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CFT Brochure NEW

iqf for marine food

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Rahul Khanna
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0% found this document useful (0 votes)
81 views

CFT Brochure NEW

iqf for marine food

Uploaded by

Rahul Khanna
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Freezers

CFTECHIAF AND VIF SERIES

CFTech Impingement Artic flow series


COMPACT UNIT EASY CLEAN MINIMUM DEFROSTING REQUIREMENTS LONGER PRODUCTION HOURS
ENERGY SAVING GREAT FLEXIBILITY
Very Suitable
Equipment Application Possible to Use
Not Suitable

Page 3 4 7 10 11 12 14 16 17 20
EASYCLEAN ENERGIA Mk8 DOUBLE BELT TROLLEY
IXP SPIRAL SPIRAL FLOW SINGLE CRUST BRINE HARDENING
TUNNEL TUNNEL TUNNEL BLAST
FREEZERS FREEZERS FREEZERS FREEZERS FREEZERS TUNNELS
FREEZERS FREEZERS FREEZERS FREEZERS

Seafoods
Shrimps
Fish Fillets
Mussels
Scallops
Squid
Crab
Langostines
Lobsters

Meat & Poultry


Whole Chicken
Chicken Fillets
Chicken Strips
Drumsticks
Diced Meat
Hamburgers
Meatballs
Ice Cream
Cones
Bulks/Tubs

Bread Products
Bread
Pastries
Scones

Fruits & Vegetables


Green Peas
Berries

Others
Ready Meals

*Please consult us at [email protected] for other various products.


IXP Spiral Freezer

The IXP Mini Spiral is available in 5 different models, which are all fully factor y assembled.
This feature offers great savings in terms of installation time at site.

The Mini Spiral Freezer operates on the well-proven rapid Horizontal Principle called: Arcticow
which ensures an ultra short, uniform and rapid freezing and gives great energy savings along
with days of operation, without any defrosting requirements.

The IXP Spiral Series of Freezers can be used for a great variety of products, such as: Seafood
products, Shrimps, Vegetables, French Fries, Dairy, Ice Cream, Meat, Poultry and Tray Packed
Products, etc.

The IXP Mini Spiral Freezer offers many unique advantages and features such as adjustable
airow and multi adjustable freezing times. Fur thermore, the freezer meets all the relevant
criteria for todays requirement of freezing equipment. The entire unit is manufactured from
Stainless Steel and other non-corrosive material.
Spiral Freezer

We offer a wide selection of Spiral Freezers ranging from Standard Range Spiral Freezers to the
various tailor made Spiral solutions.

The standard range Spirals are offered in 12 different standard congurations suiting most
a p p l i c a t i o n s w i t h i n t h e fo o d i n d u s t r y. I n t h i s r a n g e we o f fe r m o r e t h a n 4 5 0 d i f fe r e n t
congurations.

We offer a large variety of tailor made Spiral Freezers custom made to our customers
requirements. During the times we have made numerous tailor made Spiral Freezer and among
our achievements is the largest Spiral Freezer in the world for one of our Ice Cream customers.

Our Spiral Freezers are available with single, double and triple drum and are capable of
freezing product in IQF form, tray products and products packed in boxes. The freezers are
well suited for products such as Seafood, Fish, Meat, Poultry, Bread and Dairy Products.

FREEZING & TEMPERATURE DIVISION


Spiral Freezer
Freezing principle
Our Spiral Freezers operate on the energy saving principle of rapid horizontal Airow
called Arcticow. This principle offers great savings in terms of consumed energy. The Arcticow
principle is superior in terms of the exibility offered to freezing a great variety of products.
The well proven principle of Arcticow ensures a rapid and uniform freezing within a minimum of
time.

Design
Our Spiral Freezers are manufactured in a compact design using only high quality stainless
steel components. Our Freezers are designed with an open design ensuring easy daily cleaning,
long life without corrosion as well as meeting even the strictest cleaning requirements.

Spirals arrive in knock-down form and Unparallel Flexibility in the range of Experienced Technicians for
High Quality Components
assembled at site products Installation

Freezers
Superow/Arcticow Easyclean Freezer

The Easyclean Tunnel Freezer is specially designed for freezing of Shrimps, Fish, Hamburgers, fragile products
and products placed on trays.

The freezer arrives fully assembled from our factory and requires a minimum amount for installation at site.The
freezer is supplied with electrical hoist motors to lift the fully welded stainless steel insulated top cover for easy
cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer does not require a
concrete foundation or any other foundations.

With a simple change in air plates, the freezer is easily adaptable for both high speed vertical airflow, called
Superflow and a conventional high speed horizontal airflow, called Arcticflow. This will provide the user great
flexibility to minimize the cost of freezing. However the capacity will vary depending on the type of airflow, prod-
uct loads etc.
Superow/Arcticow Easyclean Freezer

Superow Easyclean Series:


On the selected belt, the product is led past the high velocity impingement airow called Superow, which
is a turbulent vertical impingement airow that blows the air stream directly on to the product and then the
air stream will change direction, becoming a combination of Vertical and Horizontal airow, before
returning back to the evaporators.

The Superow Easyclean version will have the option of running either with a Superow airow or with a
Arcticow airow.

Both the Superow and the Arcticow airow together with the ultra low temperature ensures a quick and
homogenous freezing within a minimum of time. Thus ensuring a good quality nished product, with an
equalized core temperature of min. -18C.

1. Insulation Panels
1
2. Evaporators

3. Fans (Axial or Centrifugal)

4. Refrigeration Connections
3 2
5. Bottom Air Ducts
6
5 6. Conveyor Belt

7 7. Hoist Motor
4

Open Design for Easy for Cleaning/Maintenance Hoistable Cover for Easy Access & Cleaning Factory Assembled to t a 40 Container

FREEZING & TEMPERATURE DIVISION


Superow/Arcticow Easyclean Freezer

Arcticow Easyclean Series:


On the selected belt, the product is led past the conventional high velocity Horizontal airflow called Arcticflow,
which blows the air horizontally over the belt and past the product and then continuously blowing through the
evaporators.

Unlike the Superflow Easyclean version; the Arcticflow Easyclean version does not have the option of running
both airflows (Superflow & Arcticflow).

The freezer can be used as a stand-alone unit or as an integrated part of a fully automated processing line.

Twin Belt Version

The Easyclean Series comes with either a Single Belt or Twin Belt version. The Twin belt version will give its user
the flexibility to run two different products at the same time.

Different Belt Types for the Easyclean Tunnel Freezers

DTZ Belt Stainless Steel Mesh Belt Flat Modular Stainless Steel Belt Plastic Modular Belt

Freezers
Superow/Arcticow Tunnel Freezer

The Energia Mk8 Tunnel Freezer is specially designed for freezing of seafood products, meat
patties and other fragile products.

Superow Series:
On the selected belt, the product is led past the high velocity impingement airow called
Superow, which is a turbulent vertical impingement airow that blows the air stream directly on
to the product and then the air stream will change direction, becoming a combination of
Vertical and Horizontal airow, before returning back to the evaporators.
Arcticow Series:
On the selected belt, the product is led past the conventional high velocity Horizontal airow
called Arcticow, which blows the air horizontally over the belt and past the product and then
continuously blowing through the evaporators.
The Superow Energia Mk8 version will have the option of running either with the
Superow airow or with the Arcticow airow while the Arcticow Energia Mk8 version does
not.
The Energia Mk8 Tunnel Freezer can also be used for a great variety of other products such as:
shrimp, shellsh, sh and other small food items. Furthermore the machine has the advantage
that freezing of products in trays is easily possible.

Different Belt Types for the Energia Mk8 Tunnel Freezers

DTZ Belt Stainless Steel Mesh Belt Flat Modular Stainless Steel Belt Plastic Modular Belt

FREEZING & TEMPERATURE DIVISION


IQF Double Belt Tunnel Freezer

The Millennium Double Belt Arcticow Easyclean Freezer is specially designed for individual
freezing of small items such as: shrimp, shellsh, sh and other small food items.

The 2-belt system gives the advantage: That product is surface frozen on the top belt, and then
transferred gently to the slower running lower belt, where the products are fully frozen.

On a plastic modular belt, the product is led past the high velocity airow called Arcticow,
which blows the air over and under the products and then continuously blowing through the
evaporators. The rapid Horizontal Arcticow and the ultra low temperature ensure a quick and
homogenous freezing within a minimum of time.

The freezer arrives fully assembled from our factory and requires a minimum amount for installa-
tion at site. The freezer is supplied with electrical hoist motors to lift the insulated top cover for
easy cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer
does not require a concrete foundation or any other foundations.

As a special feature the unit can be supplied with a tray attachment for freezing of products
packed in trays.

Freezers
Flow Freezer

The IQF Flow Freezer series is a 2-belt Tunnel operating according to the ver tical blowing
principle. Designed for individual Quick Freezing a wide range of small products such as
Shrimps, Fruits, Vegetables and Meat Cubes.

The IQF Flow Freezer series is designed for two stage freezing, shell freezing and nal deep
freezing of sticky products. On a plastic belt, the product is led past axial fans, which blows the
air through an evaporator generating an air temperature of below -30C. A quick freezing with a
product temperature down to -18C is achieved.

The cabinet is made of modules with polyurethane insulation. The conveyor frame is made of
Stainless Steel and the belt of FDA approved materials. The open design facilitates a cleaning
that meets even the strictest veterinary demands.

Freezers
Single Crust Freezer

The Single Crust Freezer freezes the outer layer of the product, which is in direct contact with
the belt, preparing the product for a variety of freezing applications such as slicing/cutting
operations. The Single Crust Freezer can also be used for various other applications such as avoid-
ing belt marks on products prior to entering the main IQF Freezers and increasing capacities for
existing IQF Freezers.

The Single Crust Freezer is a fully factory assembled series, which offers great savings in terms
of installation time at site.

The belt is continuously cleaned by special scrapers mounted above the belt. The scrapers
a r e mounted at the belts return side at the freezers inlet. The unit is equipped with a
pneumatically controlled quick release system for easy cleaning and maintenance.

The unit comes in four standard sizes. Tailor made solutions are also available.

T h e Single C r u s t Fr e e z e r c a n b e u s e d a s a s t a n d - a l o n e u n i t o r a s a n i n t e g r a t e d p a r t o f a
f u l l y automated processing line.

FREEZING & TEMPERATURE DIVISION


Single Crust Freezer
The Principle
The products are placed on a thin Teon belt and gently led through the freezing zone. Cooling plates are
mounted under the belt ensuring a fast crust freezing of the products underside.

Design
The freezing zone is built into a fully welded insulated stainless steel cabinet. Pneumatically hoistable
insulated cover, for easy cleaning and maintenance.

Sea water resistant Aluminum Freezing plates for efcient Heat Transfer. The unit is equipped with fans
above the product, which can be optionally operated for better air distribution inside the unit. Special Belt
Control System ensures that the belt runs in a straight, smooth and trouble free operation at all times.

Belt Markings & Deformed Product

AIRFLOW

PRODUCTS
With Crust Freezing
CONVEYOR
BELT

Vertical airow pushes


product into the Mesh belt

Without Crust Freezing

Freezers
Trolley Blast Freezer
Type: 2 - 16 Trolleys

The Trolley Blast Freezer Tunnel is operating according to the horizontal blowing principle
called Arcticow. The Blast Freezer unit is designed for freezing of almost all sorts of prod-
ucts such as: Seafood, Meat & Poultry, Ice Cream, Bread & Bakery, Ready Meals, Vegetables, and
Scientic & Medical Products.

Products are manually loaded in trays, which are then loaded onto the Tray Rack Trolleys.
When fully loaded the trolleys are manually pushed into the freezer. As an option the unit can
be delivered with an automatic hydraulic pushing system. The unit operates with the principle
of First In First Out. This ensures an easy and fast loading/unloading of the freezer, hence a
higher productivity is achieved.

FREEZING & TEMPERATURE DIVISION


Brine Freezer

Immersion Batch

Continuous Shower System

The range of Brine Freezers is particularly developed for quick freezing of Shrimps, Shell Fish and Crabs etc. With
the Brine Freezer you will obtain rapid freezing with minimum weight loss.

Freezing Principle:
For Brine Freezing, we offer 3 different principles of freezing:

1. Immersion Batch
Immersion Freezing by means of submerging the product into agitated brine by the means of a hoist system.
In the batch brine freezing process, the products are packed in plastic or stainless steel baskets, placed
in racks with several trays, which are immersed into the brine, after which each product goes through a
freezing process. The stainless steel baskets with the products are lowered into the tanks with the salt brine
by forklift or fixed monorail crane system.

2. Continuous Immersion System


Immersion Freezing by means of submerging the product into agitated brine by the means of a conveyor
system. The product is then drained before entering a Hardening Tunnel for deep/full freezing.

3. Continuous Shower System


Products are placed onto the moving conveyor belt and led past multiple spray nozzles which sprays cold
brine to bring the temperature of products down at a rapid rate. In this process, both tray products and IQF
products can be frozen. The product is then drained before entering a Hardening Tunnel for deep/full freezing.

Freezers
Glazing Equipment
1. Dip Glazer: Immersion Glazing by means of submerging
the product into chilled water by the means of a
conveyor system. The Dip Glazing System is available in
single or multiple dip solution.
Dip Glazer

2. Belt Glazer: The frozen product is sprayed with chilled


water on both sides. The 2 x 3 (3 Nozzle on each pipe)
nozzle zones can easily be adjusted individually and the
unit has a control valve, which maintains full control of
water supply pressure making it easy to achieve the
Belt Glazer required glazing percentage.

3. Vibrating Glazer: The frozen product is sprayed with


chilled water on both sides. A uniform coating is
achieved due to the vibrations.

Vibrating Glazer

4. Double Dip Glazer: The conveyor brings the product


gently to the rst glaze basin, where the products will
pick up the initial glaze. Products then incline upwards
out of the glaze basin for a brief equalizing period before
entering the second glaze basin for the second glaze pick
up process. This process ensures that the products have
Double Dip Glazer
collected the maximum amount of glaze possible.

5. Tray Glazer: The frozen product in tray is sprayed with


chilled water from the top.

Freezers
Re-Freezer (Hardening Tunnel)
Type: AFT Series

We offer a standard range of Re-Freezers (Hardening Tunnels) matching all the freezers in our

range along with tailor made solutions for any applications. Re-freezers are commonly used for

freezing products after the glazing process in order to remove heat from products and

ensures adequate temperature for proper storage. All our Re-Freezers (Hardening Tunnels)

can be connected to our standard range of glazing equipment as well as being suitable for

any type of IQF main freezer.

FREEZING & TEMPERATURE DIVISION

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