Petrochemicals: Onshore Engineering and Construction Project References
Petrochemicals: Onshore Engineering and Construction Project References
ONSHORE ENGINEERING
AND CONSTRUCTION PROJECT REFERENCES
PETROCHEMICALS
INDEX
SAIPEM TODAY 4
SAIPEM ONSHORE 6
PETROCHEMICALS 8
TECHNOLOGY ACCESS 10
COMMERCIAL EXPERIENCE 12
FOCUS ON POLYMERS 18
A CONTINUING COMMITMENT 22
PROJECT REFERENCES 24
3
SAIPEM
TODAY
SAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY OF
ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT AND
CONSTRUCTION SERVICES WITH DISTINCTIVE CAPABILITIES IN THE
DESIGN AND EXECUTION OF LARGE-SCALE OFFSHORE AND ONSHORE
PROJECTS.
4
Saipem has a strong bias towards oil Saipem is organized in three Business
& gas frontiers, namely activities in Units: Offshore, Onshore and Drilling.
harsh and remote areas, in deep
waters as well as in extremely cold
and hot environments, applying
significant technological competences
in many diverse fields such as gas
monetization and heavy oil
exploitation.
5
SAIPEM
ONSHORE
FOLLOWING THE ACQUISITION OF SEVERAL ENGINEERING
COMPANIES OVER THE LAST YEARS, MOST PROMINENTLY OF
SNAMPROGETTI, BOUYGUES OFFSHORE AND SOFRESID, SAIPEM HAS
BECOME ONE OF THE WORLDS LARGEST AND MOST COMPLETE
ENGINEERING AND CONSTRUCTION COMPANIES IN THE GLOBAL OIL
& GAS MARKETS ONSHORE.
6
Saipem Onshore offers a complete size and smaller engineering centres,
range of project definition and employing altogether over 7,000
execution services, particularly for the engineers, Saipem balances high
mega-projects required by the project execution quality with a
market today: from feasibility and competitive cost and most
conceptual studies to complex importantly with a major emphasis
integrated solutions combining on local know-how and content.
design, engineering, procurement and
field construction. Saipem today operates in virtually
every world market, often in remote
The integration of our engineering locations with harsh environmental
and project management centres in conditions and challenging logistics,
several continents has been leveraging on its proven experience
completed recently, providing a across the most significant product
consistent design and robust lines in the oil & gas upstream,
execution philosophy on all our midstream, refining, chemicals, power
projects worldwide. generation, environmental industries
and infrastructure.
Through the involvement of our four
global engineering centres for This new series, therefore, outlines
onshore projects in Milan and Fano Saipem integrated references in
(Italy), Paris (France) and Chennai onshore markets, according to
(India), which operate in connection individual business and technology
with a growing number of medium lines.
7
PETROCHEMICALS
OVER 40 YEARS OF EXPERIENCE
IN THE DESIGN AND CONSTRUCTION
OF PETROCHEMICAL PLANTS.
Polymers and elastomers (LDPE, HDPE, LLDPE, PP, PVC, PBR, SBR, PS, ABS);
High octane compounds for gasoline blending (MTBE, ETBE, TAME, TAEE, Iso-Octane, Iso-Octene);
Base intermediate chemicals (ethylene oxide, ethylene glycol, VCM, ethylbenzene, styrene);
12
During the recent years, Saipem has designed and built
the following major projects:
13
SUPEROCTANOS (VENEZUELA)
MULTIPURPOSE PLANT FOR 500,000 T/Y MTBE OR 365,000 T/Y ISO-OCTANE
BASED ON SNAMPROGETTITM TECHNOLOGY.
EPC/LSTK CONTRACT PERFORMED BY SAIPEM.
PLANT ON STREAM IN 2010.
14
BRASKEM ETBE (BRAZIL)
151,500 T/Y ETBE PLANT BASED ON SNAMPROGETTITM TECHNOLOGY.
CONTRACT INCLUDING BASIC DESIGN AND LICENSE.
IN OPERATION SINCE 2007.
15
QATOFIN (QATAR)
450,000 T/Y LLDPE POLYETHYLENE PLANT:
THIS IS THE TWELFTH POLYETHYLENE LINE DESIGNED ON THE BASIS
OF UNIVATION GAS PHASE PROCESS BY SAIPEM IN ITS CAPACITY
AS AUTHORIZED CONTRACTOR FOR THE UNIPOLTM TECHNOLOGY
(SEE FOCUS ON POLYMERS).
EPC/LSTK CONTRACT PERFORMED BY SAIPEM.
PLANT ON STREAM SINCE 2009.
16
DUSHANZI SSBR/SBS PLANT (CHINA)
100,000 T/Y SSBR PLUS 80,000 T/Y SBS RUBBER PLANTS BASED
ON POLIMERI EUROPA TECHNOLOGY.
LUMP SUM CONTRACT INCLUDING LICENSE, BASIC/FEED
AND PROCUREMENT OF KEY EQUIPMENT.
PLANT DUE ON STREAM IN 2009.
17
FOCUS ON POLYMERS
IN 1961 SNAMPROGETTI STARTED ITS
SUCCESSFUL EXPERIENCE AS A LEADING
CONTRACTOR FOR POLYMER PLANTS,
PARTICULARLY POLYETHYLENE.
SOME HIGHLIGHTS OF THIS CONSOLIDATED
AND CONTINUED EXPERIENCE ARE GIVEN IN
THE NEXT TABLE.
3500000
3000000
2500000
2000000
1st plant: 25,000 t/y Univation
1500000 LDPE at Eni's site
1000000 in Gela (Italy)
500000 Others
0
61
85
91
06
09
03
64
67
82
94
97
00
70
73
76
79
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
Year of Completion
19
From an operating point of view, the More specifically, the main common Shortening of project schedule:
co-operation with Univation features targets driving this joint effort are: the team-work environment allows
two main distinctive factors: the optimization of the engineering
More attention towards specific documentation release schedule
Licensors and contractors teams clients needs: the documented during the initial Basic/Front End
are mobilized in an integrated team sharing of feedbacks and design phases, giving priority to
environment from the bidding improvements from different the needs of an early procurement
phase to the entire execution phase. projects enables a higher ability by plan for the long-lead items.
licensor/contractor to address
The Contractor is constantly specific and evolving clients needs. So far the Saipem reference list
supplied by licensor with a set of relevant to HDPE/LLDPE plants based
updated process design Total project cost optimization: on Univation technology includes the
documentation reflecting the starting from the bidding phase, design and construction of 12 new
technology learning curve and the contractor joins the licensor in production lines with an aggregate
improvements achieved over the value-engineering sessions with the design capacity exceeding 3,200,000
years. This continuing effort is aim of optimizing the project cost t/y. The Qatofin project in Qatar is the
complemented by periodic taking into account design, latest project awarded in this specific
updating sessions held by the procurement and construction sector, with an individual HDPE/LLDPE
licensor with selected contractors issues specific to the project. capacity of 450,000 t/y.
personnel.
20
21
A CONTINUING
COMMITMENT
TODAY SAIPEM MAINTAINS A STRONG
INTEREST IN PETROCHEMICALS WITH
A PRIORITY ATTENTION ON OLEFINS,
POLYOLEFINS, ELASTOMERS AND
MAIN INTERMEDIATE PRODUCTS.
ABS RESINS
ACRYLIC FIBERS
ACRYLONITRILE
24
PETROCHEMICAL
PROJECT REFERENCES
ALPHA ALCOHOLS
25
PETROCHEMICAL
PROJECT REFERENCES
BUTADIENE EXTRACTION
26
PETROCHEMICAL
PROJECT REFERENCES
BUTENE-1
C5 ETHERIFICATION (TAME)
27
PETROCHEMICAL
PROJECT REFERENCES
CAPROLACTAM
CARBON BLACK
CIS-POLYBUTADIENE
28
PETROCHEMICAL
PROJECT REFERENCES
CUMENE
29
PETROCHEMICAL
PROJECT REFERENCES
DEHYDROGENATION
30
PETROCHEMICAL
PROJECT REFERENCES
DEHYDROGENATION
DODECYLBENZENE
EPOXY RESINS
31
PETROCHEMICAL
PROJECT REFERENCES
ETBE
32
PETROCHEMICAL
PROJECT REFERENCES
ETBE
ETHOXY ALCOHOLS
ETHYLBENZENE
Brazil, Duque de Caxias Rio Polimeros 520,000 t/y ABB Lummus Global Engineering,
(Rio de Janeiro) Procurement,
Supervision 2005
33
PETROCHEMICAL
PROJECT REFERENCES
34
PETROCHEMICAL
PROJECT REFERENCES
ETHYLENE GLYCOL
35
PETROCHEMICAL
PROJECT REFERENCES
ETHYLENE GLYCOL
ETHYLENE OXIDE
36
PETROCHEMICAL
PROJECT REFERENCES
ETHYLENE OXIDE
HYDROGENATION
37
PETROCHEMICAL
PROJECT REFERENCES
HYDROGENATION
38
PETROCHEMICAL
PROJECT REFERENCES
39
PETROCHEMICAL
PROJECT REFERENCES
ISO-OCTANE
40
PETROCHEMICAL
PROJECT REFERENCES
ISO-OCTENE
ISOPRENE
41
PETROCHEMICAL
PROJECT REFERENCES
42
PETROCHEMICAL
PROJECT REFERENCES
MTBE
43
PETROCHEMICAL
PROJECT REFERENCES
MTBE
44
PETROCHEMICAL
PROJECT REFERENCES
MTBE
45
PETROCHEMICAL
PROJECT REFERENCES
MTBE
46
PETROCHEMICAL
PROJECT REFERENCES
MTBE
NITRILE RUBBERS
NYLON (PA6)
47
PETROCHEMICAL
PROJECT REFERENCES
PHENOL
POLYCARBONATES
Italy, Nera Montoro Enichem Tecnoresine S.p.A. From 15,000 t/y Engineering 1991
(Terni) to 30,000 t/y Enichem Tecnoresine Services
POLYESTER (FIBERS)
POLYESTER (PET)
48
PETROCHEMICAL
PROJECT REFERENCES
49
PETROCHEMICAL
PROJECT REFERENCES
50
PETROCHEMICAL
PROJECT REFERENCES
51
PETROCHEMICAL
PROJECT REFERENCES
52
PETROCHEMICAL
PROJECT REFERENCES
53
PETROCHEMICAL
PROJECT REFERENCES
Italy, Gela Enichem Anic S.p.A. From 80,000 t/y Engineering 1989
(Caltanissetta) to 120,000 t/y (LDPE) Enichem Anic Services
54
PETROCHEMICAL
PROJECT REFERENCES
POLYISOPRENE
POLYPROPYLENE
55
PETROCHEMICAL
PROJECT REFERENCES
POLYSTYRENE
56
PETROCHEMICAL
PROJECT REFERENCES
POLYVINYLCHLORIDE (PVC)
57
PETROCHEMICAL
PROJECT REFERENCES
PROPYLENE PURIFICATION
SBR ELASTOMER
Italy, Ravenna Enichem Elastomeri 20,000 t/y Enichem Elastomeri Engineering 1995
Services
58
PETROCHEMICAL
PROJECT REFERENCES
SBS
59
PETROCHEMICAL
PROJECT REFERENCES
SSBR ELASTOMER
STYRENE
60
07.2010
Saipem S.p.A.
Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy
Tel. +39.02.520.1 - Fax +39.02.520.44415
www.saipem.eni.it - A subsidiary of Eni S.p.A.