www.bomafa.

de

BOMAFA GROUP
t BOMAFA Armaturen GmbH
t asfa Antriebssysteme GmbH
t Karl Schumacher GmbH
t BOMAFA Special Valve Solutions Pvt. Ltd. (India)
t BOMAFA (China) Company Ltd.

Corporate Profile
Special Valve Solutions: BOMAFA presents comprehen-
sive experience in various fields of steam conditioning
valves. Since almost one hundred years, BOMAFA plays
a highly innovative and active role as a trusted partner
in numerous power stations and industrial plants world-
wide. Our customized industrial valves and desuper-
heaters are now used in a number of areas of critical
application and continuously meet demanding
operational standards.

To ensure the smooth and uninterrupted operation of

any process, all BOMAFA products follow high quality
guidelines. Consequently, by choosing BOMAFA you
are choosing reliability and contribute to increase the
efficiency of your plant.
Valves for Power Plants, Chemical Plants
and other Industrial Applications
Product Type DN Inlet (mm) DN Outlet (mm) Pressure Rating (PN)
(in.) (in.) (ASME Cl.)

Steam Control Valves

Steam Conditioning Valves 25 - 600 50 - 2500 16 - 630
1 - 24 2 - 100 Class 150 - 4500
Turbine Bypass Valves 25 - 600 50 - 2500 16 - 630
(HP-IP-LP Systems) 1 - 24 2 - 100 Class 150 - 4500
Reheater Safety Valves 25 - 600 50 - 2500 16 - 630
1 - 24 2 - 100 Class 150 - 4500

Gate Valves
Wedge Gate Valves 80 - 600 80 - 600 160 - 630
3 - 24 3 - 24 Class 900 - 4500
3-Way Mixing Gate Valves 80 - 600 80 - 600 160 - 630
3 - 24 3 - 24 Class 900 - 4500

Water Control Valves

Condensate and Feedwater Control Valves 25 - 400 25 - 400 160 - 630
1 - 16 1 - 16 Class 900 - 4500
LP Spray Water Injection Control Valves 15 - 250 15 - 250 16 - 160
1/2 - 10 1/2 - 10 Class 150 - 900
Condensate Control Valves for boiler start-up 25 - 300 50 - 800 160 - 630
1 - 12 2 - 32 Class 900 - 4500
Preheater Safety Valves 80 - 500 80 - 500 160 - 400
3 - 20 3 - 20 Class 900 - 2500

Check valves
Swing Check Valves 80 - 500 80 - 500 160 - 630
3 - 20 3 - 20 Class 900 - 4500
Steam Turbine Extraction Check Valves 80- 500 80- 500 40 - 160
3 - 20 3 - 20 Class 300 - 900

Axial Valves
Axial On-Off Valves 80 - 600 80 - 600 25 - 400
3 - 24 3 - 24 Class 150 - 2500
Axial Control Valves 80 - 600 80 - 600 25 - 400
3 - 24 3 - 24 Class 150 - 2500

Desuperheaters
Radial Desuperheaters 400 - 1600
16 - 64
Venturi Desuperheaters 50 - 400
2 - 16
Center - Flow Desuperheaters 200 - 1000
8 - 40
Motive Steam Assisted Desuperheaters 200 - 1000
8 - 40
Multi - Nozzle Injection Control Valves 200 - 1200
8 - 48

Additional Components
Metering Orifices DN 25 - 500 DN 25 - 500 16 - 400
1 - 20 1 - 20 Class 150 - 2500
Dump Tubes DN 300 - 1000 DN 500 - 2500 PN 16 - 63
12 - 40 20 - 100 Class 150 - 400
Steam Conditioning Valves
t Customized design with equal percentage / linear / specific control characteristics
t Water injection either integrated / downstream pressurized / downstream motive steam
t Pneumatic, hydraulic actuators with optional safety function or electric actuators

The task of a steam conditioning valve is a reduction of steam pressure combined with a desuperheating process
in order to guarantee the required steam properties. For a safe reduction of pressure, BOMAFA uses special
multi-stage systems that enable a subcritical pressure reduction. The direct combination of the cooling system
with the valve creates a solid unit.

Turbine Bypass Valves (HP-IP-LP Systems)

t Customized design with equal / linear / specific control characteristics
t Water injection either integrated / downstream pressurized / downstream motive steam
t Pneumatic, hydraulic actuators with optional safety function or electric actuators
t Safety function supported by direction of flow (open / close)

In case of start-up, shut-down or malfunction of a turbine, turbine bypass valves are used to reduce the pressure
and temperature of the steam medium according to the exact conditions of the downstream system. BOMAFA
turbine bypass valves provide a combination of pressure-reduction and desuperheating. Hydraulic / Pneumatic
actuators with optional safety functions allow for reaction times less than 1 second.

Gate Valves
t Pressure seal
t Body made of forged material
t Flexible wedge plates with full guiding, hardfaced seat areas
t Bypass systems for reducing opening forces
t Overpressure safety devices
t Electric, hydraulic, pneumatic actuators or hand operation

The high pressure double disc gate valves developed by BOMAFA are designed for optimal use at high pressure
classes. Through the cylindrical passage in the valve body, the speed of the flowing medium is not substantially
changed. The pressure drop is almost as low as in a pipe with the same dimensions.

Condensate and Feedwater Control Valves

t Labyrinth discs with multiple reducing stages
t Applicable for a high delta p across the valve
t High controllability and secure handling of flashing
t High wear resistance

The valves control the water injection into steam conditioning or boiler systems. In addition to BOMAFA low
pressure spray water injection control valves, our high pressure valves cope with severe operating conditions from
PN160 onward. The labyrinth disc design with its multiple stages contributes to a high controllability of water flow.
Flashing can be handled securely. Easy maintenance on site is guaranteed by the modular design.

Axial On-Off Valves

t Weight reduction of up to 60% compared to ball and gate valves
t Neglectible pressure drop
t Designed for both upstream and downstream use
t Fast reaction times
t Flanged

The reliable axial safety on-off valves are particularly suitable for the upstream and downstream use and quick
responsive safety operations. The valves can be opened against the full differential pressure. They are easy to
maintain and to install on site. Particularly compared to ball valves and gate valves, BOMAFA on-off valves repre-
sent a convincing alternative.
 Actuators

Type Description

Pneumatic Cylinders t Differential or synchronous cylinders.

t Single or double acting, with or without spring.
t Optionally with position transmitter and limit switches.

Hydraulic Cylinders t Differential or synchronous cylinders.

t Single or double acting, with or without spring.
t Optionally with position transmitter and limit switches.

Hydraulic Control Units Design, project work and delivery of Hydraulic Control Units carried out according to specification.
Available for all fields of application including installation, commissioning and maintenance.

Steam Pressure Check With its pressure switches, Steam Pressure Check Devices guarantee a quick closing or opening
Devices (TRD 421) (emergency shutdown) of the controlled safety valve, if the maximum pressure is exceeded.

Electric Control Cabinets t Design, fabrication, installation and commissioning of Electric Control Systems and Actuations.
t Programming of SPC-Control Systems (e.g. SIMATIC).

Desuperheaters

Stand-Alone Desuperheaters

Radial Desuperheater Venturi Desuperheater Motive Steam assisted Multi - Nozzle Injection Center - Flow
Desuperheater Control Valve Desuperheater

Steam Conditioning Valves with Desuperheaters

Integrated Injection (Steam Transformer) Downstream Pressurized Atomization Downstream Motive Steam
Customized Design
BOMAFA develops and manufactures customized control valves
for steam, gas and water for processes under severe conditions.
The valves are individually designed for specific use in nearly
all kinds of power plants, chemical and petrochemical plants and
a wide range of other industrial applications. Any design is made
in accordance with modern construction techniques and meets
the latest international safety and quality requirements.

Manufacturing
Machining: BOMAFA possesses a modern and efficient machi-
nery which enables manufacturing of precision parts. Conti-
nuously, BOMAFA invests in state-of-the-art CNC machines and
technologies. Workpieces weighing up to 25t can be integrated
most effectively into the production process. CNC manufacturing
capacity is also available for the market.
Coating: Karl Schumacher GmbH, member of BOMAFA Group,
develops resistant special coatings for the application in highly
corrosive and aggressive environments like chemical and petro-
chemical plants, refineries and power plants. Coating technolo-
gies (Metal Coat, Hard Coat, Inductive Coat) are used and cons-
tantly improved to increase the durability of each of your valves.
As part of our scope of services, coating is available for all types
of valvesand not limited to BOMAFA products.

Worldwide Service
BOMAFA performs maintenance work safely and reliably by its
experienced service engineers. Our installation teams reach at
your site quickly and will contribute to the smooth performance
of your system. This guarantees a long life, low wear and secure
operation of your equipment.

Quality Management
All companies of BOMAFA Group manufacture under strict
quality control management systems according to international
standards.

t DIN EN ISO 9001:2008

t Pressure Equipment Directive PED 97/23/EC
t AD 2000 - Merkblatt HP0
t DIN EN ISO 3834-2
t AREVA - KTA 1401
t KTA 3211.3 - Production
t GOST R
t I.B.R.
t Type Test Approval Mark TV SV. 11-862 (TRD 421)
 Selection from References

Customer Territory / Project MW Year Type of Valves

Europe
ABB Germany / PP Cottbus 71 1998 HP Turbine Bypass System
ENBW Germany / NPP Neckarwestheim (Konvoi) 1300 1985 Steam Conditioning and Condensate Control Valves
for boiler start-up
Germany / PP Mnster 164 2012 Steam Conditioning Valves
Evonik Germany / PP Worms 50 2009 Steam Conditioning Valves with Desuperheaters
Imtech Deutschland Germany / BPP Klausner Holz 10 2008 HP Turbine Bypass System and Desuperheaters
Mainova Germany / PP Nordweststadt 100 2010 Steam Conditioning Valves with Desuperheaters
RWE Germany / Fortuna Nord 93 2006 HP Bypass System
Germany / PP Ibbenbren 752 1983 IP - LP Bypass System
Siemens Hungary / PP Matra 200 2007 Steam Turbine Extraction Check Valves
Norway / CCPP Karstoe 450 2006 HP Turbine Bypass System
Steag Germany / PP Walsum 410 2003 HP Turbine Bypass System and Condensate Control
Valves for boiler start-up

Germany / PP Bergkamen 780 1979 HP Turbine Bypass System and Condensate Control
Valves for boiler start-up
Germany / PP Voerde 710 2009 Condensate Control Valves
Shell Deutschland Germany / Refinery Wesseling - 2011 Steam Conditioning Valves
Technopromexport Croatia / PP Sisak 250 2011 HP Turbine Bypass System
Russia / PP Kaliningradskaya 450 2010 HP Turbine Bypass System

Middle East
Uhde Qatar / Qafco III Fertilizer - 1995 Axial On-Off Valves and 3 - Way Mixing Gate Valves
Qatar / Qafco III Fertilizer - 2002 Steam Conditioning Valves
Egypt / Abu Qir III Fertilizer - 1997 Axial On-Off Valves
Egypt / Mopco Fertilizer - 2008 Axial On-Off Valves
GPIC Bahrain / Manama Ammonia and Urea Plant - 2012 HP Turbine Bypass System

Asia
BHEL India / PP Raichur 250 2009 LP Bypass Stop and Control Valves
India / PP Chabra 1+2 250 2008 LP Bypass Stop and Control Valves
India / CCPP Dolphur 330 2007 HP Bypass Stop and Control Valves
India / PP Bhusawhal 500 2009 LP Bypass Stop and Control Valves
India / PP Khaperkheda 500 2009 LP Bypass Stop and Control Valves
India / PP Bara 660 2012 LP Bypass Stop and Control Valves
Fauji Fertilizer Pakistan / Goth Machhi - 2000 Steam Contditioning Valves
Datang Group China / CTO Duolun - 2008 Steam Conditioning Valves with Desuperheaters
China / PP Qitaihe 660 2008 HP-IP-LP Turbine Bypass System
Huadian Group China / PP Baotou 600 2005 HP Turbine Bypass System
Guodian Group China / PP Luanhe 600 2004 HP Turbine Bypass System
China Petro Group China / Pengzhou (Sichuan) Refinery - 2010 Steam Conditioning Valves
Huaneng Group China / PP Fuzhou 660 2008 HP and LP Turbine Bypass Systems
Hongshan Thermal Power China / PP Hongshan 1000 2012 HP Turbine Bypass System and HP Gate Valves

South America
Grupo Carlos Lyra Brazil / BPP Usina Caete - 2008 HP Turbine Bypass System
Grupo Colorado Brazil / BPP Usina Colorado - 2009 HP Turbine Bypass System
Guaracachi Bolivia / PP Planta Guaracachi 82 2012 HP Turbine Bypass System
Klabin S.A. Brazil / Puma Project - 2015 HP and LP Steam Distribution system with blow off vaves
and blow off silencers

Sao Martinho Brazil / BPP Usina Sao Martinho - 2012 HP Turbine Bypass System

BOMAFA Armaturen GmbH

Hohensteinstr. 52 +49 (0) 2327 992 - 0 [email protected]
44866 Bochum / Germany +49 (0) 2327 314 - 43 www.bomafa.de