EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Dinsen Impex Corp.

70
NO.70 RENMIN ROAD,
HANDAN HEBEI CHINA.

Tel: (86)0310-8906676 Fax:(86)0310-3252086

E-mail: [email protected]
website: www.dinsenmetal.com
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877
Introduction
Made from 100% recyclable materials, DS epoxy cast iron pipe systems are not only environmental
friendly, but also satisfy many properties necessary to withstand the aggressive conditions both
internal and external of the pipes and fittings; these properties include its excellent resistance to
abrasion, corrosion, impact and fire. DS also has low noise transmission compared to common
uPVC drainage pipe systems. DS is designed as long lasting building materials. It had customers
appalled with the ease and speed of installation.

100%DS
uPVCDS
DS

Standard
DS epoxy cast iron pipe systems with nominal size between 40-300mm comply with BSEN877.
BSEN877 guarantees the quality of the materials, dimensions and tolerances, mechanical
properties (like water pressure, tensile strength and brinell hardness) appearance, and standard
coatings for the epoxy cast iron pipes, fittings and couplings.

DS40mm300mmBSEN877

Strength
Iron is well known for its strength and abrasion resistance. The shape and impact strength of DS
products are unchanged under exposure of sunlight and weathering, while uPVC and PVC pipes
would soften, deform and become brittle under intense temperature change.

DS
uPVCPVC

Quiet
DSs sturdy and dense properties reduce pipe vibration creating a silent drainage system. Studies
had proven iron is the quietest material out of all other common drainage pipe materials. Due to DSs
naturally silent characteristics, no complicated and costly sound insulation is needed.

DS
DS

Non-Toxic and Non-Combustible

No toxic gas will be emitted from DS in the event of a fire. Iron is also non-combustible so DSIepoxy
cast iron pipes and fittings are recoverable after a fire.

DSDS

P.1
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877
Anti-Corrosive
All DS epoxy cast iron pipes and fittings are internally and externally finished with corrosive resistant
epoxy coating to prevent fouling and corrosion. The epoxy coating on DS epoxy cast iron pipes and
fittings provides an excellent exterior under humid and tropical conditions. With the increasing use of
domestic chemicals, such as organic acids and caustic soda, the epoxy interior is the perfect solution to
handle the corrosive substances. The epoxy coasting also provides a smooth path for solid waste
creating a block-free interior. Around the world, epoxy cast iron pipes are widely used in laboratories,
hospitals, factories and homes because of its corrosive resistant property.

DSDS

Couplings
Lightweight couplings are specially engineered to guarantee a strong, quick and easy connection
between DS pipes and fittings. Made from stainless steel with rubber gaskets, the couplings match the
pipe and fittings non-corrosive properties.

DS

Assembly Instructions

1.
Fit the rubber gasket on the outter rim of the pipe
until it is half way into the gasket.
2.
Roll back the upper half of the rubber gasket
outwards.
3.
Place the connecting pipe or fitting into the rubber
gasket and fold back the gasket.
4.
Wrap the stainless steel coupling around the
rubber gasket and alternately tighten bolts.

P.2
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877
Nominal Size
Code weight

Drainage Pipe
DN

mm kg
DP-040 40 12.5
DP-050 50 13.0
DP-075 75 19.0
DP-100 100 25.2
DP-125 125 35.8
DP-150 150 42.2
DP-200 200 69.3
For above ground DP-250 250 99.8
Inside coating thickness: Epoxy paint above 120m DP-300 300 129.7
Outside coating thickness Primer coating above 60m DP-400 400 180.0
DP-500 500 250.0
For underground DP-600 600 328.5
Inside coating thickness: Epoxy powder coating above 240m
Outside coating thickness: Epoxy powder coating above 240m

Nominal Size Outside Diameter Wall Thickness Length Weight

DN OD Tolerance e Tolerance L
mm mm mm mm mm mm kg
40 48 3.0 -0.5 12.5
50 58 3.5 -0.5 13.0
+2 / -1
75 83 3.5 -0.5 19.0
100 110 3.5 -0.5 25.2
125 135 4.0 -0.5 35.8
+2 / -2
150 160 4.0 -0.5 42.2
300020
200 210 5.0 -1.0 69.3
250 274 +2.5 / -2.5 5.5 -1.0 99.8
300 326 6.0 -1.0 129.7
400 429 +2 / -3 6.3 -1.3 150.0
500 532 +2 / -3.5 7.0 -1.8 180.0
600 635 +2 / -4 7.7 -1.9 328.5

P.3
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

15o Bend
Code Nominal Size
weight


DN a b
mm mm mm kg
a DF1015-050 50 40 40 0.4
DF1015-070 70 45 45 0.6
DF1015-075E DE75 0.6
DF1015-075 75 50 50 0.8
DF1015-100 100 50 50 1.0
DF1015-125 125 60 60 1.7
b DF1015-150 150 65 65 2.5
15

80 80
o

DF1015-200 200 4.6

DF1015-300 300 130 130 17.5
30o Bend
Code Nominal Size
weight


DN a b
mm mm mm kg
DF1030-050 50 45 45 0.5
a DF1030-070 70 50 50 0.7
DF1030-075E DE75 0.7
DF1030-075 75 60 60 0.8
DF1030-100 100 60 60 1.3
DF1030-125 125 70 70 2.0
DF1030-150 150 80 80 3.0
DF1030-200 200 95 95 5.4
b
30
o

68o Bend
Code Nominal Size
weight


DN a b
mm mm mm kg
DF1068-050 50 65 65 0.7
a DF1068-070 70 75 75 1.1
DF1068-075 75 80 80 1.2
DF1068-100 100 90 90 1.9
DF1068-125 125 105 105 2.9
DF1068-150 150 120 120 4.3
DF1068-200 200 145 145 7.7
b
68
o

Double short Bend Code Nominal Size

weight


DN a b
mm mm mm kg
DF1600-050 50 1.2
DF1600-070 70 1.8
DF1600-075 75 1.8
DF1600-100 100 3.2
DF1600-125 125 4.6
DF1600-150 150 7.0

P.4
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877
88o Bend Nominal Size
Code weight


DN a b
mm mm mm kg
a DF1090-040 40 70 70 0.5
DF1090-050 50 75 75 0.7
DF1090-070 70 90 90 1.2
DF1090-075E DE75 91 91 1.1
DF1090-075 75 95 95 1.4
b DF1090-100 100 110 110 2.1
88
o DF1090-125 125 125 125 3.2
DF1090-150 150 145 145 4.9
DF1090-200 200 180 180 8.8
DF1090-250 250 225 225 17.9
DF1090-300 300 260 260 28.0

45o Bend
Nominal Size
Code weight


DN a b
mm mm mm kg
a
DF1045-040 40 50 50 0.4
DF1045-050 50 50 50 0.5
DF1045-070 70 60 60 0.9
DF1045-075E DE75 60 60 0.7
DF1045-075 75 60 60 1.0
DF1045-100 100 70 70 1.6
b
45

DF1045-125 125 80 80 2.3

o

DF1045-150 150 90 90 3.5

DF1045-200 200 110 110 6.2
DF1045-250 250 130 130 10.3
DF1045-300 300 155 155 17.3
88o Bend with Access Door

Code Nominal Size

weight


DN a b
mm mm mm kg
a DFC1090-075 75 95 95 2.2
DFC1090-100 100 110 110 3.4
DFC1090-150 150 145 145 7.0

b
o
88

45o Bend with Access Door

Code Nominal Size
weight


DN a b
mm mm mm kg
a DFC1045-100 100 83 83 2.6
DFC1045-150 150 113 113 7.0
b
45
o

P.5
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Vent Bend
b Code Nominal Size
weight


DN a b
mm mm mm kg
DF2000B-100X50 100X50 110 110 2.9

Top Bend
c
Nominal Size
Code weight


DN a b c
mm mm mm mm kg
a
DF2000A-100X50 100X50 203 110 110 2.5
b

88 Large Radius Bend

Nominal Size
Code weight


DN a b
b

mm mm mm kg
DF1900-100 100 270 235 5.4
DF1900-150 150 276 230 9.8

88 Large Radius Bend with Access Door

Nominal Size
Code weight


DN a b
b

mm mm mm kg
DFC1900-100 100 230 150 7.0

P.6
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

45 Single Branch
Code Nominal Size
weight


DN L a b
mm mm mm mm kg
DF1145-050X040 50 X 40 160 115 115 1.2
DF1145-050 50 X 50 185 135 135 1.4
DF1145-070X050 70 X 50 190 150 150 1.6
DF1145-070 70 X 70 215 160 160 2.3
DF1145-075X050 75 X 50 190 140 140 1.8
DF1145-075EX050 DE75 X 50 181 136 136 1.5
DF1145-075E DE75 X 75 217 160 160 1.9
DF1145-075 75 X 75 225 160 160 2.4
DF1145-100X050 100 X 50 200 165 165 2.5
DF1145-100X070 100 X 70 235 185 185 3.1
DF1145-100X075E 100 X DE75 223 170 170 3.2
DF1145-100X075 100 X 75 230 175 175 3.1
DF1145-100 100 X 100 275 205 205 4.2
DF1145-125X050 125 X 50 205 185 185 3.4
DF11450-125X070 125 X 70 240 200 200 4.3
DF1145-125X075 125 X 75 240 200 200 4.4
DF1145-125X100 125 X 100 280 220 220 5.2
DF1145-125 125 X 125 320 240 240 6.4
DF1145-150X050 150 X 50 4.0
45o
DF1145-150X070 150 X 70 245 215 215 5.6
DF1145-150X075 150 X 75 245 215 215 5.9
DF1145-150X100 150 X 100 295 240 240 6.8
DF1145-150 150 X 150 355 265 265 9.2
a DF1145-200X075 200 X 75 255 240 240 8.3
DF1145-200X100 200 X 100 305 265 265 10.0
L DF1145-200X125 200 X 125 335 280 11.9
280
DF1145-200X150 200 X 150 375 300 300 13.3
b
DF1145-200 200 X 200 455 340 340 17.2
DF1145-250X100 250 X 100 325 310 310 15.4
DF1145-250X150 250 X 150 405 350 350 20.2
DF1145-250X200 250 X 200 475 385 385 25.1
DF1145-250 250 X 250 560 430 430 31.5
DF1145-300X150 300 X 150 415 380 380 26.9
DF1145-300X200 300 X 200 485 415 415 34.0
DF1145-300X250 300 X 250 580 465 465 42.1
DF1145-300 300 X 300 660 505 505 50.1

68 Single Branch

Code Nominal Size weight

68 o

DN L a b
mm mm mm mm kg
a
DF1170-075X050 70X50 155 95 95 1.3
L
DF1170-100X050 100X50 155 100 110 1.9
b DF1170-100 100X100 215 130 130 2.9

P.7
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

88 Single Branch Nominal Size

Code weight


DN L a b
mm mm mm mm kg
DF1190-040 40 X 40 0.8
DF1190-050 50 X 50 145 66 80 0.9
DF1190-070X050 70 X 50 155 72 90 1.4
DF1190-070 70 X 70 180 83 95 1.7
DF1190-075X050 75 X 50 180 85 90 1.6
DF1190-075 75 X 75 180 85 95 1.9
DF1190-075E DE75 X 75 180 85 98 1.4
DF1190-100X050 100 X 50 170 76 105 2.1
DF1190-100X070 100 X 70 190 88 110 2.4
DF1190-100X075 100 X 75 190 85 110 2.6
DF1190-100X075E 100 X DE75 195 92 110 2.9
DF1190-100 100 X 100 220 105 120 2.9
DF1190-125X050 125 X 50 180 82 120 3.0
DF1190-125X070 125 X 70 200 93 125 3.4
o
88

DF1190-125X075 125 X 75 205 94 125 3.4

DF1190-125X100 125 X 100 235 110 130 4.0
DF1190-125 125 X 125 260 123 135 4.6
a DF1190-150X050 150 X 50 200 100 140 4.4
DF1190-150X075 150 X DE75 4.8
DF1190-150X075E 150 X 75 5.0
L
DF1190-150X100 150 X 100 245 115 145 5.5
DF1190-150X125 150 X 125 275 128 150 6.2
DF1190-150 150 X 150 300 142 155 6.9
DF1190-200X100 200 X 100 7.8
DF1190-200X125 200 X 125 8.8
b DF1190-200X150 200 X 150 325 152 185 10.8
DF1190-200 200 X 200 380 175 210 12.8
DF1190-250X150 250 X 150 364 171 228 19.3
DF1190-250X200 250 X 200 21.0
DF1190-250 250 X 250 470 225 244 24.5
DF1190-300X150 300 X 150 404 192 258 28.8
DF1190-300X200 300 X 200 455 220 265 30.0
DF1190-300X250 300 X 250 526 253 271 31.6
DF1190-300 300 X 300 550 265 283 38.0

Rectangle access pipe

Code Nominal Size

weight


DN L a b
mm mm mm mm kg
DFCS-075E DE75 264 180 115 2.2
L DFCS-100 100 340 230 157 7.6
a
DFCS-125 125 370 255 190 10.3
DFCS-150 150 395 280 215 14.5
DFCS-200 200 465 330 165 22.0
DFCS-250 250 36.5
DFCS-300 300 640 476 380 51.0
b

P.8
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

88 Double Branch

Code Nominal Size

weight


a DN L a b
mm mm mm mm kg
L DF1500-100X050 100 X 50 180 80 105 2.2
DF1500-100X070 100 X 70 190 88 110 2.7
DF1500-100X075 100 X 75 205 95 120 2.9
b
DF1500-100 100 X 100 230 110 120 3.2
DF1500-150X050 150 X 50 170 68 135 5.2
DF1500-150X100 150 X 100 245 115 145 7.1

88 Corner Double Branch

Code Nominal Size

weight
88o

DN L a b
a
mm mm mm mm kg
L DF1400-100X070 100 X 70 190 88 110 2.7
DF1400-100 100 X 100 220 105 120 3.4
DF1400-125X070 125 X 70 200 93 125 3.7
DF1400-125X100 125 X 100 235 110 140 5.0
b DF1400-150X100 150 X 100 245 115 145 7.1

Short Pipe with Access Door

Code Nominal Size

weight


DN a L
mm mm mm kg
L a DFC-050 50 53 190 2.3
DFC-070 70 73 210 2.9
DFC-075 75 78 220 3.1
DFC-100 100 104 260 5.5
DFC-125 125 10.3
DFC-150 150 11.5
DFC-200 200 18.0

P.9
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

88 Single Branch with Access Door

Code Nominal Size

weight

o

88

DN L a b
mm mm mm mm kg
DFC1190-075 75 X 75 222 131 131 3.8
DFC1190-100X050 100 X 50 205 103 96 3.8
DFC1190-100X075 100 X 75 228 118 145 3.7
L
DFC1190-100 100 X 100 270 168 150 4.5
a DFC1190-150X100 150 X 100 280 140 167 7.5
DFC1190-150 150 X 150 353 205 192 8.2

Anti-Syhon Trap

Code Nominal Size

a weight


DN L a b c d
mm mm mm mm mm mm kg
L d DF1700-050 50 255 146 209 175 80 3.7
b DF1700-075 75 312 201 240 245 80 9.1
DF1700-100 100 374 215 281 316 80 16.8

Deep water seal P-Trap

Code Nominal Size

weight


DN L a b c d
mm mm mm mm mm mm kg
DF1800-050 50 250 122 190 182 60 3.1
b
DF1800-070 70 293 172 265 200 60 5.7
DF1800-075 75 285 170 265 190 80 5.8
a
DF1800-100 100 392 215 325 282 100 9.8
DF1800-150 150 493 325 470 348 100 22.8

L
d
c

P.10
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Code Nominal Size

weight
Reducer

DN a L
mm mm mm kg
DF1300-050X040 50 X 40 5 65 0.5
DF1300-070X050 70 X 50 12.5 75 0.5
DF1300-075X050 75 X 50 75 80 0.7
DF1300-100X050 100 X 50 25 80 0.9
DF1300-100X070 100 X 70 16 85 0.9
L DF1300-100X075E 100 X DE75 17.5 85 0.9
DF1300-100X075 100 X 75 13.5 90 1.1
DF1300-125X050 125 X 50 38.5 85 1.4
DF1300-125X070 125 X 70 28.5 90 1.5
DF1300-125X075 125 X 75 26 95 1.5
a DF1300-125X100 125 X 100 12.5 95 1.8
DF1300-150X050 150 X 50 51 95 2.0
DF1300-150X075 150 X 75 37.5 100 2.1
DF1300-150X100 150 X 100 25 105 2.2
DF1300-150X125 150 X 125 12.5 110 2.3
DF1300-200X100 200 X 100 50 115 4.1
DF1300-200X150 200 X 150 25 125 4.3
DF1300-250X100 250 X 100 6.2
DF1300-250X150 250 X 150 57 140 6.8
DF1300-250X200 250 X 200 32 145 7.0
DF1300-300X100 300 X 100 9.5
DF1300-300X150 300 X 150 83 150 10.7
DF1300-300X200 300 X 200 58 160 11.4
DF1300-300X250 300 X 250 26 170 12.4

Code Nominal Size

weight
Cap

DN L
mm mm kg
DF1200-050 50 30 0.2
DF1200-070 70 35 0.4
L DF1200-075 75 35 0.5
DF1200-100 100 40 0.8
DF1200-125 125 45 1.1
DF1200-150 150 50 1.7
DF1200-200 200 60 3.1
DF1200-250 250 70 6.0
DF1200-300 300 80 9.5

P-Trap

Nominal Size
Code weight

b
DN a b c
mm mm mm mm kg
DF2100-050 50 2.2
a DF2100-075 75 180 128 230 5.0
DF2100-100 100 7.6

P.11
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Nominal Size
Cap with rubber seal Code

weight

DN
mm kg
DF2300-050 50 0.4
DF2300-070 70 1.4
DF2300-075 75 1.4
DF2300-100 100 1.8

Flange ring Code Nominal Size

weight


DN
mm kg
DF2200-050 50 0.7
DF2200-070 70 1.0
DF2200-075 75 1.1
DF2200-100 100 1.3
DF2200-125 125 1.5
DF2200-150 150 2.0
DF2200-200 200 3.0
DF2200-300 300 7.4
Flange pipe
Code Nominal Size
weight


DN
mm kg
DF2400-050 50 1.3
DF2400-070 70 1.6
DF2400-075 75 1.8
DF2400-100 100 2.3
DF2400-125 125 3.0
DF2400-150 150 4.0
DF2400-200 200 6.0
DF2400-300 300 24.0

Off-set

Code Nominal Size

weight


88deg extend branch DN
mm kg
DF2500-065X100 100 2.5
DF2500-130X100 100 3.4

P.12
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Type B Stainless Steel Coupling (SS 304 / SS316)

Code Nominal Size

DN D H L
mm mm mm mm
DCB-040 DCB-040-316 40
DCB-050X040-316 40 X 50
DCB-050 DCB-050-316 50 70 83 41
DCB-075 DCB-075-316 70 92 105 45
DCB-100 DCB-100-316 100 122 135 45
DCB-150 DCB-150-316 150 173 186 54
DCB-200 DCB-200-316 200 232 246 66

Type E Stainless Steel Coupling (SS 304 )

Nominal Size
Code


DN D H L
mm mm mm mm
DCE-050 50 67 85 50
DCE-075 75 92 110 55
DCE-100 100 117 135 55
DCE-150 150 168 186 78

Type CH Stainless Steel Coupling (SS 304 / SS316)

Nominal Size
Code


DN D H L
mm mm mm mm
DCC-040 DCC-040-316 40 62 76 56.5
DCC-050 DCC-050-316 50 72 86 56.5
DCC-075 DCC-075-316 75 97 111 56.5
DCC-100 DCC-100-316 100 124 138 56.5
DCC-150 DCC-150-316 150 174 188 70.5
DCC-200 DCC-200-316 200 226 256 82.0
DCC-250 DCC-250-316 250 290 318 140.0
DCC-300 DCC-300-316 300 342 370 140.0

P.13
EPOXY CAST IRON DRAINAGE PIPE SYSTEM EN877

Enhanced pipe connection

Code Nominal Size

Out-dia
DN Width* O.D range
mm mm mm mm
DCPC-032 DCPC-032L 32 57,100 42 42-44
DCPC-040 DCPC-040L 40 57,100 48.6 48-49
DCPC-050 DCPC-050L 50 80,139 60 59-62
DCPC-065 DCPC-065L 65 80,139 76 75-78
DCPC-080 DCPC-080L 80 107,203 89 88-92
DCPC-100 DCPC-100L 100 107,203 108 106-110
DCPC-125 DCPC-125L 125 116,203 140 137-143
DCPC-150 DCPC-150L 150 116,203 159 157-170
DCPC-200 DCPC-200L 200 155,255 219 217-221
DCPC-250 DCPC-250L 250 155,255 273 271-275
DCPC-300 DCPC-300L 300 155,255 325 323-327
DCPC-350 DCPC-350L 350 155,255 377 375-381
DCPC-400 DCPC-400L 400 155,255 426 424-428
DCPC-450 DCPC-450L 450 155,255 480 476-484
DCPC-500 DCPC-500L 500 155,255 530 526-534
*The first number is for DCPC-032, another is for DCPC-032L

Heavy clamp without glue Nominal Size

Code
Tightening
DN range
mm mm
DCHC-015 15 12-16
DCHC-018 18 15-19
DCHC-022 22 20-25
DCHC-028 28 26-30
DCHC-035 35 32-36
DCHC-040 40 38-43
DCHC-048 48 47-51
DCHC-054 54 53-58
DCHC-060 60 60-64
DCHC-070 70 68-72
DCHC-075 75 75-80
DCHC-083 83 81-86
DCHC-090 90 87-92
DCHC-100 100 99-105
DCHC-110 110 109-112
DCHC-115 115 113-118
DCHC-125 125 125-130
DCHC-133 133 132-137
DCHC-140 140 138-142
DCHC-150 150 148-152
DCHC-160 160 159-166
DCHC-200 200 200-212
DCHC-220 220 215-220

P.14