BE YLAA Res MaintenanceGuide 60Hz PDF
BE YLAA Res MaintenanceGuide 60Hz PDF
BE YLAA Res MaintenanceGuide 60Hz PDF
035-23572-100
YLAA0058 - YLAA0175
AIR-COOLED SCROLL CHILLERS
WITH BRAZED PLATE HEAT EXCHANGER
STYLE B (60 HZ) 4-10 FAN
55 - 175 TON
195-615 KW
R-410A
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturers product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturers warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
ASSOCIATED LITERATURE
Manual Description Form Number
Start-Up Checklist - Style A and B, 60 Hz 150.72-CL1
Renewal Parts - YLAA0070-YLAA120 Style B 60 Hz 150.72-RP3
Limited Warranty Engineered Systems Equipment 50.05-NM2
JOHNSON CONTROLS 3
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
NOMENCLATURE
YLAA0120SE 46XCB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL
4 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
TABLE OF CONTENTS
SECTION 1 GENERAL CHILLER INFORMATION AND SAFETY...................................................................... 11
Introduction...................................................................................................................................................... 11
Warranty.......................................................................................................................................................... 11
Handling.......................................................................................................................................................... 11
Safety And Quality........................................................................................................................................... 11
About This Manual.......................................................................................................................................... 12
Misuse Of Equipment...................................................................................................................................... 12
SECTION 4 INSTALLATION.................................................................................................................................35
Installation Checklist........................................................................................................................................ 35
Startup/Commissioning................................................................................................................................... 35
Location And Clearances................................................................................................................................ 35
Spring Isolators (Optional)............................................................................................................................... 36
Compressor Mounting..................................................................................................................................... 36
Remote Cooler Option..................................................................................................................................... 36
Chilled Liquid Piping........................................................................................................................................ 36
Pipework Arrangement.................................................................................................................................... 37
Wiring.............................................................................................................................................................. 37
Relief Valves.................................................................................................................................................... 38
High Pressure Cutout...................................................................................................................................... 38
Single-Point Supply Connection Terminal Block, Non-Fused
Disconnect Switch Or Circuit Breaker............................................................................................................. 39
JOHNSON CONTROLS 5
FORM 150.72-ICOM6 (615)
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6 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
SECTION 10 MAINTENANCE............................................................................................................................165
Compressors................................................................................................................................................. 165
Condenser Fan Motors.................................................................................................................................. 165
Condenser MCHX Cleaning.......................................................................................................................... 165
Operating Parameters................................................................................................................................... 166
On-Board Battery Back-Up............................................................................................................................ 166
Brazed Plate Heat Exchanger (Evaporator) Heater...................................................................................... 166
Overall Unit Inspection.................................................................................................................................. 166
Temperature.................................................................................................................................................. 169
JOHNSON CONTROLS 7
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
LIST OF FIGURES
8 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
LIST OF TABLES
JOHNSON CONTROLS 9
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
10 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
INTRODUCTION 1
YORK YLAA chillers are manufactured to the highest serial number information is printed on the unit identi-
design and construction standards to ensure high per- fication plate.
formance, reliability and adaptability to all types of air
conditioning installations. The unit warranty will be void if any modification to
the unit is carried out without prior written approval
Rigging and lifting should only be done by a profes- from Johnson Controls.
sional rigger in accordance with a written rigging and
lifting plan. The most appropriate rigging and lifting For warranty purposes, the following conditions must
method will depend on job specific factors, such as the be satisfied:
rigging equipment available and site needs. Therefore The initial start of the unit must be carried out by
a professional rigger must determine the rigging and trained personnel from an Authorized Johnson
lifting method to be used, and it is beyond the scope of Controls Service Center (see SECTION 6 COM-
the manual to specify rigging and lifting details. MISSIONING).
This manual contains all the information required for Only genuine YORK approved spare parts, oils,
correct installation and commissioning of the unit, to- coolants, and refrigerants must be used.
gether with operating and maintenance instructions.
The manuals should be read thoroughly before at- All the scheduled maintenance operations detailed
tempting to operate or service the unit. in this manual must be performed at the specified
times by suitably trained and qualified personnel
All procedures detailed in the manuals, including in- (see SECTION 10 MAINTENANCE).
stallation, commissioning and maintenance tasks must
only be performed by suitably trained and qualified Failure to satisfy any of these conditions will auto-
personnel. matically void the warranty (see Warrranty on this
page).
The manufacturer will not be liable for any injury or
damage caused by incorrect installation, commission- HANDLING
ing, operation or maintenance resulting from a failure These units are shipped as completely assembled units
to follow the procedures and instructions detailed in containing full operating charge, and care should be
the manuals. taken to avoid damage due to rough handling.
WARRANTY SAFETY AND QUALITY
Johnson Controls warrants all equipment and materi-
Standards for Safety and Quality
als against defects in workmanship and materials for a
period of eighteen months from date of shipment, or 12 YLAA chillers are designed and built within an ISO
months from date of start-up, whichever occurs first, 9002 accredited design and manufacturing organiza-
unless labor or extended warranty has been purchased tion. The chillers comply with the applicable sections
as part of the contract. of the following Standards and Codes:
The warranty is limited to parts only replacement and ANSI/ASHRAE Standard 15 - Safety Code for
shipping of any faulty part, or sub-assembly, which has Mechanical Refrigeration.
failed due to poor quality or manufacturing errors. All ANSI/NFPA Standard 70 - National Electrical
claims must be supported by evidence that the failure Code (N.E.C.).
has occurred within the warranty period, and that the
unit has been operated within the designed parameters ASME Boiler and Pressure Vessel Code - Section
specified. VIII Division 1.
All warranty claims must specify the unit model, serial ARI Standard 550/590 - Positive Displacement
number, order number and run hours/starts. Model and Compressors and Air Cooled Rotary Screw Water
Chilling Packages.
JOHNSON CONTROLS 11
FORM 150.72-ICOM6 (615)
SECTION 1 GENERAL CHILLER INFORMATION and SAFETY
ISSUE DATE 6/30/2015
ASHRAE 90.1 - Energy Efficiency compliance. The contents of this manual include suggested best
working practices and procedures. These are issued for
Conform to Intertek Testing Services, formerly
guidance only, and they do not take precedence over
ETL, for construction of chillers and provide
the above stated individual responsibility and/or local
ETL/cETL listing label.
safety regulations.
Manufactured in facility registered to ISO 9002.
This manual and any other document supplied with
OSHA Occupational Safety and Health Act. the unit are the property of Johnson Controls which re-
serves all rights. They may not be reproduced, in whole
In addition, the chillers conform to Underwriters Labo-
or in part, without prior written authorization from an
ratories (U.L.) for construction of chillers and provide
authorized Johnson Controls representative.
U.L./cU.L. Listing Label.
MISUSE OF EQUIPMENT
Responsibility for Safety
Every care has been taken in the design and manufac- Suitability for Application
ture of the unit to ensure compliance with the safety The unit is intended for cooling water or glycol solu-
requirements listed above. However, the individual tions and is not suitable for purposes other than those
rigging, lifting, maintaining, operating or working on specified in these instructions. Any use of the equipment
any machinery is primarily responsible for: other than its intended use, or operation of the equip-
Personal safety, safety of other personnel, and the ment contrary to the relevant procedures may result in
machinery. injury to the operator, or damage to the equipment.
Correct utilization of the machinery in accordance The unit must not be operated outside the design pa-
with the procedures detailed in the manuals. rameters specified in this manual.
12 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 1 GENERAL CHILLER INFORMATION and SAFETY
ISSUE DATE 6/30/2015
Sharp Edges
The fins on the air-cooled condenser coils have sharp
metal edges. Reasonable care should be taken when
working in contact with the coils to avoid the risk of
minor abrasions and lacerations. The use of gloves is
recommended.
Frame rails, brakes, and other components may also
have sharp edges. Reasonable care should be taken
when working in contact with any components to avoid
risk of minor abrasions and lacerations.
JOHNSON CONTROLS 13
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
14 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
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JOHNSON CONTROLS 15
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
The evaporator is equipped with a thermostat-con- vibration free operation. They are directly driven by
trolled heater. The heater provides freeze protection independent motors, and positioned for vertical air dis-
for the evaporator down to -20F (-29C) ambient. The charge. The fan guards are constructed of heavy gauge,
evaporator is covered with 3/4 flexible, closed-cell, rust resistant, coated steel. All blades are statically and
foam insulation (K=0.25). dynamically balanced for vibration free operation.
A 1/16 (1.6mm) mesh wye-strainer is provided as Motors
standard for installation upstream of the heat exchang-
The fan motors are Totally Enclosed Air-Over, and are
er to prevent clogging from water system debris.
current protected. They feature ball bearings that are
Canadian Registration Number (CRN) double sealed and permanently lubricated.
Application & Proof of Conformance
Control Center
Since all YLAA brazed plate evaporators are catego-
All controls are contained in a NEMA 3R/12 cabinet
rized as pressure H fittings per CSA-B51, a CRN
with hinged outer door and includes a Liquid Crystal
label or marking is not provided on the evaporator. Ac-
Display with Light Emitting Diode backlighting for
cording to the Canadian Standards Associations Boil-
outdoor viewing:
er, Pressure Vessel, and Pressure Piping Code B-51
(2009 version), a product registered as a category H Two display lines
fitting does not require a label or marking displaying Twenty characters per line
the CRN.
Display/Print Keys
Table 1 - CANADIAN REGISTRATION NUMBERS
Color coded 12-button non-tactile keypad with sec-
CANADIAN PROVINCE CRN #
tions for display and print of typical information:
BC OH13953.51
Chilled liquid temperatures
AB OH13953.52
Ambient temperature
ON OH13953.5
PQ/MB/SK OH13953.56
System pressures (each circuit)
NB OH13953.57 Operating hours and starts (each compressor)
NS OH13953.58 Print calls up to the liquid crystal display
PEI OH13953.59 Operating data for the systems
NF OH13953.50 History of fault shutdown data for up to the last
NU OH13953.5N six fault shutdown conditions.
NWT OH13953.5T An RS-232 port, in conjunction with this press-to-
YU OH13953.5Y print button, is provided to permit the capability
of hard copy print-outs via a separate printer (by
Condenser others).
Microchannel Condenser (MCHX) Entry Keys
MCHX Condensers are made of a single material to This section is used to enter setpoints or modify system
avoid galvanic corrosion due to dissimilar metals. values.
MCHX and headers are brazed as one piece. Integral
sub cooling is included. The design working pressure Setpoints Keys
of the MCHX is 650 PSIG (45 bar). MCHX Condenser
Updating can be performed to:
is easily washable with clear water.
Chilled liquid temperature setpoint and range
Fans
Remote reset temperature range
The condenser fans are composed of corrosion resis-
Set daily schedule/holiday for start/stop
tant aluminum hub and glass-fiber reinforced poly-
propylene composite blades molded into a low noise Manual override for servicing
airfoil section. They are designed for maximum effi- Low and high ambient cutouts
ciency and are statically and dynamically balanced for
16 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 17
FORM 150.72-ICOM6 (615)
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18 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
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and is easily attached to the evaporator at startup us- exceed five miles per hour. The following types of en-
ing the supplied ANSI/AWWA C-606 connector. The closure panels are available:
flow switch can be deleted if alternate or existing flow
Wire Panels (Full Unit) - Consists of welded
switch is field supplied.
wire-mesh guards mounted on the exterior of the
Heat Recovery Condenser unit. Prevents unauthorized access, yet provides
free air flow. (Factory-Mounted) 2
A partially condensing refrigerant to liquid condenser
recovers heat off both refrigerant circuits and rejects Wire/Louvered Panels - Consists of welded
into a single liquid circuit. Factory installed between wire-mesh panels on the bottom part of unit and
the compressor discharge and the condenser (air) coils louvered panels on the condenser section of the
to capture the maximum amount of heat. Capable of unit. (Factory-Mounted)
recovering up to 85% total heat of rejection (cooling Louvered Panels (MCHX Condenser Only)
load plus work input); temperatures as high as 140F - Louvered Panels are mounted on the sides and
(60C) are possible. ends of the MCHX condenser for protection.
(Factory-Mounted)
Hydro-Kit
Louvered Panels (Full Unit) - Louvered panels
Factory installed Hydro-Kit suitable for water and gly- surround the front, back, and sides of the unit.
col systems with up to 35% glycol at leaving tempera- They prevent unauthorized access and visually
tures down to 20F. The hydro-kit option is available screen unit components. Unrestricted air flow
in a single or dual configuration (dual as standby duty is permitted through generously sized louvered
only), with totally enclosed permanently lubricated openings. This option is applicable for any out-
pump motors. door design ambient temperature up to 115F
The hydro-kit option comes standard with a balancing (46). (Factory-Mounted)
valve, discharge check valve, discharge shutoff valve, MCHX End Hail Guard
thermal dispersion flow switch, pressure ports, inlet
Louvered panel attached to exposed MCHX end. (Fac-
wye-strainer, bleed and drain valves and frost protection.
tory-Mounted)
Service shut off valves, additional pressure ports and ex-
pansion tanks are optional within the hydro-kit option. Sound Attenuation
One or both of the following sound attenuation options
Condenser and Cabinet Options are recommended for residential or other similar sound
MCHX Condenser protection against corrosive envi- sensitive locations:
ronments is available by choosing any of the following Compressor Acoustic Sound Blanket - Each
options. For additional application recommendations, compressor is individually enclosed by an acous-
refer to FORM 150.12-ES1. (Factory-Mounted) tic sound blanket. The sound blankets are made
with one layer of acoustical absorbent textile fi-
Post-Coated Dipped MCHX Condenser
ber of 5/8 (15mm) thickness; one layer of anti-
The unit MCHX is constructed with post dipped-epoxy vibrating heavy material thickness of 1/8 (3mm).
MCHX condenser. This is recommended for seashore Both are closed by two sheets of welded PVC,
and other corrosive applications (with the exception of reinforced for temperature and UV resistance.
strong alkalies, oxidizers and wet bromine, chlorine (Factory-Mounted)
and fluorine in concentrations greater than 100 ppm).
Ultra Quiet Fans - Lower RPM, 8-pole fan mo-
Enclosure Panels (Unit) tors are used with steeper-pitch fans. (Factory-
Mounted)
Tamperproof Enclosure Panels prevent unauthorized
access to units. Enclosure Panels can provide an aes- Vibration Isolators
thetically pleasing alternative to expensive fencing. Level adjusting, spring type 1 (25.4mm) or seismic
Additionally, for proper head pressure control, Johnson deflection or neoprene pad isolators for mounting un-
Controls recommends the use of Condenser Louvered der unit base rails. (Field-mounted)
Panels for winter applications where wind gusts may
JOHNSON CONTROLS 19
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
3
POWER POWER
PANEL PANEL
4 6
ITEM DESCRIPTION
1 Fan Assemblies
2 MCHX Condenser
3 Control Panel
4 Compressors
Receiver Included with Optional Heat
5
Recovery Condenser
6 Filter Driers
20 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
2
2
7 6
ITEM DESCRIPTION
1 Fan Deck
2 MCHX Condenser
3 Coil Headers
4 Control and Power Panels
5 Compressors
6 Brazed Plate Evaporator
7 Formed Steel Base Rails
8 Hydro-Kit Pumps And Motors (Optional)
JOHNSON CONTROLS 21
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
1 2 3 4
5 6
LD13248
ITEM DESCRIPTION
1 Fan Contactor
2 Fan Fuses
3 Fan Contactor
4 Disconnect Switch (Optional)
5 XTBF1
6 Compressor Contactors
7 Compressor Overloads
22 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
2
1
3 4
2
12
8
9
11
10
LD13248
ITEM DESCRIPTION
1 Fan Contactor
2 Fan Fuses
3 Control Relay
4 Microcomputer Control Center
5 Display
6 Keypad
7 XTBC1
8 Microboard
9 XTCB2
10 XTBF2
11 Compressor Contactors
12 Compressor Overloads
JOHNSON CONTROLS 23
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
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24 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
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JOHNSON CONTROLS 25
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
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26 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
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JOHNSON CONTROLS 27
FORM 150.72-ICOM6 (615)
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28 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 2 PRODUCT DESCRIPTION
ISSUE DATE 6/30/2015
Control Functions:
DV - Display Value
2
Fans Fans
CHT - Chilled Liquid Temperature Components:
HPC - High Pressure Cutout
LPC - Low Pressure Cutout Pressure Relief Valve
HPL - High Pressure Load Limiting
LTC - Low Temperature Cutout Service (Ball) Valve
Expansion Valve
Condenser S
Solenoid Valve
Sight Glass
Sensor Pressure
or Temperature
DV
585 PSIG HPL P Service (Stop) Access Valve
PS HPC
Filter Drier
(Removable Core)
See P.R.V.
Options
ZCPR-3 ZCPR-2 ZCPR-1
Chilled
Liquid
450 PSIG
Compressors Evaporator
DV
LPC P Ambient Air Sensor
DV
HTC T
LTC
T
Chilled
Liquid
DV
S
CHT
LTC
-YLLSV
LD13139
Low pressure liquid refrigerant enters the cooler and high pressure vapor is fed to the air cooled condenser
is evaporated and superheated by the heat energy ab- coil and fans where the heat is removed. The fully con-
sorbed from the chilled liquid passing through the densed and subcooled liquid passes through the expan-
cooler shell. Low pressure vapor enters at the compres- sion valve where pressure is reduced and further cool-
sor where pressure and superheat are increased. The ing takes place before entering to the cooler.
JOHNSON CONTROLS 29
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
30 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
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JOHNSON CONTROLS 31
FORM 150.72-ICOM6 (615)
SECTION 3 HANDLING AND STORAGE
ISSUE DATE 6/30/2015
C D
Control Panel
Y
A B
X
LD18120
4 Fan Units
D E F
Control Panel
Y
A B C
X LD18121
5 - 10 Fan Units
32 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 3 HANDLING AND STORAGE
ISSUE DATE 6/30/2015
LOCKING PIN
LIFTING HOLE
LOCKING PIN IN BASE FRAME
LUG
LOCKING
PIN
FLANGE
JOHNSON CONTROLS 33
FORM 150.72-ICOM6 (615)
SECTION 3 HANDLING AND STORAGE
ISSUE DATE 6/30/2015
LD18119
Figure 7 - WARNING
34 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
SECTION 4 INSTALLATION
To ensure warranty coverage, this equip- In installations where winter operation is intended and
ment must be commissioned and serviced snow accumulations are expected, additional height
by an authorized Johnson Controls must be provided to ensure normal condenser air flow.
service mechanic or a qualified service
person experienced in chiller installation. Clearances are listed in Figure 23 on page 85.
Installation must comply with all appli-
Foundation
cable codes, particularly in regard to elec-
trical wiring and other safety elements The unit should be mounted on a flat and level founda-
such as relief valves, HP cutout settings, tion, floor, or rooftop capable of supporting the entire
design working pressures, and ventilation operating weight of the equipment. See Physical Data
requirements consistent with the amount YLAA0058 YLAA0175 60Hz on page 46 for oper-
and type of refrigerant charge. ating weight. If the unit is elevated beyond the normal
JOHNSON CONTROLS 35
FORM 150.72-ICOM6 (615)
SECTION 4 INSTALLATION
ISSUE DATE 6/30/2015
COMPRESSOR MOUNTING 1. The chilled liquid piping system should be laid out
so that the circulating pump discharges directly into
The compressors are mounted on four (4) rubber iso- the cooler. The suction for this pump should be tak-
lators. The mounting bolts should not be loosened or en from the piping system return line and not the
adjusted at installation of the chiller. cooler. This piping scheme is recommended, but is
not mandatory.
REMOTE COOLER OPTION
2. The inlet and outlet cooler connection sizes are pro-
Not available at this time.
vided in Table 5 on page 46 (Physical Data).
CHILLED LIQUID PIPING 3. A 1/16 mesh strainer is provided at the cooler inlet
General When the unit(s) has been located in its fi- line just ahead of the cooler. This is important to
nal position, the unit water piping may be connected. protect the cooler from entrance of large particles
Normal installation precautions should be observed in which could cause damage to the evaporator.
order to receive maximum operating efficiencies. Pip- 4. All chilled liquid piping should be thoroughly
ing should be kept free of all foreign matter. All chilled flushed to free it from foreign material before the
water evaporator piping must comply in all respects system is placed into operation. Use care not to
with local plumbing codes and ordinances. flush any foreign material into or through the cooler.
Since elbows, tees and valves decrease pump capacity, 5. As an aid to servicing, thermometers and pressure
all piping should be kept as straight and as simple as gauges should be installed in the inlet and outlet wa-
possible. All piping must be supported independent ter lines.
of the chiller.
6. The chilled water lines that are exposed to outdoor
Consideration should be given to com- ambients should be wrapped with supplemental
pressor access when laying out water pip- heater cable and insulated to protect against freeze-
ing. Routing the water piping too close to up during low ambient periods, and to prevent for-
the unit could make compressor servicing/ mation of condensation on lines in warm humid
replacement difficult. locations. As an alternative, ethylene glycol should
be added to protect against freeze-up during low
Hand stop valves should be installed in all lines to fa- ambient periods.
cilitate servicing.
7. A chilled water flow switch, (either by YORK or
Piping to the inlet and outlet connections of the chiller others) MUST be installed in the leaving water pip-
should include high-pressure rubber hose or piping ing of the cooler. If the factory wired flow switch
loops to ensure against transmission of water pump vi- and extension pipe kit is not selected, the field in-
bration. The necessary components must be obtained stalled flow switch must be installed so that there
in the field. is a straight horizontal run of at least 5 diameters
on each side of the switch. Adjust the flow switch
Drain connections should be provided at all low points paddle to the size of the pipe in which it is to be
to permit complete drainage of the cooler and system installed (see manufacturers instructions furnished
water piping. with the switch). The switch is to be wired to Ter-
A small valve or valves should be installed at the high- minals 13 and 14 of XTBC1 located in the control
est point or points in the chilled water piping to allow panel, as shown on the unit wiring diagram.
any trapped air to be purged. Vent and drain connec- The Flow Switch MUST NOT be used
tions should be extended beyond the insulation to make to start and stop the chiller (i.e. starting
them accessible. and stopping the chilled water pump). It
is intended only as a safety switch.
36 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 4 INSTALLATION
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 37
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38 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 4 INSTALLATION
ISSUE DATE 6/30/2015
14
13 XTBC1 4
Terminal Block, MICROPANEL
NF Disconnect SW
or Circuit Breaker
Flow Switch
1L1 1L2 1L3
GRD
L 2
XTBC2
It is possible that multiple sources of The unit evaporator heater uses 120VAC.
power can be supplying the unit power Disconnecting 120VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
PRIOR to working on equipment.
JOHNSON CONTROLS 39
FORM 150.72-ICOM6 (615)
SECTION 4 INSTALLATION
ISSUE DATE 6/30/2015
A-
INTERNAL
INTERNALWIRING
WIRINGTO
TOOPTIONAL
OPTIONALREMOTE
REMOTETEMP.
TEMP.RESET
RESETBOARD
BOARD
A+
14
FLOW SWITCH
13
50
13
21
REMOTE UNLOAD STEP 1
13
20
PWM REMOTE TEMP RESET
13
19 INTERNAL WIRING TO 2-KCR CONTROL RELAY
13
18 INTERNAL WIRING TO 1-KCR CONTROL RELAY
13
51
REMOTE START / STOP
13
XTBC1 LD13130
All externally supplied contacts must be The unit evaporator heater uses 120VAC.
capable of switching 24VDC / 115 VAC. Disconnecting 120VAC power from the
Gold contacts are recommended. If sup- unit, at or below freezing temperatures,
plied contacts are from a Relay / Contac- can result in damage to the evaporator
tor (Inductive Load), the coil of the Relay and unit as a result of the chilled liquid
/ Contactor must be suppressed. Typical freezing.
suppressor is P/N 031-00808-000.
It is possible that multiple sources of
power can be supplying the unit power
panel. To prevent serious injury or death,
the technician should verify that NO
LETHAL VOLTAGES are present inside
the panel AFTER disconnecting power,
PRIOR to working on equipment.
40 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 4 INSTALLATION
ISSUE DATE 6/30/2015
XTBC2
LD13242
All chiller supplied contacts are rated at It is possible that multiple sources of
115VAC, 100VA, resistive load only, and power can be supplying the unit power
must be suppressed at the load by user panel. To prevent serious injury or death,
if powering an inductive load (Relay / the technician should verify that NO
Contactor Coil). Typical suppressor P/N LETHAL VOLTAGES are present inside
is 031-00808-000. the panel AFTER disconnecting power,
PRIOR to working on equipment.
The unit evaporator heater uses 120VAC.
Disconnecting 120VAC power from the
unit, at or below freezing temperatures,
can result in damage to the evaporator
and unit as a result of the chilled liquid
freezing.
JOHNSON CONTROLS 41
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
42 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
STANDARD EFFICIENCY
HIGH EFFICIENCY
NOTES:
1. For leaving liquid temperature below 40F (4C) (to 10F [-12C]) optional low temperature glycol kit required. Contact your
nearest Johnson Controls Office for application requirements.
2. For leaving liquid temperature higher than 55F (13C), contact the nearest Johnson Controls Office for application guidelines.
3. The evaporator is protected against freezing to -20F (-29C) with an electric heater as standard.
4. For operation at temperatures above 115F (46C), the optional High Ambient Kit will need to be installed on the system.
JOHNSON CONTROLS 43
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
100
WATER PRESSURE DROP (PSI)
C
E
A
10
F
B D
1
10 100 1000
LD17642
WATER FLOW RATE (GPM)
44 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 45
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95F and a leaving chilled water temperature of 44F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
46 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95F and a leaving chilled water temperature of 44F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
JOHNSON CONTROLS 47
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
ELECTRICAL DATA
It is possible that multiple sources of The unit evaporator heater uses 120VAC.
power can be supplying the unit power Disconnecting 120VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
PRIOR to working on equipment.
Voltage Limitations
The following voltage limitations are absolute and
operation beyond these limitations may cause serious
damage to the compressor.
COMPRESSOR HEATERS
Compressor heaters are standard. ZP180 compressors ers must be energized for 18 24 hours prior to restart-
utilize 70W heaters; ZP235, compressor use 120W ing a compressor. This will assure that liquid slugging
heaters and ZP285 and ZP385 utilize 150W heaters. If and oil dilution does not damage the compressors on
power is OFF more than two hours, the crankcase heat- start.
48 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
NOTE:
Reference PIN 59 for Pump Model.
Use this table along with Table 9 Electrical Data without Pumps to determine electrical data of the unit plus the pump.
JOHNSON CONTROLS 49
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
50 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 51
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
NOTE:
Reference PIN 59 for Pump Model.
Use this table along with Table 8 Pump Electrical Data to determine electrical data of the unit plus the pump.
Does not include Control Transformer.
52 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 53
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
54 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 55
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
ELECTRICAL NOTES
NOTES the rated load amps for all other loads included in
1. Minimum Circuit Ampacity (MCA) is based on the circuit. Otherwise, HACRtype circuit breakers
125% of the rated load amps for the largest mo- must be used. Maximum HACR circuit breaker rat-
tor plus 100% of the rated load amps for all other ing is based on 225% of the rated load amps for the
loads included in the circuit, per N.E.C. Article largest motor plus 100% of the rated load amps for
43024. If the optional Factory Mounted Con- all other loads included in the circuit.
trol Transformer is provided, add the following
6. The INCOMING WIRE RANGE is the mini-
MCA values to the electrical tables for the system
mum and maximum wire size that can be ac-
providing power to the transformer: 17, add 2.5
commodated by the unit wiring lugs. The (2)
amps; 28, add 2.3 amps; 40, add 1.5 amps, 46,
preceding the wire range indicates the number of
add 1.3 amps; 58, add 1 amps.
termination points available per phase of the wire
2. The minimum recommended disconnect switch is range specified. Actual wire size and number of
based on 115% of the rated load amps for all loads wires per phase must be determined based on the
included in the circuit, per N.E.C. Article 440. National Electrical Code, using copper connec-
tors only. Field wiring must also comply with lo-
3. Minimum fuse size is based upon 150% of the rat-
cal codes.
ed load amps for the largest motor plus 100% of the
rated load amps for all other loads included in the 7. A ground lug is provided for each compressor
circuit to avoid nuisance trips at startup due to lock system to accommodate a field grounding con-
rotor amps. It is not recommended in applications ductor per N.E.C. Table 25095. A control circuit
where brown outs, frequent starting and stopping grounding lug is also supplied.
of the unit, and/or operation at ambient tempera-
8. The supplied disconnect is a Disconnecting
tures in excess of 95F (35C) is anticipated.
Means as defined in the N.E.C. 100, and is in-
4. Maximum fuse size is based upon 225% of the tended for isolating the unit for the available pow-
rated load amps for the largest motor plus 100% er supply to perform maintenance and trouble-
of the rated load amps for all other loads included shooting. This disconnect is not intended to be a
in the circuit, per N.E.C. Article 440-22. Load Break Device.
5. Circuit breakers must be UL listed and CSA certi- 9. Field Wiring by others which complies to the Na-
fied and maximum size is based on 225% of the tional Electrical Code and Local Codes.
rated load amps for the largest motor plus 100% of
56 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
035-21966-101 REVG
JOHNSON CONTROLS 57
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
58 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
JOHNSON CONTROLS 59
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
WIRING DIAGRAMS
035-21583-101 REV I
ELEMENTARY WIRING DIAGRAMS
60 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
DWG. 1
JOHNSON CONTROLS 61
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
035-21583-102 REV J
DWG. 2
1/2.1 What these numbers mean. Example:
1 = follow wire no.1 /'D
2. = is the DWG number on the bottom center of each page.
.1 = is the locator number across the top of the page.
At the top of the pages the numbers 1 to 11 go from left to right. Find drawing number 2 and in
column number 1 across the top of the page, locate wire number 1.
62 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
DWG. 2 LD16751a
JOHNSON CONTROLS 63
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
FAN WIRING
035-21583-103 REV C
LD16765a
DWG. 3
Figure 14 - FAN WIRING, STANDARD LOW SOUND OR ULTRA QUIET, YLAA0070 - YLAA0516
64 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD16766a
DWG. 3
FIGURE 13 - F
AN WIRING, STANDARD LOW SOUND OR ULTRA QUIET, YLAA0070 - YLAA0516 (CONTD)
JOHNSON CONTROLS 65
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
FAN WIRING
Only fitted on systems with 3 or 4 fans.
035-21583-118 REV C
DWG. 18 LD16769a
66 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
DWG. 18 LD16770a
JOHNSON CONTROLS 67
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
035-21583-116 REV A
DWG. 16
68 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
PUMP WIRING
035-21583-105 REV D
DWG. 5 /'
JOHNSON CONTROLS 69
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
COMPRESSOR WIRING
035-21589-106 REV L
/'
70 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
/'
JOHNSON CONTROLS 71
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
035-21589-103 REV B
035-21589-103 REVB
LD13234A
72 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD13901
JOHNSON CONTROLS 73
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
POWER PANEL
035-21589-101 REV E
/'
74 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
/'
JOHNSON CONTROLS 75
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
/'
76 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
/'
JOHNSON CONTROLS 77
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
DIMENSIONS
FOUR FAN UNITS
DIMENSIONS YLAA0058HE, YLAA0065HE, YLAA0081HE
LD18072
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no
higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no
obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
78 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18073
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0'';
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 79
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18074
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0'';
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
80 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18075
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0'';
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 81
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18076
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0'';
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
82 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18077
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Controls unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0'';
top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 83
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
WEIGHT DISTRIBUTION AND ISOLATOR Whenever the isolator option is ordered, the isolators
MOUNTING POSITIONS will be shipped loose with the chiller. Packed with
the isolators and also in the control panel informa-
General tion packet is a drawing and table specifically for each
Weights of specific chiller models vary significantly as chiller, based on the option selection. The drawing and
options are added. As a result, total weights, weights at table will be similar to the two samples shown below
individual isolator positions, and actual isolator selec- and on the following page. The drawing will show the
tion at each position cannot be published due to the isolator locations along with the weight in pounds and
vast number of possible combinations. This informa- kilograms at the specific location, isolator position,
tion will be available when the specific chiller/ option and location measurements for each isolator.
selection is made from the local Johnson Controls sales
office. Be aware, weights will change with each op- Sample Isolator Location Drawings
tion along with possible isolator changes. Weights and See Figure 22 below for sample printouts supplied in
isolators may need to be recalculated when the option the isolator package and in the chiller panel literature
selections are changed. packets.
L1 L2
Control Panel
0
R1 R2
0 Y
Top View
X
X DISTANCE Y DISTANCE
OPERATING WEIGHT
LOCATION INCHES (MM) INCHES (MM) VENDOR NUMBER
LBS (KG)
Figure 22 - SAMPLE PRINTOUT SUPPLIED IN THE ISOLATOR PACKAGE AND IN THE CHILLER PANEL
LITERATURE PACKET
84 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
CLEARANCES
See Figure 23 below for minimum clearances for all
YLAA units.
(2 m)
5
(1.3 m) (2 m)
(2 m)
NOTES:
1. No obstructions allowed above the unit.
2. Only one adjacent wall may be higher than the unit.
3. Adjacent units should be 10 feet (3 Meters) apart.
JOHNSON CONTROLS 85
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
ISOLATOR LOCATIONS
LD18078
1.4
LD18079
86 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18080
JOHNSON CONTROLS 87
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD18081
LD18082
88 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
ISOLATOR INFORMATION
One Inch Deflection Spring Isolator Cross-reference
CP
5/8"
1/2"
H"
C"
T"
B" L" 5
D"
W"
LD13759A
MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP1-1D-85 85 1.360 LT. PURPLE
CP1-1D-120 120 1.200 DK. YELLOW
CP1-1D-175 175 1.170 DK. BLUE
CP1-1D-250 250 1.400 YELLOW
CP1-1D-340 340 1.130 RED
CP1-1D-510 510 1.020 BLACK
CP1-1D-675 675 1.320 DK. PURPLE
CP1-1D-900 900 1.020 DK. GREEN
CP1-1D-1200 1200 0.900 GRAY
CP1-1D-1360 1360 0.770 WHITE
CP1-1D-1785N 1785 0.880 GRAY/RED
MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP2-1D-1020 1020 1.020 BLACK
CP2-1D-1350 1350 1.320 DK. PURPLE
CP2-1D-1800 1800 1.020 DK. GREEN
CP2-1D-2400 2400 0.900 GRAY
CP2-1D-2720 2720 0.770 WHITE
CP2-1D-3570N 3570 0.880 GRAY / RED
JOHNSON CONTROLS 89
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
LD13790
90 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
Y2RS
5" 1-1/8"
5/8" 2-3/4"
2-3/4"
12"
3/8" GAP
5/8-11UNC
3/4" TYP. (4)
TYP.(4)
3/4"
7/8"
1/2" LIMIT
STOP &
NUT 8-3/8"
OPER.
HEIGHT
12-1/4"
14"
3-1/2" LD13761A
3/8"
5"
NOTES:
1. ALL DIMENSIONS ARE IN INCHES, INTERPRET PER ANSI Y14.
2. STANDARD FINISH: HOUSING-POWDER COATED (COLOR:BLACK), SPRING-POWDER COATED (COLOR: SEE T
HARDWARE ZINC-ELECTROPLATE.
1. All dimensions are in inches, interpret per ANSI 4. All springs are designed for 50% overload capac-
3. EQUIPMENT MUST BE BOLTED OR WELDED TO THE TOP PLATE TO MEET ALLOWABLE SEISMIC RATINGS.
4. ALL SPRINGS ARE DESIGNED FOR 50% OVERLOAD CAPACITY WITH EXCEPTION OF THE 2D-3280N & 2D-2870
5
Y14. 5. REFER TO PAGE FOR INSTALLATION INSTRUCTIONS.
6. CONSULT FACTORY FOR CONCRETE INSTALLATION. ity with exception of the 2D-3280N and 2D-2870.
2. Standard finish: housing-powder coated (color, 5. Refer to next page for installation instructions.
black), spring-powder coated (color, see table be-
6. Consult factory for concrete installation.
low) hardware - zinc-electroplate.
3. Equipment must be bolted or welded to the top
plate to meet allowable seismic ratings.
RATED ALLOWABLE
SEISMIC RATED LOAD SPRING RATE SOLID LOAD COLOR
DEFLECTION G RATING
MOUNT SIZE (LBS) (LBS/IN) (LBS) CODE
(IN) HORIZONTAL
Y2RSI-2D-150 150 2.4 62 234 WHITE 34.7
Y2RSI-2D-320 320 2.3 140 490 YELLOW 16.3
Y2RSI-2D-460 460 2.3 200 688 GREEN 11.3
Y2RSI-2D-710 710 2.2 330 1072 DK BROWN 7.3
Y2RSI-2D-870 870 1.9 460 1312 RED 6
Y2RSI-2D-1200N 1200 1.9 638 1818 RED/BLACK 4.3
Y2RSI-2D-1450 1450 1.8 900 2450 TAN 3.6
Y2RSI-2D-1690 1690 1.7 1140 2892 PINK 3.1
Y2RSI-2D-2000N 2000 1.7 1318 3342 PINK/BLACK 2.6
Y2RSI-2D-2640N 2640 1.5 1854 4283 PINK/GRAY 2
PINK/GRAY/
Y2RSI-2D-2870N 3080 1.5 2004 4629 1.7
ORANGE
PINK/GRAY/DK
Y2RSI-2D-3280N 3740 1.8 2134 4930 1.4
BROWN
JOHNSON CONTROLS 91
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
("F")
WASHER ("E")
("F")
("C")
("C")
("B")
LD13763B
92 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
RD-Style DW
Isolators
CD
MOLDED
DURULENE
HF AD THRU
TYP 2 PLACES
BT
AL
W
L
LD13760A
1. All dimensions are inches, interpreted per ANSI 4. AL = Mounting hole center to center spacing.
Y14. Notes:
1. All dimensions are inches, interpreted per ANSI Y14. 5. HF = Free height of mount, prior to loading. Op- 5
2. Refer to Page 98 for installation instructions.
2. Refer to next page for installation
3. Mount molded ininstructions. eratingAlsoheight
weather resistant duralene compound as standard. available incalculated
other materials by the free height less
such as natural rubber, extreme high temperature silicone, high-damped silicone, nitrile and EDPM.
4. AL = Mounting hole center to center spacing. the static deflection under load. All dimensions
3. Mount molded in weather 5. HFresistant
= Free height duralene
of mount, prior com-
to loading. Operating height calculated by the free height less the
static deflection under load. All dimensions for reference only. for reference only.
pound as standard. Also6.available in other materi-
Hardware zinc-electroplated.
JOHNSON CONTROLS 93
FORM 150.72-ICOM6 (615)
SECTION 5 TECHNICAL DATA
ISSUE DATE 6/30/2015
1. Read instructions in their entirety before begin- 4. Bolt or anchor all isolators to supporting structure
ning installation. utilizing base thru holes (B).
2. Isolators are shipped fully assembled and are to be 5. Remove top bolt and top washer. Place equip-
positioned in accordance with the submittal draw- ment on top of isolators so that mounting holes
ings or as otherwise recommended. in equipment or base line up with threaded hole
(C).
3. Set isolators on floor, housekeeping pad, or sub-
base, ensuring that all isolator centerlines match 6. Reinstall top bolt and washer and tighten down.
the equipment mounting holes. The VMC group
7. Installation is complete.
recommends that the isolator base (A) be in-
stalled on a level surface. Shim or grout as re-
quired, leveling all isolator bases to the same
elevation (1/32-inch maximum difference can be
tolerated).
TOP BOLT
("B")
TOP WASHER
D D
("C")
("B")
CL CL ("A")
SECTION D-D
LD13762B
94 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
SECTION 6 COMMISSIONING
JOHNSON CONTROLS 95
FORM 150.72-ICOM6 (615)
SECTION 6 COMMISSIONING
ISSUE DATE 6/30/2015
96 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 6 COMMISSIONING
ISSUE DATE 6/30/2015
MODEL - YLAA
JOHNSON CONTROLS
JOHNSON CONTROLS 1
97
FORM 150.72-CL1 FORM 150.72-ICOM6 (615)
SECTION 6 COMMISSIONING
ISSUE DATE: 11/12/2012 ISSUE DATE 6/30/2015
2 JOHNSON CONTROLS
98 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 6 FORM 150.72-CL1
COMMISSIONING
ISSUE DATE 6/30/2015 ISSUE DATE: 11/12/2012
6
CONTRACTOR'S RESPONSIBILITIES AND INSTRUCTIONS TO USE FORM
This installation checklist provides a quick way to check if all necessary installation work was completed in accordance
with all applicable installation instructions in Form 150.72-ICOM6, and when completed, acts as a request for Johnson
Controls to furnish start-up supervision.
2. Check off each item as required. Cross out (x) items that do not apply.
3. Enter names, initials, and date of the operating personnel who completed the checklist.
4. Bottom of Form: Enter the date that the Johnson Controls start-up technician should be at the job site and the name(s)
of the supervisor(s) to be contacted.
With reference to the terms of the above contract, we are requesting the presence of your JCI Authorized Representative at the job site on
______ / ______ / ______ to start the system and instruct operating personnel. Have the JCI representative contact: _________________________________
Month Day Year Name/Phone
We understand that the services of the Johnson Controls Authorized Representative will be furnished in accordance with the contract for a period of time of not
more than _______ consecutive normal working hours, and we agree that a charge of _________ per diem plus travel expenses will be made to Johnson Con-
trols if services are required for longer than ________ consecutive normal hours or if repeated calls are required, through no fault of Johnson Controls.
Title: _______________________________________
JOHNSON CONTROLS 99
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
LD13283
Remote cycling, demand limiting and chilled liquid Keypad commands are actuated upon by the micropro-
temperature reset can be accomplished by field sup- cessor to change setpoints, cutouts, scheduling, operat-
plied contacts. ing requirements, and to provide displays. The keypad
and display are connected to the I/O board.
Compressor starting/stopping and loading/unload-
ing decisions are performed by the Microprocessor to The on-board power supply converts 24VAC from
maintain leaving or return chilled liquid temperature. 75VA, 120/24VAC 50/60Hz UL listed class 2 power
These decisions are a function of temperature devia- transformer to +12V, +5V and +3.3V using switching
tion from setpoint. and linear voltage regulators located on the I/O and IPU
II boards. These voltages are used to operate integrated
A Master ON/OFF switch activates or deactivates the circuitry on the board. The 40 character display and
unit. unit sensors (transducers and temp sensors) are sup-
plied power for the micro board +5V supply. 24VAC KEYPAD
is rectified, but not regulated, to provide unregulated
The 12 button non-tactile keypad allows the user to
+30VDC to supply all of the digital inputs.
retrieve vitals system parameters such as system pres-
The I/O board contains one green Power LED to in- sures, temperatures, compressor running times and
dicate that the board is powered up and one red Sta- starts, option information on the chiller, and system
tus LED to indicate by blinking that the processor setpoints. This data is useful for monitoring chiller op-
is operating. The I/O board also contains two sets of eration, diagnosing potential problems, troubleshoot-
Receiver/Transmit LEDs, one for each available serial ing, and commissioning the chiller.
communication port. The receive LEDs are green, and
It is essential the user become familiar with the use of the
the Transmit LEDs are red.
keypad and display. This will allow the user to make full
A jumper on the I/O board selects 4 to 20mA or 0 to use of the capabilities and diagnostic features available.
10VDC as the input type on the remote temperature
reset analog input. UNIT SWITCH
A unit ON/OFF switch is just underneath the keypad.
TRANSFORMER This switch allows the operator to turn the entire unit
A 75VA, 120/240VAC, 50/60Hz transformer is pro- OFF if desired. The switch must be placed in the ON
vided to supply power to the Microprocessor Board, position for the chiller to operate.
which in turn rectifies, filters, and regulates as neces-
sary to supply power to the display, sensors, and trans- BATTERY BACK-UP
ducers. The IPU II contains a Real Time Clock integrated cir-
cuit chip with an internal battery backup. The purpose
DISPLAY of this battery backup is to assure any programmed
The 40 Character Display (2 lines of 20 characters) is values (setpoints, clock, cutouts, etc.) are not lost dur-
a liquid crystal display used for displaying system pa- ing a power failure regardless of the time involved in a
rameters and operator messages. power cut or shutdown period.
When a key is pressed, such as the OPER DATA key, PROGRAMMING # OF COMPRESSORS
system parameters will be displayed and will remain
The total number of compressors is programmable un-
on the display until another key is pressed. The system
der the PROGRAM key. Dual (2) system chillers can
parameters can be scrolled with the use of the (UP)
have 4, 5, or 6 compressors.
and (DOWN) arrow keys. The display will update all
information at a rate of about 1 a second.
Display Messages may show characters indicating
greater than (>) or less than (<). These characters
indicate the actual values are greater than or less than
the limit values which are being displayed.
STATUS KEY
00066VIP
Unit Status D A I L Y S C H E D U L E
Pressing the STATUS key will enable the operator to S H U T D O W N
determine current chiller operating status. The messag-
es displayed will include running status, cooling de- The DAILY SCHEDULE SHUTDOWN message in-
mand, fault status, external cycling device status. The dicates that the daily/holiday schedule programmed is
display will be a single message relating to the highest keeping the unit from running.
priority message as determined by the microprocessor.
Status messages fall into the categories of General Sta- REMOTE STOP
tus and Fault Status. NO RUN PERM
The internal motor protector opens at 185 F to 248 F This safety will shut down a system if either suction
(85 C to 120 C) and auto resets. The mechanical HP temperature or suction pressure sensors read out of
switch opens at 585 PSIG plus or minus 10 PSIG (27.92 range high or low. This condition must be present for 3
barg plus or minus .69 barg) and closes at 330 PSIG seconds to cause a system shutdown. The safety locks
plus or minus 25 PSIG (22.75 barg plus or minus 1.72 out a system after the first fault and will not allow au-
barg). tomatic restarting.
The compressor is also equipped with a discharge Unit Safeties
temperature sensor for the purpose of sensing inter-
Unit safeties are faults that cause all running compres-
nal scroll temperature. This sensor protects the scrolls
sors to be shut down. Unit faults are auto reset faults
from overheating due to inadequate cooling that may
in that the unit will be allowed to restart automatically
occur when refrigerant charge is low, or superheat is
after the fault condition is no longer present.
too high.
U N I T F A U L T :
When the sensor senses a high temperature, it opens
L O W A M B I E N T T E M P
the motor protector circuit in the compressor causing
the compressor to shut down.
The Low Ambient Temp Cutout is a safety shutdown
During the first two faults an MP/HP INHIBIT message designed to protect the chiller from operating in a low
will be displayed and the system will not be locked out. ambient condition. If the outdoor ambient temperature
Only after the third fault in 90 minutes will the MP/ falls below the programmable cutout, the chiller will
HPCO FAULT message be displayed. shut down. Restart can occur when temperature rises 2
Whenever the motor protector or discharge sensor F above the cutoff.
shuts down a compressor and the system, the inter- U N I T F A U L T :
nal compressor contacts will open for a period of 30 L O W L I Q U I D T E M P
minutes to assure that the motor or scroll temperatures
have time to dissipate the heat and cool down. The MP/
HP INHIBIT message will be displayed while these The Low Leaving Chilled Liquid Temp Cutout protects
contacts are open or when the HPCO is open. the chiller form an evaporator freeze-up should the
While this message is displayed, the compressors chilled liquid temperature drop below the freeze point.
will not be permitted to start. This situation could occur under low flow conditions or
if the micro panel setpoint values are improperly pro-
After 30 minutes, the contacts will close and the sys- grammed. Anytime the leaving chilled liquid tempera-
tem will be permitted to restart. The microprocessor ture (water or glycol) drops below the cutout point, the
will not try to restart the compressors in a system that chiller will shutdown. Restart can occur when chilled
shuts down on this safety for a period of 30 minutes to liquid temperature rises 2 F above the cutout.
allow the internal compressor to time out.
U N I T F A U L T :
During the 30 minute timeout, the MP/HPCO INHIB 1 1 5 V A C U N D E R V O L T A G E
message will be displayed. The MP/HPCO fault will
only be displayed after 3 shutdowns in 90 minutes, The Under Voltage Safety assures that the system is
indicating the system is locked out and will not not operated at voltages where malfunction of the mi-
restart. croprocessor could result in system damage. When the
S Y S 1 H I G H M T R C U R R 115VAC to the micro panel drops below a certain level,
S Y S 2 H I G H M T R C U R R a unit fault is initiated to safely shut down the unit. Re-
start is allowed after the unit is fully powered again and
the anti-recycle timers have finished counting down.
When the System Current Feedback option is installed
and selected (Option 11 under OPTIONS key Current
Feedback), this safety will operate as follows. If the
actual feedback voltage of the system proportional to
currents exceeds the programmed trip voltage for 5
seconds, the system will shutdown.
Restart will occur after the anti-recycle timer times out. If a low battery is detected, it should be replaced as
soon as possible. The programmed values will all be
Unit Warning lost and the unit will be prevented from running on the
The following messages are not unit safeties and will next power interruption. The RTC/battery (031-02565-
not be logged to the history buffer. They are unit warn- 000) is located at U5 on the microboard.
ings and will not auto-restart. Operator intervention is I N C O R R E C T
required to allow a restart of the chiller. U N I T T Y P E
! ! L O W B A T T E R Y ! !
C H E C K P R O G / S E T P / O P T N This indicates the condensing unit jumper is installed
between J11-12 and J11-7. This jumper must be re-
The Low Battery Warning can only occur at unit pow- moved to operate the chiller.
er-up. On micro panel power-up, the RTC battery is
checked. If a low battery is found, all programmed
Rem Stop
No Run Permissive System X MP/HPCO Inhibit 115VAC Undervoltage
Flow Switch
Open
Low Battery
System X MP/HPCO Fault
Check Prog/Step/Optn
System X Switch Off (Unit Warning Message)
System X AR Timer
High Motor Current
System X AC Timer
DISPLAY/PRINT KEYS
00067VIP
The Display/Print keys allow the user to retrieve sys- With the UNIT TYPE set as a liquid chiller (no
tem and unit information that is useful for monitoring jumper from J11-7 to J11-12 on the I/O Board), the
chiller operation, diagnosing potential problems, trou- following list of operating data screens are viewable
bleshooting, and commissioning the chiller. under the OPER DATA key in the order that they are
displayed. The (DOWN) arrow key scrolls through
System and unit information, unit options, setpoints, the displays in the order they appear below: 7
and scheduling can also be printed out with the use of
a printer. Both real-time and history information are The chiller MUST be set to be a liquid
available. chiller (no jumper from J11-7 to J11-12
on the I/O Board). DO NOT operate the
Oper Data Key chiller if not properly set up.
The OPER DATA key gives the user access to unit and
system operating parameters. When the OPER DATA
key is pressed, system parameters will be displayed and L C H L T = 4 6 . 2 F
remain on the display until another key is pressed. After R C H L T = 5 7 . 4 F
pressing the OPER DATA key, the various operating
data screens can be scrolled through by using the (UP) This display shows chilled leaving and return liquid
and (DOWN) arrow keys or the ENTER/ADV key temperatures. The minimum limit on the display for
located under the ENTRY section. these parameters are 2.2 F (-19 C). The maximum
System 2 information will only be dis- limit on the display is 140 F (60 C).
played for 2 system units. A M B I E N T A I R T E M P
= 8 7 . 5 F
S Y S X S P = 7 2 . 1 P S I G C O O L I N G D E M A N D
D P = 2 2 7 . 0 P
S I G 2 O F 8 S T E P S
These displays show suction and discharge pressures The display of COOLING DEMAND indicates the
for each system. The discharge pressure transducer is current step in the capacity control scheme when in
optional on some models. Return Water Control Mode. The number of available
steps are determined by how many compressors are in
If the optional discharge transducer is not installed, the the unit. In the above display, the 2 does not mean
discharge pressure would display 0 PSIG (0 barg). that two compressor are running but only indicates that
The minimum limits for the display are: the capacity control scheme is on step 2 of 8. Capacity
Control is covered in more detail in this publication
Suction Pressure: 0 PSIG (0 barg) which provides specific information on compressor
Discharge Pressure: 0 PSIG (0 barg) staging (for Return Water Control only).
L O A D T I M E R 5 8 S E C E V A P O R A T O R H E A T E R
U N L O A D T I M E R 0 S E C S T A T U S I S = X X
X
This display of the load and unload timers indicate This display indicates the status of the evaporator
the time in seconds until the unit can load or unload. heater. The evaporator heater is controlled by ambient
Whether the systems loads or unloads is determined by air temperature. When the ambient temperature drops
how far the actual liquid temperature is from setpoint. below 40 F the heater is turned ON. When the tem-
A detailed description of unit loading and unloading is perature rises above 45 F the heater is turned OFF. An
covered under the topic of Capacity Control. under voltage condition will keep the heater OFF until
full voltage is restored to the system.
E V
A P
O R
A T
O R W A T
E R S Y S X C O M P S T A T U S
P U
M P S T A T
U S = X
X X
X 1 = X X X 2 = X X X 3 = X X X
*Refer to Remote BAS/EMS Temperature Reset The fifth message displays current as sensed by the op-
Using A Voltage Or Current Signal on page 152. tional current feedback circuitry. The display reads out
in amps along with the DC feedback voltage from the
If the microprocessor is programmed for CURRENT module. Current is calculated by:
FEEDBACK ONE PER UNIT under the OPTIONS
225A x Actual Volts
key, the display will show up as the first display prior
to the SYS 1 displays. Total chiller current is displayed 5 Volts
as shown below:
Individual displays will be present for each system, if
U N I T A M P S = 5 4 . 0
CURRENT FEEDBACK ONE PER SYSTEM is pro-
V O L T S = 1 . 2
grammed under the OPTIONS key. Combined com-
pressor current for each system is displayed.
If the microprocessor is programmed for CURRENT
FEEDBACK NONE, no current display will appear.
History Displays C O N T R O L M O D E
The HISTORY key gives the user access to many unit L E A V I N G L I Q U I D
and system operating parameters at the time of a unit
or system safety shutdown. When the HISTORY key is Displays the type of chilled liquid control; Leaving or
pressed the following message is displayed. Return.
D I S P L A Y S A F E T Y S H U T- L E A D / L A G C O N T R O L
D O W N N O . 1 ( 1 T O 9 ) X X X X X X X X
While this message is displayed, the (UP) arrow key Displays the type of lead/lag control; Manual System
can be used to select any of the six history buffers. Buf- 1, Manual System 2 or Automatic. This is only select-
fer number 1 is the most recent, and buffer number 6 is able on 2-system chillers.
the oldest safety shutdown that was saved.
F A N C O N T R O L
After selecting the shutdown number, pressing the EN- D I S C H A R G E P R E S S U R E
TER key displays the following message which shows
when the shutdown occurred.
Displays the type of fan control; Discharge Pressure or
S H U T D O W N O C C U R R E D Ambient and Discharge Pressure.
0 3 : 5 6 P M 2 9 J A N 0 2
M A N U A L O V E R R I D E M O D E
X X X X X X X X X
The (UP) and (DOWN) arrow keys are used to
scroll forward and backward through the history buffer
Displays whether Manual Override was Enabled or
to display the shutdown conditions stored at the instant
Disabled.
the fault occurred. The (DOWN) arrow key scrolls
through the displays in the order they appear below: C U R R E N T F E E D B A C K
X X X X X X X X X X X X X X X X
U N I T F A U L T :
L O W L I Q U I D T E M P
Displays type of Current Feedback utilized.
Displays the type of fault that occurred. S O F T S T A R T
X X X X X X X
U N I T T Y P E
L I Q U I D C H I L L E R
Displays whether the optional European Soft Start was
installed and selected.
Displays the type of chiller; Liquid, Condensing Unit
or Heat Pump. D I S C H A R G E P R E S S U R E
C U T O U T = X X X X P S I G
C H I L L E D L I Q U I D
X X X X X
Displays the programmed Discharge Pressure Cutout.
Displays the chilled liquid type; Water or Glycol. S U C T I O N P R E S S U R E
C U T O U T = X X X X P S I G
A M B I E N T C O N T R O L
X X X X X X X X X X
Displays the programmed Suction Pressure Cutout.
Displays the type of Ambient Control; Standard or L O W A M B I E N T T E M P
Low Ambient. C U T O U T = X X X . X F
L O C A L / R E M O T E M O D E
X X X X X X X X X Displays the programmed Low Ambient Cutout.
L E A V I N G L I Q U I D T E M P L E A D S Y S T E M I S
C U T O U T = X X X . X F S Y S T E M N U M B E R X
Displays the Leaving Liquid Temp. Cutout pro- Displays which system is in the lead at the time of the
grammed. fault.
F A N C O N T R O L O N E V A P O R A T O R H E A T E R
P R E S S U R E = X X X P S I G S T A T U S I S X X
X
Displays the programmed Fan On Pressure. Displays status of the Evaporator Heater at the time of
the fault.
F A N D I F F E R E N T I A L O F F
P R E S S U R E = P S I G E V A P O R A T O R W A T E R
P U M P S T A T U S X X
X X
Displays the programmed Fan Off Differential.
Displays status of Evaporator Water Pump at the time
S Y S 1 T R I P V O L T S
of fault. Status may read ON, OFF or trip.
= X . X V O L T S
E V A P P U M P T O T A L R U N
Displays the programmed High Current Trip Voltage. H O U R S = X X X X
S Y S 2 T R I P V O L T S
Evap Pump total run hours at the time of fault.
= X . X V O L T S
A C T I V E R E M O T E C T R L
Displays the programmed High Current Trip Voltage. X X X X
Y O R
K H Y
D R
O
Displays whether Remote Chiller Control was active
K I T P
U M
P S = X
when the fault occurred.
A M B I E N T A I R T E M P
Displays the system Suction and Discharge Pressure of
= X X X . X F
the time of the fault.
Displays whether the System Liquid Line Solenoid or Further explanation of the above displays is cov-
Hot Gas Solenoid was energized at the time of the fault. ered under the STATUS, OPER DATA, COOLING
SETPOINTS, PROGRAM, and OPTIONS keys.
S Y S X F A N S T A G E X X X
Software Version
The software version may be viewed by first pressing
Displays the number of Fan Stages in the system active the HISTORY key and then repeatedly pressing the
at the time of the fault. (DOWN) arrow key until you scroll past the first his-
tory buffer choice.
S Y S X A
C T U A L A M P S
= X
X X . X A M
P S D I S P L A Y S A F E T Y S H U T -
D O W N N O . 1 ( 1 T O 6 )
Displays the system Amperage (calculated approxi-
mately) at the time of the fault. After the (DOWN) arrow key is pressed again, the
software version will appear.
For this message to appear, CURRENT FEEDBACK
ONE PER SYSTEM must be programmed under the C O N T R O L C. M X X. Z Z. Y Y
OPTIONS key. If the microprocessor is programmed I / O C. M X X. 1 8. Y Y
as one CURRENT FEEDBACK ONE PER UNIT un-
ENTRY KEYS
00068VIP
The Entry Keys allows the user to view, change pro- Enter/Adv Key
grammed values. The ENTRY keys consist of an (UP) The ENTER/ADV key must be pushed after any change
arrow key, (DOWN) arrow key, and an ENTER/ADV is made to the cooling setpoints, daily schedule, safety
key. setpoints, chiller options, and the clock. Pressing this
key enters the new values into memory. If the EN-
Up and Down Arrow Keys
TER/ADV key is not pressed after a value is changed,
Used in conjunction with the OPER DATA, HISTORY, the changes will not be entered and the original val-
COOLING SETPOINTS, SCHEDULE/ADVANCE ues will be used to control the chiller.
DAY, OPTIONS and CLOCK keys, the (UP) and
(DOWN) arrow keys allow the user to scroll through Programming and a description on the use of the (UP)
the various data screens. Refer to Display/Print Keys arrow key, and (DOWN) arrow, and ENTER/ADV
on page 109 for specific information on the dis- keys are covered in detail under the SETPOINTS, and
played information and specific use of the (UP) and UNIT keys.
(DOWN) arrow keys.
The (UP) arrow key, and (DOWN) arrow key are
also used for programming the control panel such as
changing numerical or text values when programming
cooling setpoints, setting the daily schedule, changing
safety setpoints, chiller options, and setting the clock.
SETPOINTS KEYS
00069VIP
Programming of the cooling setpoints, daily schedule, Leaving Chilled Liquid Control
and safeties is accomplished by using the keys located S E T P O I N T = 4 5 . 0 F
under the SETPOINTS section. R A N G E = +/- 2 . 0 F
The three keys involved are labeled COOLING
SETPOINTS, SCHEDULE/ADVANCE DAY, and The above message shows the current chilled water
PROGRAM. temperature SETPOINT at 45.0 F (notice the cursor
positioned under the number 0). Pressing either the
Following are instructions for programming the respec- (UP) or (DOWN) arrow will change the setpoint in .5
tive setpoints. The same instruction should be used to F increments. After using the (UP) or (DOWN) ar-
view the setpoints with the exception that the setpoint row keys to adjust to the desired setpoint, the ENTER/
will not be changed. ADV key must be pressed to enter this number into
memory and advance to the RANGE SETPOINT.
Cooling Setpoints
The Cooling Setpoint and Range can be programmed Entry of the setpoint will be indicated by the cursor
by pressing the COOLING SETPOINTS key. The moving under the current RANGE setpoint. The (UP)
cooling mode (leaving chilled liquid or return chilled and (DOWN) arrow keys are used to set the RANGE,
liquid) will be displayed for a few seconds, and the set- in .5 F increments, to the desired RANGE setpoint.
point display entry screen will appear. After adjusting the setpoint, the ENTER/ADV key
must be pressed to enter the data into memory.
Notice that the RANGE was programmed for +/- X.X
F. This indicates the SETPOINT to be in the center of
the control range. If the control mode has been pro- The following messages illustrate both leaving chilled
grammed for RETURN LIQUID control, the message liquid control and return chilled liquid control respec-
below would be displayed in place of the previous tively.
message.
R E M S E T P = 4 4 . 0 F
When in leaving chilled liquid temperature control, R A N G E = + / - 2 . 0 F
the microprocessor will attempt to control the leaving
water temperature within the temperature range of the (leaving chilled liquid control)
setpoint + or the range. In the above example, control
will be in the range of 43 to 47 F. R E M S E T P = 4 4 . 0 F
R A N G E = + 1
0 . 0 F
Return Chilled Liquid Control
S E T P O I N T = 4 5 . 0 F (return chilled liquid control)
R A N G E = + 1 0 . 0 F
The low limit, high limit, and default values for the
keys under SETPOINTS are listed in Table 19 on
In return chilled liquid control, the range no longer has page 145.
a +/- X.X F, but only a + X.X F RANGE setpoint.
This indicates that the setpoint is not centered within Pressing the COOLING SETPOINTS a third time will
the RANGE but could be described as the bottom of bring up the display that allows the Maximum EMS-
the control range. A listing of the limits and the pro- PWM Temperature Reset to be programmed. This
grammable values for the COOLING SETPOINTS are message is shown below.
shown in Table 19 on page 145.
M A X E M S - P W M R E M O T E
The SETPOINT and RANGE displays just described T E M P R E S E T = + 2 0 F
were based on LOCAL control. If the unit was pro-
grammed for REMOTE control (under the OPTIONS The Temp Reset value is the maximum allowable re-
key), the above programmed setpoints would have no mote reset of the temperature setpoint. The setpoint
effect. can be reset upwards by the use of an Energy Man-
When in return chilled liquid temperature control, the agement System or from the Temperature Reset Op-
tion Board. See Remote BAS/EMS Temperature Reset
microprocessor will turn all compressors OFF at set-
Using A Voltage Or Current Signal on page 152 for a
7
point and will turn compressors ON as return chilled
liquid temperature rises. All compressors will be on at detailed explanation of this feature.
setpoint plus the range. If the range equals the tem- As with the other setpoints, the (Up) arrow and
perature drop across the evaporator when fully loaded, (Down) arrow keys are used to change the Temp Reset
the leaving chilled liquid temperature will remain near value. After using the (UP) and (DOWN) arrows
the setpoint plus or minus a few degrees as the chiller to adjust to the desired setpoint, the ENTER/ADV key
loads and unloads according to return chilled liquid must be pressed to enter this number into memory.
temperature.
SCHEDULE/ADVANCE DAY KEY
Both LEAVING and RETURN control are described in
detail under Capacity Control on page 143. The SCHEDULE is a seven day daily schedule that
allows one start/stop time per day. The schedule can
Remote Setpoint Control be programmed Monday through Sunday with an al-
Pressing the COOLING SETPOINTS key a second ternate holiday schedule available. If no start/stop
time will display the remote setpoint and cooling times are programmed, the unit will run on demand,
range. This display automatically updates about every providing the chiller is not shut off on a unit or system
2 seconds. Notice that these setpoints are not locally shutdown. The daily schedule is considered not pro-
programmable, but are controlled by a remote device grammed when the times in the schedule are all zeros
such as an ISN control, remote reset option board, or (00:00 AM).
remote PWM signal. These setpoints would only be To set the schedule, press the SCHEDULE/ADVANCE
valid if the unit was operating in the REMOTE mode. DAY key. The display will immediately show the fol-
lowing display.
* Refer to Engineering Guide for operation below 30F (-1.1C). Alternate thermal expansion valves must be used below 30F (-1.1C).
*When using glycol, Leaving Chilled Liquid Setpoint should not be set below 20F (-6.7C).
**Do not exceed 55F (12.8C) setpoint before contacting the nearest Johnson Controls Office for application guidelines.
M
O N S T A R T = 0 0 : 0 0 A M After SUN (Sunday) schedule appears on the display
S T O P = 0 0 : 0 0 A M a subsequent press of the SCHEDULE/ADVANCE
DAY key will display the Holiday schedule. This is a
two part display. The first reads:
The line under the 0 is the cursor. If the value is wrong,
it may be changed by using the (UP) and (DOWN) H O L S T A R T = 0 0 : 0 0 A M
arrow keys until correct. Pressing the ENTER/ADV S T O P = 0 0 : 0 0 A M
key will enter the times and then move the cursor to
the minute box. The operation is then repeated if nec- The times may be set using the same procedure as de-
essary. This process may be followed until the hour, scribed above for the days of the week. After chang-
minutes, and meridian (AM or PM) of both the START ing the meridian of the stop time, pressing the ENTER/
and STOP points are set. After changing the meridian ADV key will advance the schedule to the following
of the stop time, pressing the ENTER/ADV key will display:
advance the schedule to the next day.
S __
M T W T F S
Whenever the daily schedule is changed H O L I D A Y N O T E D B Y *
for Monday, all the other days will change
to the new Monday schedule. This means
if the Monday times are not applicable The line below the empty space next to the S is the
for the whole week then the exceptional cursor and will move to the next empty space when
days would need to be reprogrammed to the ENTER/ADV key is pressed. To set the Holiday,
the desired schedule. the cursor is moved to the space following the day of
the week of the holiday and the (UP) arrow key is
To page to a specific day, press the SCHEDULE/AD- pressed. An * will appear in the space signifying that
VANCE DAY key until the desired day appears. The day as a holiday. The * can be removed by pressing the
start and stop time of each day may be programmed (DOWN) arrow key.
differently using the (UP) and (DOWN) arrow, and
ENTER/ADV keys. The Holiday schedule must be programmed weekly
once the Holiday schedule runs, it will revert to the
normal daily schedule.
PROGRAM KEY L O W A M B I E N T T E M P
There are several operating parameters under the PRO- C U T O U T = 2 5 . 0 F
GRAM key that are programmable. These setpoints
can be changed by pressing the PROGRAM key, and The LOW AMBIENT TEMP CUTOUT allows the user
then the ENTER/ADV key to enter Program Mode. to select the chiller outside ambient temperature cutout
Continuing to press the ENTER/ADV key will display point. If the ambient falls below this point, the chiller
each operating parameter. While a particular parameter will shut down. Restart can occur when temperature
is being displayed, the (UP) and (DOWN) arrow rises 2 F (1.11 C) above the cutout setpoint.
keys can be used to change the value. After the value is
changed, the ENTER/ADV key must be pressed to en- L E A V I N G L I Q U I D T E M P
ter the data into memory. Table 13 on page 122 shows C U T O U T = 3 6 . 0 F
the programmable limits and default values for each
operating parameter. The LEAVING LIQUID TEMP CUTOUT protects the
chiller from an evaporator freeze-up. Anytime the leav-
Following are the displays for the programmable val- ing chilled liquid temperature drops to the cutout point,
ues in the order they appear: the chiller shuts down. Restart will be permitted when
d D I S C H A R G E P R E S S U R E the leaving chilled liquid temperature rises 2 F (1.11
C U T O U T = 3 9 5 P S I G C) above the cutout setpoint.
When water cooling mode is programmed (OPTIONS
DISCHARGE PRESSURE CUTOUT is the discharge key), the value is fixed at 36.0 F (2.22 C) and cannot
pressure at which the system will shutdown as moni- be changed. Glycol cooling mode can be programmed
tored by the optional discharge transducer. This is a to values listed in Table 13 on page 122.
software shutdown that acts as a backup for the me-
chanical high pressure switch located in the refrigerant A N T I R E C Y C L E T I M E R
= 6 0 0 S E C
circuit. The system can restart when the discharge pres-
sure drops 40 PSIG (2.76 barg) below the cutout point.
The programmable anti-recycle timer assures that
If the optional discharge pressure transducer is not in- systems do not short cycle, and the compressor mo-
stalled, this programmable safety would not apply. It tors have sufficient time to dissipate heat after a start.
should be noted that every system has a mechanical This timer is programmable under the PROGRAM key
7
high pressure cutout that protects against excessive between 300 and 600 seconds. Whenever possible,
high discharge pressure regardless of whether or not to reduce cycling and motor heating, the anti-recycle
the optional discharge pressure is installed. timer should be adjusted as high as possible. The pro-
S U C T I O N P R E S S U R E grammable anti-recycle timer starts the timer when the
C U T O U T = 80 . 0 P S I G first compressor in a system starts. The timer begins to
count down. If all the compressors in the circuit cycle
OFF, a compressor within the circuit will not be per-
The SUCTION PRESSURE CUTOUT protects the
mitted to start until the anti-recycle timer has timed
chiller from an evaporator freeze-up. If the suction
out. If the lead system has run for less than 5 minutes,
pressure drops below the cutout point, the system will
3 times in a row, the anti-recycle timer will be extended
shut down. Typically, the cutout should be set to 80
to 10 minutes, if currently programmed for less than 10
PSIG (5.52 Bars) form water cooling.
minutes.
There are some exceptions when the suc-
tion pressure is permitted to temporarily F A N C O N T R O L O N
drop below the cutout point. Details are P R E S S U R E = X X X P S I G
explained under the topic of SYSTEM
SAFETIES. The Fan Control On Pressure is the programmed pres-
sure value that is used to stage the condenser fans on,
in relation to discharge pressure. Refer to Standard
Condenser Fan Control on page 148 in SECTION 7
UNIT CONTROLS and Table 22 on page 149 and
Table 23 on page 150.
* T
he minimum discharge pressure allowed is 235 PSIG. The Fan Differential Off Pressure High Limit will be lowered (reduced) to prevent
going below 235 PSIG based on where the fan control On Pressure is programmed.
Depending on the option, the trip voltage for a Unit Trip Volts
specific system or unit high current trip can be For total chiller high current trip programming on
programmed. It also calibrates the current read- 460VAC chillers:
out under the OPER DATA key. The approximate
programmed value is calculated using the following Add the sum of all the compressors and fan RLAs
formulas. in the chiller
The resulting voltage is the value that should be The programmed value will be 5.0V.
programmed R
E M O T E U N I T I D
For example, if fan and compressor RLAs total 100A: P R O G R A M M E D = X
5V x 100A 625VA
x 1.25 = = 2.8V When communications is required with a BAS or Op-
225A 225A
tiView Panel, individual unit IDs are necessary for
The programmed value will be 2.8V. A similar calcula- communications with specific chillers on a single RS-
tion and programming will be necessary for the other 485 line. ID 0 - 7 is selectable.
system in a 2-system chiller.
Leaving Liquid
EMS - PWM Temperature
Remote Temp Cutout
Reset Setpoint
Anti-Recycle
Table 12 provides a quick reference of the setpoints list for the Setpoints Keys. Timer
Fan Control
On-Pressure
Fan Differential
Off-Pressure
Total Numbers
of
Compressors
Number of
Fans Per System
SYS / Unit
Trip Volts Option
Remote Unit ID
LD07404c
UNIT KEYS
OPTIONS
CLOCK
00070VIP
A M B I E N T C O N T R O L
S T A N D A R D Option 7 Display Units
D I S P L A Y U N I T S
The low ambient cutout is adjustable from 25 F to 60 F I M P E R I A L
(-3.9 C to 15.6 C).
or This mode displays system operating values in Impe-
rial units of F or PSIG.
A M B I E N T C O N T R O L
L O W A M B I E N T or
D I S P L A Y U N I T S
The low ambient cutout is programmable down to 0 F S I
(-17.8 C). A low ambient kit MUST be installed for
this option to be chosen. If the kit is NOT installed, This mode displays system operating values in Scien-
and low ambient is selected, low pressure faults and tific International Units of C or barg.
compressor damage may occur.
Option 8 Lead/Lag Type (two system units
Option 5 Local/Remote Control Type only)
L O C A L / R E M O T E M O D E L
L E A D / L A G C O N T R O L
L O C A L
M A N U A L S Y S 1 L E A D
When programmed for LOCAL, an ISN or RCC con- SYS 1 selected as lead compressor. SYS 1 lead option
trol can be used to monitor only. The micro panel will MUST be chosen if Hot Gas Bypass is installed.
operate on locally programmed values and ignore all
commands from remote devices, or through the RS- or
485 inputs. The chiller will communicate and send data
L E A D / L A G C O N T R O L
to the remote monitoring devices.
M A N U A L S Y S 2 L E A D
or
L O C A L / R E M O T E M O D E
SYS 2 selected as lead compressor.
R E M O T E or
L E A D / L A G C O N T R O L
This mode should be selected when an ISN or RCC
A U T O M A T I C
control is to be used to control the chiller. This mode
will allow the ISN to control the following items: Re-
mote Start/Stop, Cooling Setpoint, Load Limit, and Lead/lag between systems may be selected to help
History Buffer Request. If the unit receives no valid equalize average run hours between systems on chillers
ISN transmission for 5 minutes, it will revert back to with 2 refrigerant systems. Auto lead/lag allows auto-
the locally programmed values. matic lead/lag of the two systems based on an average
run hours of the compressors in each system. A new
Option 6 Unit Control Mode lead/lag assignment is made whenever all compressors
C O N T R O L M O D E shut down. The microprocessor will then assign the
R E T U R N L I Q U I D lead to the system with the shortest average run time.
This mode should be selected when an optional 2ACE If unit type needs to be changed to make the unit a
Module is installed to allow combined current moni- liquid chiller, remove power and then remove the
toring of all systems by sensing current on the incom- jumper between J11-7 and J11-12 on the I/O Board.
ing line. Reapply power to the micro panel and the micropro-
cessor will store the change.
or
Option 15 Refrigerant Type Press the ENTER key and the following message will
R E F R I G E R A N T T Y P E
be displayed until the update has been completed. The
R 4 1 0 A
keypad and display will not respond during the update.
DO NOT reset or power down the chiller until the up-
date is completed.
Refrigerant type R-410A must be selected under Ser-
vice Mode. Refrigerant type is displayed under the F L A S H C A R D U P D A T I N G
OPTIONS key, but is only programmable in Service P L E A S E W A I T . . .
Mode.
Incorrect programming may cause dam- After the update is completed, an automatic reboot will
age to compressors. occur. If an error occurred, the following message will
appear with the error code and no reboot will occur.
F L A S H C A R D U P D A T E
E R R O R XXXXX
Option 16 Expansion Valve Type If the update resulted in an error, the original program
X P A N S I O N
E V A L V E T Y P E will still be active. When an error occurs, assure the
T H E R M O S T A T I C correct Flash Card was utilized. Incorrect chiller soft-
ware will cause an error. If this is not the case, the
Expansion valve type, thermostatic or electronic Flash Card is most likely defective or the IPU and I/O
may be selected under Service Mode. Expansion valve combo board is bad.
type is displayed under the OPTIONS key, but is only
Option 18 Remote Temperature Reset
programmable in Service Mode. YLAA chillers will
typically always be equipped with thermostatic expan- R E M O T E T E M P R E S E T
sion valves. I
N P U T XXXXXXXXXXXXXX
Also see the UNIT KEYS PROGRAMMING QUICK 0.0 10.0 (DC)
REFERENCE LIST in Figure 27 on page 130. 2.0 10.0V (DC)
Option 17 Flash Card Update 0.0 20.0 mA
F L A S H C A R D U P D A T E 4.0 20.0 mA
D I S A B L
E D
The options display message for Remote
Temp Reset Input only appears if the
A Flash Card is used to input the operating program Temp Reset Option is enabled under Ser-
into the chiller IPU. A Flash Card is used instead of an vice Mode. The option must be enabled
EPROM. Normally, a Flash Card update is not required under the Service Mode for the Remote
and the message above will be displayed. Temperature Reset to operate.
Y O R
K H
Y D
R O Clock
K I T P
U M
P S = 1 The CLOCK display shows the current day, time, and
date. Pressing the CLOCK key will show the current
When YORK HYDRO KIT PUMPS = 1, the controls day, time, and date.
will be closed to run the pumps whenever any one of
It is important that the date and time be correct, other-
the following conditions are true:
wise the daily schedule will not function as desired if
Low Leaving Chilled Liquid Fault programmed. In addition, for ease of troubleshooting
via the History printouts, the day, time, and date should
Any compressor is running be correct.
Daily Schedule is ON and Remote Stop is closed. To change the day, time, and date press the CLOCK
Even if one of the above conditions are key. The display will show something similar to the
true, the pump will not run if the chiller following:
has been powered up for less than 30 sec-
onds; or if the pump has run in the last T O D A Y I S F R I 0 8 : 5 1 A M
30 seconds to prevent pump overheating. 2 5 J A N 0 2
Options Key
Expansion Valve Type
(press Options Key
to adv.) (Thermoplastic or Electric)
(Programmed under Service
Display Language Mode, Viewable Only)
Must be programmed
System Switches for Thermostatic
on/off
Flash Card Update
Chilled Liquid Type
(water or glycol)
Remote Temp Reset
Ambient Control
Pump Control
(standard or low)
Pump Selection
Local/Remote Mode
Display Units
(English or Metric)
Unit Type
(Chiller MUST be Selected
Via No Jumper Installed
(Viewable Only)
Refrigerant Type
R-410A
(Programmed under Service Mode)
Viewable Only)
Figure 27 provides a quick reference list for the Unit key setpoints. LD07405d
BACNET, MODBUS, N2 AND YORKTALK 2 RS-485: connect to TB2 - Network (-1) to TB2
COMMUNICATIONS (-1); Network (+1) to TB2 (+1)
Data can be read and in some cases modified using a RS-232: connect to TB3 - Network (RX) to TB3
serial communication BACnet, Modbus or YorkTalk 2 (TXD); Network (TX) to TB3 (RXD); Network
network connection. This information allows commu- (GND) to TB3 (GND)
nications of chiller operating parameters and external
Refer to Figure 28 on page 132 for TB1, TB2 and TB3
control changes to setpoint, load limiting, and start/
locations.
stop commands.
In most cases, communication parameters will need to
BACnet and YorkTalk 2 RS485 networks are wired to
be modified. Table 30 on page 133 lists setup parame-
the + and - terminals of TB1 for port 1 communica-
ters for the available protocols. Modification is accom-
tions. Modbus network connection has the option of
plished by pressing the PROGRAM, DOWN ARROW,
RS232 or RS485 connection for port 2 communica-
DOWN ARROW, DOWN ARROW, DOWN ARROW,
tions. Modbus network is wired to either TB2 or TB3
and ENTER keys in sequence. The list below shows
as follows:
the displays for the values that may be modified:
P2 PROTOCOL
DE MODIFIER ADDRESS
XXXXXXXXXX
XXXXX
P2 MANUAL MAC
DE MODIFIER OFFSET
ADDRESS XXX
XX
P2 BAUD RATE
P1 PROTOCOL
XXXXX
XXXXXX
P2 PARITY
P1 MANUAL MAC
XXXXX 7
ADDRESS XXX
P2 STOP BITS
P1 BAUD RATE
X
XXXXX
P2 HW SELECT BIT
P1 PARITY
XXXXX
XXXXX
X RESET 1 = YES, 0 = NO 0
Note: See Table 16 on page 134 for error descriptions
LD14318
1. As required by network. 2. Or other as required by network. 3. Number is multiplied by 100, set as required by network.
4. Number is added to de modifier address, set as required by network.
5. Unit operating software version C.Mmc.13.03 or later required for Modbus Protocol.
6. Unit operating software version 04 (C.MMC.13.04, C.MMC.14.04, or C.MMC.16.04) or higher required for N2 protocol functionality.
7
BACnet and Modbus Communications Analog Read Only Points
Chiller data that can be read and modified using spe- This data can be read using a BACnet or Modbus net-
cific BACnet or Modbus Register Addresses; and the work connection and can NOT be modified using this
data associated with the addresses, is outlined in the connection. The Modbus Register Address for these
following description: points is 513 + AI #.
YCAL/YCUL/YCWL/YLAA/YLUA IPU II Native Modbus, BACnet MS/TP, N2 Data Maps Board: 031-02630-xxx w/ 031-02550
ITEM Version Date York PN CK Sum Comments
1 C.MMC.16.00 29-Nov-06 031-02755-004 Basildon MMHP with Board: 031-02630-xxx w/ 031-02550
2 C.MMC.13.02 17-Oct-08 031-02755-001 Standard Micro Board 031-02550-xxx . Fix native Modbus communications. Fix Caf Metric functionality (SCR-766)
3 C.MMC.14.02 17-Oct-08 031-02755-003 MMHP with Board: 031-02630-xxx w/ 031-02550Fix native Modbus communications. Fix Caf Metric functionality (SCR-766)
4 C.MMC.16.02 17-Oct-08 031-02755-004 Basildon MMHP with Board: 031-02630-xxx w/ 031-02550 Fix native Modbus communications. Fix Caf Metric functionality (SCR
5 C.MMC.13.03 3-Mar-09 031-02755-001 Add AI 54, 55, 56, 57
6 C.MMC.14.03 3-Mar-09 031-02755-003 Add AI 54, 55, 56, 57
ISSUE DATE 6/30/2015
JOHNSON CONTROLS
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FORM 150.72-ICOM6 (615)
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SECTION 7 UNIT CONTROLS
MM Native Bacnet_Modbus_N2 Small Tonnage Scroll IPU II NATIVE BACnet _Modbus _N2 Data Maps_ Rev A_10b Page 1 of 3
7
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136
ADDRESS Type Supported Scaling UNITS WRITE
NUM ance 1 2 3 4 5 6 7 8 9 10
41 NUM_COMPS AI_24 537 03,04 X1 ADF 31 count R Number of Compressors S S S S S S S
42 S1_OP_CODE AI_25 538 03,04 X1 ADF 32 index R Sys 1 Operational Code (Definition in Table A) S S S S S S S
43 S1_FLT_CODE AI_26 539 03,04 X1 ADF 33 index R Sys 1 Fault Code (Definition in Table B) S S S S S S S
44 S2_OP_CODE AI_27 540 03,04 X1 ADF 34 index R Sys 2 Operational Code (Definition in Table A) S S S S S S S
45 S2_FLT_CODE AI_28 541 03,04 X1 ADF 35 index R Sys 2 Fault Code (Definition in Table B) S S S S S S S
46 S1_DBG_CODE AI_29 542 03,04 X1 ADF 36 index R Sys 1 Debug Code S S S S S S S
47 S1_FAN_STAGE AI_30 543 03,04 X1 ADF 37 count R Sys 1 Condenser Fan Stage S S S S S S S
48 S2_DBG_CODE AI_31 544 03,04 X1 ADF 38 index R Sys 2 Debug Code S S S S S S S
49 S2_FAN_STAGE AI_32 545 03,04 X1 ADF 39 count R Sys 2 Condenser Fan Stage S S S S S S S
Unit Control Mode (0=Leaving Water, 1=Return Water, 2=Discharge
CONTROL_MODE AI_33 546 03,04 X1 ADF 40 count R S S S S S S S
50 Air, 3=Suction Press, 4=Cooling, 5=Heating)
SECTION 7 UNIT CONTROLS
51 AR_TIME AI_34 547 03,04 X10 ADF 41 seconds R Anti-Recycle Time (Programmed) S S S S S S S
52 LCHLT_CUT AI_35 548 03,04 X10 ADF 42 F R Leaving Chilled Liquid Temp Cutout S S S S S S S
53 LOW_AMB_CUT AI_36 549 03,04 X10 ADF 43 F R Low Ambient Temperature Cutout S S S S S S S
54 SUCT_P_CO_HT AI_37 550 03,04 X10 ADF 44 PSIG R Low Suction Pressure Cutout Heating (HP Only) S S S S S S S
55 L_SUCT_P_CO AI_38 551 03,04 X10* ADF 45 PSIG R Low Suction Pressure Cutout (Cooling on HP units ) S S S S S S S
56 H_DSCH_P_CO AI_39 552 03,04 X10 ADF 46 PSIG R High Discharge Pressure Cutout S S S S S S S
57 COOL_SETP AI_40 553 03,04 X10 ADF 47 F R Setpoint S S S S S S S
58 SP_SETP_S1 AI_41 554 03,04 X10 ADF 48 F R Setpoint 1 (SP Control) S S S S S S S
59 CONTROL_RG AI_42 555 03,04 X10 ADF 49 F R Cooling Range S S S S S S S
60 SP_CTL_RG_S1 AI_43 556 03,04 X10 ADF 50 F R Cooling Range 1 (SP Control) S S S S S S S
61 SP_SETP_S2 AI_44 557 03,04 X10 ADF 51 F R Setpoint 2 (SP Control) S S S S S S S
62 HEAT_SETP AI_45 558 03,04 X10 ADF 52 F R Heating Setpoint (HP Only) S S S S S S S
63 SP_CTL_RG_S2 AI_46 559 03,04 X10 ADF 53 F R Cooling Range 2 (SP Control) S S S S S S S
64 HEAT_RANGE AI_47 560 03,04 X10 ADF 54 F R Heating Range (HP Only) S S S S S S S
65 S1_DSCH_TEMP AI_48 561 03,04 X10 ADF 55 F R Sys 1 Discharge Temperature (EEV Only) S S S S S S S
66 S1_DSCH_SHEAT AI_49 562 03,04 X10 ADF 56 F R Sys 1 Discharge Superheat (EEV Only) S S S S S S S
67 S2_DSCH_TEMP AI_50 563 03,04 X10 ADF 57 F R Sys 2 Discharge Temperature (EEV Only) S S S S S S S
68 S2_DSCH_SH AI_51 564 03,04 X10 ADF 58 F R Sys 2 Discharge Superheat (EEV Only) S S S S S S S
69 LEAVING_HOT AI_52 565 03,04 X10 ADF 59 F R Leaving Liquid Hot Temp (R-410a) S S S S S S S
70 RETURN_HOT AI_53 566 03,04 X10 ADF 60 F R Return Liquid Hot Temp (R-410a) S S S S S S S
71 R_COOL_SETP AI_54 567 03,04 X10 ADF 61 F R Remote Setpoint N N N N S S S
72 R_SP_SETP_S1 AI_55 568 03,04 X10 ADF 62 F R Remote Setpoint 1 (SP Control) N N N N S S S
73 R_SP_SETP_S2 AI_56 569 03,04 X10 ADF 63 F R Remote Setpoint 2 (SP Control) N N N N S S S
74 R_HEAT_SETP AI_57 570 03,04 X10 ADF 64 F R Remote Heating Setpoint (HP and YCWL HP) N N N N S S S
75
76 BINARY MONITOR ONLY POINTS
77 S1_ALARM BI_1 1282 01,02,03 n/a BD 4 0, 1 R Sys 1 Alarm S S S S S S S
TABLE 17 - BACNET AND MODBUS COMMUNICATIONS DATA MAP (CONTD)
MM Native Bacnet_Modbus_N2 Small Tonnage Scroll IPU II NATIVE BACnet _Modbus _N2 Data Maps_ Rev A_10b Page 2 of 3
JOHNSON CONTROLS
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JOHNSON CONTROLS
94 CH_LIQ_TYPE BI_18 1299 01,02,03 n/a BD 21 0, 1 R Chilled Liquid Type (0=Water, 1=Glycol) S S S S S S S
93 AMB_MODE BI_19 1300 01,02,03 n/a BD 22 0, 1 R Ambient Control Mode (0=Std Amb, 1=Low Amb) S S S S S S S
FORM 150.72-ICOM6 (615)
94 CNTL_MODE BI_20 1301 01,02,03 n/a BD 23 0, 1 R Local/Remote Control Mode (0=Local, 1=Remote) S S S S S S S
95 DATA_UNIT BI_21 1302 01,02,03 n/a BD 24 0, 1 R Units (0=Imperial, 1=SI) S S S S S S S
96 AUTO_LL BI_22 1303 01,02,03 n/a BD 25 0, 1 R Lead/Lag Control Mode (0=Manual, 1=Auto) S S S S S S S
97 S2_HGBV BI_23 1304 01,02,03 n/a BD 26 0, 1 R Sys 2 HotGas Bypass Valve N N N N N N N
NOTES
1 IPU II ( PN 031-02550-xxx ) based equipment are configured for Native BACnet MS/TP and Modbus RTU communications. The Microgateway product is not required for these 2 interfaces
2 Load Limit Stage 0 = 100% full run ( all compressors ) , 1 = 50% Run ( 4 compressor sys), 1 = 66% Run ( 6 compressor sys), 2 = 0% Run ( 4 compressor sys), 2 = 33% Run ( 6 compressor sys)
3 BACnet Object Types: 0= Analog In, 1 = Analog Out, 2= Analog Value, 3= Binary In, 4 = Binary Output, 5= Binary Value, 8= Device, 15 = Alarm Notification ( 0 -127 are reserved ASHRAE Objects)
4 WC= Inches of water column; CFM = Cubic Feer per Minute; FPM = Feet per Minute: PSI = Lbs per square inch; Pa = Pascals; kPa = Kilopascals; PPM = Part Per Million; kJ/kg = Kilojoules per Kilogram
5 See the applicable Middle Market Chiller Operations Manual for more details
6 The YCWL uses the same firmware as a YCAL , it just ignores Fan Control
7 Modbus values are all of type signed. Scaling values in 10X BOLD indicate that scaling in Metric is X100. Scaling and signing may not be modified in the field.
8
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SECTION 7 UNIT CONTROLS
7
FORM 150.72-ICOM6 (615)
SECTION 7 UNIT CONTROLS
ISSUE DATE 6/30/2015
JOHNSON CONTROLS
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FORM 150.72-ICOM6 (615)
9
10
Use ASCII page column for interfaces utilizing an ASCII XL Translator or MicroGateway to communicate to a chiller LINC
P16 P14 A. Monitor nvoYTS01p016 SNVT_count_f (51) 28 - 31 ADF 10 Ambient Air Temperature S S S S S P16
P17 P15 A. Monitor nvoYTS01p017 SNVT_count_f (51) 32 - 35 ADF 11 Sys 1 Suction Superheat ( EEV only) O O O O O P17
P18 P16 A. Monitor nvoYTS01p018 SNVT_count_f (51) 36 - 39 ADF 12 Sys 1 Run Time (seconds) S S S S S P18
P19 P17 A. Monitor nvoYTS01p019 SNVT_count_f (51) 40 - 43 ADF 13 Sys 1 Suction Pressure S S S S S P19
P20 P18 A. Monitor nvoYTS01p020 SNVT_count_f (51) 44 - 47 ADF 14 Sys 1 Discharge Pressure S S S S S P20
P21 P19 A. Monitor nvoYTS01p021 SNVT_count_f (51) 48 - 51 ADF 15 Sys 1 Cooler Inlet Refrigerant Temperature(R-407c Only) S S S S S P21
P22 P20 A. Monitor nvoYTS01p022 SNVT_count_f (51) 52 - 55 ADF 16 P22
P23 P21 A. Monitor nvoYTS01p023 SNVT_count_f (51) 56 - 59 ADF 17 Sys 1 EEV Output % (EEV only) O O O O O P23
P24 P22 A. Monitor nvoYTS01p024 SNVT_count_f (51) 60 - 63 ADF 18 Sys 1 Anti- Recycle Timer S S S S S P24
P25 P23 A. Monitor nvoYTS01p025 SNVT_count_f (51) 64 - 67 ADF 19 Anti-Coincident Timer S S S S S P25
P26 P24 A. Monitor nvoYTS01p026 SNVT_count_f (51) 68 - 71 ADF 20 Sys Suction Temp ( EEV only) O O O O O P26
P27 P25 A. Monitor nvoYTS01p027 SNVT_count_f (51) 72 - 75 ADF 21 Sys 2 Run Time (seconds) S S S S S P27
P28 P26 A. Monitor nvoYTS01p028 SNVT_count_f (51) 76 - 79 ADF 22 Sys 2 Suction Pressure S S S S S P28
P29 P27 A. Monitor nvoYTS01p029 SNVT_count_f (51) 80 - 83 ADF 23 Sys 2 Discharge Pressure S S S S S P29
P30 P28 A. Monitor nvoYTS01p030 SNVT_count_f (51) 84 - 87 ADF 24 Sys 2 Cooler Inlet Refrigerant Temperature (R-407c systems Only) S S S S S P30
P31 P29 A. Monitor nvoYTS01p031 SNVT_count_f (51) 88 - 91 ADF 25 Sys 2 Defrost Temperature ( HP only) O O O O O P31
P32 P30 A. Monitor nvoYTS01p032 SNVT_count_f (51) 92 - 95 ADF 26 Sys 2 Suction Superheat (EEV only) O O O O O P32
P33 P31 A. Monitor nvoYTS01p033 SNVT_count_f (51) 96 - 99 ADF 27 Sys 2 Anti-Recycle Timer S S S S S P33
P34 P32 A. Monitor nvoYTS01p034 SNVT_count_f (51) 100 - 103 ADF 28 Sys 2 EEV Output % (EEV only) O O O O O P34
P35 P33 A. Monitor nvoYTS01p035 SNVT_count_f (51) 104 - 107 ADF 29 Number of Compressors S S S S S P35
P36 P34 D. Monitor nvoYTS01p036 SNVT_switch (95) 108 BD 5 Sys 1 Alarm S S S S S P36
P37 P35 D. Monitor nvoYTS01p037 SNVT_switch (95) 109 BD 6 Sys 2 Alarm S S S S S P37
P38 P36 D. Monitor nvoYTS01p038 SNVT_switch (95) 110 BD 7 Evaporator Heater Status S S S S S P38
P39 P37 D. Monitor nvoYTS01p039 SNVT_switch (95) 111 BD 8 Evaporator Pump Status S S S S S P39
P40 P38 D. Monitor nvoYTS01p040 SNVT_switch (95) 112 BD 9 Sys 1 Compressor 1 Run S S S S S P40
P41 P39 D. Monitor nvoYTS01p041 SNVT_switch (95) 113 BD 10 Sys 2 Compressor 1 Run S S S S S P41
P42 P40 D. Monitor nvoYTS01p042 SNVT_switch (95) 114 BD 11 Sys 1 Liquid Line Solenoid Valve S S S S S P42
139
SECTION 7 UNIT CONTROLS
Revision: YCAL_YCWL_YCUL_YLAA_YLUA Small Tonnage Scroll (Rev K_03 ) Tab: YCAL-YCWL-YLAA-YLUA-YCRL 2550) Property of York International York, PA Page: 1
7
ENG ASCII York Talk York Talk N2 ENG
LON Profile LON SNVT
140
PAGE PAGE Point Character Address POINT LIST CODE: S = STANDARD O = OPTIONAL N = NOT AVAILABLE PAGE
Name Type
REF REF Type Position POINT LIST DESCRIPTION 1 2 3 4 5 6 7 8 9 10 REF
P43 P41 D. Monitor nvoYTS01p043 SNVT_switch (95) 115 BD 12 Sys 1 Hot Gas Bypass Valve S S S S S P43
P44 P42 D. Monitor nvoYTS01p044 SNVT_switch (95) 116 BD 13 Sys 1 Compressor 2 Run S S S S S P44
P45 P43 D. Monitor nvoYTS01p045 SNVT_switch (95) 117 BD 14 Sys 2 Compressor 2 Run S S S S S P45
P46 P44 D. Monitor nvoYTS01p046 SNVT_switch (95) 118 BD 15 Sys 2 Liquid Line Solenoid Valve S S S S S P46
P47 P45 D. Monitor nvoYTS01p047 SNVT_switch (95) 119 BD 16 Lead System (0 = Sys 1, 1 = Sys 2) S S S S S P47
P48 P46 D. Monitor nvoYTS01p048 SNVT_switch (95) 120 BD 17 Sys 1 Compressor 3 Run S S S S S P48
P49 P47 D. Monitor nvoYTS01p049 SNVT_switch (95) 121 BD 18 Sys 2 Compressor 3 Run S S S S S P49
P50 P48 D. Monitor nvoYTS01p050 SNVT_switch (95) 122 BD 19 Chilled Liquid Type (0=Water, 1=Glycol) S S S S S P50
P51 P49 D. Monitor nvoYTS01p051 SNVT_switch (95) 123 BD 20 Ambient Control Mode (0=Std Amb, 1=Low Amb) S S S S N P51
P52 P50 D. Monitor nvoYTS01p052 SNVT_switch (95) 124 BD 21 Local/Remote Control Mode (0=Local, 1=Remote) S S S S S P52
SECTION 7 UNIT CONTROLS
P53 P51 D. Monitor nvoYTS01p053 SNVT_switch (95) 125 BD 22 Units (0=Imperial, 1=SI) S S S S S P53
P54 P52 D. Monitor nvoYTS01p054 SNVT_switch (95) 126 BD 23 Lead/Lag Control Mode (0=Manual, 1=Auto) S S S S S P54
P55 P53 D. Monitor nvoYTS01p055 SNVT_switch (95) 127 BD 24 Sys 2 Hot Gas Bypass Valve S S S S S P55
P56 P54 Code Monitor nvoYTS01p056 SNVT_count_f (51) 128 ADI 1 *Sys 1 Operational Code S S S S S P56
P57 P55 Code Monitor nvoYTS01p057 SNVT_count_f (51) 129 ADI 2 *Sys 1 Fault Code S S S S S P57
P58 P56 Code Monitor nvoYTS01p058 SNVT_count_f (51) 130 ADI 3 *Sys 2 Operational Code S S S S S P58
P59 P57 Code Monitor nvoYTS01p059 SNVT_count_f (51) 131 ADI 4 *Sys 2 Fault Code S S S S S P59
P60 P58 Code Monitor nvoYTS01p060 SNVT_count_f (51) 132 ADI 5 S S S S S P60
P61 P59 Code Monitor nvoYTS01p061 SNVT_count_f (51) 133 ADI 6 Sys 1 Condenser Fan Stage S S S S S P61
P62 P60 Code Monitor nvoYTS01p062 SNVT_count_f (51) 134 ADI 7 S S S S S P62
P63 P61 Code Monitor nvoYTS01p063 SNVT_count_f (51) 135 ADI 8 Sys 2 Condenser Fan Stage S S S S S P63
P64 P62 Code Monitor nvoYTS01p064 SNVT_count_f (51) 136 ADI 9 P64
P65 P63 Code Monitor nvoYTS01p065 SNVT_count_f (51) 137 ADI 10 Unit Control Mode (0=Lv Wtr, 1=Ret Wtr, 2=Dis Air, 3=SP, 4=Cool, 5=Heat) S S S S S P65
P66 P64 A. Monitor nvoYTS01p066 SNVT_count_f (51) 138 - 141 ADF 30 Anti-Recycle Time (Programmed) S S S S S P66
P67 P65 A. Monitor nvoYTS01p067 SNVT_count_f (51) 142 - 145 ADF 31 Leaving Chilled Liquid Temp Cutout S S S S S P67
P68 P66 A. Monitor nvoYTS01p068 SNVT_count_f (51) 146 - 149 ADF 32 Low Ambient Temperature Cutout S S S S S P68
P69 P67 A. Monitor nvoYTS01p069 SNVT_count_f (51) 150 - 153 ADF 33 Low Suction Pressure Cutout (Heating HP Only) S S S S S P69
P70 P68 A. Monitor nvoYTS01p070 SNVT_count_f (51) 154 - 157 ADF 34 Low Suction Pressure Cutout (Cooling HP only) S S S S S P70
P71 P69 A. Monitor nvoYTS01p071 SNVT_count_f (51) 158 - 161 ADF 35 High Discharge Pressure Cutout S S S S S P71
P72 P70 A. Monitor nvoYTS01p072 SNVT_count_f (51) 162 - 165 ADF 36 Remote Setpoint S S S S S P72
P73 P71 A. Monitor nvoYTS01p073 SNVT_count_f (51) 166 - 169 ADF 37 Cooling Range S S S S S P73
P74 P72 A. Monitor nvoYTS01p074 SNVT_count_f (51) 170 - 173 ADF 38 Remote Setpnt 2 ( SP Control), Remote Heatng Setpnt ( HP and YCWL HPO O O O O P74
P75 P73 A. Monitor nvoYTS01p075 SNVT_count_f (51) 174 - 177 ADF 39 Cool Range Setpoint 2 (SP Control), Heat Range (HP and YCWL HP only) O O O O O P75
TABLE 18 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONTD)
P76 P74 A. Monitor nvoYTS01p076 SNVT_count_f (51) 178 - 181 ADF 40 Sys 1 Discharge Temp (EEV only) O O O O O P76
P77 P75 A. Monitor nvoYTS01p077 SNVT_count_f (51) 182 - 185 ADF 41 Sys 1 Discharge Superheat (EEV only) O O O O O P77
P78 P76 A. Monitor nvoYTS01p078 SNVT_count_f (51) 186 - 189 ADF 42 Sys 2 Discharge Temp (EEV only) O O O O O P78
P79 P77 A. Monitor nvoYTS01p079 SNVT_count_f (51) 190 - 193 ADF 43 Sys 2 Discharge Superheat (EEV only) O O O O O P79
P80 P78 D. Monitor nvoYTS01p080 SNVT_switch (95) 194 BD 25 P80
P81 P79 D. Monitor nvoYTS01p081 SNVT_switch (95) 195 BD 26 P81
P82 P80 D. Monitor nvoYTS01p082 SNVT_switch (95) 196 BD 27 P82
P83 P81 D. Monitor nvoYTS01p083 SNVT_switch (95) 197 BD 28 P83
P84 P82 D. Monitor nvoYTS01p084 SNVT_switch (95) 198 BD 29 P84
NOTE: The Appropriate Product Code Listing Summary Should Accompany Document
ISSUE DATE 6/30/2015
FORM 150.72-ICOM6 (615)
JOHNSON CONTROLS
Revision: YCAL_YCWL_YCUL_YLAA_YLUA Small Tonnage Scroll (Rev K_03 ) Tab: YCAL-YCWL-YLAA-YLUA-YCRL 2550) Property of York International York, PA Page: 2
ENG ASCII Operational Code ENG ASCII Fault Code
PAGE PAGE PAGE PAGE
P56 P54 C_OPER.CODE P57 P55 C_FAULT.CODE
0 0 No Abnormal Condition 0 0 No Fault Code
1 1 Unit Switch Off 1 1 VAC Undervoltage
2 2 System Switch Off 2 2 Low Ambient Temperature
3 3 Lock-Out 3 3 High Ambient Temperature
4 4 Unit Fault 4 4 Low Leaving Chilled Liquid Temperature
ISSUE DATE 6/30/2015
JOHNSON CONTROLS
6 6 Remote Shutdown 6 6 High Differential Oil Pressure
FORM 150.72-ICOM6 (615)
* Note
Shaded Codes may not be available on all
models. Please check the Fault and
Operational codes against the codes
published in your operators manual or confirm
Code is available through the display of your
unit. If the Code appears in the display, you
will recieve that value through the BAS.
141
SECTION 7 UNIT CONTROLS
7
FORM 150.72-ICOM6 (615)
ISSUE DATE 6/30/2015
SUCTION PRESSURE LIMIT CONTROLS If after 60 seconds of run-time the leaving chilled liq-
uid temperature is still above the Setpoint High Limit,
The anticipatory controls are intended to prevent the
the next compressor in sequence will be energized.
unit from ever actually reaching a low-pressure cut-
Additional compressors will be energized at a rate of
out. Loading is prevented, if the suction pressure drops
once every 60 seconds if the chilled liquid temperature
below 1.15 x suction pressure cutout (15% below the
remains above the Setpoint High Limit and the chilled
cutout). Loading may reoccur after suction pressure
liquid temperature is dropping less than 3 F/min. The
rises above the unload point and a period of one min-
lag system will not be allowed to start a compressor
ute elapses. This control is only operable if the optional
until the lead system has run for 5 minutes.
suction pressure transducers are installed.
If the chilled liquid temperature falls below the Set-
DISCHARGE PRESSURE LIMIT CONTROLS point High Limit but is greater than the Setpoint Low
Limit, loading and unloading do not occur. This area of
The discharge pressure limit controls unload a system
control is called the control range.
before it reaches a safety limit due to high load or dirty
condenser coils. The microprocessor monitors dis- If the chilled liquid temperature drops to between Set-
charge pressure and unloads a system, if fully loaded, point Low Limit and 0.5 F (0.28 C) below the Set-
by one compressor when discharge pressure exceeds point Low Limit, unloading (a compressor turns OFF)
the programmed cutout minus 10 PSIG (0.69 barg). occurs at a rate of 1 every 30 seconds. If the chilled
Reloading will occur when the discharge pressure on liquid temperature falls to a value greater than 0.5 F
the affected system drops to 85% of the unload pres- (0.28 C) below the Setpoint Low Limit but not greater
sure and 10 minutes have elapsed. than 1.5 F (0.83 C) below the Setpoint Low Limit,
This control is only applicable if optional discharge unloading occurs at a rate of 20 seconds. If the chilled
pressure transducers are installed. liquid temperature falls to a value greater than 1.5 F
(0.83 C) below the Setpoint Low Limit, unloading oc-
LEAVING CHILLED LIQUID CONTROL curs at a rate of 10 seconds. If the chilled liquid tem-
perature falls below 1 F above the low chilled liquid
The setpoint, when programmed for Leaving Chilled temperature cutout, unloading occurs at a rate of 10
Liquid Control, is the temperature the unit will control seconds if it is greater than 10 seconds.
to within plus or minus the (control) cooling range. The
Setpoint High Limit is the Setpoint plus the Cooling In water cooling mode on R-410A chillers, the mini-
Range. The Setpoint Low Limit is the Setpoint minus mum low limit of the control range will be 40.0F. For
the Cooling Range. Figure 30 below should be used to leaving chilled liquid temperature setpoint and control
aid in understanding the following description of Leav- range combinations that result in the low limit of the
ing Chilled Liquid Control. control range being below 40.0F, the low limit will be
reset to 40.0F and the difference will be added to the
30 sec. Contol Range 60 sec. high limit. This will result in a control range the same
unloading (no compressor staging) loading size as programmed but not allow the unit to run below
40.0F. This control will not affect glycol chillers.
LWT Hot gas, if present, will be the final step of capacity. Hot
44.0 F 46.0 F 48.0 F
(6.7 C) (7.8 C) (8.9 C)
gas is energized when only a single compressor is run-
Low Limit Setpoint High Limit ning and LWT is less than SP. Hot gas is turned OFF
as temperature rises when LWT is more than SP plus
Leaving Water Temp. Control - Compressor Staging
Setpoint = 46.0 F (7.8 C) Range = +/-2 F (1.1 C) CR/2. If temperature remains below the setpoint low
LD14404 limit on the lowest step of capacity, the microprocessor
Figure 29 - LEAVING WATER TEMPERATURE will close the liquid line solenoid, after turning off hot
CONTROL EXAMPLE gas, and pump the system down before turning off the
last compressor in a system.
If the leaving chilled liquid temperature is above the The leaving chilled liquid setpoint is programmable
Setpoint High Limit, the lead compressor on the lead from 40 F to 70 F (4.4 C to 21.1 C) in water chill-
system will be energized along with the liquid line so- ing mode and from 10 F to 70 F (-12.2 C to 21.1
lenoid. Upon energizing any compressor, the 60 sec- C) in glycol chilling mode. In both modes, the cool-
ond Anti-Coincidence timer will be initiated to prevent ing range can be from plus or minus1.5 F to plus or
multiple compressors from turning ON. minus2.5 F (plus or minus.83 C to 1.39 C).leaving
chilled liquid control.
144 JOHNSON CONTROLS
FORM 150.72-ICOM6 (615)
SECTION 8 UNIT OPERATION
ISSUE DATE 6/30/2015
*Unloading only
NOTES:
1. Step 1 is Hot Gas Bypass and is skipped when loading occurs. Hot Gas Bypass operation is inhibited during Pumpdown.
2. Step 3 is skipped when loading occurs.
3. Step 4 is skipped when unloading occurs.
* STEP can be viewed using the OPER DATA key and scrolling to COOLING DEMAND.
As an example of compressor staging (refer to Table 20 sor run time for the purpose of lubrication. It will also
on page 145), a chiller with six compressors using a prevent the same compressor from starting 2 times in
Cooling Setpoint programmed for 45 F (7.20 C) and a row. The microprocessor will not attempt to equalize
a Range Setpoint of 10 F (5.56 C). Using the formu- run time on individual compressors within a system.
las in Table 20 on page 145, the control range will be Each compressor in a system will be assigned an ar-
split up into six (seven including hot gas) segments, bitrary number 1, or 2. The non-running compressor
with the Control Range determining the separation be- within a system with the lowest priority number will
tween segments. Note also that the Cooling Setpoint is always be the next compressor to start. The running
the point at which all compressors are OFF, and Cool- compressor with priority number 1 will always be the
ing Setpoint plus Range is the point all compressors are next compressor to shut OFF. Whenever a compressor
ON. Specifically, if the return water temperature is 55 is shut OFF, the priority numbers of all compressors
F (12.8 C), then all compressors will be ON, provid- in each system will be decreased by 1 with the wrap
ing full capacity. At nominal gpm, this would provide around. This control scheme assures the same com-
approximately 45 F (7.2 C) leaving water tempera- pressor does not repeatedly cycle ON and OFF.
ture out of the evaporator.
ANTI-RECYCLE TIMER
If the return water temperature drops to 53.4 F (11.9
C), one compressor would cycle OFF leaving five The programmable anti-recycle timer assures that sys-
compressors running. The compressors would contin- tems do not cycle. This timer is programmable under
ue to cycle OFF approximately every 1.7 F (.94 C), the PROGRAM key between 300 and 600 seconds.
with the exception of hot gas bypass. Notice that the Whenever possible, to reduce cycling and motor heat-
hot gas bypass would cycle ON when the return water ing, the anti-recycle timer should be adjusted to 600
temperature dropped to 46.25 F (7.9 C). At this point seconds. The programmable anti-recycle timer starts
one compressor would be running with hot gas. the timer when the first compressor in a system starts.
The timer begins to count down. If all of the compres-
Should the return water temperature rise from this
sors in a circuit cycle OFF, a compressor within the cir-
point to 46.7 F (8.2 C), the hot gas bypass would
cuit will not be permitted to start until the anti-recycle
shut OFF, still leaving one compressor running. As the
timer has timed out. If the lead system has run for less
load increased, the compressors would stage ON every
than 5 minutes, 3 times in a row, the anti-recycle timer
1.7 F (.94 C).
will be extended to 10 minutes.
Also note that Table 20 on page 145 not only provides
the formulas for the loading (ON POINT) and unload- ANTI-COINCIDENCE TIMER
ing (OFF POINT) of the system, the STEP is also This timer is not present on single-system units. Two
shown in the table. The STEP is the increment in the timing controls are present in software to assure com-
sequence of the capacity control scheme that can be pressors within a circuit or between systems, do not 8
viewed under the OPER DATA key. Refer to Display/ start simultaneously. The anti-coincidence timer as-
Print Keys on page 109 for specific information on sures there is at least a one minute delay between sys-
the OPER DATA key. tem starts on 2-circuit systems. This timer is NOT pro-
grammable. The load timers further assure that there
RETURN CHILLED LIQUID SYSTEM LEAD/ is a minimum time between compressor starts within
LAG AND COMPRESSOR SEQUENCING a system.
A Lead/Lag option may be selected to help equalize
EVAPORATOR PUMP CONTROL AND YORK
average run hours between systems with 2 refriger-
HYDRO KIT PUMP CONTROL
ant systems. This may be programmed under the OP-
TIONS key. Auto Lead/Lag of the 2 systems based on The evaporator pump dry contacts (XTBC2 Termi-
average run hours of the compressors in each system. nals 23 and 24) are energized when any of the follow-
Manual Lead/Lag selects specifically the sequence ing conditions are true:
which the microprocessor starts the systems.
1. Low Leaving Chilled Liquid Fault
The microprocessor will sequence compressors load
2. Any compressor is running
and unload systems according to Table 21 on page
146. The microprocessor will lead/lag compressors 3. Daily Schedule is ON, Unit Switch is ON and Re-
within each circuit to maximize individual compres- mote Stop is closed
The pump will not run if the microprocessor panel STANDARD CONDENSER FAN CONTROL
has been powered up for less than 30 seconds or if the
Condenser fan operation must be programmed with
pump has run in the last 30 seconds to prevent pump
the OPTIONS key under Fan Control. Condenser
motor overheating.
fan must be selected for Discharge Pressure only. Fan
Whenever the option YORK HYDRO KIT PUMPS = control by discharge pressure will work according to
1 is selected under the OPTIONS key, the pump con- the tables on the following pages (see Table 22 on page
trol will be as described above. DO NOT SELECT the 149 and Table 23 on page 150). The fan control on
option YORK HYDRO KIT PUMPS = 2 under the pressure and fan differential off-pressure are program-
OPTIONS key. If a dual pump option is installed, the mable under the PROGRAM key. Standard fan control
active pump is selected by the selector switch. operates down to a temperature of 25 F.
EVAPORATOR HEATER CONTROL The delay between turning ON and OFF fan stages is
always fixed at 5 seconds.
The evaporator heater is controlled by ambient air tem-
When a fan stage is turned ON by pressure, the on
perature. When the ambient temperature drops below
pressure for the next stage is increased 20 PSIG and
40 F (4.4 C) the heater is turned ON. When the tem-
ramped back to the programmed on pressure over the
perature rises above 45 F (7.2 C) the heater is turned
next 20 seconds. Typically, standard ambient control
OFF. An under voltage condition will keep the heater
on pressure should be programmed at 385 PSIG with a
OFF until full voltage is restored to the system.
differential of 125 PSIG.
PUMPDOWN CONTROL When a fan stage is turned OFF (programmed on pres-
Each system has a pump-down feature upon shut-off. sure minus programmed differential), the off pressure
Manual pumpdown from the keypad is not possible. for the next stage is decreased 20 PSIG and ramped
On a non-safety, non-unit switch shutdown, all com- back to the programmed off pressure minus the differ-
pressors but one in the system will be shut OFF. The ential over the next 20 seconds.
LLSV will also be turned OFF. The final compressor Condenser fan locations are shown in Figure 31 on
will be allowed to run until the suction pressure falls page 148. Detailed Standard Fan Control operation
below the cutout, or for 180 seconds, whichever comes is shown in Table 22 on page 149 and Table 23 on
first. page 150.
YLAA0070SE, YLAA0080SE, YLAA0091HE, YLAA0115SE,
YLAA0090SE, YLAA0100SE YLAA0101HE YLAA0120SE,
LD16764a
Table 22 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (2, 3,
OR 4 FANS PER SYSTEM)
FAN
FAN IPUII I/O OUTPUT FAN #
ON* OFF** CONTACTOR
STAGE
SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
1 FAN CONTROL ON 7B7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF2
PROGRAMMED DIF-
PRESSURE
FERENTIAL PRES-
SURE
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
FAN CONTROL ON TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
PROGRAMMED DIF-
2 PRESSURE AND FAN and and and and and and
FERENTIAL PRES-
STAGE 1 IS ENER- TB7-9 TB10-9 1-KF2 2-KF2 1-MF2 2-MF2
SURE AND FAN
GIZED
STAGE 1 IS ENER-
GIZED
3 FAN: 3 FAN:
1-MF1 2-MF1
and and
DP < PROGRAMMED 1-MF2 2-MF2
FAN CONTROL ON and and
DP > PROGRAMMED TB7-8 TB10- 1-KF1 2-KF1
PRESSURE MINUS 1-MF3 2-MF3
FAN CONTROL ON and 8 and and and
PROGRAMMED DIF- 4 FAN: 4 FAN:
3 PRESSURE AND FAN TB7-9 TB10-9 1-KF2 2-KF2
FERENTIAL PRES- 1-MF1 2-MF1
STAGES 1 AND 2 ARE and and and and
SURE AND FAN and and
ENERGIZED TB7-10 TB10-10 1-KF3 2-KF3
STAGES 1 AND 2 1-MF2 2-MF2
ARE ENERGIZED and and
1-MF3 2-MF3
and and
1-MF4 2-MF4
* When a fan stage is turned on, the pressure for the next stage is increased 20 PSIG and ramped back to the programmed on pressure over
the next 20 seconds.
** When a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 PSIG
and ramped back to the programmed OFF pressure minus the differential. 8
The time delay (fan delay timer) between
turning fan stages on and off is fixed at
5 seconds.
Table 23 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (5 OR 6
FANS PER SYSTEM)
FAN IPUII I/O OUTPUT FAN CONTACTOR FAN #
ON* OFF**
STAGE SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP < PRO-
GRAMMED
DP > PRO- FAN CONTROL
GRAMMED FAN ON PRESSURE
1 TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
CONTROL ON MINUS PRO-
PRESSURE GRAMMED
DIFFERENTIAL
PRESSURE
DP < PRO-
GRAMMED
FAN CONTROL
DP > PRO-
ON PRESSURE 1-MF1 2-MF1
GRAMMED FAN
MINUS PRO- TB7-8 TB10-8 1-KF1 2-KF1 and and
CONTROL ON
2 GRAMMED and and and and 1-MF2 2-MF2
PRESSURE AND
DIFFERENTIAL TB7-9 TB10-9 1-KF2 2-KF2 and and
FAN STAGE 1 IS
PRESSURE 1-MF3 2-MF3
ENERGIZED
AND FAN
STAGE 1 IS
ENERGIZED
5 FAN:
1-MF1
and
1-MF2
and
DP < PRO- 1-MF3
GRAMMED and 5 FAN:
FAN CONTROL 1-MF4 1-MF1
DP > PRO-
ON PRESSURE and and
GRAMMED FAN TB7-8 TB10-8 1-KF1 2-KF1
MINUS PRO- 1-MF5 1-MF2
CONTROL ON and and and and
GRAMMED 6 FAN: and
3 PRESSURE AND TB7-9 TB10-9 1-KF2 2-KF2
DIFFERENTIAL 1-MF1 1-MF3
FAN STAGES 1 and and and and
PRESSURE and and
AND 2 ARE EN- TB7-10 TB10-10 1-KF3 2-KF3
AND FAN 1-MF2 1-MF4
ERGIZED
STAGES 1 AND and and
2 ARE ENER- 1-MF3 1-MF5
GIZED and
1-MF4
and
1-MF5
and
1-MF6
* When a fan stage is turned on, the pressure for the next stage is increased 20 PSIG and ramped back to the programmed on pressure over
the next 20 seconds.
** W
hen a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 PSIG
and ramped back to the programmed OFF pressure minus the differential.
CLEARING HISTORY BUFFERS Following is the order of outputs that will appear as the
ENTER/ADV key is pressed:
The history buffers may be cleared by pressing the
HISTORY key and then repeatedly pressing the UP SYS 1 COMP 1 STATUS TB7-2 IS:
arrow key until you scroll past the last history buffer SYS 1 LLSV STATUS TB7-3 IS:
choice. The following message will be displayed: SYS 1 COMP 2 STATUS TB7-4 IS:
SYS 1 COMP 3 STATUS TB7-5 IS:
I I N I T I A L I Z E H I S T O R Y
SYS 1 HGBP STATUS TB7-7 IS:
E N T E R = Y E S
SYS 2 COMP 1 STATUS TB10-2 IS:
SYS 2 LLSV STATUS TB10-3 IS:
Pressing the ENTER/ADV key at this display will SYS 2 COMP 2 STATUS TB10-4 IS:
cause the history buffers to be cleared. Pressing any SYS 2 COMP 3 STATUS TB10-5 IS:
other key will cancel the operation. SYS 1 FAN OUTPUT 1 TB7-8 IS:
DO NOT CLEAR BUFFERS. Important SYS 1 FAN OUTPUT 2 TB7-9 IS:
information may be lost. Contact factory SYS 1 FAN OUTPUT 3 TB7-10 IS:
service. SYS 2 FAN OUTPUT 1 TB10-8 IS:
SYS 2 FAN OUTPUT 2 TB10-9 IS:
SYS 2 FAN OUTPUT 3 TB10-10 IS:
EVAP HEATER STATUS TB8-2 IS:
SYS 1 ALARM STATUS TB8-3 IS:
SERVICE MODE SYS 2 ALARM STATUS TB9-2 IS:
Service Mode is a mode that allows the user to enable EVAP PUMP STATUS TB8-6,7 IS:
or disable all of the outputs (except compressors) on SYS 2 HGBV STATUS TB10-7 IS:
the unit, change chiller configuration setup parameters SPARE DO TB8-4 IS:
and view all the inputs to the microboard. SPARE DO TB8-5 IS:
SPARE DO TB8-8, 9 IS:
To enter Service Mode, turn the Unit Switch OFF and SPARE DO TB9-4 IS:
press the following keys in the sequence shown: SYS 1 EEV OUTPUT TB5-1, 2 = XXX%
PROGRAM SYS 2 EEV OUTPUT TB6-1, 2 = XXX%
SYS 1 COND FAN SPEED J15-1,5 = XXX%
UP ARROW
SYS 2 COND FAN SPEED J15-2,6 = XXX%
UP ARROW SPARE AO J15-3,7 = XXX%
DOWN ARROW SPARE AO J15-4,8 = XXX%
DOWN ARROW DATA LOGGING MODE 1 = ON, 0 = OFF
DATA LOGGING TIMER X SECS
ENTER
SOFT START (disabled)
Service Mode will time out after 30 minutes and return REFRIGERANT TYPE (R-410A only) 9
to normal control mode, if the panel is accidentally left EXPANSION VALVE TYPE (Thermostatic Only)
in this mode. Otherwise, turning the unit switch ON REMOTE TEMP RESET OPTION =
will take the panel out of Service Mode. REMOTE INPUT SERVICE TIME =
NORTH AMERICAN FEATURE SET ENABLED
SERVICE MODE OUTPUTS HYDRO PUMP SELECTION
After pressing the key sequence as described, the con- EVAP PUMP TOTAL RUN HOURS
trol will enter Service Mode permitting the outputs SYS 1 HOURS
(except compressors), operating hours, refrigerant SYS 2 HOURS
type, expansion valve type, and start/hour counters to SYS 1 STARTS
be viewed/modified. The ENTER/ADV key is used to SYS 2 STARTS
advance through the outputs. Using the and (UP/ Each display will also show the output connection on
DOWN ) arrow keys will turn the respective digital out- the microboard for the respective output status shown.
put ON/OFF or modify the value. For example:
F L O
W S W / R E M S T A R T Table 27 - I/O ANALOG INPUTS
J 13
- 5 I S O N SYS 1 Suction Transducer
J7-10 -or-
SYS 1 Low Pressure Switch
This indicates that the flow switch/remote start input is
Unit Type: Chiller = NO Jumper J11-12 to +24
connected to plug 13- pin 5 (J13-5) on the microboard, VDC
and is ON (ON = +30VDC unregulated input, OFF = J11-12
YCUL Condensing Unit = Jumper J11-12 to +24
0VDC input on digital inputs). VDC (Do NOT Use)
J7-11 SYS 1 Discharge Pressure Transducer (Optional)
CONTROL INPUTS/OUTPUTS
J6-9 Ambient Air Temp. Sensor
Table 25 through Table 28 on page 155 are a quick J6-7 Leaving Chilled Liquid Temp. Sensor
reference list providing the connection points and a J6-8 Return Chilled Liquid Temp. Sensor
description of the inputs and outputs respectively. All
SYS 2 Suction Pressure Transducer
input and output connections pertain to the connections J9-10 -or-
at the microboard. SYS 2 Low Pressure Switch
SYS 2 Discharge Pressure Transducer
Table 25 - I/O DIGITAL INPUTS J9-11
(Optional)
J13-2 Unit ON/OFF Switch
J7-12 Unit/SYS 1 Voltage
J13-3 Load Limit Stage 2 on 3, 5 & 6 Comp. Units
J9-12 SYS 2 Voltage
J13-4 Load Limit Stage 1
J11-11 Remote Temperature Reset
J13-5 Flow Switch and Remote Start/Stop
J13-6 Spare Table 28 - I/O ANALOG OUTPUTS
Single System Select N/A Not Applicable
J13-7
(Jumper = Single Sys, No Jumper = Two Sys)
CR1
J13-8
(Sys 1 Motor Protector/High Pressure Cutout)
CR2
J13-10
(Sys 2 Motor Protector/High Pressure Cutout)
TB1
TB7
J3
TB8
J5
IPU
BOARD
TB9
J6
J7
J8
TB10
J9
J10
J14 JP1
J13 J11
J12
LD12721
Table 30 - ENTERING/LEAVING CHILLED LIQ- Liquid and Refrigerant Sensor Test Points
UID TEMP. SENSOR, TEMPERATURE/ (See Table 30 on page 158)
VOLTAGE CORRELATION
VOLTAGE Entering Chilled Liquid Sensor
TEMP F (SIGNAL INPUT TEMP C J6-5 = +5VDC regulated supply to sensor.
TO RETURN)
10 1.33 -12 J6-8 = VDC input signal to the I/O board. See Table
12 1.39 -11
30 on page 158 for voltage readings that cor-
respond to specific liquid temperatures.
14 1.46 -10
16 1.51 -9 J6-2 = drain (shield connection = 0VDC) Return
18 1.58 -8
20 1.65 -7 Leaving Chilled Liquid Temperature Sensor
22 1.71 -6 J6-4 = +5VDC regulated supply to sensor.
24 1.78 -4
J6-7 = VDC input signal to the microboard. See Table
26 1.85 -3 30 on page 158 for voltage readings that cor-
28 1.91 -2 respond to specific liquid temperatures.
30 1.98 -1
32 2.05 0
J6-1 = drain (shield connection = 0VDC) return
34 2.12 1
Analog Inputs Pressure
36 2.19 2
Refer to the unit wiring diagram. Pressure inputs are
38 2.26 3
connected to the microboard on plugs J7 and J9. These
40 2.33 4
analog inputs represent varying DC signals corre-
42 2.40 6 sponding to varying pressures. All voltages are in ref-
44 2.47 7 erence to the unit case (ground).
46 2.53 8
48 2.60 9
System 1 discharge and suction pressures will be con-
nected to J7 of the microboard. System 2 discharge and
50 2.65 10
suction pressure transducers will be connected to J9 of
52 2.73 11
the microboard.
54 2.80 12
56 2.86 13 The discharge transducers are optional on all units. If
58 2.92 14 the discharge transducers are not installed, no connec-
60 2.98 16
tions are made to the microboard and the discharge
pressure readout on the display would be zero.
62 3.05 17
64 3.11 18 The suction pressure transducers are standard on all
66 3.17 19 YLAAs. The suction pressure transducers have a
68 3.23 20 range of 0 to 400 PSIG. The output will be linear from
70 3.29 21 0.5VDC to 4.5VDC over the 400 PSIG (27.5 barg)
72 3.34 22
range.
74 3.39 23 The discharge transducers have a range from 0 to
76 3.45 24 650 PSIG. The output will be linear from 0.5VDC to
78 3.5 26 4.5VDC over the 600 PSIG (41.25 barg) range. Fol-
80 3.54 27 lowing is the formula that can be used to verify the
voltage output of the transducer. All voltage reading
are in reference to ground (unit case).
J7-11 = V
DC input signal to the microboard. See the J7-11 = drain (shield connection = 0VDC).
formula above for voltage readings that cor- 9
respond to specific discharge pressures. Digital Outputs
Refer to the unit wiring diagram and Figure 33 on page
J7-7 = +5VDC return 160. The digital outputs are located on TB7, TB8, and
J7-2 = drain (shield connection = 0VDC) TB9 and TB-10 of the microboard. All outputs are
120VAC with the exception of TB8-6 to TB8-7 which
System 2 Discharge Transducer are the contacts that can be used for a remote evapora-
tor pump start signal. The voltage applied to either of
J9-6 = +5VDC regulated supply to transducer.
these terminals would be determined by field wiring.
J9-11 = VDC input signal to the microboard. See the
formula above for voltage readings that correspond to
specific discharge pressures.
Figure 33 - I/O BOARD RELAY CONTACT 4. One 25 pin Cannon connector and shell.
ARCHITECTURE
5. Cannon P/N DB-25P connector, or equivalent.
TB3-3 TXD 2 RD
TB3-5 GND 7 SG
LD12723
TROUBLESHOOTING
Table 32 - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
1. No 115VAC to 24VAC 1a. Check wiring and fuse 1FU.
Transformer.
1b. C
heck wiring emergency stop contacts 5 to
L of XTBC2 Terminal Block.
1c. Replace Control Transformer.
2. No 24VAC to Microboard. 2. Check wiring Control Transformer to
Microboard.
3. Control Transformer defective, 3. Replace Control Transformer.
no 24VAC output.
NO DISPLAY ON PANEL. UNIT 4. Short in wire to temp. sensors or 4. Unplug connections at IPU II & I/O Board to
WILL NOT OPERATE pressure transducers. isolate.
5. Defective IPU II & I/O Board or 5. Replace IPU II & I/O Board or the Display
the Display Board. Board.
Contact Johnson Controls
Service before replacing cir-
cuit Boards!
SECTION 10 MAINTENANCE
COMPRESSORS
CONDENSER MCHX CLEANING
Oil Level check The cleaning procedure for the condenser MCHX is
The oil level can only be tested when the compressor is significantly different than tube and fin type MCHX.
running in stabilized conditions, to ensure that there is Care must be taken to understand the differences to
no liquid refrigerant in the lower shell of the compres- avoid damage to the MCHX. These differences require
sor. When the compressor is running at stabilized con- a number of DO NOTs that must be observed:
ditions, the oil level must be between 1/4 and 3/4 in the
DO NOT use coil cleaners or any chemical on
oil sight glass. At shutdown, it is acceptable if the oil
a MCHX. This can cause severe damage to the
level falls to the bottom limit of the oil sight glass.
coils.
Use YORK V oil when adding oil.
DO NOT use a pressure washer to clean the
MCHX. While it is possible to clean a the MCHX
with a pressure washer, its also possible to de-
stroy it.
DO NOT contact the MCHX with a hard surface
Oil Analysis such as a hose nozzle or metal vacuum nozzle or
any other tool.
The oil used in these compressors is pale yellow in
color (POE oil). If the oil color darkens or exhibits a Follow the three steps below for cleaning the MCHX:
change in color, this may be an indication of contami-
1. Remove surface debris such as dirt, leaves, insects,
nants in the refrigerant system. If this occurs, an oil
fibers, etc. with a vacuum cleaner having a soft at-
sample should be taken and analyzed. If contaminants
tachment rather than a metal tube. Compressed air
are present, the system must be cleaned to prevent
blown from the inside out can also be used. When
compressor failure.
brushing debris off the face of the MCHX a soft
Never use the scroll compressor to pump bristle (not wire) brush can be used. Do not scrape 10
the refrigerant system down into a vacu- the MCHX with the vacuum nozzle, air nozzle, or
um. Doing so will cause internal arcing any other tool.
of the compressor motor which will result
in failure of compressor.
2. Rinse the MCHX with tap water. Do not use BRAZED PLATE HEAT EXCHANGER
MCHX cleaners. Rinse the coil from the inside (EVAPORATOR) HEATER
out, running water through every passage in the
The internal power supply to the Evapo-
heat exchanger surface until it is clean. Use a gen-
rator Heater is 120VAC. Disconnecting
tle spray from a spray nozzle with a plastic end or
120VAC power from the unit, at or below
put your finger on the end of the spray nozzle to
freezing temperatures, can result in dam-
reduce impact and provide a gentle spray.
age to the evaporator and unit as a result
3. Because of the fin geometry, the condenser of the chilled liquid freezing.
MCHX retain water more than tube and fin style.
It is generally recommended to blow or vacuum OVERALL UNIT INSPECTION
out the rinse water from the MCHX to speed dry- In addition to the checks listed on this page, periodic
ing and prevent water pooling. overall inspections of the unit should be accomplished
to ensure proper equipment operation. Items such as
OPERATING PARAMETERS
loose hardware, component operation, refrigerant
Regular checks of the system should be preformed to leaks, unusual noises, etc. should be investigated and
ensure that operating temperatures and pressures are corrected immediately.
within limitations, and that the operating controls are
set within proper limits. Refer to SECTION 8 UNIT
OPERATION, SECTION 6 COMMISSIONING, and
SECTION 4 INSTALLATION of this manual.
TEMPERATURE
TEMPERATURE CONVERSION
CONVERSION CHART
CHART
Temperature Conversion Chart - Temperature Conversion Chart -
Actual Temperatures Differential Temperatures
F = C C = F F = C C = F
0 -17.8 -18 -0.4 0 0 0 0
4 -15.6 -16 3.2 4 2.2 2 3.6
8 -13.3 -14 6.8 8 4.4 4 7.2
12 -11.1 -12 10.4 12 6.7 6 10.8
16 -8.9 -10 14 16 8.9 8 14.4
20 -6.7 -8 17.6 20 11.1 10 18
24 -4.4 -6 21.2 24 13.3 12 21.6
28 -2.2 -4 24.8 28 15.6 14 25.2
32 0.0 -2 28.4 32 17.8 16 28.8
36 2.2 0 32 36 20 18 32.4
40 4.4 2 35.6 40 22.2 20 36
44 6.7 4 39.2 44 24.4 22 39.6
48 8.9 6 42.8 48 26.7 24 43.2
52 11.1 8 46.4 52 28.9 26 46.8
56 13.3 10 50 56 31.1 28 50.4
60 15.6 12 53.6 60 33.3 30 54
64 17.8 14 57.2
68 20.0 16 60.8
72 22.2 18 64.4 Pressure Conversion Chart -
76 24.4 20 68 Gauge or Differential
80 26.7 22 71.6
84 28.9 24 75.2 PSI = BAR BAR = PSI
88 31.1 26 78.8 20 1.38 1.5 21.8
92 33.3 28 82.4 30 2.07 2 29
96 35.6 30 86 40 2.76 2.5 36.3
100 37.8 32 89.6 50 3.45 3 43.5
104 40.0 34 93.2 60 4.14 3.5 50.8
108 42.2 36 96.8 70 4.83 4 58
112 44.4 38 100.4 80 5.52 4.5 65.3
116 46.7 40 104 90 6.21 5 72.5
120 48.9 42 107.6 100 6.9 5.5 79.8
124 51.1 44 111.2 110 7.59 6 87
128 53.3 46 114.8 120 8.28 6.5 94.3
132 55.6 48 118.4 130 8.97 7 101.5
136 57.8 50 122 140 9.66 7.5 108.8
140 60.0 52 125.6 150 10.34 8 116
144 62.2 54 129.2 160 11.03 8.5 123.3
148 64.4 56 132.8 170 11.72 9 130.5
152 66.7 58 136.4 180 12.41 9.5 137.8
156 68.9 60 140 190 13.1 10 145
160 71.1 62 143.6 200 13.79 10.5 152.3
164 73.3 64 147.2 210 14.48 11 159.5
168 75.6 66 150.8 220 15.17 11.5 166.8
172 77.8 68 154.4 230 15.86 12 174
176 80.0 70 158 240 16.55 12.5 181.3
180 82.2 72 161.6 250 17.24 13 188.5
184 84.4 74 165.2 260 17.93 13.5 195.8
188 86.7 76 168.8 270 18.62 14 203
192 88.9 78 172.4 280 19.31 14.5 210.3
196
200
91.1
93.3
80
82
176
179.6
290
300
20
20.69
15
15.5
217.5
224.8
10
204 95.6 84 183.2 310 21.38 16 232
208 97.8 86 186.8 320 22.07 16.5 239.3
212 100.0 88 190.4 330 22.76 17 246.5
216 102.2 90 194 340 23.45 17.5 253.8
220 104.4 92 197.6 350 24.14 18 261
224 106.7 94 201.2 360 24.83 18.5 268.3
228 108.9 96 204.8 370 25.52 19 275.5
232 111.1 98 208.4 380 26.21 19.5 282.8
236 113.3 100 212 390 26.9 20 290
240 115.6 102 215.6 400 27.59 20.5 297.3
244 117.8 104 219.2
TEMPERATURE
To convert degrees Fahrenheit (F) to degrees Celsius To convert a temperature range (i.e., a range of 10F)
(C), subtract 32 and multiply by 5/9 or 0.5556. from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: (45.0F - 32) x 0.5556 = 27.2C Example: 10.0F range x 0.5556 = 5.6 C range