Brembo Catalog 2 PDF
Brembo Catalog 2 PDF
Brembo Catalog 2 PDF
1
MOTORCYCLE CATALOG
3
Table of Contents
page 5
section 1 Introduction
page 7
section 2 Installation Instructions
page 13
section 3 Disclaimer
page 15
section 4 Racing Components
Calipers
Rotors
Master Cylinders
section 4 Service Parts
page 21
Master Cylinders
section 5 Brake Pads
Service Parts
Caliper
Master Cylinder
page 35
5
6
Introduction
Brembo is a worldwide leader in the
engineering, development and production
of braking systems and components
for automobiles, motorcycles and
commercial vehicles in the Original
Equipment, Aftermarket, Racing and
High Performance market segments.
Brembo
More than brakes. 1
7 7
8
Installation Instructions
With the motorcycle in a vertical
position, the MIN level indication
on the reservoir must be higher
than the master cylinder fluid inlet
fitting.
2.3. Inspections
Verify that the brake fluid can flow
freely within the reservoir, from the
max. level down to the min. level.
This happens when air can flow
from the exterior to the inside of the
reservoir membrane (if this air flow
is hampered, a vacuum could be
created and this would not allow fluid
to flow downwards).The popular
bands that are usually wrapped
around brake fluid reservoirs (if they
are too close to the reservoir cover)
could hamper this breathing of the
reservoir and thus the master-cylinder
would not be fed properly.
INSTRUCTIONS FOR
INSTRUCTIONS
INSTALLATION AND FOR
USE
3 MASTER-CYLINDER
INSTALLATION
OF BRAKING AND USE
SYSTEMS 3.1. Mounting
FOROF BRAKING
RACING SYSTEMS
MOTORBIKES Mount the master-cylinder to the
FOR RACING MOTORBIKES handlebar keeping in mind that it
1 SCOPE
can be positioned in any manner
requested by the rider;
Adjust the lever distance from the
To show the correct procedures for handlebar by turning the adjusting
the mounting and use of BREMBO nut either clockwise or counter
front braking systems for racing clockwise according to the riders
motorcycles. requirements; it must be noted
that the lever positioning must
2 RESERVOIR
allow the rider to generate the
pressure necessary to stop the
motorcycle.
2.1. Choice of the reservoir
The capacity of the reservoir must be 3.2. Inspections
such that when the brake fluid is Pull the lever until it touches the
between the MIN and MAX levels (with handle grip on the handlebar and
section
the cover in a horizontal position) the verify that the master-cylinder piston
volume is at least equal to that stroke is smooth.
required by the brake pistons in case
of maximum pad and rotor wear.
5 CALIPERS
have been correctly installed; it is
suggested to tie the pad pin to the
caliper and pads with safety wire
5.1. Mounting through the appropriate holes.
Mount the caliper onto the fork
such that the arrow marked on
the outer caliper-half corresponds
to the forward direction of rotation
7 RESERVOIR TO MASTER-
CYLINDER CONNECTION
of the brake rotor (the rotor must
enter the caliper through the side 7.1. Choice of tubing
corresponding to the smaller Black rubber tubing, compatible with
piston and exit through the other brake fluid, could be used; transparent
side corresponding to the larger plastic tubing could also be used: The
piston). rubber tubing is the better solution,
The caliper must be mounted in a but it is not possible to see through it,
symmetrical position with respect and so you could not see possible air
to the rotor center line: bubbles; the transparent plastic tubing
Misalingment must be 0.15 mm is better in this sense but since it is not
MAX. compatible with brake fluid, sweating
The clearance between rotor could occur and so it would have to
outer circumference and caliper be changed periodically.
bridge must be 2 mm MIN, with a
difference between the two sides 7.2. Mounting
of 0.4 mm MAX. The tube must connect the reservoir
The caliper mounting bolts must outlet with the master-cylinder inlet;
be tightened to the prescribed the appropriate hose clamps must be
torque. used at both ends.
10
10 BLEEDING BRAKE SYSTEM
10.1. Procedure
To bleed the brakes proceed as
follows:
Turn the handlebar until the top
edge of the reservoir is horizontal.
Fill the reservoir with brake fluid ;
during bleeding avoid letting the
brake fluid level go below the MIN
level.
Apply the brakes several times to
fill the braking system partially.
Insert a flexible transparent tube
to the bleed screw.
Bleed through one bleed screw at
a time:
pull the brake lever all the
way and keep it in this
position;
unscrew the bleed screw, let
some brake fluid flow out
(initially only air will come out)
8 MASTER-CYLINDER/
CALIPER CONNECTION
and then tighten the bleed
screw (lightly);
let go of the brake lever, wait
8.1. Choice of Brake Lines a few seconds and repeat
It is suggested to use teflon the above steps until no air
flexible teflon lines with steel- bubbles come out of the
braided covering. bleed screw;
The flexible lines must have an Tighten the bleed screw to the
internal diameter of 3 mm MIN. prescribed torque and fill up the
reservoir with brake fluid.;
8.2. Mounting Verify that there are no leaks
Fittings must be tightened to the from the various fittings and
prescribed torque. connections. If the braking
The copper or aluminium crush system has been bled properly,
washers can only be used once. following the lever dead travel,
you will feel the direct action of
9 BRAKE FLUID
the fluid without any sponginess;
if this is not so, repeat the
bleeding procedure.
9.1. Choice
Use only high boiling point DOT 3 NOTE
or DOT 4 brake fluids. Brake fluid corrodes paints
Use only brake fluid from a new, Bleeding will not completely
sealed container. eliminate the air that is present
Change brake fluid before each in the braking system; the small
race. residual air bubbles that remain
in the braking system will be
9.2. Notes eliminated automatically during
Use of liquids other than brake fluids the initial brake applications: this
will damage the braking system will result in a shorter lever travel
components. and less elastic feeling.
11 11
10.2. Notes
If the lever seems too elastic following
13 BRAKE EXAMINATION
FOLLOWING USE
the bleeding procedure, proceed in
the following manner: 13.1. Fittings
Remove one brake pad from a Verify that there are no leaks from
caliper. the various components, connections,
Apply the brakes several times so or fittings. If a leak is found on one of
as to push-out the pistons about the fittings, either increase the
3 - 4 mm. tightening torque, or replace the
Push back the pistons (avoid defective component.
damaging the rotor and the
pistons). 13.2. Steel rotors
Put the brake pad back into the The rotors must be free from
caliper. cracks of any kind (either
Repeat the above steps on the originating from the holes or from
other(s) pad(s) and/or caliper(s). the borders) and must not show
Verify whether brake lever travel anomalous wear or scratch marks.
has improved. Thickness of the braking surfaces
cannot be reduced by more than
12
14.2. Miscellaneous
Cleaning of the master-cylinder
and calipers can only be done
with water-based detergents; do
not use solvents or paint thinners,
these could damage the seals
and other rubber components.
During warehousing the inlet and
outlet holes should be protected
with the appropriate caps.
Master-cylinder and calipers
cannot be disassembled or
taken-a part (removing pistons,
seals....).
Half-caliper union bolts cannot be
re-torqued.
Replacement of components with
non-BREMBO parts is not
permitted.
Overhauling of racing products
must be carried out exclusively by
BREMBO.
14 GENERAL NOTES
MASTER-CYLINDER:
These must be replaced after 2
racing seasons MAX, or when
problems arise; In case of
accident, check all the master-
cylinder components and replace
those that have been damaged;
verify that the master-cylinder
functions properly even if there
are no apparent damages.
13 13
14
CONDITIONS OF USE
Disclaimer
DISCLAIMER The Clients acknowledge and accept that
The specifications and information shown due to the particular operative and
in this catalog were obtained from reliable environmental conditions under which the
sources, and believed to be accurate at racing products operate during
the time of publication. Although Brembo competitions, such products may be subject
North America believes this information to to use under extreme conditions, which may
be correct, no warranty is made or implied exceed the project limits and control as set
as to the accuracy of this information, and by Brembo.
Brembo North America does not accept or Thus, Brembo shall not have any liability
assume responsibility for errors, changes, whatsoever in connection with the use of the
omissions, or for harm resulting therefrom. racing products under extreme conditions
during the competitions, nor shall any
Brembos racing products are designed product liability apply in such case.
and manufactured to be used exclusively
in competitions and, therefore, shall not be LIMITS TO CONTRACTUAL
used on public roads. GUARANTEES
Thus, Brembo shall not have any liability Brembo guarantees that the racing
whatsoever in connection with the use of products are manufactured with high
the products in violation of such limits and/ quality materials and in accordance with
or in connection with the normal wear and Brembos racing products quality
tear of such products, nor shall any standards.
product liability apply in such cases. Any Should the Client, having received the
alteration of or tampering with the racing racing products, notice either an
products may endanger their safety. Any apparent or a hidden defect, he shall
guarantee (concerning both contractual communicate it in writing to Brembo
and tortuous liability) given by Brembo in within 8 (eight) days from the date of
respect of the products will be terminated their delivery.
by any such alteration or tampering. The Client shall, at his own expense,
deliver the defective products ex works
INSTALLATION AND Brembo.
MAINTENANCE Only in case a defect has actually been
Brembos racing products shall be ascertained by Brembos quality control
installed by highly qualified and competent office, the defective parts of the racing
professionals working in the racing field, products will be replaced.
who have been specifically trained to In any event, Brembos liability, as well as
operate such kind of products. the liability of its agents and/or distributors
The racing products shall be submitted and/or any other brokers shall not exceed
to periodical maintenance. the sale price of the racing Products.
Detailed instructions for both installation The guarantee shall not apply in case the
and maintenance of such products are set racing products have not been installed
forth in Catalogue. and maintained in accordance with the
Thus, Brembo shall not have any liability instructions set forth in the Racing
whatsoever in connection with Clients Catalogue.
section
failure to comply with the instructions set Brembos liability shall not exceed the
forth in the Catalogue and/or in connection limits set forth in this paragraph and no
with their inappropriate and or incorrect further guarantee, neither express nor
installation on vehicles and/or with the lack implied, which may determine an
of or incorrect maintenance of such extension of such liability, is hereby given.
products, nor shall any product liability Except upon Brembos express written
apply in such cases. authorization, none of its agents and/or
Distributors and/or other brokers are
authorized to give further guarantees other
than those provided for in these Conditions. 3
15 15
4
6
Racing
Gran Turismo Application Guide
Components section
17
FRONT CALIPER PISTON
GT Application Guide
PART NUMBER / REAR TYPE DIAMETER MOUNTING APPLICATION
18
n FIXING FIXING
HOLES HOLES INTERNAL
GT Application Guide
PART NUMBER DIAMETER THICKNESS OFFSET x POSITION DIAMETER MAKE
19
GT Application Guide
PART NUMBER APPLICATION TYPE DIAMETER PIVOT
10.4760.60 Front PR 19 20
10.4760.70 Front PR 19 18
10.4760.72 Front PR 19 18
10.4760.80 Front PR 16 18
10.5800.10 Clutch PR 16 18
10.5800.60 Clutch PR 19 18
X1.048.50 Front PR 19 16
X1.055.14 Front PR 16 16
Racing Components MASTER CYLINDERS
X94.32.00 Clutch PR 16 16
X96.37.10 Rear PS 11
X96.37.20 Rear PS 13
X96.37.30 Rear PS 13
X98.57.01 Thumb PS 13 16
X98.57.21 Thumb PS 11 16
X98.57.31 Thumb PS 14 16
X98.A7.C1 Front PR 19 18
XA0.67.10 (10.7677.10) Front PS 11 17
XA0.J0.10 Rear PS 13
XA2.B3.60 Front PS 10 19
XA2.C6.10 Rear PS 13
XA2.C6.20 Rear PS 13
20
PART RACING SERVICE PART RACING SERVICE
NUMBER PART DESCRIPTION NUMBER PART DESCRIPTION
X98.57.06 Lever for Thumb Brake Master Cylinder 07.7874.43 Brake Pad ZO3 -4P
21
5
6
Standard
Gran Production
Turismo Guide
Parts
Application section
FRONT CALIPER PISTON APPLICATION
GT Application Guide
PART NUMBER /REAR TYPE DIAMETER
APPLICATION TYPE MOUNTING
DIAMETER /COLOR
PIVOT
24
FRONT CALIPER PISTON APPLICATION
GT Application Guide
PART NUMBER /REAR TYPE DIAMETER MOUNTING /COLOR
25
PART BRAKE ROTOR PART BRAKE ROTOR
GT Application Guide
NUMBER DESCRIPTION NUMBER DESCRIPTION
08.2571.11 300 One-Piece Guzzi Rotor (Iron) 08.2003.60 999 5 Bolt Silver (Front)
26
PART MASTER PART MASTER
NUMBER CYLINDER DESCRIPTION NUMBER CYLINDER DESCRIPTION
27
PART MASTER PART MASTER
GT Application Guide
NUMBER CYLINDER DESCRIPTION NUMBER CYLINDER DESCRIPTION
10.6940.12 Clutch Master Cylinder Black 10.7677.51 Master Cylinder, PS11, int 19-L60
10.6940.22 Clutch Master Cylinder PSS 12 mm 10.8101.10 Radial Clutch Master 15/18
10.6940.23 Clutch Master Cylinder PSC 13 mm 10.8101.31 Radial Clutch 15/18 remote reservoir
10.7677.10 Master Cylinder, PS11 int 18-L64 10.8210.10 Brake Master Radial 18/19
Standard Production Parts MASTER CYLINDERS
10.7677.11 Master Cylinder, PS11 int 18-L60 10.8210.51 Brake Master Radial 18/19 remote
10.7677.50 Master Cylinder, PS11 int 19-L64
28
PART BRAKE PAD PART BRAKE PAD
GT Application Guide
NUMBER DESCRIPTION NUMBER DESCRIPTION
107GRO8RR Pad Set, F08, Race 107.5269.11 Pad Set, PF 2x28D, Ferit 450
107GR12RR Pad Set, F05, Race 107.5269.13 Pad Set, PF2x28D, Toshiba
107GR0808 Pad Set, F08, Street 107.5269.20 Pad Set, PF 2x28D, Textar 416
07KO40 Pad Set, Carbon/Kevlar for Karting 107.5270.11 Pad Set, PF 30/32, Ferit 450
107.4183.20 Pad Set , F08 Caliper 107.6949.11 Pad Set, P32G, 7.8
107.4426.50 Pad Set, 30/34C, Race 107.7855.11 Pad Set,TT 2802 - 4PC
29
PART BLEED PISTON PAD
NUMBER MODEL PADS SEAL KIT PIN KIT SCREW KIT COVER
GT Application Guide
NUMBER MODEL PADS SEAL KIT PIN KIT SCREW KIT COVER
32
PART SEAL LEVER DUST MICRO
NUMBER MODEL SET PIN CAP CLAMP LEVER INLET BOOT SWITCH
33
PART SEAL LEVER DUST MICRO
NUMBER MODEL SET PIN CAP CLAMP LEVER INLET BOOT SWITCH
MASTER CYLINDER
34
PART SEAL LEVER DUST MICRO
NUMBER MODEL SET PIN CAP CLAMP LEVER INLET BOOT SWITCH
MASTER CYLINDER
35
6
Application
Gran Turismo Application Guide
List section
37
MAKE YEAR FRONT REAR CLUTCH
AND MODEL
GT Application Guide
ROTOR CALIPER CALIPER MASTER ROTOR CALIPER MASTER MASTER
LEFT RIGHT CYLINDER CYLINDER CYLINDER
APRILIA
RS250 1994 08.4899.75 20.5165.58 20.5165.68 10.5053.16 08.4899.23 20.5185.20 10.4776.20
1995 08.4899.75 20.5165.58 20.5165.68 10.5053.16 08.4899.23 10.4776.20
1996 08.4899.75 20.5165.58 20.5165.68 10.5053.16 08.4899.23 10.4776.20
1997 08.4899.75 20.5165.58 20.5165.68 10.5053.16 08.4899.23 10.4776.20
1998 08.4899.75 20.6800.10 20.6800.20 10.6870.10 08.4899.23 10.4776.20
Application List MOTORCYCLE BY MANUFACTURER
BENELLI
Tornado 3 Biposto 2002 08.2003.70 20.7850.10 20.7850.20 10.6870.19 08.2003.40 20.6959.50 10.4776.84
Tornado 3 L.E. 2003 08.2003.70 20.7850.10 20.7850.20 10.6870.17 08.4899.25 20.6959.50 10.4776.78
CAGIVA
Mito EV 2001 08.4899.82 20.5165.68 10.5053.51 20.5185.20 10.4776.20
Raptor 2003 08.4899.82 20.5165.68 10.4620.95 20.5185.20 10.4776.20
Raptor-VRapto 2001 08.4899.75 20.6800.10 20.6800.20 20.6951.51 10.4776.53
VRaptor 2000 08.4899.75 20.6800.10 20.6800.20 20.6951.51 10.4776.53
DUCATI
MH Evoluzione 900 2001 08.4899.98 20.6800.15 20.6800.25 10.6870.26 08.4899.24 20.6950.20 10.4776.10 10.6940.32
2002 08.4899.98 20.6800.15 20.6800.25 10.6870.26 08.4899.24 20.6950.20 10.4776.10 10.6940.32
Monster 600 2000 08.4899.93 20.6800.10 10.4620.79 08.2000.45 20.5161.43 10.4776.51 10.4670.17
38
MAKE YEAR FRONT REAR CLUTCH
AND MODEL ROTOR CALIPER CALIPER MASTER ROTOR CALIPER MASTER MASTER
LEFT RIGHT CYLINDER CYLINDER CYLINDER
DUCATI
Monster 620 2002 08.4899.93 20.6800.10 20.6800.20 10.4620.91 08.2000.45 20.5161.43 10.4776.51 10.4670.17
Monster Dark 620 2002 08.4899.93 20.6800.10 10.4620.91 08.2000.45 20.5161.43 10.4776.51 10.4670.17
2003 08.4899.93 20.6800.10 10.4620.92 08.2000.45 20.5161.44 10.4776.51 10.4670.19
Monster S 620 2003 08.4899.93 20.6800.10 10.4620.92 08.2000.45 20.5161.44 10.4776.51 10.4670.19
Monster Metallic 600 2000 08.4899.93 20.6800.10 10.4620.79 08.2000.45 20.5161.43 10.4776.51 10.4670.17
DUCATI
748 2002 08.4899.93 20.6800.10 20.6800.20 10.6870.11 08.4899.24 20.5161.16 10.4776.12 10.6940.22
748 S 2000 08.4899.91 20.6800.11 20.6800.21 10.6870.11 08.4899.24 20.5161.16 10.4776.12 10.6940.22
2001 08.4899.91 20.6800.11 20.6800.21 10.6870.14 08.4899.24 20.5161.16 10.4776.12 10.6940.22
2002 08.4899.91 20.6800.11 20.6800.21 10.6870.14 08.4899.24 20.5161.16 10.4776.12 10.6940.22
748 R 2000 08.4899.91 20.6800.11 20.6800.21 10.6870.11 08.4899.24 20.5161.16 10.4776.12 10.6940.22
Application List MOTORCYCLE BY MANUFACTURER
HUSQVARNA
SM S 125 2000 20.5930.37 10.5393.21 22.5549.21 10.5556.20
2001 20.5930.37 10.5393.21 22.5549.21 10.5556.20
CR 125 2002 22.5930.38 10.7677.42 22.2197.21 10.5556.20
CR 250 2000 22.5930.38 10.7677.50 22.5550.71 10.5556.20
2001 22.5930.38 10.7677.50 22.5550.72 10.5556.20
2002 22.5930.90 10.7677.40 22.5549.12 10.5556.20
WR 125 1999 22.5930.38 10.5393.51 22.5550.80 10.5556.20
2000 22.5930.38 10.5393.51 22.5550.80 10.5556.20
2001 22.5930.38 10.5393.51 22.5550.80 10.5556.20
2002 22.5930.38 10.7677.42 22.2197.21 10.5556.20
WR 250 2001 22.5930.38 10.5393.56 22.5550.72 10.5556.20
2002 22.5930.90 10.7677.42 22.5549.12 10.5556.20
WR 360 1999 22.5930.38 10.5393.51 22.5550.71 10.5556.20
2000 22.5930.38 10.5393.51 22.5550.71 10.5556.20
2001 22.5930.38 10.5393.56 22.5550.72 10.5556.20
2002 22.5930.90 10.7677.42 22.5930.90 10.5556.20
TE 400 2001 22.5930.38 10.5393.51 22.5550.71 10.5556.20
TE 570 2001 22.5930.38 10.5393.51 22.5550.71 10.5556.20
2002 22.5930.90 10.7677.42 22.5549.12 10.5556.20
TE 410 1999 22.5930.38 10.5393.51 22.5550.71 10.5556.20
40
MAKE YEAR FRONT REAR CLUTCH
AND MODEL ROTOR CALIPER CALIPER MASTER ROTOR CALIPER MASTER MASTER
LEFT RIGHT CYLINDER CYLINDER CYLINDER
HUSQVARNA
TE 410 2000 22.5930.38 10.5393.51 22.5550.71 10.5556.20
TE 610 1999 22.5930.38 10.5393.51 22.5550.71 10.5556.20
2000 22.5930.38 10.5393.51 22.5550.71 10.5556.20
TC 410 1999 22.5930.38 10.5393.51 22.5550.71 10.5556.20
2000 22.5930.38 10.5393.51 22.5550.71 10.5556.20
KTM
EXC 125 2000 22.5930.62 10.7677.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2003 22.5930.62 10.7677.12 22.2180.20 10.4776.66
EXE 125 2000 22.5930.60 10.5393.55 22.5549.40 10.4776.86
2001 22.5930.62 10.5393.55 22.5549.40 10.4776.86
Supermoto 125 2000 22.5930.67 10.5393.55 22.5549.40 10.4776.86
2001 22.5930.67 10.5393.55 22.5549.40 10.4776.86
SX 125 2000 22.5930.62 10.7677.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2003 22.5930.62 10.7677.12 22.2997.10 10.4776.66
SXS 125 2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
EXC 200 2000 22.5930.62 10.7677.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2003 22.5930.62 10.7677.12 22.2180.20 10.4776.66
MXC 200 2000 22.5930.62 10.7677.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2003 22.5930.62 10.7677.12 22.2180.20 10.4776.66
EXC 250 2000 22.5930.62 10.7776.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2003 22.5930.62 10.7677.12 22.2180.20 10.4776.66
41
MAKE YEAR FRONT REAR CLUTCH
AND MODEL
GT Application Guide
ROTOR CALIPER CALIPER MASTER ROTOR CALIPER MASTER MASTER
LEFT RIGHT CYLINDER CYLINDER CYLINDER
KTM
EXC Racing 250 2003 22.5930.62 10.7677.12 22.2997.10 10.4776.66
MXC 250 2000 22.5930.62 10.7776.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
SX 250 2000 22.5930.62 10.7776.10 22.5549.40 10.4776.86
2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
Application List MOTORCYCLE BY MANUFACTURER
KTM
EXC 525 2003 22.5930.62 10.7677.12 22.2997.10 10.4776.66
MXC 525 2003 22.5930.62 10.7677.12 22.2997.10 10.4776.66
SX 525 2003 22.5930.62 10.7677.12 22.2997.10 10.4776.66
SXS 540 2001 22.5930.62 10.7677.12 22.2180.20 10.4776.66
2002 22.5930.62 10.7677.12 22.2180.20 10.4776.66
LAVERDA
S Formula 1999 08.4755.86 20.5165.58 20.5165.68 10.5053.13 08.2000.45 20.5161.42 10.4776.20 10.5065.13
2000 08.4755.86 20.5165.58 20.5165.68 10.5053.13 08.2000.45 20.5161.42 10.4776.20 10.5065.13
S Sport 1999 08.4755.86 20.5165.58 20.5165.68 10.5053.10 08.2000.45 20.5161.42 10.4776.20 10.5065.10
2000 08.4755.86 20.5165.58 20.5165.68 10.5053.10 08.2000.45 20.5161.42 10.4776.20 10.5065.10
SFC (limited edition) 2003 08.2003.71 20.8343.10 20.8343.20 08.4899.25 20.6950.52 10.4776.50
MONDIAL
Piega 2002 08.2003.70 20.7850.10 20.7850.20 10.6870.18 08.4899.23 20.6950.50 10.4776.30 10.6940.23
MOTO GUZZI
Breva V 750 2003 08.4899.93 20.6800.10
V 75 1996 10.4620.75 20.5161.51 10.4776.65
1997 10.4620.75 20.5161.51 10.4776.65
1998 10.4620.75 20.5161.51 10.4776.65
1999 10.4620.75 20.5161.51 10.4776.65
43
MAKE YEAR FRONT REAR CLUTCH
AND MODEL
GT Application Guide
ROTOR CALIPER CALIPER MASTER ROTOR CALIPER MASTER MASTER
LEFT RIGHT CYLINDER CYLINDER CYLINDER
MOTO GUZZI
V 75 2000 10.4620.75 20.5161.51 10.4776.65
2001 10.4620.75 20.5161.51 10.4776.65
Nevada Club 1998 10.4620.75 20.6950.23 10.4776.65
1999 10.4620.75 20.6950.23 10.4776.65
2000 10.4620.75 20.6950.23 10.4776.65
Application List MOTORCYCLE BY MANUFACTURER
44
MAKE SYSTEM MAKE SYSTEM
AND MODEL NUMBER AND MODEL NUMBER
BUELL SUZUKI
Buell 1999 5A1.6009A1 GXSR750 (86-87) 5A1.6040A1
Cyclone 98-99 5A1.6012A1 RG500 Gamma 5A1.6041A1
Cyclone 98-99 5A1.6013A1 GSXR750 (88-90) 5A1.6042A1
GSXR1100 (89-90) 5A1.6042A1
DUCATI
GSXR750 (88) 5A1.6043A1
750 SS (91)/600 Monster 5A1.6014A1
GSXR1100 (89) 5A1.6043A1
916 5A1.6008A1
GSXR750 (89-93) 5A1.6044A1
HONDA GSXR1100 (90-92) 5A1.6044A1
CBR1000F 5A1.6015A1 GSXR750 (96-97) 5A1.6045A1
45
MAKE SYSTEM ROTOR
Guide
AND MODEL YEAR NUMBER SIZE CALIPER MASTER NOTE
LEVEL 2 - SPORT
SYSTEM
HONDA
GT Application
HUSQVARNA
HVA Tous types 1988-89 5A1.4015A1 300 Cast PS13
HVA Tous types 1986-87 5A1.4016A1 300 Cast PS13
HVA Tous types 1992-94 5A1.4017A1 300 Cast PS13
HVA Tous types 1995 5A1.4018A1 300 Cast PS13
610TE 1999 5A1.6064A1 320 Cast PS13
KAWASAKI
KDX125 1999 5A1.4019A1 300 Cast (P32B) PS13
KLR650 5A1.4020A1 300 Cast PS13
KLR650 5A1.4021A1 300 Cast PS13
KX250/500 1988-93 5A1.4022A1 300 Cast PS13
KLR650 1998 5A1.4023A1 300 Cast PS13
SUZUKI
DR600/DR600 DJEBEL 5A1.4024A1 300 Cast PS13
DR750/DR650RS/DR800 1990 5A1.4025A1 300 Cast PS13
RH250 5A1.4026A1 300 Cast PS13
DR600RS/EM/DR750/DR800 1991-92 5A1.4027A1 300 Cast PS13
DR650RS/DR750/DR800 1992-93 5A1.4028A1 300 Cast PS13
YAMAHA
DTR 125 1995 5A1.4029A1 300 Cast (P32B) PS13
XT600 TENERE/XT6002KF 1985-87 5A1.4030A1 300 Cast PS13
TT600 1990 5A1.4031A1 300 Cast PS13
XT600E 5A1.4032A1 300 Cast PS13
YZF400/WR400 1998 5A1.6065A1 320 Cast PS13
TT600R 1998-99 5A1.6066A1 320 Cast PS13
46
MAKE SYSTEM ROTOR
AND MODEL YEAR NUMBER SIZE CALIPER MASTER NOTE
LEVEL 3-RACE
HUSQVARNA
510TE/610TE 1990-91 5B1.4008A1 300 Billet PS13
610TE/all models 1992-94 5B1.4009A1 300 Billet PS13
All models 1995 5B1.4010A1 300 Billet PS13
610TE 1998 5A1.4033A1 300 Cast PS13
610TE 1998 5B1.4011A1 300 Billet PS13
610TE 1999 5A1.6067A1 320 Cast PS13
610TE 1999 5B1.6005A1 320 Billet PS13
610TE 2000 5B1.6006A1 320 Billet PS13
610TE 2000 5A1.6068A1 320 Cast PS13
610TE 2001 5B1.6007A1 320 Billet PS13
610TE 2001 5A1.6069A1 320 Cast PS13
KAWASAKI
KX250/500 1988-92 5B1.4012A1 300 Billet PS13
KX250/500 1993 5B1.4013A1 300 Billet PS13
KLX650R 1993 5B1.4014A1 300 Billet PS13
KLX650 1993-95 5B1.4015A1 300 Billet PS13
KLR650R 1998 5B1.4016A1 300 Billet PS13
KTM
SXC 540 1999> 5B1.6008A1 320 Billet PS13
SXC 540 1999> 5A1.6070A1 320 Cast PS13
All models 2000-01 5B1.6009A1 320 Billet PS13 *
570 SMR 2002-03 5B1.6010A1 320 Billet PS13
SUZUKI
DR750/DR650RS/DR800 1990 5B1.4017A1 300 Billet PS13
DR750 1991-93 5A1.4034A1 300 Cast PS13
DR650RS 1991-92 5A1.4034A1 300 Cast PS13
DR800 1991-92 5A1.4034A1 300 Cast PS13
DR650RS/DR750/800 1992-93 5A1.4035A1 300 Cast PS13
DR400Z 2000> 5A1.6071A1 320 Cast PS13
DR350 US 2000> 5B1.6011A1 320 Billet PS13
RM125/250 2002> 5B1.6012A1 320 Billet PS13
47
MAKE SYSTEM ROTOR
Guide
AND MODEL YEAR NUMBER SIZE CALIPER MASTER NOTE
LEVEL 3-RACE
SYSTEM
VOR
GT Application
* Inverted forks
** Original hub
*** Billet caliper retouches
**** Talon hub
48
7
Marchesini Wheels section
49
MAKE CAST MAGNESIUM FORGED MAGNESIUM FORGED ALUMINUM
AND SPROCKET SPROCKET SPROCKET
MODEL YEAR FRONT REAR CARRIER FRONT REAR CARRIER FRONT REAR CARRIER
Note: Customer Must Specify Color, Diameter and Width for each Basic Part Number Found on Application List
50
MAKE CAST MAGNESIUM FORGED MAGNESIUM FORGED ALUMINUM
AND SPROCKET SPROCKET SPROCKET
MODEL YEAR FRONT REAR CARRIER FRONT REAR CARRIER FRONT REAR CARRIER
APRILIA
GP 125 2001 - 2003 FF0001 XX XXX XX RF0001 XX XXX XX
RS 250 1994 - 1997 FC0002 XX XXX XX RC0001 XX XXX XX SC0001 XX XXX XX FF0003 XX XXX XX RF0003 XX XXX XX SF0001 XX XXX XX
RS 250 1998 - 2002 FC0003 XX XXX XX RC0002 XX XXX XX SC0002 XX XXX XX FF0004 XX XXX XX RF0004 XX XXX XX SF0002 XX XXX XX
RSV 1000 1999 - 2002 FC0004 XX XXX XX RC0003 XX XXX XX SC0003 XX XXX XX FF0005 XX XXX XX RF0005 XX XXX XX SF0003 XX XXX XX FA0001 XX XXX XX RA0001 XX XXX XX SA0001 XX XXX XX
RSV 1000 2003 FC0005 XX XXX XX RC0004 XX XXX XX SC0004 XX XXX XX FF0006 XX XXX XX RF0006 XX XXX XX SF0004 XX XXX XX FA0002 XX XXX XX RA0002 XX XXX XX SA0002 XX XXX XX
FALCO 2000-2003 FC0006 XX XXX XX RC0005 XX XXX XX SC0005 XX XXX XX FF0007 XX XXX XX RF0007 XX XXX XX SF0005 XX XXX XX FA0003 XX XXX XX RA0003 XX XXX XX SA0003 XX XXX XX
TUONO 2003 FC0007 XX XXX XX RC0006 XX XXX XX SC0006 XX XXX XX FF0008 XX XXX XX RF0008 XX XXX XX SF0006 XX XXX XX FA0004 XX XXX XX RA0004 XX XXX XX SA0004 XX XXX XX
BENELLI
TORNADO TRE LIM. ED. 2002 FF0009 XX XXX XX RF0009 XX XXX XX SF0007 XX XXX XX
TORNADO TRE 2003 FF0010 XX XXX XX RF0010 XX XXX XX SF0008 XX XXX XX FA0005 XX XXX XX RA0005 XX XXX XX SA0005 XX XXX XX
BUELL
DUCATI
750 / 900 ie SS 1998 - 2002 FC0008 XX XXX XX RC0007 XX XXX XX SC0007 XX XXX XX FF0014 XX XXX XX RF0014 XX XXX XX SF0009 XX XXX XX FA0006 XX XXX XX RA0006 XX XXX XX SA0006 XX XXX XX
888 - 851 ALL FC0009 XX XXX XX RC0008 XX XXX XX SC0008 XX XXX XX FF0015 XX XXX XX RF0014 XX XXX XX SF0010 XX XXX XX FA0007 XX XXX XX RA0007 XX XXX XX SA0007 XX XXX XX
MONSTER 1994-1999 FC0010 XX XXX XX RC0009 XX XXX XX SC0009 XX XXX XX FF0016 XX XXX XX RF0015 XX XXX XX SF0011 XX XXX XX FA0008 XX XXX XX RA0008 XX XXX XX SA0008 XX XXX XX
MONSTER 2000-2001 FC0011 XX XXX XX RC0010 XX XXX XX SC0010 XX XXX XX FF0017 XX XXX XX RF0016 XX XXX XX SF0012 XX XXX XX FA0009 XX XXX XX RA0009 XX XXX XX SA0009 XX XXX XX
MONSTER 2002 FC0012 XX XXX XX RC0011 XX XXX XX SC0011 XX XXX XX FF0018 XX XXX XX RF0017 XX XXX XX SF0013 XX XXX XX FA0010 XX XXX XX RA0010 XX XXX XX SA0010 XX XXX XX
ST2 / ST4 / S4 2001 - 2002 FC0013 XX XXX XX RC0012 XX XXX XX SC0012 XX XXX XX FF0019 XX XXX XX RF0018 XX XXX XX SF0014 XX XXX XX FA0011 XX XXX XX RA0011 XX XXX XX SA0011 XX XXX XX
749 / 999S / 999R 2003 FF0021 XX XXX XX RF0020 XX XXX XX SF0015 XX XXX XX FA0013 XX XXX XX RA0013 XX XXX XX SA0013 XX XXX XX
MULTISTRADA (+KIT) 2003 FC0015 XX XXX XX RC0014 XX XXX XX FF0022 XX XXX XX RF0021 XX XXX XX FA0014 XX XXX XX RA0014 XX XXX XX
HONDA
RS 125 GP 1994-2003 FC0016 XX XXX XX RC0015 XX XXX XX FF0023 XX XXX XX RF0022 XX XXX XX
Marchesini Wheels
RS 125 GP BIDISCO 2001-2003 FC0017 XX XXX XX RC0016 XX XXX XX FF0024 XX XXX XX RF0023 XX XXX XX
CBR600 2001 - 2002 FC0019 XX XXX XX RC0017 XX XXX XX SC0013 XX XXX XX FF0026 XX XXX XX RF0025 XX XXX XX SF0016 XX XXX XX FA0015 XX XXX XX RA0015 XX XXX XX SA0014 XX XXX XX
CBR600 F4i-RR 2003 FC0020 XX XXX XX RC0018 XX XXX XX SC0014 XX XXX XX FF0027 XX XXX XX RF0026 XX XXX XX SF0017 XX XXX XX FA0016 XX XXX XX RA0016 XX XXX XX SA0015 XX XXX XX
HORNET 2001 - 2002 FC0021 XX XXX XX RC0019 XX XXX XX SC0015 XX XXX XX FF0028 XX XXX XX RF0027 XX XXX XX SF0018 XX XXX XX FA0017 XX XXX XX RA0017 XX XXX XX SA0016 XX XXX XX
CBR 900 1995 - 1997 FC0022 XX XXX XX RC0020 XX XXX XX SC0016 XX XXX XX FF0029 XX XXX XX RF0028 XX XXX XX SF0019 XX XXX XX FA0018 XX XXX XX RA0018 XX XXX XX SA0017 XX XXX XX
CBR 900 1998 - 1999 FC0023 XX XXX XX RC0021 XX XXX XX SC0017 XX XXX XX FF0030 XX XXX XX RF0029 XX XXX XX SF0020 XX XXX XX FA0019 XX XXX XX RA0019 XX XXX XX SA0018 XX XXX XX
CBR 900 / 929 / 954 2000 - 2003 FC0024 XX XXX XX RC0022 XX XXX XX SC0018 XX XXX XX FF0031 XX XXX XX RF0030 XX XXX XX SF0021 XX XXX XX FA0020 XX XXX XX RA0020 XX XXX XX SA0019 XX XXX XX
VTR 1000 SP-1 / SP-2 2000 - 2003 FC0025 XX XXX XX RC0023 XX XXX XX SC0019 XX XXX XX FF0032 XX XXX XX RF0031 XX XXX XX SF0022 XX XXX XX FA0021 XX XXX XX RA0021 XX XXX XX SA0020 XX XXX XX
RC 51 2000-2003 FC0026 XX XXX XX RC0024 XX XXX XX SC0020 XX XXX XX FF0033 XX XXX XX RF0032 XX XXX XX SF0023 XX XXX XX FA0022 XX XXX XX RA0022 XX XXX XX SA0021 XX XXX XX
CBR 1100 XX 1999 - 2002 FC0027 XX XXX XX RC0025 XX XXX XX SC0021 XX XXX XX FF0034 XX XXX XX RF0033 XX XXX XX SF0024 XX XXX XX
MV AGUSTA
F4 ALL RC0026 XX XXX XX FF0035 XX XXX XX RF0034 XX XXX XX FA0023 XX XXX XX RA0023 XX XXX XX
F4 BRUTALE 2003 RC0027 XX XXX XX FF0036 XX XXX XX RF0035 XX XXX XX FA0024 XX XXX XX RA0024 XX XXX XX
KAWASAKI
ZX-7RR 1996 - 2002 FC0028 XX XXX XX RC0028 XX XXX XX SC0022 XX XXX XX FF0037 XX XXX XX RF0036 XX XXX XX SF0025 XX XXX XX FA0025 XX XXX XX RA0025 XX XXX XX SA0022 XX XXX XX
ZX-9R 1998 - 1999 FC0029 XX XXX XX RC0029 XX XXX XX SC0023 XX XXX XX FF0038 XX XXX XX RF0037 XX XXX XX SF0026 XX XXX XX
ZX-9R 2000 - 2003 FC0030 XX XXX XX RC0030 XX XXX XX SC0024 XX XXX XX FF0039 XX XXX XX RF0038 XX XXX XX SF0027 XX XXX XX FA0026 XX XXX XX RA0026 XX XXX XX SA0023 XX XXX XX
ZX-12R 2000 - 2003 FC0031 XX XXX XX RC0031 XX XXX XX SC0025 XX XXX XX FF0040 XX XXX XX RF0039 XX XXX XX SF0028 XX XXX XX FA0027 XX XXX XX RA0027 XX XXX XX SA0024 XX XXX XX
ZX-6R / ZX-6RR 2003 FF0041 XX XXX XX RF0040 XX XXX XX SF0029 XX XXX XX FA0028 XX XXX XX RA0028 XX XXX XX SA0025 XX XXX XX
51
MAKE CAST MAGNESIUM FORGED MAGNESIUM FORGED ALUMINUM
AND SPROCKET SPROCKET SPROCKET
MODEL YEAR FRONT REAR CARRIER FRONT REAR CARRIER FRONT REAR CARRIER
SUZUKI
SV 650 1999 - 2002 FF0042 XX XXX XX RF0041 XX XXX XX SF0030 XX XXX XX
GSX - R 600 1996 - 2000 FC0032 XX XXX XX RC0032 XX XXX XX SC0026 XX XXX XX FF0043 XX XXX XX RF0042 XX XXX XX SF0031 XX XXX XX FA0029 XX XXX XX RA0029 XX XXX XX SA0026 XX XXX XX
GSX - R 600 2001 - 2003 FC0033 XX XXX XX RC0033 XX XXX XX SC0027 XX XXX XX FF0044 XX XXX XX RF0043 XX XXX XX SF0032 XX XXX XX FA0030 XX XXX XX RA0030 XX XXX XX SA0027 XX XXX XX
GSX R 750 1996 - 1999 FC0034 XX XXX XX RC0034 XX XXX XX SC0028 XX XXX XX FF0045 XX XXX XX RF0044 XX XXX XX SF0033 XX XXX XX FA0031 XX XXX XX RA0031 XX XXX XX SA0028 XX XXX XX
GSX R 750 2000 - 2003 FC0035 XX XXX XX RC0035 XX XXX XX SC0029 XX XXX XX FF0046 XX XXX XX RF0045 XX XXX XX SF0034 XX XXX XX FA0032 XX XXX XX RA0032 XX XXX XX SA0029 XX XXX XX
GSX R 1000 2001 - 2003 FC0036 XX XXX XX RC0036 XX XXX XX SC0030 XX XXX XX FF0047 XX XXX XX RF0046 XX XXX XX SF0035 XX XXX XX FA0033 XX XXX XX RA0033 XX XXX XX SA0030 XX XXX XX
GSX- 1300R
HAYABUSA 1999 - 2003 FC0037 XX XXX XX RC0037 XX XXX XX SC0031 XX XXX XX FF0048 XX XXX XX RF0047 XX XXX XX SF0036 XX XXX XX FA0034 XX XXX XX RA0034 XX XXX XX SA0031 XX XXX XX
TL 1000 1997 - 2002 FC0038 XX XXX XX RC0038 XX XXX XX SC0032 XX XXX XX FF0049 XX XXX XX RF0048 XX XXX XX SF0037 XX XXX XX FA0035 XX XXX XX RA0035 XX XXX XX SA0032 XX XXX XX
YAMAHA
TZ 125 1998-2003 FF0050 XX XXX XX RF0049 XX XXX XX
TZ 250 2000-2003 FC0039 XX XXX XX RC0039 XX XXX XX FF0051 XX XXX XX RF0050 XX XXX XX
YZF - R6 1998 - 2002 FC0040 XX XXX XX RC0040 XX XXX XX SC0033 XX XXX XX FF0052 XX XXX XX RF0051 XX XXX XX SF0038 XX XXX XX FA0036 XX XXX XX RA0036 XX XXX XX SA0033 XX XXX XX
YZF - R6 2003 FC0041 XX XXX XX RC0041 XX XXX XX SC0034 XX XXX XX FF0053 XX XXX XX RF0052 XX XXX XX SF0039 XX XXX XX FA0037 XX XXX XX RA0037 XX XXX XX SA0034 XX XXX XX
YZF - R1 1998 - 2001 FC0042 XX XXX XX RC0042 XX XXX XX SC0035 XX XXX XX FF0054 XX XXX XX RF0053 XX XXX XX SF0040 XX XXX XX FA0038 XX XXX XX RA0038 XX XXX XX SA0035 XX XXX XX
YZF - R1 2002 - 2003 FC0043 XX XXX XX RC0043 XX XXX XX SC0036 XX XXX XX FF0055 XX XXX XX RF0054 XX XXX XX SF0041 XX XXX XX FA0039 XX XXX XX RA0039 XX XXX XX SA0036 XX XXX XX
Marchesini Wheels
52
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Notes
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53