101467453

V95HP Quick Rig-Up Unit
Operator House Manual
Part No. 101467453

All information contained in this publication is confidential and proprietary property of
Halliburton Energy Services, Inc. Any reproduction or use of these instructions, drawings,
or photographs without the express written permission of an officer of Halliburton is for-
bidden.
2006 Halliburton
All Rights Reserved. Printed in the United States of America.
Part No. 101467453
Printing History:
First Printing (January, 2006)
Contents
Section 1Description and Specifications

General Description ................................................................................. 1-1
Specifications .......................................................................................... 1-1
Scissor-Lift Mechanism ........................................................................... 1-2
Operator Enclosure ................................................................................. 1-2
Pressure Deboosters ........................................................................ 1-2
Operator Control Consoles ...................................................................... 1-3
Injector/Reel Console ........................................................................ 1-4
Injector Controls ........................................................................... 1-6
Injector Gripping Controls ............................................................ 1-8
Reel Controls ............................................................................... 1-10
BOP/Stripper Control Console .......................................................... 1-12
BOP Controls ............................................................................... 1-12
Stripper Controls .......................................................................... 1-13
Electric Control Console .................................................................... 1-15
Engine Controls ........................................................................... 1-16
Miscellaneous Controls ................................................................ 1-16
DAS (Data Acquisition System) ................................................... 1-17
Electric Console Gauges ............................................................. 1-17
Safety Guidelines .................................................................................... 1-18
General ............................................................................................. 1-18
Personal Protective Equipment (PPE) .............................................. 1-18
Manuals and Other Resources ................................................................ 1-19
V95HP QRU Component Manuals .................................................... 1-19
Additional Resources Available on HalWorld .................................... 1-20
Section 2Operations
Introduction .............................................................................................. 2-1
Parameters Monitored ....................................................................... 2-1
Functions Controlled ......................................................................... 2-2
Operating the Scissor-Lift ........................................................................ 2-3
i
Controlling the Gripper ............................................................................. 2-3
Calculating Gripper Pressure ............................................................ 2-4
Accumulator Pressure ....................................................................... 2-4
Controlling the Injector ............................................................................. 2-4
Injector Braking ................................................................................. 2-4
Injector Speed ................................................................................... 2-5
Injector Pressure ............................................................................... 2-5
Controlling the Reel ................................................................................. 2-5
Reel Torque ....................................................................................... 2-5
Reel Pressure .................................................................................... 2-5
Reel Braking ...................................................................................... 2-6
Auto Levelwind .................................................................................. 2-6
Controlling the BOP ................................................................................. 2-6
Activating and Retracting the BOP Rams ......................................... 2-8
Controlling the Stripper ...................................................................... 2-8
Electrical Controls .................................................................................... 2-10
Additional Resources ............................................................................... 2-10
Section 3Maintenance and Troubleshooting

General Maintenance Procedure ............................................................. 3-1
Spare Parts .............................................................................................. 3-2
Troubleshooting ....................................................................................... 3-3
Section 4Drawings
Introduction .............................................................................................. 4-1
Imbedded Reel Installation ................................................................ 4-4
Modular Console and Injector/Reel Console Assembly .................... 4-15
Modular Console and BOP Console Assembly ................................. 4-30
Electric Console Installation .............................................................. 4-39
DAS Control Stand Module ............................................................... 4-47
Electrical Console Assembly, Throttle ............................................... 4-58
Alternator Installation ......................................................................... 4-64
A/C System Installation ..................................................................... 4-74
A/C Installation .................................................................................. 4-81
Heater Installation ............................................................................. 4-85
Data Acquisition System (DAS) ......................................................... 4-89
Accumulator Installation .................................................................... 4-93
ii
SECTION
Section
1
Preface
Description and Specifications

General Description
The Halliburton coiled tubing operator house (Figures 1.1) is a climate-controlled enclosure
equipped with the operator console for monitoring and controlling the coiled tubing unit.
Operator House
Figure 1.1Operator house mounted on crane trailer for land operations.
Specifications
Table 1.1 provides the specifications for the operator house.
Table 1.1Operator House Specifications

Enclosure Dimensions Overall Dimensions
Measurement
English Units SI Units English Units SI Units
Length 108 in. 2.74 m 168.00 in. 4.27 m
Width 83.75 in. 2.13 m 88.00 in. 2.24 m
Height 83.63 in. 2.12 m 96.00 in. 2.44 m
Weight 5,000 lb 2268 kg
January 2006 Description and Specifications 1-1

V95HP Quick Rig-Up Unit Operator House Manual
Scissor-Lift Mechanism
The operator house can be elevated and lowered
with its hydraulic scissor-lift mechanism (Figure
1.2). Hydraulic power for the scissor-lift is
directed from a four-way hydraulic directional
control valve mounted on the trailer under the
stairs. The control valve is connected to the main
hydraulic supply port on the house bulkhead. For
information about operating the scissor-lift, see
Section 2 of this manual.
Operator Enclosure
The operator enclosure is an air-conditioned,
insulated unit with a large viewing window for
operator visibility. The enclosure is manually
pinned to four legs in both elevated and lowered
positions. The operator house enclosure is
compatible with an electronic data-acquisition
system (DAS). For information on the DAS, see
the DAS manuals (Part Nos. 516.99006 and Figure 1.2Operator house elevated by the
516.99007). scissor-lift mechanism
The hydraulic control console is also located inside the enclosure. Bulkhead panels are located in the
forward right side and below the floor of the enclosure. The bulkheads contain the hydraulic
quick-disconnects for all hydraulic functions and the pneumatic connectors for the air systems.
Pressure Deboosters
Pressure deboosters (4:1 ratio) are mounted on the wellhead and tubing pressure lines to prevent
high-pressure well fluids/gases from entering the enclosure. Special gauges (1:4 ratio) are calibrated
to read the correct pressure being sensed at the inlet of the deboosters; therefore, 2,500 psi (17.2 MPa)
at the gauge will show a pressure reading of 10,000 psi (69.0 MPa).
The sense lines are precharged with a special fluid to eliminate all air in the lines; because of its
compressible nature, air will cause erroneous readings. The debooster sensing lines must be
leak-free to ensure correct pressure measurements.
1-2 Description and Specifications January 2006

Operator Control Consoles

The operator can control and monitor all CTU functions (including the stripper and the BOP) from the
control consoles. The quick-rig operator house is supplied with three distinct modular console assemblies
that can be removed individually (Figure 1.3). The three consoles are the:
Electrical controls consolethe left-side console
Injector and reel control consolethe center console
BOP and stripper control consolethe right-side console
Figure 1.3Operator control consoles (left to right): electric console, injector/reel console, and BOP
console

Injector/Reel Console
The center console (shown in Figure 1.4) provides
control and monitoring of the injector, injector grip, and
reel circuits. In addition to the injector/reel controls, the
control pressure and pilot pressure gauges are mounted
on the injector/reel control panel (shown on Page 1-5).
The console pressure gauge indicates the operating
pressure of the main hydraulic system.
Figure 1.4Operator injector/reel control

console (center console),

Figure 1.5Center injector/reel control console panel.

Injector Controls
The injector pump and motor controls (Figure 1.6) are located on the right side of the injector/reel
(center) console. These controls are discussed on the following page.
Figure 1.6Injector controls on the right-hand side of the injector/reel

control panel

The injector panel includes the following controls:
Injector direction knobSelect either OUT-HOLE or IN-HOLE direction.

Injector speed knobControls the amount of hydraulic fluid flow to the motors. Specifically, it
directs pilot pressure to the injector flow control valve to determine the amount of hydraulic fluid
flow to the motors.
Injector brake knobControls the injector holding brakes inside the planetary gear boxes that
drive the injector. The brakes are fail-safe, disc-type, spring-set/pressure-release brakes.
Injector two-speed knobControls the low-speed and high-speed modes for the injector motors.
Max pressure adjust knobControls the amount of hydraulic pressure at the injector drive motors.
Gauges on the Injector Control Panel
The pressure gauge marked Slow-Fast indicates pressure relative to the amount of speed available.
Injector pump pressure gaugeIndicates the motor pressure regardless of the direction of rotation.
The gauge also acts as a secondary weight indicator by multiplying the pressure by a factor of 18 for
the V95HP injector.
Note The weight indicator is the most accurate device for measuring the actual pipe weight
force required of the injector.

Injector Gripping Controls

The primary injector or gripper controls (Figure 1.7) are located on the left side of the injector/reel
(center) console. These controls are discussed on the following page.
Figure 1.7Injector gripping controls on the left-hand side of the injec-

tor/reel control panel

The injector gripping panel includes the following controls:

Gripper position leverControls the engagement of the grip cylinders and the gripper blocks. The
lever has two positions: grip and retract.
Gripper pressure adjust knobTurning clockwise increases the gripper pressure. The gripper
pressure must be adjusted to a level high enough to prevent slippage of the tubing at operating loads.
Gripper bleed-off knobAlthough pressure can be increased from the console, the operator must
first adjust the pressure to the required value and then open the bleed valve at the injector's
accumulator until the pressure stabilizes at the required value. This process is necessary because of
a safety pilot-operated check-valve that prevents the loss of beam pressure when hydraulic pressure
is lost.
Open for gripper hand pump valveShould be closed under normal operating conditions. If
hydraulic pressure is lost, the accumulator on the injector should hold gripper pressure. If this
accumulator pressure begins to drop, open this valve by turning it counterclockwise. Then use the
manual hand pump located under the console to hold pressure on the gripper blocks until the BOP
can be activated or until the tubing is stable. If you have problems related to tubing slippage, see the
Coiled Tubing Operations Manual (Part No. 997.09635).
Gauges on the Injector Gripper Control Panel
Pilot pressure gaugeIndicates the console pressure provided (500 psi or 3400 kpa) operating
pressure to the console valves
Gripper pressure gaugeIndicates the pressure applied to the gripper.

Reel Controls
The reel and levelwind controls (Figure 1.8) are located in the center of the injector/reel (center)
console. These controls are discussed on the following page.
Figure 1.8Reel controls in the center of the injector/reel control panel

The reel panel includes the following controls:
Reel torque leverControls the direction and winding force of the tubing reel. The lever operates
the directional valve to the main reel motor.
Slack (spool-off) positionRotates the reel in a direction that unwinds the coiled tubing.
Caution Care should be taken to prevent the tubing from unwrapping and birdnesting
when the reel is in the slack mode. Unwrapping could result in tubing damage.
Tension (spool-on) positionRotates the reel in a direction that rewinds the coiled tubing.
During normal operations, the reel is kept in the tension position to ensure that the coiled tubing
remains tightly wound on the reel.
Max pressure adjust knobControls the hydraulic pressure to the reel drive motor. This knob is
connected to the high- and low-set pressure-relief valves located on the reels power pack manifold
block. Turning the knob clockwise increases the torque of the reel drive motor. Monitor the reel
pressure during the job and adjust it as necessary to maintain a consistent coiled tubing wrap on the
reel.
Holding brake knobSets and releases the brake on the reel. The reel holding brake is located
inside the reel planetary gear box. The brake is a fail-safe, disc-type, spring-set/pressure-release
brake.
Set positionThe hydraulic pressure is dumped off the brake piston, and the springs set the
brake.
Release positionPressure is applied to the brake piston and the brake is released to allow reel
rotation.
Caution Do not set the reel holding brake while the reel is turning. The reel holding brake
is a parking brake only.
Occasional interruption of the auto-levelwind may be necessary to ensure that the tubing wraps are
uniform. The levelwind override knob enables the operator to interrupt the automatic levelwind
mechanism on the reel to adjust the wraps of tubing. The knob is spring-biased to the center (neutral)
position. When the knob is released, it stops the override function and re-engages the automatic
levelwind.
Levelwind boom knobAllows the levelwind tubing guide to be raised (up) or lowered (down) to
create the correct relationship between the reel and the injector tubing guide for optimum operation.
The valve is also spring-biased to the center position.
Gauges on the Reel Control Panel

The reel pump pressure gauge indicates the reel pump pressure when the reel torque valve is in the
tension position.

BOP/Stripper Control Console

The blow out preventer (BOP) controls are located on the
right-side console (shown in Figure 1.9). The BOP and
stripper controls are described in the following sections.
BOP Controls
The BOP panel (shown on Page 1-13) includes the
following controls:
Nine-bank valveEnables operation of the BOP and

auxiliary valves. This valve can be configured to
satisfy various operational requirements. For example,
a typical configuration could employ flow cross, dual
combis, Lo Torc valves, etc.
Blind, cutter, slips and tubing leversControl the rams
on the quad blowout preventer. The BOP supply gauge
indicates available hydraulic pressure from the power pack
to the console. For all BOP rams, the control valve levers
are locked in both open and close positions to prevent
inadvertent selection of either mode. The BOPs are Figure 1.9Operator BOP control con-
normally engaged when the tubing is stationary. Closing sole (right console),
the BOP rams while running tubing can interfere with
tubing operations and damage tubing.
Master valveLocated on upper left of nine-bank valve. The master valve provides isolation of
the accumulator charge in the event that the power pack unexpectedly shuts down.
Caution Before closing the master valve, proper BOP precautions should be taken.
Closing the master valve keeps the accumulator charge from leaking off through the nine-bank
valve. However, if this valve is closed, all functionality of the nine-bank valve will be lost or
restricted. Therefore, this valve must be opened to continue normal operational ability of the BOP
system. During normal operation, it is recommended that this valve be left open at all times.
BOP supply gaugeMonitor this gauge for available hydraulic pressure. An emergency hand
pump is also available as a final emergency supply of hydraulic pressure.
Emergency hand pumpThis pump is operated from the front of the console base. The
removable hand is stored behind the front console (on the floor). A valve labeled OPEN F/BOP
HAND PUMP is mounted on the left-hand side of the console.
The open f/bop hand pump valve should be closed under normal operating conditions. If
additional pressure is required, open this valve by turning it counterclockwise. To increase
pressure, engage the appropriate BOP ram knob and use the hand pump.

Accumulator dump valveTo release the stored hydraulic pressure in the accumulators, open the
accumulator dump valve located in the center of the console. It is recommend that this valve be used
only when the job is complete. Dump all pressure before disconnecting any hoses. Refer to the Coiled
Tubing Operations Manual (Part No. 997.09635) for proper accumulator pre-charge.
Figure 1.10BOP controls located on the right-hand control console
Stripper Controls
The valves and gauges controlling and displaying the operating conditions of the stripper are located at the
lower right side of the BOP/stripper console panel.
The injector stripper has two stripper elements, the primary element and the secondary element. The
stripper circuit valve directs pressure to either the primary or the secondary stripper elements. The primary
stripper is a side-door-type stripper. For normal operations the primary element is recommended and can
be repaired without removal of the stripper assembly. The secondary stripper is used as a backup only if
the primary stripper element fails.
Stripper position valveMounted on the left-hand side of the console. The stripper position valve
directs hydraulic pressure to the stripper for strip or retract.
When the strip position is selected, hydraulic pressure is directed to activate the stripper element,
providing a seal around the coiled tubing to prevent the wellhead pressure from leaking beneath
the injector.
When the retract position is selected, the hydraulic pressure de-activates the stripper element to
remove the seal around the coiled tubing.

Stripper pressure adjust valveControls the amount of pressure (squeeze) applied to the
stripper element. Turning the knob clockwise increases the pressure.
Stripper pressure gaugeIndicates the pressure applied to the stripper element. Monitor this
gauge for available accumulator hydraulic pressure. This applies only to the strip function.
For stripper operations, two emergency pumps are available for emergency supply of hydraulic
pressure to the stripper: the hand-operated and the air-operated pumps.
The emergency hand pump is operated from the front side of the console base by a removable
hand pump stored behind the front console (on the floor). A valve labeled OPEN
F/STRIPPER HAND PUMP is mounted on the left-hand side of the console. The open
f/stripper hand pump valve should be closed under normal operating conditions. If an
emergency supply of hydraulic accumulator pressure is required, open this valve by turning
it counterclockwise. Make sure the stripper position valve is in the correct position and use
the hand pump. Monitor the stripper pressure gauge for applied hydraulic pressure.
The air-operated hydraulic pump can be operated by two methods, automatic and manual,
and is located under the console.
The stripper is normally operated automatically by the air-operated hydraulic pump via the stripper
pressure adjust valve on the console when air pressure is present on the regulated air supply gauge.
Stripper pressure will be indicated on the stripper pressure gauge.
In the event that air supply is lost, the air-operated hydraulic pump can be operated manually. Stripper
pressure will be indicated on the stripper pressure gauge.
To release the hydraulic pressure to the stripper, open the stripper dump valve located in the lower
left-hand side of the console. The stripper dump valve can also be used to reduce the stripper pressure
without moving the stripper position valve selection.
The tubing pressure gauge and wellhead pressure gauges are mounted in this panel.
The tubing pressure gauge indicates the actual pressure on the tubing. The gauge is isolated from
the wellhead fluids by the pressure debooster mounted on the reel.
The wellhead pressure gauge indicates the actual wellhead pressure. The gauge is isolated from
the wellhead fluids by the pressure debooster mounted on the BOP.
Caution The tubing pressure and wellhead pressure gauges are special gauges with a
4:1 indication ratio. If replaced, these gauges must be replaced with identical
gauges. Failure to do so will result in pressure readings that are only 25% of
the actual readings. See the spare parts list for correct part numbers.

Electric Control Console

The electric console (shown in Figure 1.11) is comprised of the
DAS hardware and transducer connections, engine controls and
gauges, as well as the miscellaneous switches for light, A/C,
heater, tubing lubricator, and windshield wipers. The electric
control console panel (shown in Figure 1.12) is described in the
following section.
Figure 1.11Operator electrical

control console (left console)
Figure 1.12Electrical controls located on the left-hand console

Engine Controls
The electrical control panel includes the following engine controls:
Throttle knobCan be turned to raise and lower tractor engine RPM.

Emergency kill buttonShuts down the engine by stopping airflow.
Note This is an emergency system and should be used only when needed.
Important The shutdown system must be reset on the tractor engine before the engine will
re-start.
TachometerReads the engine RPM.

Engine warning lightIndicates a problem, such as a loss of pressure or engine overheating.
Miscellaneous Controls
LightsTwo light switches operate (1) flood lights on top of the house, and (2) reel lights
mounted on the levelwind.
A/CThe air conditioner unit is hydraulically driven and can only be operated when the power
pack is operating.
HeaterOn/Off switch.
Windshield wiperOn/Off switch.
Tubing lubricatorUse as required to lubricate pipe on the reel. The lubrication reservoir is
mounted on the passenger side of the power pack. The fluid level must be maintained to ensure
availability of lubrication.
HornWill sound when air pressure is applied.

DAS (Data Acquisition System)

The digital and analog weight indicators are part of the DAS. Information about the digital and analog
weight indicators can be found under the next topic: Electric Console Gauges.
UniproData acquisition interface.

DAS voltmeterReads 1214 volts supplied to the DAS.
DAS ignitionDAS power, On or Off.
Zero weightAt Unipro meter and Kips meter.
Electric Console Gauges

Console pressure gaugeIndicates the operating pressure of the main hydraulic system.
Pilot pressure gaugeIndicates the console pressure provided (500 psi or 3400 kPa) to operate
other console valves.
Wellhead pressure gaugeIndicates the wellhead pressure. The gauge is isolated from the well
fluids by a pressure debooster. See caution below.
Tubing pressure gaugeIndicates the pressure on the tubing. The gauge is isolated from the well
fluids by a pressure debooster.
Caution The wellhead pressure gauge and tubing pressure gauge are special gauges with
a 1:4 sensing-to-indicating ratio. If replaced, these gauges must be replaced with
identical gauges. Failure to do so will result in pressure readings that are only
25% of the actual wellhead or tubing pressure.
Digital and analog weight indicatorsIndicate the weight being supported by the load pins located
at the bottom of the injector. If properly zeroed, these weight indicators will indicate the tubing
loads, such as tubing weight and snubbing force.
Both weight indicators are part of the data acquisition system (DAS). See Section 10 of the 60k CTU
Data-Acquisition System and the DAS manuals (Part Nos. 516.99006 and 516.99007) for more
information.

Safety Guidelines
General
The safety information in this manual should be used in conjunction with the standards and procedures
in the following:
Health and Safety Standards Manual (HSS, Part No. 770.00356) on the Health and Safety
Documentation website:
http://halworld.corp.halliburton.com/wrk/wrkhms/wrkhms_meap/hes_ap/SSDS_HMS/Misc/HSE
%20listing.doc
Coiled Tubing Operations Manual (CTOM, Part No. 997.09635)

http://halworld.corp.halliburton.com/hes/Hesps/hespspe/hespspe_CT/hespspe_CTMAp/hespspe
_CTMAp_manuals/hespspe_CTMAp_manuals_CTOps.asp
If the two safety documents contradict one another, consult your site supervisor for clarification.
Personal Protective Equipment (PPE)

Site supervisors are responsible for determining the correct personal protective equipment (PPE)
necessary for a particular well treatment.
Refer to the Category 7 standards in the HSS and procedures in Subsections 1.19, 1.20, and 1.21 of
the CTOM.
The minimum required PPE is a hard hat, steel-toed work boots, and coveralls. Most jobs require
safety glasses, ear plugs or muffs, and work gloves. Hazardous jobs or conditions may require a
chemical slicker suit, goggles or face shield, special gloves, and a self-contained breathing apparatus
(SCBA) or escape-pack breathing protection. When working at dangerous heights, personnel should
take other precautions, such as wearing a safety harness.

Manuals and Other Resources
V95HP QRU Component Manuals

For more specific information regarding a V95HP QRU component, refer to one of the following
companion manuals:
V95HP Quick Rig-Up Operating and Maintenance Quick-Reference Manual (SAP No.
101392331)
http://halworld.corp.halliburton.com/HES/Hesps/hespspe/hespspe_CT/hespspe_CTSE/hespspe_C
TSE_manuals/hespspe_CTSE_manuals_content/101392331.pdf
V95HP Quick Rig-Up Tractor Manual (SAP No. 101467495)

V95HP Quick Rig-Up Trailer Manual (SAP No. 101467450)

V95HP Injector Operation and Maintenance Manual (SAP No. 101332153)

http://halworld.corp.halliburton.com/hes/hesps/hespspe/hespspe_ct/hespspe_ctse/hespspe_ctse_
manuals/hespspe_ctse_manuals_content/101332153/101332153.pdf
V95HP Quick Rig-Up Segmented Tubing Guide Manual (SAP No. 101467451)
QMC Crane Operation, Maintenance, and Parts Manual

http://halworld.corp.halliburton.com/hes/Hesps/hespspe/hespspe_CT/hespspe_CTSE/hespspe_CT
SE_manuals/hespspe_CTSE_manuals_content/hespspe_CT_man_QMC6070/QMC6070.asp
V95HP Quick Rig-Up Reel Manual (SAP No. 101467452)


Additional Resources Available on HalWorld

For additional information regarding a V95HP QRU, refer to the following:
Halliburton CT Methods and Applications Website

_CTMAp.asp
CT Best Practices Website

_CTMAp_bestprac/hespspe_CTMAp_bestprac.asp
Halliburton CT Recommended Spare Parts List

http://halworld.corp.halliburton.com/hes/Hesps/hespspe/hespspe_CT/hespspe_CTSE/hespspe_
CTSE_manuals/hespspe_CTSE_manuals_parts.asp
Coiled Tubing Handbook (Part No. 04-086)

_CTMAp_manuals/hespspe_CTMAp_manuals_ct_handbook.asp
Coiled Tubing Operations Manual (CTOM, Part No. 997.09635)

_CTMAp_manuals/hespspe_CTMAp_manuals_CTOps.asp

SECTION
Section
12
Preface
Operations
Introduction
The operator can control and monitor all CTU functions (including the stripper and the BOP)
from the control consoles. For descriptions of these consoles, refer to Section 1 of this manual.
Parameters Monitored
The console operator can monitor the following parameters:
Wellhead pressure
Tubing pressure
Weight indicator
Console operating pressure
Console pilot control pressure
Power-package engine tachometer
Injector gripper pressure
Reel pump pressure
Injector pump pressure
Injector pump torque/speed pressure
Stripper hydraulic pressure
Stripper hydraulic supply (operating) pressure
BOP hydraulic supply pressure
Alternator charging for both the power pack and the house
January 2006 Operations 2-1

Functions Controlled
The console operator can control the following functions:
Engine start
Engine stop
Engine speed
Engine emergency kill
Injector-gripper pressure
Injector-gripper direction (grip or retract)
Reel direction
Reel holding brake
Reel tension (pressure)
Levelwind override direction
Levelwind boom direction
Injector holding brake
Injector direction (in or out)
Injector pressure
Injector-motor displacement
Stripper position (strip or retract)
Stripper pressure
Stripper hand-pump pressure
Auxiliary BOP rams (three)
BOP blind ram
BOP cutter ram
BOP tubing ram
BOP slips ram
Accumulator pressure
2-2 Operations January 2006

Operating the Scissor-Lift

For a description of the scissor-lift mechanism, refer to Section 1 of this manual.
Caution Use the scissor-lift only for lifting the operator house. During operation, stand
outside the unit to ensure that all personnel are clear of the lifting operation.
When the house is elevated to the correct position, it should be pinned to the telescoping support rods to
provide stable support.
Controlling the Gripper

The primary injector or gripper controls are located on the left side of the injector/reel (center) console.
These controls are described in Section 1 of this manual.
Excessive gripper pressure places unnecessary stress on the tubing and can result in decreased tubing life
and damage to the tubing. For recommended gripper pressures for various tubing sizes and wall
thicknesses, see the Gripper Block for Coiled Tubing Injectors Manual (Part No. 70.51140).
The gripper pressure adjust knob must be adjusted to a level high enough to prevent slippage of the tubing
at operating loads. Turning clockwise increases the gripper pressure. Although pressure can be increased
from the console, the operator must first adjust the pressure to the required value and then open the bleed
valve at the injector's accumulator until the pressure stabilizes at the required value. This process is
necessary because of a safety pilot-operated check-valve that prevents the loss of beam pressure when
hydraulic pressure is lost.
When placed in the required position, the gripper position lever locks in place. Positioning the gripper
position lever to the grip or retract position directs hydraulic pressure to the linear-beam grip cylinders.
In the grip position, applied pressure to the grip cylinders causes the linear beams to exert pressure on the
tubing OD through the gripper blocks. Sufficient pressure prevents the tubing from sliding in the gripper
blocks as it is injected into or removed from the well.

Calculating Gripper Pressure

To maintain control of the coiled tubing workstring, you must apply sufficient linear beam pressure to
the tubing to prevent slippage between the tubing and the gripper blocks. The recommended linear
beam pressure for a given hoisting load for the 60k injector is defined by the following equations:
p = 200 psi (when Q < 10,000 lb)
p = Q 50 psi(when Q > 10,000 lb)
where: p is the hydraulic pressure (psi) applied to the linear beam cylinders (indicated by the
operator control console gauge labeled gripper pressure) and Q is the axial hoisting load (lb) on
the tubing
Note These values are based on conservative assumptions. Because many factors affect
the gripping efficiency of the gripper blocks, different beam pressures may be
used, based on the conditions present.
Accumulator Pressure
The open for gripper hand pump valve should be closed under normal operating conditions. If,
however, hydraulic pressure is lost, the accumulator on the injector should hold gripper pressure. If
this accumulator pressure starts dropping, open this valve by turning it counterclockwise. Then use the
manual hand pump located under the console to hold pressure on the gripper blocks until the BOP can
be activated or until the tubing is stable. If you have problems related to tubing slippage, see the Coiled
Tubing Operations Manual (Part No. 997.09635).
Controlling the Injector

Note The weight indicator is the most accurate device for measuring the actual pipe
weight force required by the injector.
Injector Braking
When the injector brake knob is in the SET position, the hydraulic pressure is removed from the brake
piston, and the springs set the brake. In the RELEASE position, pressure is applied to the brake piston
and the brake is released to allow rotation of the motors.
Two safety functions built into the system enable the injector brake to release:
1. The injector direction valve must be selected either in-hole or out-hole.
2. The speed control valve must be adjusted to at least 90 psi.

Injector Speed
The injector two-speed knob controls the low-speed and high-speed modes for the injector motors.
Low-speed modethe motors operate at maximum pump displacement and provide maximum
motor torque.
High-speed modethe motors operate at minimum pump displacement and provide minimum
motor torque.
Injector Pressure
Turning the max pressure adjust knob clockwise increases the hydraulic torque of the injector motors.
The max pressure adjust knob should be adjusted to the minimum amount of pressure necessary to
overcome the load-induced resistance.
Controlling the Reel

The reel and levelwind controls are located in the center of the injector/reel (center) console. These
controls are described in Section 1 of this manual.
Reel Torque
The reel torque lever controls the direction and winding force of the tubing reel. The lever operates the
directional valve to the main reel motor.
Slack (spool-off) positionRotates the reel in a direction that unwinds the coiled tubing.
Caution Care should be taken to prevent the tubing from unwrapping and birdnesting
when the reel is in the slack mode. Unwrapping could result in tubing damage.
Tension (spool-on) positionRotates the reel in a direction that rewinds the coiled tubing. During
normal operations, the reel is kept in the tension position to ensure that the coiled tubing remains
tightly wound on the reel.
Reel Pressure
Monitor reel pressure during the job and adjust it as necessary to maintain a consistent coiled tubing wrap
on the reel.
The max pressure adjust knob controls the hydraulic pressure to the reel drive motor. This knob is
connected to the high- and low-set pressure-relief valves located on the reels power pack manifold

block. Turning the knob clockwise increases the torque of the reel drive motor. Monitor the reel
pressure during the job and adjust it as necessary to maintain a consistent coiled tubing wrap on the
reel.
Reel Braking
The holding brake knob sets and releases the brake on the reel. The reel holding brake is located inside
the reel planetary gear box. The brake is a fail-safe, disc-type, spring-set/pressure-release brake.
Set positionThe hydraulic pressure is dumped off the brake piston, and the springs set the brake.
Release positionPressure is applied to the brake piston and the brake is released to allow reel
rotation.
Caution Do not set the reel holding brake while the reel is turning. The reel holding
brake is a parking brake only.
Auto Levelwind
Occasional interruption of the auto-levelwind may be necessary to ensure that the tubing wraps are
uniform. The levelwind override knob enables the operator to interrupt the automatic levelwind
mechanism on the reel to adjust the wraps of tubing. The knob is spring-biased to the center (neutral)
position. When the knob is released, it stops the override function and re-engages the automatic
levelwind.
The levelwind boom knob allows the levelwind tubing guide to be raised (up) or lowered (down) to
create the correct relationship between the reel and the injector tubing guide for optimum operation.
The valve is also spring-biased to the center position.
Controlling the BOP

The blow out preventer (BOP) control panel (Figure 1.9, Page 1-12) is located on the right-side
console. The BOP and stripper controls are described in Section 1 of this manual.
The nine-bank valve enables operation of the BOP and auxiliary valves. This valve can be configured
to satisfy various operational requirements. For example, a typical configuration could employ flow
cross, dual combis, Lo Torc valves, etc.
The blind, cutter, slips and tubing levers control the rams on the quad blowout preventer. The BOP
supply gauge indicates available hydraulic pressure from the power pack to the console. For all BOP
rams, the control valve levers are locked in both open and close positions to prevent inadvertent
selection of either mode. The BOPs are normally engaged when the tubing is stationary. Closing the
BOP rams while running tubing can interfere with tubing operations and damage tubing.

The master valve, located on the upper left of the nine-bank valve, provides isolation of the accumulator
charge in the event that the power pack unexpectedly shuts down.
Caution Before closing the master valve, take proper BOP precautions.
Closing the master valve keeps the accumulator charge from leaking off through the nine-bank valve.
However, if this valve is closed, all functionality of the nine-bank valve will be lost or restricted.
Therefore, this valve must be opened to continue normal operational ability of the BOP system.
Important During normal operation, it is recommended that the master valve be left open at all
times.
The BOP supply gauge monitors this gauge for available hydraulic pressure. An emergency hand pump
is also available as a final emergency supply of hydraulic pressure. The emergency hand pump is
operated from the front of the console base. The removable hand is stored behind the front console (on
the floor). A valve labeled OPEN F/BOP HAND PUMP is mounted on the left-hand side of the console.
The open f/bop hand pump valve should be closed under normal operating conditions. If additional
pressure is required, open this valve by turning it counterclockwise. To increase pressure, engage the
appropriate BOP ram knob and use the hand pump.
To release stored hydraulic pressure in the accumulators, open the accumulator dump valve located in
the center of the console. It is recommend that this valve be used only when the job is complete. Dump
all pressure before disconnecting any hoses. Refer to the Coiled Tubing Operations Manual (Part No.
997.09635) for proper accumulator pre-charge.

Activating and Retracting the BOP Rams

The BOPs are normally engaged when the tubing is stationary. Closing the BOP rams while running
tubing can interfere with tubing operations and damage tubing. Refer to Section 1, BOP Controls
for descriptions of the controls used in the following procedures.
To activate the BOP rams:

1. Disengage the valve lock.
2. Place the valve in the closed position.
3. Engage the valve lock.
To retract the BOP rams:
1. Disengage the valve lock.

2. Place the valve in the open position.
3. Engage the valve lock.
If a system hydraulic failure occurs, a PO check valve on the supply side of the BOP control manifold
isolates the BOP controls. The house accumulator package can supply hydraulic pressure to operate
the BOPs if the main hydraulic system is lost. The accumulators store enough energy to close all BOP
rams 1.5 times or close open and close all rams. Note: The Nine Bank valve is not completely isolating
and some leakage will always occur. Therefore in the event that the hydraulic failure occurs for an
extended period of time the master valve should be employed or the emergency hand pump should be
employed.
Controlling the Stripper

The valves and gauges controlling and displaying the operating conditions of the stripper are located
at the lower right side of the BOP/stripper console. These controls are described in Section 1 of this
manual.
The stripper is normally operated automatically by the air-operated hydraulic pump via the stripper
pressure adjust valve on the console when air pressure is present on the regulated air supply gauge.
Stripper pressure will be indicated on the stripper pressure gauge. In the event air supply is lost, the
air-operated hydraulic pump can be operated manually. Stripper pressure will be indicated on the
stripper pressure gauge.
To release the hydraulic pressure to the stripper, open the stripper dump valve located in the lower
left-hand side of the console. The stripper dump valve can also be used to reduce the stripper pressure
without moving the stripper position valve selection.

The tubing pressure gauge indicates the actual pressure on the tubing. The gauge is isolated from the
wellhead fluids by the pressure debooster mounted on the reel.
The wellhead pressure gauge indicates the actual wellhead pressure. The gauge is isolated from the
wellhead fluids by the pressure debooster mounted on the BOP.
The injector stripper has two stripper elements, the primary element and the secondary element. The
stripper circuit valve directs pressure to either the primary or the secondary stripper elements. The
primary stripper is a side-door-type stripper. For normal operations the primary element is recommended
and can be repaired without removal of the stripper assembly. The secondary stripper is used as a backup
only if the primary stripper element fails.
The stripper position valve, mounted on the left-hand side of the console, directs hydraulic pressure to
the stripper for strip or retract. When the strip position is selected, hydraulic pressure is directed to
activate the stripper element, providing a seal around the coiled tubing to prevent the wellhead pressure
from leaking beneath the injector. When the retract position is selected, the hydraulic pressure
de-activates the stripper element to remove the seal around the coiled tubing.
The stripper pressure adjust valve controls the amount of pressure (squeeze) applied to the stripper
element. Turn the knob clockwise to increase the pressure.
The stripper pressure gauge indicates the pressure applied to the stripper element. Monitor this gauge for
available accumulator hydraulic pressure. This applies only to the strip function.
For stripper operations, two emergency pumps are available for emergency supply of hydraulic pressure
to the stripper: the hand-operated and the air-operated pumps.
The emergency hand pump is operated from the front side of the console base by a removable hand
stored behind the front console (on the floor). A valve labeled OPEN F/STRIPPER HAND PUMP is
mounted on the left-hand side of the console. The open f/stripper hand pump valve should be closed
under normal operating conditions. If an emergency supply of hydraulic accumulator pressure is
required, open this valve by turning it counterclockwise. Make sure the stripper position valve is in
the correct position and use the hand pump. Monitor the stripper pressure gauge for applied hydraulic
pressure.
The air-operated hydraulic pump can be operated by two methods, automatic and manual, and is
located under the console.
Caution The tubing pressure and wellhead pressure gauges are special gauges with a 4:1
indication ratio. If replaced, these gauges must be replaced with identical gaug-
es. Failure to do so will result in pressure readings that are only 25% of the ac-
tual readings. See the spare parts list for correct part numbers.

Electrical Controls
The electric console is comprised of the DAS hardware and transducer connections, engine controls
and gauges, as well as the miscellaneous switches for light, A/C, heater, tubing lubricator, and
windshield wipers. The electric control console is described in Section 1 of this manual.
Additional Resources
For information regarding standard unit operating practices, refer to the Coiled Tubing Operations
Manual (CTOM, Part No. 997.09635):
http://halworld.halnet.com/hes/hesps/hespspe/hespspe_CT/hespspe_CTMAp/hespspe_CTMAp_
manuals/hespspe_CTMAp_manuals_CTOps.asp

SECTION
Section
13
Preface
Maintenance and
Troubleshooting
General Maintenance Procedure
The operator house requires minimal maintenance. The interior and exterior of the operator
enclosure should always be clean and presentable to the customer. The following maintenance
should be performed:
1. Clean the exterior of the operator enclosure with fresh water and detergent or a steam
cleaner after every job.
2. Clean the interior of the operator enclosure as needed.
3. Before and after each job, check for hydraulic leaks on the back of the console panel.
January 2006 Maintenance and Troubleshooting 3-1

Spare Parts
Table 3.1 lists the control house part numbers for the V95HP QRU.
Table 3.1V95HP QRU Control House Parts
SAP No. Vendor, Part No. Description

101215643 MR10-47D-0-N Injector gripper position
100036284 MR10-40-0-N BOP
101215645 MR10-31-0-N Inj., reel brake/high-low speed
101209124 MR10-47C Levelwind
101215646 PR10-36B-0-N-30 Injector gripper pressure
101215647 PR10-36B-0-N-15 Stripper pressure
101215869 PD10-4013-0-N-60 Auto brake pilot, check valve
101215648 RPEC-OCN Inj./-reel max pressure adjust
101215649 PBFB-LNN House pilot pressure
101215650 PPDB-ODN Injector speed control
3-2 Maintenance and Troubleshooting January 2006

Troubleshooting
Table 3.2 can be used as a troubleshooting guide for the operator house.
Table 3.2Troubleshooting Procedures for the Operator House

Problem/Symptom Possible Cause Remedy
There is no console Main valve under console is Open main valve under console.
pressure. closed.
Hydraulic hoses hooked up Hook hydraulic hoses up correctly.
incorrectly.
Quick disconnect at hose #102 is Replace quick disconnect at hose
faulty. #102.
Cannot build hydraulic Valve on bottom of hydraulic tank Open valve on bottom of hydraulic
pressure to operate well under console is closed. tank.
control equipment with
hand pump.
Rexroth valve for reel Friction screw needs adjustment. Pull back rubber boot on valve,
will not stay in tension place valve in neutral position, and
position. adjust friction screw with Allen
wrench.
Cannot get injector Injector unload valve at power pack Close injector unload valve at power
pump pressure with is not in closed position. pack.
max. pressure adjust Injector direction is not selected. Select injector direction.
valve.
Speed control valve pressure is not
80 psi minimum.
Bad maximum pressure. Adjust cartridge SAP #101215648
Cannot get reel pump Reel unload valve at power pack is Close reel unload valve at power
pressure with max. not in closed position. pack.
pressure adjust valve. Rexroth valve is not in tension
position.
Bad maximum pressure. Adjust valve cartridge, SAP
#101215648
Reel levelwind is Levelwind override Hydraforce Remove handle and line up
creeping in one valve needs to be recentered. positioning mark on shaft and body.
direction.
Reel levelwind is moving Trace hose from port #3 on override
too fast or too slowly. valve to flow control valve.
Caution: Opening this valve too
much will result in the valve
squealing and loss of console
pressure at lower engine rpm.
January 2006 Maintenance and Troubleshooting 3-3

Table 3.2Troubleshooting Procedures for the Operator House (Continued)

Problem/Symptom Possible Cause Remedy
There is a lack of Pump is malfunctioning. Check the pumps and repair them, if
pressure at the console, necessary
injector, or reel. Check the pressure sense lines.
Pressure control valve is Clean or replace the valve.
malfunctioning.
Pressure control (Sun The return line to the tank is Check the lines and quick
valve) is erratic. restricted. disconnects.
The valve has trash in it. Clean or replace the valve cartridge.
3-4 Maintenance and Troubleshooting January 2006

SECTION
Section
14
Preface
Drawings
Introduction
Table 4.1 lists the drawings reproduced in Section 4 for the V95HP QRU operator house.
Table 4.1Drawings for the V95HP QRU Reel

Parts List Drawings
SAP Part No. Drawing No. Drawing Description
(Page No.) (Page No.)
101322536 D00100707 Embedded reel installation Page 4-2 Page 4-4
101309276 Modular console and injector/reel Page 4-7 Page 4-15
D00021603
101245975 console assembly Page 4-8
101309276 Modular console and BOP console Page 4-7 Page 4-30
D00021609
101245978 assembly Page 4-21
101318182 D0009663 Electric console installation Page 4-38 Page 4-39
101370162 D00138027 Module, control stand, DAS Page 4-40 Page 4-47
101366689 D00137887 Electrical console assembly, throttle Page 4-53 Page 4-58
100054447 278.99863 Alternator installation Page 4-62 Page 4-64
100053342 278.30069 A/C system installation Page 4-66 Page 4-74
101374022 D00087502 A/C installation Page 4-80 Page 4-81
100054394 278.99748 Heater installation Page 4-84 Page 4-85
101251168 458.15024 Kit field installation, DAS Page 4-87 N/A
101374865 D00105231 DAS Page 4-88 Page 4-89
101322568 D00100173 Accumulator installation Page 4-90 Page 4-93
January 2006 Drawings 4-1

101322536-D, INSTLN, HOUSE, OPERATER, V95 HP INJECTOR QUICK RIG-UP,

EMBEDDED REEL TRAILER, COILED TUBING
NOTES:
1. WELD NO CLOSER THAN 2 IN. FROM EDGE OF FLANGE.
2. STAMP ON LOCATION 25 NAMEPLATE:
PART NUMBER: 101309276.
SERIAL NUMBER: SHOP ORDER NUMBER.
YEAR: LAST TWO DIGITS OF CURRENT YEAR.
COMPANY NUMBER: (CONSULT COILED TUBING DME.)
ASSEMBLED BY: (ASSEMBLER #1)
ASSEMBLED BY: (ASSEMBLER #2)
ELECTRICAL BY: (ELECTRICIAN)
INSTALL FIND.10 (NAMEPLATE) WITH FIND.11 (DRIVE SCREWS).
AFTER MATCH DRILLING #37(.104" DIAMETER) 3/8" DEEP.
PARTS LIST
LOC PART NO. REF. NO. QTY. DESCRIPTION
1 100080932 996.06857 1 VALVE, MANUAL, 4-WAY, DIRECTIONAL VALVE
E12070 WOMACK WGC - 020726
2 100002619 70.99897 4 SPRING, AIR, BELLOWS, 3250 LB CAPACITY,
INCLUDES INTERNAL BUMPER
E10244 GOODYEAR 2B9-203S
3 100081965 997.11011 4 MOUNT, AIR SPRING, HOUSE, OPERATOR, 4 IN
HEIGHT, COILED TUBING
4 100081977 997.11030 4 MOUNT, HOUSE, OPERATOR, 60K, COILED
TUBING,
5 100080834 996.05755 4 PIN, T-HANDLE, BALL LOCK, 0.75 IN, 5.0 GRIP
LENGTH, SPEC 996.13624
E10076 OTIS 92N1203K
E10953 CARR-LANE CL-12-BLP-T-5.0
E15209 HES CROSS REFERENCE 92 N 1203K
6 100034808 70.90392 4 ADAPTER, HOSE, 2088-4-4S, ELBOW, 45 DEG,
1/4-18 FEMALE NPTF X 1/4-18 MALE NPTF, STEEL
E10189 AEROQUIP 2088-4-4S
4-2 Drawings January 2006

7 100001664 70.17834 4 VALVE, VENT/FILLER, RECEIVER, MODEL 52

HYDRAULIC THROTTLE, WAS COLUMBIAN BRONZE
NUMBER 52-16
E10023 HALLIBURTON - COLUMBIAN BRONZE 51-16
E11389 SCHRADER BELLOWS 1468-0006
8 149218 D00048426 2 DECAL, HALLIBURTON, RED, 5.000 X 71.292, KISS-CUT
10 100027352 70.36430 1 NAME PLATE, COILED TUBING EQUIPMENT
E15685 Nameplates, Inc Per Eng Dwg 70.36430
11 100028548 70.43963 4 SCREW, ROUND HEAD DRIVE, NO 4 X 3/8, TYPE U, PL,
SPEC 70.43980
13 101325567 D00103713 1 MOUNT, HOUSE POSITIONING VALVE, V95 HP, QUICK
RIG-UP, COILED TUBING

Imbedded Reel Installation
D00100707 (Drawing 1 of 3)Embedded reel installation (SAP No. 101322536).

January 2006
Drawings
4-5
4-6
Drawings
January 2006
101309276-D, HOUSE,MODULAR CONSOLE,QUICK RIG-UP,ELECTRONIC,WITH DATA

ACQUISITION SYSTEM INSTALLED,V95HP INJECTOR,COILED TUBING
NOTES:
1. FUNCTION TEST PER FIND NO.1.
2. BUILD HOSES AS REQUIRED.
3. AFTER FINAL ASSY AND TEST PUT ALL LOOSE DATA ACQUISITION COMPONENTS
IN HOUSE. LOCK DOOR WITH PAD LOCK.
PARTS LIST
1001 100081981 997.11038 1 HOUSE, OPERATOR, COILED TUBING, 60K, 108 IN X 83.75
IN X 83.63 IN, WITH LEXAN FRONT WINDOW, WT. 2560
LBS, SPECIAL
1002 101318182 D00096663 1 INSTLN, CONSOLE, ELECTRONIC, CONTROL HOUSE,
QUICK RIG-UP, COILED TUBING
1003 100054447 278.99863 1 INSTALLATION, ALTERNATOR, BATTERIES,
HYDRAULICALLY DRIVEN, COILED TUBING CONTROL
HOUSE
1004 100053342 278.30069 1 INSTALLATION, AIR CONDITIONING SYSTEM, 14/CM, 2
COILED TUBING OPERATOR HOUSE, 60K, R-134A
REFRIGERANT
1005 100054394 278.99748 1 INSTALLATION, HEATER, HOUSE, OPERATOR, COIL
TUBING TRAILER
1007 100025450 70.26062 3 MOUNT, VIBRATION, NEOPRENE, 1475 LB MAXIMUM
COMPRESSION LOAD, TWO STUD MOUNT,
RECTANGULAR, UNIROYAL, MODEL 520B

101245975-G, CONSOLE ASSEMBLY, INJ & REEL CONTROLS, COILED TUBING
PARTS LIST
1 101245976 D00021605 1 CONSOLE, WELDMENT, INJ & REEL CONTROLS,
COILED TUBING
2 101245977 D00021607 1 PANEL, CONSOLE, INJ & REEL CONTROLS, COILED
TUBING
3 101269706 D00026969 1 PANEL, DOOR, INJ & REEL CONSOLE, COILED TUBING
4 101297292 D00051057 1 SHIELD, HEAT, CONSOLE, INJECTOR PANEL, COILED
TUBING
5 101297293 D00030730 1 BRACE, GAUGE PANEL, INJECTOR CONSOLE, COILED
TUBING
6 101268302 D00026068 1 PANEL, BULKHEAD, INJECTOR CONSOLE, 60K,
COILED TUBING
7 100007769 70.35009 2 VALVE, REMOTE RELIEF, 150-6000 PSI, DIRECT
ACTING, PANEL MOUNT, SAP REPLACEMENT
CARTRIDGE IS 101215648
E10171 SUN HYDRAULIC RPEC-OCN-W8D/S
8 100007808 70.99438 2 VALVE, DIRECTIONAL, 4 WAY, 3 POSITION, SPRING
CENTERED, ALL PORTS BLOCKED IN CENTER
POSITION, SAE 6 PORTS, 3000 PSI WORKING
PRESSURE
E14610 HYDRAFORCE, INC
MR10-47C-6T-N/5343040-PM
9 101313643 101313643 1 GAUGE, PRESSURE, 0-600 PSI, 2 1/2 INCH, DUAL SCALE
PSI/KPA, PANEL MOUNT WITH 1/4 NPT CBM,
STAINLESS STEEL U-CLAMP, STAINLESS STEEL
MOUNTING FLANGE, STAINLESS STEEL CASE,
SILICON FILLED, TOP CASE SAFETY RELIEF,
SPECIFICATION D00092428
10 101313647 101313647 2 GAUGE, PRESSURE, 0-6000 PSI, 2 1/2 INCH, DUAL
SCALE PSI/KPA, PANEL MOUNT WITH 1/4 NPT CBM,
MOUNTING FLANGE, STAINLESS STEEL CASE,
SILICON FILLED, TOP CASE SAFETY RELIEF,
SPECIFICATION D00092428
SCALE PSI/KPA, PANEL MOUNT WITH 1/4 NPT CBM,

MOUNTING FLANGE, STAINLESS STEEL CASE, SILICON

FILLED, TOP CASE SAFETY RELIEF, SPECIFICATION
D00092428
PSI/KPA, PANEL MOUNT WITH 1/4 NPT CBM, STAINLESS
STEEL U-CLAMP, STAINLESS STEEL MOUNTING
FLANGE, STAINLESS STEEL CASE, SILICON FILLED, TOP
CASE SAFETY RELIEF, SPECIFICATION D00092428
13 100035546 70.94629 1 VALVE, HYDRAULIC, PILOT OPERATED REDUCING/
RELIEVING, 10 GPM MAXIMUM FLOW, 25 TO 800 PSI
ADJUSTMENT RANGE, 5000 PSI MAXIMUM PRESSURE,
PANEL MOUNT WITH HANDKNOB, SAP REPLACEMENT
CARTRIDGE IS 101215650
E10171 SUN HYDRAULIC PPDB-ODN-W7T WITH METAL
KNOB
14 100035547 70.94630 1 KNOB - METAL - F/SUN HYDRAULIC VALVE
E10171 SUN HYDRAULIC 991-011
15 100026977 70.35008 1 VALVE, PILOT CONTROL, 725 PSI, LEVER OPERATED,
FRICTION CLUTCH, 4.2 GPM, 9/16-18 UNC PORTS,
REXROTH #1-2TH6P06-1X/M05 WITH AAA MODIFIATION
E10223 REXROTH 1-2TH6-PO6-1X/MO5 W/AAA
16 100026979 70.35037 3 VALVE, DIRECTIONAL, 3 WAY, 2 POSITION
E14610 HYDRAFORCE, INC MR10-31-6T-N-PM
17 100026983 70.35041 4 HANDLE, BALL, OPERATOR, 2 POSITION, DETENT, MR
SERIES
E14610 HYDRAFORCE, INC 5342060
18 100162385 70.44346 6 SCREW, FLAT HEAD MACHINE, 1/4-20 UNC X 2 1/2, PL,
SPEC 70.44247
20 100021468 70.06539 1 VALVE, SHUT OFF, CIRCLE SEAL, 1/4 FP, 6000 PSI,
HANDWHEEL ACTUATED
E10409 CIRCLE SEAL N949T-2PP
21 100026988 70.35049 1 VALVE, PRESSURE REDUCING/RELIEVING, PILOT
OPERATED, 200-3000 PSI
E14610 HYDRAFORCE, INC PR10-36B-6T-N-30-PM
22 100008163 70.35047 2 VALVE, DIRECTIONAL, 4 WAY, 3 POSITION, MOTOR
SPOOL
E14610 HYDRAFORCE, INC MR10-47D-6T-N-PM
SERIES, WITH AAA LOCKPIN OPTION
E14610 HYDRAFORCE, INC 5343060-AAA
25 100138193 70.45546 32 SCREW, PAN HEAD, #10-24 NC X 3/4, SLOT, STAINLESS

28 100025639 70.26759 39 ADAPTER, HOSE, 070220-4-6C, ELBOW, 7/16-20 JIC

MALE X 9/16-18 ORING BOSS MALE, STEEL
E11074 PARKER HANNIFIN 4-6 C5OX-S
29 100032481 70.78417 23 ADAPTER, HOSE, 070120-4-6C, STRAIGHT, 7/16-20 JIC
MALE X 9/16-18 O-RING BOSS MALE, STEEL
E10189 AEROQUIP 202702-6-4S
E11074 PARKER HANNIFIN 4-6 F5OX-S
30 101245074 101245074 20 ADAPTER, HOSE, 070602-6-6-C, STRAIGHT,
BULKHEAD, 9/16 - 18 JIC MALE X 3/8 - 18 NPT MALE,
WITH LOCK NUT, STEEL
E11074 PARKER HANNIFIN 6-6 WFTX-WLN-S
E13928 BRENNAN INDUSTRIES 2706LN-06-06
31 100034395 70.87773 20 ADAPTER, HOSE, 45 DEG, 3/8-18 INT PIPE TO 3/8-18
EXTERNAL PIPE
32 100007384 70.19003 20 SOCKET, QDISC, HYDR, ISO 7241-1 A 3/8(10) NOM X
3/8-18 NPT FEMALE, 4000 PSI, VALVED, STEEL
E11074 PARKER HANNIFIN 6601-6-6
34 100031394 70.72683 2 ADAPTER, HOSE, 070602-12-12C, STRAIGHT,
BULKHEAD, 1 1/16-12 JIC BULKHEAD MALE X 3/4-14
NPT MALE, STEEL
E10189 AEROQUIP 2240-12-12S
E11074 PARKER HANNIFIN 12 WFTX-WLN-S
35 100022186 70.11058 2 ADAPTER, HOSE, 140339-12-12C, ELBOW, 45 DEG,
3/4-14 FEMALE NPTF X 3/4-14 MALE NPTF, STEEL
E10189 AEROQUIP 2088-12-12S
E11074 PARKER HANNIFIN 3/4 CD45-S
36 100001856 70.32668 2 SOCKET, QDISC, HYDR, ISO 7241-1 A, 3/4 (20) NOM X
E10189 AEROQUIP 5601-12-12S
37 100031491 70.73136 6 ADAPTER, HOSE, 070432-4-4-4C, TEE, 7/16-20 JIC MALE
X 7/16-20 JIC SWIVEL FEMALE X 7/16-20 JIC MALE,
STEEL
E10189 AEROQUIP 203102-4-4S
E11074 PARKER HANNIFIN 4 R6X-S
E13928 BRENNAN INDUSTRIES 6602-04-04-04
E14921 TOMPKINS CO 6602-4
MALE X 1/4-18 NPT FEMALE, STEEL
E11074 PARKER HANNIFIN 4-4 DTX-S

E13928 BRENNAN INDUSTRIES 2502-04-04

39 100015044 70.83635 4 ADAPTER, HOSE, 070221-4-4C, ELBOW, 7/16-20 JIC MALE
X 7/16-20 JIC SWIVEL FEMALE, STEEL
E11074 PARKER HANNIFIN 4 C6X-S
40 100031491 70.73136 2 ADAPTER, HOSE, 070432-4-4-4C, TEE, 7/16-20 JIC MALE X
7/16-20 JIC SWIVEL FEMALE X 7/16-20 JIC MALE, STEEL
E10189 AEROQUIP 203102-4-4S
41 100027401 70.36627 1 ADAPTER, HOSE, 900598-8S, PLUG O-RING BOSS, 3/4-16,
AERO, STRATOFLEX, 1228-8S
E10095 STRATOFLEX 1228-8S
E10189 AEROQUIP 900598-8S
42 100027930 70.40717 1 VALVE, CHECK, IN-LINE, 1 NATIONAL PIPE THREAD, 5
PSI CRACKING PRESSURE
E10220 PARKER FLUID POWER C-1600-S-5
1/4-18 NPT MALE X 7/16-20 JIC MALE, STEEL
E11074 PARKER HANNIFIN 4-4-4 RTX-S
E14921 TOMPKINS CO 2605-4-4
45 100033326 70.82418 2 ADAPTER, HOSE, 2033-4-4S, TEE, 7/16-20 JIC X 7/16-20 JIC
X 7/16-20 JIC, AERO
46 100080895 996.06456 1 VALVE, HYDRAULIC, SHUTTLE, DIRECTIONAL, 3000 PSI,
1/4 FPT
E10076 OTIS 92V384
E10409 CIRCLE SEAL 449B-2PPP
E15209 HES CROSS REFERENCE 92 V 384
MALE X 1/4-18 NPT MALE, STEEL
E11074 PARKER HANNIFIN FTX-4-4S
48 100029793 70.58059 1 VALVE - DIRECTIONAL - HYD - PILOT OPERATED - SAE
#6 PORTS - ALUMINUM BODY - 10 GPM MAX - 3500 PSI
MAX
E14610 HYDRAFORCE, INC PD10-4013-6T-N-60
50 100025827 70.27322 2 ADAPTER, HOSE, 2216-4-6S, STRAIGHT, 9/16-18 O-RING
BOSS X 1/4-18 FPT, AERO

52 100026991 70.35057 1 VALVE, HYDRAULIC, PRESSURE REDUCING

CARTRIDGE, 60-800 PSI, BUNA SEALS
E10171 SUN HYDRAULIC PBFB-LNN-BCL
E11074 PARKER HANNIFIN 8 C5OX-S
MALE X 1 1/16-12 O-RING BOSS MALE, STEEL
E13928 BRENNAN INDUSTRIES 6801-08-12-NWO
55 100033376 70.82647 1 ADAPTER, HOSE, 2266-12-12S, STRAIGHT, 1 1/16-12
O-RING BOSS X 1 1/16-12 JIC, AERO
E10189 AEROQUIP 2266-12-12S
E11074 PARKER HANNIFIN 12-F65OMX-S
56 100027273 70.35938 1 MANIFOLD, HEADER, 8 PORT, #8 SAE O-RING SUPPLY
& RETURN, #6 SAE O-RINGPORTS, 90 DEG
E11680 DAMAN AH0900406S
X 9/16-18 O-RING BOSS MALE X 7/16-20 JIC MALE,
STEEL NON-STANDARD SPECIAL
E10189 AEROQUIP 203005-6-4-4S
58 100027274 70.35939 2 MANIFOLD, HEADER, 12 PORT, #8 SAE O-RING
SUPPLY & RETURN, #6 SAE O-RINGPORTS, 90 DEG
E11680 DAMAN AH0900606S
59 100031307 70.72262 1 ADAPTER, HOSE, 070120-12-8C, STRAIGHT, 1 1/16-12
JIC MALE X 3/4-16 O-RING BOSS MALE, STEEL
E10189 AEROQUIP 202702-8-12S
60 101211375 101211375 1 ADAPTER, HOSE, 070432-12-12-12S, TEE, 1-1/16-12 JIC
MALE X 1-1/16-12 JIC SWIVEL FEMALE X 1-1/16-12 JIC
MALE, STAINLESS STEEL
E10189 AEROQUIP 259-203102-12-12
E11074 PARKER HANNIFIN 12 R6X-SS
E13928 BRENNAN INDUSTRIES 6602-12-12-12-SS
62 100032628 70.79099 3 ADAPTER, HOSE, 140137-4-4C, STRAIGHT, 1/4-18 NPT
E11074 PARKER HANNIFIN 1/4 FF-S
63 100080914 996.06639 1 VALVE, FLOW CONTROL, PRESSURE COMPENSATED,
1/4 IN NPT FEMALE VALVE FLOW COMPENSATOR
MANUAL 3000, 0.25
E10076 OTIS 92V1217

E11074 PARKER HANNIFIN PCCM-400-S

64 100031085 70.70872 4 ADAPTER, HOSE, 2062-8-12S, 90 DEG, 3/4-16 O-RING BOSS
X 1 1/16-12 JIC, AERO
E10095 STRATOFLEX 1048-8-12S
E10189 AEROQUIP 2062-8-12S
65 100031386 70.72640 1 VALVE, CHECK, 1/4, FPT BOTH ENDS, 5000 PSI, CHROME
VANADIUM=1.56, 5 PSI CRACKING PRESSURE
E10220 PARKER FLUID POWER C400
67 100028680 70.44311 5 SCREW, FLAT HEAD, MACHINE, 1/4-20 NC X 5/8, PL, SPEC
70.44247
68 100001867 70.32907 17 NUT, HEX, 1/4-20 NC, STAINLESS STEEL
69 100020633 70.01642 6 SCREW, BIND HEAD, 1/4-20 NC X 1, 316 STAINLESS STEEL
70 100008149 70.19002 4 NIPPLE, QDISC, HYDRAULIC, ISO 7241-1 A, 3/8(10) NOM X
73 101314923 101314923 1 VALVE, CARTRIDGE, RELIEF, DIRECT ACTING, 25 GPM
MAXIMUM FLOW, ADJUSTMENT RANGE 100 TO 400 PSI,
WITH ALUMINUM 90 DEGREE BODY, -6 ORING PORTS
E12070 WOMACK RDDA-LEN-FAI
BOSS X 3/4-16 JIC
E11074 PARKER HANNIFIN 6-8 F650X-S
85 100029486 70.53164 1 PLUG, BUTTON, FOR 1.25 IN OD HOLE, NICKEL PLATED
STEEL
E10326 NEWARK 16F5238
X 1 1/16-12 JIC SWIVEL FEMALE, STEEL
87 100031820 70.75088 1 ADAPTER, HOSE, 2242-12-12S, STRAIGHT, 3/4 OD TUBE,
3/4-14FPT X 1 1/16-12 JIC SWIVEL, AERO
E10189 AEROQUIP 2242-12-12S
E11074 PARKER HANNIFIN 12-G6X-S
88 100025653 70.26799 1 ADAPTER, HOSE, 140137-16-12C, STRAIGHT, 1-11 1/2 NPT
E10189 AEROQUIP 2083-16-12S
E11074 PARKER HANNIFIN FF-16-12S
89 100025707 70.26910 1 ADAPTER, HOSE, 070102-12-16C, STRAIGHT, 1 1/16-12 JIC
MALE X 1-11 1/2 NPT MALE, STEEL
E10189 AEROQUIP 2021-16-12S

E11074 PARKER HANNIFIN 12-16 FTX-S

90 100032357 70.77990 1 ADAPTER, HOSE, 2242-4-4S, SWIVEL, STRAIGHT, 1/4
OD TUBE, 7/16-20 FEMALE JIC X 1/4-18FPT, AERO
91 100025803 70.27206 1 ADAPTER, HOSE, 2070-4-4S, 45 DEG, 7/16-20 JIC
SWIVEL X 7/16-20 JIC MALE, AERO
E11074 PARKER HANNIFIN 4-V6X-S
92 100025760 70.27084 11 ADAPTER, HOSE, 090109-6C, PLUG, 9/16-18 O-RING
BOSS MALE, STEEL
E11074 PARKER HANNIFIN P5ON-6S
93 100032483 70.78419 1 ADAPTER, HOSE, 070801-6-6C, 45 DEG, BULKHEAD,
9/16-18 JIC MALE X 9/16-18 JIC MALE, WITH LOCK NUT,
STEEL
E11074 PARKER HANNIFIN 6 WNTX-WLN-S
E11074 PARKER HANNIFIN C50X-4-4S

Modular Console and Injector/Reel Console Assembly
D00021603 (Drawing 1 of 6)Modular console and injector/reel console assembly (SAP Nos. 101309276 and 101245975).

4-16
Drawings
D00021603 (Drawing 2 of 6)Modular console and injector/reel console assembly (SAP Nos. 101309276
and 101245975).
January 2006
January 2006
Drawings
4-17
4-18
Drawings
January 2006
D00021603 (Drawing 5 of 6)Modular console and injector/reel console assembly

(SAP Nos. 101309276 and 101245975).

4-20
Drawings
January 2006
101245978-H, CONSOLE ASSEMBLY, BOP & STRIPPER CONTROLS, COILED TUBING
NOTES:
1. CUT OFF EXCESS LENGTH ON BOLTS IF REQUIRED FOR INSTALLATION.
2. SEE REFERENCE DRAWINGS FOR BULKHEAD AND PANEL TEXT DETAILS.
PARTS LIST
1 101245979 D00021611 1 CONSOLE, WELDMENT, BOP & STRIPPER CONTROLS,
COILED TUBING
2 101245980 D00021613 1 PANEL, CONSOLE, BOP & STRIPPER CONTROLS, COILED
TUBING
3 101297387 D00051830 1 PANEL, BULKHEAD, BOP/STRIPPER CONSOLE, COILED
TUBING
4 101270675 D00027437 1 DOOR, FRONT, CONSOLE, BOP & STRIPPER MODULE,
COILED TUBING
5 101352553 D00146887 1 MANIFOLD, VALVE ASSEMBLY, WITH LOCKING
CONTROL KNOBS, 9 BANK, DIRECTIONAL VALVES WITH
PILOT TO OPEN CHECK VALVES ON CLOSE PORTS 1
THRU 5 AND 7, COILED TUBING
E12070 WOMACK WGC 112203
8 100008298 996.06661 1 VALVE, BALL, 90 DEGREE ANGLE, TY-1/4 INCH FNPT,
WHITEY#B-43F4-A-PT
E10650 WHITEY B-43F4-A-PT
9 100021468 70.06539 3 VALVE, SHUT OFF, CIRCLE SEAL, 1/4 FP, 6000 PSI,
HANDWHEEL ACTUATED
E10409 CIRCLE SEAL N949T-2PP
10 100026979 70.35037 1 VALVE, DIRECTIONAL, 3 WAY, 2 POSITION
E14610 HYDRAFORCE, INC MR10-31-6T-N-PM


SERIES
E14610 HYDRAFORCE, INC 5342060
12 100081004 996.08094 1 REGULAR GAS, 1/4 NPT, 0-125 PAN EL MOUNT
E10076 OTIS 93FA138
E15209 HES CROSS REFERENCE 93 FA 138
E11680 DAMAN AH0900406S
E11680 DAMAN AH0900606S
15 100081066 996.08649 1 PUMP, HYDRAULIC, PISTON FIX O.12 CU IN, HASKEL
MHP-36
E10076 OTIS 93ST1292
E15209 HES CROSS REFERENCE 93 ST 1292
16 100034650 70.89553 1 PUMP, HAND, FOR COIL TURING UNIT
E10076 OTIS 93ST691
E10176 TELEDYNE REPUBLIC 915-8D27
E15209 HES CROSS REFERENCE 93 ST 691
17 100080413 996.00297 1 PUMP, HANDLE
E10076 OTIS 22S599
18 101439965 101439965 1 VALVE, COUNTERBALANCE, VENTED, 2 TO 1 PILOT
RATIO, 15 GPM, PRESET TO 2950 PSI, WITH -6 SAE
ORING PORTS, STEEL BODY
E10171 SUN HYDRAULIC CWCL-CGN-MAI/S-2950 PSI
19 100031386 70.72640 1 VALVE, CHECK, 1/4, FPT BOTH ENDS, 5000 PSI,
CHROME VANADIUM=1.56, 5 PSI CRACKING
PRESSURE
E10220 PARKER FLUID POWER C400
20 100081423 996.15909 1 RECEIVER, AIR, 2.0 GAL, 8.0 DIA X 11.0 LONG WITH
MOUNTING BRACKETS
E10301 MCMASTER-CARR 9888K11
21 100009976 446.05601 2 GAUGE, PRESSURE, 15000 PSI, 4:1 DEBOOSTED, 6 IN, 0.5
PERCENT, 1/4 NPT TBM WITH DAMPER, BOURDON
TUBE, FRONT FLANGE MOUNTING, ALUMINUM CASE,
FILLED, LESS DEBOOSTER AND HOSE, SPEC
E10238 MARTIN-DECKER GAD101A-JSSF1S
E14412 R&D EQUIPMENT, INC WG602-45
23 100030060 70.60329 1 FILTER, HYDRAULIC, INLINE, 1 INCH NOMINAL,
NUMBER 16 ORB PORTS, 3000 PSI MAXIMUM
PRESSURE, 10 MICRON MICROGLASS ELEMENT,
DOUBLE LENGTH ELEMENT, 50 PSI BYPASS, 50 PSI

SIDE MOUNTED SEALED ROTARY INDICATOR, 350 PSI

COLLAPSE ELEMENT 70.09836 REPLACEMENT ELEMENT
E10220 PARKER FLUID POWER 30P2-10QRS50NN1//312
25 100054589 280.13382 6 BRACKET, MOUNTING, M-D GAUGE, INSTRUMENT BOX
27 101245074 101245074 26 ADAPTER, HOSE, 070602-6-6-C, STRAIGHT, BULKHEAD,
9/16 - 18 JIC MALE X 3/8 - 18 NPT MALE, WITH LOCK NUT,
STEEL
E11074 PARKER HANNIFIN 6-6 WFTX-WLN-S
28 100034395 70.87773 26 ADAPTER, HOSE, 45 DEG, 3/8-18 INT PIPE TO 3/8-18
EXTERNAL PIPE
29 100007384 70.19003 25 SOCKET, QDISC, HYDR, ISO 7241-1 A 3/8(10) NOM X 3/8-18
NPT FEMALE, 4000 PSI, VALVED, STEEL
X 9/16-18 ORING BOSS MALE, STEEL
32 100025760 70.27084 9 ADAPTER, HOSE, 090109-6C, PLUG, 9/16-18 O-RING BOSS
MALE, STEEL
E11074 PARKER HANNIFIN P5ON-6S
9/16-18 O-RING BOSS MALE X 7/16-20 JIC MALE, STEEL
NON-STANDARD SPECIAL
E10189 AEROQUIP 203005-6-4-4S
34 100025602 70.26662 1 ADAPTER, HOSE, 070102-12-12C, STRAIGHT, 1 1/16-12 JIC
E10189 AEROQUIP 2021-12-12S
E11074 PARKER HANNIFIN 12-FTX-S
35 100027900 70.40450 70.40450 3.0VALVE, CHECK, INLINE, 3/4 NATIONAL PIPE THREAD,
5 PSI CRACKING, STEEL BODY
E10220 PARKER FLUID POWER C-1200-S-5
MALE X 1/4-18 NPT FEMALE, STEEL
E11074 PARKER HANNIFIN 4-4 GTX-S
X 1/4-18 NPT MALE, STEEL

E11074 PARKER HANNIFIN 4-4 CTX-S

X 7/16-20 JIC SWIVEL FEMALE X 7/16-20 JIC MALE,
STEEL
E10189 AEROQUIP 203102-4-4S
39 100031393 70.72667 20 ADAPTER, HOSE, 070320-6-6C, 45 DEG, 9/16-18 JIC
E11074 PARKER HANNIFIN 6 V5OX-S
41 100031489 70.73134 9 ADAPTER, HOSE, 070320-4-4C, 45 DEG, 7/16-20 JIC
E11074 PARKER HANNIFIN 4 V5OX-S
E10189 AEROQUIP 2021-12-8S
X 1/4-18 NPT MALE X 7/16-20 JIC MALE, STEEL
E11074 PARKER HANNIFIN 4-4-4 RTX-S
50 100020922 70.03176 1 ADAPTER, HOSE, 208007-4-4S, CROSS, 1/4-18 MALE
PIPE THREAD X 1/4-18FPT X 1/4-18FPT X 1/4-18FPT
E10189 AEROQUIP 208007-4-4S
51 100032187 70.77200 1 ADAPTER, HOSE, 2093-4-4S, TEE, 1/4 MALE PIPE
THREAD BRANCH X 1/4 MALE PIPE THREAD X 1/4 FPT,
AERO
52 100034279 70.87019 1 VALVE, CHECK
E10076 OTIS 92V245
E10409 CIRCLE SEAL 249B-2PP

53 100022206 70.11229 1 VENT, BREATHER, 1/4 NPT, FLUSH HEX-SINTERED

BRONZE
E10004 ARO CORP 20311-2
E10271 NORGREN MV002A
E11389 SCHRADER BELLOWS 4704-0004
E13289 OILDYNE INC BF4
E14969 ALLIED WITAN CO TYPE BF MODEL F28
E14970 MEAD FLUID DYNAMICS MMB-250
54 100032628 70.79099 1 ADAPTER, HOSE, 140137-4-4C, STRAIGHT, 1/4-18 NPT
E11074 PARKER HANNIFIN 1/4 FF-S
55 100016523 25.6006 1 BUSHING, HEXAGON, 1 X 1/4, FORGED STEEL,
ASTM-A182, GRADE F5A 2403-FSA
7/16-20 O-RING BOSS MALE, 7/16-20 JIC MALE, STEEL
E10189 AEROQUIP 203005-4-4S
E11074 PARKER HANNIFIN 4 R5OX-S
57 100032019 70.76251 1 ADAPTER, HOSE, 2256-4-4S, TEE, 1/4 MALE PIPE THREAD
X 1/4FPT BRANCH, AERO
E11074 PARKER HANNIFIN 6 CTX-S
59 100016590 26.4506 1 PLUG, PIPE, 1/2, STEEL, COUNTERSUNK HEAD
E10038 FWD 1A-21951
61 100032931 70.80589 3 ADAPTER, HOSE, 140140-12-4C, REDUCER, 3/4-14 MALE
PIPE THREAD X 1/4-18 FPT, STEEL
E10189 AEROQUIP 2081-12-4S
E11074 PARKER HANNIFIN 3/4 X 1/4 PTR-S
7/16-20 JIC MALE X 7/16-20 JIC SWIVEL FEMALE, STEEL
E10189 AEROQUIP 203101-4-4S
E11074 PARKER HANNIFIN 4 S6X-S
E10189 AEROQUIP 202702-8-4S

64 100025746 70.27022 1 ADAPTER, HOSE, 2066-12-8S, STRAIGHT, 1/2 OD TUBE,

3/4-14 FPT SWIVEL X 3/4-16 O-RING BOSS, AERO
E10189 AEROQUIP 2066-12-8S
65 100025695 70.26883 1 ADAPTER, HOSE, 2085-12-12S, 90 DEG, 3/4-14 MALE
PIPE THREAD X 3/4-14 MALE PIPE THREAD, AERO
E10189 AEROQUIP 2085-12-12S
66 100031085 70.70872 2 ADAPTER, HOSE, 2062-8-12S, 90 DEG, 3/4-16 O-RING
BOSS X 1 1/16-12 JIC, AERO
E10189 AEROQUIP 2062-8-12S
MALE X 7/16-20 JIC SWIVEL FEMALE, STEEL
71 100027977 70.41228 9 SCREW, HEX SOCKET BUTTON HEAD, 3/8-16 X3/4,
SPEC
73 100080816 996.05621 1 HORN, AIR, SAFETY, OPERATOR HOUSE, COILED
TUBING
E10076 OTIS 92N795
E14252 GROVER PRODUCTS CO 1346
E15209 HES CROSS REFERENCE 92 N 795
74 100028680 70.44311 4 SCREW, FLAT HEAD, MACHINE, 1/4-20 NC X 5/8, PL,
SPEC 70.44247
76 100020633 70.01642 8 SCREW, BIND HEAD, 1/4-20 NC X 1, 316 STAINLESS
STEEL
77 100138193 70.45546 6 SCREW, PAN HEAD, #10-24 NC X 3/4, SLOT, STAINLESS
78 101310979 D00090052 1 COVER, ACCESS, CONSOLE, BOP, CONTROL HOUSE,
COILED TUBING
79 100033622 70.83647 6 SCREW, BIND HEAD, 1/4-20 UNC X 1/2, STAINLESS
STEEL
80 100020962 70.03439 6 NUTSERT, 1/4-20 UNIFIED NATIONAL COARCE
THREAD, STEEL
E11786 AVDEL CHERRY TEXTRON INC. 9504-08
81 101310772 101310772 2 BEARING, ROD END, 1/4-28NF FEMALE THREAD,
1/4-28NF X 9/16 STUD
E10301 MCMASTER-CARR 6072K31
82 100034225 70.86451 1 ROD, THREADED, 1/4-28 NF X 24 IN, STAINLESS STEEL
316, UK EQUIVALENT, ROD, THREADED, 1/4-28 NF X
36 IN, STAINLESS STEEL 316

83 101312036 D00091018 2 MODIFICATION, 3 WAY VALVE, DIVERTER, -4, 7/16-20

UNF, CARBON STEEL
84 100030844 70.70162 8 SCREW, FLAT HEAD, MACHINE, #8-32 UNC X 1/4,
STAINLESS STEEL
X 7/16-20 ORING BOSS MALE, STEEL
E11074 PARKER HANNIFIN C50X-4-4S
87 100080891 996.06423 2 VALVE, HYDRAULIC, CHECK, 1/4 MALE NPT INLET, 1/8
NOZZLE, OUTLET CAP, 17000 PSI WORKING PRESSURE
E10076 OTIS 92V119
E10238 MARTIN-DECKER F-10021-A
89 100035940 70.96712 2 ADAPTER, HOSE, 070603-4-4C, STRAIGHT, BULKHEAD,
7/16-20 JIC MALE X 1/4-18 NPT FEMALE
E11074 PARKER HANNIFIN 4-4-WGTX-WLN-SS
92 100032021 70.76255 1 ADAPTER, HOSE, 2256-12-12S, TEE, 3/4 MALE PIPE
THREAD X 3/4 FPT BRANCH
E10189 AEROQUIP 2256-12-12S
94 101312110 101312110 1 VALVE, PRESSURE REDUCING, PILOT OPERATED, 40
GPM MAX, 5000 PSI, REDUCED PRESSURE 100 TO 3000
PSI, WITH INLINE BODY, SAE-12 O-RING PORTS, COILED
TUBING
E12070 WOMACK PBHB-LAN-HDL
95 101325275 D00103314 1 MOUNT, PRESSURE REDUCING VALVE, 3000 PSI TO 2000
PSI, OPERATOR HOUSE, COILED TUBING
96 101325268 D00103315 1 PLATE, BULKHEAD, A/C TO CONSOLE, OPERATOR
HOUSE, COILED TUBING
97 101325266 D00103316 1 PLATE, BULKHEAD, BLEED-OFF FOR WELLHEAD AND
TUBING PRESSURE, OPERATOR HOUSE, COILED
TUBING
98 100025779 70.27135 1 ADAPTER, HOSE, 070601-6-6C, STRAIGHT, 3/8 OD TUBE,
BULKHEAD, 9/16-18 JIC X 9/16-18 JIC, STEEL
E11074 PARKER HANNIFIN 6 WTX-WLN-S
99 100035918 70.96620 2 ADAPTER, HOSE, 070601-8-8B, STRAIGHT, BULKHEAD,
3/4-16 JIC MALE X 3/4-16 JIC MALE, BRASS
E11074 PARKER HANNIFIN WTX-WLN-8-8B
102 101209408 101209408 1 VALVE, BALL ,3/4 INCH, FULL PORT, 3/4 INCH FNPT X
FNPT, 3000 PSI W.P., C.O.C. TO NACE MR0175
BALON CORPORATION LM-07362-N

103 100025783 70.27151 2 ADAPTER, HOSE, 90 DEG, 3/4 OD TUBE, 3/4-14 MALE
PIPE THREAD X 1 1/16-12 JIC SWIVEL
E11074 PARKER HANNIFIN 12 X6EF-S
E10189 AEROQUIP 2250-12-12S
104 100025688 70.26872 2 ADAPTER, HOSE, 070120-12-16C, STRAIGHT, 1 1/16-12
JIC MALE X 1 5/16-12 O-RING BOSS MALE, STEEL
E10189 AEROQUIP 202702-16-12S
105 100020432 70.00029 4 ADAPTER, HOSE, 070221-12-12C, ELBOW, 1 1/16-12 JIC
MALE X 1 1/16-12 JIC SWIVEL FEMALE, STEEL
E10189 AEROQUIP 2071-12-12S
106 100031414 70.72783 1 ADAPTER, HOSE, 2090-12-12S, TEE, 3/4-14 NPTF
FEMALE X 3/4-14 NPTF FEMALE X 3/4-14 NPTF
FEMALE, AERO
E10095 STRATOFLEX 15862-12-12
E10189 AEROQUIP 2090-12-12S
107 100032412 70.78138 1 ADAPTER, HOSE, 070432-12-12-12C, TEE, 1 1/16-12 JIC
MALE X 1 1/16-12 JIC SWIVEL FEMALE X 1 1/16-12 JIC
MALE, STEEL
E10189 AEROQUIP 203102-12-12-S
108 100033376 70.82647 1 ADAPTER, HOSE, 2266-12-12S, STRAIGHT, 1 1/16-12
O-RING BOSS X 1 1/16-12 JIC, AERO
E10189 AEROQUIP 2266-12-12S
E11074 PARKER HANNIFIN 12-F65OMX-S
109 100025809 70.27215 1 ADAPTER, HOSE, 070428-12-12-12C, TEE, 1 1/16-12 JIC
MALE X 1 1/16-12 O-RING BOSS MALE X 1 1/16-12 JIC
MALE, STEEL AERO
E10189 AEROQUIP 203005-12-12S
E11074 PARKER HANNIFIN 12 R5OX-S
110 101211387 101211387 2 ADAPTER, HOSE, 070120-6-6S, STR, 9/16-18 JIC MALE X
9/16-18 O-RING BOSS MALE, STAINLESS STEEL
E10189 AEROQUIP 259-202702-6-6
E11074 PARKER HANNIFIN 6 F5OX-SS
E13928 BRENNAN INDUSTRIES 6400-06-06-O-SS
111 101354344 101354344 1 VALVE, FLOW CONTROL, PRESSURE COMPENSATED,
FIXED ORIFICE, REVERSE FLOW CHECK, 18 GPM,
INLINE BODY, SAE 12 ORING PORTS
E10171 SUN HYDRAULIC FCEB-XAN-ICL-18 GPM

112 100033761 70.84307 1 ADAPTER, HOSE, 2085-4-4S, 90 DEG 1/4-18 MALE PIPE
THREAD X 1/4-18 MALE PIPE THREAD, AERO
E11074 PARKER HANNIFIN 1/4 CR
E11074 PARKER HANNIFIN 4-6-CTX-S
E10189 AEROQUIP 202702-6-4S
E10189 AEROQUIP 203102-6-6S
E10189 AEROQUIP 202702-12-6S
117 101385420 101385420 1 ADAPTER, HOSE, 2266-6-6S, STRAIGHT, 9/16-18 O-RING
BOSS X 3/16-8 JIC SWIVEL FEMALE
E11074 PARKER HANNIFIN 6 F650X
118 101354350 101354350 1 VALVE, NEEDLE, 0.25 INCH ORIFICE, PANEL MOUNT,
WITH STAR HANDKNOB, 90 DEGREE BODY, SAE 6 ORING
PORTS, 3000 PSI MAXIMUM WORKING PRESSURE
E10171 SUN HYDRAULIC A401-270-B03
119 100008149 70.19002 1 NIPPLE, QDISC, HYDRAULIC, ISO 7241-1 A, 3/8(10) NOM X
BOSS X 1/4-18 FPT, AERO
121 100032686 70.79319 9 ADAPTER, HOSE, 070112-4C, CAP, 7/16-20 JIC FEMALE,
STEEL SF 1229-4S
E11074 PARKER HANNIFIN 4 FNTX-S
X 1 1/16-12 JIC SWIVEL FEMALE, STEEL

Modular Console and BOP Console Assembly
D00021609 (Drawing 1 of 8)Modular console and BOP console assembly (SAP Nos. 101309276 and 101245978).

January 2006
Drawings
4-31
4-32
Drawings
January 2006
January 2006
Drawings
4-33
4-34
Drawings
January 2006
January 2006
Drawings
4-35
D00021609 (Drawing 7 of 8)Modular console and BOP console assembly

(SAP Nos. 101309276 and 101245978).

January 2006
Drawings
4-37
101318182-B, INSTLN, CONSOLE, ELECTRONIC, CONTROL HOUSE, QUICK

RIG-UP, COILED TUBING
PARTS LIST
1 101370162 D00138027 1 MODULE,CONTROL STAND,DATA ACQUISITION
SYSTEM-FOR 60K COILED TUBING UNIT-SINGLE
UNIPRO-NOT DNV CERTIFIED-ZONE 0 EXTERNAL
TRANDUCERS,2004
2 101245978 D00021609 1 CONSOLE ASSEMBLY, BOP & STRIPPER CONTROLS,
COILED TUBING
3 101245975 D00021603 1 CONSOLE ASSEMBLY, INJ & REEL CONTROLS,
COILED TUBING
4 101270261 D00027245 1 ARM REST, CONSOLE, 60K, COILED TUBING
5 101297388 D00051516 1 ARM REST, UHMW, CONSOLE, COILED TUBING
6 100030294 70.61696 1 CHAIR, SWIVEL, LOW BACK WORK, BLACK BASE,
ARMS, SHELL, BROWN FABRIC SEAT AND BACK,
WITH CASTERS FOR HARD FLOORS, HERMAN
MILLER, EN 112 PBS N2 BU RC BK4429
E14359 HERMAN MILLER EN 112PBS N2 BU RC BK4429
8 101259031 101259031 4 SCREW, MACHINE, FILLISTER HEAD, SLOTTED, 0.25
DIA-20 UNC x 1.00 LENGTH, STAINLESS STEEL, 18-8
10 100081186 996.11643 4 LOCK WASHER 1/4`` 316 S.S. LOCK WASHER 1/4`` 316
S.S.

Electric Console Installation
D0009663 (Drawing 1 of 1)Electric console installation (SAP No. 101318182).

101370162-B, MODULE,CONTROL STAND, DATA ACQUISITION SYSTEM-

FOR 60K COILED TUBING UNIT-SINGLE UNIPRO-
NOT DNV CERTIFIED-ZONE 0 EXTERNAL TRANDUCERS,2004
NOTES:
1. PLACE LOOSE COMPONENTS, PRINTS, MANUALS, & DISKS IN A BOX. LABEL THE BOX
WITH THE PROJECT NUMBER & PLACE W/UNIT FOR SHIPPING.
2. RELABEL ONE 458.60072 CABLE ASSY (FIND 63) AS W15.
3. STRIP CABLE END TO FIT IN MAIN ENCLOSURE.
4. TOTAL STRIP
CABLE LENGTH (FT) LENGTH (INCH)
----- ---------- --------------
W 150 -
W2 250 -
W3/W15 250 -
W7 20 18 (ME)
*W9 15 48 (CE) 25 (ME)
*W10/W11/W12 27 36 (ME)
*W13 15 30 (CE) 24 (ME)
*W14 12 3 (LE) 20 (ME)
*W17 30 20 (ME)
(ME) = AT MAIN ENCLOSURE (CE) = AT CONSOLE ENCLOSURE (LE) = LOOSE END

* (FOR D00138027 THESE LENGTHS ARE ESTIMATES. UPDATE NOTES UPON INSTALLA-
TION OF SYSTEM IN CT UNIT).
5. CLAMP PRESSURE TRANSDUCER ON TOP OF CALIBRATION DOOR NEAR ELECTRICAL
CONNECTOR. USE THE SMALLEST AMOUNT OF FORCE TO HOLD TRANSDUCER INTO
PLACE.
6. USE FIND 22 ON ALL WIRES.
7. USE 3/16" HEAT SHRINKABLE TUBING ON CABLE UNDER CORD LAMP.
8. REMOVE CONNECTOR FOR POWER TO PORTABLE COMPUTER, & USE JUNCTION BOX
SUCH AS 70.11178.

9. REMOVE POWER CONNECTOR FROM END OF CABLE, THEN INSTALL JUNCTION BOX
(FIND NO. 58). LABEL CONNECTIONS INSIDE JUNCTION BOX AS REQUIRED FOR 12VDC
POSITIVE AND 12 VDC NEGATIVE.
10. DO NOT ORDER SOFTWARE (FIND NO.59 AND 60) PRIOR TO FINAL ASSEMBLY AND CALI-
BRATION OF THE DAS KIT. WHEN FINAL ASSEMBLY OF THE DAS KIT HAS STARTED, OR-
DER THE CURRENT REVISION SOFTWARE FROM DUNCAN TECHNOLOGY ON A CD-ROM
DISC. DUNCAN MANUFACTURING SHOULD REQUEST THAT DUNCAN TECHNOLOGY SUP-
PLY THE CD-ROM DISCS INSIDE JEWEL CASES, THEN PUT THE CD-ROM DISCS IN THE
SMALL AND LOOSE PARTS BOX (SEE NOTE 1) PRIOR TO SEALING THE BOX.
IF CD-ROM DISCS ARE SUPPLIED FROM DUNCAN TECHNOLOGY WITHOUT JEWEL CASES,
THE SAP NUMBER FOR JEWEL CASES IS 101241815. DO NOT SHIP CD-ROM DISCS WITHOUT
A JEWEL CASE.
11. A BACKUP COPY OF THE SOFTWARE IS PROVIDED FOR THE FIELD CAMP; THE FIELD
CAMP SHOULD STORE THE BACKUP COPY IN A SAFE LOCATION AT THEIR FIELD CAMP.
12. AFTER ASSEMBLING AND CALIBRATING DAS UNIT, DO NOT DISCONNECT WIRING FOR
SHIPPING. UNIT CAN BE INSTALLED WITH ALL WIRING CONNECTED.
13. STAMP REQUIRED ON NAME PLATE (FIND NO. 56). REQUIRED INFORMATION IS PART
NUMBER, SHOP ORDER/PRODUCTION ORDER NUMBER, YEAR, AND COMPANY NUMBER.
STAMPING OF "ASSEMBLED BY" IS OPTIONAL. AFTER STAMPING, MATCH DRILL SAFETY
BARRIER BOX AT LOCATION SHOWN AND INSTALL NAMEPLATE USING DRIVE-IN
SCREWS PROVIDED (FIND NO. 57)
FOR MATCH DRILLING, USE A DRILL BIT WITH DIAMETER 0.940 0.003 (DRILL BIT SIZES
3/32, NO. 41, OR NO.42).
14. LEAVE 7 +3/-0 FEET OF CABLE FREE ON SPOOL TO MAKE CONNECTION TO DAS ENCLO-
SURE.
PARTS LIST
1 101366689 D00137887 1 CONSOLE ASSEMBLY, ELECTRICAL, CONTROL HOUSE,
ELECTRONIC THROTTLE, COILED TUBING 2004
2 100062169 458.60109 1 ENCLOSURE ASSEMBLY, CT/DAS, SAFETY BARRIERS,
SUPPLY, AMPLIFIERS, AND TERMINALS, FOR 60K, 80K,
AND 100K CTU, INCLUDES SPACE FOR EXTRA GLANDS
3 101370595 D00140963 1 PANEL ASSEMBLY, FEED THROUGH, CT-DAS, LARGE, 8
CONNECTOR, UNIVERSAL CTU 2004
4 100012615 70.00149 1 ADHESIVE, SEALANT, TRANSLUCENT, SILICONE
RUBBER, 3 OZ TUBE, NON CORROSIVE
E11218 DOW CORNING RTV-3145
5 100022281 70.12040 1 GLAND, CABLE, EEXE, FOR WIRE BRAID ARMOR, 1.07 TO
1.30 IN CABLE OD, 32 MM ENTRY THREAD X 15 MM
LONG, IP 66

E10765 HAWKE 501/453/UNIV/C/M32

6 100022282 70.12041 2 WASHER, 32 MM, NYLON, FOR USE WITH CABLE
GLANDS
E14767 RAXTON LIMITED WASHER-32MM-NYLON
E10490 KILLARK SWZ60-M32
E10765 HAWKE M32 NYLON WASHER
7 100022283 70.12042 1 NUT, LOCK, 32 MM, BRASS, FOR USE WITH CABLE
GLANDS
E14767 RAXTON LIMITED LOCKNUT-32MM-BRASS
8 101359919 101359919 1 RECEPTACLE,CONNECTOR,SS,HARSH
ENVIRONMENT,MS 20-29
E10170 GLENAIR 257-003-2-20-29P
9 100021341 70.05723 1 GLAND, CABLE, EEXE, FOR WIRE BRAID ARMOR, 9.5
TO 16 MM CABLE OD, 1/2 IN NPT, BASEEFA ATEX
CERTIFIED, DOCUMENTED PER HALLIBURTON
SPECIFICATION 70.86
E10765 HAWKE 501/453/UNIV/O/1/2"NPT
10 100030537 70.62162 1 WASHER, FLAT, NYLON, 1.125 IN OD, 0.845 IN ID, 0.062
IN THK
E10991 SEASTROM 5610-205-62
0011Part100030029 70.60252 70.60252 5.0GLAND, CABLE, EEXD AND EEXE, TYPE A2,
NON-ARMOURED (ELASTOMER AND PLASTIC),
CABLE ACCEPT. 0.295 TO 0.469 IN, 20 MM THREAD,
DOCUMENTED PER HALLIBURTON SPECIFICATION
70.86
E10765 HAWKE 501/421/O/M20 ATEX
12 100022279 70.12029 8 NUT, LOCK, 20 MM, BRASS, FOR USE WITH CABLE
GLANDS
E10765 HAWKE LOCKNUT-20MM-LIGHT BRASS
E14215 R. STAHL INC 914233
E14767 RAXTON LIMITED LOCKNUT-20MM-BRASS
13 100022278 70.12028 8 WASHER, 20 MM, NYLON, FOR USE WITH CABLE
GLANDS
E14767 RAXTON LIMITED WASHER-20MM-NYLON
E10490 KILLARK SWZ60-M20
E10765 HAWKE M20 NYLON WASHER
14 100026936 70.34792 1 CABLE, 2 CONDUCTOR, 14 AWG, BRAIDEDBRONZE
ARMOR AND ARCTIC NEOPRENE SHEATH, 0.557 OD,
0.378 UB, 24 AMPS, EXANE SURPRENANT DAC1048C,
BLACK OUTER JACKET, DNV CERTIFIED, SPEC
E13820 ITT SURPRENANT DAC 1048C
E13932 LIGHTING SYSTEMS INTERNATIONAL, INC
70.34792

15 100023275 70.16007 35 CLAMP, CABLE TIE, 0.091 X 3.62, BLACK INCLUDING UV

PROTECTION, SELF LOCKING, 18# TENSILE STRENGTH
E10222 PANDUIT SST-1M-MO
16 100022389 70.12287 12 STRIP, CARRIER, 7 DIGIT CAPACITY
E15045 CRITCHLEY, INC 11320000
17 100022387 70.12284 12 MARKER, K TYPE, W
18 100022380 70.12273 16 MARKER, K TYPE, NUMBER 1
19 100022406 70.12360 2 MARKER, K TYPE, 4
20 100022400 70.12330 2 MARKER, K TYPE, NUMBER 0
21 100022384 70.12278 2 MARKER, K TYPE, 2
23 100022405 70.12358 2 MARKER, K TYPE, 3
24 100022388 70.12285 2 MARKER, K TYPE, 7
25 100062259 458.81398 1 CABLE ASSEMBLY, POWER, 30 FOOT PORTABLE,
COMPUPAC, 12VDC
26 100011172 209.00328 2 SPOOL, EXTENSION CABLE, SOUND POWER
COMMUNICATION SYSTEM
27 101339593 101339593 3 TRANSDUCER, PRESSURE, 0-10000 PSI, 0-7500 PSI
NON-STANDARD CALIBRATION, 4-20 MA, ADJUSTABLE
ZERO & SPAN, 1/2 INCH NPT MALE ELECTRICAL
CONNECTION, 1/4 INCH NPT FEMALE PORT, FM
APPROVAL
E10291 VIATRAN 5715BMSNY
28 101369158 70.60359 1 CONVERTER, RS232 TO RS422, BI-DIRECTIONAL, ASYNC,
DB-9 FEMALE TO DB-9 FEMALE CONNECTIONS
E13335 BLACK BOX NETWORK SERVICES IC1474A-F
29 100030393 70.61857 1 CABLE, DB9 EXTENSION, 25 FOOT, ALL 9 LINES WIRED
THROUGH, FOIL SHIELDED WITH DRAIN WIRE, METAL
BACKSHELLS, MALE/FEMALE CONNECTORS
E13335 BLACK BOX NETWORK SERVICES
EDN12H-0025-MF
30 100001462 70.04972 3 RECEPTACLE, CONNECTOR, MS TYPE 14S-2P, FOUR #16
PIN CONTACTS, WITH 1/2 IN NPT THREAD, STAINLESS
STEEL
E10170 GLENAIR 257-008 14S-2P

31 100016648 27.00407 3 COUPLING, 1/2 NOM 14V, STANDARD, STAINLESS

STEEL 304
32 100002300 70.70683 3 CONNECTOR, CABLE, MS TYPE 14S-2S, SPEC
E10170 GLENAIR GC379-6-14S-2S-06
33 100002289 70.70069 3 CAP, DUST, CONNECTOR, FOR #14 PLUG, ULTEM,
SPEC 70.70066
E10170 GLENAIR 667-112-14
34 100023275 70.16007 35 CLAMP, CABLE TIE, 0.091 X 3.62, BLACK INCLUDING
UV PROTECTION, SELF LOCKING, 18# TENSILE
STRENGTH
E10222 PANDUIT SST-1M-MO
35 100021346 70.05755 1 CABLE, 10PR18 WITH DRAINS, IEEE COLOR CODED
(BLACK & WHITE, RED & GREEN, ETC), TWISTED,
CONDUCTIVE TAPE SHIELD, 0.925 (23.5 MM) INNER
JACKET, BRAIDED BRONZE ARMOR, 1.225 (31.3 MM)
BLACK OUTER JACKET, FLAME RETARDANT, OIL
RESISTANT, DNV CERTIFIED, SPEC, SEE NOTE FOR
COLOR CODES.
36 100029510 70.53837 2 TERMINAL, CRIMP, 16-14 GA, 1/4 STUD, RING TYPE,
INSULATION CRIMP
E10222 PANDUIT PNF14-14R SECONDARY INDEX
37 100029990 70.60151 1 CABLE, 4 CONDUCTOR, 18 AWG, SHIELDED SIGNAL
(INSTRUMENT), OVERALL ALUMINUM/MYLAR TAPE
WITH TINNED COPPER DRAIN WIRE, 0.385 OUTSIDE
DIAMETER, EXANE SURPRENANT DAC1048C 600V,
BLACK OUTER JACKET, ARCTIC GRADE NEOPRENE,
DNV CERTIFIED, SPEC
E13820 ITT SURPRENANT DAC 1048C-4COND.18AWG
OS
E13932 LIGHTING SYSTEMS INTERNATIONAL, INC
70.60151
38 100022525 70.13212 1 CABLE, 1PR16, EXANE, INDIVIDUALLY SHIELDED
PAIR, 0.354 OD OVERALL, ARCTIC NEOPRENE JACKET
E13820 ITT SURPRENANT DAC 1048C-1PR16AWG IS
39 100002292 70.70077 3 CAP, DUST, CONNECTOR, FOR #14 RECEPTACLE,
ULTEM, SPEC
E10170 GLENAIR 667-111-14
40 100035873 70.96482 1 HOSE, 2-WB, 100R2AT, 4, 381, 5800 PSI WP, NITRILE
TUBE, CPE COVER, 0.25 ID X 0.59 OD
E11074 PARKER HANNIFIN 381-4-RL
41 100035842 70.96435 6 FITTING, HOSE, 43 SERIES, NUMBER4, STRAIGHT, 1/4
ID HOSE X 7/16-20 JIC SWIVEL FEMALE, CRIMP


E10189 AEROQUIP 203102-4-4S
E11074 PARKER HANNIFIN 4-4 CTX-S
44 100022127 70.10825 3 BOLT, U, 3/8-16 NC-2.5 X 1.5, RD BEND, WITH HEX NUT,
SPEC 70.10779
45 100082509 997.72008 1 BRACKET, TRANSDUCER, DAS, OPERATOR HOUSE,
COILED TUBING SERVICE
46 100001413 70.02371 50 TERMINAL, PIN, CRIMP, 18 AWG (1 SQ MM), WITH
INSULATING COLLAR, SPEC
E13276 TELEMECANIQUE INC DZ5-CE010
E13285 WEIDMULLER 144630
E13724 PHOENIX TERMINAL BLOCKS 3200030
47 101284101 101284101 1 METER, 9 IN ANALOG, 0 TO 1 MA, NEGATIVE 40 TO 100K
LBS MIRRORED SCALE WITH HALLIBURTON LOGO,
WITH RUBBER FOAM GASKET, ACCURACY 1%, TAUT
BAND COIL, 285 OHM COIL, CROMPTON,079/NEG 40 TO
100 KLBS
E14857 CROMPTON/METER MASTER INC 101284101
48 100003411 458.02200 1 PRINTED CIRCUIT BOARD, 4-20 MA DC IN, 24 VDC
POWERED, FOR CROMPTON 9 IN, 0-1 MADC METER,
WIDE ADJUSTMENT RANGE
E10760 MCDONALD TECH INC. 458.02200
49 100030571 70.62197 2 GLAND, CABLE, INDUSTRIAL, NON-ARMORED, CABLE
RANGE 0.118 TO 0.315 INCH, M20 ENTRY THREAD, BRASS
E10765 HAWKE A121/OS/M20
50 100032291 70.77718 25 TERMINAL, CRIMP, SNAP SPADE, 22-16 AWG, RED, #6
STUD, TYPE 5, TOOL 1D, SPEC
E10911 HOLLINGSWORTH XSS22507N
56 100027352 70.36430 1 NAME PLATE, COILED TUBING EQUIPMENT
E15685 Nameplates, Inc Per Eng Dwg 70.36430
57 100028548 70.43963 4 SCREW, ROUND HEAD DRIVE, NO 4 X 3/8, TYPE U, PL,
SPEC 70.43980
58 100062259 458.81398 1 CABLE ASSEMBLY, POWER, 30 FOOT PORTABLE,
COMPUPAC, 12VDC

59 101007516 101007516 2 SOFTWARE, HALWIN, CD, CONSISTS OF CEMWIN

STIMWIN CTWIN AND OPTICEM RT SUBPACKAGES,
NT4.0, WINDOWS 2000 AND WINDOWS XP
COMPATABLE
60 100063189 473.22294 1 SOFTWARE, HES-CERBERUS, COILED TUBING
DESIGN SOFTWARE SUITE, REQUIRES MS WINDOWS,
15MB DISK SPACE, 486 PROCESSOR, TO ORDER
CONTACT PRODUCT SALES & SERVICES FIELD
ORDER DESK, DUNCAN, OKLA. 3.5 INCH HEAD DISKS
61 100003580 473.00554 1 MANUAL, CT-DAS, DATA ACQUISITION PROGRAM
MANUAL FOR USE WITH PN 473.00553 (SOFTWARE
CT-DAS)
62 100063190 473.22295 1 MANUAL, HES-CERBERUS, COILED TUBING DESIGN
SOFTWARE SUITE, REQUIRES MS WINDOWS, 15MB
DISK SPACE, 486 PROCESSOR, TO ORDER CONTACT
PRODUCT SALES & SERVICES FIELD ORDER DESK,
DUNCAN, OKLA. REF TO 473.22294 FOR SOFTWARE
DISKS
63 101321357 D00102514 2 CABLE ASSEMBLY,4 PIN SOCKET,14S SIZE RIGHT
ANGLE ON ONE END AND A 5 PIN, 14S SIZE STRAIGHT
ON OTHER END,250 FT,FOR ARMOURED CABLE
64 100062151 458.60067 1 CABLE ASSEMBLY, FLOW, 50 FOOT BLUE
E10170 GLENAIR 458.60067
65 100062153 458.60071 1 CABLE ASSEMBLY, OPTICAL ENCODER, 250 FOOT
BLUE
E10170 GLENAIR 458.60071
66 100012040 458.31888 2 REEL, MODIFICATION, FRAC VAN
67 101309964 70.41106 2 PIN, LOAD, -17 KLBS TO 53 KLBS, 4-20 MA , ISSEP
94C.101.199X, EEXIA IIB T6/T5 T AMB. MAXIMUM 60
DEGREE CENTIGRADE, SPEC 70.86,MEETS EMC
DIRECTIVE 89/336/EEC OR EQUIVALENT,FURNISH
ALL TRACEABILITY AND CERTIFICATION
DOCUMENTATION
E10238 MARTIN-DECKER LPE-70K-E8396-01
68 100022394 70.12293 2 MARKER, K TYPE, 5
69 101292053 101292053 2 HEX JACK SCREW, 4-40, 0.4O INCH LONG THREAD
X14540 L-COM SDG400

DAS Control Stand Module
D00138027 (Drawing 1 of 6)DAS control stand module (SAP No. 101370162).

4-48
Drawings
January 2006
January 2006
Drawings
4-49
4-50
Drawings
January 2006
January 2006
Drawings
4-51
4-52
Drawings
January 2006
101366689-C, CONSOLE ASSEMBLY, ELECTRICAL, CONTROL HOUSE, ELECTRONIC

THROTTLE, COILED TUBING 2004
NOTES:
1. JUMPER TERMINALS TOGETHER WITH BRASS OR COPPER TO MAKE TERMINALS COM-
MON.
2. TIE ALL FUSE CONNECTIONS (LINES) AS CLOSE AS POSSIBLE TO ORIGINATING TERMI-
NAL STRIP OR TERMINAL.
PARTS LIST
1 100046107 102.00067 1 THROTTLE, ELECTRONIC, HAND, TWIST KNOB, PUSH
FOR IDLE, 1.75 TURNS COUNTERCLOCKWISE, ALL
CATERPILLAR ELECTRONIC ENGINES, PWM OUTPUT,
WITH LOCK COLLAR
E11548 MORSE CONTROLS DIV., INCOM 311421-001
E13828 UNITED ENGINES 311421-001
2 101284101 101284101 1 METER, 9 IN ANALOG, 0 TO 1 MA, NEGATIVE 40 TO 100K
LBS MIRRORED SCALE WITH HALLIBURTON LOGO,
WITH RUBBER FOAM GASKET, ACCURACY 1%, TAUT
BAND COIL, 285 OHM COIL, CROMPTON,079/NEG 40 TO
100 KLBS
E14857 CROMPTON/METER MASTER INC 101284101
3 101269511 D00026792 1 DOOR, FRONT, CONSOLE, ELECTRICAL MODULE,
COILED TUBING
4 100036418 70.99588 6 CAP, STOVE PIPE LENS, 125 SERIES, UNFROSTED WITH
INTERNAL FLUTING, FOR USE WITH 11/16 MOUNTING
BASE, RED
E10234 DIALIGHT CORP 125-1191-403
5 100031275 70.72071 3 SWITCH, TOGGLE, DPDT, ON-OFF-ON, SEALED, 15 AMP
@ 115 VAC, 15/32 IN BUSHING
E10370 CUTLER HAMMER 8511K1
6 100002746 280.23906 1 SHUNT, 0-100 AMP, REMOTE MT, USED WITH AMMETER
100054818.
E10094 STEWART-WARNER 407616
7 100003411 458.02200 1 PRINTED CIRCUIT BOARD, 4-20 MA DC IN, 24 VDC
POWERED, FOR CROMPTON 9 IN, 0-1 MADC METER,
WIDE ADJUSTMENT RANGE
E10760 MCDONALD TECH INC. 458.02200

8 100002335 70.73911 3 SWITCH, TOGGLE, SPDT, ON/NONE/ON,

ENVIRONMENTALLY SEALED
E10278 MICRO SWITCH 1NT1-3
9 100001803 70.29222 2 LAMP, CLEAR, FLOOD, 12V, SEALED BEAM, SPEC
E10809 GROTE 01-6423-70
10 100007793 70.76380 2 VOLTMETER, 10-16V DC, PANEL MOUNT, SEALED
CASE, COLOR CODED, 2 IN CASE, STAINLESS STEEL
BEZEL, INTERNATIONAL SYMBOL, ZINC PLATED
STEEL MOUNTING CLAMP
E13590 DATCON INSTRUMENT COMPANY 100834
11 100009599 70.03949 1 DIODE, TRANSZORB, 33.3 V, BREAKDOWN 37.1 TO 41.0
V, P6KE39A
E10969 GENERAL SEMICONDUCTOR P6KE39A
12 100036410 70.99580 6 BASE, 125 SERIES OIL TIGHT INDICATORS, SEALED,
PANEL, 11/16 MOUNTING, HOLE, SCREW TERMINALS,
DIALIGHT
E10234 DIALIGHT CORP 125-1310-11-103
E10326 NEWARK 25F906
14 101245973 D00021599 1 CONSOLE, WELDMENT, ELECTRICAL, CONTROL
15 101317371 D00095899 1 PANEL, CONSOLE, QUICK RIG-UP, ELECTRICAL,
CONTROL HOUSE, ELECTRONIC THROTTLE, COILED
TUBING
16 100013151 70.81427 1 TACHOMETER, DIGITAL, 4 DIGIT, LCD, 3.375 DIA
HOLE, CALIBRATED FOR 118 TEETH, WITH
HOURMETER DYNALCO
E10758 DYNALCO MTH 103D-65
17 100002369 70.77745 2 SOLENOID, 80 AMP, 12 V, CONTINUOUS DUTY, 3 POST,
INTERNALLY GROUNDED
E10544 COLE HERSEE 24106
E10272 PRESTOLITE sas-4208
18 101369321 D00139872 1 PANEL, BULKHEAD, POWER, CONSOLE, OPERATOR
HOUSE, QUICK RIG-UP, COILED TUBING 2004
19 100024818 70.23632 7 FUSE, 15 AMP, AGC15
20 100025527 70.26237 8 HOLDER, FUSE, PANEL MOUNT, 3 AG, 20 AMP @ 250
VAC, MAX PANEL THICK 0.187 IN, SOLDER
TERMINALS, BLACK PLASTICPLASTIC HSG, 0.510 IN X
0.475 IN D HOLE
E10556 LITTLEFUSE 342004

21 100080915 996.06642 1 VALVE, AIR, 3 WAY, PANEL MOUNT, SPRING RETURN,

MODEL 3209 IS WITHOUT GUARD, 3208 INCLUDES
RAISED GUARD ANDIS AN ACCEPTABLE
REPLACEMENT, SPECIAL
E10161 VERSA PRODUCTS CO, INC
BIK-3209-P-S-67-155-167
22 100034434 70.87987 1 ADAPTER, HOSE, 070202-4-2B, ELBOW, 7/16-20 JIC X
1/8-27 NPT MALE, BRASS
E10189 AEROQUIP 2024-2-4B
E11074 PARKER HANNIFIN 4 CTX-B
23 100034360 70.87521 1 ADAPTER, HOSE, 070102-4-2B, STRAIGHT, 7/16-20 JIC
MALE X 1/8-27 NPT MALE, BRASS
E10189 AEROQUIP 2021-2-4B
E11074 PARKER HANNIFIN 4 FTX-B
24 100080885 996.06262 3 HOSE, 1/4 IN ID, BLACK, 200 PSI
E10076 OTIS 92T1021
E10306 GATES 4LOLA
E15209 HES CROSS REFERENCE 92 T 1021
25 100025648 70.26787 6 FITTING, HOSE, 2501-4-4B, BARBED, 7/16-20 JIC SWIVEL
FEMALE X 1/4 ID HOSE, FIELD ATTACHABLE, BRASS
E10189 AEROQUIP 4797-4B
E11074 PARKER HANNIFIN 30682-4-4B
26 101312197 D00091128 1 COVER, ACCESS, CONSOLE, ELECTRICAL, CONTROL
27 100020962 70.03439 6 NUTSERT, 1/4-20 UNIFIED NATIONAL COARCE THREAD,
STEEL
28 100033880 70.84879 1 RECEPTACLE, IN-LINE, 3 PIN, PLASTIC, SPEC 70.84870
E10017 CATERPILLAR
E11265 DEUTSCH HD14-3-96P
29 100033883 70.84883 3 CONTACT, PIN, 16-18 AWG, CONNECTOR, HD 10 SERIES,
0.25-0.312 STRIP LENGTH, SPEC 70.84870
E10017 CATERPILLAR 8T8729
E11265 DEUTSCH 0460-202-16141
E13564 PETERBILT MOTOR CO 16-04479-002
30 100020673 70.01858 3 SWITCH, TOGGLE, SPDT, ON-NONE-MOMENTARY ON,
SEALED, SCREW TERMINALS
E10278 MICRO SWITCH 1NT1-8
31 100031274 70.72069 2 SWITCH, TOGGLE, DPDT, ON/OFF, SEALED, 15/32 IN
BUSHING, 15 AMP @ 115 VAC, 20 AMP @ 28 VDC

32 100014972 70.21590 1 GUARD, SWITCH, TWO OR THREE POSITION

SWITCHES, CLOSED GUARD DOES NOT AF, FECT
TOGGLE, PHENOLIC, RED
33 101320086 101320086 5 LAMP,RECTANGULAR,HALOGEN WORK LAMP,
GROTE, BULB H3 90861-5,QUICK
RIG-UP,HOUSE,COILED TUBING
E10809 GROTE 63151-5, BULB-H3 90861-5
34 100025936 70.28772 6 LAMP, AUTO, #1893-T3 1/4, MIN BAY, 14 V
E10109 WAGNER 1893
35 101350108 101350108 2 FUSE - BLADE TYPE - 30 AMP - GREEN - SAE J1284 -
ATC OR ATO - 0.75X0.48X0.20
E10556 LITTLEFUSE 257030
36 100020633 70.01642 6 SCREW, BIND HEAD, 1/4-20 NC X 1, 316 STAINLESS
STEEL
37 100062111 458.50068 1 BASIC ASSEMBLY, UNIPRO II WITH RS422, CT/DAS
SAFE SERVICE
38 101321631 D00099987 1 PLATE, MOUNTS, ELECTRICAL JUNCTION BOXES
AND SOLENOIDS, MODULAR CONSOLE, COILED
TUBING
39 101261963 101261963 8 SCREW, MACHINE, ROUND HEAD, SLOTTED, 10-32
UNF x 1.00, STAINLESS STEEL, 18-8
40 100045990 87.97098 8 NUTSERT, #10-32 UNF, STEEL
41 101261874 101261874 10 SCREW, MACHINE, ROUND HEAD, SLOTTED, 8-32 UNC
x 0.50, STAINLESS STEEL, 18-8
42 100029947 70.59012 10 WASHER, LOCK, #8, INTERNAL STAINLESS STEEL,
1208
43 100029920 70.58951 2 WASHER, LOCK, 1/4, STEEL, PL, SPEC
44 101259779 101259779 2 SCREW, CAP, HEX HEAD (US) - 0.25 DIA -20 UNC x 0.875
- 18-8 SS
45 100033128 70.81602 1 RAIL, MOUNTING, 35MM, X 1 METER, DIN,46277,
SYMMETRICAL
E10329 WIELAND-ELECTROVERT 98.300.0000
E10851 VAN GORP DIN 46277
46 100021780 70.08617 8 CLAMP, END, FOR E/UK TERMINAL BLOCK

47 100030459 70.62075 4 COVER, END, GRAY, USE WITH 70.62072 ORUK SERIES,
TYPE D-UK 4/10
48 101207227 70.99673 28 TERMINAL BLOCK - SINGLE LEVEL - 6 X 42.5 X 47 MM (W
X D X H) - UNIVERSAL MOUNTING FOOT - CORROSION
RESISTANT
E13724 PHOENIX TERMINAL BLOCKS 3004362 UK5N
49 100030493 70.62112 8 MARKER, STRIP, TERMINAL, ZACK QUICKSTRIP
LABELED HORIZONTALLY, 10 SECTION WITH
CONSECUTIVE NUMBERS, WHITE, ZB6,LGS: 1 TO 10,
ORDER NO. 1051016
E13724 PHOENIX TERMINAL BLOCKS ZB6,LGS:01-10
50 101288115 101288115 2 RELAY - BOSCH 12V 75A PART NUMBER 0332002150
E11374 BOSCH 0332002150
51 100013112 70.75935 2 DIODE, RECTIFIER-1A-D0-41, MOTOROLA, 1N4004
E10204 MOTOROLA INC 1N4004
52 101001445 70.61341 2 BLOCK - TERMINAL - F/SAE J1284 BLADE TYPE FUSE -
W/LED INDICATOR - 12VDC - 24 TO 8 GA - UK
6-FSI/C-LED 12
53 100021941 70.09729 2 MARKER, STRIP, TERMINAL, 1-10
E13724 PHOENIX TERMINAL BLOCKS ZB 8, LGS: 1-10

Electrical Console Assembly, Throttle
D00137887 (Drawing 1 of 4)Electrical console assembly, throttle (SAP No. 101366689).

January 2006
Drawings
4-59
4-60
Drawings
January 2006

100054447-C, INSTALLATION, ALTERNATOR, BATTERIES, HYDRAULICALLY

DRIVEN, COILED TUBING CONTROL HOUSE
NOTES:
1. MOUNT LOC'S 3 AND 4 UNDER CONTROL HOUSE STAIRS ON CURB SIDE OF TRAILER.
2. INSTALL THE ALTERNATOR AS SHOWN. MOUNTING LOCATION IS UNDER STARBOARD
SEAT. ACCESS FROM EXTERIOR DOOR. TENSION THE BELT (SUPPLIED WITH A/C IN-
STALLATION) TO ALLOW 1/2 INCH OF FLEX UNDER FINGER PRESSURE IN THE CENTER
OF THE SPAN BETWEEN PULLEYS.
3. ELECTRICAL PANEL AND SOLENOID ARE SUPPLIED WITH THE AIR CONDITIONER (REF
278.30069) AND ARE MOUNTED UNDER BENCH SEAT.
4. SUPPLIED BY THE SHOP.
PARTS LIST
1 100047094 107.00074 1 ALTERNATOR, 14VDC, 100 AMP, SELF EXCITED,
INCLUDES REGULATOR, REQUIRES BATTERY
CHARGING & GROUND CONNECTIONS, PULLEY NOT
INCLUDED, SAE J180 MOUNTING
E10272 PRESTOLITE 2500LC
E10058 LEECE-NEVILLE 2500LC
E10027 DELCO-REMY 1117801
2 100027565 70.37543 1 PULLEY, 2 GROOVE, 0.875 BORE, 3.0 OD, 0.5 GROOVE
WIDTH, KEYWAY, 0.68 BETWEEN GROOVES
E10272 PRESTOLITE 74999
3 100050645 277.17006 1 BOX, BATTERY, FOR TWO GROUP 31 BATTERIES
4 100013137 70.80288 2 BATTERY, 12 VOLT, BCI GROUP 31, 750 CCA,
MAINTENANCE FREE, TOP STUD TERMINAL
E10715 DELCO 1110 - 750 CCA
E15330 INTERSTATE BATTERIES 31-LHD - 750 CCA
5 100081984 997.11042 1 BRACKET, ALTERNATOR, AIR CONDITIONER,
COILED TUBING EQUIPMENT
6 100081983 997.11041 1 BRACKET, MOUNTING, ALTERNATOR COMPRESSOR
& MOTOR, HYD DRIVE, COILED TUBING
12 100029445 70.52035 1 SWITCH, CIRCUIT BREAKER, 105 AMP,
WEATHERPROOF, MANUAL RESET
E11730 KLIXON SDLM-105

13 100020633 70.01642 2 SCREW, BIND HEAD, 1/4-20 NC X 1, 316 STAINLESS STEEL

15 100029958 70.59095 2 WASHER, LOCK, 1/4, STAINLESS STEEL

Alternator Installation
278.99863 (Drawing 1 of 2)Alternator installation (SAP No. 100054447).

January 2006
Drawings
278.99863 (Drawing 1 of 2)Alternator installation (SAP No. 100054447).
4-65
100053342-I, INSTALLATION, AIR CONDITIONING SYSTEM, 14/CM, 2 COILED

TUBING OPERATOR HOUSE, 60K, R-134A REFRIGERANT
NOTES:
1. DRILL A 3.0 IN HOLE THROUGH THE FLOOR FOR A/C HOSE ACCESS. COVER THE EDGE
OF THE HOLE WITH A GROMMET (LOC. 3).
2. ROUTE THE #8 HOSE, #12 HOSE, WIRING HARNESS, AND LEFT AND RIGHT HAND
DRAIN HOSES THROUGH THE LARGE HOSE COVER.
3. USE THE MOUNTING BARS AND CARRIAGE BOLTS TO MOUNT THE EVAPORATOR TO
THE CEILING. USE SEALANT UNDER THE BARS ON THE ROOF. (SEE MOUNTING IN-
STRUCTIONS SUPPLIED WITH THE A/C UNIT).
4. SUPPLIED BY THE SHOP.
5. USE HOSE CLAMPS TO SUPPORT THE HOSES ROUTED UNDER THE HOUSE.
6. MOUNT COMPRESSOR ASSY AS FAR BACK FROM HOUSE DOOR AS POSSIBLE. THIS
WILL ALLOW THE INSTALLATION OF THE A/C BELT GUARD(LOC 35).
8. A/C INDUSTRIES AIR CONDITIONING - REFRIGERANT 134A SYSTEMS
----------------------------------------------------------
INSTALLATION AND SETUP INSTRUCTIONS
-----------------------------------
8.1. ADDING OIL TO THE SYSTEM

8.2. EVACUATION
8.3. LEAK CHECKING
8.4. CHARGING THE SYSTEM
8.5. SYSTEMATIC TROUBLESHOOTING
PRELIMINARY NOTES AND WARNINGS

------------------------------
WARNING:
ALWAYS WEAR GOGGLES OR SAFETY GLASSES TO PROTECT YOUR EYES WHEN
WORKING W/R134A REFRIGERANT. R134A BOILS AT -21 DEG F WHICH MEANS THAT DI-
RECT CONTACT WITH THE SKIN CAN PRODUCE FROSTBITE. IF ANY LIQUID R134A
SHOULD GET INTO YOUR EYES, FLUSH THEM IMMEDIATELY WITH COOL WATER AND
SEEK MEDICAL ATTENTION AS SOON AS POSSIBLE.

THE CHEMICALS OF R134A CHANGE WHEN BURNED AND BECOME A POISON PHOSGENE
GAS THAT WILL DAMAGE THE RESPIRATORY SYSTEM IF INHALED. NEVER SMOKE WHEN
R134A IS PRESENT IN THE AIR. ALSO, NEVER DISCHARGE R134A WHERE IT CAN BE
DRAWN INTO A RUNNING ENGINE.
NEVER HEAT AN R134A CYLINDER WITH A DIRECT FLAME OR ELECTRIC HEATER. USE
ONLY HOT WATER NOT OVER 125 DEG F IF IT IS NECESSARY TO CHARGE THE SYSTEM IN
COLD WEATHER. HIGH TEMPERATURE CAN RAISE THE CYLINDER PRESSURE TO DANER-
OUS LEVELS.
DETAILED INSTRUCTIONS NOT COVERED IN THE FOLLOWING ARE AVAILABLE BY CON-
TACTING A/C INDUSTRIES.
ALL FLARE AND O-RING FITTINGS SHOULD BE LUBRICATED WITH REFRIGERANT OIL BE-
FORE CONNECTING.
8.1. ADDING OIL TO THE SYSTEM
ALL AIR CONDITIONING COMPRESSORS REQUIRE OIL FOR LUBRICATION. USE ONLY
ZXL-100 PAG REFRIGERANT OIL. NOTE: THIS OIL ABSORBS MOISTURE EXTREMELY
QUICKLY. IMMEDIATELY CLOSE PAG OIL CONTAINERS WHEN NOT IN USE.
8.1.1 NEW SYSTEMS
THE TYPICAL OEM OR ADD-ON COMPRESSOR HAS 5-8 OUNCES OF OIL WHEN NEW. THE
ADDITION OF EVAPORATORS AND CONDENSERS TO COMPLETE A SYSTEM REQUIRES AP-
PROXIMATELY 1 ADDITIONAL OUNCE OF OIL FOR EVERY 10 FEET OF LIQUID LINE ADDED
TO THE SYSTEM.
8.1.2 OLDER SYSTEMS - SYSTEMS THAT HAVE LOST THEIR REFRIGERANT CHARGE
FALL INTO ONE OF THREE CATEGORIES:
* SLOW LEAKS THAT REQUIRE TIGHTENING OF FITTINGS, ETC. NORMALLY THE ADDI-
TION OF OIL IS NOT REQUIRED. A NOISY COMPRESSOR MAY INDICATE INSUFFICIENT
SYSTEM OIL.
* BLOWN HOSES OR A FAST DISCHARGE OF REFRIGERANT WILL CAUSE LOSS OF OIL. A/C
INDUSTRIES SUGGESTS THAT A MINIMUM OF 4 OUNCES OF OIL BE ADDED TO THE SYS-
TEM WHEN REPAIRING THIS TYPE OF LEAK. HERE AGAIN, NOISY COMPRESSORS MAY IN-
DICATE THAT MORE OIL SHOULD BE ADDED.
SYSTEMS THAT HAVE BEEN OPEN TO THE ATMOSPHERE FOR A WEEK OR MORE SHOULD
BE TREATED AS FOLLOWS:
* FLUSH THE SYSTEM WITH R134 OR AN APPROVED FLUSHING AGENT
* REPLACE COMPRESSOR OIL
* ADD SYSTEM OIL AS NECESSARY

NOTE: DARK COMPRESSOR OIL INDICATES CONTAMINATION - CHANGE THE OIL.

8.1.3 METHODS FOR ADDING OIL
PRIOR TO EVACUATING AND CHARGING THE SYSTEM, POUR THE MEASURED REFRIG-
ERANT OIL INTO THE DISCHARGE LINE.
ALTERNATELY, WITH THE SYSTEM UNDER VACUUM AND PRIOR TO CHARGING WITH
REFRIGERANT, CONNECT AN OIL INJECTOR TYPE DEVICE IN SERIES WITH THE DIS-
CHARGE GAUGE LINE. WHEN STARTING THE HOLDING CHARGE FROM THE R-134 CYL-
INDER, OPEN THE DISCHARGE (RED) MANIFOLD VALVE AND THE REFRIGERANT WILL
PUSH THE OIL INTO THE DISCHARGE LINE.
8.2 EVACUATION
NOTE: THE PROPER EVACUATION OF AN AIR CONDITIONING SYSTEM IS EXTREMELY
IMPORTANT TO ASSURE PROPER PERFORMANCE AND DURABILITY OF THE SYSTEM.
THE PURPOSE OF EVACUATION IS TO REMOVE ALL TRACES OF AIR AND MOISTURE
FROM THE SYSTEM. VACUUM PUMP OIL SHOULD BE CHANGED AFTER BEING USED
SIX TIMES OR WHEN IT BECOMES CLOUDY OR DISCOLORED.
8.2.1 CONNECT MANIFOLD GAUGES TO THE SYSTEM AS FOLLOWS:
* BLUE HOSE TO SUCTION SERVICE PORT
* RED HOSE TO DISCHARGE SERVICE PORT
* YELLOW HOSE TO VACUUM PUMP
CAUTION: MAKE CERTAIN THE SYSTEM HAS BEEN BLED OF ALL PRESSURE BEFORE
CONNECTING THE MANIFOLD GAUGES TO THE VACUUM PUMP. NEVER INTRODUCE
POSITIVE PRESSURE INTO THE SUCTION PORT OF A VACUUM PUMP.
8.2.3 OPEN BOTH MANIFOLD VALVES AND TURN ON THE VACUUM PUMP.
8.2.4 OBSERVE THE LOW PRESSURE GAUGE - IF THE GAUGE IMMEDIATELY

INDICATES A LOW VACUUM, CHECK THE HOSE CONNECTIONS TO BE
CERTAIN THE PORT ACCESS VALVES HAVE BEEN FULLY DEPRESSED. THE
REDUCTION IN SYSTEM PRESSURE SHOULD BE GRADUAL.
8.2.5 AFTER ABOUT 10 MINUTES THE LOW PRESSURE GAUGE SHOULD

APPROACH 28 TO 29 INCHES OF VACUUM. CLOSE THE MANIFOLD VALVES
AND OBSERVE SYSTEM PRESSURE. IF THE PRESSURE RISES AFTER
SEVERAL MINUTES A LEAK IS INDICATED AND MUST BE FOUND AND
REPAIRED BEFORE FURTHER EVACUATION. IF NO PRESSURE RISE IS
DETECTED, OPEN THE MANIFOLD VALVES AND RE-START THE VACUUM
PUMP. ALLOW THE PUMP TO RUN FOR A MINIMUM OF 30 MINUTES
LONGER.

8.2.6 WHEN EVACUATING IS COMPLETED, CLOSE BOTH MANIFOLD VALVES AND

STOP THE VACUUM PUMP.
8.3 LEAK CHECKING

NOTE: THE FACT THAT THE SYSTEM WAS ABLE TO HOLD A VACUUM IS NOT PROOF THAT
IT WILL NOT LEAK UNDER PRESSURE. IT MUST BE CHECKED UNDER PRESSURE WITH AN
APPROVED DETECTOR.
8.3.1 WITH THE MANIFOLD GAUGES STILL CONNECTED TO THE SYSTEM DISCON-
NECT THE YELLOW HOSE FROM THE VACUUM PUMP AND CONNECT IT TO
THE REFRIGERANT CYLINDER.
8.3.2 OPEN THE VALVE ON THE REFRIGERANT CYLINDER AND LOOSEN THE HOSE
CONNECTION ON THE MANIFOLD TO PURGE AIR FROM THE HOSE.
RETIGHTEN THE HOSE CONNECTION.
8.3.3 OPEN BOTH MANIFOLD VALVES TO ALLOW THE REFRIGERANT GAS TO
ENTER THE SYSTEM UNTIL BOTH GAUGES EQUALIZE AT 50 TO 70 PSI. CLOSE-
BOTH MANIFOLD VALVES.
8.3.4 USING EITHER A HALIDE OR ELECTRONIC LEAK DETECTOR, TEST ALL FIT-
TINGS AND CONNECTIONS AT THE COMPRESSOR, CONDENSER AND EVAPO-
RATOR.
8.3.5 REPAIR ANY LEAKS IF NECESSARY AND REPEAT 8.2 AND 8.3 BEFORE PRO-
CEEDING.
8.4 CHARGING THE SYSTEM
8.4.1 CONNECT THE HYDRAULIC AIR CONDITIONER MOTOR TO A 60K POWER
PACK OR EQUIVALENT PUMP SYSTEM AND BRING THE SYSTEM UP TO
NORMAL OPERATING SPEED. TURN THE AIR CONDITIONER ON AND SET THE
EVAPORATOR BLOWER TO HIGH. MAKE SURE THE COMPRESSOR CLUTCH IS
ENGAGED. ADD REFRIGERANT GAS (NEVER LIQUID) THROUGH THE
SUCTION PORT BY OPENING THE LOW SIDE (BLUE) MANIFOLD VALVE.
CHARGE THE SYSTEM UNTIL THE SIGHT GLASS NEAR THE CONDENSER IS
CLEAR.
CONTINUE TO ADD REFRIGERANT TO THE SYSTEM UNTIL THE SUCTION

LINE AT THE EVAPORATOR IS COLD TO THE TOUCH.
CAUTIONTHE DISCHARGE PRESSURE SHOULD NOT EXCEED 210 PSI, IN 85-90F

AMBIENT.
8.4.2 WHEN CHARGING IS COMPLETE:
* CLOSE REFRIGERANT CYLINDER VALVE.
* CLOSE THE LOW SIDE (BLUE) MANIFOLD VALVE.
* OBSERVE AND RECORD THE HIGH AND LOW SIDE PRESSURES AND THE AMBIENT
TEMPERATURE.

TURN BOTH THE AIR CONDITIONER AND HYDRAULIC POWER PACK ENGINE OFF.
CLOSE BOTH ACCESS PORTS AND CAREFULLY REMOVE THE GAUGE HOSES FROM THE
PORTS. PUT A RAG OVER THE CONNECTIONS WHILE LOOSENING THE HOSE CONNEC-
TIONS TO PREVENT REFRIGERANT AND OIL DISPERSION.
8.4.3 SYSTEM CHECK:
AFTER SUCCESSFULLY COMPLETING THE PREVIOUS STEPS, SYSTEM OPERATION
SHOULD BE CHECKED UNDER EXPECTED OPERATING CONDITIONS IF POSSIBLE. THE
FOLLOWING TEMPERATURE DIFFERENTIALS SHOULD BE OBSERVED:
EVAPORATOR EVAPORATOR TEMPERATURE

FAN SPEED DIFFERENTIAL
___________________________________________________
HIGH 14 TO 16 DEG F
MEDIUM 18 TO 20 DEG F
LOW 21 TO 24 DEG F
___________________________________________________
THIS COMPLETES INSTALLATION OF THE AIR CONDITIONING SYSTEM.

8.5 SYSTEMATIC TROUBLESHOOTING
8.5.1 NOTE AND COMPARE THE EFFECTS OF THE PROBLEM TO OBSERVED
SYMPTOMS.
8.5.2 CONDUCT A VISUAL INSPECTION OF THE SYSTEM AND IDENTIFY

OBVIOUS PROBLEMS SUCH AS:
* CLOSE REFRIGERANT CYLINDER VALVE.
* CLOSE THE LOW SIDE (BLUE) MANIFOLD VALVE.
* OBSERVE AND RECORD THE HIGH AND LOW SIDE PRESSURES AND THE AMBI-
ENT TEMPERATURE.
8.5.3 IF NOTHING OBVIOUS IS FOUND PROCEED BY CONNECTING A SET OF
MANIFOLD GAUGES TO THE SYSTEM ACCESS PORTS. OPEN BOTH ACCESS
VALVES AND OBSERVE SYSTEM PERFORMANCE WHILE OPERATING.
* LOW GAUGE PRESSURE INDICATES A REFRIGERANT LEAK. TEST THE SYSTEM
AS PER NOTE 8.3 AND REPAIR AS NECESSARY. RECHARGE AND TEST THE SYS-
TEM AS PER NOTE 8.4.
* KEEP IN MIND THAT IT MAY BE NECESSARY TO RECREATE SPECIFIC OPERAT-
ING CONDITIONS SUCH AS EXTREME HEAT LOAD IN ORDER TO PROPERLY
TROUBLESHOOT THE SYSTEM.

8.5.4 AFTER MAKING NECESSARY REPAIRS, EVACUATING AND RECHARGING,

TAKE PRESSURE READINGS AND EVAPORATOR OUTLET TEMPERATURES.
COMPARE THESE TO NOTE 8.4.3 TO CONFIRM PEAK SYSTEM PERFORMANCE.
CONDUCT A FINAL LEAK CHECK WITH THE SYSTEM TURNED OFF.
PARTS LIST
1 100024551 70.21834 1 AIR CONDITIONER, 26000 BTU COOLING, 525 CU FT
PER MINUTE, R-134A REFRIGERANT, COILED
TUBING CAB,SPEC
E11954 A/C INDUSTRIES 70.21834
2 100024552 70.21835 1 COMPRESSOR ASSEMBLY, OPERATOR
HOUSE,HYDRAULIC DRIVEN, MODEL TM16
COMPRESSOR, PARKER HYDRAULIC MOTOR,
R134A REFRIGERANT,COILED TUBING
E15802 THERMO KING CORPORATION 503974
4 100028904 70.45060 3 SCREW, SELF TAP, 3/8-16 X 3/4, SLOTTED REGULAR
HEX HEAD, TYPE F, SPEC
5 100036052 70.97152 1 ADAPTER, HOSE, 070602-8-8C, STRAIGHT,
BULKHEAD, 3/4-16 JIC MALE X 1/2-14 NPT MALE,
STEEL
E14921 TOMPKINS CO 2706LN-8-8
MALE X 3/4-16 JIC SWIVEL FEMALE, STEEL
8 100002608 70.96652 1 SOCKET, QDISC, HYDR, ISO 7241-1 A 1/2(12.5) NOM
X 1/2-14 NPT FEMALE, 4000 PSI, VALVED, STEEL
E10189 AEROQUIP 5601-8-10S
9 100035844 70.96437 4 FITTING, HOSE, 43 SERIES, #8, STRAIGHT, 1/2 ID
HOSE X 3/4-16 JIC SWIVEL FEMALE, CRIMP

11 100035842 70.96435 2 FITTING, HOSE, 43 SERIES, NUMBER4, STRAIGHT,

1/4 ID HOSE X 7/16-20 JIC SWIVEL FEMALE,
CRIMP
12 100033761 70.84307 1 ADAPTER, HOSE, 2085-4-4S, 90 DEG 1/4-18 MALE
PIPE THREAD X 1/4-18 MALE PIPE THREAD, AERO
15 100015028 70.26836 1 ADAPTER, HOSE, 070102-4-4C, STRAIGHT, 7/16-20
JIC MALE X 1/4-18 NPT MALE, STEEL
18 100033312 70.82360 1 VALVE, FLOW CONTROL, HYDRAULIC,
PRESSURE COMPENSATED, 10 GPM, 3000 PSI, 1/2
NPTF
E10171 SUN HYDRAULIC FXDA-LAN-DCC-10 GPM
27 100081983 997.11041 1 BRACKET, MOUNTING, ALTERNATOR
COMPRESSOR & MOTOR, HYD DRIVE, COILED
TUBING
30 100033387 70.82695 1 TRAY, CABLE, 2.5 IN X 2.5 IN, 16 GAUGE, 24 IN
LONG, TOP HINGED, ANSI 61 GRAY FINISH, OPEN
ENDS, NEMA/CSA TYPE 1, UL 870
E10158 HOFFMAN F22G24
31 100033388 70.82696 1 TRAY, CABLE, 2.5 IN X 2.5 IN, 16 GAUGE, 36 IN
LONG, TOP HINGED, ANSI 61 GRAY FINISH, OPEN
END, NEMA/CSA TYPE 1, UL 870
E10158 HOFFMAN F22G36
32 100033389 70.82697 1 TRAY, CABLE, 2.5 IN X 2.5 IN, 16 GAUGE, 90 DEG
ELBOW, ANSI 61 GRAY FINISH
E10158 HOFFMAN F22G90E
33 100033390 70.82699 3 CABLE, TRAY, 2.5 IN X 2.5 IN, 16 GAUGE,
COUPLER, U CONNECTOR
E10158 HOFFMAN F22GUC
34 100081990 997.11048 2 BRACKET, CONDENSER, CONSOLE, HOUSE,
OPERATOR, 60K, COILED TUBING
35 100081993 997.11051 1 GUARD, BELT, A/C, HOUSE, UNDER BENCH SEAT,
COILED TUBING, REF: 278.30069

47 100025446 70.26051 1 FOAM, ACOUSTIC, 2 IN, ABSORPTIVE -1 MIL

REINFORCED ALUMINIZED POLYESTER FACING,
PSA BACKING, MEETS UL94H ANDMVSS 302
FLAME TESTS, 54 IN WIDE
E14947 DB ENGINEERING FF800AHRWA
48 100031813 70.75065 8 RUBBER, SPONGE, 1/2 X 2 IN WIDE
49 100035270 70.93472 2 NUT, ELASTIC STOP, 1/4-20 NC, LIGHT HEX,
STAINLESS STEEL, ESNA #79NE-040
50 101209408 101209408 1 VALVE, BALL ,3/4 INCH, FULL PORT, 3/4 INCH FNPT
X FNPT, 3000 PSI W.P., C.O.C. TO NACE MR0175
BALON CORPORATION LM-07362-N
NPT MALE X 1/2-14 NPT MALE, STEEL
E10189 AEROQUIP 2083-12-8S
E11074 PARKER HANNIFIN FF-12-8S
JIC MALE X 3/4-14 NPT MALE, STEEL
E10189 AEROQUIP 2021-12-8S
54 101372476 101372476 2 U-BOLT, SQUARE BEND, ZINC-PLATED STEEL, 2 IN
W, 2-5/8 IN L INSIDE, 1090 LB Wll
E10301 MCMASTER-CARR 3060T44
55 101389817 D00168469 1 MOUNT, VALVES, A/C DRAIN, AIR CONDITIONING
SYSTEM, COILED TUBING OPERATOR HOUSE
E13928 BRENNAN INDUSTRIES 6801-08-12-NWO
E11074 PARKER HANNIFIN 6 C5OX-S
58 101390219 101390219 2 BELT,17 IN, V-BELT, AIR CONDITIONING SYSTEM,
14/CM-2, COILED TUBING OPERATOR HOUSE, 60K,
R-134A REFRIGERANT
E10244 GOODYEAR 17405

A/C System Installation
278.30069 (Drawing 1 of 6)A/C system installation (SAP No. 100053342).

January 2006
Drawings
4-75
4-76
Drawings
January 2006
278.30069 (Drawing 4 of 6)A/C system installation (SAP No.

100053342).

4-78
Drawings
January 2006
January 2006
Drawings
4-79
101374022-A, INSTALLATION, AIR CONDITIONER, ROOFTOP,

CT MODULAR HOUSE
NOTES:
1. USE EXISTING PANEL 101319532 AND TRIM TO FIT 101330563.
2. SEAL ALL HOLES AND EDGES.
3. DRILL HOLE 101330563 FOR ELECTRICAL RECEPTACLE AND MATCH DRILL MOUNTING
HOLES.
4. 14" X 14" HOLE IN HOUSE FOR AC MOUNTING - SEE D00087502 FOR LOCATION.
5. FOR INSTALLATION IN CONSOLE ASSEMBLY 101245973, MODIFICATIONS MAY BE
NEEDED FOR INSTALLATION OF 101330563 PANEL.
6. HOUSE WILL NEED TO BE TAKEN TO OUTSIDE VENDOR IN QUOTE D00143358.
PARTS LIST
1 101330563 D00107326 1 PANEL, FEED THROUGH, POWER, CT-DAS, FOR ZONE
2 80K CTU
2 101309918 101309918 1 RECEPTACLE, MALE, PIN AND SLEEVE, 2 POLE, 3
WIRE, 125 VOLT, 20 AMP, WATERTIGHT, IEC 309-2
RATED, HUBBELL
E10212 HUBBELL HBL320B4W
3 100028680 70.44311 6 SCREW, FLAT HEAD, MACHINE, 1/4-20 NC X 5/8, PL,
SPEC 70.44247

A/C Installation
D00087502 (Drawing 1 of 3)A/C installation (SAP No. 101374022).



100054394-B, INSTALLATION, HEATER, HOUSE, OPERATOR,

COIL TUBING TRAILER
PARTS LIST
1 100026939 70.34856 1 HEATER, 12VDC, 6.0-10 AMP, MULTISPEED, 33000 TO
42000 BTU/HR, 3/4 IN FPT, 18 IN X 8.25 IN X 8.625 IN
MAXIMUM, HUPP 902-12V OR POSI-CLEAN 541700
E15320 POSI-CLEAN CORP 541700
2 100081484 996.16477 1 BULKHEAD, FOR HOUSE HEATER INSTALLATION
3 100025618 70.26707 2 ADAPTER, HOSE, 070202-12-12C, ELBOW, 1 1/16-12 JIC
E10189 AEROQUIP 2024-12-12S
E11074 PARKER HANNIFIN 12 CTX-S
4 100031427 70.72814 2 ADAPTER, HOSE, 070102L-12-12C, STRAIGHT, LG, 1
1/16-12 JIC MALE X 3/4-14 NPT MALE, STEEL
E14921 TOMPKINS CO 2404-L-12-12
E10189 AEROQUIP 202113-12-12S
E13928 BRENNAN INDUSTRIES 2404-L-12-12
6 100035892 70.96527 4 FITTING, HOSE, 240146-12-12B, STRAIGHT, 100R5, 1
1/16-12 JIC SWIVEL FEMALE X 3/4 NOM HOSE, CRIMP,
BRASS
E11074 PARKER HANNIFIN 10626-12-12B
7 100025574 70.26565 1 HOSE, 1-WB, 100R5, 12, 1500 PSI WP, NITRILE TUBE,
NEOPRENE COVER, 0.62 ID X 1.08 OD, J1942
H-1500/F-500, SPEC 70.71975
E11074 PARKER HANNIFIN 225-12
8 100025574 70.26565 1 HOSE, 1-WB, 100R5, 12, 1500 PSI WP, NITRILE TUBE,
NEOPRENE COVER, 0.62 ID X 1.08 OD, J1942
H-1500/F-500, SPEC 70.71975
E11074 PARKER HANNIFIN 225-12

Heater Installation
278.99748 (Drawing 1 of 2)Heater installation (SAP No. 100054394).

278.99748 (Drawing 2 of 2)Heater installation (SAP No. 100054394).

101251168-NY, KIT, FIELD INSTALLATION, DATA ACQUISITION SYSTEM, FOR 60K

COIL TUBING UNIT, REF: 278.15002, NOT DNV CERTIFIED, ZONE 2 EXTERNAL TRANS
NOTES:
THIS IS A STOCKABLE PART NUMBER FOR A STANDARD 60K CT-DAS.
1. ASSEMBLE SYSTEM AS SHOWN IN THE INSTALLATION DRAWINGS, IGNORE MOUNTING
DETAILS.
2. WIRE CABLES INTO ENCLOSURE FOR TESTING AND CALIBRATING PURPOSES, WIRES
WILL BE CUT TO LENGTH IN THE FIELD WHEN THE UNIT IS INSTALLED.
3. CALIBRATE SYSTEM USING CALIBRATION PROCEEDURES CALLED OUT UNDER THE IN-
STALLATION PART NUMBER.
PARTS LIST
1 100053180 278.15002 1 INSTALLATION, DATA ACQUISITION SYSTEM, FOR 60K
COILED TUBING UNIT, SINGLE UNIPRO, NOT DNV
CERTIFIED, ZONE 0 EXTERNAL TRANDUCERS

101374865-A, INSTALLATION, PEDESTAL MOUNT MONITOR, CT HOUSE
NOTES:
1. MOUNT ON TOP OF THE BOP MODULAR CONTROL CONSOLE IN BEST POSITION FOR
CUSTOMER VIEWING.
2. MAKE SURE MONITORS ARE MOUNTED SO THAT THE ROUTED CABLE LENGTH TO
COMPUTER IS WITHIN 25 FOOT. IF THE LENGTH IS LONGER THEN ADDITIONAL CA-
BLES WILL BE REQUIRED.
3. USE BLUE LOCTITE #242 (100029228) ON THREADS OF THESE SCREWS.
PARTS LIST
1 101232700 101232700 1 DISPLAY, 19.0 INCH, DESKTOP, TFT LCD FLAT PANEL,
1280X1024, RGB AND DVI-D INPUTS, DVI-D AND HD15
CONNECTORS, BLACK, 100-240 VAC 50/60HZ,
VIEWSONIC VP930B
WAREFORCE WAREFORCE VP930B
2 101243451 D00020400 1 STAND, TRANSIT LOCK, SWIVELING PEDESTAL
MOUNTED FLAT SCREEN MONITOR
3 100028683 70.44315 2 SCREW, FLAT HEAD, MACHINE, 1/4-20 NC X 1 1/2, PL,
SPEC 70.44247
4 100024396 70.21131 1 CABLE ASSEMBLY, VIDEO, 25 FOOT, 15 PIN D MALE
CONNECTOR ON BOTH ENDS
E13335 BLACK BOX NETWORK SERVICES
EVNPS05-0025-MM
E13593 MISCO INC YH0307M/M
5 101263005 101263005 2 SCREW, THREADED, FLAT HEAD SCS (US) - NO. 10 -32
UNF x 0.625 - ZINC-PLATED STL
6 100029957 70.59094 4 WASHER, LOCK, #10, STAINLESS STEEL
7 100026562 70.33012 4 NUT, HEX, 10-32 NF, PL
8 100030886 70.70272 2 SCREW, BIND HEAD, #10-32 UNF X 5/8, STAINLESS
STEEL
9 100028635 70.44184 4 SCREW, HEX CAP, 1/4-20 X 1 1/2, COATED, GRADE 5,
SPEC 70.44073
10 100029887 70.58831 2 WASHER, FLAT, 1/4, STEEL, CHROMIUM PLATED SPEC
70.58834
11 100035270 70.93472 6 NUT, ELASTIC STOP, 1/4-20 NC, LIGHT HEX,
STAINLESS STEEL, ESNA #79NE-040

Data Acquisition System (DAS)
D00105231 (Drawing 1 of 1)DAS (SAP No. 101374865).

101322568-E, INSTALLATION, ACCUMULATORS, 50 GALLONS, V95 HP INJECTOR

QUICK RIG-UP EMBEDDED REEL TRAILER, COILED TUBING
NOTES:
1. MATCH DRILL 7/16 INCH DIAMETER HOLES FOR CLAMP MOUNTS ON THE SCISSOR
LIFT.
2. CONNECT TO ACCUMULATOR SUPPLY BULKHEAD NUMBER 53 ONLY.
3. FOR DUMP ONLY DO NOT CONNECT.
PARTS LIST
1 100033892 70.84927 8 CLAMP, ACCUMULATOR, 10 GALLON
E10220 PARKER FLUID POWER 1449070000
2 100033889 70.84890 2 ACCUMULATOR, 10 GALLON, BLADDER TYPE, 3000
PSI, BOTTOM REPAIRABLE
E10220 PARKER FLUID POWER BA10B3T01A1
3 100017572 36.1106 2 PLUG, PIPE, 2 IN, STEEL, SQUARE HEAD
4 100008066 996.08253 1 VALVE, NEEDLE, 10000 PSI WP, 0.25 FEMALE PIPE
THREADED, TYPE FF
E10076 OTIS 93QC8
E14884 M & M INDUSTRIES, INC 82-P-0N28-49-002
E15209 HES CROSS REFERENCE 93 QC 8
SCALE PSI/KPA, STEM MOUNT WITH 1/4 NPT,
STAINLESS STEEL CASE, SILICON FILLED, TOP CASE
SAFETY RELIEF, SPECIFICATION D00092428
6 100007384 70.19003 1 SOCKET, QDISC, HYDR, ISO 7241-1 A 3/8(10) NOM X
7 100034595 70.89064 1 NIPPLE, VALVED, 4MP-4MQ ST VHN4-4M
E10076 OTIS 95S197
E10781 SNAPTITE VHN4-4M
E15209 HES CROSS REFERENCE 95 S 197
8 100031129 70.71061 2 ADAPTER, HOSE, 900598-24S, PLUG O-RING BOSS, 1
7/8-12, AERO, STRATOFLEX, 1228-24S
E10095 STRATOFLEX 1228-24S
E10189 AEROQUIP 900598-24S
E11074 PARKER HANNIFIN 24-P50N-S

9 100033761 70.84307 1 ADAPTER, HOSE, 2085-4-4S, 90 DEG 1/4-18 MALE PIPE

THREAD X 1/4-18 MALE PIPE THREAD, AERO
11 101312827 101312827 2 ACCUMULATOR, HYDRAULIC, 15 GALLON, 3000 PSI,
BLADDER STYLE, BUNA NITRILE, 2 INCH NPT PORT,
BOTTOM REPAIRABLE, COILED TUBING
E10220 PARKER FLUID POWER BA15B3U01A1
12 100020922 70.03176 1 ADAPTER, HOSE, 208007-4-4S, CROSS, 1/4-18 MALE PIPE
THREAD X 1/4-18FPT X 1/4-18FPT X 1/4-18FPT
E10189 AEROQUIP 208007-4-4S
13 100034821 70.90441 1 ADAPTER, HOSE, 2091-4-4S, TEE, 1/4-18 FPT X 1/4-18 FPT X
1/4-18 MALE PIPE THREAD
14 100035874 70.96483 1 HOSE, 2-WB, 100R2AT, 6, 381, 5000 PSI WP, NITRILE TUBE,
CPE COVER, 0.38 ID X 0.75 OD
15 100035843 70.96436 6 FITTING, HOSE, 43 SERIES, #6, STRAIGHT, 3/8 ID HOSE X
9/16-18 JIC SWIVEL FEMALE, CRIMP
17 100033893 70.84928 1 KIT, ACCUMULATOR, CHARGING AND GAGING
ASSEMBLY, KIT INCLUDES 10 FEET CHARGING HOSE
WITH STANDARD RIGHT-HAND NITROGEN FITTINGS,
ADAPTER WITH GAS VALVE, BLEEDER VALVE & GAS
CHUCK, WITH 3000 PSI GAGE, SPEC
18 100024027 70.19000 1 ADAPTER, HOSE, 2089-6-6S, 90 DEGREE, 3/8 MNPT X 3/8
FNPT
19 100025824 70.27310 1 ADAPTER, HOSE, STRAIGHT, 1/4-18 NPT FEMALE X
7/16-20 O-RING BOSS MALE, STEEL
E13928 BRENNAN INDUSTRIES 6405-04-04-O
E11074 PARKER HANNIFIN 4-1/4 F50G-S
20 100025470 70.26106 1 ADAPTER, HOSE, 070220-6-6S, ELBOW, 9/16-18 JIC MALE
X 9/16-18 O-RING BOSS MALE, STAINLESS STEEL
E10189 AEROQUIP 259-2062-6-6
E11074 PARKER HANNIFIN 6 C50X-SS


E10189 AEROQUIP 202702-6-6S
E11074 PARKER HANNIFIN 6 F5OX-S
X 9/16-18 JIC MALE X 9/16-18 JIC SWIVEL FEMALE,
STEEL
E10189 AEROQUIP 203101-6-6S
E11074 PARKER HANNIFIN 6 S6X-S
23 100031533 70.73330 1 ADAPTER, HOSE, 140139-16-8C, STRAIGHT, 1-11 1/2
NPT FEMALE X 1/2-14 NPT MALE, STEEL
E11074 PARKER HANNIFIN FG-16-8S
24 100031392 70.72666 3 ADAPTER, HOSE, 070321-6C, 45 DEG, 3/8 OD TUBE,
9/16-18 SWIVEL X 9/16-18 JIC MALE, STEEL
E11074 PARKER HANNIFIN 6 V6X-S
25 100082601 997.74078 1 LIFT FRAME, ACCUMULATOR, 4000 LB LIFT
CAPACITY SCISSOR LIFT, COILED TUBING
26 100032633 70.79129 2 ADAPTER, HOSE, 2081-6-4S, STRAIGHT, 1/4-18 NPT X
3/8-18 NPT, STRATOFLEX

Accumulator Installation


101467453

Uploaded by

101467453

Uploaded by

V95HP Quick Rig-Up Unit

Operator House Manual

Part No. 101467453

Part No. 101467453

Section 1Description and Specifications

Section 3Maintenance and Troubleshooting

Description and Specifications

Figure 1.1Operator house mounted on crane trailer for land operations.

Table 1.1Operator House Specifications

January 2006 Description and Specifications 1-1

1-2 Description and Specifications January 2006

Operator Control Consoles

January 2006 Description and Specifications 1-3

Figure 1.4Operator injector/reel control

1-4 Description and Specifications January 2006

Figure 1.5Center injector/reel control console panel.

January 2006 Description and Specifications 1-5

Figure 1.6Injector controls on the right-hand side of the injector/reel

1-6 Description and Specifications January 2006

The injector panel includes the following controls:

Injector direction knobSelect either OUT-HOLE or IN-HOLE direction.

January 2006 Description and Specifications 1-7

Injector Gripping Controls

Figure 1.7Injector gripping controls on the left-hand side of the injec-

1-8 Description and Specifications January 2006

The injector gripping panel includes the following controls:

January 2006 Description and Specifications 1-9

Figure 1.8Reel controls in the center of the injector/reel control panel

1-10 Description and Specifications January 2006

The reel panel includes the following controls:

Gauges on the Reel Control Panel

January 2006 Description and Specifications 1-11

BOP/Stripper Control Console

Nine-bank valveEnables operation of the BOP and

1-12 Description and Specifications January 2006

Figure 1.10BOP controls located on the right-hand control console

January 2006 Description and Specifications 1-13

1-14 Description and Specifications January 2006

Electric Control Console

Figure 1.11Operator electrical

Figure 1.12Electrical controls located on the left-hand console

January 2006 Description and Specifications 1-15

Throttle knobCan be turned to raise and lower tractor engine RPM.

TachometerReads the engine RPM.

1-16 Description and Specifications January 2006

DAS (Data Acquisition System)

UniproData acquisition interface.

Electric Console Gauges

January 2006 Description and Specifications 1-17

Coiled Tubing Operations Manual (CTOM, Part No. 997.09635)

Personal Protective Equipment (PPE)

1-18 Description and Specifications January 2006

Manuals and Other Resources

V95HP QRU Component Manuals

V95HP Quick Rig-Up Tractor Manual (SAP No. 101467495)

V95HP Quick Rig-Up Trailer Manual (SAP No. 101467450)

V95HP Injector Operation and Maintenance Manual (SAP No. 101332153)

QMC Crane Operation, Maintenance, and Parts Manual

V95HP Quick Rig-Up Reel Manual (SAP No. 101467452)

January 2006 Description and Specifications 1-19

Additional Resources Available on HalWorld

Halliburton CT Methods and Applications Website

CT Best Practices Website

Halliburton CT Recommended Spare Parts List

Coiled Tubing Handbook (Part No. 04-086)

Coiled Tubing Operations Manual (CTOM, Part No. 997.09635)

1-20 Description and Specifications January 2006

January 2006 Operations 2-1

2-2 Operations January 2006

Operating the Scissor-Lift

Controlling the Gripper

January 2006 Operations 2-3

Calculating Gripper Pressure

Controlling the Injector

2-4 Operations January 2006

Controlling the Reel