DM 400 Manual
DM 400 Manual
DM 400 Manual
DISPENSING SYSTEM
Reference Manual
DM-400 Series
1 Description of Features
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Mechanical Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Rinse Injection Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Detergent Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Rinse and Detergent Supply and Discharge Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Solenoid Water Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
3 Electrical Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Probe Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Main Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
115 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
208/240 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Detergent Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Detergent Signal Wiring Probe Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Detergent Signal Wiring Probeless Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Rinse Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4 Description of Controls
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Key Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 User Mode Operation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Display Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
User Mode Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Guide to Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Visual Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Rack Counter (Menu 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Detergent Prime (Menu 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Rinse Prime (Menu 13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
De-Lime (Menu 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Live Conductivity Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Alarms (Probe Mode Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Low Detergent Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Detergent Overfeed Stop Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Manual Initial Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Password Access to Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Overview
This chapter describes the features of the Sprite Warewash Dispensing System.
Advanced Design
The SPRITE uses miniaturized electronics to provide powerful features in a small package. A digital
readout allows simple, three-button programming of all options.
Reliability
The gasket-enclosed SPRITE Warewash Dispenser is highly water resistant and the electronics are
further protected within the enclosure. The readout gives confirmation of detergent and rinse feeds.
Versatility
The SPRITE can be configured as a conductivity probe controlled unit or as a probeless, time-based
dispenser. It can accept a 100-115VAC nominal to 200-249VAC nominal (+/- 10% fluctuation) main
power input at 50 or 60 Hz. Rinse and Detergent control signals are universal machine interface
types that are capable of accepting any voltage from 24 to 240 VAC nominal (+/- 10% fluctuation) or
24 VDC (+/- 20% fluctuation). SPRITE can control either capsule or liquid detergents.
Cost Savings
A special Rinse Saver Feature prevents rinse additive waste during fills of the washer. Digital elec-
tronics ensure accurate detergent control and minimize overuse.
Intelligence
The SPRITE includes a rack counter as a standard feature. A unique De-Lime mode allows for
safe washer cleaning without detergent waste.
Choice of Options
A full range of programmable options are included, such as rinse delay, variable alarm volume, and
manual prime for both rinse and detergent.
Easy Service/Repair
The SPRITE features convenient front access for all servicing. No internal access to the cabinet is
required for installation and routine maintenance. In the unlikely event that repairs are required, spare
parts are available in modular form for fast and convenient service.
Overview
This chapter describes the hardware installation of the Sprite. In this chapter, you will:
Wall-mount the Sprite
Mount and Install Probe (if applicable)
Mount and Install Rinse Injection Fitting
Mount and Install Detergent Bulkhead Fitting
Install Rinse and Detergent Supply and Discharge Tubes
Install Solenoid (if applicable)
Probe Mounting
(Probe Operation Only)
The probe senses the detergent concentration. Correct probe placement is
critical for accurate detergent concentration control. Always use the new
probe provided with the dispenser.
When choosing a mounting location, make sure that the probe will be com-
pletely immersed in the wash tank solution, in an area that has a good flow
of solution, and close to the product entry point.
Figure 2-3 Probe Mounting
Many dish machines will have knockouts provided for probe installation and/or will have existing probes.
Previously punched probe holes may be suitable, but always confirm that the probe will be immersed in the
wash tank solution before installing. The following steps describe probe installation.
If a probe hole is present, skip to Step 2.
1. Drill a 3/8" hole in the center of the probe location. Use a Greenlee (or similar) 7/8" hole punch to
cut the final hole.
2. Remove the probe retaining nut.
3. From inside the dish machine tank wall, insert probe (with rubber gasket) into hole.
4. From outside the dish machine tank wall, install second rubber gasket, plastic washer and probe
retaining nut. Tighten finger-tight only.
Warning
, Do not over-tighten the retaining nut!
Caution Follow the instructions provided with your solid, powder, or slurry feed
, system for solenoid equipped units instead of using the following section.
Correct placement of the detergent bulkhead fitting is critical for accurate detergent concentration control
(in probe mode only). When choosing a mounting locating, make sure that the detergent bulkhead fitting is:
Above the water line in the tank.
Close to the probe location (when possible).
Discharging detergent directly into the wash tank and not on top of any shelf areas or other
obstacles that could prevent detergent from falling directly into the wash tank.
Previously punched holes may be suitable, but always con-
firm that the fitting is correctly placed.
If a hole is present, skip to Step 2.
1. Drill a 3/8" hole in the center of the detergent inlet
location. Use a Greenlee (or similar) 7/8" hole
punch to cut the final hole.
2. Remove the detergent bulkhead fitting retaining nut.
3. From inside the machine, insert detergent bulkhead
fitting (with rubber gasket) into hole.
4. From outside the machine, install second rubber gas-
ket, plastic washer and plastic retaining nut. Tighten
Figure 2-5 Detergent Bulkhead Fitting
finger-tight only.
CAUTION: Do not over-tighten the retaining nut.
from
water source
1. Install petcock valve to water source plumbing. Connect 1/4" copper or plastic tube to the valve.
2. Route tube to dispenser solenoid valve. Slide tube into water inlet side compression fitting and
tighten.
3. Connect another 1/4" tube to the outlet side of the dispenser solenoid valve and route to the water
inlet connection for the feed system.
4. Confirm that all compression fittings are tight.
5. Be sure to turn on water source valve prior to adjusting dispenser settings.
Overview
This chapter describes the electrical connections of the Sprite. In this chapter, you will connect:
Probe Wiring
Electrical Connections
Main Power Wiring
Detergent Signal Wiring (Probe and Probeless modes)
Rinse Signal Wiring
All electrical connections (except the probe) must be in either the dish
machine control circuit panel or an external junction box.
The probe wire is also pre-wired and should be routed to the probe location
and cut to length if a probe is used.
Electrical Connections
Table 3-1 90-130 VAC Main Power
Wire Colors Circuit Voltage Function
Gray/Violet 90-130 VAC 50/60 Hz Main AC Power
Black 90-130 VAC 50/60 Hz Main AC Power
Brown No Connection - Insulate! Warning - Live!
Yellow 24-249 VAC, +24 VDC Detergent Signal
Yellow/White 24-249 VAC, -24 VDC Detergent Signal
Violet 24-249 VAC, +24 VDC Rinse Signal
White/Violet 24-249 VAC, -24 VDC Rinse Signal
Connect the gray with violet stripe wire to the neutral source. Connect the black wire to the 115 line.
Cap off and insulate the brown wire (Wire nut provided).
208/240 VAC
Connect the gray with violet stripe wire to one side of the voltage source. Connect the brown wire to
the other line of the voltage source. Cap off and insulate the black wire (Wire nut provided).
230 VAC
Connect the light blue wire to one side of the voltage source (Neutral, if available). Connect the brown
wire to the other side of the voltage source.
On conveyor type dishwashers, the detergent signal must occur only once per dish machine fill/
drain occurrencebeginning when the dish machine fills. Typical wiring locations are an on light or
an electrical tank heat circuit between the tank heater switch and the thermostat. Each time this power
source comes on, and stays on for 10 seconds, the dispenser will feed the detergent initial charge
amount (with probeless and automatic initial charge modes set).
On door-type dishwashers, connect this signal input to the dispenser detergent power source or the
wash motor contacts in the dish machine control panel. This power source is on when the dishwasher
is running the wash pump.
Connect yellow (DC +) and white/yellow (DC -) colored wires to initial charge power source.
The rinse signal input is an optically isolated signal input that draws no more than 20 mA. It is a
universal voltage input that accepts any voltage between 24 and 240 VAC nominal (+/- 10%
fluctuation), or 24 VDC nominal (+/- 20% fluctuation). Typical wiring locations are dispenser rinse
power source or the rinse solenoid valve circuit in the dish machine control panel. This power source
is live whenever the dishwasher is rinsing. When no suitable rinse signal connection is available, an
optional pressure switch may be used with a constant power source instead.
Connect violet (DC +) and white/violet (DC -) colored wires to rinse power source (or constant
power for pressure switch installations).
Probeless Mode Certain dishwasher designs require that the rinse aid be dispensed upon the
Note detergent signal, rather than the rinse signal. In this case, you must still connect the
# rinse signal input to either the fill solenoid or the rinse solenoid circuit of the
dishwasher to enable the automatic initial charge function in probeless mode.
Overview
The Sprite makes use of only three buttons and a 3-digit LED display for all dispenser operation and pro-
gramming.
Key Description
Use the menu screen illustrations as a guide when learning to program the Sprite. Use the Next key to
move to all available main menu screens in Program mode.
Next Key
Use the Next key to move to the next menu or task. The tasks under the Next key are:
User Mode - Moves through User Mode menu screens.
Program Mode - Moves through the Program Mode menu screens.
Input Screens - Moves blinking digit to the right.
Scroll Key
Use the Scroll key to change the blinking digits value. The tasks under the Scroll key are:
User Mode - Changes the values of blinking digits. Activates Probeless Manual Initial Detergent
Charge. See Manual Initial Charge on page 5-4.
Program Mode - Changes value of blinking digits. Selects menu group.
Input Screens - Changes value of blinking digits.
Enter Key
Use the Enter key to perform a task or set a value. The tasks under the Enter key are:
User Mode - Starts and stops rinse pump and detergent prime. Accesses Password input screen
(press and hold for two seconds). Performs actions as prompted in User Mode menu screens.
Program Mode - Accesses all input screens from main menu loop (via Next key).
Input Screens - Sets displayed value in all input screens (via Scroll key). Exits back to main menu.
Next keymoves
Scroll keychanges
Enter keyaction
Overview
This chapter describes the features of User Mode operation. In this chapter, you will learn about:
Display Indicators
User Mode menus
Rack Counter
Detergent Prime
Rinse Prime
De-Lime
Live Conductivity Display
Password Access to Program Mode
Alarms (Probe Mode)
Low Detergent Alarm (Probe Mode)
Detergent Overfeed Stop Alarm (Probe Mode)
Manual Initial Charge (Probeless Mode)
Display Indicators
In User Mode, the dispensers operating status is indicated in the following displays (combinations of these
displays occur during normal operation):
Idle Home Screen (Center Digit): Dash in center digit indicates that power is on.
Detergent Feed On (Right Digit): One segment continuously rotates clockwise.
Rinse Pump On (Left Digit): One segment continuously rotates clockwise.
Alarms (To see these alarms, go to Visual Alarm Displays on page 5-2):
Low Detergent Visual Alarm (Probe Mode Only): Bottom segments flash on all three digits.
Detergent Overfeed Stop Alarm: Bottom segments flash and the right digit displays a zero.
Idle Home Screen Rinse Pump On Detergent Feed Visual Alarm Displays
30 seconds, no activity
Rack Counter Tens of Racks
RAM Check
Guide to Icons
= Reset Checksum
= Reset Time
Note
" This is a continuous display. It does not time out after 30 seconds.
Note Overfeed stop can be reset (e.g., to initiate detergent feed after changing the
" product container) by pressing any key.
1. From the home screen, press SCROLL to activate manual initial charge.
2. Press SCROLL again to terminate manual initial charge early.
Overview
This chapter describes the settings of Program Mode, which consists of three circular main menu loops.
The Configuration Settings loop (Menu 2) is always available. One of the two Adjustment Menus is also
available. The available Adjustment Menu is determined by the Detergent Control selection of either
Probe (Menu 3) or Probeless (Menu 4).
In this chapter, you will learn about:
Program Mode Access
Configuration Settings (Menu 2)
Plus either:
Adjustments Probe Mode (Menu 3) or
Adjustments Probeless Mode (Menu 4)
# After you have configured the dispenser for Probe or Probeless Mode (in the
Detergent Control, Menu 21), set the dispenser adjustments in the
Adjustment Menu loop. Maintenance adjustments will also typically be
performed in this Adjustment Menu.
Once you are in Program Mode, move through the circular menu loops
with the three-button controls as described in Key Description on Select Second Digit
page 4-1:
1. Press SCROLL to change the blinking digit from 2 (Configuration Select Third Digit
Settings Menu) to either: Enter Program Mode
3 (AdjustmentsProbe Menu) or
Figure 6-1 Program
4 (AdjustmentsProbeless Menu) or Mode Access
(dash) to exit Program Mode.
2. Press NEXT to move through main menu loops 2 and 3 or 4. Press ENTER to exit Program Mode at
the blinking dash screen (Exit Program Mode).
Note Program Mode automatically returns to the User Mode screen after five
# minutes of inactivity.
1 = Door
Machine Type 2 = Conveyor Detergent Set Point Set Point 0-999 Detergent Dose 0-19 Seconds
1 = Liquid
Detergent Type 2 = Capsule Live Conductivity Display 1=Yes, 2=No, (Default) Detergent Dose Interval Racks (1, 2 or 3)
Initial Charge (Probeless Mode) Rinse Delay Time (Door Only) 0-19 Seconds
1 = Automatic
2 = Manual
Demo Mode
= Rinse Signal
= Detergent Signal
1 = Probe
Detergent Control 2 = Probeless
1 = Door
Machine Type 2 = Conveyor
1 = Liquid
Detergent Type 2 = Capsule
Pulse Feed 0-7, Default = 4 NOTE: Pulse Feed display is ONLY available when
Detergent Type = Capsule (screen 23.1 = 2).
(Conveyor ONLY)
Demo Mode
= Rinse Signal
= Detergent Signal
To determine this value, time the number of seconds it takes the dish machine conveyor to move one
rack a single rack lengths distance through one complete rinse cycle. Input that time in Menu 25.
1. Press ENTER to view/change this setting.
2. Press SCROLL to change the value of the blinking center digit (tens).
3. Press NEXT to move to the right digit (ones), which then begins blinking.
This setting determines whether the Initial Charge is Manual or Automatic. To set the initial charge:
1. Press ENTER to view/change this setting.
2. Press SCROLL to select between 1 (Automatic) or 2 (Manual) initial detergent charge.
3. Press ENTER to set the value and return to the main menu loop.
Manual Initial Charge
To start a Manual Initial Charge from the User Mode, press SCROLL.
Automatic Initial Charge
In a door-type dishwasher, the Automatic Initial Charge occurs each time the dispenser receives a
rinse signal that was not preceded by a detergent signal within 90 seconds prior (i.e. on an initial fill).
When this condition occurs, the dispenser detects an Automatic Initial Charge, disables the rinse feed,
and feeds detergent for the time that is set in Menu 41. (See Detergent Initial Charge (Menu 41) on
page 6-9 for more information.) Normal rinse signal activations (within 90 seconds after a detergent
signal) will not generate an initial charge.
A five minute lockout timer begins at the start of initial charge; this prevents an additional initial
charge from occurring if multiple rinse signals are detected during fill.
In a conveyor-type dishwasher, the Automatic Initial Charge occurs each time the dispenser detects a
detergent signal input that has been present for 10 seconds continuously. Then, the rinse pump is turned
off for 90 seconds (or Detergent Initial Charge time, if longer), and the detergent feeds for the time that
is set in Menu 41(see Detergent Initial Charge (Menu 41) on page 6-9 for more information.)
It is important to note that this will happen each time a detergent signal occurs, so the source of this
signal must remain on for the entire time the tank is full, or not occur more than one time per machine
fill. (See Chapter 2 Electrical Installation for more information.)
1. Press ENTER to view/change this setting. Any three-digit number may be input.
2. Press SCROLL to change the blinking digit to the desired value.
3. Press NEXT to move the blinking digit. Repeat for all digits.
4. Press ENTER to set the value and return to the main menu loop.
AdjustmentsProbe Mode
1 = Rinse on rinse
Rinse Feed Opt (Door Only) 2 = Rinse on detergent
To determine this adjustment, note the amount of rinse product per unit of water (check the dish
machine specifications for rinse water flow rate per minute) or observe the sheeting action of the prod-
uct on wares. With the standard rise pump tube, the Sprite will dispense 0.5 ml per revolution.
To test run or view the rinse pump speed, press and hold the Next key, followed by the Enter key.
The pump will run at the current speed setting.
To change the rinse pump speed:
1. Press ENTER to view/change this setting.
2. Press SCROLL to change the blinking digit to the desired value.
3. Press NEXT to move the blinking digit. Repeat for all digits.
The range of this adjustment is from 0 to 59.5 RPM in 0.5 RPM steps.
4. Press ENTER to set the value and return to the main menu loop.
Use this feature to minimize rinse product waste by injecting product only during the last few seconds
of each rack.
1. Press ENTER to view/change this setting.
2. Press SCROLL to change the blinking digit to the desired time in seconds.
3. Press NEXT to move the blinking digit. Repeat for both digits.
The range of this adjustment is from 0 - 19 seconds.
4. Press ENTER to set the value and return to the main menu loop.
AdjustmentsProbeless Mode
1 = Rinse on rinse
Rinse Feed Opt (Door Only) 2 = Rinse on detergent
1. Press ENTER to view/change this setting and to input the initial charge detergent feed time.
2. Press SCROLL to change the blinking digit to the desired value.
3. Press NEXT to move the blinking digit. Repeat for all three digits. The range is 0 - 199 seconds.
4. Press ENTER to set the value and return to the main menu loop.
This setting determines the amount of detergent that is dispensed in each dose.
1. Press ENTER to view or input the detergent recharge dose feed time.
2. Press SCROLL to change the blinking digit to the desired value.
3. Press NEXT to move the blinking digit. Repeat for all three digits. The range is 0 - 19 seconds.
4. Press ENTER to set the value and return to the main menu loop.
To determine this adjustment, note the amount of rinse product per unit of water (check the dish
machine specifications for rinse water flow rate per minute), or observe the sheeting action of the prod-
uct on wares. With the standard size rinse pump tube, the Sprite will dispense 0.5 ml per revolution.
To test run/view the rinse pump speed, press and hold NEXT, followed by ENTER, and the pump will
run at the current speed setting.
1. Press ENTER to view/change this setting.
2. Press SCROLL to change the blinking digit to the desired value.
3. Press NEXT to move the blinking digit. Repeat for all digits.
The range is 0 - 59.5 RPM in 0.5 RPM steps.
4. Press ENTER to set the value and return to the main menu loop.
Overview
This chapter describes the troubleshooting displays and methods for the Sprite, including:
Alarms and Indicators
Preliminary Checks
No Display
No Detergent Feed (Probe and Probeless Modes)
Excess Detergent Consumption (Probe and Probeless Modes)
No Rinse Feed (Probe and Probeless Modes)
Detergent Signal On Probe Mode Active Rinse Signal On Detergent Pump Jammed Rinse Pump Jammed
Preliminary Checks
If unit is dead, no display, go directly to Dead Unit (No Display). Otherwise, check the indicators and
alarms for information about the dispenser.
No Rinse Feed
The unit is programmed to lock out the rinse feed under certain conditions. Check for the following condi-
tions:
Probeless/Door/Automatic Initial Charge modesRinse is locked out after Initial Charge begins
until the following rack (rinse signal) occurs.
Probe ModeDetergent signal did not occur within 90 seconds prior to rinse signal (Rinse Saver
feature).
If the problem is not in one of the above conditions and rinse does not feed, substitute pump motor, fol-
lowed by the printed circuit board, to determine fault.
Overview
This chapter describes the maintenance and service for the Sprite, including a list of spare parts:
Routine Maintenance
Maintenance Visits
Pump Tube Replacement
Service Disassembly
Lower Cabinet Front Removal
Upper Cabinet Front Removal
Diagram of Unit Parts
Spare Parts Listing
Maintenance
Routine maintenance on the Sprite unit includes:
Keeping the probe clean (probe mode operation only)
Keeping pump tubes fresh
Keeping the unit clean
Repairs to the unit involves modular component replacement. This minimizes spare parts inventory
requirements and speeds up the service process in the field.
Every Maintenance Visit
Titrate the wash tank solution to verify that unit is holding accurate concentration.
Clean probe, if required.
Clean the unit cabinet with a damp cloth.
Check the pump tube's condition and replace, if needed.
Sprite service parts consist of three major assemblies: pump parts, tubes, and the solenoid valve. The three
major field replacement assemblies are:
Upper Cabinet Frontincludes printed circuit board, cabinet front, and cables
Lower Cabinet Frontincludes pump motor(s)
Cabinet Rearincludes power transformer
Upper Cabinet Front Removal
1. Remove the three front phillips-head screws.
2. Lift upper cabinet front off of unit complete with power and probe wires. (Disconnect solenoid
valve plug from printed circuit board on solenoid equipped units.)
3. Unplug power transformer plug from printed circuit board and remove upper cabinet front.
Lower Cabinet Front Removal
1. Remove the lower front phillips-head screw.
2. Open lower cabinet front by lifting out at the bottom.
3. Lift off front assembly and disconnect motor wire plug(s) from the printed circuit board and
remove Lower Cabinet Front.
Pump Front Captive Screws Upper Cabinet Front Screws
Solenoid Shield
4
5
8
14
15
10
11
Note
# Specifications subject to change without notice.
Dimensions
6" W x 10.75" H (w/solenoid) x 4.88" D
Size
(15.24 cm W x 27.31 cm H x 12.38 cm D)
Weight 6 lbs. (2.72 kg)
Power Requirements
Total Amperage draw during 90 to 130 VAC nominal, 50/60 Hz., 0.5 amps (max.)
operation 200 to 249 VAC nominal, 50/60 Hz., 0.3 amps (max.)
General
Rinse Pump Flow Rate 0.5 mls/revolution
Detergent Pump Flow Rate 5.25 oz./min. (156 mls/min)
Environmental
Pollution 2
Installation Category II
Temperature 10 to 49 C (50 to 120 F) (max.)
Humidity 95% relative humidity (max.)
Indoor Installation Approved for indoor use only. Must not be installed outdoors.
Altitude Install at or below 6,500 ft. (2000m) max.
Limitation of Liability
SELLERS WARRANTY OBLIGATIONS AND BUYERS REMEDIES ARE SOLELY AND
EXCLUSIVELY AS STATED HEREIN. SELLER SHALL HAVE NO OTHER LIABILITY,
DIRECT OR INDIRECT, OF ANY KIND, INCLUDING LIABILITY FOR SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER CLAIMS FOR
DAMAGE OR LOSS RESULTING FROM ANY CAUSE WHATSOEVER, WHETHER
BASED ON NEGLIGENCE, STRICT LIABILITY, BREACH OF CONTRACT OR BREACH
OF WARRANTY.
A M
Adjustments - Probe Mode 6-6 Machine Type, setting 6-3
Adjustments - Probeless Mode 6-8 Maintenance 8-1
Alarms & Indicators 7-1 Manual Initial Charge 5-4, 6-5
Alarms (Probe Mode Only) 5-4 motor 3-3
Altitude, allowable for unit 9-1
Automatic Initial Charge 6-5 N
Next Key 4-1
B
Bulkhead Fitting 2-3, 2-4 O
Overfeed 5-1
C
Cabinet Disassemble 8-2 P
Cabinet Disassembly 8-2 Parts, listing of 8-3
Change password 6-5 Password 5-4, 6-1
Changing tubes 8-1 Password, changing 6-5
Circuit Voltage chars 3-2 Pollution category 9-1
Configuration Settings, diagram of screens 6-3 Power Requirements 9-1
Conveyor-type Dishwashers, initial charge 6-5 Prime 5-3
Count racks 6-4 Probe 2-2, 3-2, 6-3
adjustment menu 6-6
D detergent signal wiring 3-3
De-Lime 1-1, 5-3 maintenance 8-1
Detergent 2-2, 6-5, 6-7, 6-8, 6-9, 6-10 placement 2-2
concentration 6-7 wire 3-1
consumption 7-2 Probeless 6-8
dose intervals 6-4 detergent signal wiring 3-4
pump flow rate 9-1 Program Mode 4-1, 5-4, 6-1
set point 6-6 access with password 6-1
setting control 6-3 menu screens 6-2
setting the type 6-4 use of keys 4-1
Dimensions 9-1 Pump
Discharge 2-4 flow rate 9-1
Door-type Dishwashers, initial charge 6-5 speed 6-7, 6-10
tube replacement 8-1
E Pump Jam display 7-1
External junction box 2-2
R
H Rack Counter 5-2
Humidity, allowable for unit 9-1 Replacing tubes 8-1
Rinse 6-7
I delay 6-8
Initial Charge 3-4, 6-5, 6-9 feed 6-5, 6-7, 6-10
probeless 6-5 injection 2-4
Input Screen 4-1, 5-4 injection installation 2-3
Installation Category 9-1 Rinse Pump 5-1, 6-5, 9-1
discharge tube 2-4
K flow rate 9-1
Key Description 4-1 prime 5-3
set run time 6-7
L speed 6-7
Leak-free assembly 2-3 Rinse Saver 1-1, 6-10
Live Conductivity Display 5-3, 6-7 Rinse Signal 6-5, 6-7, 6-10
Low Detergent Alarm 5-4 wiring 3-4
T
Temperature, allowable for unit 9-1
Titration 8-1
Total Amperage draw 9-1
troubleshooting 7-1
tube connection 2-4
Tube rupture, cleaning 8-1
Tubes, replacing 8-1
U
User Mode 5-1
menus 5-2
use of keys 4-1
W
Wall Mount 2-2
Water supply, with solenoid 2-4
Weight of unit 9-1
Wiring 3-2, 3-3
charts 3-2
connections 3-1
main power diagrams 3-3
1 = Door
Machine Type 2 = Conveyor Initial Charge (Probeless only)
1 = Automatic
2 = Manual
1 = Liquid
A Systems Company
Detergent Type 2 = Capsule Change Installer Password
1 = Rinse on rinse
Rinse Feed Opt (Door Only) 2 = Rinse on detergent
1 = Rinse on rinse
Rinse Feed Opt (Door Only) 2 = Rinse on detergent