighted with all rights reserved.

Dr.-Ing. Georg Pachta-Reyhofen, Chief Executive Officer of MAN SE


All product or other names or marks referenced in this catalog are trademarks or
Executive Board MAN Diesel & Turbo:

registered trademarks of their respective owners, and are the properties of their

Dr. Hans-O. Jeske, Frank Burnautzki, Arnd Lttgen, Dr. Peter Park,

respective owners, with all rights reserved.

Wilfried von Rath, Dr. Stephan Timmermann


Location of incorporation: Augsburg
Registration office: Amtsgericht Augsburg, HRB 22056
USt.-IdNr.: DE 811 136 900
Our general sales conditions apply for all orders.

Editorial
MAN Diesel & Turbo
86224 Augsburg, Germany
Phone +49 821 322-0
Fax

+49 821 322-3382

[email protected]
www.mandieselturbo.com/primeserv

Graphic design and typesetting


PierraaDesign Werbeagentur GmbH
38118 Braunschweig, Germany
Phone +49 531 88 63 59 59
Fax

+49 531 88 63 59 58

[email protected]
www.pierraa-design.de

Picture credits
GERUS Apparatebau GmbH & Co. KG, 86316 Friedberg
Hoffmann Group, 81241 Mnchen
Ludwig Hunger Werkzeug- und Maschinenfabrik GmbH, 81375 Mnchen
MAN Diesel & Turbo SE, 86224 Augsburg
PierraaDesign Werbeagentur GmbH

All data provided in this document is non-binding. This data serves informational
purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes
and will be assessed and determined individually for each project. This will depend
on the particular characteristics of each individual project, especially specific site
and operational conditions. Copyright MAN Diesel & Turbo.
20150212EN-PDF-N1 Printed in Germany DDAUG- PD-BRA-09145

MAN address stamp

MAN Diesel & Turbo


86224 Augsburg, Germany
Phone +49 821 322-0
Fax
+49 821 322-3382
[email protected]
www.mandieselturbo.com/primeserv

MAN PrimeServ - the service brand of MAN Diesel & Turbo

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