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    L4 - Hull Production Phases

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    Mahmud Hasan
    The document discusses the various stages of hull production in shipbuilding, including: 1) Steel storage, pre-processing, part fabrication, part assembly, and sub-block assembly in a panel line. 2) Block assembly, painting, and hull erection using methods like slipways, building docks, or construction halls. 3) Critical support services for hull production like lifting equipment, welding and inspection, and ensuring dimensional accuracy.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    L4 - Hull Production Phases

    Uploaded by

    Mahmud Hasan
    168 views35 pages
    The document discusses the various stages of hull production in shipbuilding, including: 1) Steel storage, pre-processing, part fabrication, part assembly, and sub-block assembly in a panel line. 2) Block assembly, painting, and hull erection using methods like slipways, building docks, or construction halls. 3) Critical support services for hull production like lifting equipment, welding and inspection, and ensuring dimensional accuracy.

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    production procedure if hull

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    The document discusses the various stages of hull production in shipbuilding, including: 1) Steel storage, pre-processing, part fabrication, part assembly, and sub-block assembly in a panel line. 2) Block assembly, painting, and hull erection using methods like slipways, building docks, or construction halls. 3) Critical support services for hull production like lifting equipment, welding and inspection, and ensuring dimensional accuracy.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    168 views35 pages

    L4 - Hull Production Phases

    Uploaded by

    Mahmud Hasan
    The document discusses the various stages of hull production in shipbuilding, including: 1) Steel storage, pre-processing, part fabrication, part assembly, and sub-block assembly in a panel line. 2) Block assembly, painting, and hull erection using methods like slipways, building docks, or construction halls. 3) Critical support services for hull production like lifting equipment, welding and inspection, and ensuring dimensional accuracy.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 35

    Kul-24.

    4130
    Shipyard engineering

    Lecture 4:
    Hull production stages

    Applied Mechanics
    Marine Technology
    Lecture in course contents
    Production Introduction
    planning

    Shipbuilding process and


    ship yard productivity

    Outfitting

    Design process
    and materials
    management

    Hull production
    Objectives, contents and literature
    Learning objective:
    Understand the contents of hull production stages and their
    relationships
    Know the shipyards support services and their importance for
    the hull production
    Contents:
    Production stages: steel storage part fabrication part
    assembly sub-block assembly block assembly painting
    hull erection
    Support services
    Literature
    Laivatekniikka. Risnen toim., 2000
    Ship production, Storch et al., SNAME, 1995
    Production stages Part 1

    Steel storage
    Pre-processing

    Part fabrication
    Part assembly
    Sub-block
    assembly in
    panel line
    Steel storage
    Plates
    Profiles
    Transportation by rail, ship or truck
    In Finland, delivery time is 2-3 weeks
    for plates and 2-3 months for profiles
    Plate material handling by magnet
    crane
    Storing according to the size and
    quality or block number
    Delivery from storage to production
    based on block number

    Storage should be kept small


    Pre-processing
    Acceptance inspection of steel material
    Intermediate storing
    Transfer to the straightening along conveyor roll
    Roll-straightening (optional)
    Transfer to the cleaning along conveyor roll
    Washing or flame treatment and the heating
    Transfer to blasting plan along conveyor roll Pre-processing is done by
    shipyard or
    Blast cleaning material supplier
    Transfer to the painting along conveyor roll
    Painting (1.15 m), drying with hot air
    Transfer to the inspection along conveyor roll
    Inspection and measurement of the paint thickness
    Transfer to the intermediate storage along conveyor roll
    Storing according to the next production stage
    Part fabrication
    Manufacturing of bending
    models
    Plate marking and cutting
    Profile marking and cutting
    Forming of plates
    Forming of profiles
    Sorting and intermediate
    storing

    About 15% of the block workload


    Part assembly
    Preliminary assembly related part
    fabrication
    Brackets
    Floors and keel plates
    Bulkheads (internal, external, side)
    T-beams
    Fixed or mobile platform
    Adjustable or fixed jig
    Product-specific production line
    Sub-block assembly in panel line
    Milling of a long parallel plate
    edges Plate
    One side submerged arc
    Beams
    welding of plates butt joint
    using backing rod
    Shot blasting and marking of Stiffeners
    stiffener lines, cutting of
    opening, and plate edge Bulkheads
    beveling
    Stiffener installation and
    submerged arc welding Sides
    Installation and flux cored arc
    welding of stiffeners, bulkheads
    and steel outfit features
    Sub-block assembly in panel line
    Example of production line
    Production line for shaped parts
    Part assembly line for panels
    Production line for bulkheads
    Automated production line for blocks with curved-
    surfaced
    Robot applications in
    Tractor on the floor
    Portal
    Telescopic
    Examples

    Production line for shaped parts


    Examples

    Part assembly line for panels


    Examples

    Production line for bulkheads


    Examples

    Automated production line for blocks with curved-surfaced


    Examples

    Assembly of VLCC's double bottom block in a Japanese shipyard


    Esimerkkej

    Robot applications
    Production stages Part 2

    Block assembly
    Painting
    Hull erection

    Support services
    Products of block assembly
    Products of block assembly
    stage (before hull erections
    stage) are:
    Blocks, grand blocks and
    section blocks
    Blocks
    Double bottom
    Side structure
    Deck and bulkhead below of
    it
    Fore peak
    Bilge
    Bulkhead in cargo area
    Products of block assembly
    Grand block
    Ship part composed of the shell
    structure, bilge/wing tank
    Multilayer part of superstructure
    Larger part of ships stern or
    bow

    Section block
    Slice of ship including the whole
    cross-section
    Requires usually special
    transmission equipment
    Assembly of block with curved-shapes
    Decks and panels from panel production
    line or main
    Assembly in the production line is alternative
    Assembly of curved block parts in jig
    Web frames and T-bar from their
    production line
    Part production next to production line is
    alternative
    Assembly of block and welding
    Installation, welding, protection of outfit
    parts

    Labor-intensive with long lead-time


    Painting
    Pre-treatment of
    steel materials
    Painting of block
    Painting of ship
    before launching
    Painting of ship
    after launching
    (outfit pier)
    Hull erection

    Hull erection can be done in


    Inclined construction ramp i.e. slipway
    Longitudinal
    Transverse
    Building dock with floodgate
    Possible (partially) covered
    Tandem allowing flexible erection; midterm log floating
    Hall on land
    Requires the special transfer track and launching "lift
    Hull erection - Slipway
    Hull erection - Building dock
    Hull erection Building dock
    Hull erection - Hall on land
    Support services
    Lifting and transportation
    Stands, openings, lifting
    platforms
    Operation network
    Electricity
    Oxygen, acetylene, shielding gas
    Compressed air
    Ventilation, heating
    Water for fire safety
    Pressure testing
    Lifting examples
    Example of support services
    Example of support services
    Example of support services
    Welding and inspection services
    Welding instructions,
    welding procedure
    specification WPS
    Welder qualification
    Filler materials handling
    Non-destructive inspection
    (NDT)
    Liquid penetrant testing
    Magnetic particle inspection
    Radiography scanning
    Ultrasonic testing
    Visual inspection
    Welding and inspection services

    Dimensional accuracy
    Measuring tape
    Leveling (vaaituskone),
    theodolite, total station
    (takymetri), calculators
    Margin for shrinkage, oversize
    Margin for fabrication
    Quality Systems, ISO9000,
    etc.
    Ship-specific quality
    instruction (Laatuluotain)
    Ship-specific quality instruction

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