Cameron TC14111maintenance Manual311 PDF
Cameron TC14111maintenance Manual311 PDF
Cameron TC14111maintenance Manual311 PDF
Cameron
Type 31
Welded Body
Ball Valve
Table of Contents
Principle Components
1
4
5
6
7
5
8
10
11
Figure 1 - Cooper Cameron Valves' Cameron Welded Body Ball Valve components.
ITEM DESCRIPTION
1 Keyed shaft
2 Upper stem seal*
3 Upper body
4 Lower stem seal
5 Stem bearing
6 Dog
7 Ball
8 Seat ring
9 Lip seal
10 End connection
11 Lower body
Nameplate Information
ITEM STAMP
1 Nominal valve size x actual bore size.
2 Maximum temperature
3 Minimum temperature
4 Body material symbol
5 Seat insert material symbol
6 Assembly part number
7 Valve length
8 API Class designation
9 Maximum working pressure
10 Maximum operating pressure
11 Seat material symbol
12 Ball material symbol
13 Valve assembly serial number
14 Month and year of manufacture
Storage
The valves are conditioned for a storage period of 3. If long-term storage is required, the valve
approximately six months. The following care should be conditioned using a corrosion
should be taken when storing valves. inhibitor and end connection covers. Follow
the guidelines found in Cameron Engineering
1. Make sure the valve end connection covers Bulletin 476B for long term storage. Obtain a
remain in place during storage. copy from your Cooper Cameron Valves
2. If the valve does not have an operator already Representative.
installed and the valve will be stored outside,
the open stem extension or the stem adapter
should be covered to avoid water buildup.
Installation
Handling of Valves
1 . The valve should be lifted in such a way that
the body supports the load.
Position of Valve Figure 4 - Correct lifting using the valve lifting lugs.
Rotary Vane Style Operator 7. If the stopscrews will not turn repeat steps 3
and 4.
(4 Bar Type) 8. To set the closed stop, repeat steps 3 6,
operate the valve to the closed position and
1. Make sure that operating the valve to the fully
use the closed stops.
open and fully closed position will not disrupt
current operation of line.
2. Loosen the open and closed stopscrew lock-
nuts.
3. Turn stopscrews clockwise to increase travel.
4. If equipped with a manual override, use it to
operate the valve to the fully open position.
5. Check the stem stop viewports to verify valve
position. (Refer to Open and Closed
Viewports on page 9.)
6. Turn the open stopscrew counter-clockwise
until it stops, and tighten the locknut.
Figure 8 - Open and closed viewport location for valves with 3" Figure 9 - Open and closed viewport location for valves with 4"
stem size; Valve shown in open position. and larger stem sizes; Valve shown in open position.
Operating Times *
Longest Operating Time = 5 x Valve nominal bore
(i.e., one minute
Quick Operating Time per foot of nominal
bore)
Opening or closing a valve quickly induces loads in
addition to the normal torsion load. It is therefore The time is in seconds and the bore size is in inches.
*
Troubleshooting
Troubleshooting (cont.)
The valve is difficult to There is a build up in the seat area due Clean the seat area as outlined on page 10.
operate. to line contaminates.
Paint or trash is on the surface of the Clean surface of button head fitting.
button head fitting.
Fitting leaks between
coupler and button head.
Coupler seal is damaged. Replace seal as per manufacturer's instructions.
Injection Procedures
Routine Cleaning
Steps Procedure
Inspect:
Seat injection fittings.
1. Inspect valve. Stem injection fitting. (Do not inject into this fitting.)
Body / bleed fitting
2. Inspect equipment. Make sure the grease gun / pump is in working order and loaded with the appropriate
product.
3. Inject standard Inject full seat capacity into each seat utilizing the seat injection ports. (Refer to capacity
valve flush. chart on page 16.) If this is the first time maintenance has been performed, and the valve has
been in service over two years, perform Valve Cleaning procedures on page 14.
Valve Cleaning
Steps Procedure
2. Inspect equipment. Make sure the grease gun / pump is in working order and loaded with the appropriate
product.
3. Inject flush. Inject full seat capacity into each seat, utilizing seat injection ports.
(Refer to capacity chart on page 16.)
5. Inject cleaner / flush. Inject full seat capacity into each seat, utilizing seat injection ports.
(Refer to capacity chart on page 16.)
6. Allow valve to soak. Wait one to six hours to allow cleaner to penetrate the buildup and contaminates.
7. Inject flush. Inject full seat capacity into each seat, utilizing seat injection ports.
(Refer to capacity chart on page 16.)
9. Test valve. Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
If the valve will not bleed down, follow the sealant injection procedure on page 15.
Sealant Injection
Steps Procedure
1. Prior steps. Be sure to follow steps found within Troubleshooting section under Seats are Leaking on
page 11 prior to proceeding.
All nine steps found in Valve Cleaning on page 14 should be conducted prior to proceeding.
2. Verify valve postition. Confirm valve is in the fully closed position. Use the Open and Closed View Ports (page 9)
when available.
3. Inject standard sealant. Inject full seat capacity into each seat, utilizing seat injection ports.
4. Test valve. Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
If the valve will not bleed down, continue to the next step.
Use the Open and Closed View Ports on page 9 to verify valve position.
6. Inject standard sealant. Inject 1/2 seat capacity into each seat, utilizing seat injection ports.
Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
If the valve will not bleed down, continue to the next step.
7. Test valve. If the valve leaks in the closed but not in the open position:
- The valve is not going fully closed.
(use the Open and Closed View Ports on page 9 to verify valve position)
- Possible ball damage. Contact your Cooper Cameron Valves Representative.
8. Operate valve. Cycle valve open/close 6 times and return to fully closed position.
Use the Open and Closed View Ports on page 9 to verify valve position.
9. Inject standard Inject 1/2 seat capacity into each seat, utilizing seat injection ports.
sealant.
10. Test valve. Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
If the valve will not bleed down, continue to the next step.
11. Inject severe leak Inject full seat capacity into each seat, utilizing seat injection ports.
sealant.
12. Test valve. Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
If the valve will not bleed down, continue to the next step.
13. Operate valve. Cycle valve open/close 3 times and return to fully closed position.
14. Inject severe leak sealant. Inject 1/2 seat capacity into each seat, utilizing seat injection ports.
Block and bleed valve. (Refer to Block and Bleed procedure on page 10.)
15. Test valve.
If the valve will not bleed down, continue to the next step
When Contacting your Cooper Cameron Valves Representative for assistance, please have the
16. Contact your Cooper following information available:
Cameron Valves - Valve Size -Assembly Number - ANSI Class -Manufacture Date - Serial Number
Representative. (Refer to nameplate on page 5)
The Cooper Cameron Valves Representative may be able to provide additional information or
schedule an on-site consultation.
3" 1 2 35 65
4" 2 3 50 100
6" 2 4 65 130
8" 3 6 80 160
10" 3 6 90 180
Natural Gas Standard Sealant 80 bulk / 80-Hs stick Total Lube 911 Everlast No.1
Sour Gas Standard Sealant 65 bulk / stick Total Lube 911 Lubchem "50-400"
Standard Valve Lubricant 2300 Silicone Light Lube Sealweld Silicone Lubricant Everlast WR
Dry CO2 Standard Sealant 302 bulk / stick Sealweld Silicone Lubricant Everlast WR
Severe Leak Sealant 80+PTFE bulk / Stick Sealweld Silicone Sealant Formasil CO2
Crude Oil Standard Sealant 80 bulk / 80-Hs stick Total Lube 911 Lubchem "50-400"
Stem Designs
1", 1.5" and 2" Stem Design
ITEM DESCRIPTION 2
1 Cap screw
2 Disc spring 3
3 Stop nut
4 Stem seal washer 4
5 Stem seal
5
3
ITEM DESCRIPTION
1 Nut
2 Disc spring
3 Keyed shaft
4 Stud
5 Stem seal washer 4
6 Stem seal
5
6
1
2
ITEM DESCRIPTION 4
1 Nut
2 Disc spring
3 Keyed shaft 5
4 Stud 6
5 Stem seal gland
6 Stem seal
Notes
USA
France
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