This document describes the construction of a 10W NBTV transmitter for the 10 meter band. It expands on a previous design published in 1986 that generated 1W of power. The new design uses an ECC81 oscillator tube to drive an EL83 output tube, enabling 10W of peak sync power. Details are provided on building the chassis, auxiliary circuits, power supply, and alignment procedures. Photos show the completed transmitter, with the neutralizing wire and output/modulator tubes highlighted.
This document describes the construction of a 10W NBTV transmitter for the 10 meter band. It expands on a previous design published in 1986 that generated 1W of power. The new design uses an ECC81 oscillator tube to drive an EL83 output tube, enabling 10W of peak sync power. Details are provided on building the chassis, auxiliary circuits, power supply, and alignment procedures. Photos show the completed transmitter, with the neutralizing wire and output/modulator tubes highlighted.
In NBTV Newsletter Vol.12 nr.2. Dave Sumner described a small transmitter with electron tubes, especially designed for NBTV signals. It generated 1W peak RF output power on the 10 metre band and the circuit diagram was simple but interesting. Dave also gave drawings of how he has built it and there was a photograph of the transmitter on the photopage of Newsletter Vol 12 nr.1. The nice and small aluminium chassis and the glass tubes on it arose nostalgic feelings and at the same moment (1986) I knew that one day I was going to build it. A few years ago I reread the article and decided to start. Happily quite some components from the tube era were saved, so I expected no serious availability problems. Dave used three tubes ECC81 and made 1W peak sync with it. When I looked at my transformer it was clear that just one watt output was too light a task for it. So I expanded the circuit to get more power. In the sixties the EL83 was used for driving large PA tubes and the characteristics showed me that 10W peak sync output would be feasible.
Transmitter section (see circuit diagram top left)
One half of an ECC81 is used as a cristal oscillator, driving the EL83 output tube in class C. Neutralisation of the EL83 is obtained by means of a piece of bare wire, length about 35 mm standing up against the glass bulb of the EL83. Adjustment is done by clipping the length and some bending to and from the tube. See photo 2. Coils are given in the format: number of turns, diameter of the copper wire in mm, diameter of the coilform in mm (19mm is " plastic electricity tube), length of the coil in mm. The 15 turns coil in the output circuit gives a solid DC path to ground for the antenna connector. If this coil is not added the 50pF tuning capacitor must be set to its absolute minimum, giving practically no tuning range. With the coil mounted it can be adjusted in its centre range. Video modulator (see circuit diagram bottom left) The other half of the ECC81 is an inverting video pre-amp, the 47k potentiometer in its anode circuit adjusts the modulation depth. The EL84 is used as a series modulator tube. Dave noted: "This is the most efficient method, providing true anode modulation in spite of the fact that the PA looks 'above' the modulating valve". The screen grid voltage is stabilised at 150V by a chain of zener diodes. Clamping is obtained by grid current of this tube. When no video signal is present the EL84 is fully 'on' and peak output results. The zener diode in the cathode circuit provides "Sync Stretchting". Adjusting the 470 ohm potentiometer optimises the video/sync ratio of the HF output signal. Auxilliary circuits (see circuit diagram bottom centre) The RX is fed via a cathode follower pre-amplifier, which also works as a T/R switch as it biases itself back beyond cut-off on transmitting. A 400Hz tone oscillator is provided to give a sinusoidal signal (MCW) for calling and identification using morse code. Its output 'TONE' can be switched to the modulator pre-amp input. Metering circuit (see circuit diagram bottom right) Additional to the Dave Sumner transmitter is a meter that indicates the functioning of the transmitter. The five 'settings' are (range): 'Ig1' (2,5mA), 'Ia' (50mA), 'Va' (500V), 'Mod' (500V), 'RF-out' (10W). At the setting 'Mod' the meter indicates the peak voltage across the modulation tube. The modulation level should be set such that for a white picture this indicates slightly less than Va, so some carrier remains in the whites. Power supply (see circuit diagram top right) A traditional power supply for tube circuits. The switch 'Stand By-Net-TX' is a dual pole 3-position miniature ON-ON-ON switch. One section activates the RF-oscillator in the modes 'Net and 'TX', the other section applies the power for the PA and modulator in the mode 'TX'. The 18k, 100k and 150k resistors guarantee an almost invariable +250V in all three modes. These resistor values are found by experiment.
Chassis building (see front view and top view)
The same size of chassis was made as Dave Sumner described in Vol.12 nr.2. At first an empty chassis of 175x150x60 mm was made from a sheet of aluminium. Then components were arranged, holes were drilled and the components mounted. In this way stage by stage was built and tested. Important are two small neon lamps below the chassis that indicate the presence of the mains and the Va supply voltage for the tubes. These voltages should be treated with great respect, as they will bite you when they can. Don't fear them, but handle with care. Use only one hand when you need to do adjustments in the working system. Allignment Mode switch in 'Stand By'. Heat up the tubes for at least half a minute. Meter switch to 'Ig1' and mode switch to 'Net'. Adjust the 30pF trimming capacitor for maximum Ig1, while the oscillator restarts reliably after switching to 'Stand By' and back to 'Net'. The meter should indicate about 1mA of grid current. Neutralisation has to be set only once. Unsolder one filament connection to the EL83. Switch mode to 'Net'. Monitor (oscilloscope) the carrier feed through to the output connector. Adjust the output pi-filter to maximum. Bend the neutralisation wire to and from the EL83's bulb and find the position with minimum feed through. Caution, the wire is at +250V. Switch off and resolder the filament connection. Connect a 50 ohm dummy load. No video input signal. Set mode to 'TX', meter switch to 'RF'. Adjust both capacitors of the output pi-filter (Tune and Load) for maximum output. Apply video input signal with lots of white, e.g. checker board. Switch meter to 'Mod'. Increase modulation level until the meter reading stops increasing. Now it will give you the same reading as 'Va'. Now decrease modulation level to the point where the meter reading has gone back about 10%. The output power reading is strongly dependent on the contents of the video signal. It is normal that it reads 'only' two watts on real video signals. Connect an oscilloscope to the RF output or to the 'RF-det.out' connection point. Adjust the 470 ohm potentiometer for an optimal 30/70 sync/video ratio. Only when using an RF-oscilloscope the real peak sync power can be measured, i.e. 62V peak-peak RF for 10W PEP. Left: Foto 1. General view of the transmitter.
Right: Foto 2. The RF output tube EL83 and the modulator tube EL84. Mark the thin vertical wire running along the bulb of the EL83, acting as a capacitor for neutralisation.