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IR Switch

IR_switch_

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dazeee
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25 views

IR Switch

IR_switch_

Uploaded by

dazeee
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Description

Circuit to switch e.g. the Leslie simulator on a Nord Stage 2 keyboard by means of waving your hands in front of an IR-sensor.
Currently, only momentary on/off-switching is supported; because a reed relay is used, the circuit is completely isolated from the instrument, making it completely safe.
Inspired by the D-Beam controller of the Roland company (of which the patent should be expiring in 2016).
Copying and modification of this circuit is allowed for personal, non-commercial usage. I hope you enjoy it as much as I do! Kind regards, Steven De Roo, Belgium.

Circuit
Components

ID Amount Ordernr Image Description Price/1pc Total

Texas Instruments LM311P Lineaire IC -


LM311 1 piece 175994 0,21 0,21
comparator Multifunctioneel DTL, MOS, RTL, TTL

Comus 3570-1331-053 Reedrelais 1x NO 5 V/DC


Relay 1 piece 1300079 2,40 2,40
0.5 A 10 W SIP-4

Texas Instruments LP2950-50LPRE3 PMIC -


U1 1 piece 1262660 0,56 0,56
Voltage Regulator - Linear (LDO)

Emmerich 9V-I-Clip Batterijclip 1 9 V (blok) (l x b x


BAT1 1 piece 624691 0,39 0,39
h) 26 x 13 x 8 mm

Conrad SU527629 Printplaat Hardpapier (l x b) 90


- 1 piece 530809 mm x 50 mm 35 m Rastermaat 2.54 mm Inhoud 1 1,35 1,35
pieces

Lumberg KLBM 3 Jackplug 6.35 mm Bus, inbouw


- 1 piece 738632 1,84 1,84
verticaal Aantal polen: 2 Mono Zwart 1 pieces

Strapubox GEHAEUSE MIT BATTERIEFACH


- 1 piece 522864 Universele behuizing 101 x 60 x 26 ABS Zwart 1 3,53 3,53
pieces

SCI MTE101A1 Tuimelschakelaar 250 V/AC 3 A


SW1 1 piece 1304031 1,15 1,15
1x uit/aan vergrendelend 1 pieces

Sharp GP 2 Y0A 02 YK Afstandsensor GP 2 Y0A


SHARP 1 piece 185364 02 YK Meetbereik(en) 20 - 150 cm registratiebereik 24.95 24.95
5V
econ connect ICF16 IC-fitting 7.62 mm Aantal
- 1 piece 1304153 polen: 16 0,20 0,20

NE555P 1 piece 152184 Texas Instruments NE555P Timer Soort behuizing 0,24 0,24
DIP-8 Uitvoering Precisietimer

Elektrolytische condensator Radiaal bedraad 2.5


C3, C6 2 pieces 443906 mm 100 F 16 V/DC 20 % ( x l) 6.3 mm x 11 mm 0,07 0,14
SY 100 F/16V 6,3 x11mm

Keramische condensator Radiaal bedraad 10 nF


C5 1 piece 531889 50 V/DC 10 % Holystone RDC103K050DKA 1 0,08 0,08
stuks

Elektrolytische condensator Radiaal bedraad 1.5


C1 1 piece 1325866 mm 10 F 16 V 20 % ( x h) 4 mm x 7 mm 0,04 0,04
KSS106M016S1A5B07K 1 pieces

Elektrolytische condensator Radiaal bedraad 1.5


C2 1 piece 445724 mm 1 F 50 V 20 % ( x h) 4 mm x 5 mm Yageo 0,06 0,06
S5050M1R00B1F-0405 1 pieces

Kemet R82DC3100AA50K Polyester condensator


C7 1 piece 1235240 Radiaal bedraad 100 nF 63 V 10 % 5 mm (l x b x 0,08 0,08
h) 7.2 x 2.5 x 6.5 1 stuks

R1 1 piece 10kOhm

R6, R7 2 pieces 4.7kOhm

R4 1 piece 300 Ohm

D1 1 piece Bright LED

BAT1 1 piece 9 Volt battery

OPTIONAL: Small neodymium magnets


- 2 pieces
(eg. 5mm x 10mm)

- - Montage wires

Total
approx. 40

Notice: the sharp sensor has a range of 20-150cm; the range in which it will trigger this switch, is set to 35cm.
Using other values for resistors R1 & R7, one should be able to use the cheaper 10-80cm version (which is listed
13.94 on the Conrad website); this reduces the price to approx. 30. However, this has not been tested!
Tooling
Soldering iron (& in my case: desoldering pump )
Hot glue gun
Standard tooling: knife, tongs,
Front panel: printer / laminating device / glue

Board layout
(updated 18/08/2016; previous version had an error in placement of C2)

Notice: remove copper from the indicated zone beneath the ICs (eg. By scratching with a knife)
Montage hints

The box I used, has a 9V battery compartiment, and some screwholes.


One of the screwholes has been cut away a bit vertically, so that the sensor can be properly aligned with the divider.
The bottom 2 screwholes have been cut away completely, allowing the PCB to be installed completely flat.

All holes in the box were cut away with a sharp knife Please be careful here

Front panel

The following drawing is scale 1:1 when printing this document on A4 paper.
Notice: cut squares before laminating; cut circle after laminating
Picture before assembly

(Notice: not completely correct; in this photograph, pins 2 & 3 on the LM311 are swapped;
the board layout in this document is correct though!)
Picture after assembly

Not in picture: 2 strong neodymium (!) magnets, hot glued on empty spaces on the bottom surface.
In my case, I glued one right next to the input, and one next to the on/off switch. A third one would even be
better, if you find a place for it .
Final assembly

On the web

Ive put this document & a movie on the Nord User Forum:

http://www.norduserforum.com/general-nord-forum-f29/diy-infrared-switch-for-leslie-t11516.html
Appendix: Sharp sensor behavior

Version used: 20cm-150cm: GP 2 Y0A 02 YK


using R1=10kOhm & R7=4.7kOhm, trigger voltage = 1.59V = approx. 37cm

Characteristics of the 10-80cm version GP2Y0A21YK0F:


one should have approx 0.75V (so 0.75=5*R7/(R1+R7) R7 = approx. 1.7kOhm
NOTE: untested.

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