REFERENCE DESIGN

IRAUDAMP1 revB

International Rectifier 233 Kansas Street, El Segundo, CA 90245

USA

High Power Class D Audio Power Amplifier

using IR2011S

IRAUDAMP1 revB

High Power Class D Audio Power Amplifier

using IR2011S
Features
-

Complete Analog Input Class D Audio Power Amplifier

500W + 500W Peak Stereo (2CH) Output
THD+N=0.008% @1kHz, 100W, 4
High Efficiency 93% @350W, 1kHz, 4
Simple Self Oscillating Half-Bridge Topology
Includes all Local House-keeping Power Supplies
Protection Functions
Wide Operating Supply Voltage Range 25 ~ 60V
Immune to Power Supply Fluctuations

Description
The IRAUDAMP1 is an example of a simple complete class D audio power amplifier design using
the IR2011S, high speed high voltage gate driver IC. The design contains protection functions
and house keeping power supplies for ease of use. This reference design is intended to
demonstrate how to use the IR2011S, implement protection circuits, and design an optimum PCB
layout.

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Specifications
Vcc=50V, RL = 4 unless otherwise noted.

Output Stage
Topology
Modulator

Half Bridge

THD+N

Self Oscillating, 2nd order

Sigma-Delta Modulation,
Analog Input
IR2011S Gate Driver
IRFB23N15D MOSFET
400kHz (Adjustable)
250W + 250W
350W + 350W
370W + 370W (Peak Power)
500W + 500W (Peak Power)
0.008%

Efficiency

93%

S/N

115dB

Damping Factor
Frequency Response
Channel Separation

200
3Hz ~ 40kHz (-3dB)
100dB
80dB
4

IR Devices Used
Switching Frequency
Rated Output Power

Minimum Load
Impedance
Power Supply
Quiescent Current
Dimensions

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No signal
1kHz, THD=1.0%
1kHz, THD=10%
1kHz, THD=1.0%, 60V
1kHz, THD=10%, 60V
1kHz, 100W,
AES-17 LPF
1kHz, 350W,
Class D stage
IHF-A Weighted,
BW=20kHz
8, 1KHz
100Hz
10kHz

50V, (operational 25V ~

60V)
+75mA, -125mA
4.0(W) x 5.5(D) x 1.5(H)

Instructions
Connection Diagram
A typical test setup is shown in Fig.1.

Fig.1 Test Setup

Pin Description
J1 CH-1 IN
J2 CH-2 IN
J3 POWER
J5 CH-1 OUT
J6 CH-2 OUT

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Analog input for CH-1

Analog input for CH-2
Positive and negative supply
Output for CH-1
Output for CH-2

Resetting Protection
1.
2.
3.
4.

Turn off 50V at the same time

Wait until supply voltage drops to less than 5V
Apply 50V at the same time
Apply audio signal

Power Supply
The IRAUDAMP1 requires a pair of symmetric dual power supplies ranging from 25V to 60V. A
regulated power supply is preferable for performance measurements, but not always necessary.
The bus capacitor, C38-41 on the board along with high frequency bypass C31, C32, C35, and
C36; are designed to take care only of the high frequency ripple current components from the
switching action. A set of bus capacitors having enough capacitance to handle the audio ripple
current must be placed outside the board if an unregulated power supply is used.

Bus Pumping
Since the IRAUDAMP1 is a half bridge configuration, the bus pumping phenomenon occurs when
the amplifier outputs low frequency signal is below 100Hz. The bus pumping phenomenon is
unavoidable; significant bus voltage fluctuations caused by a reverse energy flow coming back to
the power supply from the class D amplifier. This might cause an unacceptable instablility
condition in the feedback system of a power supply.
The bus pumping becomes worse in the following conditions.
- lower the output frequency
- lower the load impedance
- higher the output voltage
- smaller the bus capacitance in bus capacitors
If the bus voltage become too high or too low, the IRAUDAMP1 will shutdown the switching
operation, and remain in the off condition until resetting the protection using the method
described above.
One of the easiest countermeasures is to drive both of the channels out of phase so that the
reverse energy from one channel is consumed by the other, and does not return to the power
supply.

Input Audio Signal

A proper input signal is an analog signal below 20kHz, up to 5Vrms, having a source impedance
of less than 600 . A 30-60KHz input signal can cause LC resonance in the output LPF,
resulting in an abnormally large amount of reactive current flowing through the switching stage.
The IRAUDAMP1 has a C-R network to dump the resonant energy and protect the board in such
a condition. However, these sub-sonic input frequencies should be avoided.

Load Impedance
The IRAUDAMP1 is designed for a load impedance of 4 and larger. The frequency response
will have a small peak at the corner frequency of the output LC LPF if the loading impedance is
higher than 4. The IRAUDAMP1 is stable with capacitive loading, however, it should be realized
that the frequency response will be degraded by a heavy capacitive loading of more than 0.1F.

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Adjustments of DC offset and Switching Frequency

Component Number
R10
R26
R22
R27

Adjustment
DC offset for CH-1
Switching Frequency for CH-1
DC offset for CH-2
Switching Frequency for CH-2

Adjustments have to be done at an idling condition with no signal input.

Note: The PWM switching frequency in this type of self oscillating scheme greatly impacts the audio
performances, especially in the case where two or more channels are in close proximity.

Thermal Considerations
The IRAUDAMP1 unitlizes a relatively thick aluminum block heatsink for peak power output handling
capabilities. It can handle continuous 1/8 of the rated power, which is generally considered to be a
normal operating condition in safety standards, for a considerable length of time such as one hour. The
size of the heatsink, however, is not sufficient to handle continuous rated power.
Fig.2 shows the relationship between total power dissipation and temperature rise at equilibrium. If
testing requires running conditions with continuous power a higher than 1/8 of the rated power, then,
attach extensions to the top of the heatsink using three M4 screw taps prepared for this purpose. Please
note that the heatsink is electrically connected to the GND pin.

Heatsink Temperature Delta (C)

60.00
Ta=25 degC
50.00
40.00
30.00
20.00
10.00
0.00
0.00

2.00

4.00

6.00

8.00

10.00

Total Pow er (W)

Fig.2 Heatsink Thermal Characteristic at Equilibrium

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Functional Description

Feed back
+V C C

++

Integrator
LT1220

Level Shifter
2N5401

IR2011S
Gate
Driver

LPF

GND
Comparator
74HC04

IRFB23N15
-V C C D

-VCC
Fig. 3 Simplified Block Diagram of Amplifier

Self Oscillating PWM modulator

The IRAUDAMP1 class D audio power amplifier is based on a self oscillating type
PWM modulator for the lowest component count and a robust design. This topology is
basically an analog version of a 2nd order sigma delta modulation having a class D
switching stage inside the loop. The benefit of the sigma delta modulation in comparison
to the carrier signal based modulator is that all the error in the audible frequency range is
shifted away into the inaudible upper frequency range by nature of its operation, and it
can apply a sufficient amount of correction. Another important benefit of the selfoscillating modulator is that it will cease operation if something interrupts the oscillating
sequences. This is generally beneficial in a class D application because it makes the
amplifier more robust.
Looking at CH-1 as an example, OP amp U1 forms a front end 2nd order integrator with C17 &
C18. This integrator receives a rectangular waveform from the class D switching stage and
outputs a quadratic oscillatory waveform as a carrier signal. To create the modulated PWM, the
input signal shifts the average value of this quadratic waveform, through R10, so that the duty
varies according to the instantaneous value of the analog input signal. The level shift transistor
Q1 converts the carrier signal from a voltage form into a current form and sends it to the logic
gates sitting on the negative DC bus via the level shift resistor R44, which conerts the signal back
into a voltage form. The signal is then quantized by the threshold of the CMOS inverter gate U2.
The PWM signal out of the inverter is split into two signals, with opposite polarity, one for high
side MOSFET drive signal, the other for the low side MOSFET drive signal. The dual AND gates
of U4 are used to implement the shutdown function, a high shutdown signal will ensure the
outputs of the AND gates are low which in turn ensures the inputs to the gate driver are low.

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Under normal conditions the SD signal is low and the drive signal are passed directly through the
AND gates to the IR2011S gate driver.
The IR2011 drives two IRFB23N15D MOSFETs in the power stage to provide the amplified
Digital PWM waveform.
The amplified analog output is recreated by demodulating the amplified PWM . This is done by
means of the LC Low Pass Filter formed by L1 and C51, which filters out the class D switching
signal .

Switching Frequency
The self oscillating frequency is determined by the total delay time inside the loop. The following
parameters affect the frequency.
- Delay time in logic circuits
- The gate driver propagation delay
- MOSFET switching speed
- Integration time constant in the front end integrator, e.g. R1, R23, R26, C17, and C18 for
CH-1.
- Supply Voltages

Gate Driver
The IRAUDAMP1 uses the IR2011S gate driver IC which is suitable for high speed, high speed
switching applications up to 200V. In this design, the difference between ton and toff is used to
generate a dead-time (a blanking time in between the on state of the two MOSFETs). Because of
this, there is no gate timing adjustment on the board.

MOSFET Gate Resistor

In order to add a little more dead-time and compensate for the finite switching transient time in
the MOSFET, a schottky diode is added in parallel with the gate resistor. The gate resistor (R31
and R50 in CH-1) adds about 10nS of delay time at turn on by limiting the gate charging current
to the IRFB23N15D. The schottky diode bypasses the gate resistor in the gate discharge path,
so that there is no falling edge delay. The delay at the rising edge adds dead time.

Startup Circuit
A self oscillating scheme contains class D switching stage that requires a start-up triggering
signal to charge the high side bootstrap capacitor . The starter circuits, Q9 and Q10, detect the
rising edge of Vcc and turn the low side MOSFETs on for about 200mS to charge the bootstrap
capacitors C23 and C24, then release the loop allowing the oscillation to start.

Housekeeping Voltage Regulators

The IRAUDAMP1 contains following regulators to accommodate all the necessary functions on
the board.
Regulator
Component #
Usage
+5V
Q18
OP Amps in the modulator
-5V
Q17
OP Amps in the modulator, Startup circuit
-Vcc+5V
U13, U14
Logic ICs
-Vcc+12V
U11
Gate driver IC, Protection circuits

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Protection
The IRAUDAMP1 includes protection features for overvoltage (OVP), overcurrent (OCP), and DC
current protection. All of the protection uses OR logic so that any of the protection features when
activated will disengage the output relay to cut off the load and protect the speakers. OCP and
OVP functions are latched, DC protection is unlatched. To reset the protection, the bus voltage
has to be reset to zero volts before re-applying power. The protection circuitry will also shutdown
the amplifier if a fault condition is detected.

Fig.4 Functional Block Diagram of Protection

DC protection
DC voltage output protection is provided to protect the speakers from DC current. This abnormal
condition occurs only when the power amplifier fails and one of the MOSFETs remains in the ON
state. DC protection is activated if the output has more than 3V DC offset. DC protection is
unltached, and the amplifier will resume normal operation about 2 seconds after a fault condition
has been removed.

Over Current Protection

Over Current Protection will activate and shut down the entire amplifier if the amount of current
sensed at the positive power supply in either channel exceeds the preset value. If an overcurrent
condition occurs, the voltage generated across a shunt resistor turns on the OCP detection
transistors, Q2 and Q4 to send a signal to the protection logic.

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Over Voltage Protection

Over Voltage Protection shuts down the amplifier if the bus voltage between Vcc and +Vcc
exceeds 126V, the threshold is determined by the sum of the zener voltages of Z1, Z2, and Z3.
OVP protects the board from the bus pumping phenomena which occurs at very low audio signal
frequencies by shutting down the amplifier.

Power On/Off Sequence Timing

The IRAUDAMP1 is a robust design that can handle any power up/down sequence. However,
symmetrical power up is recommended to properly initiate the self oscillation. In order for the unit
to startup correctly, the negative power supply has to be initialized from zero volts.
Fig.5 shows a preferred power up sequence. At start-up, a DC output voltage appears at the
output of the LPF due to the charging of the bootstrap capacitors. To avoid this unwanted DC
output signal being to fed to the load, the output relay RLY1 engages approximately 2 seconds
after the startup condition is completed. Fig 6 below shows the start-up timing with the audio
output not being activated until approximately 2 seconds after the power supplies are stable and
the amplifier has reached steady state operation.

Fig.5 Start-up Timing

(BLU: Switching, RED: Audio Output)

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Typical Performance
Vcc=50V, RL = 4 unless otherwise noted.
International Rectifier

A-A FREQUENCY RESPONSE

02/25/04 10:06:24

International Rectifier

+2

+0

+0

-20

02/25/04 17:05:17

-40

-2
d
B
V

A-A CROSSTALK or
SEPARATION vs FREQUENCY

-60

-4

d
B

-80

-6
-100

-8

-120

-10
20

50

100

200

500

1k

2k

5k

10k

20k

50k

-140

200k

Hz

20

50

100

200

500

1k

2k

5k

10k

20k

Hz
Sweep

Trace

Color

Line Style

Thick

Data

Axis

1
1
2
2

1
2
1
2

Blue
Cyan
Red
Green

Solid
Solid
Solid
Solid

1
1
1
1

Anlr.Ampl!Normalize
Anlr.Level B!Normalize
Anlr.Ampl!Normalize
Anlr.Level B!Normalize

Left
Left
Left
Left

Comment
4 ohm
8 ohm

Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
1

1
2

Blue
Cyan

Solid
Solid

1
1

Anlr.Crosstalk
Anlr.Crosstalk

Left
Left

4 ohm
4 ohm

A-A FREQ RESP.at2

A-A XTALK VS FREQ.at2

Fig.6 Frequency characteristics

Frequency

International Rectifier

A-A THD+N vs FREQUENCY

Fig.7 Channel Separation v.s.

02/27/04 18:39:45

4 Loading, Vcc = 25V, 30V, 40V, 50V, 60V

International Rectifier

A-A THD+N vs FREQUENCY

02/25/04 11:17:24

4 Loading, Vcc = 50V, 1W / 50W / 100W

100

1
0.5

10

0.2
0.1
0.05

0.02

%
%

0.1

0.01
0.005
0.002

0.01

0.001
0.0005

0.001
100m

200m

500m

10

20

50

100

200

0.0002

600

0.0001
20

W
Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
2
3
4
5

1
1
1
1
1

Yellow
Red
Magenta
Blue
Cyan

Solid
Solid
Solid
Solid
Solid

2
2
2
2
2

Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio

Left
Left
Left
Left
Left

30v
25v
40v
50v
60v

50

100

200

5k

10k

20k

Trace

Color

Line Style

Thick

Data

Axis

Comment

1
2
3

1
1
1

Blue
Red
Magenta

Solid
Solid
Solid

1
1
1

Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio

Left
Left
Left

rev.3.3, 1W, 4 ohm

50W
100w

A-A THD+N VS FREQ.at2

A-A FFT SPECTRUM ANALYSIS

Fig.9 THD+N v.s. Frequency (4)

02/25/04 18:11:00

International Rectifier

+0

+0

-20

-20

-40

A-A FFT SPECTRUM ANALYSIS

02/25/04 18:08:39

-40
d
B
r

-60
-80

-60
-80

A
-100

-100

-120

-120

-140

-140

10

20

50

100

200

500

1k

2k

5k

10k

20k

10

20

50

100

200

Hz

500

1k

2k

5k

10k

20k

Hz

Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

Sweep

Trace

Color

Line Style

Thick

Data

Axis

Comment

Blue

Solid

Fft.Ch.1 Ampl

Left

1V, 4 ohm, referenced to 30v

Blue

Solid

Fft.Ch.1 Ampl

Left

4 ohm, referenced to 30V

A-A FFT.at2

Fig.10 Spectrum
(1kHz, 1V, 4, fSW=400KHz)

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2k

Sweep

A-A THD+N VS power.at2

d
B
r

1k
Hz

Fig.8 THD+N v.s. Output Power

International Rectifier

500

A-A FFT.at2

Fig.11 Residual Noise Spectrum

(no signal, 4, fSW=400KHz)

10

Typical Switching Waveforms

Efficiency v.s. Pow er

(+-50V, Class D Stage)
100
95
90

8o

4o

85
80
75
70
65
60
55
50
0

100

200

300

400

P o w er (W )

Vcc = 50V, fSW=400kHz

Fig.12 Efficiency v.s. Output Power

(a) 20v/div, 0.5S/div

(b) 20nS/div, Rising Edge

(c) 20nS/div, Falling Edge
Fig.13 Switching Waveform at Output Node (TP5)

(a) 50W / 4 1KHz, THD+N=0.0078%

Fig.14 Distortion Waveform

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(b) 352W / 4, 1KHz, THD+N=10%

11

Schematic Diagrams

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12

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13

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14

IRAUDAMP1 Bill of Materials

Qty Manufacturer Manuf. Part#

Designator

2 IR

IR2011S

4 IR

IRFB23N15D

Q6,Q5,Q8,Q7

IRFB23N15D

3 IR
1

MURS120DICT

D14,D16,D21

MURS120DICT
Heatsink

2
Lite-On
1 Trading USA,
Inc.
12 Diodes Inc.
2
1
1
2
2
2
3
4
2
3
1
4
3
1

Phoenix
Contact
Phoenix
Contact
Panasonic
Panasonic
Panasonic
Diodes Inc.
Diodes Inc.
Diodes Inc.
CUI Inc
Building
Fasteners
Building
Fasteners
Building
Fasteners
Building
Fasteners

LTST-C150GKT

1N4148W-7

Linear
Technology
J W Miller
1
Magnetics
5 Panasonic
3 Diodes Inc.

L2,L1

18uH

LED1

LTST-C150GKT

D1,D2,D3,D4,D5,D1
7,D20,D23,D24,D25, 1N4148WDICT-ND
D22,D99

LED, SMD

DIODE

J6,J5

MKDS5/2-9.5

terminal 2P

1714984

J3

MKDS5/3-9.5

terminal 3P

Q17
Q18,Q19
U99,U98
Z5,Z1
D15,Z3,Z2
D19,Z6,D18,Z4
J1,J2

2SB789A
2SD968A
UNR4223
24V
51V
5.6V
CP-1418-ND

2SB789A, SMD
2SD968A, SMD
UNR4223,
zener diode, SMD
zener diode
zener diode, SMD
CONN_RCA JACK
washer lock int tooth
#8 zinc
Screw, 4-40 Philips,
L=0.5"

2SB0789A0L
2SD0968A0L

UNR4223
BZT52C24-7
BZT52C51-7
BZT52C5V6-7
RCJ-041
INT LWZ 008

Washer

PMS 440 0050 PH

Screw

PMS 632 0025 PH

Screw

6-32 x 1/4, Philips

MPMS 004 0012 PH

Screw

Screw, M4 Philips,
L=12mm

LM2594HVM-ADJ

Step-Down Voltage
Regulator

LT1220CS8

OP AMP

330uH

inductor, SMD

LT1220CS8

U11
U12,U1

PM3316-331M

L3

MA2YD2300L
MMBT3904-7

D9,D6,D7,D8,D26
Q10,Q9,Q16
Q14,Q15,Q2,Q3,Q4,
Q1
Q12

6 Diodes Inc.

MMBT5401

1 Diodes Inc.

MMBT5551DICT-ND

2 NJR

NJM78L05UA

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IR2011S

Description
High and Low Side
Driver
N-Channel
MOSFET
fast recovery diode
Heatsink
inductor, T-106-2,
t=37, AWG18

1714971

National
LM2594HVM-ADJ
Semiconductor

U6,U7

Part Type

U13,U14

MA2YD23
DIODE
MMBT3904DICT-ND 2N3904, SMD
MMBT5401DICT-ND 2N5401, SMD
MMBT5551DICT-ND 2N5551, SMD
Positive Voltage
NJM78L05UA-ND
Regulator

15

Qty Manufacturer Manuf. Part#

1 NJR

NJM78M09FA

2 Panasonic

ERJ-6GEYJ102V

6 Panasonic

ERJ-6GEYJ101V

3 Panasonic

ERJ-6GEYJ104V

7 Panasonic

ERJ-6GEYJ100V

12 Panasonic

ERJ-6GEYJ103V

5 Panasonic

ERJ-6GEYJ223V

2
2
2
3
1
2
4

Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic

ERJ-6GEYJ334V
ERJ-6GEYJ4R7V
ERJ-6GEYJ471V
ERJ-6GEYJ473V
ERJ-6GEYJ681V
ERJ-6GEYJ561V
ERJ-6GEYJ9R1V

10 Panasonic

ECJ-2VB1H103K

Designator
U10

Part Type

1K

Description
Positive Voltage
Regulator
resistor, 0805

100

resistor, 0805

100K

resistor, 0805

10

resistor, 0805

10K

resistor, 0805

22K

resistor, 0805

330K
4.7
470
47K
680
560
9.1

resistor, 0805
resistor, 0805
resistor, 0805
resistor, 0805
resistor, 0805
resistor, 0805
resistor, 0805

0.01uF, 50V

capacitor, 0805

0.1uF, 25V
1uF, 16V
0.33uF, 25V
220pF, 100V
1000pF, 100V
1000pF, 50V
0.1uF, 100V
1uF, 16V

capacitor, 0805
capacitor, 1206
capacitor, 1206
capacitor, 0805
capacitor, 0805
capacitor, 0805
capacitor, 1206
capacitor, 0805
Capacitor, 50v,
0805

NJM78M09FA-ND

Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic

ECJ-2VB1E104K
ECJ-3YB1C105K
ECJ-3VB1E334K
ECJ-2VC2A221J
ECJ-2VC2A102J
ECJ-2VB1H102K
ECJ-3YB2A104K
ECJ-2FB1C105K

R7,R99
R17,R25,R23,R24,R
80,R98
R43,R41,R42
R47,R19,R66,R48,R
64,R66,R81
R70,R43,R18,R20,R
12,R14,R13,R65,R83
,R82,R63,R67
R68,R69,R30,R29,R
28
R8,R9
R49,R51
R35,R36
R71,R77,R78
R46
R84,R85
R32,R31,R50,R52
C27,C25,C14,C15,C
12,C13,C54,C53,C99
,C98
C57,C10,C8
C16,C45,C44
C24,C23
C1,C2
C20,C21,C17,C18
C63
C28,C26
C11,C9

1 Panasonic

ECJ-2VB1H272K

C84

5 Panasonic

ECE-V1CS100SR

3 Panasonic

ECE-V1CA101WP

C56,C58,C55

100uF, 16V

aluminum cap, SMD

3 Panasonic

ECE-V1EA470UP

C62,C48,C61

47uF, 25V

aluminum cap, SMD

4
3
3
2

ECW-U1224KC9
ERJ-1TYJ103U
ERJ-1TYJ100U
ERJ-1TYJ221U

C31,C36,C32,C35
R34,R74,R33
R61,R62,R76
R73,R72

0.22uF, 100V
10K, 1W
10, 1W
220, 1W

capacitor, 2820
resistor, 2512
resistor, 2512
resistor, 2512

1K

POTENTIOMETER

3
3
2
2
4
1
2
2

Panasonic
Panasonic
Panasonic
Panasonic
BC
2
Components

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ST32TB102

2.7nF, 50V

C59,C60,C29,C43,C
10uF, 16V
42

R26,R27

aluminum cap, SMD

16

Qty Manufacturer Manuf. Part#

BC
ST32TB502
2
Components
TC7WH04FU(TE12L)
2 Toshiba
2 Toshiba

TC7WH08FU(TE12L)

1 Panasonic

XN0431400L

Omron
G4W-2214PUSHP-DC12
Electronics, Inc

Designator

Part Type

Description

5K

POTENTIOMETER

U3,U2

TC7WH04FU

U5,U4

TC7WH08FU

TRIPLE INVERTER
DUAL 2-INPUT
AND GATE
NPN-PNP
Transistor

R22,R21

Q13

XN04314

RLY1

SP Relay

Q11

ZXMN2A01

DPST-NO RELAY,
15A

1 Zetex Inc.

ZXMN2A01FTA

1 McMaster

98370A009

2 Vishay / Dale
2 Vishay / Dale
United Chemi2
Con
United Chemi3
Con
TYCO
1 ELECTRONIC
S-EM/T&B
4 Vishay / Dale

CRCW20104642F100
CRCW20105621F100

R1,R2
R10,R15

46.4K, 1W
5.62K, 1%, 1W

MOSFET, Nch
flat washer for heat
sink spacer
resistor, 2010
resistor, 2010

SMG50VB10RM5X11LL

C46,C47

10uF, 50V

aluminum cap

SMG50VB10RM5X11LL

C3,C4,C5

10uF, 50V

aluminum cap

switch

SPDT 3P Switch

SPC
Technology

2 AVX
2 AVX
4

Aavid
Thermalloy

TT11AG-PC-1
WSR-2 .05< 1%

S1

R38,R37,R75,R79 50mOHM, 2W
Lock Washer

WLS-04-017-SZ
BF074E0224J
BF074E0474J

C33,C37
C51,C52

4880

2 Vishay / Dale

CRCW20101001F100

4 HH Smith

8423

2
2
1
1
2

TNPW08051001BT9
TNPW08051002BT9
TNPW08051101BT9
TNPW08051022BT9
ERJ-6GEYJ682V

Vishay / Dale
Vishay / Dale
Vishay / Dale
Vishay / Dale
Vishay / Dale
United Chemi4
Con

Flat Washer

SME63VB471M12X25LL

R5,R3

R4,R6
R16,R11
R86
R87
R45,R44

Lock Washer, #4

0.22uF, 100V
0.47uF, 100V

capacitor, box
capacitor, box
To-220 mounting
To-220 mounting kit
kit, Type4880
1K, 1W, 1%
resistor, 2010
standoff, HEX
Standoff
threaded, L=0.5"
1K, 0.1%
resistor, 0805
10K, 0.1%
resistor, 0805
1.10K
resistor, 1%, 0806
10.2K
resistor, 1%, 0805
6.8K
resistor, 0805

C39,C40,C38,C41 470uF, 63V

power resistor, 2W

PWB

aluminum cap
Printed Wiring
Board

www.irf.com

R40,R39,R53,R54,R
55,R57,R58,R59,R56
,R60,C50,C49,C30,C
34,C22,C19,C7,C6,D
10,D11,D13,D12

17

Inductor Spec
Part number: NPT0104
Inductance: 18uH
Rated Current: 10A
Core: T106-2, Micrometals
Wire: AWG18, magnet wire
# of Turns: 37
Finish: Varnished

Mechanical Dimensions:

PCB layout

(1.1)
(0.15)

(0.5)

www.irf.com

18

Functional Allocation

www.irf.com

19

Mechanical Drawings

www.irf.com

20

IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 2005
www.irf.com

21