The Construction of A Simple But Mechanically Perfect Watch - Moritz Grossman
The Construction of A Simple But Mechanically Perfect Watch - Moritz Grossman
The Construction of A Simple But Mechanically Perfect Watch - Moritz Grossman
by
Moritz Grossmann
Translated by
Richard Watkins
ISBN 0 9581369 0 4.
681.114
ii
Contents
Translator’s preface iv
Chapter IV Clickwork 10
Chapter V Stopwork 12
Chapter X Jewelling 28
iii
Translator’s preface
Karl Moritz Grossmann was born in 1826 and apprenticed to a watchmaker in 1843. He served in
the army until 1852 and in 1854 he established a factory in Glashütte, making tools and watches.
He was involved with the Glashütte watchmaking school from its start in 1878. He died in 1885.
Grossmann was an excellent watchmaker and a manufacturer of note. He was also one of the few
nineteenth century horologists who was a thoughtful and competent writer. Paul Chamberlain (in
Its about time) says he was inclined “to dig unremittingly into the basic reasons, which habit so
distinguishes his writings and which places him among the great horologists”.
His main work Prize essay on the free lever escapementis a classic. Grossmann, who was fluent in
several languages, originally wrote it in English for the British Horological Society and then
translated it himself into French and German.
On the construction of a simple and mechanically perfect watch is a superb analysis of watch
design in the latter half of the nineteenth century. It was written in French in 1869, and later
Grossmann revised this original essay, translated it into German and published it in 1880
together with Über das reguliren der uhren mit tabellen. There were later printings in 1890, 1897
and 1903. The 1880 edition was reprinted in 1981.
In 1871 he was asked to translate the essay into English for the American Horological Journal,
but I don’t know if that translation was ever published. An English translation was produced in
1891 by Hazlitt and Walker in Chicago and this may be Grossmann’s own 1871 translation, but it
is extremely rare and I have not seen it. As a result, it almost impossible for English language
readers to access this significant contribution to horological literature.
My translation is of Grossmann’s 1880 revision. I was more concerned with expressing
Grossmann’s ideas than producing a literal translation and where I felt that the original could be
advantageously re-expressed I have done so. Although Grossmann’s writing is very clear, he
sometimes used long and convoluted sentences. Consequently there were a few instances where I
was not sure of his meaning and I have added some footnotes to his two original ones. However,
most of the changes were simply to replace German technical terms by the corresponding English
ones.
I am happy to receive feedback and suggestions for improvements. At the time of writing my
contact address is [email protected].
C. Mauch and H. Mauch “Horological dictionary; Horologisches lexikon” (Germany: Universitas
Verlag Tubingen, 1984) was of considerable help in translating technical terms and I would like to
thank my brother Andrew who gave up part of a holiday to help me interpret the obscure
passages. I would also like to thank Don Holly and Alan Heugh for their suggestions.
Richard Watkins
Kingston, August 2001
iv
Chapter I Introductory remarks
The construction of a good watch is undoubtably one of the most difficult tasks in the whole of
practical mechanics. Not only the small size, but the necessity to place the mechanism within a
space of a certain shape, the requirement of mechanical perfection and the need for external
elegance, are difficulties which are probably not met to the same degree in other branches of
mechanics.
Nevertheless, the acumen and skill of the practical watchmaker created many different designs of
watchwork and there exist, particularly in Switzerland (the old centre of watch production), an
infinite diversity of arrangements which are adapted to their purpose with more or less luck. If we
examine these many different expressions of the same basic idea, then the attentive observer will
not fail to come to the conclusion that a large number of them were only invented in order to bring
out something new and original or possibly to serve fashion. Indeed some create the impression
that a watch is an article of fashion and not a scientific instrument.
This was surely one of the main reasons why the Chamber of Commerce in Geneva opened a prize
competition for the description of a simple and exemplary watch. Aware of the usefulness of a
clear treatment of this matter (and after I had familiarised myself with the production systems in
Switzerland, England, France and Germany) I decided to enter the competition, resulting in the
satisfaction that my views were favourably assessed by the prize judges.
In 1871, when asked by the publisher of the American Horological Journal in New York, I
translated this work (which was originally written in French) into English; and carefully
examined and improved it, with some additions which particularly refer to English watches.
It is probably well known that watch production in the United States operates in a completely
different way to that elsewhere. The scarcity of skilled manual work led to an expanded use of
mechanical aids, which was satisfied to a high degree by the skill and discernment with which
automatic and measuring machines were built .
The system of interchangeability, or identity of the parts of a movement, is certainly to be
recommended and offers great advantages with large scale production. It was introduced a
considerable time ago in some houses in Paris and Geneva, and the possibility of obtaining
interchangeability within certain limits can no longer be doubted. But it seems me that this
system should not be extended to the production of lever escapements, which should be regarded
as individual components in carefully made watches. The cylinder escapement, in contrast, would
permit an interchangeable treatment.
Watch production in Switzerland is, compared with the United States, organized in a very
different way. In Switzerland ebauches (the frames, wheels and pinions, barrels and clickwork)
are manufactured in a number of comparatively small factories. The watch manufacturer buys
them and does the casing, dial work, escapement and jewelling, as well as finishing and
adjustment.
He would not like to discuss the important principles in the construction of the ebauche, since he
seems to be led more by the taste of his customers than by mechanical necessities. This
organization causes many irregularities and inconveniences in manufacture; and different major
houses, particularly in Geneva, were compelled to undertake the complete production of
interchangeable ebauches for their own use in their own buildings, as happens in the watch
factories of the United States.
Watch production in England follows the same general pattern so far the ebauche is concerned,
but finishing is distributed over the whole country; in nearly every locality watchmakers, in
addition to their repair business, construct some or many new watches so that comparatively little
pure factory business is found after Swiss style. This system has the decided advantage of offering
new work for fashion and important benefits for those who might want to implement a new
escapement or something else. On the other hand, ebauche manufacture is at an uncomfortable
distance from the influence and desires of most of its customers; and this, with other
circumstances of which I will speak later, must be the explanation for some surprising
imperfections in the production of high quality movements. Quite probably many English makers
realise these disadvantages, but they are not able to force their opinions upon the ebauche
manufactures. In the last fifteen years some ebauche manufactures have began to work using
systems of interchangeability, but of their success I have learned nothing.
The English, Swiss and French ebauche manufacturers suffer from a common evil, the lack of
generally recognized standards and of suitable measuring instruments. In France and
Switzerland watchmakers retain outdated systems of units with uncommon tenacity, justified by
the “Pied du roi”, the foot of the king, although neither country has a king. This system is in total
contradiction with the political structure as well as the measurement and weight systems of these
countries, and with the normal practices of society. It is completely unsuitable for calculation and
comparison, and also it is not appropriate for the size of measurements used in watch work. It
should be abolished and be replaced by the metric system. If I am correctly informed, the metric
system is already used in those factories in Geneva mentioned above.
The English factories use the English inch, which is as unsuitable for pocket watch work as the
Paris line. But most parts are measured by their manufacturers using arbitrary size numbers,
without any standard measure and without any guarantee that a certain size number of one
manufacturer is equivalent to the same number of another. The disadvantages of this situation
could not fail to attract the attention of the thinking watchmaker. Indeed, great inconvenience
comes from the circumstance that watch production is spread over the whole United Kingdom,
while ebauches and other parts are made only in the district of Lancashire. The manufacturer in
London must get ebauches, wheels, pinions, hands and so on from a distance of at least 150
English miles; and it is easy to understand that, in the absence of a generally recognized standard
measure, a major exercise is required to do this without committing frequent mistakes.
To change this the British Horological Institute issued a circular in 1861, by which suggestions for
a good and practical system of units was requested; and it was expressly noted that it was not
necessary that these suggestions should be based on the present English system of units. I
submitted a detailed description of the system of units and the measuring instruments used in
glasswork, which are based on the metric system. This was not published until two years later,
but it was very warmly recommended by the special committee appointed for measurement and
measuring instruments. No other reports were published later, except a so-called eccentric
measure (which, by its nature, cannot have a definite relationship to a unit of measure), and I
concluded that nobody had made any better suggestions. Regardless of the opinion expressed by
the committee, there were no followers and English watch work is measured by inches and
fractions of an inch to this day.
In my prize paper on the free lever escapement I detailed my opinions on this essay, examined the
applicability of the metric standard to all aspects of watch work and also tried to demonstrate its
importance.
It is to be deplored that the watch factories of the United States did not introduce the metric
standard, which offers such great advantages, from the beginning. There was an opportunity to
start afresh because these factories form, to a certain extent, a world by themselves.
Swiss watch manufacturers made their task unnecessarily difficult by creating a large number of
sizes. Their regular sizes begin with 10 lines and go up to 21 lines, which results in 12 sizes.
Meanwhile, an excessive willingness to satisfy even the most exacting requirements of their
customers drove them so far as to implement intermediate sizes of half lines.
English watches have approximately 7 regular sizes. Even this I consider too many, because a
gradation of a line (approximately 2.25 mm) is finer than would be necessary even for the most
exacting requirements. If 6 sizes were used, which would differ from each other by around 3 mm,
then production would be greatly simplified. The sizes would be 31, 34, 37, 40, 43 and 46 mm,
which cover the whole range of 13-21 lines. Watches smaller than 13 lines or larger than 21 lines
should not be made at all.
2
The manufacturers of the United States did not make such allowances for the different tastes of
the public. It appears to me that they mainly make two sizes of watches, one for gentlemen and
one for ladies. The egalitarian character of the republic probably assisted this and, as I am
convinced, it has great advantages for the convenience of the watchmaker.
To these introductory remarks I want to add only this: to determine the individual part
dimensions I consider it best to express their sizes, if possible, as simple fractions of the outside
diameter of the pillar plate.
In my view the question is:
what arrangement is the best for the cheap production of a simple, but
mechanically perfect and durable watch,
to be best answered by studying the arrangements which have been used, which of them are
advantageous and which are most to be recommended; or, where the current methods do not seem
acceptable, by striving to produce new designs.
1 I believe the first of these two remarks relates to impressing the customer, despite the second
in Art. 6 clearly referring to technical examination. Grossmann is not backward and openly
voices his opinions, so this interpretation is perfectly reasonable. However, you may relate it
to the observation of depths if you wish. [Trans]
3
For the repairer the same inconveniences occur; the number of individual parts with bridge work
is too large and necessarily requires a greater time to take apart and assemble.
5. The stability of the escapement and the uprightness of pinions is endangered each time a steady
pin in a bridge movement is bent. For this reason some of the best Swiss manufacturers omit the
bridge of the third wheel and place its hole on the centre wheel bridge; because this wheel, which
is furthest from the surface of the plate, can suffer most from the last-mentioned danger. It is
strange that the same causes did not lead to a complete change to the system.
6. It is stated that an advantage of bridge work is that it is simpler to take out certain parts, such
as the barrel in the case of a broken mainspring. But often even this small advantage does not
really exist because to take out the barrel, if its hole in the plate has little shake or when the
steady pins of the barrel bridge are long, the centre wheel must be taken out first; and if there is
little room it is often necessary to raise the bridge of the third wheel. Then 4 or 5 screws are to be
screwed in, instead of the three screws of an upper plate. Therefore the only remaining advantage
of the bridge watch is easier visual examination of the train. (2)
7. Three-quarter plate work is very rarely implemented in Switzerland, but it is used more in
England where, for about 20 years, it has enjoyed a clear advantage over the old full plate
movement. It ensures the support and uprightness of the arbors better than the Swiss system and
requires a smaller number of pieces and less time and trouble when repairing, with sufficient
facility for removing escapement parts.
8. However, the layout of the train in these two frames is exactly the same, so that a three-quarter
plate movement might possibly be converted into a bridge movement by removing the pillars and
the upper plate and replacing them with a bridge for each arbor.
9. In contrast, the full plate movement requires a completely different layout of the train. It is the
oldest frame for watches and it was always very much preferred in England. This kind of frame
was also generally accepted by the United States watch factories.
10. It offers the opportunity of having a balance of larger diameter than is possible in the other
frames, but this is a reason to which no special importance should be attached; it has long been
known that an excessively large balance, since it approaches the effect of a fly, is not suitable for
exact time measurement. It was probably the reduction in size of the balance which led English
manufacturers to change to the three-quarter plate.
Anyway, it is not appropriate to set the balance near the centre of the plate in full plate watches;
because when this happens each circular movement of a suspended watch exerts its full influence
on the oscillations of the balance. If the balance is moved near the edge of the plate, this influence
is minimised.
11. The full plate frame permits a far simpler and roomier arrangement of the train and,
particularly in fusee work, the wheels and pinions can be made larger than in a three-quarter
plate frame, which is certainly an advantage. But on the other hand, if we want to use a
mainspring of the same width the full plate frame requires a substantially greater height for the
frame and the case. This was acceptable when fashion required or permitted a case with a
strongly curved bottom, but fashion now demands a nearly or completely flat bottom, and from
this developed the need to abandon the full plate, since otherwise the case would be too thick.
12. Full plate work is undoubtably the simplest; it can be implemented with only two bridges, (for
the balance) and with a work saving no other system offers to the same degree.
13. However, assembling a full plate watch is inconvenient and we can only make it bearable by
habit and many years of practice. The bridge which carries the lower balance pivot must
necessarily go over the end of the fork or, if it is a cylinder watch, the rim of the escape wheel; and
the worker who takes off the upper plate without sufficient care inevitably breaks the lower lever
2 See footnote 1.
4
pivot, or the lower escape wheel pivot in a cylinder watch. This very often happens to those
repairers who take apart English watches without having previously studied the layout.
Indeed, if we want to avoid an accident of this kind the work must be assembled and taken apart
on the upper plate, which is a very awkward method, particularly with fusee watches as we must
reset the tension of the mainspring after each disassembly.
It is true that all these objections can be easily overcome if we omit the lower balance bridge and
set the lower hole of the balance into the pillar plate. But this would not offer the same certainty
of uprightness and endshake of the balance staff.
14. Also, examining the escapement of a full plate watch is not as easy as with differently laid out
work. Likewise it is impossible to alter the escapement, to clean it or apply fresh oil without
taking the whole movement apart.
15. After we compare the advantages and disadvantages of the three systems above, it is not
difficult to draw the conclusion that the full plate movement is unsuitable for watches of our time;
and of the two remaining arrangements, the three-quarter plate frame is to be preferred because
of its greater firmness and cheapness of production.
16. A small saving in practical execution could be achieved by omitting the two lower bridges; the
plate needs to be turned off only a little on the dial side in order to allow room for any unevenness
of the dial. Spaces for the barrel and motion work, and even for the lever escapement, can easily
be made by turning circular sinks on a lathe.
In the same way a small advantage could be obtained during manufacture of three-quarter plate
frames if the pillars were omitted and the upper plate made of sufficient thickness to screw it
directly onto the lower plate, whereby it would be secured in position by just three good steady
pins. This method can even be recommended for flat watches, since it results in greater firmness.
The sinks for the moving parts must be prepared on a lathe. Watches in thin gold cases and made
with two full plates in this way would be heavier than if they were made with plates of the usual
thickness. Also, setting jewels is not as easy as attaching them to bridges; but by means of
suitably designed tools it would not be difficult to insert them directly into the plate.
17. The pillars should not be close to the edge of the upper plate. On the contrary, they will better
serve their purpose if they are moved a little inward, because the plate can less easily distort
when it is screwed on and the shoulders of the pillars are not precisely made or not exactly square.
The two pillars close to the barrel should, if possible, be placed so that a straight line from one to
the other passes near the centre of the barrel (Fig. 1 and 2); no matter what, the three pillars
must be set the same distance from the centre of the work. The barrel is the container of the
motive power, and therefore the frame must be designed so that it possesses the greatest rigidity
near it.
18. It is not absolutely necessary to give the plates a particular thickness, but the pillar plate
should be thick enough to provide a safe grip for good strong screws, and so that the anchor and
escape wheel can be placed a little below the surface of the plate. Also, the upper plate must be
turned off to take in the centre wheel, so that it lies with its internal surface level to the plate, and
additionally it must provide a solid bearing for the upper pivot of the centre pinion.
According to these requirements a good rule is to make the thickness of the pillar plate in a three-
quarter plate frame 0.06 of its diameter. The upper plate should be approximately 0.035 of its
diameter. Naturally these conditions refer only to watches of average height (approximately 0.16
or l/6 of their diameter).
A flat watch, which has a weaker mainspring and therefore exerts less pressure on the frame and
on the centre pinion pivot, can bear a reduction of these thicknesses.
19. The material of which the frame is made also deserves some remarks. A certain degree of
elasticity and hardness is necessary and, in addition, it should oppose the smallest frictional
resistance to the movement of pivots and the greatest durability against wear resulting from
friction.
5
20. For this latter reason steel cannot be used. Besides, we could not protect it sufficiently from
rust and magnetism would be likely to seriously effect the running of such a watch. However, I
want to note here that years ago I saw a good watch which had been made in Leipzig by a clever
watchmaker known as Zachariae senior, before jewel holes could be obtained easily and cheaply.
He screwed steel bushes into the plate for all the pivots, not excluding the escapement, and these
steel holes, which were well hardened and polished, showed no wear and the oil kept remarkably
well in them after more than 50 years of service.
21. Brass perfectly fits all the requirements for making the frames of good watches, if it is brought
to its greatest hardness and density by sufficient hammering or rolling. If possible, hammering is
to be preferred to rolling because the latter method stretches the metal, an effect which is not
wanted and does not improve its condition. Rollers of small diameter stretch the material more
than large rollers, and I undertook a lengthy set of experiments in order to find the best way to get
brass of the greatest density possible. For this purpose I had constructed a small tilt hammer (3)
of approximately 3 pounds weight, which made 5-6 impacts in a second and was adjusted exactly
parallel to the anvil. I found that a strip of brass worked with this hammer did not show the
slightest increase in width or length, proof that the considerable amount of mechanical work done
on it had acted exclusively in the desired and useful direction. By comparison, I found a strip
which had been reduced by this perpendicular hammering from 1 mm to 0.9 mm thick, equal in
elasticity to that of a strip which was reduced from 3 mm to the same thickness by rollers. The
latter was stretched to 2.5 times its original length.
From this it unquestionably results that the majority of the work which is done by rollers is used
to lengthen the metal, and only a small fraction of the work serves the real purpose. This
stretching is a source of great damage to the quality of the metal, not only for the reason that it
brings out flaws at the edges of the strip, but also because it causes the smallest faults (blisters or
casting holes) to expand two or three times; while perpendicular hammering squeezes them
together and minimises these faults. I could not continue my tests on a larger scale, because these
were the largest pieces which could be managed by my small tilt hammer driven by a man with a
foot wheel and I did not have bigger machines available. But the result led me to the conviction
that the normal method for achieving the necessary density and elasticity of brass is completely
wrong. I would prefer rough bridges and other parts to be punched out by a stamping press from
the usual hard-rolled sheet brass which we buy in shops, and left approximately 10 percent
thicker to allow for compression by perpendicular hammering. Then each part would be put on a
flat anvil and subjected to the heavy impacts of a drop hammer set exactly parallel to the surface
of the anvil. Such a method would have yet another advantage; it would make the two sides of the
punched-out piece completely smooth and flat so that it would not require as much finishing as it
would if it were rolled in the usual way.
For production on a large scale, a press of the kind used for minting large coins is much to be
recommended. If we consider the perfection with which coins and medals are shaped, such a press
would probably have no difficulty in making pillar plates, including their sinks and the shoulder
for the case, with such perfection that they would require no finishing.
22. The plates of English watches are usually very soft, due to the bad practice of the gilder
exposing them to a high degree of heat; I don’t know why and, indeed, I know that a very good
gold plating can be obtained without any heating. In addition, their upper plates are usually too
thin; the screwed jewel settings, where the screw heads are sunk into the plate, give the repairer
great trouble because of the low strength of the metal holding the screw threads.
23. For many years there has been an increasing demand for so-called nickel movements. These
are mainly made of the alloy German silver which is given the incorrect designation of nickel.
There is no doubt that German silver is an excellent metal for watch work because of its elasticity
and hardness; about which the reader will find further details in the comparative study which I
published in chapter 14 of my prize essay on the free lever escapement. Beautifully smoothed and
polished German silver makes a pleasant impression on the eye, and its surface resists
atmospheric influences very well, while brass must be protected by gold plating. However, if we
Chapter IV Clickwork
35. Clickwork is a necessary accessory of the barrel and mainspring; its purpose is to prevent the
spring unwinding after winding up has ceased. Since this task is not directly related to the other
parts of the mechanism, it is not surprising that a large variety of designs can be found; all of
which serve the same purpose with greater or lesser ease of manufacture, or with different
degrees of elegance.
36. If simplicity and practicality are required, but mainly if the clickwork is to be sunk into the
upper plate, then it seems that a round fitting is preferable.
Figure 6. Simple clickwork sunk into the upper plate and completely
covered by a cap.
The simplest clickwork of this kind consists of a ratchet, click and clickspring (which is circular
and surrounds the ratchet) that fit into a sink in the upper plate, with only the necessary gap for
free movement of the parts.
The click should move on a stud set in the sink, or between two pivots. The whole arrangement
should be covered by a cap screwed onto the plate, which can be easily put in position by the aid of
a shallow sink around it. A small hole bored in a suitable place on the cap would be useful so that
the click could be pushed out when it is necessary to let down the mainspring. It would be hardly
possible to make clickwork more simply and more cheaply than this, and it is also totally reliable
in operation.
10
37. For watches where greater elegance is desired, the click and clickspring can be visibly
attached by leaving a small circular ring standing around the sink in which the ratchet wheel sits,
and screwing the cap onto this. The spring fits into a circular sink outside so that it is only partly
covered by the cap, in order to hold it in its place (Fig. 7). The thinner acting part of the spring can
be easily turned in an eccentric chuck on the lathe.
Figure 7. Figure 8.
Clickwork sunk into the upper plate; figure 7 with visible parts.
The click is held by means of a shoulder screw, whose head is on the lower side of the plate. Since
such a screw might break off or loosen, it is recommended that the click sits on a stud in the sink
and the screw simply holds it in place (Fig. 8). The cut in the click is for disengaging it when
letting down the mainspring.
38. A simplified clickwork has the click and the spring made from one piece, but they break more
frequently and then the replacement of the piece causes more trouble.
11
For the safe operation of clickwork is it important that the centre of the click to the point is a
straight line tangential to the ratchet wheel circle, or, which is the same thing, that it stands
perpendicularly to the radius of the wheel at the point of contact. If we deviate even a little from
this direction then it should be only inwards if the click is pushed, so that the angle is more
obtuse. However, the reverse is true when the click is pulled.
Figure 10. The straight one-piece clickspring and click; three kinds for
barrel bridge mounting.
Fig. 10 shows different straight clickworks that are often used in Swiss watches and against
which no objections can be raised if they are well and prudently made.
Chapter V Stopwork
40. The last of the barrel accessories is the mechanism to control the tension to which the
mainspring is subjected when winding and to limit the turns which are used for daily running.
This part of the watch has been the subject of a variety of opinions as to the best way to
implement it. We find stopwork designed in the most diverse ways, from its complete omission to
the most complicated and ingenious stopwork in some Swiss and French watches.
41. If we try to compare the advantages of different constructions then our judgement must be
based on an important criterion. This is friction, and we can object to all stopwork whose parts
move under the control of frictional resistance; because friction, as small as it may be, results in a
useless loss of power. By the way, in all stopwork of this kind only one tooth or finger stops
winding by pressing against the full part of the star wheel. This tooth or finger is in danger of
breaking off under the force which is put on it by the careless way in which some people wind
their watches.
42. With frictional stopwork, which is not seen very often in watches, a wheel with 3 or 4 teeth is
usual, while the remainder of the wheel is left uncut. This wheel is screwed onto the plate by a
shoulder screw and the end of the barrel arbor carries a finger or tooth, which meshes with the
wheel teeth; and with each revolution of the barrel arbor it rotates one tooth. At the start and end
of winding the finger presses against the full part of the wheel and prevents further movement of
the barrel arbor in that direction. It is apparent that the wheel is not held during the whole time
between two rotations of the finger, and an outside vibration could make it turn around on its axle
if its freedom to move were not controlled by a spring washer producing sufficient friction.
Sometimes the stop wheel is turned off to a thin rim and slit opposite the teeth, so that it can be
12
sprung onto a slightly under-turned stud on the barrel cover, where it will hold itself without a
screw or a spring.
Figure 13.
44. Of the other class of stopwork, which works without friction, a very clever design should be
mentioned here, which we frequently find in the best Swiss and French watches of about 50 years
ago. It consists of two wheels with identical teeth which mesh into each other; the one on barrel
arbor having more teeth than the other, so that the same teeth of both wheels meet again only
after a certain number of rotations determined by the winding. On the upper side of both wheels a
stop piece of steel is well fastened and these two stop pieces, if they meet together, halt the
movement by coming into contact at right-angles.
Figure 14.
13
The mechanical perfection and reliability of this stopwork are without doubt; the only
disadvantage is that it requires a greater height for the stop pieces, which sit over both wheels,
and it follows that the width of the mainspring must be reduced by the same amount.
Figure 15.
45. Stopwork with a Maltese cross, Fig. 15, is the most frequently used and preferred for watches.
It is so well-known it does not need to be described. It is true that careless execution of this
stopwork, which we very often find in inferior grades of watches, is a source of annoyance and
trouble for the repairer and the owner. Do not be mistaken, Maltese stopwork will not stand poor
execution or carelessness; but if it is well made it has the strength to withstand any test. With
well designed tools its correct production is not difficult.
46. However Geneva stopwork, no matter how well built, is always a necessary evil; because it
makes the mechanism more complicated, is always exposed to different kinds of disorders and
errors, and because it takes up some of the space which otherwise could be used to increase the
mainspring width.
For this reason it is not surprising that the question was seriously studied, whether it would be
feasible to completely omit stopwork without endangering durability and normal running, and
without a mainspring of a disproportionate strength. This question requires a careful discussion,
because the advantages which we may get from the omission of stopwork cannot be
underestimated. It will thus be necessary to examine whether these advantages are
counterbalanced by serious drawbacks.
47. The omission of stopwork was tried in various ways. More than 20 years ago a mainspring for
this purpose was suggested, to whose outer end a piece of the same spring was riveted, about as
long as a third of the internal diameter of the barrel. This piece was fastened backwards to the
direction of the spring and its free end supported against a hook in the barrel of the usual kind.
This arrangement allows the spring to completely roll up to its outermost end, and the short piece
riveted to it rises in a diagonal direction against the hook and prevents further winding.
Figure 16.
This system is to be preferred to the simple omission of stopwork because the spring is far more
protected against breaking; but it does not protect the other parts of the movement against the
sudden force which results from imprudent winding. This is, however, a fault which occurs with
all of the stopworks previously considered.
This method looks rather grotesque but it should not be summarily rejected. At the time I wanted
to arrive at a correct judgement of its value, and about 24 years ago I installed barrels of this type
in two small ladies watches, as these are intended to be very flat. These watches are in continual
14
use by people who often work with me, and so I had them under observation during the whole
time; they were satisfactory in their running and, up to now, have not broken a mainspring.
Many years ago I saw some American watches whose barrels were designed in exactly the same
way; the only difference was that the piece riveted to the end of the spring had two pivots at its
free end which sat in holes in the bottom and the cover of the barrel.
48. More than 10 years ago a system was invented for omitting stopwork and it was completely
free of the disadvantages just mentioned. This is the free spring of A. Philippe. An investigation of
its advantages and the objections raised against is appropriate here.
This free spring is made in such way that it is held in the barrel without the usual hook, but
instead by the greater tension and strength of its outermost coil which is left, for this purpose,
approximately double the thickness of the working coils of the spring. The comparative thickness
of these two parts of the spring must be arranged in such a way that the outside coil, gripping the
barrel by friction, can follow the winding action, but slip if the spring suffers a certain higher
tension. In this way the tension of the spring cannot go beyond this highest amount, even if
winding were continued for a long time.
49. Springs of this kind are made in two different ways. With one the thicker part of the spring is
in one piece with the rest; while in the other a spring of the ordinary kind is purchased with a
special piece of greater strength, whose length equals the circumference of the barrel; it forms a
flexible brace for the mainspring and is attached to it by a hook.
Figure 17.
The effect of both systems is naturally the same.
Figure 18
50. It is not easy to give an opinion for or against free springs in a few words; because if we judge
their advantages fairly then we must also consider the disadvantages and the objections made by
watchmakers and repairers, and weigh them against the advantages which can be expected. The
latter are:
1) Larger height of the barrel that allows, in a watch of the same size, a wider and
thinner mainspring which is therefore less exposed to accidents and results in a more
even rate.
15
2) Savings with the production of the barrel. However, this advantage is balanced to
some degree by the higher price of the free spring; but this price would be very much
reduced if the free spring became a regular commercial product.
3) Complete removal of all disturbances of the watch which come from faults and
disorders of stopwork.
4) Protection of the work against damage which can result from imprudent and rough
winding.
5) An extended running period in one winding, because the free spring is usually made
in such a way that it produces 6 rotations or more.
These advantages, especially those of 3 to 5, are of great importance; and in particular the full
importance of 4 has not yet been determined.
51. The disadvantages of the free spring are:
1) The lack of a clear indication that the end of winding has been reached. This objection
can be overcome by making 3 or 4 vertical cuts on the inside wall of the barrel and
giving the end of the spring a weak outward bend, so that it penetrates a little into
one of these recesses. When the highest tension is reached the end of the spring is no
longer held back by the recess and it slides into the next, making a quiet but audible
noise indicating that winding should cease. At the same time this sudden small
movement can be felt.
2) The large inequality of rate, which must necessarily occur between the two extremes
of the spring development. At first sight this objection seems to be serious because the
watch, if it is not wound regularly, continues to run until the tension of the spring is
exhausted, and there can be no doubt that in the last hours of running the watch will
show some deviation in rate from that which it has with regular winding. But it also
must be said that we cannot expect a perfect rate from any watch if it is treated
carelessly. In addition, we should ask what the consequences of irregular winding
would be if stopwork were provided? Then the watch would simply stop, a very
unpleasant occurrence for travellers, and it is at just these times that it is most likely
we will forget to wind the watch. In such a case the owner of a watch with a free
spring must realise how advantageous it is for his watch to continue to run, even if
with a deviation of a quarter or half minute; which however is hardly likely to occur
with a good watch, even under such unusual circumstances.
52. It seems that these two main objections against the free spring are of no importance. But there
are probably practical difficulties which make most watchmakers averse to their use. So, to be
added to the weight of the above are the inconveniences of having to stock an assortment of free
springs in addition to the usual supply of springs (in case of breakages), and the higher price of
the free springs. In contrast, springs of the usual kind are easy and cheap to get.
These circumstances got me thinking, whether it is possible to enjoy the indisputable advantages
of the free spring without having to forego the ease with which we can replace a broken spring in a
conventional system. It seems to me that I found a method that can be used at least in an
emergency. I take an ordinary spring of suitable width and thickness for the barrel and break a
piece off the end, long enough to go round once inside the barrel.
At the end of this piece I file a hook, into which the spring is hooked in the usual way, so that the
loose piece extends backwards in the direction of the length of the spring. (4)
This arrangement causes the pressure of the piece against the inside of the barrel to increase with
the tension of the spring, whereas with Philippe’s method winding the spring decreases the
friction of outside piece; and this is why in his method the outside piece must be stronger than the
spring. With the changes just mentioned a piece of the mainspring is adequate, and its resistance
4 If Grossmann was the first person to propose this then he is the inventor of the mainspring
used in all automatic watches. [Trans}
16
can be increased by recesses in the barrel and a protuberance punched in the end of the tension
piece; on the other hand, the resistance can be reduced if the tension piece is shortened. I believe
that a spring made in this way would quickly win friends because it offers all the advantages of
the free spring without its difficulties for the practical repairer. Anyhow, it provides the means to
repair a watch in which a free spring has broken with a suitable new spring, without having to
increase the stock of springs.
Figure 19.
17
should have at least 7 leaves. The difference this has on production costs is so insignificant that it
should be no problem to use pinions with highest possible number of teeth in inferior watches. (5)
The centre pinion will then have more fragile teeth and be more exposed to damage from sudden
impacts, which come from the mainspring breaking or the pressure of rough winding. The teeth of
the barrel, which must also be thinner, will be more exposed to buckling from the same causes;
but these dangers are partly remedied by the circumstance that almost two leaves of pinions of 12
work into two teeth of the barrel at the same time, while in pinions of smaller count only one tooth
leads with a larger movement angle. Consequently, the force of any sudden impact from the barrel
will be distributed over two teeth of a pinion with a high leaf number, significantly reducing the
apparent danger of breakage. Besides, there is a better transmission of power with fine teeth and
so a weaker mainspring can be used, with which there is a less violent impact if it breaks.
55. One of the chief requirements for good and even transmission of power is a correct and
suitable form for the teeth of wheels, and it is amazing to see in what an indifferent way this
important matter is treated by many people. It is a well-known fact that wheel teeth, in order to
work appropriately, must have an epicyclic form, and no machine-maker would accept any other
for his spur wheels. About a century ago Berthoud treated this matter in the most detailed way,
and Reid and others also explained the principles of the design of wheel teeth in the clearest
manner; but in vain. It seems that most of our professional colleagues decided to regard the form
of their teeth as a matter of taste. The wheels of most English and other watches have, with very
few exceptions, teeth which scorn the rules of Berthoud, Reid and other masters; a form of which
nothing can be said other than that it looks quite good in the eyes of the makers and users. When
the late Adolph Lange had the courage, at the beginning of his production, to give the teeth of his
wheels the theoretically correct form it was met with hostility in Germany and ridiculed on all
sides. I knew a watchmaker who did not want to buy his watches because they had this “horrible”
tooth profile. It is difficult to argue against such reasons and I heard a respectable and good
watchmaker explain that he could not understand epicyclic teeth. Fortunately times are now
different; in particular, thanks to our specialised journals, there are among our watchmakers a
proper recognition and a striving to achieve the best possible, and there is now hardly a
watchmaker who would not know what a well-formed tooth should look like.
56. The reciprocal ratios of the train wheels should also have a certain harmony, which can be
attained by a regular distribution of the wheel diameters and the fineness of the teeth.
57. With regards to the escape wheel pinion for larger watches, I would recommend at least 8
leaves with a 4th wheel of 75 teeth and an escape wheel of 16 teeth. The last gearing, which is the
most sensitive to any irregularities of transmission, will be significantly improved.
58. The following are the sizes of a train for a watch of 43 mm or 19 Swiss lines, which would
correspond exactly, in my view, to the above conditions:
Diameter of the Barrel = 43.0 x 0.485 (6) = 20.85 mm
Centre wheel 15.40 mm
3rd wheel 13.00 mm
4th wheel 11.80 mm
The tooth numbers for this are:
Barrel 90, Centre pinion 12,
Centre wheel 80, 3rd pinion 10,
3rd wheel 75, 4th pinion 10,
4th wheel 75, escape pinion 8,
Escape wheel 16.
5 Or small watches. Grossmann uses “geringen” for two purposes. Usually he means “small”,
but sometimes he means “inferior” or “lesser grade”. A few instances are ambiguous and I
have footnoted these. [Trans]
6 See Art. 25.
18
The tooth pitches would be:
Barrel 0.345 mm
Centre wheel 0.30 mm
3rd wheel 0.27 mm
4th wheel 0.24 mm
It is easy to see that this distribution is quite regular.
For watches 43 mm or larger in diameter a train with 12-leaf pinions is excellent, but provided
that the gears are planted and laid out with the greatest care. Then the train will be:
Barrel 105, Centre pinion 14,
Centre wheel 96, 3rd pinion 12,
3rd wheel 90, 4th pinion 12,
4th wheel 80, escape pinion. 8.
Escape wheel 15,
from which the following tooth pitches result:
Barrel 0.30 mm
Centre wheel 0.24 mm
3rd wheel 0.22 mm
4th wheel 0.216 mm
59. The train should be laid out in such a way that the seconds circle comes on a suitable part of
the dial. This circle must be as large as possible to have clear divisions, but not so large that it
completely covers the VI of the hour circle. A good arrangement I can recommend is to set the
centre of the seconds circle exactly half way between the centre of the dial and its edge. If this rule
was generally observed it would be a decided step towards regularity of construction; it would
make things much easier for dial manufacturers and dealers, and would make dial replacement
much simpler for the repairer.
A still larger seconds circle could be obtained by shifting its centre nearer the centre of the dial,
but this minor advantage would be too expensive and detrimental to the layout of the train.
60. The length of the arbors should only be limited by the height of the frame. The larger the
distance between the bearings of a pinion the better for its safe guidance and operation. The same
quantity of side shake necessary for free movement will affect the depthing of a long pinion less
than a short one.
The generally accepted construction rules for machines cannot be used for the diameters of pivots
in watch work, because if we tried to set their size by theoretical relationship to the power which
they must handle, then we would get pivots so small that they would be very difficult to
manufacture; and the cross section of such a pivot might come into a disadvantageous relationship
with the molecular structure of steel. Besides, we must always remember that the pivots of the
train must not only be proportioned to handle the mainspring force with safety, but also the
violent force which comes from breaking a mainspring or rough winding. Consequently, very few
can object to the diameters of pivots which are normally used in pocket watches.
61. It remains to say a few words about a new improvement. It has been mentioned (Art. 54) that
the centre pinion and the barrel are in continual danger of having their teeth bent or broken by
the sudden impact of a breaking mainspring.
These accidents are so annoying that a number of small inventions have been made in order to
avoid them. It will not be redundant to say a little and express my views about them in order to
find whether they actually do what they promise.
62. One of these safety mechanisms consists of a kind of flexible transmission on the 3rd wheel.
This wheel a (see Fig. 20) sits loosely on the arbor which carries a disk riveted onto the pinion. On
this smooth disk a spring c is fastened with a vertical pin d which projects into the space between
the spokes of the 3rd wheel. In this way it turns the wheel while the watch is going. The end of the
pin has a chamfer and it is assumed that, if the mainspring breaks, the force of the impact slides
the tapered end over the wheel spoke. I could not advise the use of this safety device because I
19
believe that it will be made ineffective by the inertia of the parts lying between the 3rd wheel and
the mainspring. The destruction caused by a sudden jerk will be completed before the power of it
reaches the 3rd wheel; in the same way that explosive powder, in a hole bored into hard rock and
stopped up with loam, will burst the rock by its sudden effect before it has time to remove the soft
loam plug.
Figures 20 and 21. Safety mechanism on the third wheel for mainspring
breakage. The 3rd wheel a is loose on the arbor and is turned by the pin
d. The arrow indicates the direction of rotation of the wheels.
This mechanism, if it is to have any chance of success, must presuppose an exact adjustment of
the mainspring so that it does not give way to the force of the mainspring when fully wound, but a
force beyond that causes it to slide. If this is not the case, then the safety of the centre pinion is
not ensured and an excessive force from rough winding, when the stopwork comes into effect, will
probably overcome the spring c and thus cause the hands to advance. I am of the opinion that the
watch owner would regard such an irregularity in its rate as a serious defect, rather than a
random accident unconnected with its time keeping and which cannot be eliminated by the
watchmaker, however careful he is.
63. Another invention promises more, because the controlling resistance lies in the centre pinion.
This has a rather large hole and is fitted onto the arbor on which the wheel is riveted. The pinion
is held on the arbor by a nut and a spring washer. When the pinion is set in motion it works like a
one-piece pinion because of the friction which holds it on the arbor and which is a little more than
the force which is exerted by the mainspring. However, an increase of this force causes the pinion
to rotate on the arbor and so absorb the power without damage to other working parts.
It is easily understood that this arrangement protects the centre pinion and barrel teeth, not just
against the sudden impacts of a breaking mainspring, but also against excessive force when
winding; and without causing a change in the time indicated by the watch (Art. 62).
However, this invention also has its disadvantages. The centre pinion with its large hole,
particularly if it has less than 12 leaves, has too little space between this hole and the base of its
teeth, and thus the durability of it is endangered. This mechanism can be used in a watch whose
hands are set from the front, but it appears questionable for the hollow centre arbors which are
used in watches whose hands are set from the rear.
64. I recently had in my hands a somewhat similar safety centre pinion of English work; it had an
arbor onto which the pinion was screwed by three turns. This thread was cut into the hole of the
pinion and into the arbor, and it has to be a right-hand thread if the centre wheel is over the
pinion (a left-hand thread is required in the other case). While the watch is running this screw
thread is tightened by the mainspring. If, however, an impact in the opposite direction occurs,
then it unscrews itself and so avoids the harmful effects. This method, although it appears very
effective, is also subject to serious doubts. The greater force at the end of winding is not avoided
and will, in fact, screw the pinion on more firmly; so that it may not unscrew or it may break,
20
considering that it is rather fragile because of the large hole. By the way, and this is the main
objection, we cannot be sure in which direction the impact of a breaking mainspring will take
place. If the mainspring breaks close to its outside end then the impact will take place in the
direction of normal rotation and this safety device will be of no use at all; on the contrary, the
pinion, weakened by the large hole, will be endangered. The device will be effective only in the
case that the mainspring breaks at its inner end.
65. It is a general need to secure the centre pinion against accidents, and all thinking
manufacturers should seriously consider this matter. It seems that up to now no good solution has
been found. The best method is the pinion fitted onto a round but slightly conical arbor and held
by a nut and a spring washer, but the decreased strength of the pinion is a problem.
66. Nevertheless, I have never attached such a safety pinion to a watch of my manufacture
because I believe that I can obtain the same purpose in much simpler way. Firstly, a substantial
step in this direction can be attained if the above-mentioned principles concerning the barrel and
the train are observed, and a mainspring of comparatively greater length and smaller strength is
used. In the case of a break the impact which follows is less harmful; and when winding the stop
of the stopwork is more easily noticed than with an excessively strong mainspring. Also a thin and
long mainspring which develops more than 6 turns, of which only 4 are used, is much less likely to
break.
Briefly, I consider it very desirable and practically easy to strengthen the teeth of the centre
pinion and the barrel by giving them a more suitable form. If one of these teeth is found broken
then, without exception, the break took place at the base where the tooth is thinnest and has two
sharp corners (as the taste of the majority of watchmakers require it). A change of this form, from
the dotted line at a in Fig. 22, would approximately double the strength of the tooth without any
disadvantage resulting. I feel convinced that the general use of this form for the teeth of the
barrel, centre pinion and centre wheel would fulfil the discussed purpose very well, although we
cannot be assured that complete safety from breakages would result from it. However in this
respect the other mechanisms are at least equally dubious.
Figure 22. Wheel and pinion with round bases, which better resist the
shock of a breaking mainspring.
Figure 25.
26
This method of attaching the movement, usually with only one dog screw, makes taking out and
inserting the movement more difficult, particularly with the very thin cases which are used on so
many Swiss watches.
89. Therefore I propose another plan, which is very easy and simple to make if the pillar plate and
its shoulder fit exactly into the case. A hole is drilled into the rim of the case surrounding the
pillar plate and into the plate. A pin is driven into the hole in the plate and shortened so that it
enters the hole in the case without projecting on the outside; the pin both holds the movement in
place and prevents it rotating. The attachment is completed by two dog screws, 120° from each
other and from the pin, which lock onto two shoulders soldered into the body.
Figure 26.
90. If possible the pin should be attached near the balance so that this most precious and delicate
part of the movement is placed in position first and not exposed to any force that may be used to
press the movement into the case. It is very important to carefully fit the movement to its case so
that it goes in gently, without pressure and without clearance; because otherwise, particularly if
the case is strong and the plate thin, the plate can easily bend enough to change the end shakes of
the pinions.
91. I do not recommend attaching the dog screws onto the upper plate so that they lock above the
case band, because this plate is too thin to give the screw threads enough hold, and if the screws
are tightened firmly this fairly thin plate is likely to bend. The pillars form the pivotal points for
movement and when the screws strive to lift the outside edge of the plate the internal part will
pull downward by the same amount and the end shakes of the pinions will decrease.
92. In the modern case the movement can be accessed from the rear by opening the back and the
hands are set from this side, so the owner of the watch need never open the bezel. With this kind
of case the dial should be fastened with dog screws and not with pins, otherwise it would not be
possible to remove the dial without first taking the movement from its case.
93. Recently Swiss watches have been made which have the heads of the case screws under the
dial. This method does not offer any obvious advantage and causes unnecessary trouble for the
repairer, who has to remove the hands and dial before the movement can be taken from the case.
94. Just like the winding square, the hand setting square should have a pipe to prevent foreign
particles hanging on the key from entering the movement. We must take care that this pipe
reaches up to the inside of the case back but not further; because then, in a strong case, a pressure
would develop on the upper plate when the case is closed and this pressure is often sufficient to
stop the watch by decreasing the end shakes of the arbors.
95. Cases in which the movement hinges offer an advantage for exact adjustment of the watch
because the adjusting screws on the balance are more accessible; however this advantage is of no
great importance.
96. It remains to say a word about the devices whose purpose is to protect the movement, or parts
of it, against any dust which enters the case. The most perfect dust cap is that of the old English
full plate watch, because it covers the whole movement without any exception. These caps are
usually very well made and serve their purpose excellently. It was attempted, with some success,
to protect the movement of the three-quarter plate watch in the same way; but the dust cap
requires a higher case which is not entirely compatible with the modern watch. It was absolutely
necessary to use it with the old watches which opened and closed by springs, and therefore were
definitely not dust proof. However, through gradual progress in casemaking, cases now close more
tightly than before and dust caps can be completely omitted. If they are made with some care, the
27
case snaps are tight but can nevertheless be closed and opened very easily. For this purpose the
snap must not be deeply undercut. The edge should be rounded off a little upward, so that the
closing corner of the other part goes easily past its highest point (see Fig. 26). The better kinds of
English case are usually made with much care and insight.
97. The circular dustcap, which surrounds the frame in full plate movements, avoids the problem
of needing a higher case but it is also less effective. Why use it to protect the train against dust if,
at same time, the balance, the balance spring and the oil-sinks on the upper plate remain
exposed?
Chapter X Jewelling
98. The use of jewels is a recent improvement in watchmaking. It is clearly a significant advance
to use a material for pivot holes that cannot be destroyed by friction, is unaltered by chemicals
and will take the highest polish; and at the same time obtains the stability of the gear depths (14),
the fluidity and purity of the oil, and ensures the reduction of friction to the smallest amount.
99. All jewel holes must be carefully examined before they are used. If a jewel hole is not carefully
polished or the corners are cracked, it is worse than a metal bush and very rapidly wears out the
pivot.
100. In my view, movements should be fully jewelled. The price of a pair of jewel holes is not so
high that it should be an obstacle to their use, and the lever holes should not be left without
jewels. It is true that the angular movement of the lever is very small, but experience teaches us
that a reciprocating movement is most effective when sharpening something, and the wear of a
pivot in its hole is just the same as a very gentle sharpening process. Besides we can expect a
reduction of friction by using jewel holes for the lever pivots and this is very important in the lever
escapement, with which inertia and frictional resistance have to be overcome anew with each tick
of the watch.
101. For similar reasons the 4th and 3rd wheels should also have jewel holes, if the quality and
the intended value of the watch permit.
102. The use of end stones for the escape wheel and lever is more a matter of taste than of
practical usefulness. However, the balance has a fast movement over about 450° and it is
extremely important to avoid the increased friction which would come from contact of the arbor
shoulders with the surfaces of the jewels; and so we cannot omit end stones from the balance. On
the other hand, it is obvious that the lever and escape wheel work under very different
circumstances. In watches of normal design the lever makes an angular movement of 10-15° with
each oscillation of the balance; and the escape wheel, if it has 15 teeth, covers 12° of one revolution
in the same time. Besides, we cannot assume their weight exercises as much pressure in the
upright position, because they are actually light and work under continual and significant side
pressures. But the greatest difference is that the escape wheel and lever are made as light as
possible while the balance is and must be much heavier.
103. The difference between the friction of a simply set pivot and one with end stones is
extraordinarily small. According to the generally valid law of mechanics, that the magnitude of
friction at equal pressures is independent of the surface area of contact, this difference should be
zero. However, in our case adhesion must be considered, particularly because oil must be applied
to the pivot. But the friction of a pivot provided with caps will only be smaller in relation to the
difference in the contact surfaces, and the difference between the surface of the end of the pivot
and that of a shoulder reduced in size is small. However, with an angular movement 30 times
larger than those of the escape wheel and the lever it assumes a greater importance with the
balance. And therefore the balance must have end stones. I agree that a small saving of energy
14 “…die Stabilität der Wirkungen …” is literally “the stability of the action”. I think
Grossmann means the stability of the gear depths. [Trans]
28
can be obtained by putting end stones on the escape wheel and lever, but I believe this very slight
advantage is usually overrated. The fact that a number of best English watches are without end
stones on the escape wheel suggests that English watchmakers understand the matter roughly in
the way described above.
104. The use of diamond for the end stone of the upper balance pivot is probably recommended
because, if the watch operates in the usual horizontal position, the balance rests with its whole
weight on the end of the upper balance pivot and the friction and wear on it are reduced to the
smallest amount by the extraordinary hardness and fine polish of the diamond surface. But we
must use great care when selecting diamonds, because we will occasionally find badly polished
pieces amongst those which we buy from shops, and they will contribute to the destruction of the
pivot instead of protecting it.
I want to report one case which occurred in my own business and caused me to avoid using
diamond caps if they were not expressly required. I supplied a pocket chronometer, which went to
the great satisfaction of its owner; but after 6 or 7 months I learnt that its rate had become
irregular and that in certain positions it was noisy. When it was sent to me for examination I
found the upper balance hole was oval. With the help of a strong microscope I discovered a tiny
fault in the surface of the diamond cap and could now understand it. I made a new jewel hole, put
on another diamond cap and repolished the pivot a little, although this had not noticeably
suffered. The watch went as before, but I got it back 6 months later with the same complaint. My
investigation showed that the jewel hole was again oval. I believe this could only be explained by a
microscopically small fragment of diamond sticking to the pivot and which may have been pressed
into the surface when it was repolished. Now another balance hole and a new balance staff were
made. Since then the watch has gone for many years without problems. This shows how carefully
diamond caps must be selected and that a strong loupe is not sufficient for this purpose. The
difference of friction between a good ruby or sapphire cap and one of diamond is very small and I
do not recommend exposing a watch to such dangers if the profit which can be obtained from it is
not more important.
105. The exact and careful execution of the balance holes is the most important part of the jewel
work of a watch. They must not only have, as all other jewel holes, an error free polish, but also be
rounded in a suitable way, in order to make the friction in the upright and horizontal positions
completely equal or as equal as possible.
Figure 27.
106. It is a good plan to make the balance holes with a conical sink in order to give them more
strength and to help the pivot enter the hole when putting on the cock. But its form is very
important or adhesion will increase. Besides, if the cock has its steady pins made in the way
described above (Art. 83) there will no difficulty in putting on the cock without damaging the jewel
hole.
Figure 28.
107. Setting jewels is done in different ways. In some, including the better class of English
watches, the jewel holes are set in brass or gold bushes which fit into sinks and are fastened by
screws; part of their heads are sunk into the setting and part into the plate so that they lie flush
with the surface, with the thread cut in the plate.
29
Figure 29. Jewel hole setting.
108. The advantage of setting jewels in this way is that it is easier to replace a damaged or broken
jewel without having to re-gild the bridge or the plate. However this is not very important,
because if we have a good supply of jewels in stock then it will be simple to find one which fits into
the old setting; and even if this is not possible we can set the new jewel into a piece of brass wire
of a suitable diameter. This wire, after it is turned slightly tapered and exactly concentric with the
jewel hole, is turned until it fits into the hole in the plate, and then cut off so that it remains a
little longer than is necessary. The setting is driven carefully into the hole in the plate until the
right amount of end shake is obtained. Then the plate or bridge is put on a cement chuck (15),
centred to the jewel hole and the chamfer is turned. When the brass setting has been turned to a
suitable size, then is it easy to ensure that the chamfer is cut a little larger into the plate; if this is
carried out well in a simply set watch, then replacing a jewel in the way just described will be
barely visible afterwards.
109. A work with simply set jewels is in no way inferior to one with screwed settings even in the
rare cases where a jewel has to be replaced, provided it is done as explained above. Work with
screwed settings has a higher reputation, but if it is not implemented with understanding and
great care it results in a large increase in work during production and still more during repair. In
order to clean a watch carefully we have to take out and then replace the screws and jewels, and
the small depth in which the screws are held is a large source of annoyance for the repairer;
particularly in English watches with their thin upper plates of brass made completely soft by
gilding and their screws with rather rough threads (Art. 22). Each loose screw must be replaced by
another of a larger diameter, and this will have less chance of holding securely because of its
greater thickness, so that it is often necessary to drill new holes in fresh places. If screwed
settings offer the advantage of easier replacement of broken jewels without leaving any noticeable
traces, then we can say that this small advantage is offset by the disadvantages mentioned above.
110. However, we can change the screwed setting in such a way that these problems are
eliminated. There is not the slightest necessity to sink the screw heads into the upper plate. They
could, without any disadvantage, have a flat head which only serves to hold the jewel in its place,
and then the whole thickness of the plate is available for the thread. A screwed setting can also be
provided with marks so that it is always inserted the same way into the sink, which is not
unimportant. If it is necessary to ensure the position of the jewel when careless repairers ignore
the marks, then this can be easily done by drilling a small hole in the bottom of the sink and
putting in a pin, which enters a small cut made for it in the setting.
15 “flachen Aufsatz”, literally a flat chuck or a surface chuck. This could be a face plate
(mandrel) or a cement chuck. I have oscillated between the two and have chosen a cement
chuck because “flat chuck” has been used in this sense in English.
30
by the resting escapements, particularly the cylinder escapement. One of the main characteristics
of the latter is that the lock and lift take place at the same distance from the centre of the balance;
therefore the locking friction is considerable and happens during the greater part of the
oscillation. These circumstances mean that an increase of locking friction goes hand in hand with
an increase in mainspring power, and this friction works in a correcting way if the escapement is
well designed. Then irregularities in power affect the rate by a surprisingly small amount. The
duplex escapement works in a similar way; while the free escapements, which do not have a
correcting friction, achieve their high independence from power variations only by a prudent
adjustment of the balance spring.
112. From the time when these facts were clearly understood the leading watchmakers in the
various centres of watch production followed very different approaches. The French and Swiss,
with their practical gift, took immediate advantage of this changed state of affairs and simplified
the work by eliminating the fusee and its associated parts. This step, together with some other
circumstances, formed the basis on which Swiss production greatly expanded, because it was able
to manufacture a cheap watch of convenient and even delicate design which, nevertheless, was
sufficiently accurate for civil use.
113. In contrast, the English retained the fusee in these greatly changed circumstances; and even
though an equal number of voices in favour of the going barrel have arisen amongst them of late,
the majority hold to the faith that the fusee is an indispensable characteristic of a good English
watch. The consequence of this conservative attitude is a well deserved superiority of time keeping
in their better watches, but a gradual decrease in demand for their lesser grades, which indeed
have slowly ceased to be marketable.
114. These are the practical and commercial results of the retention and omission of the fusee in
modern watches, as shown by experience in the old production countries. It is surprising that the
famous invention of Graham, the cylinder escapement, was little used by his compatriots; they
rejected the idea merely because the nature of the new escapement makes it necessary, or at least
desirable, to change the layout the movement. The Swiss, by adopting the latter approach and
introducing a far-reaching division of work, succeeded in manufacturing a watch with good time
measurement, of elegant style and size, and at a marketable price; and so their production greatly
increased.
115. There is no doubt that the fusee, with its compensatory effect, secures a higher uniformity of
rate in watches of the best class; but the degree of superiority which is achieved is greatly
overrated, and for ordinary use there is no difference of practical importance between the rate of a
fusee watch and that of a going barrel watch. Even if, between the first 6 and the last 6 hours of
the mainspring, there was a difference of 10 or 20 seconds in the rate of a going barrel watch
(which is a very much larger deviation than can occur from this cause in a good watch), then this
is no obstacle to the general reliability of the watch; because the error repeats itself every 24
hours, and it would only be necessary to wind the watch in the most regular way possible.
116. The use of the going barrel permits a larger train, a roomier barrel and a less restrained
layout of the moving parts. It avoids the frictional resistance of the two large pivots of the fusee,
and has the great advantage of not being exposed to the many accidents involving fusee work, not
only the danger of breaking a mainspring, but also that of the chain breaking. Work with a going
barrel, if it is designed in an appropriate way so that it has a long and thin mainspring, can have
a total development of at least six turns with the middle ones reserved for running, and such a
mainspring is not as prone to breaking as the thick and short spring used for fusee work.
117. However, the greatest advantage of all is that going barrel work, with its greater abundance
of motive power, is more suitable than fusee work for fast oscillations of 18,000 per hour. This fast
oscillation makes a watch more suitable for exact time measurement, particularly if it is carried
by a person who drives and rides, or it is exposed to continual outside vibrations in other ways. It
is apparent that the much greater momentum of a quickly oscillating balance will be far less
subject to the influence of such disturbances than another balance which oscillates a fifth more
slowly. This increased activity of the mechanism, with 3,600 more oscillations in an hour, will
naturally require a greater motive power, and in this situation fusee work has no advantage,
unless it has a greater height and diameter, or unless it has a very light balance.
31
118. The above points can be combined into the following conclusion:
The use of a fusee is recommended for all watches from which the most exact time measurement is
expected. However, the going barrel should be used for all watches which do not belong to this
class, and particularly for the use of people who require their watch to be as little affected by
disturbances as possible; such as travellers, soldiers and so on.
119. This criterion was probably understood by the first watch manufacturers in the United
States when they dropped the fusee from their movements and, in my view, herein lies a very
substantial part of their success.
120. Having stated the situation in which the application of the fusee is useful, it is not redundant
to say something about the best design for strong and well proportioned fusee work. Here I must
say that I do not think the old English fusee work deserves to be regarded as the perfect
arrangement, because it cannot use a mainspring whose width is in relationship to the height of
the frame. This, as I will prove by designs and numbers, is to be attributed mainly to the fact that
the centre wheel is not favourably positioned in such movements. When I worked in London, I had
a number of conversations on this point with very good watchmakers who, in the most determined
way, advised me against any attempt to change the construction of fusee work. I sketched a design
in which I could not see any mechanical faults and which was certainly complete, but at that time
I lacked the means to implement it. However I found an opportunity later and the test confirmed
my first opinions totally. I give here the design and description of my fusee work with numbers
showing its comparative advantage over English work, in hope that it might be useful to the
reader.
As will be easily seen, the greatest change in this work is to transfer the centre wheel from its
usual place under the barrel to the opposite side of the frame, over the barrel and fusee. The
centre wheel can be sunk very conveniently into the upper plate so that it lies flat with the lower
surface of the plate; then the fusee can come close to the upper plate as in English work. However,
the barrel cannot go through the upper plate, as is usually the case in English work, but it can
reach down almost to the dial, with the exception of the thickness of its lower bridge. In English
work the centre wheel is an absolute obstacle to the greater height which could be made available
to the fusee and barrel, and the whole height of the frame between the centre wheel and dial is
completely lost for these important parts.
Figure 30. Improved arrangement of fusee work (view from the upper
plate).
32
Figure. 31. Improved arrangement of fusee work (view under dial).
In order to show more clearly the advantages which follow from this layout, I give the following
comparison.
I have a good English three-quarter plate movement; diameter 44 mm, overall height of the frame
7.2 mm, the height of the fusee 3.2 mm and the height of the Barrel 2.65 mm.
My work with the changed layout has a diameter of 46 mm, its height is also 7.2 mm, the height of
the fusee 3.8 mm and that of the Barrel 3.9 mm.
Since the height of the frames are the same in both cases, the apparent advantage is clearly due to
my arrangement.
Height of fusee Height of barrel
In my fusee work 3.8 mm 3.9 mm
In English fusee work 3.2 mm 2.65 mm
Difference in favour of the first 0.6 mm 1.25 mm
Compared with the English work with the centre wheel over the fusee, my design increases the
height of the fusee by 19 percent and the width the mainspring by 47 percent.
This latter is an increase of almost one half and I believe it is a very substantial improvement in
fusee work. From the description of my design the reader can see that this gain was not bought by
losses in the durability of the other parts of the movement.
The 3rd wheel in work of this kind must go on the dial side of the pillar plate under the fusee
wheel, in all other details there is no difference from the usual arrangement of the parts.
121. The positions of the fusee and barrel is not correct in English work and they should be turned
around. This latter position of the fusee saves a large amount of friction on the pivot without
causing any loss or disadvantage.
The pressure on the fusee pivot in English work is greatly increased by this constructional defect.
Fig. 32 shows the positions of the fusee and centre wheels. To determine the pressure on the pivot
we assume the point of contact between the wheel and pinion at f is the fulcrum of a lever, at
whose other end g the force is transferred by the chain. It does not require a proof that the
pressure on the fusee pivot at c is nearly double the pressure exerted at g.
33
Figure 32. Usual position of the fusee and barrel.
In the other arrangement, shown in Fig. 33, the fulcrum is still at f; the force acts very close to it
and the pressure at the pivot c is approximately 1/4 of the pressure exerted at g.
The difference of the pressure in these two cases is about 8 to 1, and since friction varies with
pressure, the advantage which can be obtained by the change is significant; although we should
note that the difference between the pressures is largest in these two cases, and when the chain
runs on the lowest part of the fusee it will be reduced, but it will still be about 4 to 1.
Figure 33. Improved position of the fusee and barrel, after Julien Leroy.
It is surprising that this design (which is undoubtably of great advantage and for which we must
thank Julien Leroy) did not find followers in England, the mother country of fusee work, although
it was endorsed by Mudge. In contrast, it has been adopted most enthusiastically by German and
French chronometer makers.
122. Stopwork is absolutely necessary with fusee work. Its omission is not possible because, on the
one hand, the chain could not find space on the barrel and fusee if it had a surplus of length; and
on the other hand because further winding, for which there would be no limit apart from the
excessive strain of the spring, would necessarily unhook the chain from the barrel.
The common stopwork for fusee watches is too well-known to need description here. When well
executed its action, which happens at right angles, is as strong and safe as we could wish.
123. The stopwork for the arrangement described in Art. 121 must necessarily be different, but at
the same time it becomes simpler and better. Instead of the usual stopwork which is pushed, it is
pulled at the moment of stopping. It consists of a foot a with the spring arm b lying on a tangent
to the circle of the fusee beak. At c it has a wide shoulder, against which the beak acts, with an
extension d going in a straight line beyond the chain which, as Fig. 35 shows, is filed thinner and
somewhat rounded.
34
Figure 34. Common fusee stopwork.
Now, if the chain is completely wound on the fusee it pushes the spring arm towards the upper
plate until the beak meets the shoulder at c and further winding is prevented.
35
Whichever kind of stopwork we use with a fusee watch, we should never forget to protect the more
delicate parts of the work from the damage which can result from centrifugal rotation of the free
end of the chain when it breaks; either by prudent planting of the frame pillars or by mounting a
thin separating wall close to the edge of the barrel.
36
between those which set hands by pulling the crown out, and those which have a pusher to engage
hand-setting.
132. In most cases the latter kind uses what is known as Breguet clickwork; if the crown is turned
to the right the mainspring is wound and if the crown is turned the other way nothing happens.
This has the advantage that an awkward attempt to turn the crown in the wrong direction cannot
damage the mechanism. Breguet clickwork is, however, not an essential part of this kind of
keyless mechanism.
133. In most keyless watches the crown is connected (by a square or other fitting) to a stem which
goes through the pendant to the winding pinion within the case body. In this arrangement the
barrel arbor stands perpendicularly to the pinion and these two parts must be connected by a
bevel gear. In most keyless watches this gear consists of a straight pinion and a straight crown
wheel. However these give very imperfect power transmission because the teeth of the crown
wheel, which are cut towards the centre, can coincide with the direction of the pinion leaf only at
that point in the action where the side of the tooth is located on the line of centres. During the
part of the action which takes place before and after the line of centres, the pinion leaf works
against the outside or inside corner of the tooth, which is certainly of no benefit for either gear.
With a pinion of small leaf number, the destructive effect of this type of gearing is considerable
because the leaves work at a greater angle. Anyhow, the teeth of the straight crown wheel must be
tapered from the outside and inside in order to minimise this fault.
Figure 37.
134. For these reasons a conical gear is preferred and it offers the best conditions for a regular and
gentle transmission of power and for durability. Besides, a conical pinion can be made much
stronger than a straight one. It is actually very difficult to construct a conical wheel and pinion
with theoretically correct tooth profiles; however, when they are made in the usual way they are
completely satisfactory for what they are intended to do and have considerable advantages over
straight pinions.
135. One of the best keyless mechanisms, because of its simplicity and durability, is the following:
The barrel arbor (Fig. 37) has the usual square at its upper end and on this is fitted a large wheel,
as big as the size of the upper plate allows, or, what is approximately the same, almost as big as
the barrel. This wheel meshes with another wheel which is about 2/3 of the diameter of the first
and which is concentrically joined to a conical wheel underneath the upper plate. The latter wheel
is set in motion by a conical pinion whose arbor goes through the case pendant and carries a
milled crown outside the pendant. At the same time, one of the two flat wheels on the upper plate
serves as a ratchet by means of a suitable click with a spring. These are the fundamentals of the
oldest watches with keyless winding, but since then many improvements have been made.
136. For the purpose of hand setting the most diverse mechanisms can be added. The oldest of
these is the following: The stem (Fig. 38) can move along its length and, if the crown is pulled out
a little, the winding pinion moves out of mesh with the conical or crown wheel and a lever pushes
a small crown wheel on the stem into gear with the minute wheel, or a wheel connected to it. The
small crown wheel is mounted by a pipe onto the internal end of the stem, which is either squared
or left round but with its sides flattened for approximately 1/4 of their thickness. In the latter case
37
the pipe has a fixing pin which is screwed into it sideways, so that it protrudes a little internally
and thus has a sufficient grip on the flattened side of the stem to prevent the wheel rotating but
still allows it to slide along the arbor (Fig. 38 shows the position of the parts when the crown is
pulled out).
Figure 38.
137. Another method is the following: A small pinion is fitted on the round part of the stem, on
which it turns freely. The minute wheel meshes into a similar wheel of steel, which is provided
with crown teeth, and these teeth are constantly in mesh with the small pinion on the stem, so
that these two parts rotate with the motion work while the watch is running. The small pinion,
which is held in place by a bridge, has a short pipe projecting towards the base of the stem which
is cross-cut at its end so that four small recesses are formed, deep and wide enough to accept a pin
which fits in a hole drilled through the stem. When the crown is pulled out, together with the
winding pinion, the motion work pinion is activated by the pin fitting into one of the cross-cuts. If
the crown is pushed back into its earlier position the motion work is disengaged and the winding
pinion engaged again, as before.
Figure 39.
138. This kind of hand setting is certainly very simple and reliable, but it is criticised because the
crown, after being pulled out to adjust the hands, is often left in that position by careless people
and the watch often stops; because the winding mechanism operates with considerable friction
and the watch is unable to cope with this additional task. This problem substantially contributed
to the distrust which developed against pendant wound watches; and eventually the designs
where the crown is pulled out to adjust the hands were completely discarded.
Figure 40.
139. Another arrangement of hand setting was better designed, and we can probably say that it
fulfils the function completely. The winding parts are exactly the same except that that the
winding pinion sits loosely on a round arbor whose end, extending beyond the winding pinion, is
squared. On this square a small steel tube with a square hole is fitted, free enough to move easily
38
on the square. The front face of the winding pinion and the appropriate face of this pipe are cut
with ratchet teeth which fit exactly into one another. A spring, which operates in a groove cut in
the pipe, holds both parts together so that the winding pinion rotates with the stem.
140. When it is necessary to set the hands, a small button or pusher (protruding from the case
near the pendant) is pressed and this causes the pipe to slide inward on the square by means of
the spring mentioned above. The internal face of the pipe has fine crown teeth which come into
mesh with the minute wheel or another small wheel connected to it. At the same time the ratchet
teeth of the pipe go out of mesh with those of the winding pinion so it no longer rotates with the
stem. When hand setting is finished the button, if we do not continue pressing on it, lets the
spring return and the pipe moves into its previous position, ready for winding.
Figure 41.
141. An advantage of this arrangement is that if someone should turn the crown in the wrong
direction damage to the winding parts and clickwork is prevented; because in this case the two
ratchet wheels have the effect of Breguet clickwork.
142. Nevertheless, objections were raised against this system, because the opening in the band for
the button was regarded as a opportunity for dust and so on to enter the movement, and because
the projecting button could be pressed in accidentally while the watch was carried in a pocket. For
these reasons much effort and thought were put into finding other methods for hand setting.
143. One method is a rather complicated arrangement of the case bow, which engages the motion
work when the bow is turned down. The advantage which we may expect from this invention is
very dubious, because the bow can be pushed down by accident when carrying the watch, which
naturally brings it to a stop. Besides, many people have the praise-worthy habit of always turning
down the bow when they put their watch flat on a table, in order to avoid scratching the polish or
engraving. This would naturally have the same consequences.
The simplest and safest arrangement for hand setting, which is now generally used, omits the
button and has a small pipe extending from at the edge of case which surrounds the pusher pin;
this pipe has a cross-cut wide enough for the thumb nail of the left hand to push in the pin while
the right hand turns the crown to set the hands.
144. Other mechanisms were devised for keyless hunter watches where the pusher protrudes from
under the bezel but is inside the hunter cover of the case. This pusher, when pressed in, shifts
part of its spring to the outside edge of the bezel where it is held securely, and the motion work is
engaged with the stem and remains so from then on. The position of the spring and pusher is
released when the case is closed and each part goes back to its earlier place. This arrangement is
in every respect of great utility, but if the hands are set without closing the case afterwards, as
some people do when they come home or go to bed, then the watch will stop.
145. From the preceding discussion we can arrive at some conclusions about the mechanism of
hand setting, and I am of the opinion that these parts should always be designed so that they are
based the following criteria:
39
1) It must not be possible to engage the motion work accidentally; on the contrary, it
must be designed in such a way that the owner has to make a decided act of will to
engage the motion work.
2) After hand setting, the mechanism must go out of mesh with the minute wheel
without requiring any action by the owner.
These two principles are of extreme importance for the good and reliable operation of a watch,
because a watch inevitably stops if the winding mechanism engages or remains engaged with the
motion work at the wrong time. Any design which requires even a very small amount of care,
which not all watch owners use with their watches, must be regarded as defective, so long as we
can create other mechanisms which do not have these errors.
146. The kind of hand setting where the motion work is engaged by turning down the bow offends
against both of these principles. Those mechanisms which require pulling the crown out and those
by which the pusher is held fast until the case is closed commit errors against the second of the
rules above.
147. There is an arrangement which is completely free of these faults, and it can be used for both
open-face and hunter watches. With this the pusher protrudes from under the bezel and is flush
with the outside of the case. The thickness of the pusher, approximately 1 mm or a little more,
permits it to be pressed in by a nail without difficulty. The bezel of an open face case or the front
cover of a hunter case must be filed through so that the end of the pusher just fits into it.
It is apparent that there is no opening for the entrance of dust, no pressure can affect the pusher
from the outside, and that the original free position of the hand setting mechanism will be
instantly restored by the pusher spring as soon as hand adjustment is completed. The only
inconvenience of this method is that an open face watch of this kind requires the bezel to be
opened to adjust the hands, which is not necessary with a projecting pusher. However, hand
setting occurs only occasionally with a well adjusted watch, and it is a small inconvenience of no
great importance on such rare occasions.
148. The other main group of winding mechanisms, those with a rocking bar, also deserve to be
discussed. They offer several very important advantages, particularly for fusee watches in which
the fusee arbor is always rotating and requires (like the barrel (16) of a watch with a going barrel)
absolute independence from the winding mechanism at all times other than at the instant of
winding up. Therefore, with a fusee watch the wheels must be on a rocking bar which is held in a
neutral position by a spring, so that they affect neither the fusee wheel nor the minute wheel.
149. Most of these winding mechanisms have three wheels on the rocking bar, the centre one
incorporating the conical wheel which meshes with the winding pinion. The stem does not have to
extend into the movement and in many watches the whole of it is in the pendant. However this is
not acceptable, and the magnitude of the lateral pressure produced by bevel gears emphasises the
necessity of providing the internal end of the stem with a support on the edge of the pillar plate,
which can be done very easily. A stem supported in this way allows the bevel gear to be examined
with the movement out of its case, a convenience which is useful. The rocking bar is fastened so
that its centre of rotation is also the centre of the conical wheel, for then the wheels on both sides
remain in mesh with it whatever the position of the bridge. One of these wheels is constantly in
gear with the barrel wheel, which sits on the square of the barrel arbor and transmits the winding
movement. The other wheel stands sufficiently far away from the teeth of the minute wheel so
that it does not mesh with them unless the wheel on the other side of the bridge is shifted
completely out of mesh with the barrel arbor wheel. The rocking bar is held at this distance from
the minute wheel by a spring.
150. For hand setting the position of the rocking bar must be reversed by pressure on a pusher.
For this procedure see the remarks made in Art. 142-147. The pusher changes the position of the
bar and puts the other wheel on this bar into mesh with the minute wheel while a stop pin, when
Figure 42.
151. This mechanism also incorporates Breguet clickwork; if we attempt to turn the crown the
wrong way the clickwork prevents the barrel arbor rotating in this direction and the rounded-off
parts of the wheel teeth on the bar slide over those of the barrel arbor wheel, so that no damage to
any other parts of the mechanism can occur.
152. In fusee work, as explained already, this mechanism requires yet another arrangement in as
much as the wheels of the rocking bar must rest in centrally between the winding and setting
positions; this is done by an appropriately attached spring. It is not necessary to use a pusher to
bring the rocking bar into contact with the fusee wheel. Here we see one of the surprising effects
of friction, which is otherwise a persistent enemy of watchmakers. (17) When the crown is turned
in the right direction the friction of the small intermediate wheel on the bar causes the bar to
move around the centre of the conical wheel in reaction to the pinion rotating. If this friction is not
sufficient to guide the wheel into mesh with the fusee wheel with the necessary certainty, then a
small spring washer is inserted under the intermediate wheel in a recess on the lower side of it. If
the crown is turned in the wrong direction the wheels freely turn on the rocking bar without any
effect, since Breguet clickwork is not used in a fusee watch. For hand setting we use the normal
pusher.
153. Beautifully designed rocking bars are made by Mr. V. Kullberg, one the best London watch
manufacturers. These have only two wheels and the movement of the bridge results from the very
astutely chosen action of the friction of the engaged wheels. The only objection to it is the
necessity for a straight pinion and crown wheel, because the bar does not move around the centre
of the crown wheel. Mr. Kullberg described his mechanism in the April 1869 issue of the British
Horological Journal.
154. After the preceding remarks on the nature of these two main classes of winding mechanism
and their essential operation, it remains to say some words about how they are attached to the
movement.
The movement drawn in Fig. 43 permits the addition of keyless winding to hunter watches
without the any change in the layout of the work, except that the pillars are set somewhat further
from the edge of the plate so that the pillar screws are free from the large winding wheels. The
lower pivot of the 3rd wheel must be set into the pillar plate and not into a bridge, because the
space is used for the minute wheel.
If the winding wheels are to be flush with the upper plate it must be left that much thicker. This
is recommended because the increased thickness necessary for the winding wheels can be used to
17 Grossmann is ignoring the necessity for friction. Without it screws would undo, nails fall out
of wood and all machines and buildings would fall apart! [Trans]
41
give the arbors of the train greater length (Art. 60). In other respects the layout of the movement
and the size of its parts are the same whether the watch is key or pendant wound.
Figure 43.
155. The pendant is the most suitable place on the case for winding, but if it is to be used in an
open-face watch then the layout presents some difficulties. The pendant of an open-face watch
always corresponds to XII on the dial. If the watch is to have a seconds hand on an eccentric
seconds dial, which is the general rule for watches of our time, then the position of the barrel in
relationship to the pendant can only be changed within very clearly defined limits, if we want to
avoid substantial deviations from the valid principles for the layout of the train (Art. 53).
156. Different methods were adopted in order to avoid this difficulty; and no other aspect of the
watch shows, in such a clear way, the need for the manufacturer to subordinate his better
judgement to the tastes and habits of the public. If we want to make an open-face keyless watch
without seconds, then the problems immediately vanish, because the position of the barrel can be
chosen with complete freedom. But the public requires watches with seconds.
In well laid out movements (Fig. 43) the angular distance between the pendant and the barrel
centre is approximately 20°, while with the same movement in a hunter case (whose pendant is at
III on the dial) this angle is 90° - 20° = 70°, so that a very convenient space for mounting winding
wheels results, whereas 20° is much too small for this purpose.
For a long time attempts were made to arrange the dial in another way and the seconds circle was
placed, for instance, at VIII or IX; but public taste rejected these changes, although they
completely satisfied construction criteria. Symmetry of the dial was an absolute necessity.
In this difficult situation some manufacturers had the ingenious idea of artificially correcting the
symmetry of the dial by adding a day hand, whose circle took up a symmetrical position with the
seconds circle; but the increased cost of the dial and the additional motion work, for which there
was no substantial need, were significant objections to it.
Others provided the train with an extra 4th pinion which only served to carry the seconds hand.
This system created sufficient space between the pendant and the barrel for keyless work with the
seconds dial in its usual place; but we must complain all the more, as it not only loads the train
with a further arbor, but also increases friction because of the small spring which this pinion must
have in order to avoid jerks of the hand caused by tooth shake.
157. It is possible to somewhat increase the angle mentioned above by using substantially smaller
train wheels. With the common models of Swiss production this angle is often increased up to 30°
or even 35° by using much smaller wheels than should be the case for the space made available by
the proportions of the frame. A further increase could be achieved if we brought the 3rd wheel
closer to the barrel, so that it runs under the toothed edge of it but just far enough away that it
does not affect the cylindrical part. But with all these different efforts and the constructional
faults contained in them, it is not possible to obtain sufficient space for the winding parts.
42
158. In order to attain this aim it was necessary to take a step of great boldness which, although it
offended against the principles of a good and clean design, was considered satisfactory by
watchmakers and manufacturers in the absence of a more favourable solution.
It consists of mounting the 3rd wheel and its arbor against the barrel, whereby the necessary
space for the 3rd wheel must be found over the centre wheel. The disadvantages of this layout are
apparent. The increased height of the frame required by placing the wheels on top of each other,
and the cramped accommodation of three of the largest mobile parts, one over the other, are
certainly very serious doubts. But a watch is, more than many other articles, dependent on the
dominant taste and its construction must be subjected to the tyranny of fashion; and this fact
explains why nearly all open-face keyless movements are laid out in this way (Fig. 44).
Figure 44.
It must be said in favour of this method that all parts of the winding work are unchanged and can
be used in open or hunter watches, and that all parts of the train can be made the same regular
diameter, as in a watch of the same size with key winding.
159. To overcome the difficulties in the design of open-face keyless watches we must look for a
solution using another method of transmitting the winding force. So long as flat, conical and
crown wheels are used, the difficulty can only be got around by designs which are just as incorrect
as the above. The application of an endless screw with one or two bevel gears seems to allow a
greater freedom of arrangement, but up to now I have not seen an acceptable design of this kind.
It seems that the idea has not been sufficiently studied.
The problem with it lies in the following circumstances:
If winding is to be implemented with a moderate number of revolutions of the crown, then a very
small wheel must be used on the barrel arbor in order to take up the effect of the screw; but then
room for this screw must be found over or under the barrel, and the height of the work necessarily
increases. If, in contrast, the wheel on the barrel arbor is large enough that the screw can mesh
outside the extent of the barrel, then winding becomes so uncommonly slow that it requires
gearing up.
160. Some time ago I made a number of keyless movements which had a more convenient layout
of the train by using a rocking bar under the dial. The pendant is located at an angle of 45° from
the centre of the barrel and the train wheels are of completely normal size. The 3rd wheel is
fastened to the lower end of its arbor by a collet and moves in the area between the barrel cover
and the lower barrel bridge. The gap is quite sufficient to have the barrel and the 3rd wheel
completely free from each other. The centre wheel is attached in exactly in the usual way on the
other side of the barrel. A work on this plan is not much higher than a key wound watch with a
mainspring of the same width.
161. I still have to mention some other designs of keyless winding where the power is not provided
at the pendant. There were some old watches which were wound by turning the case bottom.
However, this was not followed up because of the impossibility of dust proofing such a case and
because there is no method for hand setting in the usual way, i.e. with a key.
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Other inventors had a circular rack operated by a slide protruding from the exterior of the case,
and the watch was wound by moving the slide up and down. Still others used the action of opening
the front cover of a hunter case to wind up a small part of the mainspring each time, and
supported their idea with the fact that a hunter watch is definitely opened a certain number of
times and so continues to run. It is not difficult to determine the value of mechanisms that justify
their effectiveness by such statements. They are very similar to the old self-winding watch, which
was wound by the movements made by the owner, and required him to walk or give it a prolonged
shaking each day to keep it running. (18) .
162. When designing a keyless mechanism it is essential to specify the relationship between the
number of turns of the crown and those made by the barrel arbor. In the majority of carefully
designed keyless watches each revolution of the stem causes about a 1/3 rotation of the barrel
arbor. This is a relationship from which we should not depart too far in either direction. If a
greater speed were given to the winding then it would be too difficult, especially for delicate
fingers. If, in contrast, winding is divided over many rotations, then it will be very easy, but at the
same time it will put too much power into the hands of the winder which could be fatal for the
working parts if it is not used with the circumspection. Particularly at the end of winding there is
danger for the stopwork, barrel teeth, centre pinion and so on. With a rocking bar the relationship
between the number of rotations is simply the ratio of the tooth numbers on the winding pinion
and the wheel on the barrel arbor, because there is direct transmission, tooth on tooth. In the
other group of keyless mechanisms, which have gearing because the flat wheel is on the axle of the
crown wheel, the relationship between the numbers of these two must be included in the
calculation. For example, if the winding pinion has 12 teeth, the crown wheel 24, the spur wheel
40 and the barrel arbor wheel 60 teeth, then the ratio will be:
(12 x 40) / (24 x 60) = 1/3
and a revolution of the pinion causes a one third rotation of the barrel arbor.
163. There is still another danger which comes from roughly winding a watch that has a winding
wheel with large and fine teeth in which the click operates. The excessive power which is often
used for winding is suddenly halted by the stopwork. The stopwork is usually at the lower end of
the barrel arbor so that a certain amount of torsion or coiling of the barrel arbor occurs and a
further tooth of the wheel is forced past the click. From then on the watch runs under the
influence of the full strength of the completely wound mainspring, increased by the reaction of the
torsion which is transferred by the stopwork; the watch begins to overbank violently and often
continues doing this for several minutes afterwards. This is accompanied by considerable danger
to the escapement and, if no continuing damage is caused to the watch, then at least a major
deviation in rate occurs. So a good keyless watch can show an excellent rate when well treated,
but came into disrepute because of the irregular rate resulting from rough treatment when being
wound.
164. A very simple means of overcoming this fault was probably first used by A. Lange. It consists
of giving the click a certain amount of shake on its screw or stud. The recoil which comes from this
shake is sufficient to reduce a torsion stress of the kind described above. Strangely, this
mechanism was patented in the past year in England, when it had been used here for at least 15
years and put into circulation in many thousands of watches.
Occasionally I have made keyless watches with special clickwork under the large winding wheel
on the barrel arbor and which fulfils this function well. The ratchet wheel is the same size as in a
normal key wound watch but with rather wide teeth; the recoil caused by it is likewise sufficient
to reduce the tension. There is plenty of room for this ratchet wheel and, if the tail of the click is
made long enough, the mainspring can be let down without removing the barrel arbor wheel.
Clickwork of this kind never annoys by getting in the way when fitting the movement into the
18 The inadequacies of these old watches were remedied by A. v. Loehr of Vienna in very
satisfactory way, so that they now begin to vie with the other winding systems. The details
of them are given in my German translation of the great text book by Saunier.
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case; whereas clickwork which is at the level of the winding wheels and on the edge of the largest
one can create serious difficulties in getting it freely past the dome of the case.
165. If it can be avoided, the movement of a keyless watch should not be overloaded by the friction
of redundant parts. Some watches are forced to drive one or two intermediate wheels and
occasionally another pinion, and these are arranged in a way that does not reduce friction to a
minimum. If their shoulder screws are overlooked when the repairer oils the movement, the
friction will cause the watch to stop, particularly if the screw heads fit tightly in their sinks. All
these parts should come into action only at the time of hand setting and afterwards move away in
order to leave the motion work completely free. We must ensure that the hand setting wheel
moves toward the centre of the minute wheel when it is brought into mesh. In addition, the teeth
of this wheel should be cut thinly and pointed to avoid a sudden movement of the hands occurring
when the wheels mesh and the points of two teeth meet.
166. The tooth profiles of winding wheels and pinions can be divided into two classes. One has the
normal symmetrical profile while the other, which the Swiss prefer, has ratchet like teeth for the
spur and bevel gears. There is no objection to the latter if they are well made, since these teeth act
only in one direction, and the shape of the non working side of the teeth is arbitrary except in as
far as it affects their strength. This form is necessary with the extremely thin winding wheels of
many Swiss watches, but the front side of the teeth must be an involute and the back must be
hollow only to the extent that it allows free movement of the meshed wheels. However, many of
these wheels have such strangely formed teeth that it seems as if taste or fashion determined
them.
We can make winding wheels with normally shaped teeth of appropriate thickness without fearing
breakage. In this case the teeth should not be too fine and the flank and base must be shaped in
such a way that they provide the greatest possible strength. They are kept short, which can be
done because each tooth only works over a very small angle and then is replaced by another. The
sides should not be parallel, but the gap should narrow towards the base; however the base should
be rounded, in order to strengthen the tooth as much as possible.
167. With rocking bar winding the tooth pitch is, in most cases, prescribed by teeth of the minute
wheel, and consequently finer teeth than desirable are used in many keyless mechanisms of this
kind. If we fasten another wheel concentrically on the rocking bar wheel, which has the same
pitch as the minute wheel and meshes with it, then we can get rid of this restriction and make the
teeth of the winding wheels of any desired pitch. With all other winding systems we can select the
tooth pitch as desired.
168. Steel is generally used for the winding parts and has no substitute for the arbors and pinions.
However, where the wheels are concerned, in particular the larger of them, we might fear that
their durability would be affected by hardening without any faults being perceptible to the eye.
For this reason, for long a time I made them from aluminium bronze; however I stopped using
this, not because it was unsatisfactory but because most of my customers preferred steel wheels.
169. Casing a keyless watch requires somewhat more work than one with key winding. The case
pin must be put near the pendant, deviating from the usual rule (Art. 90), since otherwise we
cannot put the movement into the case.
With the mechanisms where the hand setting parts are on the stem, it is best to make the stem
and crown removable. These will be supported by a steel bridge fastened at the edge of the pillar
plate while the inner pivot runs in a stud riveted to the pillar plate.
The winding pinion and ratchet must have only just sufficient clearance from the plate necessary
for free movement, because otherwise they could shift when the stem is pulled out and re-insertion
of it would be difficult.
In addition, this method makes case fitting much simpler and has the advantage that we can see
the bevel gear in operation even when the watch is not in its case.
The crown is fastened in the usual way to the outer end of the stem and the stem is held by means
of a screw, which goes through the side of the pendant and whose inner end fits in a grove in the
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stem. The screw head is sunk into the pendant so that it is flush with the surface.
With this arrangement we can remove the movement after the stem is pulled out just as easily as
a key wound one. With hunter watches the stem must have a little movement along its length and
the shoulder on the stem must not rest against the steel bridge, but be situated further out. The
smaller part of the stem goes freely through a hole in the end of the case spring and the shoulder
rests on the outside surface of the spring, so that we can cause the front cover to jump open with a
pressure on the crown.
170. In most keyless watches the pusher for hand setting projects from the case band. With this
method we must arrange the pusher so that the hole in the case through which it projects can be
completely sealed. Usually this is done by a round pin with a button (Fig. 41) or a semicircular
plate, half as wide as the band of the case and with its smaller half protruding from the edge of
the case.
However, there are complaints about these protruding pushers. First it is possible that accidental
pressure will engage the motion work and change the position of the hands, and under some
circumstances the watch can temporarily stop. In particular, with the heavy and large link chains
now used to carry watches, it is very likely that part of the chain will slip into the pocket and
eventually press against the pusher. Furthermore it was objected that any lateral opening in the
case should be rejected as it is an entrance for dust and impurities. Little weight should be put on
this because a well implemented pusher will let extremely little dust through; probably none of us
has found, in watches that have been carried for a long time, that the penetrated dust has come
directly from there.
In addition, the protruding pusher was objected to on aesthetic grounds, because it gives an
unacceptable asymmetry to the outside of the case. This objection is also insignificant.
171. But the united influence of these doubts produced a noticeable effort to create devices for
hand setting without an external pusher; or, if a pusher had to be retained, to design it so that it
is totally impossible for the watch to accidentally move into the hand setting position while being
carried.
The first class of mechanisms has been discussed already (Art. 140 to 147). In the latter direction
some recent inventions have achieved this purpose very well.
With hunter watches, some use the normal protruding pusher, but put a pin in it at right-angles;
this pin extends upward through the case body and fits into a hole at the edge of the front cover.
Hence, so long as the front cover is closed it is impossible to set the hands. Only after opening the
cover can the pusher be pressed in and the hands set, and when the case is closed it is
automatically secured again.
Other watches have the usual lateral pusher with a button (Fig. 41) and pressing it in is
prevented by a protruding part of the front cover. After opening the cover this obstacle is removed,
as already described.
One of the best solutions, in particular for open-face watches, is the following (already briefly
mentioned in the Art. 143): A pipe is soldered into the case band at the appropriate place, so that
it extends both outward and inward. The pusher is simply a smooth piece wire which fits into the
pipe and whose exterior end is flush with the end of pipe. The pipe is provided with a slit which
allows a fingernail to enter and press the pusher, while it remains unaffected by any other contact
(Fig. 42).
172. The form of the crown is mainly a matter of taste. But those watches which require the crown
to be pulled out to set the hands must have one that cannot be easily pulled out when winding the
watch. With all other winding systems it is desirable to select the largest diameter of crown that
will suit the work; not only because the best leverage is obtained, but also because the
indentations of the crown are deeper and provide the fingers with an efficient grip, as well as
offering a greater resistance to wear.
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