Cable Gland Selection - Hawke PDF
Cable Gland Selection - Hawke PDF
Cable Gland Selection - Hawke PDF
Agent/Distributor
To the best of our knowledge the information contained in this brochure, is accurate All copyright reserved-Hawke Cable Glands Ltd 2002.This document and all
at the time of going to print and the company reserves the right to improve or copyright therein is the property of Hawke International a trading name of Hawke
modify any product illustrated without notification.The company is unable to Cable Glands Ltd (A member of the Hubbell Group of Companies). Copyright
accept liability for any inaccuracies, errors or omissions that may exist. It is the Condition:This document shall be used only for the purpose for which it is provided
customers responsibility to ensure that the product is suitable for their application. and no reproduction or publication of the document may be made and no article
may be manufactured or assembled in accordance with information contained in
the document without prior written consent of the owner.
HWK12 June 02
HWK12 June 02
Introduction
For those who demand quality, reliability and above all, safety, Hawke
products are the obvious choice.
Smarter Products
Introduction
Hawke International is a member of the worldwide Hubbell Group of
Companies and is a well established leading manufacturer of electrical
equipment for Hazardous (Classified) locations and hostile environments,
with an innovative range of cable connection, termination and barrier
products.
Worldwide
Located in Manchester, UK, Hawke International has subsidiary companies
in Houston, USA and Singapore, along with direct representation in
Brazil, the Middle East and Canada. Hawke International is supported
worldwide by the Hubbell Group as well as by a network of agents and
distributors.
Product Development
A commitment to the development of innovative features which improve
the safety, versatility, reliability and ease of use of our products.
First Choice
Used on Offshore and Onshore oil and gas exploration and
production facilities. Hawke's products are the 'First Choice' for the
world's major oil and gas companies.
A Quality Company
Hawke International's products are designed and manufactured under a
quality system not only complying with ISO 9001 but also with the latest
international standards. Rigorous and regular in-house testing ensures that
every product manufactured meets the highest quality standards.
RIN
MA E
AUS
Hawke International
"Leading the way in the design of Smarter Products"
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HWK21 Feb '04
Hawke Cable Glands
Contents
Flameproof/Increased Safety
and Industrial
Page No.
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HWK21 Feb '04
Hawke Cable Glands
Contents
Flameproof/Increased Safety
and Industrial
Page No.
Accessories 43 - 48
Nylon, Red Fibre and Serrated Washers 44
Earth Tags and Locknuts 45
Shrouds and Insulated Adaptors 46
Stopping Plugs 47
Adaptors and Reducers 48
Technical Data 49 - 79
1.0 Potentially Explosive Atmospheres 50
2.0 Area Classification (Classification of Locations) 50
3.0 CENELEC and IEC 50 - 54
4.0 ATEX 94/9/EC Directive 54 - 55
5.0 Wiring Systems and Extract from 56 - 59
EN 60079-14 : 1997/IEC 60079-14 : 1996
Installation in Hazardous Areas
6.0 Apparatus Marking - IEC and CENELEC (Group II) 60 - 61
7.0 CE Marking 62
8.0 Certification/Listing 62
9.0 CENELEC and IEC Degree of Protection, IP Code 63 - 64
10.0 IECEx Scheme 64
11.0 North American Hazardous (Classified) Locations 64 - 69
12.0 Wiring Systems 69 - 75
13.0 Abbreviations, Acronyms and Definitions 75 - 78
Smarter Products 80
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Smarter products
Colour Sealing/
Cable Gland Code/ Application/Cable Type Material Certification Certificate Number
Ingress Protection Concept
Type Page Protection
Certificate No. BAS 01 ATEX 2070X. For Os - F.
Outer cable EC IEC
Brass Certificate No. BAS 01 ATEX 2294X. For G - J.
Indoor/outdoor sheath seal CSA No. 1015065. For Os - F. Flameproof and
11
Non-armoured cable Stainless Cepel No. Ex - 059/2001X. For Os - F. Increased Safety
IP66/67/68
Deluge Steel GOST No. POCC GB. b 05. B00428. Os - F.
501/421 AUS AUS-Exd IIC/Exe II.
Two outer Certificate No. BAS 01 ATEX 2071X. For Os - F.
cable sheath EC IEC
Certificate No. BAS 01 ATEX 2295X. For G - J. Flameproof and
Indoor/outdoor seals
12 Brass CSA No. 1015065. For Os - F.
Non-armoured cable Increased Safety
IP66/67/68 Cepel No. Ex - 060/2001X. For Os - F.
Deluge AUS AUS-Exd IIC/Exe II.
501/423
Inner (diaphragm) EC IEC Certificate No. BAS 01 ATEX 2078X. For Os - F.
Indoor/outdoor Brass Certificate No. BAS 01 ATEX 2296X. For G - J.
and outer
Armoured/braided CSA No. 1015065. For Os - F. Flameproof and
13 cable sheath seals
cable with Stainless Cepel No. Ex - 063/2001X. For Os - F. Increased Safety
inner and outer sheath IP66/67/68 Steel GOST No. POCC GB. b 05. B00428. Os - F.
501/453/Universal Deluge AUS AUS-Exd IIC/Exe II.
Inner and outer EC IEC Certificate No. BAS 01 ATEX 2072X. For Os - F.
Indoor/outdoor cable sheath Brass Certificate No. BAS 01 ATEX 2296X. For G - J.
Armoured/braided seals CSA No. 1015065. For Os - F. Flameproof and
14
cable with Stainless Cepel No. Ex - 062/2001X. For Os - F. Increased Safety
inner and outer sheath IP66/67/68
Steel GOST No. POCC GB. b 05. B00428. Os - F.
501/453/RAC (Deluge option) AUS AUS-Exd IIC/Exe II.
Inner lead sheath
4
Selection Chart
Non-armoured cable Cepel No. Ex - 064/2001X. Increased Safety
IP66/67/68
AUS AUS-Exd IIC/Exe II.
ICG 623 Deluge
Cable Gland
Indoor/outdoor Inner (compound) EC IEC Certificate No. BAS 01 ATEX 2080X.
and outer Brass
Armoured/braided CSA No. 1024328.
18 cable with inner cable sheath seals Cepel No. Ex - 065/2001X. Flameproof and
Stainless Increased Safety
(optional) and IP66/67/68 GOST No. POCC GB. b 05. B00428.
Steel
International
Colour Sealing/
Cable Gland Code/ Application/Cable Type Material Certification Certificate Number
Ingress Protection Concept
Type Page Protection
Inner lead sheath
Indoor/outdoor seal/electrical bond EC IEC Certificate No. BAS 01 ATEX 2080X.
19 Armoured/braided and outer cable CSA No. 1024328. Flameproof and
cable with inner lead Brass Increased Safety
sheath seal Cepel No. Ex - 065/2001X.
sheath and outer sheath IP66/67/68 GOST No. POCC GB. b 05. B00428.
ICG 653/UNIV/L Deluge
Outer cable
Indoor/outdoor sheath seal EC IEC Certificate No. BAS 01 ATEX 2076X. Flameproof and
20 Non-armoured cable, Brass
CSA No. 1015065. Increased Safety
conduit system IP66/67/68
501/414 Deluge
Individual
Indoor/outdoor conductor seal Flameproof and
21 Individual conductors, Brass Certificate No. BAS 01 ATEX 2077X.
IP66/67/68 EC IEC Increased Safety
conduit system
Deluge
SB 474
Individual conductor
Indoor/outdoor (compound) seal EC IEC Certificate No. BAS 01 ATEX 2082X. Flameproof and
22 Individual conductors, Brass CSA No. 1024328.
IP66/67/68 Increased Safety
conduit system AUS AUS-Exd IIC/Exe II.
Deluge
CSB 656
5
Oversize G, H & J
Selection Chart
Non-armoured cable IP66/67/68 Industrial
Deluge
121
Cable Gland
Two outer
Indoor/outdoor cable sheath seals
28 Brass Industrial
Non-armoured cable IP66/67/68
International
Deluge
123
HWK21 Feb '04
Colour Sealing/
Cable Gland Code/ Application/Cable Type Material Certification Certificate Number
Ingress Protection Concept
Type Page Protection
Dry Indoor/outdoor
Armoured/braided
29 cable with inner Brass Industrial
(optional) and
150/RAC outer sheath
Indoor/outdoor Outer
Armoured/braided cable cable sheath seal
30 Brass Industrial
with inner (optional) IP66
and outer sheath (Deluge option)
151/RAC
Inner (diaphragm)
Indoor/outdoor and outer
Armoured/braided cable cable sheath seal
31 Brass Industrial
with inner and outer
cable sheath IP66/67
153/RAC (Deluge option)
Inner lead sheath
Indoor/outdoor seal/electrical bond
Armoured/braided cable and outer cable Brass Industrial
32
with inner lead sheath sheath seal
and outer sheath IP66/67/68
153/RAC/L (Deluge option)
6
Outer cable
Indoor/outdoor
sheath seal
33 Non-armoured cable, Brass Industrial
conduit system IP66/67/68
Deluge
114
Inner (compound) Brass
Indoor/outdoor and outer cable with
37 Non-armoured jacket seals Nickel UL File No. E84940. Explosion Proof
cable IP66/67/68 Plated
C
710 NEMA 4X & Deluge Entry
Inner (compound) Brass
Indoor/outdoor and outer cable with
38 Type MCHL and jacket seals Nickel UL File No. E84940. Explosion Proof
Selection Chart
Teck cables IP66/67/68 Plated
C
711 and 713 NEMA 4X & Deluge Entry
Cable Gland
Inner (compound) Brass with
Indoor/outdoor and outer cable Nickel
Armoured Marine Plated
39 jacket seals UL File No. E84941. Explosion Proof
Entry and
Shipboard cable IP66/67/68 Stainless
International
Colour Sealing/
Cable Gland Code/ Application/Cable Type Material Certification Certificate Number
Ingress Protection Concept
Type Page Protection
Accessories
7
Accessories
Accessories
Selection Chart
44-47 PLEASE REFER TO INDIVIDUAL DATA SHEETS FOR DETAILS
Accessories
Cable Gland
Certificate No. BAS 01 ATEX 2249X.(Female thread metric only)
EC IEC
Certificate No. BAS 01 ATEX 2241U. (Component approval only)
Certificate No. BAS 01 ATEX 2242X. (EExe II only). Flameproof and
48 Indoor/outdoor Brass
Cepel No. Ex - 035/2001. Increased Safety
International
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HWK21 Feb '04
Hazardous Area Cable Glands
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Hazardous Area
Cable Glands
Flameproof and Increased Safety
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HWK21 Feb '04
15.0mm
Metric
'G' Approx~ ~(Compressed Length)
Cable Gland Type
Entry
501/421
Entry Thread ATEX
'B'
Flameproof and Increased Safety
Entry Thread
Entry Thread Hexagon
'B'
Outer Sheath 'B'
Size Size Dimensions
Standard Alternative 'G'
Ref. NPT* Seal Seal (S)
Metric Std./
Across Across 2K Size Cable Gland Design
Option Min. Max. Min. Max. Flats Corners
2K M16 - 3.0 8.0 - - 27 19.0 21.2
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HWK21 Feb '04
15.0mm 'G' Approx (Compressed Length) Cable Gland Type
Metric
Entry
501/423
ATEX
Entry Thread
'B'
Flameproof and Increased Safety
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HWK21 Feb '04
15.0mm
Metric Deluge
'G' Approx (Compressed Length)
Diaphragm Armour/Braid
Cable Gland Type
Boot Seal 'C'
501/453/Universal
Entry
ATEX
Entry Thread
'A'
'B'
Flameproof and Increased Safety
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance DetailsOutdoor or Indoor use.
e.g. 501/453/UNIV/C/M32/AR
501/453/UNIV/C/1" NPT/AR
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Armour/Braid
Cable Gland Type
501/453/RAC
Entry 'C'
ATEX
Entry Thread
'A'
'B'
Flameproof and Increased Safety
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Inner Sheath 'A' Outer 'C'
Size Size Dimensions armoured 'W', wire braided 'X'
Standard Alternative Sheath Armour/Braid 'G' and steel tape armoured 'Z',
Ref. NPT* Seal Seal (S) 'B'
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
ATEX
Entry Thread
'A'
'B'
Flameproof and Increased Safety
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Inner Lead Sheath 'A' Outer 'C'
Size Size Dimensions armoured 'W', wire braided 'X'
Standard (L) Alternative
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Armour/Braid
Cable Gland Type
Entry 'C'
PSG 553/RAC
ATEX
Entry Thread
'B'
Flameproof and Increased Safety
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Inspectable
Cable Gland Type
ICG 623
Entry Compound
ATEX
Entry Thread
'D'
'E'
'B'
Flameproof and Increased Safety
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HWK21 Feb '04
15.0mm
Metric
Inspectable
'G' Approx (Compressed Length)
Deluge Armour/Braid
Cable Gland Type
Compound
ICG 653/Universal
Boot 'C'
Entry
ATEX
Entry Thread
'D'
'E'
'B'
Flameproof and Increased Safety
Application
CABLE GLAND SELECTION TABLE
Outdoor or Indoor use.
Cable Acceptance Details
Technical Data
Materials & Finishes Flameproof EExd and Increased
The ICG 653/Universal cable gland is manufactured as standard in brass, stainless steel Safety EExe. II 2 GD
and aluminium. Baseefa Certificate No. BAS 01 ATEX 2080X.
NPT entries, nickel plated as standard. Full nickel plating available. Suitable for use in Zone 1, Zone 2, Zone 21
and Zone 22.
Suitable for use in Gas Groups IIA, IIB and IIC.
Construction and test standards EN 50014,
EN 50018, EN 50019 and EN 50281-1-1.
Cable Gland Ordering Examples IEC 60079-0, IEC 60079-1 and IEC 60079-7.
Cable Gland Type/Size/Thread
IP66, IP67 and IP68 (30 metres for 7 days)
ingress protection to IEC 60529,
e.g. ICG 653/UNIV/C/M32 EN 60529 and NEMA 4X.
ICG 653/UNIV/C/1" NPT DTS01 deluge protection certified by ITS.
Operating temperature range
Cable Gland with Alternative -60C to +80C as standard.
Alternative Certification Options Available.
Clamping Ring (AR)
Exd IIC/Exe II.
e.g. ICG 653/UNIV/C/M32/AR
ICG 653/UNIV/C/1" NPT/AR BR-Exd IIC/Exe II.
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HWK21 Feb '04
15.0mm 'G' Approx (Compressed Length)
ATEX
Entry Thread
'E'
'D'
'B'
Flameproof and Increased Safety
Application
CABLE GLAND SELECTION TABLE
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Cable Gland Type
Entry
501/414
ATEX
Entry Thread
Entry Thread
Female
'B'
Male
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Cable Gland Type
Entry
SB 474
ATEX
Entry Thread
Entry Thread
Female
Male
Application
CABLE GLAND SELECTION TABLE
Outdoor or Indoor use.
Male Entry Female Entry Hexagon For particular use with :-
Thread Size Thread Size Dimensions a) Cables that are not effectively filled,
Size
'G' compact and/or circular, have tape
Ref. NPT* NPT Across Across bedding or have hygroscopic fillers.
Metric Std./ Metric
Option # Flats Corners b) Cables that exhibit "Cold Flow"
characteristics.
A M20 "/" M20 - 63.9 30.0 34.6 c) Enclosures for gas group IIC, under
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HWK21 Feb '04
15.0mm 'G' Approx (Compressed Length)
Inspectable
Allen Grub Screw
2mm A/F A-C
Cable Gland Type
CSB 656
Metric
Compound 2.5mm A/F C2-F
Entry
ATEX
Entry Thread
Entry Thread
'D'
Female
'E'
Male
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HWK21 Feb '04
Oversize, G, H & J
Cable Glands
ATEX
Flameproof/Increased Safety and Industrial
refer to :-
'A'
'B'
Page 13 (501/453/Universal).
Page 14 (501/453/RAC).
Page 15 (501/453/RAC/L).
refer to :-
'A'
'B'
Page 30 (I51/RAC).
refer to :-
'A'
'B'
Page 31 (I53/RAC).
Page 32 (153/RAC/L).
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HWK21 Feb '04
Increased Safety
Cable Glands
ATEX
Increased Safety Only
321
Entry Thread
'B'
Assembly instruction data sheet
No. A.I. 307. For sizes O s to J.
Baseefa Certificate No. BAS 01 ATEX 2266X.
'B'
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Industrial Cable Glands
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HWK21 Feb '04
Industrial
Cable Glands
Industrial
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HWK21 Feb '04
15.0mm
Metric
'G' Approx~ ~(Compressed Length)
Cable Gland Type
121
Entry
Entry Thread
'B'
Industrial
Entry Thread
Entry Thread Hexagon
'B'
Outer Sheath 'B'
Size Size Dimensions
Standard Alternative 'G'
Ref. NPT* Seal Seal (S)
Metric Std./
Across Across 2K Size Cable Gland Design
Option Min. Max. Min. Max. Flats Corners
2K M16 - 3.0 8.0 - - 27 19.0 21.2
Os M20 2
" 3.0 8.0 - - 32.8 24.0 27.7 Application
O M20 2 " 7.5 11.9 - - 32.8 24.0 27.7 Outdoor or Indoor use.
e.g. 121/C/M32
121/C/1" NPT
e.g. 121/C/M32/S
121/C/1" NPT/S
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HWK21 Feb '04
15.0mm 'G' Approx (Compressed Length) Cable Gland Type
Metric
Entry
123
Entry Thread
'B'
Industrial
e.g. 123/C/M32
123/C/1" NPT
e.g. 123/C/M32/S
123/C/1" NPT/S
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HWK21 Feb '04
15.0mm 'G' Approx (Compressed Length)
Metric
Entry
Armour/Braid
'C' Cable Gland Type
Entry Thread 150/RAC
'B'
'A'
Industrial
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Size Size Inner Sheath Outer Sheath 'C' Dimensions armoured 'W', wire braided 'X'
Ref. 'A' 'B' Armour/Braid 'G' and steel tape armoured 'Z',
NPT* Across Across
Metric Std./ elastomer and plastic insulated
Orientation Orientation
Option Max. Max. 1 2
Flats Corners cables.
See technical section of
e.g. 150/RAC/C/M32
150/RAC/C/1" NPT
e.g. 150/RAC/C/M32/AR
150/RAC/C/1" NPT/AR
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Armour/Braid
Cable Gland Type
'C'
151/RAC
Entry
Entry Thread
'A'
'B'
Industrial
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Size Size Inner Sheath Outer Sheath 'C' Dimensions armoured 'W', wire braided 'X'
Ref. 'A' 'B' Armour/Braid 'G' and steel tape armoured 'Z',
NPT* Across Across
Metric Std./ elastomer and plastic insulated
Orientation Orientation
Option Max. Min. Max. 1 2
Flats Corners cables.
See technical section of
Accessories including locknuts, sealing washers, serrated washers, earth tags, shrouds,
adaptors and reducers available. See pages 44 - 48.
e.g. 151/RAC/C/M32
151/RAC/C/1" NPT
e.g. 151/RAC/C/M32/AR
151/RAC/C/1" NPT/AR
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Diaphragm Armour/Braid
Cable Gland Type
153/RAC
Seal 'C'
Entry
Entry Thread
'A'
'B'
Industrial
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Size Size Inner Sheath Outer Sheath 'C' Dimensions armoured 'W', wire braided 'X'
Ref. 'A' 'B' Armour/Braid 'G' and steel tape armoured 'Z',
NPT* Across Across
Metric Std./ elastomer and plastic insulated
Orientation Orientation
Option Min. Max. Min. Max. 1 2
Flats Corners cables.
Suitable for use with cables
# Dedicated armour clamping rings are O/Os 0.8 - 1.0 0.4 - 0.8
A 0.8 - 1.0 0.4 - 0.8
fitted. Please specify armour type and B 0.9 - 1.25 0.5 - 0.9 Technical Data
size. C 1.2 - 1.6 0.6 - 1.2
Construction and test standards
Assembly instruction data sheet No. A.I. 322. C2 1.2 - 1.6 0.6 - 1.2
D 1.45 - 1.8 1.0 - 1.45 EN 50262. BS 6121 Part 1.
For sizes Os to F.
E 1.45 - 1.8 1.0 - 1.45 Type E1W, E1X and E1Z.
Assembly instruction data sheet No. A.I. 329. F 1.45 - 1.8 1.0 - 1.45 IP66 and IP67 ingress protection
For sizes G to J.
to IEC 60529, EN 60529 and
NEMA 4X.
Accessories including locknuts, sealing washers, serrated washers, earth tags, shrouds,
Operating temperature range
adaptors and reducers available. See pages 44 - 48.
-60C to +80C as standard.
Materials & Finishes
The 153/RAC cable gland is manufactured as standard in brass, stainless steel
and aluminium. NPT entries, nickel plated as standard. Full nickel plating available.
e.g. 153/RAC/C/M32
153/RAC/C/1" NPT
e.g. 153/RAC/C/M32/AR
153/RAC/C/1" NPT/AR
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
'B'
Industrial
Application
CABLE GLAND SELECTION TABLE
Cable Acceptance Details Outdoor or Indoor use.
Entry Thread Hexagon For use with single wire
Inner Lead Sheath 'A' Outer 'C'
Size Size Dimensions armoured 'W', wire braided 'X'
Standard (L) Alternative Sheath Armour/Braid 'G'
Ref. (K) and steel tape armoured 'Z',
NPT* Seal+Bond Seal+Bond 'B' Across Across
Metric Std./ elastomer and plastic insulated
Min. Max. Min. Max. Min. Max. Orientation Orientation
Flats Corners
e.g. 153/RAC/C/M32/K
153/RAC/C/1" NPT/K
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HWK21 Feb '04
15.0mm
Metric
'G' Approx (Compressed Length)
Cable Gland Type
Entry Thread
Entry
114
Entry Thread
Female
'B'
Male
Industrial
General Information
All Metric entry threads are 1.5mm pitch medium fit. Technical Data
All dimensions in millimetres (except* where dimensions are in inches). Construction and test standards
Assembly instruction data sheet No. A.I. 310. EN 50262.
# NPT female thread sizes equivalent to those shown in the table for the male IP66, IP67 and IP68 (30 metres for 7 days)
thread size are available. Hexagon dimensions as shown may alter. ingress protection to IEC 60529 and
EN 60529.
Operating temperature range
-60C to +100C as standard.
Accessories including locknuts, sealing washers, serrated washers, earth tags,
shrouds, adaptors and reducers available. See pages 44 - 48.
e.g. 114/C/M32/M32
114/C/1" NPT/M32
e.g. 114/C/M32/M32/S
114/C/1" NPT/M32/S
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HWK21 Feb '04
Hawke Cable Glands
Flameproof/Increased Safety
and Industrial
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HWK21 Feb '04
North American Series Cable Glands/Connectors
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HWK21 Feb '04
North American Series
Cable Glands/Connectors
Explosion Proof and General Purpose
Cable Glands/Connectors
North American Series
Features
Unique Rear Sealing System
This arrangement offers IP66, IP67, IP68 (30 metres for 7 days), NEMA 4X and
Deluge (DTS01) Ingress Protection. The seal is manufactured from a silicone
material, has LSFZH properties, is ozone and oil resistant and is suitable for use
at both high and low temperatures.
The Rear Sealing System covers the entire range of cable diameters without the
need for special seals and the cable acceptance range is stamped on the backnut
for ease of inspection. The backnut can be hand tightened, with only one further
spanner turn required to ensure IP66, IP67, IP68 and NEMA 4X.
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HWK21 Feb '04
'G' Approx (Compressed Length)
Compound
Cable Gland/Connector Type
Entry Thread 710
'D'
'E'
'B'
Explosion Proof
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HWK21 Feb '04
Nickel Plated
'G' Approx (Compressed Length)
'D'
'E'
'B'
Explosion Proof
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Nickel Plated
'G' Approx (Compressed Length)
Compound Braid
Cable Gland/Connector Type
753
Hub 'C'
RIN
MA E
Entry Thread
'D'
'E'
'B'
Explosion Proof
Os M20 2 0.35"
" 0.46" 6 0.22" 0.47" 0.008"/0.013" 2.80" 0.94" 1.09"
O M20 2 0.35"
" 0.46" 6 0.37" 0.63" 0.008"/0.013" 2.80" 0.94" 1.09"
Features
A "/" M20 0.43" 0.49" 10 0.49" 0.81" 0.008"/0.013" 2.83" 1.18" 1.36"
Provides a barrier seal between the
B "/1" M25 0.64" 0.72" 21 0.66" 1.02" 0.008"/0.013" 2.94" 1.42" 1.64" individual insulated conductors within
C 1"/1" M32 0.86" 0.97" 42 0.87" 1.30" 0.008"/0.013" 3.10" 1.81" 2.09" the cable and prevents entry of the
C2 1"/1" M40 1.04" 1.16" 60 1.10" 1.61" 0.008"/0.013" 3.26" 2.17" 2.50" products of an explosion into the
D 2"/1" M50 1.46" 1.64" 80 1.42" 2.07" 0.008"/0.013" 3.35" 2.56" 2.96" cable.
E 2"/2" M63 1.88" 2.11" 100 1.81" 2.57" 0.008"/0.013" 3.56" 3.15" 3.64" Assembly of the cable gland/connector
compresses and distributes the
F 3"/2" M75 2.32" 2.61"/2.57"1 120 2.24" 3.07" 0.008"/0.013" 3.76" 3.74" 4.31"
compound evenly to effect a barrier
'H' size cable gland/connector available. seal at the point of entry into the
Contact Hawke International for further details. enclosure.
H 3" M90 2.79" 3.05" - 3.07" 3.52" 0.008"/0.013" 3.54" 4.18" 4.84" Provides an outer deluge seal to prevent
1 Smaller
moisture ingress to the cable armour
value is applicable when selecting reduced NPT entry option.
2 Sizes and enclosure. Deluge seal is coloured
Os and O are available with an M16 thread size. For O size with M16 thread,
the maximum cable inner sheath diameter is 0.43". red to indicate Hazardous Location
product.
Provides a cable retention and low smoke
General Information and fume, zero halogen seal onto the
cables outer jacket.
All dimensions in inches (except* where dimensions are in millimetres).
All Metric entry threads are 1.5mm pitch medium fit.
Two part sealing compound and assembly instructions are supplied
with the cable gland/connector. Technical Data
Assembly instruction data sheet No. A.I. 318. For sizes A to F. UL Listed for use in Class1,
Assembly instruction data sheet No. A.I. 339. For size H. Division 1, Gas Groups A, B, C and D.
UL Listed for use in Class1, Zone 1 and
Zone 2, Gas Groups IIA, IIB and IIC.
Accessories including locknuts, sealing washers, serrated washers, earth tags, UL Listed AExd IIC and AExe II Class 1, Zone 1.
shrouds, adaptors and reducers available. See pages 44 - 48. Construction and test standards
RIN
MA E
UL Listed hazardous
Materials & Finishes locations in USA and Canada. E84941.
IP66, IP67 and IP68 (30 metres for 7 days)
The 753 cable gland/connector is manufactured as standard in brass,
ingress protection to IEC 60529, EN60529
stainless steel and aluminium.
and NEMA 4X.
NPT entries, nickel plated as standard. Full nickel plating available.
DTS01 deluge tested by ITS.
Operating temperature range
-50C to +60C as standard.
Cable Gland/Connector Ordering Examples
Cable Gland/Connector Type/Size/Thread
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Nickel Plated
'G' Approx (Compressed Length)
Compound Armour
Cable Gland/Connector Type
Hub 'C'
Entry Thread
755
'D'
'E'
'B'
Explosion Proof
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'G' Approx (Compressed Length)
Braid 'C'
Cable Gland/Connector Type
Entry Thread
'A'
153/X
'B'
General Purpose
Accessories including locknuts, sealing washers, serrated washers, earth tags, Features
shrouds, adaptors and reducers available. See pages 44 - 48.
Provides armour clamping for marine
shipboard cable.
Provide a seal on the cables inner
jacket.
Materials & Finishes Provides an outer deluge seal to
The 153/X cable gland/connector is manufactured as standard in brass, prevent moisture ingress to the
stainless steel and aluminium. cable armour and enclosure.
NPT entries, nickel plated as standard. Full nickel plating available. Provides a cable retention and low
smoke and fume, zero halogen seal
onto the cables outer jacket.
Cable Gland/Connector Ordering Examples
Cable Gland/Connector Type/Size/Thread
Technical Data
e.g. 153/CX/M32 Construction and test standards
153/CX/1" NPT UL Listed wet
locations. E218332.
Cable Gland/Connector with Alternative Seal (S) IP66, IP67 and IP68 (30 metres for 7 days)
ingress protection to IEC 60529, EN60529
e.g. 153/CX/M32/S and NEMA 4X.
153/CX/1" NPT/S DTS01 deluge tested by ITS.
Operating temperature range
-50C to +60C as standard.
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Nickel Plated
Armour Stop
Deluge
'G' Approx (Compressed Length)
Armour Grounding
Cable Gland/Connector Type
701
Hub Boot Device
Entry Thread
'E'
'B'
General Purpose
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Accessories
Accessories
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Cable Gland
Accessories
General Information
All dimensions in millimetres (except* where dimensions are in inches).
Hawke does not recommend the use of tapered entry threads in enclosures with plain
clearance holes. Parallel threaded entries are recommended for this purpose.
Washers for M80, M90 and M100 sizes are only available in Red Fibre.
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Cable Gland
Accessories
' M40 13.6 59.6 44.2 1.6 table. Please contact Hawke
'U
M50 13.5 78.9 58.1 1.6 for details.
M63 13.5 87.6 66.8 1.6 Ordering Example
M75 13.5 93.7 72.9 1.6 Earth Tag /Size/Thread
M80 14.0 128.0 104.0 3.0 e.g. Earth Tag/M25
M90 14.0 128.0 104.0 3.0
M100 14.0 128.0 104.0 3.0
General Information
All dimensions in millimetres.
Hawke does not recommend the use of tapered entry threads in enclosures with plain Alternative Shape
clearance holes. Parallel threaded entries are recommended for this purpose. may be supplied
dependant upon
size.
M20 24.0 26.9 4.0 " 30.0 33.6 4.7 manufactured as standard in
M25 30.0 33.6 4.0 1" 36.0 40.3 6.4 brass.
'
'Y
M32 46.0 53.1 4.0 1" 46.0 53.1 6.4 Stainless Steel locknuts are
M40 46.0 53.1 4.8 1" 55.0 61.6 6.4 available, but dimensions may
M50 65.0 72.8 4.7 2" 65.0 72.8 6.4 differ slightly to those stated in
M63 80.0 89.6 6.4 2" 80.0 89.6 6.4 the selection table. Please
M75 95.0 107.0 6.4 3" 95.0 107.0 6.4 contact Hawke for details.
M80 106.4 119.2 10.0 3" 127.0 143.0 9.0
M90 106.4 119.2 10.0 3" 127.0 143.0 9.0
General Information M100 127.0 142.2 10.0 4" 139.7
Ordering Example
158.0 9.0
Locknut /Size/Thread
All dimensions in millimetres (except* where dimensions are in inches).
Hawke does not recommend the use of tapered entry threads in enclosures with plain e.g. Locknut/M25
clearance holes. Parallel threaded entries are recommended for this purpose.
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Cable Gland
Accessories
Flameproof, Increased Safety and Industrial
'Z'
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Cable Gland
Accessories
ATEX
Type 475 and 477 Flameproof Features
477 AND 475 STOPPING PLUGS
To close unused cable gland entries
Thread Size Hex. Key and maintain the flameproof integrity
Metric Across Flats of the equipment.
x 1.5p NPT * Size 'V'
M20 "/" 10.0 Technical Data
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Adaptors and Reducers
Type 476 and 376
ATEX
Adaptor Reducer Flameproof and Increased Safety
M20
M25
Metric
M32
M40
M50
M63
Female Thread
M75
"
"
1"
1"
NPT
1"
2"
2"
3"
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Technical Data
Technical Data
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Technical Data
Hawke Cable Glands and Enclosures
The intent of this section of the catalogue is to identify important features that may be useful in the selection and
installation of explosion protected electrical equipment.
There are numerous different regulations, codes, guidelines and standards for the design, installation and
maintenance of electrical and non-electrical systems for use in potentially explosive atmospheres. The type of
operational facility, geographic location, operator practice, local and national legislation, authority having jurisdiction
etc. will determine many of the design and installation rules permitted. A fixed or floating petroleum facility
located offshore, for example, would not be designed or classified in the same manner as an onshore
Technical Data
petrochemical facility.
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Technical Data
Hawke Cable Glands and Enclosures
Combustible Dusts
An area in which combustible dust, as a cloud, is present continuously or
Zone 20 frequently, during normal operation, in sufficient quantity to be capable of
producing an explosive concentration of combustible dust in a mixture with air
An area, in which combustible dust, as a cloud, is occasionally present during
Zone 21 normal operation, in a sufficient quantity to be capable of producing an
Technical Data
explosive concentration of combustible dust in a mixture with air.
An area, in which combustible dust, as a cloud, may occur infrequently and
Zone 22 persist for only a short period, or in which accumulations of layers of
combustible dust may give rise to an explosive concentration of combustible
dust in mixture with air.
Institute of Petroleum - Model Code of Safe Practice in the Petroleum Industry, Part 15:
Area Classification Code for Petroleum Installations, IP 15
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
Flameproof enclosure 'd'
Pressurised apparatus 'p'
Powder filling 'q'
Oil immersion 'o'
Increased safety 'e'
Intrinsic safety 'ib'
Encapsulation 'm'
T1 450C >450C
T2 300C >300C
T3 200C >200C
T4 135C >135C
T5 100C >100C
T6 85C >85C
If the marking of the electrical apparatus does not include an ambient temperature range, the
apparatus is only for use within an ambient temperature range from -20C to +40C.
For further information regarding data for flammable gases and vapours, see PD IEC 60079-20.
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
contains certain devices or components.
Gas / Vapour Sub-division Apparatus sub-group permitted
IIA (typical gas propane) IIA, IIB or IIC
IIB (typical gas ethylene) IIB or IIC
IIC (typical gases acetylene and hydrogen) IIC
IEC 61892-7 - Mobile and fixed offshore units - Electrical installation, Part 7:
Hazardous areas
IEC 612141-1-2 - Electrical apparatus in the presence of combustible dust.
(Proposed Change to Part 1-2: Electrical apparatus protected by enclosures and
IEC 612141-14) surface temperature
EN 60079-14 - Electrical installations in hazardous areas (other than mines)
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
4.0 ATEX 94/9/EC Directive
ATEX is the term used when referring to the European Unions (EU) Directive 94/9/EC
The ATEX Directive main objectives are to guarantee the free circulation of goods within the European
Union by aligning the technical and legal requirements of the Member States.
The Directive is named: - "Approximation of the laws of the Member States concerning equipment and
protective systems intended for use in potentially explosive atmospheres".
The Directive covers electrical and non-electrical equipment and protective systems intended for use in
potentially explosive atmospheres in mining and surface industries.
To ensure compliance with the Directive, equipment must meet with the essential requirements
specified in the Directive and be marked with the CE marking.
The process of ensuring that equipment complies with the Directive, conformity assessment
procedure(s) must be complied with. These procedures may involve a Notified Body. A Notified body is
a body that is independent of the product manufacturer and assesses conformity of the products and
the manufacturer with the Directive. The Notified Body has to be approved and appointed by its
government.
Conformity assessment procedures include, but are not limited by: -
EC Type examination - including testing and inspection of a product design, where appropriate
Production Quality Assurance - including the assessment, periodic auditing, testing and inspection of
production samples, where appropriate, and of the manufacturers quality system.
Product Verification - the inspection and/or testing of each production item for conformity with the
type that was subjected to EC Type Examination
Internal Control of Production - the verification by the manufacturer that the product design and
each production item conform to either harmonised European Standards or the essential
requirements or a combination of the two
The ATEX Directive came into force on a voluntary basis on 1st March 1996 and will become
mandatory from the 1st July 2003 and all products within its scope will have to comply before
being placed on the market or put into service.
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Technical Data
Hawke Glands and Enclosures
The Directive classifies equipment into eight categories depending on the equipment's area of
use: -
Category M1 - equipment intended for mining use and is required to remain functional in
the presence of an explosive atmosphere.
Technical Data
Category 1G - non-mining equipment for use in Zone 0.
Article 137 of Directive 89/391/EC was published in the official journal of the EC on 28th
January 2000 as Directive 99/92/EC, it is the 15th individual Directive of the framework
Directive 89/391/EEC.
In places where potentially explosive atmospheres may occur in such quantities as to endanger
the health and safety of workers, the point of entry must be marked with the sign shown below
in accordance with Section II, Article 7 of the Directive.
Ex
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
requirements of the relevant type of protection and installation rules.
To overcome this problem, Hawke has developed cable glands that incorporate diaphragm seals
that act upon the "cold flow" cable sheath without compressing or damaging the cable. A typical
cable gland incorporating displacement/compression seals and a Hawke 501/453/Universal cable
gland incorporating a diaphragm seal are shown below.
No cable damage due to Hawke 501/453 Cable damage as found with cable gland
Universal diaphragm seal cable gland designs incorporating compression /
design. displacement seals.
The IEC and CENELEC installation standards, IEC 60079-14 and EN 60079-14 address "cold flow"
in Clause 9.1.3.
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Technical Data
Hawke Cable Glands and Enclosures
9.1.3 Connections
The connection of cables and conduits to the electrical apparatus shall be made in
acordance with the requirements of the relevant type of protection.
Technical Data
Notes:
1 Certain types of cable employ materials which can exhibit significant "cold flow"
characteristics which could have adverse effects on the protection of the apparatus.
Where such cable is to be used, a suitable cable entry device should be employed, for
example cable entry devices not employing compression seals which act upon the part(s)
of the cable having "cold flow" characteristics.
2 "Cold flow" can be more fully described as "thermoplastic materials which flow when
subjected to pressure of ambient temperature".
Figure 1 - Selection chart for cable entry devices into flameproof enclosures for
cables complying with item b) of 10.3.2
It is important to read notes and 10.3.2 before selecting appropriate cable gland for
flameproof applications from Figure 1 below
Start
Does this
YES enclosure contain NO
an internal source
of ignition?
(see note)
Does the
YES hazardous gas NO
require IIC
apparatus? Use a suitable
flameproof
cable entry
device with a
YES Is the area NO
sealing ring
of installation
Zone 1?
Apply
10.3.2
d) or e)
Is the volume
YES NO
of the enclosure
greater than
2dm3?
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
employed, maintains the respective method of protection and is in accordance with clause 9.
Where cables enter into flameproof apparatus via flameproof bushings through the wall of the
enclosure which are part of the apparatus (indirect entry), the parts of the bushings outside
the flameproof enclosure will be protected in accordance with one of the types of protection
listed in IEC 79-0. Normally the exposed part of the bushings will be within a terminal
compartment which will either be another flameproof enclosure or will be protected by
protection type 'e'. Where the terminal compartment is Ex'd', then the cable system shall
comply with 10.3.2. Where the terminal compartment is Ex'e', then the cable system shall
comply with 11.3.
Where cables enter into flameproof apparatus directly, the cable system shall comply with
10.3.2.
10.3.2 Selection
The cable entry system shall comply with one of the following:
a) cable entry device in compliance with IEC 79-1 and the particular type of cable intended
for use with that device;
b) thermoplastic, thermosetting or elastomeric cable which is substantially compact and
circular, has extruded bedding and the fillers, if any, are non-hygroscopic, may utilize flameproof
cable entry devices, incorporating a sealing ring selected in accordance with figure1;
c) mineral insulated cable with or without plastic outer covering with appropriate
flameproof cable entry device;
d) flameproof sealing device (for example a stopper box or sealing chamber) specified in the
apparatus documentation or having component approval and employing cable entry devices
appropriate to the cables used. The sealing devices such as stopper boxes or sealing chambers
shall incorporate compound or other appropriate seals which permit stopping around
indivudual cores. Sealing devices shall be fitted at the point of entry of cables to the apparatus;
e) flameproof cable entry devices incorporating compound filled seals around the individual
cores or other equivalent sealing arrangements;
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
11.3.2 Cable Entry Devices
The connection of cables to increased safety apparatus shall be effected by means of cable
entry devices appropriate to the type of cable used. They shall maintain protection type 'e'
and shall incorporate a suitable sealing component to achieve IP54 degree of protection of
the terminal enclosure.
NOTES
1 To meet IP 54 it may be necessary to seal between the cable and the enclosure (for
example by means of a sealing washer or thread sealant.
2 Threaded cable entry devices into threaded cable entry plates or enclosures of 6mm or
greater thickness need no additional sealing between the cable entry device and the entry
plate or enclosure providing the axis of the cable entry device is perpendicular to the external
surface of the cable entry plate or enclosure.
ACKNOWLEDGEMENT
Extracts from BS EN 60079-14 : 1997 reproduced with the
permission of BSI under licence no. PD/1998 1818 and 1920.
Complete editions of the standards can be obtained by post from
BSI Customer Services, 389 Cjhiswick high Road, London. W4 4AL
A minimum ingress protection rating of IP54 is required for increased safety equipment. To meet
with this requirement it may be necessary to provide a seal between the cable gland and the
equipment, for example, by the use of a sealing washer or thread sealant. Where cable glands are
fitted into non-metallic enclosures, metallic enclosures with a painted type finish or enclosures with
non-threaded clearance holes, additional ingress and earthing / bonding considerations may be
necessary. Please refer to the sealing washer, earthtag, serrated washer and locknut accessories
shown in the catalogue.
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Technical Data
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Technical Data
HAWKE 501/453/UNIV/B/M25 E Ex d II C T6 Tamb -60C +80C
The symbol to indicate that When the equipment is designed for use
the electrical apparatus in an ambient temperature range other
corresponds with one or than -20C to +40C, the symbol Ta or
more explosion protection Tamb together with the special range of
tecuniques ambient temperatures must be marked.
Marking to
indicate special
Year of conditions for
certification safe use
BAS 01 2070 X
'EN50 014 EN50 019 EN50 281' (optional), 'EExeII' Temperature Classification,
0600 , Gas and Dust Groups, Maximum Surface Temperature of the enclosure (T),
IP rating, Certification Name and Number, 'DO NOT OPEN WHEN ENERGIZED'.
Maximum Dissipated Power (Watts),Volts and Amps.
Note: If the temperature range is outside the normal range of -20C to +40C, it must be
marked on the label.
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Technical Data
Hawke Cable Glands and Enclosures
Example:
Technical Data
CE Conformity Temperature
Marking Class
Company Name Explosive Gas and Dust
& Address Protection Groups
Maximum Surface
Product
HAWKE INTERNATIONAL, ASHTON-U-LYNE. OL7 0NA. UK Temperature
Name / Type
Type (Dust Temperature)
EExeII T6 II2GD T80
PL612
0600 BAS01ATEX2107X Certification
Name & Number
Temperature
Range T amb -60 to +40C IP66/67 International Ingress
DO NOT OPEN WHEN ENERGIZED (IP) Rating
Max. Dissipated Wattage
Wattage 4.1 W 550 V 21 A Ampage
Hawke Serial No. Licence No.
12345/01 Serial No. Voltage
Example:
0600
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7.0 CE Marking
The CE Marking is intended to facilitate the free movement of products within the European Union. By
affixing CE marking to products, the manufacturer is making a legal declaration that the product meets
with the appropriate requirements of all relevant European Directives. CE marking only applies to
products within the scope of the Directives. It should not be applied to products if they are outside the
Technical Data
Most electrical and electronic products made or sold in the EU must: -
Be constructed so they do not cause excessive electromagnetic interference and are not
unduly affected by electromagnetic interference;
In the case of certain radio-transmitting equipment, be subject to EC type examination by
a notified body; and
Carry CE marking
Cable glands are not considered to come within the scope of the Directive, however we have
carried out independent third-party testing on the EMC shielding effectiveness of our
armoured type cable glands fitted onto single wire armoured and braided-type cables. The
electromagnetic ingress between the cable sample (perfect connection) and that of the cable
sample fitted with the cable gland was of such a small magnitude that it could be regarded as
within acceptable uncertainty of measurement. As such, it can be concluded that the shielding
effectiveness of single wire armoured or braided cable is maintained when fitted with an
appropriate Hawke armoured type cable gland.
7.2 Low Voltage Directive
The Low voltage Directive 73/23/EEC embodies a number of principles: -
Only electrical equipment that does not jeopardise the safety of people, domestic animals
and property, is permitted on the market.
Only electrical equipment, that satisfies the CE marking requirements of the LVD, is in
compliance.
Electrical equipment is not required to be tested or marked for approval by an
independent third party
Enforcement is the responsibility of each member state within its national jurisdiction.
The regulations apply to all electrical equipment, except where extensions apply, that is
designed for use between 50 and 1000 volts ac or 75 and 1500 volts dc.
Only components, which are in themselves "electrical equipment", need satisfy the Low
Voltage Directive.
Cable glands are not in themselves "electrical equipment" and therefore do not fall within the
scope of the LVD.
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Technical Data
Hawke Cable Glands and Enclosures
Technical Data
foreign objects ingress of water
1 Protected against
objects of 50mm
An object probe, sphere of 50mm
diameter, shall not fully penetrate
1 Protected against
vertically falling
Vertically falling drops shall
have no harmful effects
diameter and water drops
50 greater
2 Protected against
solid foreign
An object probe, sphere of
12.5mm diameter, shall not fully
2 Protected against
vertically falling
Vertically falling drops shall
have no harmful effects
objects of 12.5mm penetrate water drops when when the enclosure is tilted
12.5 diameter and enclosure tilted up at any angle up to 15 on
greater to 15 either side of the vertical
3 Protected against
solid foreign
An object probe, sphere of 2.5mm
diameter, shall not penetrate at all
3 Protected against
spraying water
Water sprayed at an angle
up to 60 on either side of
objects of 2.5mm the vertical shall have no
diameter and harmful effects
greater
4 Protected against
solid foreign
An object probe, sphere of 1.0mm
diameter, shall not penetrate at all
4 Protected against
splashing water
Water splashed against the
enclosure from any direction
objects of 1.0mm shall have no harmful effects
diameter and
greater
7 Protected against
the effects of
Ingress of water in quantities
causing harmful effects shall
15cm min. temporary not be possible when the
1M immersion in water enclosure is temporarily
for 30 mins immersed in water under
standardised conditions of
Typical Designation : IP66 pressure and time
8 Protected against
the effects of
Ingress of water in quantities
causing harmful effects shall
continuous not be possible when the
immersion in water enclosure is continuously
immersed in water under
conditions which shall be
agreed between manufacturer
and user but which are more
severe than for numeral 7
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Technical Data
Hawke Cable Glands and Enclosures
The protection of the enclosure and the equipment inside against external influences or conditions, such
as: mechanical impacts, corrosion, corrosive solvents, solar radiation, icing moisture (e.g. produced by
condensation), and explosive atmospheres, are matters that should be dealt with by the relevant product
Standard.
There are additional and supplementary optional letters to the above coding; these designators are A, B, C
& D and H, M, S & W, and further information can be found in the relevant Standard(s).
9.1 Deluge Ingress Protection
Technical Data
On offshore facilities, equipment may be located in areas subject to emergency deluge systems.
Equipment that has been evaluated as certified for use in hazardous areas may not be suitable
for use in these locations. A testing method for electrical equipment to be installed in areas
subject to deluge systems, DTS01, has been prepared by the Explosion and Fire Hazards Group
of ERA Technology (now known as ITS) in collaboration with Shell UK Exploration and
Production Ltd.
Testing includes: -
Energising the equipment (where appropriate) for 60 minutes prior to the deluge test, then
interrupting the electrical power at the start of the deluge test and resuming after 60
minutes until the completion of the deluge test.
Carrying out insulation resistance testing before and after pre-conditioning and after the
deluge test, where applicable.
Carrying out pre-conditioning by exposure to vibration and thermal ageing at 90% relative
humidity and at a temperature 20k above the equipments maximum service temperature
and/or at least 80C of any appropriate seals.
Carrying out deluge test using a deluge chamber fitted with deluge nozzles that apply a salt
water solution deluge pressure within the range of 3.5 bar to 4.5 bar at a water
temperature in the range of 5C to 10C for 3-hours.
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Technical Data
Hawke Cable Glands and Enclosures
In the United States of America, hazardous (classified) locations are sub-divided into three
Zones or two Divisions, as follows: -
Technical Data
Where ignitable concentrations of Where ignitable concentrations of flammable
flammable gases, vapors or liquids can exist gases, vapors or liquids can exist all of the
all of the time or some time under normal time or for long periods at time under
operating conditions. normal operation conditions.
Zone 1:
Where ignitable concentrations of flammable
gases, vapors or liquids can exist some of the
time under normal operating conditions.
Division 2: Zone 2:
Where ignitable concentrations of flammable Where ignitable concentrations of flammable
gases, vapors or liquids are not likely to exist gases, vapors or liquids are not likely to exist
under normal operating conditions under normal operating conditions.
Division 1:
Where ignitable concentrations of flammable
gases, vapors or liquids can exist all of the
time or some time under normal operating
Division 2:
Where ignitable concentrations of
combustible dusts are not likely to exist
under normal operating conditions
Division 2:
Where ignitable concentrations of ignitable
fibres and flyings are not likely to exist under
normal operating conditions
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Technical Data
Dusts and of Hazardous (Classified) Locations for Electrical
Installations in Chemical Process Areas
ANSI/API RP500 - Recommended Practice for Classification of Locations for
Electrical Installations at Petroleum Facilities Classified as
Class I, Division 1 and Division 2
ANSI/API RP 505 - Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I, Zone 0, Zone 1
or Zone 2
Apparatus for use in Class 1, Division 1 Apparatus for use in Class 1, Zone 0
Explosion-proof Intrinsic safety AEx ia
Intrinsically safe Class I, Division 1 intrinsically safe
Purged / pressurised (type X or Y)
Apparatus for use in Class 1, Division 2 Apparatus for use in Class 1, Zone 1
Any Class 1, Division 1 method Any Class I, Zone 0 method
Non-incendive Any Class I, Division 1 method
Non-sparking device Flameproof, AEx d
Purged / pressurised (type Z) Increased safety, AEx e
Hermetically sealed Intrinsic safety, AEx ib
Purged pressurised, AEx p
Oil immersion
Powder filling, AEx q
Oil immersion, AEx o
Encapsulation, AEx m
Intrinsically safe equipment listed for use in Class I, Division 1, locations for the same gas or a
permitted by Section 505-7(d) of the NEC, and with suitable temperature rating is permitted in
Class I, Zone 0 locations.
Equipment approved for use in Class I, Division 1 or listed for use in Class I, Zone 0 locations
for the same gas, or as permitted by Section 505-7(d) of the NEC, and with a suitable
temperature rating is permitted in Class I, Zone 1 locations.
Equipment approved for use in Class I, Division 1 or Division 2 locations for the same gas, or as
permitted by Section 505-7(d) of the NEC, and with a suitable temperature rating is permitted
in Class I, Zone 2 locations.
Equipment listed as classified for use in Class I locations is not necessarily acceptable for Class II
locations as it may not be dust-tight or operate at a safe temperature with a dust covering.
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11.3 Apparatus selection according to the ignition temperature of the gas or vap
The equipment must be selected so that its maximum surface temperature will not reach the ignition temperature of any
gas or vapor that may be present.
Technical Data
T1 450C >450C
T2 300C >300C
T3 200C >200C
T5 100C >100C
T6 85C >85C
Low ambient conditions require special consideration. Explosion proof of dust ignition proof
equipment may not be suitable for use at temperatures lower than -25C (-13F) unless they
are identified for low temperature service. Unless the equipment is marked otherwise, it is for
use only in an ambient temperature range of -25C (-13F) to +40C (+104F).
Equipment that is approved for Class I and Class II should be marked with the maximum safe
operating temperature.
For information regarding data for flammable gases and vapors, see NFPA 497 and NFPA 325.
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The grouping of Class I gases and The grouping of Class II dusts are
vapors are classified into categories classified into categories E, F, and G.
A, B, C and D.
A E
Technical Data
(typical gas - acetylene) (typical atmospheres containing
combustible metal dusts)
B F
(typical gas - hydrogen) (typical atmospheres containing
coal dusts)
C G
(typical gas - ethylene) (typical atmospheres containing
grain dusts)
D
(typical gas - propane)
ANSI / ISA - S12.12 - Non-incendive Electrical Equipment for use in Class I and II,
Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified)
Locations.
ANSI / NFPA 496 - Standard for Purged and Pressurised Enclosures for Electrical
Equipment.
ANSI / UL 913 - Intrinsically Safe Apparatus and Associated Apparatus for use in
Class I, II and III, Division 1, Hazardous Locations.
ANSI / UL 2225 - Metal-Clad Cables and Cable-Sealing Fittings for use in Hazardous
(Classified) Locations.
UL 1604 - Electrical Equipment for use in Class I and II, Division 2 and Class III
Hazardous (Classified) Locations.
ANSI / UL 2279 - Electrical Equipment for use in Class I, Zone 0, 1 and 2 Hazardous
(Classified) Locations.
ISA S12.0.01 - Electrical Apparatus for use in Class I, Zone 0, 1 Hazardous
(Classified) Locations, General Requirements.
ISA S12.22.01 - Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous
(Classified) Locations, Type of Protection - Flameproof 'd'
ISA S12.16.01 - Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous
(Classified) Locations, Type of Protection - Increased Safety 'e'.
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Technical Data
Petroleum Facilities for Unclassified and Class 1,
Division 1 and Division 2 Locations.
The connection of cables and conduits to the electrical apparatus must be in accordance with the
requirements of the relevant type of protection and installation rules.
Type MC cable, listed for use, with a gas / vapor tight continuous corrugated aluminum
sheath, an overall jacket of suitable polymeric material, separate grounding conductors, in
accordance with Sections 250-122 and 501-4 of the NEC, and provided with termination
fittings listed for he application, e.g. Hawke type 711 cable gland/connector.
Hawke Type 711
CableGland/ Type ITC cable, listed for use with a gas / vapor tight continuous aluminum sheath, an
Connector overall jacket of suitable polymeric material in accordance with Section 501-4 of the NEC
and provided with termination fittings listed for the application, e.g. Hawke type 711 cable
gland/connector.
Threaded rigid metal conduit, threaded steel intermediate metal conduit, or type MI cable
with termination fittings approved for the location and in accordance with Section 501-4 of
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In Class I, Division 2 locations, the NEC permits the following wiring methods: -
Type MC, MV, ITC, PLTC, TC or MI cable with approved termination fittings in accordance
with Section 501-4 of the NEC.
Technical Data
Boxes, fittings and joints need not be explosion-proof except as required by the NEC code.
A NRTL approved cable sealing fitting e.g. barrier type cable gland, must be fitted onto cables
that enter explosion-proof enclosures.
Further guidance is given in Section 501-5(d) of the NEC.
12.3 Cable Seals, Class 1, Division 2
Cables must be sealed at the point of entrance into enclosures that require to be approved for
Class I locations. A sealing fitting must comply with the above criteria given in "Cable Seals, Class
I, Division 1".
A NRTL approved cable sealing fitting e.g. barrier type cable gland, must be fitted onto cables
where they enter explosion-proof enclosures.
12.4 United State Coast Guard - Wiring Methods
Electrical installations in hazardous (classified) locations must comply with the general
requirements of Section 43 of the IEEE standard 45 and either the NEC Articles 500 - 505 or
IEC 60079 series publications.
In hazardous (classified) locations, the USCG 46 CFR Sub-Chapter J, permits the following wiring
methods: -
Marine shipboard cables that are permitted for use, must meet all the requirements of
either IEEE standard 45, IEC 60092-3 and the applicable flammability requirements. Cables
constructed to IEC 60092-3 must meet with the flammability requirements of IEC 60332-3,
Category A.
Hawke Type 753
Cable Gland/
Connector Metal-clad (type MC) cables that are permitted for use, must have a continuous corrugated
gas tight, vapor-tight, and water-tight sheath of aluminum or other suitable metal that is
close fitting around the conductors and with fillers. The MC cable must have an overall
jacket of an impervious PVC or thermoset material and be certified or listed to UL 1569.
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For information on other wiring methods permitted and further information, refer to Subpart
111-60 of the USCG 46 CFR.
Each cable entry into explosion-protected equipment must be made with an appropriate fitting
or cable gland that maintains the integrity of the equipment.
12.4.1 Cables with multi-conductors that enter explosion-proof enclosures, must be sealed
with an appropriate fitting, e.g. barrier type cable gland, after removing the cables jacket
and all other coverings so that the sealing compound surrounds each individual
Technical Data
insulated conductor. Cables with twisted pairs and shielded cables require the removal
of the shielded material or separation of the twisted pairs unless the fitting, e.g. barrier
type cable gland, is an approved means which minimises the entrance of gases or
vapours and prevents propagation of flame into the cable core. If the fitting complies
with this requirement, there will be information provided in the fittings installation
instructions detailing the means to achieve the seal. Additional testing may be required
on the fitting, and the style and type of cable to show compliance with the sealing
requirements.
The equipment grounding path should be carefully considered when using Shipboard Cables or
type TC cables, as these may not inherently provide a grounding means. The armor of Shipboard
Cables should be grounded but can not be used as the grounding conductor. An appropriate
sized grounding conductor should be included in each cable.
Class 1, Division 1
The API RP 14F Recommended Practice for the design and installation of electrical systems for
fixed and floating offshore petroleum facilities recommends the following wiring methods for
hazardous (classified) locations.
Type ITC cable that is NRTL - listed for use in Class I, Division 1 locations with a gas / vapor
tight continuous corrugated aluminum sheath and with an overall PVC or other suitable
polymeric jacket.
An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225,
must be fitted onto cables where they enter explosion-proof enclosures.
For further information and other wiring methods acceptable for Division 1, refer to Clause
6.4.2.2 of the API RP14F.
For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors
into explosion proof equipment. See clause 12.4.1.
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Class 1, Division 2
Wiring methods as recommended for use in Division 1.
Type MC cable with a gas / vapour tight continuous corrugated aluminum sheath, an overall
PVC or other suitable polymeric jacket, and grounding conductors in accordance with
NEC 250-122.
HawkeType 710
Cable Gland/ Non-armored marine shipboard cable, with an overall impervious jacket in accordance with
Technical Data
Connector UL 1309 and listed as "Shipboard Cable Marine" by a NRTL. This wiring method is a
departure from the NEC.
Additional wiring methods acceptable for Division 2 include type PLTC, ITC, TC and MV cables.
It is recommended that an overall PVC or other suitable polymeric material jacket is included
for these cable types.
For additional information, refer to Clause 6.4.2.3 of API RP14F.
In Division I locations, all electrical equipment (except intrinsically safe systems and equipment
inside purged enclosures) should be explosion-proof.
In Division 2 locations, the equipment does not need to be explosion-proof, except where
necessary to maintain the integrity of the installation.
Further information on the use of equipment is given in Clause 6.4.7 of API RP14F.
An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225,
must be fitted onto cables where they enter explosion-proof enclosures.
For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors
into explosion proof equipment. See clause 12.4.1.
Class 1, Zones 0, 1 and 2
The API RP 14 FZ, Recommended Practice for the design and installation of electrical systems
for fixed and floating offshore petroleum facilities for unclassified and Class I, Zone 0, Zone 1
and Zone 2 locations, recommends the following wiring methods for hazardous (classified)
locations.
Class 1, Zone 1
Type MC-HL metal clad cables as defined in UL 2225.
Armored marine shipboard cable with an overall impervious sheath over the armor,
constructed in accordance with UL 1309, and listed as "Shipboard Cable Marine" by a
National Recognised Testing Laboratory (NRTL). This wiring method is a departure from the
NEC.
Type ITC cable that is NRTL - listed for use in Class 1, Division 1 locations with a gas / vapor
tight continuous corrugated aluminum sheath and with an overall PVC or other suitable
polymeric jacket.
Threaded rigid copper-free aluminum conduit.
Threaded rigid steel, hot dipped galvanized conduit, coated with PVC, or other suitable
material, and with the interior protected by an additional means.
Non-armored marine shipboard cable, with an overall impervious jacket in accordance with UL
1309 and listed as "Shipboard Cable Marine" by a NRTL. This wiring method is a departure from
the NEC.
For further information and other wiring methods acceptable for Zone 1, refer to Clause
6.4.2.2 of the API RP14FZ.
For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors
into explosion proof equipment. See clause 12.4.1.
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Class 1, Zone 2
Wiring methods as recommended for use in Zone 1.
Type MC cable with a gas / vapor tight continuous corrugated aluminum sheath, an overall
PVC or other suitable polymeric jacket, and grounding conductors in accordance with
NEC 250-122.
Non-armored marine shipboard cable, with an overall impervious jacket in accordance with
UL 1309 and listed as "Shipboard Cable Marine" by a NRTL. This wiring method is a
Technical Data
departure from the NEC.
Additional wiring methods acceptable for Zone 2 include type PLTC, ITC, TC and MV cables. It is
recommended that an overall PVC or other suitable polymeric material jacket is included for
these cable types.
For additional information, refer to Clause 6.4.2.3 of API RP14FZ.
Further information on the use of equipment is given in Clause 6.4.7 of API RP14FZ.
An NRTL approved cable sealing fitting, e.g. barrier type cable gland complying with UL 2225,
must be fitted onto cables where they enter explosion-proof enclosures.
For fitting requirements of cables with multi-conductors, twisted pairs or shielded conductors
into explosion proof equipment. See clause 12.4.1.
Where cables enter equipment which is permitted for use in Zone 2 or unclassified areas and
that is not explosion-proof, a suitable cable fitting e.g. cable gland design, need not be explosion-
proof, except when necessary to maintain the integrity of the enclosure and as required by the
Recommended Practice.
In unclassified and Zone 2 locations, when the metallic sheath is approved as a grounding
conductor, the continuous metal sheath of the MC cable or the combined metallic sheath and
grounding conductors may be used as the grounding conductor when used with termination
fittings that are NRTL listed to UL 514B.
12.6 National Electrical Code (NEC) Zone Equipment Marking
Equipment that is listed for use in Class I, Zones as permitted by the NEC, should be marked as
follows: -
Class I, Zone 0 or Class I, Zone 1 or Class I, Zone 2.
Applicable gas classification group(s)
Temperature classification
Symbol for equipment built
Example: to American Standards
Area Classification Temperature Classification
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Technical Data
For indoor use to provide a degree of protection (personnel against incidental
2 contact with the enclosed equipment) against falling dirt, and to provide a degree of
protection against dripping and light splashing of liquids.
For either indoor or outdoor use to provide a degree of protection (personnel
3 against incidental contact with the enclosed equipment) against falling dirt, rain, sleet,
snow, and windblown dust; and that will be undamaged by the external formation of
ice on the enclosure.
For either indoor or outdoor use to provide a degree of protection (personnel
3R against incidental contact with the enclosed equipment) against falling dirt, rain, sleet,
and snow; and that will be undamaged by the external formation of ice on the
enclosure.
For either indoor or outdoor use to provide a degree of protection (personnel
3S against incidental contact with the enclosed equipment) against falling dirt, rain, sleet,
snow, and windblown dust; and in which the external mechanism(s) remain operable
when ice laden.
For either indoor or outdoor use to provide a degree of protection (personnel
4 against incidental contact with the enclosed equipment) against falling dirt, rain, sleet,
snow, windblown dust, splashing water, and hose-directed water; and that will be
undamaged by the external formation of ice on the enclosure.
For either indoor or outdoor use to provide a degree of protection (personnel
4X against incidental contact with the enclosed equipment) against falling dirt, rain, sleet,
snow, windblown dust, splashing water, hose-directed water, and corrosion; and that
will be undamaged by the external formation of ice on the enclosure.
For either indoor or outdoor use to provide a degree of protection (personnel
5 against incidental contact with the enclosed equipment) against falling dirt; against
settling airborne dust, lint, fibres, and flyings; and to provide a degree of protection
against dripping and light splashing of liquids.
For either indoor or outdoor use to provide a degree of protection (personnel
6 against incidental contact with the enclosed equipment) against falling dirt; against
hose-directed water and the entry of water during occasional temporary submersion
at a limited depth; and that will be undamaged by the external formation of ice on the
enclosure.
For either indoor or outdoor use to provide a degree of protection (personnel
6P against incidental contact with the enclosed equipment) against falling dirt; against
hose-directed water and the entry of water during prolonged submersion at a limited
depth; and that will be undamaged by the external formation of ice on the enclosure.
Enclosures constructed (without knockouts) for indoor use to provide a degree of
12 protection (personnel against incidental contact with the enclosed equipment) against
falling dirt; against circulating dust, lint, fibres, and flyings; and against dripping and light
Enclosures constructed (without knockouts) for indoor use to provide a degree of
12K protection (personnel against incidental contact with the enclosed equipment)
against falling dirt; against circulating dust, lint, fibres, and flyings; and against dripping
and light splashing of liquids.
For either indoor or outdoor use to provide a degree of protection (personnel
13 against incidental contact with the enclosed equipment) against falling dirt; against
circulating dust, lint fibres, and flyings; and against the spraying, splashing, and seepage
of water, oil, and non-corrosive coolants.
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Technical Data
Hawke Cable Glands and Enclosures
Hazardous Locations
Technical Data
Division 1, Groups E, F, or G as defined in NFPA 70.
For indoor use in hazardous locations classified as Class II,
9
Division 1, Groups E, F, or G as defined in NFPA 70.
Further information can be found in NEMA Standard Publication 250 and UL 50 Standard
Publication.
The enclosures are designed to protect and to provide additional protection as stated below: -
1 IP10
2 IP11
3 IP54
3R IP14
3S IP54
4 and 4X IP56
5 IP52
6 and 6P IP67
The IEC and CENELEC 60529 Standards and NEMA degrees of protection can not be fully
compared as equivalent ratings. The NEMA Standard includes tests for environmental
conditions such as mechanical damage, corrosion, rusting, ice formation, etc.
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Technical Data
BASEEFA (2001) Ltd equipment and systems intended for use in potentially explosive atmospheres.
Canadian Electric Code. The CEC, Part 1, CSA Standard C22.1, is a safety
CEC
standard for the installation and maintenance of electrical equipment.
Certain types of cable employ materials that can exhibit "cold flow"
characteristics that could have adverse effects on the protection of the
apparatus. Where such cable is used, a suitable cable entry device should be
Cold Flow employed, for example cable entry devices not employing compression seals
that act upon the part(s) of the cable having "cold flow" characteristics. "Cold
flow" can be more fully described as thermoplastic materials that flow when
subjected to pressure at ambient temperature.
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Hawke Cable Glands and Enclosures
Technical Data
Flameproof into the interior, without suffering damage and without causing ignition,
through any joints or structural openings in the enclosure, of an external
explosive atmosphere consisting of one or more of gases or vapours for which
it is designed.
Factory Mutual Research Corporation (USA). Services they offer include the
FM testing and approval of electrical equipment in accordance with US and
international Standards.
Hazardous Areas Locations where fire or explosion hazards may exist due to the presence of
flammable gases, vapours, mists, ignitable fibres or dusts
IADC International Association of Drilling Contractors
International Electrotechnical Commission. Founded in 1906, the IEC is the
IEC world organisation that prepares international standards for all electrical,
electronic and related technologies. The membership consists of more than 50
participating countries.
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Hawke Cable Glands and Enclosures
Technical Data
Maximum Surface The highest temperature of a surface accessible to a flammable mixture under
Temperature conditions of operation and within the ratings of the equipment
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Hawke Cable Glands
Flameproof/Increased Safety
and Industrial
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for Worldwide Applications
Worldwide
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Located in Manchester, UK, Hawke International has subsidiary companies in Houston, USA
and Singapore, along with direct representation in Brazil, the Middle East and Canada.
Hawke International is supported worldwide by the Hubbell Group as well as by a network
of agents and distributors.
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HAWKE INTERNATIONAL
Agent/Distributor
To the best of our knowledge the information contained in this brochure, is accurate All copyright reserved-Hawke Cable Glands Ltd 2002.This document and all
at the time of going to print and the company reserves the right to improve or copyright therein is the property of Hawke International a trading name of Hawke
modify any product illustrated without notification.The company is unable to Cable Glands Ltd (A member of the Hubbell Group of Companies). Copyright
accept liability for any inaccuracies, errors or omissions that may exist. It is the Condition:This document shall be used only for the purpose for which it is provided
customers responsibility to ensure that the product is suitable for their application. and no reproduction or publication of the document may be made and no article
may be manufactured or assembled in accordance with information contained in
the document without prior written consent of the owner.
HWK12 June 02
HWK21 Feb 04