Flame Scanner Developed by ITS

Reliabi lit y Is a M atte r o f Q u a l it y

Innovation leads Success

2

Accurate and Reliable

Economy Is B orn from D urabilit y

The Flame Scanner is a key element in all safety systems

for industrial heavy-duty gas turbines. It is one of the most
expensive consumable parts on which the reliable operation of
a gas turbine depends.

Its main area of application is flame detection in combustion

procedures including the potentially dangerous flame off
situation. If unnoticed, a flame off- event may lead to great
damage or even an explosion caused by the continuous supply
of fuel to the gas turbine. The risk is especially heightened
during the start-up or shut-down procedure of the gas turbine.

A dependable monitoring of the flame is therefore vital for a

safe working environment.
 3

ITS Flame Scanner

Pre ci si on Comb i n e d wi th Long-Term Stabilit y

Years of dedicated research and development from our

experienced field service personnel, control and technical
advisors have culminated in the Flame Scanners of ITS.

Designed for the safe operation of General Electric Frame

1, 3, 5, 6, 7 and 9 industrial gas turbines, the Flame Scanners
rely on proven technologies to provide an accurate flame
analysis.

The Flame Scanner is reputable for its maximum flexibility, user

friendliness and well proven reliability, thereby maximizing the
cost effectiveness for the customer by increasing the longevity
of the gas turbine.

Learn more about the Flame Scanners from ITS:

w w w. f la me sc a n n e r. n e t
4

ITS 967X7179M - Series

Technical Data
Pro duced with Devotion

M a n u f a c tu re r I TS Indus trial Turbine S er vices

Sensor UV Flame Scanner

Housing 1.4571 stainless steel
Window Fused Silica
Mounting 3/4 internal NPT
Cable characteristics Material: PTFE, cover color: orange
Lead colors: GRN (GND), BLK (+), YEL (-)
Lead length 4,9m (16ft 1ft) or 18,6m (61ft 1ft)
Working Temperature -40C (- 40F) to 177C (350F)
Pressure sealing Against 21bar (300psi) at 316C (600F) continuously
Average Spectral Sensitivity 190 - 290nm
Sensitivity 250cpm = 10-13W/cm2 :200nm
Output Pulse 275sec-1 25sec-1, continuous flame > 15Hz
Background < 5min-1
Response Time < 200ms
Power Requirements 260 - 350VDC from amplifier, recommended 325VDC 25VDC
Discharge starting Voltage < 260VDC
Sensor Vibration Continuous vibration of up to 0.7in/sec @ 200Hz and up to
0.35in/sec @ 500Hz or equivalent of 2.5g acceleration.

AUSTRIA
MADE IN AUSTRIA C ` II 3 G Ex d IIC T3
 5

Succesful and Cost Effective

Th e Prove n Ca n Al ways B e Improved

100
Neither structural changes nor mechanical or electrical
RELATIVE SENSITIVITY, RELATIVE INTENSITY (%)

SUNLIGHT
modifications are necessary to mount the ITS Flame Scanners!

The dimensions of the ITS Flame Scanners fit to the OEM part,
SPECTRAL RESPONSE

TUNGSTEN compatible with the original cooling system.

50
LAMP

Compared to the OEM part, the temperature stability, spectrum

range, measurement sensitivity and lifetime have been
GAS significantly increased.
FLAME
0
100 200 300 400 500 600 700 800 900 Short delivery time combined with lower inventory costs, make
WAVELENGTH (nm) them a long term economic and reliable alternative to the OEM.

De si g n ati on Ch a r t for Comparis on

ITS 967X7179M372 Flame Scanner - 4,9m (16ft) cable lenght

GE Part No.: Honeywell Part No.:

261A1812P010 - Replaced by 261A1812P012 LG1093AA04 - Replaced by LG1093AA24

261A1812P012 - 4,9m (16 ft) cable lenght LG1093AA24 - 4,9m (16 ft) cable lenght
LG1093AA34 - 4,9m (16 ft) cable lenght
LG1093AA44 - 4,9m (16 ft) cable lenght

ITS 967X7179M379 Flame Scanner - 18,6m (61ft) cable lenght

GE Part No.: Honeywell Part No.:

261A1812P003 - Replaced by 261A1812P013 ---

261A1812P004 - Replaced by 261A1812P013 ---
261A1812P005 - Replaced by 261A1812P013 ---
261A1812P006 - Replaced by 261A1812P013 ---
261A1812P007 - Replaced by 261A1812P013 ---
261A1812P008 - Replaced by 261A1812P013 ---
261A1812P009 - Replaced by 261A1812P013 LG1093AA05 - Replaced by LG1093AA26
261A1812P011 - Replaced by 261A1812P013 LG1093AA06 - Replaced by LG1093AA26
--- LG1093AA25 - 12,8m (42ft) cable lenght
261A1812P013 - 18,6m (61ft) cable lenght LG1093AA26 - 18,6m (61ft) cable lenght
--- LG1093AA35 - 12,8m (42ft) cable lenght
261A1812P014 - 18,6m (61ft) cable lenght LG1093AA36 - 18,6m (61ft) cable lenght
--- LG1093AA45 - 12,8m (42ft) cable lenght
261A1812P015 - 18,6m (61ft) cable lenght LG1093AA46 - 18,6m (61ft) cable lenght
6

ITS 184X0254M029
Technical Data
O ur Dedic ation

M a n u f a c tu re r I TS Indus trial Turbine S er vices

Sensor Silicon Carbide (SiC) photodiode

Housing 1.4571 stainless steel
Window Fused Silica
Mounting 3/4 internal NPT
Connector Electrical MIL-DTL 38999 Series III
038999/27Y-15-05PN 1041 B Thread
Average Spectral Sensitivity 210 - 380nm
Sensitivity > 4mA @ 1x1010 photons/in2/sec. @ 308nm
Output 4 - 20mA DC current loop @ 24VDC
Response Time < 20ms
Power Requirements 12 - 35VDC reverse polarity protection
Pinout A(-), B(+), C(GND)
Process Pressure Up to 28bar (400psi) at 440C (800F)
Temperature Range -30C (-20F) to 150C (302F) up to 235C (455F) with water
cooling
Temperature at Mounting Max. 427C (800F)

AUSTRIA
MADE IN AUSTRIA C ` II 3 G Ex nl IIC T3
 7

Innovative and Progressive

I nte l l i g e nt Evol u ti on

100
ITS Flame Scanners with Silicon Carbide (SiC) photodiode are
RELATIVE SENSITIVITY, RELATIVE INTENSITY (%)

SUNLIGHT
compatible with a wide range of industrial fuels, such as natural
gas, kerosene, diesel, oil and mixtures of these.
SPECTRAL RESPONSE

TUNGSTEN In addition to the flame ON / OFF display, the data output

50
LAMP provides real-time information on flame intensity as required
for combustion and burner management systems.

GAS ITS Flame Scanners are at the top end of the scale with regards
0
FLAME
to safety, cost effectiveness and reliability. All this, combined
100 200 300 400 500 600 700 800 900 with a modern flame scanning technology, provide you with
WAVELENGTH (nm)
excellence in function and flexibility.

Des ignation Char t for Comparis on

ITS 184X0254M029 Flame Scanner

GE Part No.: Reuter-Stokes Part No.:

362A1052P104 RS-FS-9001
362A1052P105 RS-FS-9004
8

Water Cooling System

Develop ed from O ur Cus tomers Needs

Water Co oling Sys tem

Depending on the model of the gas turbine, the temperature within

the turbine package can quickly cause the flame detector to reach its
operational limits.

ITS however, provides a Water Cooling System for preventing these

dangerous operational faults. The highly efficient Water Cooling Coil,
ITS 184X0251M621, significantly reduces the risk of overheating
and therefore allows your Flame Scanner to function effectively for a
longer period of time.

The ITS Water Cooling Coil covers a larger surface of the Flame
Scanner than its predecessor from the original manufacturer which
enables it to resist the maximum range of its designed temperature.
Consequently the electronic components are always kept at an
optimum operational temperature.

It is noteworthy that the ITS Flame Scanner is compatible with all

water cooling systems, whereas the Water Cooling System by ITS is
compatible with the Industrial Turbine Services Flame Scanner ITS
184X0254M029 only.

Wate r Co ol i n g Coi l

This part was purposely designed to be robust and durable

corresponding to the requirements of heavy-duty gas turbines.

ITS Industrial Turbine Services is the first in its field to develop

and manufacture this specific product to ensure a high level of
temperature resistance, combined with an extended lifetime.

The Flame Scanner Water Cooling Coil will circulate water in

a temperature range of 10C (50F) to 57C (135F) making
it possible for the Flame Scanner to work up to an ambient
temperature of 235C (455F). The uncooled Flame Scanner has
a working range of -30C (-20F) to 150C (302F).

For the water supply, a standard 1/2 NPT thread is used as it is

available on the turbine normally. The water flow rate is 3.8lpm
(1.0gpm).
 9

Cable Protection
Deve l op e d f rom O u r Cu stomers Needs

Flame S c anner Cable Protec tion Sys te m

Vibration or careless maintenance personnel cause the vast

majority of damages pertaining to the cables connecting the
Flame Scanner to the junction box.

Broken or abraded connection cables can cause many issues

regarding the flame monitoring process. It can hamper the
effectiveness and accuracy, or even the functionality of the
flame scanning system.

Therefore we have anticipated the needs of our customers by

producing a metal hose, covering the entire length of the cable
from the Flame Scanner to the junction box.

All parts are made out of stainless steel, increasing the

sustainability of the entire application.

The used fittings and the protective tube meet international

industrial standards.

Pro te c te d Ca b l e A sse mb l y

The Flame Scanner Cable ITS 184X0251M911 comes with

a stainless steel 90 MIL grade connector, ensuring optimal
linkage between the Flame Scanner and the Protection Hose.

On the backside of the plug you will find the necessary data
and safety instructions meticulously imprinted with laser
engraving.
10

Cable ITS 184X0251M - Series

Connec ts what Should B e Connec ted

I TS Flame S c anner Cable

This cable is used between the Flame Scanner and junction

box. It is equipped with a 90 connector made of stainless steel.
The ITS Flame Scanner Cable is a replacement for the OEMs
existing version with the rubber covered connector.

A female plug according to the MIL-DTL 38999 Series III

038999/27Y-15-05PN 1041 B Thread standard is used for
mounting the cable to the Flame Scanner. The service voltage
of this part is 12 to 35VDC and can withstand a temperature
range of -20C (-30F) to 260C (500F). The connection to the
protective tubing is a standard M16x1 internal thread.

With this type of cable you have the prerequisites to use the
ITS Flame Scanner Protection System.

S p a re Pa r t Fl a me S c a n n e r Ca ble

Besides the improved Flame Scanner Cables ITS 184X0251M911

or ITS 184X0251M421 we also offer an equivalent to the OEM
parts with rubber overmold.

The first meter of the cables are also covered with a kink
protection.

All the necessary data and statutory safety instructions are

printed on a label near to the plug.

NOTE: The Cable Protection System provided by ITS is not applicable to these type of cables!

ITS Part No.: OEM Part No.: Cable Length Connector Type
ITS 184X0251M242 GE362A1053P020 40 ft 90 connector
ITS 184X0251M240 GE362A1053P021 60 ft 90 connector
ITS 184X0251M244 GE362A1053P022 80 ft 90 connector
ITS 184X0251M241 GE362A1053P023 100 ft 90 connector
ITS 184X0251M249 GE362A1053P024 50 ft 90 connector
 11

Scanner Accessory Parts - Sets

Pe r fe c t Te a mwork

Flame S c anner S et - Cable Protec tion

Wearout of the cable between the Flame Scanner and the

junction box is caused by vibration and recurring maintenance
procedures. With our Flame Scanner Cable Protection Set, the
cable is reliably protected and future damages can effectively
be avoided.

The stainless steel hose is particularly advantageous as it

protects the cable from the junction box to the Flame Scanner.

Our standard set includes 3 metres of cable protection, but can

be ordered according to the needs of the customer. With our
sets you can be sure of the efficient protection of your cable.

Fla m e S c a n n e r S e t - Wate r Co oling and

Pro te c ti on
Our Water Cooling System is a long-lasting top-of-the-range
product to retain a constant temperature for the electronic
components that are used within the flame scanning device.

All of our products have been well tested in daily use with
multiple gas turbines and their environment, in special
accordance with our Flame Scanner ITS 184X0254M029.

This set includes:

1x Stainless steel 90 connector with the cable ITS 184X0251M421

1x Spirally-wound metal protective conduit (3 Meter) ITS 184X0251M461
1x Fitting set (consisting of 2 parts) ITS 184X0251M481
1x Water Cooling Coil Set ITS 184X0251M621
1x Flame Scanner ITS 184X0254M029
12

Scanner Accessory Parts - Sets

Per fec t Teamwork

Flame S c anner S et - Convers ion

This set fits perfectly if you want to switch to a modern

flame scanning technology and simultaneously increase the
protection for the Flame Scanner Cable.

All of the parts are compatible with one another making

it profitable to purchase as a set. They come all packed
together, are easy to assemble and the risk of having missed an
important part is eliminated.

O u r B e stse l l e r - Conve rsi on Premium

The advantage of taking our all-inclusive package lies in the fact,

that all of the pieces fit effortlessly together as they are literally
manufactured from one another.

With this set you have done everything you possibly can to
bring your flame scanning system up to date with the latest
technology.

This set is all inclusive and it comes with:

1x Conversion Module with detachable front display ITS 184X0251M521

1x Stainless steel 90 connector with the cable ITS 184X0251M421
1x Spirally-wound metal protective conduit (3 Meter) ITS 184X0251M461
1x Fitting Set (consisting of 2 parts) ITS 184X0251M481
1x Water Cooling Coil Set ITS 184X0251M621
1x Flame Scanner ITS 184X0254M029
 13

Upgrade and Spare Parts

Deve l op e d f rom O u r Cu stomers Needs

Flame S c anner Tec hnolo gy U p grade

The ITS 184X0251M521 Conversion Module determines the

signal provided by the Flame Scanner with a SiC photodiode
into information readable for the MARK V Gas Turbine control
system. This allows you to get more accurate information about
the quality of the combustion as well as the health of your gas
turbine.

The Conversion Module makes it possible to use modern flame

scanner technology on proven gas turbine control systems
such as the MARK V.

M e t a l Prote c ti ve Con d u i t

This Stainless Steel Cable Hose ITS 184X0251M461 is

especially important because of its resistant nature. Experience
shows us that unprotected cables are prone to great damage
causing a series of reactions that can reduce the availability of
the gas turbine.

ITS Industrial Turbine Services has therefore recognized the

need for such a product and has developed a tensile, heat
resistant product which can carry heavy mechanical loads.

Fitting S et

This is part of the Flame Scanner Cable Protecting System and

is used in combination with the Protective Conduit Hose. The
Fitting Set consists of two assemblies. One for the connector on
the Flame Scanner side and one to connect to the junction box.

More information at: w w w.flames c anner.net

14

We Know Turbines
A Continuous Stor y of Succes s

I TS - Indus trial Turbine S er vices G mbH

ITS is an international provider of new systems and solutions for
operators of industrial gas turbines, developing new ideas for
the automation and visualization of gas turbine processes.

Innovative products and worldwide customer satisfaction

has turned ITS into a thriving company that ensures its
international success through flexibility, creative thinking and
exclusive quality.

O u r Hi sto r y

2001
The foundation of Industrial Turbine Services GmbH Austria
Since its foundation ITS is a center of excellence for all matters concerning industrial gas turbines.

2003
The start of development of UV flame scanning devices
ITS responded to the increasing need of high quality, reliable and rapidly available equivalent for the OEM
Parts.

2010
The expansion of the Flame Scanner product range
Development and successful market introduction of the new ITS Flame Scanner with SiC technology.

Flame S c anner from ITS Recommended

Flame scanners from all well known manufacturers have been

tested by the renowned technical University of California,
Berkeley USA.

The Flame Scanner developed and produced by Industrial

Turbine Services GmbH has been mentioned as a
recommendation!
 15

Reliability Builds Confidence

A Lo o k i nto O u r Li st of Cu s tomers

ITS Flame S c anners - Worldwide Success

Flame Scanners made by ITS have been used successfully for

years worldwide. Thousands of Flame Scanners from ITS have
been installed on gas turbines by multiple operators all over
the world.

Our customers have been placing their trust in the experience

and know-how of ITS for over a decade. This is credible
evidence of our companys commitment to quality and is
working proof of the reliability of our product.
 16

Know-How and Experience

Co nt a c t i n g Us G i ve s You th e Advantage

Scan to import our contact information into your mobile device.

ITS - Industrial Turbine Services GmbH ITS - Industrial Turbine Services GmbH ITS - Industrial Turbine Services Sdn. Bhd. (754803-V)

Fabriksplatz 1 Germaniastrae 28 No. F-03-06, Block F, Puchong Prima Business Centre

4662 Steyrermhl 45356 Essen Jalan Prima 5/3, Persiaran Prima Utama,
AUSTRIA GERMANY Taman Puchong Prima, 47150 Puchong, Selangor
MALAYSIA

Phone: 0043 (0) 7613 / 44 9 74 - 0 Phone: 0049 (0)201 / 43 728 - 0 Phone: 0060 / (3) / 8060 3178
Fax: 0043 (0) 7613 / 44 9 74 20 Fax: 0049 (0)201 / 43 728 - 28 Fax: 0060 / (3) / 8060 7178

E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]

w w w. f la m e sc a n n e r. n e t

Your local dealer

Design and equipment subject to change. Text and illustrations technically correct at time of going to print. We reserve the right to make
modifications. This document may not be copied or otherwise reproduced, whether in part or in its entirety, without the expressed prior
written consent of ITS Industrial Turbine Services GmbH. Please contact your local ITS office for country specific information.
(Version International - V2.8)

Innovation leads Success