03 - DOLE - Rule 1170 - Unfired Pressure Vessel
03 - DOLE - Rule 1170 - Unfired Pressure Vessel
03 - DOLE - Rule 1170 - Unfired Pressure Vessel
RULE 1170
UNFIRED PRESSURE VESSELS
1171 : Definitions :
(1) "Unfired pressure vessels" shall mean any closed vessel other than a boiler constructed to
hold steam, hot water, gas or air, ordinarily supplied from an external source or from the indirect
application of heat. This definition shall not include portable cylinders for the storage of
compressed gases.
(2) "Steam heated pressure vessels" shall mean an airtight vessel or an open pan or kettle,
which is team jacketed or equipped with steam coil or steam supply piping and is used in such
operation as cooking, distilling, drying, evaporating and hardening.
(3) "Water pressure tank" shall mean a pressure vessel used for heating water by means of live
steam or steam coil, or for the storage of cold water to be dispersed by means of pressure.
(4) "Air pressure tank" shall mean a pressure vessel used as primary and secondary tank in
connection with ordinary compression cycles, and receiving its air supply direct from the
compressor.
(5) "Refrigeration tank" shall mean a pressure vessel in refrigeration system, excluding the
piping of such system.
(6) "Working pressure" shall mean a gauge pressure or pressure above the atmospheric
pressure in kg./cm.2g (psig).
1172 : General Provisions :
Application of this provision is provided under Rule 1162. The term pressure vessel shall be
used in lieu of boiler and the same is referred as "unfired pressure vessel" in the application and
usage of this RULE.
1172.01 : Standards Requirement :
Application of this provision is provided under Rule 1162.01
1172.02 : Construction :
(1) Pressure vessels construction procedural process, material, fittings and attachments shall be
in accordance with the standards requirements provided under rule 1162.01
(2) Pressure Vessels shall be designed for their intended use and suitability to local condition.
(3) Every pressure vessel shall be accompanied by a certificate issued by the Manufacturer
showing the technical specifications to which the vessel has been constructed.
(4) Application for permit for locally fabricated pressure vessels shall be filed with the Bureau or
to the Regional Office (with available PME) accompanied by design and specification in five (5)
copies (white print).
1172.03 : Installation :
(1) Pressure vessels shall be installed in a way that all parts are readily accessible for
inspection.
(2) Pressure vessels installed underground shall be placed in concrete or brick pits with
removable covers protected by suitable corrosion protection systems i.e. cathodic protection or
other cathodic coatings as approved by the enforcing inspection authority.
(3) Requirements in the preparation of pressure vessels installation plans including internal
combustion engine and other mechanical equipments shall be as provided under Rule 1168.
1172.04 : Factor of Safety :
The permissible working pressure of the pressure vessel shall be reduced to maintain a factor of
safety of not less that five (5) or such other factor as may have been specified/fixed in the
specification when an inspection of the pressure vessel shows signs of deterioration unless
suitable repairs are done. It shall be reduced or de-rated in accordance to the provisions of its
design code based on the remaining thickness as determined by conducting thickness-gauging
measurement.
1172.05 : Access and Inspection Openings :
(1) Except for those types of pressure vessels, where such inspection openings are
impracticable, pressure vessels shall be provided with:
a. suitable manhole, handhole or other openings or inspection, examination and cleaning
or
b. removable heads or cover plates of a size not less than the required area of the
openings and located to provide adequate view of its interior.
(2) Provisions for manhole and handholes shall be as provided and specified under ASME
requirement based on vessel diameter.
(3) Handhole openings in pressure vessels shall be not less than 70 mm. (23/4 in.) in size.
1172.06 : Safety Appliances :
Pressure vessels shall be protected by such safety and relief valves, indicating and controlling
devices to ensure their safe operation. The appliances shall be constructed, located and
installed to avoid any mechanical damage.
(3) Copper and alloy containing copper shall not be used for parts or fittings on cylinders for
liquefied ammonia dissolve under pressure.
(4) All fittings of cylinders for oxygen and other oxidizing gases shall be kept free from grease.
(5) For all flammable gases, the connection screw shall always be right handed except for LPG
cylinders.
1173.03 : Markings and Identifications :
(1) Cylinders shall be legibly marked for the purpose of identifying the content inside with:
a. chemical symbols - to be stamped on the metal at the shoulder of the cylinder; and
b. chemical name and trade name - to be stenciled, labeled or stamped and shall not be
easily removed.
(2) All markings shall be located on or near the shoulder of the cylinders.
(3) Metal stampings shall have a minimum height of 0.31 cm. (1/8 in.).
(4) The height of lettering by printing, stenciling, labeling and paint or ink stamping shall not be
less than one over twenty five (1/25) of the diameter of the cylinder with a minimum height of
0.62 cm. (1/4 in.).
1173.04 : Handling and Storage :
(1) Cylinders shall be adequately protected against excessive variations of temperature, direct
rays of the sun and continuous dampness.
(2) Storage of charged cylinders inside factory buildings shall be:
a. limited to such number as to be reasonably safe for the workers therein;
b. suitably placed and secured against their falling and rolling.
(3) Storage rooms containing charged cylinders should be appropriately marked on the outside
with clearly visible danger signs.
(4) Cylinders shall be segregated for storage by type of gas and empty cylinders shall be stored
apart from charged cylinders.
(5) Cylinders shall not be placed:
a. in or near gangways, stairways, elevator installations or other places where moving
objects may strike or fall against them;
b. close to highly flammable substances;
c. adjacent to air intake; and
d. basement or cellar.
1175.05 : Digesters :
(1) Digesters used for the cooking of wood chips shall be equipped with piping of corrosion
resistant materials and of adequate thickness, particularly between the blow-off and blow-pits.
(2) Blow-off valves on digesters shall be so arranged that they can be operated from a location
outside the digester room or from protected point remote from the valves.
(3) Openings of blow-pits shall be so constructed as small as possible with raised sides or
guarded by standard railings of not less than 1.25 m. (48 in.) in height.
(4) Openings of blow-pits shall be preferably on the side of the pits.
(5) Ladders for access to blow-pits shall be constructed that the doors of the blow-pits cannot be
closed when the ladders are in place.
(6) An effective warning system consisting of bells, whistles or other signalling devices, shall be
installed in digesters and blow-pits rooms, to be sounded or operated before and while digesters
are being blown.
(7) Before opening blow-off valves to discharge the contents, the following procedures shall be
observed:
a.
b.
c.
d.
(3) Convenient and safe access for quick manipulation of overhead valves on stills shall be
provided.
(4) Where horizontal shell stills are mounted at varying heights to allow gravity flow, the
manhole ladders shall be of different lengths to fit the front manhole of each still at the proper
angle.
(5) When preparing apparatus used in distilling flammable, corrosive or toxic fluids for cleaning
or repairs, the following procedure shall be observed:
a. steam inlet valves shall be locked in close position
b. all charging fluid shall be pumped out;
c. all inlet lines shall be disconnected and blanked or the inlet valves shall be locked in
position; and
d. the stills shall be blown through with live steam admitted through a top connection.
(6) When stills are to be charged with cold liquids, they shall first be filled with steam until all the
air has been expelled and steam shows at the safety and vacuum relief valves.
(7) When stills are charged with hot liquids, they shall be steamed progressively from the stills
through the tower and condensing equipment to a try cock on the gas line.
1175.07 : Kiers:
Where hot liquids, such as solutions of caustic soda, lime sulphuric acid are used in circulating
kiers coiling out textile materials or in similar closed pressure vessels, the liquids:
a. shall be prepared in separate vessel or tanks, and.
b. shall not be admitted to the pressure vessels until loading of the materials to be
processed has been completed.
1175.08 : Vulcanizers and Devulcanizers:
(1) Vulcanizers and devulcanizers door fastening shall be of ample strength, properly spaced
and carefully secured.
(2) Vulcanizers and devulcanizers shall be installed above the floors high enough to permit
piping valves and traps on the same floors as the vessels. This requirement shall not apply
where it is necessary to install bottoms of horizontal vulcanizers below floor levels in order to
place the car tracts on the vulcanizers on the same level as the floor tracks.
(3) Periodic and thorough internal and external inspections shall be made of vulcanizers
including all attachments and connecting equipment, at intervals not exceeding three (3)
months.
(4) Before allowing workers to enter vulcanizers or devulcanizers for the purpose of releasing
jammed or derailed vulcanizer cars or for any other necessary operation, the following shall be
observed:
a. steam valves and other supply valves shall be locked in closed position;
b. the blow-down valves on the individual vessel and on any other vessel using the same
drain shall be locked in closed position;
c. the vessels shall be free of hazardous fumes or vapor; and
d. the vessels shall be cooled sufficiently to prevent workers from being burned or over
exposed to heat.
(5) Safety valves for vulcanizers and open-steam type devulcanizers shall be attached directly
to the shells of the vessels.
(6) Vulcanizers and open-steam type devulcanizers equipped with bolted doors shall be
provided with hinged type door belts securely attached to lugs on the shell rings.
(7) Before any attempt is made to open the doors of vulcanizers or open-steam type
devulcanizers, the following shall be observed:
a. the steam supply valves shall be closed;
b. the blow-down and telltale valves shall be opened until the telltale valve indicates that all
internal pressure has been relieved; and
c. the drain valves shall be opened.
(8) Vulcanizers and open-steam type devulcanizers shall be equipped with individual blow-down
piping and the use of common blow down is prohibited.
(9) Horizontal vulcanizers and open type devulcanizers shall be equipped with:
a. a drain valve at the bottom near the front of the vessel for draining condensed for cooling
water from the vessels and to avoid scalding of workers when the doors are opened, and
b. an additional drain valve near the center, when the vessel is more than 0.75 m. (2.5ft.) in
length.
(10) Vertical vulcanizers and devulcanizers shall be provided with suitable platforms equipped
with standard railings and toeboards and arranged to make all working areas accessible.
1175.09 Vulcanizers:
(1) Doors on vulcanizers shall be of quick opening type, with fastening and locking
arrangements in full sight of the operators.
(2) Quick opening vulcanizers doors shall be equipped with automatic interlocks that will prevent
doors from being opened until all pressure has been relieved.
(3) Power-operated vulcanizer doors running in vertical guides shall be equipped with automatic
latches in the guides to prevent the doors from falling in the event of failure of the hoisting
mechanism.
(4) Vulcanizers shall be equipped with telltale valves, preferably located on the vulcanizer doors,
for reducing the pressure inside to atmospheric level before the doors can be opened.
(5) Where bottoms of horizontal vulcanizers extend below the floor levels, the pits shall be
guarded at the sides by standard railings and toeboards, and at the ends by removable rails or
by chain carrying warning signs.
(6) Where vulcanizers cars are used, car stops shall be provided in the rear part of the
vulcanizers to prevent the cars from striking workers when rolled in.
(7) Plates over spiders on top of hydraulic rams on vertical type vulcanizers shall be perforated
and provided with center holes large enough to prevent the accumulation of steam within the
rams and the blowing out of the moulds or plates upon removal of the covers.
(8) Vertical type vulcanizers shall be provided with overflow pipes of the water operating the
hydraulic rams, with a capacity not less than that of the water inlet pipes, inserted through the
cylinder wall at the limit of travel necessary for the ram.
1175.10 : Alkali Devulcanizers:
(1) Where safety valves on alkali devulcanizers may be clogged by rubber or other foreign
materials from the contents of the vessels, safety rupture discs should be substituted
(2) Alkali devulcanizers shall be provided with baffles directly on the inner shells at the entrance
to the safety valves, steam gauges, and blow-down lines.
(3) Workers exposed to splashes from caustic liquids used in alkali devulcanizers shall be
provided with suitable personal protected equipment conforming to the requirement of Rule
1080.
(4) Discharge pipes and closed dump tanks for stationary alkali devulcanizers shall be designed
to withstand devulcanizers pressure in the event the lines are opened under high pressure.
(4) Revolving spherical alkali devulcanizers shall be provided with:
a. individual motor drives or effective means of locking the driver to prevent the possibility
of accidental starting;
b. remote power controls, beyond the reach of persons standing in front of the manhole;
and,
c. automatic interlocking devices which will prevent starting the driving mechanism until the
manhole covers are lose and locked except when the operators keep their hands on the
power controls.
1176 : Open Steam Heated Pressure Vessels:
1176.01 : General Provisions:
(1) Where the top edges of large open steam pressure vessels are less than 1.20 m. (4 ft.)
above the floor or working level, the vessels shall be surrounded by standard railings to the
floor, so that workers can watch the operations, without the possibility of falling into the vessels
or being burned by splashing materials.
(4) Batteries of open kiers or similar open steam heated pressure vessels shall be arranged
that:
a. the distance between the edges of the vessels is at least 45 cm. (18 in.); and
b. there is unobstructed space for passage around each vessel of at least 45 cm. (18 in.).
(5) Planks, ladders, stairs and other gangways placed over open steam heated pressure
vessels containing hot liquid or hot water shall be securely fastened and provided with standard
railings and toeboards preferably fitted with fillers.
(4) Sitting or standing on the edges of open steam heated pressure vessels or on guards
surrounding such vessels is prohibited.
(5) Where open steam heated pressure vessels give rise to excessive water vapor, adequate
steps shall be taken to reduce the relative humidity of the workroom.
1176.02 : Open Jacketed Kettles :
(1) Jackets of steam jacketed cooking or tenderizing kettle shall be thoroughly drained before
the steam supply valves are open.
(2) When admitting steam to cold steam jacketed kettles, the steam supply valves shall be
opened slowly.
(3) Wooden scrapers should be provided and used for removing semi-solid or sticky finished
products from steam jacketed pivoted kettles or kettles with side discharged doors.
(4) Open steam jacketed starch kettles used in textile industry shall be provided with covers
arranged that the process can be observed, and with large overflow rings with ample drains.
(5) Workers around open steam jacketed kettles shall be provided with, and used suitable
protective clothing conforming to Rule 1080.
(5) Before cleaning or making repairs inside open steam jacketed kettles, all:
a. agitating devices shall be locked or blocked to be inoperative;
b. valves or drains connected on common heads shall be closed or blocked; and
c. pipings for introducing steam or other dangerous substances shall be disconnected and
blanked or their inlet valves shall be locked in the closed position.
1176.03 : Open Evaporating Pans :
(1) Open evaporating pans for substances which are flammable when dry, shall be kept free of
impurities and the steam coils always covered by liquids when operated.
(2) Steam coils in open evaporators pans shall prevent the creation of a vacuum through steam
condensation drawing the material processed into the coils, which may cause explosion.
(3) Where two or more receivers are served by one compressor, the air supply piping for each
tank shall be equipped with a stop valve and with a safety valve between the stop valve and the
compressor.
(4) Safety valves for air receiver shall be proportional to the maximum quantity of free air that
can be supplied.
(5) Stop valves shall be installed between air receivers and each consuming appliance at points
convenient to the operator.
(6) Pipe lines of compressed air systems shall be :
a. securely fastened in place; and
b. installed not to interfere with free contraction or expansion of the pipings between fixed
points.
(7) Air receivers shall be equipped at the lowest point possible with automatic drain traps or with
valves which shall be opened daily, for relieving the vessels of air, moisture and oil accumulated
at the bottoms.
(8) Air receivers shall be kept clean of oil, carbon and other foreign substances.
(9) Compressed air shall not be handled or used by any person except in the performance of his
duties. In no case shall a jet of compressed air be directed against any person.
(10) No vessel shall be used as an air receiver unless it meets the requirements of Rule
1171.02.
(11) Compressed air shall not be used to force liquid or substance out of containers which are
not constructed to withstand the pressure of the air supplied.
1178 : Refrigeration Tanks
1178.01 : Refrigeration Rooms:
(1) Factory rooms in which refrigeration tanks and other parts of refrigeration systems are
permanently installed and operated shall:
a. be provided with tight-fitting doors;
b. have no partitions or openings that will permit the passage of refrigerants to other parts
of buildings; and
c. be provided with mechanical means of ventilation.
1178.02 :
Not more than two (2) refrigeration tanks shall be located one above within the same area
between floor and ceiling.
b. one or more safety valves shall be installed between the compressor and stop valve.
(2) Steam or gas supply lines to steam driven air compressor shall be provided with a manually
operated throttle valve in a readily accessible location
(3) Compressor valves shall be inspected frequently and regularly and leaking valve shall be
immediately repaired or replaced.
Manila, Philippines, 18 December 2001.