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    0599

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    Edinson Ariel Chavarro Quintero
    The document provides test specifications for an injection pump, including: 1) 11 sections outlining tests to check the pump speed, rail pressure, fuel delivery quantities, temperatures, and pressures within specified ranges. 2) Cautions for safely performing the tests and using the associated equipment. 3) Details on the pump, vehicle, engine, test conditions and parameters to evaluate during each test.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    0599

    Uploaded by

    Edinson Ariel Chavarro Quintero
    106 views2 pages
    The document provides test specifications for an injection pump, including: 1) 11 sections outlining tests to check the pump speed, rail pressure, fuel delivery quantities, temperatures, and pressures within specified ranges. 2) Cautions for safely performing the tests and using the associated equipment. 3) Details on the pump, vehicle, engine, test conditions and parameters to evaluate during each test.

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    294000-0599

    Original Title

    294000-0599

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    The document provides test specifications for an injection pump, including: 1) 11 sections outlining tests to check the pump speed, rail pressure, fuel delivery quantities, temperatures, and pressures within specified ranges. 2) Cautions for safely performing the tests and using the associated equipment. 3) Details on the pump, vehicle, engine, test conditions and parameters to evaluate during each test.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    106 views2 pages

    0599

    Uploaded by

    Edinson Ariel Chavarro Quintero
    The document provides test specifications for an injection pump, including: 1) 11 sections outlining tests to check the pump speed, rail pressure, fuel delivery quantities, temperatures, and pressures within specified ranges. 2) Cautions for safely performing the tests and using the associated equipment. 3) Details on the pump, vehicle, engine, test conditions and parameters to evaluate during each test.

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    CPS AVM2PC-10hp

    CPS21 AVM2PC-20hp
    CRS
    INJECTION PUMP TEST SPECIFICATIONS 294000-059#
    Supply Voltage 14 0.2 V
    Injection Pump 294000-059# (HP3)
    Rotation Counterclockwise viewed from
    Manufacturer HINO drive side
    Vehicle Model TRUCK SCV Terminal resistance 2.10 0.15 [20 C]
    Engine Type N04C (Rated Voltage) ( 12 V )

    1. TEST CONDITIONS
    1) Test Oil SAE J967 (ISO4113) 5) High Pressure Pipe 3 6.35 500 mm (Pump - Rail)
    2
    2) Feed Pressure 19.6 kPa ( 0.2 kg/cm ) 4 8 900 mm (Rail - Nozzle holder)

    3) Pressure Regulator Volume 40 cc 6) Fuel Temperature 40 5 C


    4) Controller Set Part Number 95191-00250

    2. NOTE (If you do not observe following cautions, accidents leading to injury or damage to the vehicle or product could result)
    (1) Open all pressure regulating valves, then stop the pump.
    (2) Refer to the adjustment instruction manual, when testing pumps.
    (3) The HB389 switch displays the switch position (either "A" or "B") for the bench volumetric flowmeter.

    3. RUNNING
    Pump Speed HB389 Rail Pressure
    (rpm) S/W (MPa) Condition Remarks

    600 A 25 (254.9 kgf/cm2) No fuel leaks, no abnormal Drive more than 15 seconds.
    noise, and no abnormal
    2800 B 35 (356.9 kgf/cm2) Drive more than 3 minutes.
    temperature rising.

    4. FUEL TEMP SENSOR CHECK


    Pump Speed HB389 Sensor Resistance
    (rpm) S/W (k ) Remarks

    1.2 0.7 Inlet Fuel Temp. : 40.0 5.0 C

    5. FUEL DELIVERY INSPECTION (CALIBRATION - 3, - 4)


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (cc/200rev) Remarks

    600 A 25 (254.9 kgf/cm2) 10.0 5.0 I1 = 1100 mA, I2 = 1050 mA, Is = 1000 200 mA
    2
    2800 B 160 (1631.6 kgf/cm ) 52.0 12.0 Is + 300 mA

    NOTE : Is means SCV actuation current at 600 rpm pump speed of calibration.
    NOTE : The SCV current at calibrations 3 and 4 is calculated automatically using the DST-1.

    6. FUEL DELIVERY INSPECTION (FULL, HI-SPD)


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (cc/200rev) Remarks

    2800 B 160 (1631.6 kgf/cm2) 151.0 or more SCV current = 2100 mA

    2016.11.14
    CPS AVM2PC-10hp
    CPS21 AVM2PC-20hp 294000-059#

    7. FUEL DELIVERY INSPECTION (NO FUEL DELIVERY)


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (cc/200rev) Remarks

    4000 A 0 0.8 or less SCV current = 500 mA

    8. BEFORE MAIN FLTER PRESSURE CHECK


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (MPa) Remarks

    9. FUEL DELIVERY INSPECTION (FULL, LO-SPD)


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (cc/200rev) Remarks

    200 A 35 (356.9 kgf/cm2) 164.0 or more SCV current = 2100 mA

    10. FUEL DELIVERY INSPECTION (OVER FLOW, LO-SPD)


    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) Remarks
    (cc/min) (L/min)

    200 B 35 (356.9 kgf/cm2) 80.0 - 360.0 0.08 - 0.36 SCV current = 2100 mA

    11. FUEL DELIVERY INSPECTION (OVER FLOW)


    Pump Speed HB389 Rail Pressure Overflow Quantity
    (rpm) S/W (MPa) Remarks
    (cc/min) (L/min)

    4000 B 0 220.0 - 430.0 0.22 - 0.43 SCV current = 500 mA

    NOTE : The over-flow volume SCV current is automatically calculated by DST-1.


    12. HYSTERESIS
    Pump Speed HB389 Rail Pressure Target Quantity
    (rpm) S/W (MPa) (cc/200rev) Remarks

    NOTE :

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