EDTA CHEMICAL CLEANING (BLR) PDF
EDTA CHEMICAL CLEANING (BLR) PDF
EDTA CHEMICAL CLEANING (BLR) PDF
Dear Sir,
SUB: Revised final offer for EDTA Cleaning Boiler, Detergent flushing of feed
& Condensate system and Pickling and passivation of main Steam & Re-heater
pipelines at 1 x 150 MW Unit-Reg.
**********
With reference to the telecom had with Mr. Hanumantha Rao today on the above
subject, we are pleased to submit the revised offer for chemical cleaning of
boiler with EDTA method, detergent flushing of feed & condensate system and
pickling and passivation of main Steam & Re-heater pipelines at 1 x 150 MW units
at polancha.
We hope our offer is in line with your requirement and look forward to hearing
from you. If you have any clarifications please feel free to contact us.
Thanking you and assuring you of our best services at all times.
Yours faithfully,
For ARUCHEM,
S. THIRUMALAI
Sr. Manager- Projects.
Mob.098401 74989
ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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ANNEXXURE-I
TECHNICAL SPECIFICATION FOR EDTA CHEMICAL CLEANING
1. OBJECTIVE
2. PROPOSAL
The objectives are achieved by carrying out the following proposals, by carrying
out two Hot water flushing, generally loose rust, debris, deposits and
other materials left in the Boiler are removed.
4. CHEMICALS;
SR. CHEMICALS SPECIFICATION
NO
01 Trisodium Phosphate 98%
02 Di sodium Phosphate 99%
03 Tetra Ammonium EDTA (40 %Liquid-Straw Yellow 40 %
Active /pH 9.0~ 9.8/ Specific gravity 1.6 ~ 1.19)
04 EDTA Inhibitor Coronil- MAX & Coronil- SOL As required
05 Hydrazine Hydrate 80 %
06 Ammonia 25%
5. PROCESS METHOD:
During refractory dry out alkali flushing process shall be carried out using with
Tri sodium phosphate 2000 ppm & Di sodium phosphate 1000 ppm at the
elevated temperature as per dry out process. The periodical sample will be
collected and check alkalinity, phosphate at regular intervals.
After completion of dry out process the entire system will be flushed with cold
DM water till drain water pH neutral.
5.2 LIGHTING UP
Drum air vents SH air vents & start up Vents is to be opened before
lighting up the boiler.
Initiate boiler light up as per O & M instructions.
Drum level is to be monitored closely and controlled below normal
level by operating down comer blow down from UCB or draining and
filling the boiler at drain header. Drum level Temporary indication
shall be displayed at UCB and near drain header.
The object of chemical cleaning of carbon steel piping is to remove the loose
rust, dislodging the burs, loose welding slag and loose mucks adhering to the
internal surface of the pipeline. This procedure specifies the method of
cleaning of internal surface of carbon steel piping based on using of alkaline
based chemicals. This cleaning will enable removal of:-
Paint or varnish if used for protective purposes.
Grease or Oil
Loose mill Scales.
Loose rust.
2. DM WATER FLUSHING:
The temporary circuit consisting of blending tank, circulating pumps, valves and
piping is fabricated as per the drawing. The complete circuit is tested for any
leakage. DM Water is filled up and the system is flushed till the water is clear by
visual observation. If the water is clear and quality is good the same can be used
for Alkali flushing with out draining.
3. DETERGENT FLUSHING:
Fill up the system, establish circulation. The process chemicals may be added in
the following concentration in the mixing tank.
Chemicals must be mixed little by little observing the foaming in the mixing
tank. The samples are taken out from inlet and outlet at regular intervals. The
same samples are analyzed for alkalinity, Phosphate & pH value. After getting
the steady values at inlet and outlet, then drain the complete system.
4. DM WATER RINSING:
Fill up the system with DM water and establish circulation in the system. Rinse
the system by continuous filling and draining method. The rinsing is continued
till the pH shall be checked I/L & O/L shall be same. The flushing is terminated
once the water is clear and free from alkaline solution for visual appearance.
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ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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1. PURPOSE:
The object of chemical cleaning of carbon steel/ alloy steel piping is to remove
the loose rust, dislodging the burs, welding slag and mill scales adhering to the
internal surface of the pipeline. This procedure specifies the method of
cleaning and passivation of internal surface of carbon steel piping based on use
of inhibited hydroflouric acid mixture followed by passivation with hydrogen
peroxide/nitrite based chemicals. This cleaning will enable removal of:-
2. PREPARATION WORKS:
The cleaning may be carried out by circulating the specified solutions in the
specified sequence and conditions. Temporary piping and a pump of appropriate
capacity suitable for chemical cleaning may be used for this purpose as part of
the circuit. All necessary temporary piping, fittings, flanges, pumps, tanks,
gaskets, valves, spares, lab facilities with all accessories required for conducting
test during cleaning operation, chemicals and safety accessories for operation
personnel etc shall be made available at site prior to chemical cleaning.
3. SEQUENCE OF PROCESS:
Leak Test
Cold water flushing
Detergent flushing/Degreasing
Inhibited acid cleaning.
Rinse and Passivation.
ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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3.1. LEAK TEST:
The temporary circuit consisting of blending tank, circulating pumps, valves and
piping is fabricated as per the drawing after forming the cleaning circuit, the
system is filled with DM water and circulates for 1 hour. Check the leak at all
points. If so, arrest it properly.
3.2. COLD WATER FLUSHING:
Fill the system with DM Water and flush till clarity is achieved. Check the
turbidity at regular intervals..
The system is filled up with DM water and circulated for one hour. During this
rinsing time, samples are checked for pH. This rinsing operation is continued till
the value pH nearer to that of DM water.
The System is filled up with DM water and circulated for one hour. During this
rinsing time, samples are checked for pH and iron. This rinsing operation is
continued till the iron value drops below 50 ppm and pH nearer to that of DM
water.
ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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The Pickled surface can be easily passivated using passivating agent either
hydrogen peroxide or nitrite based chemicals. The aim is to form a coherent,
adhesive, non porous, thin layer of gamaferric oxide. The layer is formed under
expansion and hence is passive and protective.
Now fill the system with DM water and establish circulation. Add ammoniated
citric acid to have 0.5% and circulate 1 2 hours with pH of about 3.5 4.0.
Then increase the pH to 9 9.5 by addition of Ammonia further to add o.5% of
passivating chemicals. This solution will be circulated for 4-6 hrs, then drain the
solution under atmospheric condition.
UTILITY REQUIREMENT
Fuel for EDTA Cleaning: Approx 50 KL (Based on our experience in other projects)
Area Requirement: 10 M X 10 M
++++++++++++++++++++++++++++++
ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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LIST OF EOUIPMENTS
8 Inch As required
6 Inch As required
4 Inch As required
3 Inch As required
2 Inch As required
1 Inch As required
8 Inch NRV As required
4 Inch NRV As required
05 M.S. ERW PIPES
8 Inch As required
6 Inch As required
4 Inch As required
3 Inch As required
2 Inch As required
1 Inch As required
06 Nitrogen Manifold 1 Set
For ARUCHEM,
S. THIRUMALAI
Sr. Manager- Projects.
Mob.098401 74989
ARUCHEM
79 VALMIKI STREET, THIRUVANMIYUR, CHENNAI 600 041.
PHONE: 91- 44 24453425,24901623, 24430697 FAX:91- 44 - 24424755
E-mail: [email protected]
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ANNEXXURE-III
PRICE WITH TERMS & CONDITIONS
1. Mobilisation: We need 7-10 days time for mobilize all men and materials. And
the job will be completed as per your project schedule.
2. Payment Terms:
3. Validity: Our offer is valid for the period of 15 days from the date of
submission.
4. Service tax: 12.36% will be extra to your account for item 1,2 and 3
We hope our offer is in line with your requirement and look forward to receiving
your valued order.
Thanking you and assuring you of our best quality services at all times.
Yours Sincerely,
For ARUCHEM,
S. Thirumalai,
M/s. ARUCHEM,
No 79, Valmiki Street,
Thiruvanmiyur-Chennai 600 041,
Mobile. 09840174989
Phone. 044-2490 1623/2443 0705