FR d740 Install
FR d740 Install
FR d740 Install
ELECTRIC
INVERTER
FR-D700
INSTALLATION GUIDELINE
FR-D740-012 to 160-EC
CONTENTS
1 INSTALLATION OF THE INVERTER AND INSTRUCTIONS ...................................1
2 OUTLINE DIMENSION DRAWING ............................................................................3
3 WIRING ......................................................................................................................4
4 PRECAUTIONS FOR USE OF THE INVERTER .....................................................10
5 FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...............................12
6 PARAMETER ...........................................................................................................13
7 TROUBLESHOOTING .............................................................................................17
Print Date Manual Number Revision
02/2008 pdp-gb 213451 First edition
CAUTION
Transport the product using the correct method that corresponds to the weight. Failure to observe this could lead to injuries.
Do not stack the inverter boxes higher than the number recommended.
Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the instruction
manual.
Do not install or operate the inverter if it is damaged or has parts missing. This can result in breakdowns.
When carrying the inverter, do not hold it by the front cover or setting dial; it may fall off or fail.
Do not stand or rest heavy objects on the product.
Check the inverter mounting orientation is correct.
Prevent other conductive bodies such as screws and metal fragments or other flammable substance such as oil from entering the
inverter.
As the inverter is a precision instrument, do not drop or subject it to impact.
Use the inverter under the following environmental conditions. Otherwise, the inverter may be damaged.
Operating condition
CAUTION
The electronic thermal relay function does not guarantee protection of the motor from overheating.
Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.
Use a noise filter to reduce the effect of electromagnetic interference and follow the accepted EMC procedures for proper installation
of frequency inverters. Otherwise nearby electronic equipment may be affected.
Take appropriate measures regarding harmonics. Otherwise this can endanger compensation systems or overload generators.
When a 400V class motor is inverter-driven, please use an insulation-enhanced motor or measures taken to suppress surge voltages.
Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.
When parameter clear or all clear is performed, set again the required parameters before starting operations. Each parameter returns
to the initial value.
The inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and
machine.
The DC braking function of the frequency inverter is not designed to continuously hold a load. Use an electro-mechanical holding
brake on the motor for this purpose.
Before running an inverter which had been stored for a long period, always perform inspection and test operation.
For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from
your body.
Emergency stop
CAUTION
Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the
inverter fails.
When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter,
etc. Identify the cause of the trip, then remove the cause and power on the breaker.
When the protective function is activated (i. e. the frequency inverter switches off with an error message), take the corresponding
corrective action as described in the inverter manual, then reset the inverter, and resume operation.
Maintenance, inspection and parts replacement
CAUTION
Do not carry out a megger (insulation resistance) test on the control circuit of the inverter.
Disposing of the inverter
CAUTION
Treat as industrial waste.
General instructions
Many of the diagrams and drawings in instruction manuals show the inverter without a cover, or partially open. Never run the inverter in
this status. Always replace the cover and follow instruction manuals when operating the inverter.
1 INSTALLATION OF THE INVERTER AND INSTRUCTIONS
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to
ensure that the product agrees with your order and the inverter is intact.
1.1 Inverter Type
036
Serial number
Front cover
Wiring cover
Note
When encasing multiple
Ambient temperature and humidity Clearances (side) Clearances (front)
inverters, install them in
parallel and leave clearance Measurement
Inverter
Measurement 1cm*1
position
Leave enough clearances *1 When using the inverters at the *1 5cm or more for the
and take cooling measures. ambient temperature of 40C or FR-D740-120 or more
less, the inverters can be installed
closely attached (0cm clearance).
When ambient temperature
Refer to exceeds 40C, clearances
the clea
rances b between the inverter should be
eside
1cm or more (5cm or more for the
FR-D740-120 or more).
1
INSTALLATION OF THE INVERTER AND INSTRUCTIONS
1.4 Environment
Before installation, check that the environment meets following specifications.
Ambient temperature 10C to +50C (non-freezing)
Ambient humidity 90% RH or less (non-condensing)
Atmosphere Free from corrosive and explosive gases, free from dust and dirt
Maximum 1000m above sea level for standard operation. After that derate by 3% for every extra
Maximum altitude
500m up to 2500m (91%).
Vibration 5.9m/s or less
CAUTION
Install the inverter on a strong surface securely and vertically with bolts.
Leave enough clearances and take cooling measures.
Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.
Install the inverter on a non-combustible surface.
2
2 OUTLINE DIMENSION DRAWING
H1
W1 H
W D
(Unit: mm)
Inverter Type W W1 H H1 D
FR-D740-012
129.5
FR-D740-022
FR-D740-036 108 96 128 118 135.5
FR-D740-050 155.5
FR-D740-080 165.5
FR-D740-120
220 208 150 138 155
FR-D740-160
3
3 WIRING
3.1 Terminal connection diagram
Source logic Brake unit
(Option)
Main circuit terminal
Control circuit terminal *6 Brake resistor (FR-ABR)
Install a thermal relay to prevent an overheat
*1. DC reactor (FR-HEL) Earth and burnout of the brake resistor.
When connecting a DC reactor, remove the
jumper across P1-P/+. Jumper
CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.
After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the
inverter clean. When drilling mounting holes in a control box etc., take care not to allow chips and other foreign matter to enter the
inverter.
Set the voltage/current input switch in the correct position. An incorrect setting may cause a fault, failure or malfunction.
4
WIRING
Screw size
(M4)
M
3~
L1L2L3
M
Screw size Power supply Motor
3~
L1L2L3 (M4)
Power supply Motor
CAUTION
The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter. Doing
so will damaged the inverter. (Phase sequence needs not to be matched.)
Connect the motor to U, V, W. At this time turning on the forward rotation switch (signal) rotates the motor in the clockwise direction
when viewed on the motor shaft.
5
WIRING
Cable Sizes
HIV, etc. [mm2] *1 AWG *2 PVC, etc. [mm2] *3
Applicable Inverter Type R/L1, R/L1, R/L1,
Earth Cable Earth Cable
S/L2, U, V, W S/L2, U, V, W S/L2, U, V, W
Gauge Gauge
T/L3 T/L3 T/L3
FR-D740-012 to 080 2 2 2 14 14 2.5 2.5 2.5
FR-D740-120 3.5 2 3.5 12 14 4 2.5 4
FR-D740-160 3.5 3.5 3.5 12 12 4 4 4
*1 The recommended cable size is that of the HIV cable (600V class 2 vinyl-insulated cable) with continuous maximum permissible temperature of
75C. Assumes that the ambient temperature is 50C or less and the wiring distance is 20m or less.
*2 The recommended cable size is that of the THHW cable with continuous maximum permissible temperature of 75C. Assumes that the ambient
temperature is 40C or less and the wiring distance is 20m or less.
(Selection example for use mainly in the Unite States.)
3
* The recommended cable size is that of the PVC cable with continuous maximum permissible temperature of 70C. Assumes that the ambient
temperature is 40C or less and the wiring distance is 20m or less.
(Selection example for use mainly in Europe.)
*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, PR, P/+, N/, P1 and a screw for earthing.
NOTE
Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely can cause a short circuit
or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit
breakage.
Use crimping terminals with insulation sleeve to wire the power supply and motor.
6
WIRING
500m or less
300 m
300 m
Note that the motor windings in three-phase AC motors are subject to far more stress when operated via frequency
inverters than with mains operation. The motor must have been approved by the manufacturer for operation on a
frequency inverter.
In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially
for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the
inverter, consider the following measures:
Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection
according to wiring length.
50m 50m100m 100m
Carrier frequency 14.5kHz 8kHz 2kHz
Limiting the voltage rise speed of the frequency inverter output voltage (dU/dT):
If the motor requires a rise speed of 500V/s or less you must install a filter in the output of the inverter. Please contact
your Mitsubishi dealer for more details.
CAUTION
Especially for long-distance wiring (particularly when employing shielded motor cables), the inverter may be affected by a charging
current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective function or fast response
current limit function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side.
When the fast-response current limit function malfunctions, make the function invalid. When stall prevention function misoperates,
increase the stall level. (For Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention operation selection, refer to the Instruction
Manual.)
For details of Pr. 72 PWM frequency selection, refer to the Instruction Manual.
When using the automatic restart after instantaneous power failure function with wiring length exceeding 100m, select without
frequency search (Pr. 162 = "1, 11"). (Refer to the Instruction Manual).
7
WIRING
10 2 5 4 AM
RUN SE SO S1 S2 SC SD
A B C RL RM RH SD PC STF STR
10mm
Sleeve Cable
Shell
mm
0,5
0
Check the condition of the bar terminal after crimping. Do not use a bar terminal of which the crimping is inappropriate,
or the face is damaged.
Unstranded
wires
8
WIRING
When using a stranded wire without a bar terminal, push a open/close button all the way down with a flathead screw
driver, and insert the wire.
Open/close button
Flathead screwdriver
CAUTION
When using a stranded wire without a bar terminal, twist enough to avoid short circuit with a nearby terminals or wires.
Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause to damage of inverter or injury.
Wire removal
Pull the wire with pushing the open/close button all the way down firmly with a flathead screwdriver.
Open/close button
Flathead screwdriver
CAUTION
Use a small flathead screwdriver (Tip thickness: 0.4mm/tip width: 2.5mm). If a flathead screwdriver with a narrow tip is used, terminal
block may be damaged.
Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause to damage of inverter or injury.
Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.
Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp, etc.
It is recommended to use the cables of 0.3mm to 0.75mm gauge for connection to the control circuit terminals.
If the cable gauge used is 1.25mm or more, the front cover may be lifted when there are many cables running or the
cables are run improperly, resulting in a fall off of the operation.
The wiring length should be 30m maximum.
The level of the control signals can be switched over between positive (SOURCE) and negative (SINK) logic. The input
signals are set to source logic when shipped from the factory. To change the control logic, the jumper connector above
the control circuit terminal block must be moved to the other position.
9
4 PRECAUTIONS FOR USE OF THE INVERTER
The FR-D700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may
shorten the product life or damage the product.
Before starting operation, always recheck the following items.
Use crimping terminals with insulation sleeve to wire the power supply and motor.
Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.
After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in
a control box etc., take care not to allow chips and other foreign matter to enter the inverter.
Use cables of the size to make a voltage drop 2% maximum.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor
torque to decrease especially at the output of a low frequency.
Refer to page 6 for the recommended cable size.
The overall wiring length should be 500m maximum.
Especially for long distance wiring, the fast-response current limit function may be reduced or the equipment connected
to the inverter output side may malfunction or become faulty under the influence of a charging current due to the stray
capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 6)
Electromagnetic Compatibility
Operation of the frequency inverter can cause electromagnetic interference in the input and output that can be
propagated by cable (via the power input lines), by wireless radiation to nearby equipment (e.g. AM radios) or via data
and signal lines. Install an optional filter if present to reduce air propagated interference on the input side of the inverter.
Use AC or DC reactors to reduce line propagated noise (harmonics). Use shielded motor power lines to reduce output
noise.
Do not install a power factor correction capacitor, varistor or arrester on the inverter output side. This will cause the
inverter to trip or the capacitor, varistor, or arrester to be damaged. If any of the above devices is installed, immediately
remove it.
Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has
been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with
high voltage for some time after power off and it is dangerous.
A short circuit or earth fault on the inverter output side may damage the inverter modules.
Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by
peripheral circuit inadequacy or an earth fault caused by wiring inadequacy or reduced motor insulation resistance
may damage the inverter modules.
Fully check the to-earth insulation and inter-phase insulation of the inverter output side before power-on.
Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.
Do not use the inverter input side magnetic contactor to start/stop the inverter.
Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter.
Across P/+ and PR terminals, connect only an external regenerative brake discharge resistor. Do not connect a
mechanical brake.
Also, never short between these terminals.
10
PRECAUTIONS FOR USE OF THE INVERTER
Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.
Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may
damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected
incorrectly to short terminals 10-5.
Provide electrical and mechanical interlocks for MC1 and MC2 Interlock
which are used for bypass operation. Power
When the wiring is incorrect or if there is a bypass circuit as shown supply M
below, the inverter will be damaged by leakage current from the 3~
power supply due to arcs generated at the time of switch-over or
chattering caused by a sequence error. Undesirable Current
Inverter
If the machine must not be restarted when power is restored after
a power failure, provide a magnetic contactor in the inverter's input side and also make up a sequence which will not
switch on the start signal.
If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the
power is restored.
Instructions for overload operation
When performing operation of frequent start/stop of the inverter, increase/decrease in the temperature of the transistor
element of the inverter may repeat due to a continuous flow of large current, shortening the life from thermal fatigue.
Since thermal fatigue is related to the amount of current, the life can be increased by reducing bound current, starting
current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and
the inverter may not start. Therefore, increase the inverter capacity to have enough allowance for current.
Make sure that the specifications and rating match the system requirements.
When the motor speed is unstable, due to change in the frequency setting signal caused by electromagnetic noises
from the inverter, take the following measures when applying the motor speed by the analog signal.
Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them.
Run signal cables as far away as possible from power cables (inverter I/O cables).
Use shield cables as signal cables.
Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK).
11
5 FAILSAFE OF THE SYSTEM WHICH USES THE
INVERTER
When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an
inverter fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best
quality products, provide an interlock which uses inverter status output signals to prevent accidents such as
damage to machine when the inverter fails for some reason and at the same time consider the system configuration
where failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails.
Interlock method which uses the inverter status output signals
By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be
detected.
Interlock Method Check Method Used Signals Refer to Page
Inverter protective function Operation check of an alarm contact Fault output signal
operation Circuit error detection by negative logic (ALM signal)
Operation ready signal
Operation ready signal check
(RY signal)
Start signal Refer to chapter 4 of the
Logic check of the start signal and
(STF signal, STR signal) Instruction Manual
running signal
Inverter runnning status Running signal (RUN signal)
Start signal
Logic check of the start signal and output (STF signal, STR signal)
current Output current detection signal
(Y12 signal)
Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider
the backup system such as checking up as below according to the level of importance of the system. Check the
motor running and motor current while the start signal is input to the inverter by comparing the start signal to the
inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor
current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if
the start signal turns off. For the logic check, configure a sequence considering the inverter deceleration time. In
addition, it is recommended to check the three-phase current when using the current detector.
Controller
System failure
Inverter Sensor
(speed, temperature,
air volume, etc.)
Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed
command and detected speed of the speed detector.
12
6 PARAMETER
For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the
necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made
from the operation panel. For details of parameters, refer to the instruction manual.
In the initial setting, only the simple mode parameters are displayed.
Set Pr. 160 Extended function display selection as required.
Initial Setting
Parameter Name Remarks
Value Range
9999 Only the simple mode parameters can be displayed.
Extended function
160 9999 Simple mode and extended mode parameters can be
display selection 0
displayed.
Remarks
The parameters marked are the simple mode parameters.
The parameters marked with in the table allow its setting to be changed during operation even if "0"
(initial value) is set in Pr. 77 Parameter write selection.
Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value
0 Torque boost 0 to 30% 6/4/3 *1 22 Stall prevention
0 to 200% 150%
operation level
1 Maximum frequency 0 to 120Hz 120Hz
Stall prevention
2 Minimum frequency 0 to 120Hz 0Hz operation level
23 0 to 200%, 9999 9999
3 Base frequency 0 to 400Hz 50Hz compensation factor
at double speed
Multi-speed setting
4 0 to 400Hz 50Hz
(high speed) 24 to 27 Multi-speed setting 4
speed to 7 speed
0 to 400Hz,
9999
9999
Multi-speed setting
5 (middle speed)
0 to 400Hz 30Hz Acceleration/
Multi-speed setting 29 deceleration pattern 0, 1, 2 0
6 (low speed)
0 to 400Hz 10Hz selection
Regenerative
7 Acceleration time 0 to 3600s 5s/10s *2 30 function selection
0, 1, 2 0
8 Deceleration time 0 to 3600s 5s/10s *2 0 to 400Hz,
31 Frequency jump 1A 9999
9999
Rated
Electronic thermal inverter
9 O/L relay
0 to 500A
output 32 Frequency jump 1B 0 to 400Hz,
9999
9999
current 0 to 400Hz,
DC injection brake
33 Frequency jump 2A 9999
9999
10 operation frequency
0 to 120Hz 3Hz
0 to 400Hz,
34 Frequency jump 2B 9999
9999
DC injection brake
11 operation time
0 to 10s 0.5s
0 to 400Hz,
35 Frequency jump 3A 9999
9999
DC injection brake
12 operation voltage
0 to 30% 4% 0 to 400Hz,
36 Frequency jump 3B 9999
9999
13 Starting frequency 0 to 60Hz 0.5Hz
37 Speed display 0, 0.01 to 9998 0
Load pattern
14 selection
0 to 3 0 RUN key rotation
40 direction selection
0, 1 0
15 Jog frequency 0 to 400Hz 5Hz
Up-to-frequency
Jog acceleration/ 41 sensitivity
0 to 100% 10%
16 deceleration time
0 to 3600s 0.5s
Output frequency
17 MRS input selection 0, 2, 4 0 42 detection
0 to 400Hz 6Hz
High speed Output frequency
18 maximum frequency
120 to 400Hz 120Hz 0 to 400Hz,
43 detection for reverse 9999
9999
Base frequency 0 to 1000V, rotation
19 voltage 8888, 9999
8888
Second acceleration/
Acceleration/
44 deceleration time
0 to 3600s 5s/10 *2
20 deceleration 1 to 400Hz 50Hz
reference frequency
*1
Differ according to capacities.
6%: FR-D740-022 or less
4%: FR-D740-036 to 080
3%: FR-D740-120 and 160
*2
Differ according to capacities.
5s: FR-D740-080 or less
10s: FR-D740-120 and 160
13
PARAMETER
Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value
Second deceleration Rated motor
45 time
0 to 3600, 9999 9999 84 frequency
10 to 120 Hz 50Hz
51
Second electronic
0 to 500A, 9999 9999 118 PU communication
speed
48, 96, 192, 384 192
thermal O/L relay
0, 5, 8 to 12, 14, PU communication
119 stop bit length 0, 1, 10, 11 1
DU/PU main display 20, 23 to 25,
52 data selection 52 to 55, 61, 62,
0
PU communication
64, 100 120 parity check 0, 1, 2 2
Frequency
55 monitoring reference
0 to 400Hz 50Hz Number of PU
121 communication 0 to 10, 9999 1
Rated retries
Current monitoring inverter
56 reference
0 to 500A
output PU communication 0, 0.1 to 999.8s,
122 check time interval 9999
0
current
OL signal output
157 timer
0 to 25s, 9999 0s
14
PARAMETER
Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value
AM terminal function 1 to 3, 5, 8 to 12, Analog input display
158 14, 21, 24, 52, 1 241 unit switchover
0, 1 0
selection 53, 61, 62
Cooling fan
Extended function 244 0, 1 1
160 display selection
0, 9999 9999 operation selection
245 Rated slip 0 to 50%, 9999 9999
Frequency setting/
161 key lock operation 0, 1, 10, 11 0 Slip compensation
246 time constant
0.01 to 10s 0.5s
selection
Automatic restart Constant-power
after instantaneous range slip
162 0, 1, 10, 11 1 247 compensation
0, 9999 9999
power failure
selection selection
Stall prevention Earth (ground) fault
249 detection at start
0, 1 0
165 operation level for 0 to 200% 150%
restart 0 to 100s,
Output current 250 Stop selection 1000 to 1100s, 9999
0 to 10s, 8888, 9999
166 detection signal 9999
0.1s
retention time Output phase loss
251 protection selection
0, 1 1
Output current
167 detection operation 0, 1 0 Life alarm status
selection 255 display
(0 to 15) 0
15
PARAMETER
Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value
Second applied Regeneration
450 motor
0, 1, 9999 9999
882 avoidance operation 0, 1, 2 0
Remote output selection
495 selection
0, 1, 10, 11 0
Regeneration
496 Remote output data 1 0 to 4095 0 883 avoidance operation 300 to 800V 760VDC
level
Stop mode selection
Regeneration
502 at communication 0,1, 2 0
avoidance 0 to 10Hz,
error 885 compensation 9999
6Hz
503 Maintenance timer 0 (1 to 9998) 0 frequency limit value
Maintenance timer Regeneration
504 0 to 9998, 9999 9999
alarm output set time 886 avoidance voltage 0 to 200% 100%
549 Protocol selection 0, 1 0 gain
PU mode operation 888 Free parameter 1 0 to 9999 9999
551 command source 2, 4, 9999 2 889 Free parameter 2 0 to 9999 9999
selection
Cumulative power
555 Current average time 0.1 to 1s 1s 891 monitor digit shifted 0 to 4, 9999 9999
Data output mask times
556 time
0.0 to 20s 0s
C1 AM terminal
Current average
Rated (901) *1 calibration
value monitor signal
557 output reference
0 to 500A inverter
C2 Terminal 2 frequency
current setting bias 0 to 400Hz 0Hz
current *1
(902) frequency
PTC thermistor 0.5 to 30,
561 protection level 9999
9999 C3 Terminal 2 frequency
0 to 300% 0%
Energization time (902) *1 setting bias
563 carrying-over times
(0 to 65535) 0
125 Terminal 2 frequency
Operating time setting gain 0 to 400Hz 50Hz
564 carrying-over times
(0 to 65535) 0 (903) *1 frequency
Holding time at a 0.0 to 10.0s, C4 Terminal 2 frequency
571 start 9999
9999 0 to 300% 100%
(903) *1 setting gain
Output interruption 0 to 3600s, Terminal 4 frequency
575 detection time 9999
1s C5
*1
setting bias 0 to 400Hz 0Hz
Output interruption (904) frequency
576 detection level
0 to 400Hz 0Hz
C6 Terminal 4 frequency
Output interruption 0 to 300% 20%
577 cancel level
900 to 1100% 1000% (904) *1 setting bias
Traverse function 126 Terminal 4 frequency
592 selection
0, 1, 2 0 setting gain 0 to 400Hz 50Hz
(905) *1 frequency
Maximum amplitude
593 amount
0 to 25% 10% C7 Terminal 4 frequency
0 to 300% 100%
Amplitude (905) *1 setting gain
compensation C22
594 amount during
0 to 50% 10%
deceleration
(922) *1
Amplitude C23
595 compensation
0 to 50% 10%
(922) *1
amount during Parameter for manufacturer setting. Do not set.
C24
acceleration
Amplitude
(923) *1
596 acceleration time
0.1 to 3600s 5s
C25
597 Amplitude
0.1 to 3600s 5s
(923) *1
deceleration time
990 PU buzzer control 0, 1 1
Acceleration time at 0 to 3600s,
611 9999 PU contrast
a restart 9999 991 adjustment
0 to 63 58
Speed smoothing
653 control
0 to 200% 0 Pr.CL Parameter clear 0, 1 0
*1
The parameter number in parentheses is the one for use with the operation panel (FR-PA02-02) for the FR-E500 series or parameter unit
(FR-PU04/FR-PU07).
16
7 TROUBLESHOOTING
When an fault occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display
automatically changes to any of the following fault (alarm) indications.
If your fault does not correspond to any of the following faults or if you have any other problem, please contact your sales
representative.
Retention of fault output signal ........ When the magnetic contactor (MC) provided on the input side of the inverter is opened at the
activation of the protective function, the inverter's control power will be lost and the alarm output
will not be held.
Fault or alarm display ...................... When a fault or alarm occurs, the operation panel display automatically switches to the fault or
alarm indication.
Resetting method ............................ When a protective function of the inverter is activated, the power output of the inverter is blocked
(motor is coasting). The inverter cannot start up again unless an automatic restart has been
configured or the inverter is reset. Please observe carefully the warnings contained below in the
configuration of an automatic restart or the execution of a reset.
If protective functions were activated (i. e. the inverter switched off with an error message) follow the instructions for error correction
provided in the manual for the inverter. Especially in the case of short circuits or earth contacts in the inverter output and mains
overvoltages the cause of the fault must be determined prior to switching on again as a recurrence of such faults at short intervals
can lead to premature aging of components or even the complete breakdown of the device. After the cause of the fault has been
found and corrected the inverter can be reset and operations continue.
OFF
Turn on the reset signal (RES) for more than 0.1s. (If the RES signal is kept on, "Err." Inverter
appears (flickers) to indicate that the inverter is in a reset status.)
RESET
RES
PC
17
TROUBLESHOOTING
to
to E.BE Brake transistor alarm detection
Er1 to 4 Parameter write error
Output side earth (ground) fault
E.GF
overcurrent protection
Err. Inverter reset
E.LF Output phase loss
LOCd Password locked
E.OHT External thermal relay operation
OL Stall Prevention (overcurrent)
E.PTC* PTC thermistor operation
Fault
oL Stall prevention (overvoltage)
E.PE Parameter storage device fault
RB Regenerative brake prealarm
Warnings
E.PUE PU disconnection
Electronic thermal relay function
TH
prealarm
E.RET Retry count excess
PS PU Stop
E.CPU CPU fault
MT Maintenance signal output
Output current detection value
E.CDO*
exceeded
UV Undervoltage
E.IOH* Inrush current limit circuit fault
Alarm
FN Fan alarm
E.AIE* Analog input fault
Overcurrent shut-off during
E.OC1 * If an E.ILF, E.PE2, E.IOH, E.SER, E.AIE or E.USB fault occurs when using the
acceleration FR-PU04, "Fault 14" is displayed on the FR-PU04.
Overcurrent shut-off during constant
E.OC2
speed
Overcurrent shut-off during
E.OC3
deceleration or stop
Regenerative overvoltage
E.OV1
shut-off during acceleration
Fault
Regenerative overvoltage
E.OV2
shut-off during constant speed
18
A APPENDIX
19
APPENDIX
To use the inverter (IP20) outside of an enclosure in the enviroment of pollution degree 2, fix a fan cover with the fan
cover fixing srews enclosed.
FR-D740-080 or less FR-D740-120 or more
Fan cover
Fan cover
Fan connector
Fan
Fan
Fan connector
On the input and output of the inverter, use cables of the type and size set forth in EN60204 Appendix C.
The operating capacity of the relay outputs (terminal symbols A, B, C) should be 30VDC, 0.3A. (Relay outputs are
basically isolated from the inverter internal circuit.)
Control circuit terminals on page 4 are safely isolated from the main circuit.
Environment
During Operation In Storage During Transportation
Ambient temperature 10C to +50C (non-freezing) 20C to +65C 20C to +65C
Ambient humidity 90% RH or less 90% RH or less 90% RH or less
Maximum altitude 1000m 1000m 10000m
20
APPENDIX
A.2.2 Installation
The below types of inverter have been approved as products for use in enclosure and approval tests were conducted under the
following conditions.
Design an enclosure so that the inverter ambient temperature, humidity and atmosphere satisfy the specifications. (Refer to page 2.)
Wiring protection
For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical
Code and any applicable provincial codes.
For installation in Canada, branch circuit protection must be provided in accordance with the Canada Electrical Code and
any applicable provincial codes.
Provide the appropriate UL and cUL listed class T type fuse that are suitable for branch circuit protection in accordance
with the table below.
FR-D740--EC (C) 012 022 036 050 080 120 160
Rated voltage [V] 480V or more
Without power factor
Fuse maximum improving reactor 6 10 15 20 30 40 70
allowable
rating [A] * With power factor
6 10 10 15 25 35 60
improving reactor
* Maximum allowable rating by US National Electrical Code. Exact size must be chosen for each installation.
21
APPENDIX
or more *3
[min] unit display
*2
The % value denotes the percentage to the inverter rated
output current. It is not the percentage to the motor rated
Operation time [s]
current.
Region for *3 When you set the electronic thermal relay function dedicated to
transistor
protection the Mitsubishi constant-torque motor, this characteristic curve
applies to operation at 6Hz or higher.
CAUTION
Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid unnecessary reset
and power-off.
When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function. Install
an external thermal relay to each motor.
When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of the
electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
A special motor cannot be protected by the electronic thermal relay function. Use a external thermal relay.
22
About the CD ROM
The copyright and other rights of this enclosed CD ROM all belong to Mitsubishi Electric Corporation.
No part of this CD ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation.
Specifications of this CD ROM are subject to change without notice.
We are not responsible for any damages and lost earnings, etc. from use of this CD ROM.
Microsoft, Windows, Microsoft Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries. Adobe and
Acrobat are registered trademarks of Adobe Systems Incorporated. Pentium is a registered trademark of Intel Corporation of the United States and/or
other countries. Mac Os is a registered trademark of Apple Computer, Inc., U.S.A. PowerPC is a registered trademark of International Buisiness Machines
Corporation. Other company and product names herein are the trademarks and registered trademarks of their respective owners.
Warranty
We do not provide a warrenty against defects in this CD ROM and related documents.
We are not responsible to any loss resulting from use of this product.
Acrobat Reader
For use of Acrobat Reader contained in this CD ROM, please follow use conditions established by Adobe System Incorporated.
WARNING
This is a personal computer dedicated CD ROM. Do not attempt to play it on ordinary audio devices. The loud volume may damage hearing and
speakers.
Item Specifications
Microsoft Windows 95 OSR 2.0, Windows 98 Second Edition, Windows Millenium Edition, Windows NT 4.0 with
OS Service Pack 6, Windows 2000 with Service Pack 2, Windows XP Professinal or Home Edition, Windows XP Tablet
PC Edition
CPU Intel Pentium processor
Memory 64MB of RAM
Hard disk 24MB of available hard disk space
CD ROM drive Double speed or more (more than quadruple speed is recommended)
Monitor 800600 dot or more
Acrobat Reader 4.05 or more (This CD ROM contains Acrobat Reader 5.0. Install Acrobat Reader contained in the
Application
CD ROM or download Acrobat Reader from the internet)
23
MITSUBISHI ELECTRIC
HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVES
MITSUBISHI ELECTRIC EUROPE B.V. GEVA Beijer Electronics UAB Kazpromautomatics Ltd.
German Branch Wiener Strae 89 Savanoriu Pr. 187 2, Scladskaya str.
Gothaer Strae 8
Phone: +43 (0)2252 / 85 55 20 Phone: +370 (0)5 / 232 3101 Phone: +7 3212 / 50 11 50
Phone: +49 (0)2102 / 486-0 Fax: +43 (0)2252 / 488 60 Fax: +370 (0)5 / 232 2980 Fax: +7 3212 / 50 11 50
Fax: +49 (0)2102 / 486-1120 TEHNIKON INTEHSIS srl CONSYS
MITSUBISHI ELECTRIC EUROPE B.V. Oktyabrskaya 16/5, Off. 703-711 bld. Traian 23/1 Promyshlennaya st. 42
French Branch
25, Boulevard des Bouvets Phone: +375 (0)17 / 210 46 26 Phone: +373 (0)22 / 66 4242 Phone: +7 812 / 325 36 53
Fax: +375 (0)17 / 210 46 26 Fax: +373 (0)22 / 66 4280 Fax: +7 812 / 325 36 53
Phone: +33 (0)1 / 55 68 55 68 Koning & Hartman B.V. Koning & Hartman B.V. Electrotechnical Systems Siberia
Fax: +33 (0)1 / 55 68 57 57 Industrial Solutions Haarlerbergweg 21-23 Derbenevskaya st. 11A, Office 69
MITSUBISHI ELECTRIC EUROPE B.V. Woluwelaan 31
Irish Branch Phone: +31 (0)20 / 587 76 00 Phone: +7 495 / 744 55 54
Westgate Business Park, Ballymount Phone: +32 (0)2 / 257 02 40 Fax: +31 (0)20 / 587 76 05 Fax: +7 495 / 744 55 54
Fax: +32 (0)2 / 257 02 49 Beijer Electronics AS ELEKTROSTILY
Phone: +353 (0)1 4198800 AKHNATON Postboks 487 Rubzowskaja nab. 4-3, No. 8
Fax: +353 (0)1 4198890 4 Andrej Ljapchev Blvd. Pb 21
MITSUBISHI ELECTRIC EUROPE B.V. Phone: +47 (0)32 / 24 30 00 Phone: +7 495 / 545 3419
Italian Branch Phone: +359 (0)2 / 97 44 05 8 Fax: +47 (0)32 / 84 85 77 Fax: +7 495 / 545 3419
Viale Colleoni 7 Fax: +359 (0)2 / 97 44 06 1 MPL Technology Sp. z o.o. RPS-AUTOMATIKA
INEA CR d.o.o. Ul. Krakowska 50 Budennovsky 97, Office 311
Phone: +39 039 / 60 53 1 Losinjska 4 a
Fax: +39 039 / 60 53 312 Phone: +48 (0)12 / 630 47 00 Phone: +7 8632 / 22 63 72
MITSUBISHI ELECTRIC CORPORATION Phone: +385 (0)1 / 36 940 - 01/ -02/ -03 Fax: +48 (0)12 / 630 47 01 Fax: +7 8632 / 219 45 51
Office Tower Z 14 F Fax: +385 (0)1 / 36 940 - 03 SIRIUS TRADING & SERVICES SRL STC DRIVE TECHNIQUE
AutoCont Control Systems, s.r.o. Aleea Lacul Morii Nr. 3 Poslannikov per. 9, str 1
Tokyo 104-6212 Jelinkova 59/3
Phone: +81 3 622 160 60 Phone: +40 (0)21 / 430 40 06 Phone: +7 495 / 790 72 10
Fax: +81 3 622 160 75 Phone: +420 (0)59 / 5691 150 Fax: +40 (0)21 / 430 40 02 Fax: +7 495 / 790 72 12
MITSUBISHI ELECTRIC EUROPE B.V. Fax: +420 (0)59 / 5691 199 CRAFT Consulting & Engineering d.o.o.
UK Branch AutoCont Control Systems, s.r.o. Bulevar Svetog Cara Konstantina 80-86
Travellers Lane Technologick 374/6
Phone: +381 (0)18 / 292-24-4/5 , 523 962 MIDDLE EAST
Phone: +44 (0)1707 / 27 61 00 Phone: +420 595 691 150 Fax: +381 (0)18 / 292-24-4/5 , 523 962 REPRESENTATIVE
Fax: +44 (0)1707 / 27 86 95 Fax: +420 595 691 199 INEA SR d.o.o. Sherf Motion Techn. Ltd.
MITSUBISHI ELECTRIC EUROPE B.V. B:TECH, a.s. Karadjordjeva 12/260
Spanish Branch Rehov Hamerkava 19
Na Ostrove 84
Carretera de Rub 76-80 Phone: +381 (0)26 / 617 163 Phone: +972 (0)3 / 559 54 62
Phone: +420 (0)569 / 408 841 Fax: +381 (0)26 / 617 163 Fax: +972 (0)3 / 556 01 82
Phone: +34 93 / 565 3131 Fax: +420 (0)569 / 408 889
Fax: +34 93 / 589 1579 CS MTrade Slovensko, s.r.o.
B:TECH, a.s. Vajanskeho 58
MITSUBISHI ELECTRIC AUTOMATION USA Headoffice
500 Corporate Woods Parkway U Borov 69 Phone: +421 (0)33 / 7742 760 AFRICAN REPRESENTATIVE
Fax: +421 (0)33 / 7735 144
Phone: +1 847 478 21 00 Phone: +420 569 777 777 CBI Ltd.
Fax: +1 847 478 22 83 INEA d.o.o.
Fax: +420 569 777 778 Stegne 11 Private Bag 2016
Beijer Electronics A/S
Lautruphoj 1-3 Phone: +386 (0)1 / 513 8100 Phone: + 27 (0)11 / 928 2000
Fax: +386 (0)1 / 513 8170 Fax: + 27 (0)11 / 392 2354
Phone: +45 (0)70 / 26 46 46 Beijer Electronics Automation AB
Fax: +45 (0)70 / 26 48 48 Box 426
Beijer Electronics Eesti O
Prnu mnt.160i Phone: +46 (0)40 / 35 86 00
Fax: +46 (0)40 / 35 86 02
Phone: +372 (0)6 / 51 81 40 ECONOTEC AG
Fax: +372 (0)6 / 51 81 49 Hinterdorfstr. 12
Beijer Electronics OY
Jaakonkatu 2 Phone: +41 (0)44 / 838 48 11
Fax: +41 (0)44 / 838 48 12
Phone: +358 (0)207 / 463 500 GTS
Fax: +358 (0)207 / 463 501 Darulaceze Cad. No. 43 KAT. 2
UTECO A.B.E.E.
5, Mavrogenous Str. Phone: +90 (0)212 / 320 1640
Fax: +90 (0)212 / 320 1649
Phone: +30 211 / 1206 900 CSC Automation Ltd.
Fax: +30 211 / 1206 999 15, M. Raskova St., Fl. 10, Office 1010
MELTRADE Ltd.
Fert utca 14. Phone: +380 (0)44 / 494 33 55
Fax: +380 (0)44 / 494-33-66
Phone: +36 (0)1 / 431-9726
Fax: +36 (0)1 / 431-9727
Beijer Electronics SIA
Vestienas iela 2
Phone: +371 (0)784 / 2280
Fax: +371 (0)784 / 2281
MITSUBISHI
ELECTRIC Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Strae 8 /// D-40880 Ratingen /// Germany
FACTORY AUTOMATION Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-4861120 /// [email protected] /// www.mitsubishi-automation.com
Specifications subject to change /// Art. no. 213451 /// 02.2008