Manual de Servicio Maq. Anestesia Datascope Anestar S PDF
Manual de Servicio Maq. Anestesia Datascope Anestar S PDF
Manual de Servicio Maq. Anestesia Datascope Anestar S PDF
Anestar™, Anestar Plus™, and Anestar S™ are U.S. trademarks of Datascope Corp.
Vac Kote® is a U.S. registered trademark of Ball Aerospace & Technologies Corp.
Copyright © Datascope Corp., 2005. Printed in U.S.A. All rights reserved. Contents of this publication may not be
reproduced in any form without permission of Datascope Corp.
Foreword ....................................................................................................................................................... v
Warnings, Precautions and Notes..................................................................................................................... v
Warnings ...................................................................................................................................................... v
Precautions .................................................................................................................................................... vi
Notes ............................................................................................................................................................ vii
Theory of Operation ......................................................................................................... 1 - 1
Introduction ....................................................................................................................................................1 - 1
Conventions - References to Models .................................................................................................................. 1 - 1
Microprocessor-controlled Ventilator.................................................................................................................. 1 - 2
Breathing System ............................................................................................................................................ 1 - 3
Gas Conditioning Unit..................................................................................................................................... 1 - 3
The Ventilator Unit .......................................................................................................................................... 1 - 4
Adjustable Alarms........................................................................................................................................... 1 - 5
Fresh Gas Decoupling ..................................................................................................................................... 1 - 6
Compliance Compensation .............................................................................................................................. 1 - 6
Electrical Supply ............................................................................................................................................. 1 - 7
Line Terminal Block .................................................................................................................................. 1 - 7
Electrical components............................................................................................................................... 1 - 8
Power Supply Module (AVM 2-1)...................................................................................................................... 1 - 9
Assembly................................................................................................................................................ 1 - 9
Connectors ............................................................................................................................................. 1 - 10
Fuses ..................................................................................................................................................... 1 - 12
Battery charging / discharging control ....................................................................................................... 1 - 12
Battery control status indicators ................................................................................................................. 1 - 12
Module 1 — Communications/Display Controller ............................................................................................... 1 - 13
Advanced Functions.................................................................................................................................1 - 13
Module 1.1 Display Interface Board .......................................................................................................... 1 - 13
Module 1.2 EL or LCD Display PC Board.................................................................................................... 1 - 14
Connectors ............................................................................................................................................. 1 - 14
Ventilator Module 2, AVM 3-1 / AVM 3-2......................................................................................................... 1 - 15
Advanced Functions.................................................................................................................................1 - 15
Assembly................................................................................................................................................ 1 - 16
Connectors ............................................................................................................................................. 1 - 17
Display .......................................................................................................................................................... 1 - 19
Battery........................................................................................................................................................... 1 - 19
Ventilator Pneumatic — O2 Drive Gas ............................................................................................................... 1 - 19
Ventilator pneumatic drive ........................................................................................................................ 1 - 19
HP-High pressure regulator (29 psi [2 Bar])................................................................................................. 1 - 19
LP- Low pressure regulator (2.9 psi [200 mBar]) .......................................................................................... 1 - 19
Solenoid valves - MV1, MV2, MV3 and MV4 ............................................................................................. 1 - 20
Pneumatic driving module......................................................................................................................... 1 - 20
Flow metering module .............................................................................................................................. 1 - 21
Tube color coding.................................................................................................................................... 1 - 21
The Breathing System (Circle System) ................................................................................................................1 - 22
Top view of the Anestar Breathing System................................................................................................... 1 - 22
Top view on the Anestar S Breathing System ............................................................................................... 1 - 24
Bottom view of the Anestar Breathing System .............................................................................................. 1 - 25
Bottom view of the Anestar S Breathing System ...........................................................................................1 - 27
Breathing System ..................................................................................................................................... 1 - 29
Breathing System components ................................................................................................................... 1 - 36
Calibration ....................................................................................................................... 5 - 1
Introduction .................................................................................................................................................... 1
Calibration Warnings, Precautions, and Notes ................................................................................................... 5 - 2
Anestar and Anestar S Test Procedure ............................................................................................................... 5 - 4
Machine Exterior Inspection ...................................................................................................................... 5 - 4
Inspecting/Replacing Consumable Parts ..................................................................................................... 5 - 4
Power Supply Checks............................................................................................................................... 5 - 11
Functional Tests ....................................................................................................................................... 5 - 12
Service Software............................................................................................................................................. 5 - 33
Navigation through Service Diagnostic Software Screens.....................................................................................5 - 34
The Main Menu....................................................................................................................................... 5 - 34
Troubleshooting Utilities............................................................................................................................ 5 - 36
Calibration ............................................................................................................................................. 5 - 47
Temperature Sensor ADC Min-Max calibration............................................................................................ 5 - 51
Checkout Recommendations...................................................................................................................... 5 - 65
Ventilator Performance .................................................................................................................................... 5 - 69
Performance check .................................................................................................................................. 5 - 69
Checkout Recommendations...................................................................................................................... 5 - 69
Preventive Maintenance.................................................................................................... 6 - 1
Maintenance Schedule .................................................................................................................................... 6 - 1
Functional Checkout ........................................................................................................................................ 6 - 1
Routine Maintenance Program.......................................................................................................................... 6 - 1
Cleaning........................................................................................................................................................6 - 9
Cleaning and Disinfecting the Apparatus.................................................................................................... 6 - 9
Cleaning and Sterilizing the Breathing System and Components....................................................................6 - 9
Battery Replacement and Maintenance ..............................................................................................................6 - 10
Battery Replacement ................................................................................................................................ 6 - 10
Battery Maintenance ................................................................................................................................ 6 - 10
How to Get Help ............................................................................................................................................ 6 - 10
Warranty ......................................................................................................................... 7 - 1
Warranty Statement ........................................................................................................................................ 7 - 1
Datascope's Responsibility........................................................................................................................ 7 - 2
Extended Warranty Statement ................................................................................................................... 7 - 2
Foreword
This Service Manual is intended as a guide for technically qualified personnel performing
repair and calibration procedures.
This publication may have been updated to reflect product design changes and/or manual
improvements. Higher revision manuals are available from Datascope or Datascope
authorized distributors.
PRECAUTIONS alert the reader to exercise special care necessary for the safe and effective
use of the device.
Please read and adhere to all warnings, precautions and notes listed here and in the
appropriate areas throughout this manual.
Warnings
WARNING: For continued protection against a fire hazard, replace all
fuses with the specified type and rating.
Precautions
CAUTION: After changing the CO2, absorbent, carry out a system leak
test.
CAUTION: Use cleaning agent sparingly. Excess fluid could enter the
machine, causing damage.
CAUTION: Pressing Quit at any time during the procedure will cancel
the session’s settings and reload the previously-stored
calibration coefficients.
CAUTION: Do not leave gas cylinder valves open if the pipeline supply
is in use and the system master switch is turned to 'ON'. If
used simultaneously cylinder supplies could be depleted,
leaving an insufficient reserve supply in the event of
pipeline failure.
CAUTION: Spent soda lime changes in color. Replace the soda lime if
approximate 2/3 of the absorber content is discolored. CO2
absorbent can be safely changed without stopping
mechanical ventilation.
CAUTION: Direct the flow from the fresh gas outlet to the waste gas
scavenger hose. Connect the other side of the hose to the
Waste Gas Scavenger. Tee the connection at the fresh gas
outlet to measure the agent gas as it flows to the scavenger.
CAUTION: Perform the electrical safety inspection as the last step after
completing a repair or after routine maintenance. Perform
this inspection with all covers, panels, and screws installed.
Notes
NOTE: Unauthorized servicing may void the remainder of the
warranty. Check with the factory or with a local authorized
Datascope distributor to determine the warranty status of a
particular instrument.
1.1 Introduction
The AnestarTM Anesthesia Delivery Systems are flexible anesthesia workstations capable of
applying and monitoring ventilation in open, closed and semi-closed circuits using high and
low flow techniques. The Anestar Anesthesia Systems include the components described in
subsequent topics in this chapter.
The system compliance of the respiratory tubes in the breathing circuit and machine dead
space are automatically compensated for by the ventilator so that low tidal volumes can be
maintained and dosed accurately.
The durable and ergonomically designed touchscreen user interface allow for easy operation
of the ventilator. The glass touchscreen surface resists scratches and degradation from
cleaning agents. The display provides the selected ventilation modes (CMV or PCV) and the
following measured values: Tidal Volume, Peak Pressure, Mean Pressure, FiO2, Breath Rate,
I:E Ratio, PEEP, Plateau Pressure, Alarm limits, and real-time Airway Pressure waveform.
The Breathing System is connected to the Anestar through a controlled motor drive which
automatically senses connection and disconnection. A threaded shaft pulls the Breathing
System toward the docking station.
The Anestar S Breathing System is mechanically latched to the docking station. It can be
unlocked by rotating a mechanical lever. This lever is located on the underside of the
Docking Station where it connects to the Breathing System.
Anestar models above serial number 4600A41000 and all Anestar S and Anestar Plus
models have the O2 Flush button, Common Gas Outlet and electronic connections for the
FiO2 cell and electronic APL valve incorporated in the Breathing System's docking station.
Anestar models below serial number 4600A41000 do not have a Common Gas Outlet and
may not have an electronic APL valve. For models below serial number 4600A41000 the
FiO2 cell, O2 cable connection and the O2 Flush button are present in a different location.
Volume-constant respiration is affected by the time control of the respirator and the fresh gas
decoupling of the Breathing System. The ventilator computes the inspiratory flow required for
the tidal volume (T Vol.), respiratory rate and the ventilation time ratio (I:E) settings resulting
in highly accurate delivery.
OPTIONS MUTE
24 9 2.2 21 CMV
40
20
ALARM
LIMITS
0
-5
0 2 4 6 8 10 12 14 16
VIEW
SETTINGS
220 10 1: 2 2 ENTER
I:E PLATEAU
TIDAL VOL. PRESSURE
RESP.
PEEP
RATE PS TARGET
TARGET
FLOW
TRIGGER PRESSURE
31 14 3.1 20 CMV
40
20
0
-5
0 2 4 6 8 10 12 14 16
310 10 1: 2 0
During expiration the bellows is refilled with respiratory gas from three sources:
X5 pin 6
power supply board
Line cord X5 pin 5
X5 pin 4
N 120/230 V
X5 pin 3
L 120/230 V
int. ground
wiring
PE
1 1 2 2 3 4 5 6
1 1 2 2 3 4 5 6
Circuit breakers
ventilator 5A
1 2 3
Main switch
4
8 7
Circuit breaker battery
5A
Power
supply board
Circuit Breakers 10 A
Convenience
receptacles
1.11.1 Assembly
1.11.2 Connectors
FUNCTION / COLOR /
CONNECTOR CONNECTED TO PIN DEF. SIGNAL NUMBER
X1 Module 1 X1-1 +5V Yellow
X1-2 GND Red
X1-3 GND Green
X1-4 +12V Red
X2 X2-1 +5V
X2-2 GND
X2-3 GND
X2-4 +12V
X3 X2-1 -
X2-2 -
X2-3 GND
X2-4 +12V
X4 X4-1 +5V
X4-2 GND
X4-3 GND
X4-4 +12V
X5 Battery X5-1 BATT+ Brown
Fuse for Battery X5-2 BATT- Black
Main switch X5-3 Cir. break. bat. Black 6
X5-4 Cir. break. bat. Black 5
X5-5 Main switch Black 4
X5-6 Main switch. Black 3
X6 Transformer X6-1 Sec. IIa 15VAC Blue
RT110/12
Secondary X6-2 Sec. IIa Green
X6-3 Sec. IIb 15VAC Blue
X6-4 Sec. IIb Green
X7 Transformer X7-1 prim. I, L120/ Black
RT110/12 230VAC
Primary X7-2 prim. I, N120/ Orange
230VAC
X7-3 prim. II, L120/ White
230VAC
X7-4 prim. II Violet
X11 Transformer X11-1 Sec.Ia 22VAC Red
RT110/22
Secondary X11-2 Sec Ia Yellow
X11-3 Sec. Ib 22VAC Red
X11-4 Sec Ib Yellow
X12 Int. connection X12-1 AC, N 110Vl Blue
AC IN
Terminal X12-2 AC, L 110V Black
FUNCTION / COLOR /
CONNECTOR CONNECTED TO PIN DEF. SIGNAL NUMBER
X13 Module 2 X13-1 +12V Red
Board X13-2 GND Blue
AVM 3-2 X13-3 +5V(1) Red
X13-4 GND Blue
X14 Module 2 X14-1 +5V(2) Red
Board X14-2 GND Blue
AVM 3-2 X14-3 -12V Red
X14-4 GND Blue
X15 Module 2 X15-1 Control Sign. White
Board X15-2 Control Sign. White
AVM 3-2 X15-3 Control Sign. White
X15-4 Control Sign. White
X16 Module 2 X12-1 GND Blue
AVM 3-2 X12-2 +31V Red
X17 Solid state relay X22-1 22VAC to heating Black
blanket
Heating blanket X22-2 22VAC to relay Black
X22-3 + Control voltage Black
X22-4 GND Black
X22 DC-AC convert. X22-1 + Supply voltage Red
For flowmeter X22-2 -
Illumination X22-3 -
X22-4 GND Black
1.11.3 Fuses
Software updates affect one IC on Module 1.1 and one IC on Module 1.2. A dip-switch (S1)
on the Module 1.1 printed circuit board sets either Anestar or Anestar S language and PCV
capability per the table below.
1.12.4 Connectors
The CPU board AVM3-2 with µP2 generates all active control signals, after a validation of
these signals by µP1, AVM3-2 is enabled to operate the different active elements like the
solenoid valves and proportional valve.
Software updates affect one IC on AVM 3-1 and one IC on AVM 3-2. A dip-switch (S1) on
the AVM 3-1 printed circuit board sets the Anestar or Anestar S language to read the APL
valve position per the table below. Electronic APL valve is used only with software V1.4.0 or
higher. Mechanical APL valves maybe used with all software versions
1.13.2 Assembly
CPU - board
AVM 3-2
CPU - board
AVM 3-1
1.13.3 Connectors
1.13.3.1 Module 2, AVM 3-1 board
FUNCTION / COLOR /
CONNECTOR CONNECTED TO PIN DEF. SIGNAL NUMBER
X7 PT-100 sensor X7-1 Temperature dep. Blue
X7-2 Resistance Red
X9 Fan ventilator X9-1 +12V Red
FAN
Pneumatic Module X9-2 Fan control signal Yellow
X9-3 n.c.
X9-4 n.c.
X9-5 GND Black
X10 Driving gas X11-1 +12V White
Driving gas switch
Switch to detect a X11-2 GND Brown
failure of the gas
X11-3 n.c.
supply
X11-4 n.c.
X11-5 n.c.
X11 Over temperature X11-1 22VAC when Black
HTSEC
Switch (NC) patient X11-2 Switch is open Black
block heating
X11-3 n.c.
X11-4 n.c.
X11-5 n.c.
FUNCTION / COLOR /
CONNECTOR CONNECTED TO PIN DEF. SIGNAL NUMBER
X5 Internal X5-1 Signal (+1-5 V) Orange
IF
Flow sensor X5-2 +10V Turquoise
X5-3 GND. Violet
X5-4 n. c.
X5-5 n. c.
X7 External X7-1 flow dep. signal. Red
EF
Flow sensor X7-2 n.c.
X7-3 n.c.
X7-4 n.c.
X7-5 Flow dep. signal. Blue
X8 Oxygen cell X8-1 Reading #2, Flow Ext
O2
X8-2 + voltage fuel cell Red
X8-3 - voltage fuel cell Blue
X8-4 Reading #1, Flow Ext
X8-5 n.c.
X3 Proportional Valve X3-1 + 12V Blue
PV
X3-2 n. c.
X3-3 Control volt. 0-5V Gray
X3-4 n.c.
X3-5 GND Green
X11 Solenoid valve block X11-1 GND (MV4) Brown / 1
X11-2 + 10V (MV4) Red / 2
X11-3 GND (MV3) Orange / 3
X11-4 + 10V (MV3) Yellow / 4
X11-5 GND (MV1) Green /5
X11-6 + 10V (MV1) Blue / 6
X11-7 GND (MV2) Violet / 7
X11-8 + 10V (MV2) Gray / 8
1.14 Display
The standard display is a monochrome EL type.
1.15 Battery
The battery is a maintenance free, sealed lead-acid type. The recharging time is seven hours
maximum with a fully depleted battery. The run time is approximately 30 minutes with a fully
charged battery. To prevent unintended loss of battery operation, it is recommended that it be
replaced with a new Datascope battery every three years.
The HP pressure regulator is placed ahead of the proportional valve that generates the
driving gas flow during the inspiratory phase. This flow is led through the flow divider and
fills the bellows dome that surrounds the silicone bellows.
In response to the inspiratory and expiratory phases of a respiration cycle, the Bellows Valve,
Decoupling Valve and Expiratory Valve (membrane valves) of the Breathing System are
activated by solenoid valves MV1, MV3, MV2 respectively.
Solenoid valves MV1, MV3, MV2 and MV4 are supplied by a second pressure regulator
(referenced LP for low pressure system) with approximately 2.9 psi (200 mBar) of oxygen*
pressure. The operator’s selection of ventilator settings, read by the user interface, signals the
Module 2 processor, which controls the cyclic activation of the proportional valve and
solenoid valves.
The HP pressure regulator setting at 29 psi allows for a maximum inspiratory flow of 80 liters
per minute at the respirator, +0/-5 l/min
MV1: This solenoid valve activates the membrane valve for closing the outlet of the bellows
dome (bellows control valve), when driving gas flows in for inspiration. It is supplied by the
LP-double stage pressure reducer.
MV3: This solenoid valve activates the membrane valve for the fresh gas decoupling valve. It
is supplied by the LP-double stage pressure reducer.
MV2: This solenoid valve activates the membrane valve closing the expiratory channel of the
Breathing System (expiratory valve), via MV2. It is inspiratorily supplied with pressure by the
LP-double stage pressure reducer via MV4.
MV4: This solenoid valve is used for internal supply of MV2 with pressure of the
LP - reducer.
The control voltage of the proportional valve, required for the pre-selected parameter
settings, is generated by the CPU board AVM 3-2.
The driving gas flow Qdrive gas is in the following relationship with the tidal volume:
USA, VENEZUELA
TUBE EL SALVADOR AUSTRALIA
O2 GREEN WHITE
N2O BLUE BLUE
AIR YELLOW BLACK
On the outside of the apparatus, the coding will be according to the color coding system of
the country the apparatus was delivered to.
2
1 4
18
3
16
6 7
6 15
8 11
10 19 14
12 13 9 17
POSITION DESCRIPTION
1 Expiratory valve
2 Airway pressure limiting valve (APL)
3 Inspiratory valve
4 Neg. Press. Rel. valve
5 Connector of expiratory flow sensor
6 Connectors of power supply heating blanket
7 Ground (Electrical)
8 PEEP valve
9 Port for O2 flush
10 PAW sampling part
11 Port for driving gas
12 Thread for spindle of motor drive
13 Bellows valve
14 Decoupling valve
15 Port for fresh gas
16 Bag arm
17 Temperature Sensor Connector
18 Manual Pop Off (emergency pressure release)
19 Port for MV-2 solenoid valve
2
13 3 4
1
12
7 8 14 9 15 10 11
FIGURE 1-10 Anestar S Breathing System, rear, top view (See Table)
1
8
9
15
3
16
7 5
4
6
12
10 17
11
14
18
13
13
6 1
12
7
3
2
4
5
14
8
11
15
10
Gas
monitoring
2 3 5 P 16
8 12
4 7
14
8
19
9 17
V
10
18
V
13
While the decoupling valve is closed, fresh gas from the source is diverted into the reservoir
bag, which remains in the circuit. Excess volume escapes through the APL valve into the
waste gas scavenger.
gas monitoring
P decoupling valve
PEEP valve
MV3 ="1"
MV2 ="1"
MV4 ="1"
MV1 ="1"
gas monitoring
P decoupling valve
PEEP valve
MV3 ="0"
MV2 ="0"
MV4 ="0"
MV1 ="0"
gas monitoring
P decoupling valve
PEEP valve
MV3 ="0"
MV2 ="0"
MV4 ="0"
MV1 ="0"
gas monitoring
P decoupling valve
PEEP valve
V bellows valve
MV3 ="0"
MV2 ="0"
MV4 ="0"
MV1 ="0"
gas monitoring
decoupling valve
P
Neg. Press. Rel. air valve opens
at p < - 3 mbar
PEEP valve
MV3 ="0"
MV2 ="0"
MV4 ="0"
MV1 ="0"
gas monitoring
P decoupling valve
PEEP valve
waste gas
V bellows valve
MV3 ="0"
MV2 ="0"
MV4 ="0"
MV1 ="0"
Detecting a leak
The reservoir bag and APL valve are integral parts of the circle system during mechanical
ventilation. With the APL valve set to the OPEN position, the pressure in the bag is
maintained at 2 cm H2O. If a leak were to occur, the bag would deflate breath by breath,
until it finally collapses. The breathing bag will collapse if the leak is greater than the fresh
gas flow.
The Anestar Breathing System only utilizes PRE-PACs. The Anestar S only utilizes loose-fill
CO2 absorbent.
This feature is found only in the Anestar (not in the Anestar S).
In the following, the status of the diaphragm valves are shown corresponding to the selected
ventilation mode of the ventilator.
VALVE MV 1 MV 2 MV 3 MV 4
Activity OFF OFF OFF OFF
Pressure on port 5, No 1, No 6, No No supply of MV2
VALVE MV 1 MV 2 MV 3 MV 4
Activity OFF OFF OFF OFF
Pressure on port 5, No 1, No 6, No No supply of MV 2
VALVE MV 1 MV 2 MV 3 MV 4
Activity ON ON ON ON
Pressure on port 5, Yes 1, Yes 6, Yes Supply of MV 2
VALVE MV 1 MV 2 MV 3 MV 4
Activity OFF OFF OFF OFF
Pressure on port 5, No 1, No 6, No No supply of MV 2
Introduction
This chapter of the Service Manual provides the necessary technical information to perform
repairs to the instrument. The most important prerequisites for effective troubleshooting are a
through understanding of the instrument functions, as well as understanding the principles of
operation.
2.1.1 Warnings
WARNING: Whenever flowing anesthetic gases, nitrous oxide, oxygen,
or any hospital gas always follow the appropriate agent
evacuation/collection procedures. Use the hospital gas
evacuation system.
2.1.2 Precautions
CAUTION: This device operates using compressed gas at high
pressures. When attaching emergency gas tanks always
open tank valves slowly, watching the cylinder gauge
indicate the tank pressure. When disconnecting tanks
always close valves slowly. Use the Anestar flow meters to
bleed down the pressure, watching the cylinder gauge
indicate the depleting tank pressure, before disconnecting
the tank from the yoke. Always open and close tank valves
fully.
CAUTION: Spent soda lime changes in color. Replace the soda lime if
approximate 2/3 of the absorber content is discolored. CO2
absorbent can be safely changed without stopping
mechanical ventilation.
NOTE: The spring in the top of the APL valve may not be stressed.
After removal from the bottom section place the top section
to one side, taking care that the spring is not unduly loaded.
2.5.18 Instructions for Removing and Installing the Docking Station Port:
1. Remove the Breathing System from the Docking Station.
2. Locate the docking port(s) that needs to be replaced.
3. Using a socket wrench, needle-nose vice-grip pliers or similar tool, turn the original port
counterclockwise to remove.
4. Remove all residual thread compound from the docking port's threads using a sharp
tipped thread cleaning tool.
5. Connect unit to a supply of compressed oxygen.
6. Activate the flush button for a few seconds to ensure the loosened particles are released
from the pen port(s).
7. Repeat cleaning and flushing of the ports until the residue is removed.
8. Apply a bead of silicon lubricant around the smaller (internally placed) o-ring of the new
port.
9. Insert the new port into the docking station using a screwdriver. Turn the port clockwise
until it stops.
10. Turn the port (back) counterclockwise ½ a rotation.
11. Confirm that the new docking port has some radial play for easy alignment of the
patient module.
12. Lubricate all of the external docking station port o-rings with a coat of Krytox lubricant or
equivalent.
13. Reinstall the Breathing System.
14. Perform the compliance test, automatic leak test and manual leak test prior to completing
the Anestar Functional Checkout.
The following pages include detailed pneumatic diagrams related to the Anestar/Anestar S
Anesthesia machines. Key parts and accessories are indicated by numbered balloons.
O2 Valve
A
(OFF)
Wall Pressure Gauge I
50psi R
> One Way Valves > 29 psi AIR Flow Control
AIR
N2O Cutoff Valve N2O Flow Control
50psi
34.8 psi - 43.5 psi (ON)
(Ratio System) N
N2O 2
29 psi O
Pressure switch
50psi Mains Switch
To Module 2 (ON)
O2 FLUSH
O2 (OFF)
O2 Flow Control
45 psi 29 psi
Filters
2.9 psi
O
45 psi
Cylinder Gauges 2
0070-10-0526
Pressure
Insp
1000 psi
(1) MV2
Patient
Conection (0) CO2
(C)
Absorber
Exp. Port DES SEV
Expir PEEP
O N A Valve
R
Valve
O
Ext. Flow Sensor
Bellows
To Module 2
Anestar™ Systems Service Manual
Flow Devider
Valve
Proportional
Valve
Atmosph.
FIGURE 3-1 Pneumatic circuit for the Anestar with oxygen drive gas
Diagrams
3.2 Anestar Pneumatic Circuit, Air Drive
Anestar™ Systems Service Manual
Diagrams
Pressure
Reservoir
O2 Valve
A
(OFF)
Wall Pressure Gauge I
50psi R
> One Way Valves > 29 psi AIR Flow Control
AIR
45 psi
Over Pressure Relief Atmosph.
(1)
1000 psi (1) MV4
100 cmH2O MV3 (1)
MV1
45 psi (0) (0)
to P1 & P2 (C) (C) Atmosph.
Auxilliary O2 (0) (C)
(Module 2 pcb) Insp. Port
Flowmeter 750 psi
O2 Air Valve Decoupling Valve
Pressure
Insp
1000 psi
(1) MV2
Patient
Conection (0) CO2
(C)
Absorber
Exp. Port DES SEV
Expir PEEP
O N A Valve
R
Valve
O
Ext. Flow Sensor
Atmosph.
FIGURE 3-2 Pneumatic circuit for the Anestar with air drive gas
3-3
3.3 Anestar Docking Station Pneumatic Connections
3-4
CO2
Absorber
C Expir
Expiratory
Valve
A
0070-10-0526
APL
Patient Module
Int. Flow Sensor
Ext. Flow Sensor Valve
Bellows
Flow Divider
Valve
Proportional
Valve
H D
E
B D H
A C E F G
Anestar™ Systems Service Manual
Diagrams
3.4 Anestar S Pneumatic Circuit, O2 Drive
Anestar™ Systems Service Manual
Diagrams
Pressure
Reservoir
O2 Valve
A
(OFF)
Wall Pressure Gauge I
50psi R
> One Way Valves > AIR Flow Control
29 psi
AIR
Pressure
Insp
1000 psi Door Down = FGF to
Breathing System Common
(1) MV2 Gas
Patient Door Up = FGF Outlet
Conection (0) CO2 to Outlet
(C)
Absorber
Exp. Port DES SEV
Expir PEEP
O N A Valve
R
Valve
O
Ext. Flow Sensor
Bellows
To Module 2 Valve
Flow Devider
Proportional
Valve
FIGURE 3-4 Pneumatic circuit for the Anestar S with oxygen drive gas
3-5
3.5 Anestar S Pneumatic Circuit, Air Drive
3-6
O2 Valve
A
(OFF)
Wall Pressure Gauge I
50psi R
> One Way Valves > 29 psi AIR Flow Control
AIR
N2O Cutoff Valve N2O Flow Control
50psi
34.8 psi - 43.5 psi (ON)
(Ratio System) N
N2O 2
29 psi O
Pressure switch
50psi Mains Switch
To Module 2 (ON)
O2 FLUSH
O2 (OFF)
O2 Flow Control
45 psi 29 psi
Filters 2.9 psi
O
45 psi
Cylinder Gauges 2
Over Pressure Relief Atmosph.
(1)
0070-10-0526
Pressure
Insp
1000 psi Door Down = FGF to
Breathing System Common
(1) MV2 Gas
Patient Door Up = FGF Outlet
Conection (0) CO2 to Outlet
(C)
Absorber
Exp. Port DES SEV
Expir PEEP
O N A Valve
R
Valve
O
Ext. Flow Sensor
Bellows
To Module 2 Valve
Flow Devider
Proportional
Valve
Anestar™ Systems Service Manual
Atmosph.
FIGURE 3-5 Pneumatic circuit for the Anestar S with air drive gas
Diagrams
3.6 Anestar S Docking Station Pneumatic Connections
Anestar™ Systems Service Manual
Diagrams
O2 Flush
F
O2 Source B
29 PSI
Drive Gas
2.9 PSI Atmosph.
MV1
MV4
MV3 Atmosph.
G
Air Valve Decoupling Valve
Fresh Gas
Insp
CO2
Absorber
Expir
Expiratory
Valve
A
APL
Patient Module
Int. Flow Sensor
Ext. Flow Sensor Valve
0070-10-0526
Bellows
Flow Divider
Valve
Proportional
Valve
H
E D
A E F G
O2 Valve
A
(OFF)
Wall Pressure Gauge I
50psi R
> One Way Valves > 29 psi Air Cutoff (OFF) AIR Flow Control
AIR
N2O/Air Switch
N2O Flow Control
50psi
29 psi
(Ratio System) N
N2O 2
29 psi
N2O Cutoff (ON) O
Pressure switch
50psi Mains Switch
To Module 2
(ON)
O2 FLUSH
O2 (OFF)
O2 Flow Control
45 psi 29 psi
Filters 2.9 psi
O
45 psi
Cylinder Gauges 2
Over Pressure Relief Atmosph.
0070-10-0526
(1)
1000 psi (1) MV4
100 cmH2O MV3 (1)
MV1
45 psi (0) (0)
to P1 & P2 (C) (C) Atmosph.
Auxilliary O2 (0) (C)
(Module 2 pcb) Insp. Port
Flowmeter 750 psi
O2 Air Valve Decoupling Valve
Pressure
Insp
1000 psi
(1) MV2
Patient
Conection (0) CO2
(C)
Absorber
Exp. Port DES SEV
Expir PEEP
O N A Valve
R
Valve
O
Ext. Flow Sensor
Bellows
To Module 2 Valve
Flow Devider
Proportional
Valve
Anestar™ Systems Service Manual
Atmosph.
FIGURE 3-7 Pneumatic circuit for the Anestar with oxygen drive gas and N2O/Air switch
Diagrams
4.0 Replacement Parts and Accessories
4.1 Diagrams
The following pages include detailed drawings related to the Anestar Anesthesia machine.
Key parts and accessories are indicated by numbered balloons. The table which details
information regarding these parts and accessories is located at the end of this section. See
“Parts List” on page 4-20.
24 25 167
2
23
28 3
4
21 22
5 6
7 8
20 9
10
19
11
18
12
17
13
66 67
68 69
13
14
16
15
26 27
24 25
2
167
23
3
28
4
5 6
21 22
7 8
20
9
18
17
11
67
29
165 70
29
29
30 31
34
43 35 36 37 38
44
32
33
40 Ground
41 42 Ground
39
Area of Detail
65
62
61
45
60
58 59 46
47
63 64
71 48 49
54 55
53 50 51 52
72 73
56 57
75
74
76
81
77
79
78
82
80
78
Area of Detail
83
84
85
78 78
Area of Detail
84
86
85
66 68 69
12
Area of Detail 87
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a V
l en t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO2 AIR O2
Cylinder Pr essure
88
165 70
89
90
92
87
88
Area of Detail
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a V
l en t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
93
NO2 AIR O2
Cylinder Pr essure
91
112 or 113
105
95
100
96
97
98
99
101
102
103
104
Area of Detail
165 70 105
166 88
106
100
103
107
109
101
102
103
105
110 or 113
112
111 110
111 or
114
120
119
110
115
114 120
111
115
116
118
116
117
95
122
121
110
Area of Detail 110
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a V
l en t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO2 AIR O2
Cylinder Pr essure
105
110 110
113
111 111
114 110
114
115
115
120
111
120
118
108 116 117 116
163
130
124 123
130
129 129
Area of Detail
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a lV e n t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO
2 AIR O2 FLUSH
NO2 AIR O2
Cylinder Pr essure
105
110
112
111
113 110
114
111
110
115
114 111
117 118
116
115
110
131 131
134 134
132 132
110 110
139
144
Area of Detail
48
146
147
145
O2
AIR
Ma n u a lV e n t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO2 AIR O2
Cylinder Pr essure
148
149 150
154
Area of Detail
155
47 46
156
Area of Detail
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a lV e n t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO2 AIR O2
Cylinder Pr essure
94
164
FIGURE 4-18 Anestar Plus Breathing System Docking Station, inside view
156
Area of Detail
N2O AIR O2 Lin ePr essure
m l/min m l/min ml/m in ml/m in m l/min
O
2
AIR
Ma n u a V
l en t C h ild (4 0 -4 0 0 m l)
S ta n d b y A d u t(3
l 0 0 -1 4 0 0 ml)
N2O
NO2 AIR O2
Cylinder Pr essure
94
164
159
160
157
158
162 161
32
All Anestar Plus and Anestar below serial
number 4600 A4 1000
Whistle Adjustment
Introduction
Anestar service maintenance is comprised of four distinct activities:
Ensure that all testing materials, including drive gas, breathing circuits, test fixtures, tools and
documents are available and current, calibrated and in good working order prior to
beginning.
Testing and programming requires utilizing internal service software. A password is required
to enter these screens. Datascope provides this password during biomedical technician
training. When making individual adjustments, refer to drawings provided in the pullout
page at the end of this chapter.
CAUTION: Do not leave gas cylinder valves open if the pipeline supply
is in use and the system master switch is turned to 'ON'. If
used simultaneously cylinder supplies could be depleted,
leaving an insufficient reserve supply in the event of
pipeline failure.
CAUTION: Use cleaning agent sparingly. Excess fluid could enter the
machine, causing damage.
NOTE: Ensure that the gas supply of the machine always complies
with the technical specification.
NOTE: The APL valve and PressureAW gauge numerics are for
reference only. Calibrated patient airway pressure is
available on the ventilator screen.
1. Inspect to ensure that the O-ring on the CO2 Absorber dome and V-groove seal under
the Breathing System are intact. (Anestar only)
2. Inspect to ensure that the O-ring on the CO2 absorber dome is intact (Anestar S only).
3. Inspect to ensure that the Flat Ring on the loose fill Absorber is intact (Anestar S only).
4. Inspect the threaded insert on the CO2 absorber canister connection to the breathing
system (Anestar S only).
5. Inspect to ensure that the O-ring on the Ventilator Bellows Dome is intact.
6. Inspect to ensure that the four vaporizer mount O-rings located on the vaporizer
manifold, are intact.
7. Inspect to ensure that all the O-rings of the Docking Station ports are all intact. Lubricate
with a thin coat of approved O2 lubricant.
8. Inspect the Spindle Nut on the Breathing System for wear. (Anestar only)
9. Inspect the O-ring washer between each tank and it's yoke connections.
10. Inspect that the O2 Cell diffuser O-ring is intact and is not leaking.
11. Inspect that the two O-rings on the breathing circuit Y-fitting plug are intact.
12. Inspect/Replace the two O-rings on Bag Arm.
a. Remove the Locking Ring connecting the Bag Arm to the Breathing System.
b. Pull out the Bag Arm and inspect the two O-rings for cracks and/or damage.
c. Carefully reinstall the Bag Arm and tighten the Locking Ring onto the Breathing
System.
13. Inspect to ensure that the Inspiratory valve disk and O-ring are intact.
14. Replace the O-ring on the (passive) Inspiratory valve seat if leaking or at annual intervals
(Anestar S only).
15. Replace the O-ring under the (passive) Inspiratory valve seat screw if leaking or at
annual intervals (Anestar S only).
16. Inspect to ensure that the Expiratory valve disk and O-ring are intact.
17. Replace the O-ring on the (passive) Expiratory valve seat if leaking or at annual intervals
(Anestar S only).
18. Replace the O-ring under the (passive) Expiratory valve seat screw if leaking or at
annual intervals (Anestar S only).
19. Inspect to ensure that the APL Valve membrane is intact.
20. Inspect to ensure that the Negative Pressure Relief Valve membrane is intact.
21. Replace the O-ring on the Negative Pressure Relief Valve seat if leaking or at annual
intervals (Anestar S only).
22. Replace the O-ring under the Negative Pressure Relief Valve seat screw if leaking or at
annual intervals (Anestar S only).
23. Inspect to ensure the Fresh Gas Decoupling, Bellows, and PEEP Valve membranes are
intact (Anestar Only).
24. Inspect to ensure the Fresh Gas Decoupling, Bellows and PEEP valve bellows are intact
(Anestar S only).
25. Replace the valve O-rings of the Decoupling, PEEP and Bellows valves if leaking or at
annual intervals (Anestar S only).
26. Inspect the flat-rings of the Decoupling, PEEP and Bellows valves are intact (Anestar S
only).
27. Inspect to ensure that the two airway pressure gauge O-rings are intact.
28. Inspect the O2, N2O and AIR gas supply inlet filters and water traps.
a. Verify that minimal to no condensation or dirt are present in the inlet filter and
bottles.
b. Clean and/or replace the contaminated inlet filters and O-rings, if necessary.
NOTE: Disconnect the line pressure hose before removing inlet filter
bottles.
29. Inspect to ensure that the bellows fits securely to its fitting connection and is intact.
30. Inspect to ensure that the bellows foam pad is intact.
31. Inspect to ensure that the fan filter is clean.
32. Inspect the date code on the battery indicates it's within 3 years old.
33. Inspect to ensure that the vaporizer manifold's vaporizer locking springs are intact and
allow the vaporizer to lock to the manifold.
9 8
2
5
11
4
12
1
3 10 6
13
7
14
Anestar S
KEY FOR FIGURE 5-3 ON PAGE 5-10.
1. Inspiratory Valve disk (passive)
2. Expiratory Valve disk (passive)
3. Expiratory Valve bellows
4. APL Valve membrane
5. Neg. Pressure Relief Valve membrane
6. Decoupling Valve bellows
7. Bellows Valve bellows
8. Bag Arm O-rings
9. O-rings
10. O-ring, Absorber Canister
11. Bellows O-ring
12. O-rings (2)
13. Inspect/Replace the threaded insert for the CO2 absorber (Anestar S only)
14. Flat ring, CO2 Absorber
15. O-rings (4), Docking Station
1
9
2 5
4
3 7 6
12
13
10
14
11
15
+5.25v
adjust P1
+12.50v
adjust P2
Meter
Ground
+12.50v
measure F6
+5.25v
measure F2
e. Calibrate as required.
3. Test proper connection of gases to the Flow Meter Block.
a. Disconnect Air and N2O from the Anestar. Provide only O2 gas pressure from the
wall supply.
b. Switch the Air/N2O switch to the N2O position (if Air/N2O switch is present).
c. Fully rotate the N2O flow controller knob and verify no flow.
d. Fully rotate the Air flow control knob and verify no flow.
e. Switch the Air/N2O switch to the Air position. (if Air/N2O switch is present).
f. Fully rotate the Air flow controller knob and verify no flow.
g. Fully rotate the N2O flow control knob and verify no flow.
h. Attach the N2O wall supply, along with the O2 supply.
4. Test the N2O/Air switch in the N2O position (if present)
a. Switch the Air/N2O switch to the N2O position. (if present)
b. Fully rotate the N2O flow controller knob and ensure flow is sustained. Observe the
O2 flow rising along with rise in N2O flow.
c. Ensure N2O flow throughout the range of both N2O flow meters.
d. Fully rotate the Air flow control knob and verify no flow.
e. Attach the N2O and Air wall supplies, along with the O2 supply.
5. Test the N2O/Air switch in the AIR position (if present)
a. Switch the Air/N2O switch to the Air position. (if present)
b. Fully rotate the Air flow controller knob and ensure flow is sustained.
c. Fully rotate the N2O flow control knob and verify no flow. (if Switch is present)
6. Verify operation of the O2, N2O and Air tank check valves, as applicable.
a. Connect and open a full gas tank on each yoke
b. Verify the cylinder gauges operate.
c. Remove each central supply gas hose one at a time from the wall supply inlet.
d. Verify the check valves prevent gas from escaping through the central supply gas
hose.
e. Verify there is no external damage to the gas supply inlet coupling on the Anestar.
f. Reattach each central supply gas hose to the wall supply inlets.
7. Verify operation of the O2, N2O and Air supply check valves
a. Shut off and remove all tanks.
b. Drain the residual cylinder pressure by flowing O2, N2O and Air.
c. Verify the cylinder gauges return to zero
d. Verify the line pressure gauges operate.
e. Verify the check valves prevent gas from escaping out the open tank yokes.
f. Verify there is no external damage to the gas tank or yoke pins.
g. Reconnect the tank(s) as necessary.
8. Test the Flush button
a. Attach a flow meter to measure the flow from the INSP port.
b. Close the APL valve (MAX).
c. Block the Bag Arm port
d. Push the FLUSH button.
e. Ensure a sustained flow of 40 +/- 10 liters/minute at the INSP ports of the Breathing
System while the button is depressed.
9. Switch on the snake light. (if present)
a. Verify operation of snake light.
10. Test Flow Tube Backlight.
a. Verify operation of flow meter backlight (line voltage connected).
11. Test the Patient Suction Regulator to each setting.
a. Verify the Patient Suction Regulator operate in the OFF, LINE and REGULATE
mode.
Compliance Test
Compliance Test Passed
Leak rate < 300 ml/min
Options
Cal
02 Sensor
Standby
Options
Compliance
Test O2 Sensor
calibration successful
Leak Test
Cal
02 Sensor
40
20
0
-5
0 2 4 6 8 10 12 14 16
1450 20 1
1. Remove the ratio system module by removing the two top screws.
4. Reinstall the ratio system module and retest the O2:N2O ratio.
5. Verify that the O2 concentration in percent (%) is not less than 20%, or more
than 30%, in combination with N2O.
Screws
Locking Nut
Threaded Collar
5. Verify that the O2 concentration in percent (%) is not less than 20%, or more
than 30%, in combination with N2O.
6. Remove the pressure meter attached to the N2O measurement port.
Apnea FiO2
30 99
18
--- -- 0
3. Low O2 Alarm
a. Set the low O2 Alarm limit to 50% O2
b. Set the air flow control valve to 5 L/min.
c. Set the O2 flow controller to minimum flow.
d. Set the APL valve to 20
e. Squeeze the reservoir bag once every 10 seconds.
f. Verify the following Low O2 alarm signals activate:
FiO2 is lower than FiO2 alarm limit appears on the screen
An oscillating audio tone sounds
Flashing Red LED.
g. Set the Low O2 alarm limit to 18%.
h. Verify the alarm signals stop activating.
i. Stop squeezing the bag.
4. High O2 Alarm
a. Set the high O2 Alarm limit to 50% O2.
b. Set the O2 flow control valve to flow 5 L/min.
c. Set the Air flow controller to minimum.
d. Set the APL valve to 20
e. Squeeze the reservoir bag once every 10 seconds.
d. Place a tidal volume measuring device in line with the expiratory limb, attached to
the Expiratory port.
e. Press START
35 10 2.2 43 CMV
40
20
0
-5
0 2 4 6 8 10 12 14 16
290 10 1: 2 0
FIGURE 5-14 CMV ventilation mode
f. Verify that the measured tidal volume reaches the set value within 10 breaths.
g. Verify the Tidal Volume display is within 10% of set value within 4 minutes.
h. Verify that the O2 display reads greater than 95 within 8 minutes.
6. Test Red Pop-Off Button
a. While the ventilator is running, press and hold down the manual POP OFF (Red)
button on the Anestar. This red button is not available in Anestar S.
b. Verify that the manual POP OFF button depressurizes the breathing system.
c. Release the POP OFF button.
d. Verify airway pressure returns to the circuit and is indicated on the display screen.
7. Test Airway Disconnect Alarm
a. While the ventilator is running, disconnect the expiratory limb from the Expiratory
Port on the Breathing System.
b. Verify the following airway pressure disconnect alarm signals activate.
• Oscillating audio tone
• Flashing Red LED
• ‘‘Airway Disconnected’’ message appears on screen.
8. Test the CMV ADULT mode
a. Reset the ventilator to:
b. Verify the Tidal Volume settles within 10%, and PEEP settles within +/- 1 digit of set
values within 4 minutes.
9. Test the CMV CHILD mode
a. Reset the ventilator to:
b. Verify the Tidal Volume (DEFAULT Settings) settles within 10% of set value.
10. Test the PCV ADULT mode (if present)
a. Set ventilator:
b. Verify the plateau pressure settles within 10% of the set value within 3 minutes
30 22 5.0 50 PCV
40
20
0
-5
0 2 4 6 8 10 12 14 16
800 10 2: 1 0 30
36 19 3.2 20 CMV
Vtmin
P M.Vol. O2 Vol.
60 99
400 12 2.0 18
320 10 1: 2 0
36 19 3.2 20 CMV
Vtmin
P M.Vol. O2 Vol.
60 99
400 12 2.0 18
320 10 1: 2 0
5. Test the drive gas pressure loss alarm (whistle) and N2O cutoff.
a. Ventilate a Test Lung in the CMV mode.
b. Set the N2O/Air switch to the N2O position. (if present)
c. Set the O2 flow for one (1) L/min. Set the N2O flow to one (1) L/min. using the flow
control valves.
d. Interrupt the O2 supply to the Anestar.
e. Verify the flow of nitrous oxide stops.
f. For all units except, P/N 0998-00-3012-00210, verify the following alarms are
activated:
• ‘‘No Drive Gas’’ appears on screen
• Oscillating audio
• Flashing Red LED
• Whistle sounds for 5-9 seconds
g. Verify that while O2 and N2O are lost, AIR is available in either Air or N2O switch
position, by adjusting its flow control valve.
h. For Anestar P/N 0998-00-3012-00210 interrupt the air supply to the Anestar verify
that the expected results of step f are present.
i. If necessary, adjust the time duration of the drive gas pressure loss whistle. See next
steps.
Whistle
Adjustment Screw
d. (Each year) verify that a fully charged battery operates the ventilator for a minimum
of 30 minutes.
e. Plug the Anestar into AC line voltage.
f. Verify that the alarms cease.
g. Verify the presence of the battery charging icon.
CAUTION: Direct the flow from the fresh gas outlet to the waste gas
scavenger hose. Connect the other side of the hose to the
Waste Gas Scavenger. Tee the connection at the fresh gas
outlet to measure the agent gas as it flows to the scavenger.
Decoupling Valve
• Press START.
Service Program
Anestar
Motor
Service Program
Anestar
TEST
S-Start S-Stop
Start button
Stop button
Positive or negative offsets in P1 and P2 may influence various pressure displays seen in
normal operation and may cause inadvertent user messages to appear. P1 and P2
calibration is found in sections 5.4.3.2 and 5.4.3.3.
a. Initial Set Up
• Press TEST MENU.
• Press the P, O2, °C key.
02 P1 P2 Temp
AVM 31
21.0 0.0 0.1 32.1
Quit
02 P1 P2 Temp
AVM 31
21.0 0.0 0.1 32.1
Quit
This diagnostic screen is designed to observe the proportional valve output, monitored
and servo-controlled by the internal flow sensor. With a precisely calibrated internal
flow sensor and proportional valve, the accuracy of flow output shall be within +/- 10%
of the setting. This diagnostic screen should not be confused with the calibration screen
of the same name, located in the calibration (ANESTAR) menu.
a. Initial Set Up
• Press TEST MENU.
• Press MOTOR.
• Use the UNLOCK command to remove the Breathing System.
• Press QUIT while in the Test menu.
• Press CHARAC. PV.
1/min 0 1/min
0.0 AVM 31
0 20 40 60 80 100 1/min
0.0 AVM 32
1 2 4 6 8 10 12 15 20 25 30 35 40 45 50 55 60 65 70 75
Quit
4. MV1-MV4
a. Initial Set Up
• Press TEST MENU.
• Select MOTOR.
• Select UNLOCK to remove the Breathing System.
• Attach a (pressure) measuring device to the Docking Station's Expiratory valve
connection.
• Select QUIT.
• Select M1-M4.
PEEP Valve
Bellows Valve
FGD Valve
Low Pressure
Regulator Adjustment
Screw
HEAT
OFF
Power Control
AC-OK BATT
Observe that the Temp Max indicator will only illuminate on the Anestar S after reaching
approximately 50 degrees C. The Anestar does not utilize the 'Temp Max' over-temperature
sensor indicator.
• Press HEAT to turn on the Breathing System's heating system. The indicator will
display ON. Pressing QUIT will turn the heating system off.
• Turn off the heating system by pressing HEAT to set the indicator to 'OFF'.
• Press QUIT to return to the Test menu.
• Press QUIT to return to the Main menu.
HEAT
OFF
Power Control
AC-OK BATT
5.4.3 Calibration
5.4.3.1 O2 sensor ADC calibration
Calibrate the O2 Sensor when performing an ‘‘O2 CAL’’ in the OPTIONS menu.
1. Initial Set Up
a. Start in the Main Menu
b. Press O2 SENSOR to enter the O2 sensor screen.
20.0 AVM31
20.0 AVM32
SERVICE O2 Calibration
Quit
1. Initial Set Up
a. Start in the Main menu.
b. Press P1 SENSOR to enter the P1 Sensor screen.
20.0 AVM31
20.0 AVM32
SERVICE P1 Calibration
Quit
1. Initial Set Up
a. Start in the Main menu.
b. Press P2 SENSOR to enter the P2 Sensor screen.
20.0 AVM31
20.0 AVM32
SERVICE P2 Calibration
Quit
d. Set the APL valve to the MAX position (fully closed).Increase the fresh gas flow rate
until a stabilized pressure of 80 cm H2O (58.8 mmHg) has been achieved as
indicated by the pressure meter.Adjust the P2 GAIN potentiometer (P7, AVM32)
until the lower screen bar graph shows 80%+/-0.2%. Reference the trim pot
locations from the pullout page.
1. Initial Set Up
a. Start in the Main menu.
b. Press TEMP.SENS to enter the Temperature Sensor screen.
20.0 AVM31
Quit
Calibrating the 29 psi regulator mandates that the Internal Flow Sensor and Proportional
Valve be calibrated afterward.
1. Initial Set Up
a. Remove the drive pressure source from the Anestar.
b. Disconnect the green hose from the input of the Proportional Valve.
c. Place a pressure meter at the high pressure regulator output (end of the green hose).
d. Reconnect the drive pressure source.
2. Calibrating the 29 psi regulator
a. Adjust the high pressure regulator by loosening its locking nut and turning the
adjustment screw until a pressure between 27 and 29 psi is displayed on the
pressure meter. Do not set over 29 psi.
b. Re-tighten the locking nut.
3. Restore the Pressure Connection
a. Remove the drive pressure source.
b. Remove the pressure meter and reconnect the green hose.
c. Reconnect the drive pressure source.
Low Pressure
Regulator Adjustment
Screw
High Pressure
Regulator Output
High Pressure
Regulator
Adjustment Screw
Calibrate these steps when changing either the internal flow sensor, proportional valve or
after changing the flow divider adjustment.
1. Initial Set Up
a. Press TEST MENU.
b. Press MOTOR.
c. Press UNLOCK to remove the Breathing System.
d. Press QUIT to return to the Test menu.
e. Press QUIT again to return to the Main menu
f. Press PROP.V to enter the Proportional Valve screen.
3.0 AVM31
3.0 AVM32
Quit
3.0 AVM31
3.0 AVM32
Quit
Calibrate these steps when changing either the flow divider, internal flow sensor or
proportional valve.
a. With the Proportional Valve still open flowing at maximum, adjust the flow divider
adjustment screw for 4.6 +/- 0.2vdc measured between X5-1 and Ground (AVM32
PC board) Reference X5 on the pull-out page.
b. Measure the flow at the Drive Gas Outlet and verify that it is 75 liters/minute +/- 5
liters/minute.
c. Note the maximum flow rate measured. This flow rate value is required in when
(Charac PV) characterizing the proportional valve.
d. Press MIN to stop the flow. Press QUIT.
Calibrate these steps when changing either the internal flow sensor, proportional valve or
after changing the flow divider adjustment.
1. Initial Set Up
a. Press FLOW.INT to enter the Internal Flow Sensor screen.
2.8 AVM31
Quit
4. Press SAVE on the touch screen until the on-screen label changes from save to saved.
5. Press MIN on the touch screen to stop the flow of gas.
6. Press QUIT to return to the Main menu.
Calibrate these steps when changing either the internal flow sensor, proportional valve or
after changing the flow divider adjustment.
1. Initial Set Up
a. Press CHARAC. PV to enter the Proportional Valve Calibration screen.
b. Attach a flow meter to the drive gas outlet on the Docking Station.
PEEP Valve
Bellows Valve
Decoupling Valve
3k
2k
1k
0
1 2 4 6 8 10 12 15 20 25 30 35 40 45 50 55 60 65 70 75
1. Initial Set Up
a. Enter the Service Software
b. Press TEST MENU.
c. Press P,O,°C.
d. Verify a Temp of 30 +/- 10° C.
• If the temperature is too low, warm up the Breathing System.
• If the temperature is within specification, go to the Flow Ext Screen.
2. Warming up the Breathing System
a. Press MISC.
b. Activate the Breathing System heater by pressing the HEAT key. The screen indicator
will display ON.
c. Wait 10 minutes for breathing system to warm.
HEAT
OFF
Power Control
AC-OK BATT
02 P1 P2 Temp
AVM 31
21.0 0.0 0.1 32.1
Quit
49.8 AVM31
50.0 AVM32
899 DAC
Adjustment
Screw
Adjustment
Screw
TEMP OFF
8 7 6 5 4 3 2 1
P.V.OFF
P.V.GAIN
P1 GAIN
P1 OFFS
P2 GAIN
P2 OFFS
O2 GAIN
Ground
P3
31 14 3.1 20 CMV
40
20
0
-5
0 2 4 6 8 10 12 14 16
310 10 1: 2 0
Verify that the AC line cord is not frayed or INSPECT INSPECT INSPECT INSPECT n/a
damaged.
9. Inspect/Replace the threaded insert for the CO2 NOT REQUIRED NOT REQUIRED NOT REQUIRED INSPECT n/a
absorber (Anestar S only)
10. Inspect/Replace the spindle nut on the Breathing NOT REQUIRED NOT REQUIRED NOT REQUIRED INSPECT 0376-00-0014
System.
6 MONTH PM 36 MONTH
FUNCTIONAL OR AFTER 12 MONTH PM OR PM OR AFTER
CONSUMABLE PARTS CHECKOUT 1250 HRS AFTER 2500 HRS 7500 HRS PART NUMBER
1. Inspect/Clean fan filter. INSPECT CLEAN CLEAN REPLACE 0202-00-0154
2. Inspect/Replace Decoupling valve membrane. NOT REQUIRED INSPECT REPLACE REPLACE 0348-00-0197
Anestar™ Systems Service Manual
3. Inspect/Replace Bellows valve membrane. NOT REQUIRED INSPECT REPLACE REPLACE 0348-00-0197
4. Inspect/Replace Expiratory valve membrane. NOT REQUIRED INSPECT REPLACE REPLACE 0348-00-0197
Preventive Maintenance
5. Inspect/Replace O-ring of the CO2 Absorber. NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0098
6. Inspect/Replace two O-rings on Bag Arm. NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0104
7. Inspect/Replace V-seal of the CO2 Absorber. NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0088
8. Inspect/Replace Breathing System's threaded insert NOT REQUIRED INSPECT INSPECT INSPECT n/a
for the CO2 Absorber is intact (Anestar S).
Anestar™ Systems Service Manual
Preventive Maintenance
6 MONTH PM 36 MONTH
FUNCTIONAL OR AFTER 12 MONTH PM OR PM OR AFTER
CONSUMABLE PARTS CHECKOUT 1250 HRS AFTER 2500 HRS 7500 HRS PART NUMBER
9. Inspect/Replace the spindle nut on the Breathing NOT REQUIRED INSPECT INSPECT INSPECT n/a
System.
10. Inspect/Replace O-ring on Bellows dome. NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0082
11. Inspect/Replace each vaporizer mount's two O- NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0103
rings on the manifold.
12. Inspect/Replace drive gas O-ring on the docking NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0102
station.
13. Inspect/Replace fresh gas O-ring on the docking NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0102
station.
14. Inspect/Replace the O2 flush O-ring on the docking NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0102
station.
15. Inspect/Replace Inspiratory port O-ring on the NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0102
docking station.
16. Inspect/Replace Expiratory port O-ring on the NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0102
docking station.
0070-10-0526
17. Inspect/Replace the Flat O-Ring on the loose fill NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0134
Absorber (Anestar S only)
18. Inspect/Replace the O-ring on the loose fill NOT REQUIRED REPLACE REPLACE REPLACE 0354-00-0082
absorber (Anestar S only)
19. Inspect/Clean/Replace O2 water trap filter NOT REQUIRED INSPECT INSPECT REPLACE 0378-00-0051
20. Inspect/Clean/Replace N2O water trap filter NOT REQUIRED INSPECT INSPECT REPLACE 0378-00-0051
21. Inspect/Clean/Replace AIR water trap filter NOT REQUIRED INSPECT INSPECT REPLACE 0378-00-0051
22. Inspect/Replace RED O-ring between O2 tank and NOT REQUIRED INSPECT REPLACE REPLACE 0354-00-0100
yoke.
23. Inspect/Replace BLACK O-ring between N2O tank NOT REQUIRED INSPECT REPLACE REPLACE 0354-00-0101
and yoke.
24. Inspect/Replace BLACK O-ring between Air tank NOT REQUIRED INSPECT REPLACE REPLACE 0354-00-0101
29. Inspect/Replace Expiratory (passive) valve disk. NOT REQUIRED NOT REQUIRED NOT REQUIRED REPLACE 0354-00-0089
6-4
38. Replace Expiratory valve flat ring NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0354-00-0134
(Anestar S only)
39. Inspect/Replace two O-rings on Airway pressure NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0354-00-0102
gauge.
40. Inspect/Replace each vaporizer's Locking Spring NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0214-00-0245
on the manifold.
41. Replace O2 Cell diffuser O-ring. NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0354-00-0113
42. Replace O2 Cell. NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0600-00-0070
43. Inspect/Replace the two O-rings on the (passive) NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0348-00-0206
expiratory valve seat (Anestar S only).
44. Inspect/Replace the O-ring under the expiratory NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0348-00-0207
Anestar™ Systems Service Manual
Preventive Maintenance
46. Inspect/Replace the O-ring under the negative NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0348-00-0207
pressure relief valve seat screw (Anestar S only).
47. Inspect/Replace the O-ring on the Inspiratory valve NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0348-00-0206
seat (Anestar S only).
48. Inspect/Replace the O-ring under the Inspiratory NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0348-00-0207
valve seat screw (Anestar S only).
Anestar™ Systems Service Manual
Preventive Maintenance
6 MONTH PM 36 MONTH
FUNCTIONAL OR AFTER 12 MONTH PM OR PM OR AFTER
CONSUMABLE PARTS CHECKOUT 1250 HRS AFTER 2500 HRS 7500 HRS PART NUMBER
49. Inspect/Replace O-rings on plug for the breathing NOT REQUIRED NOT REQUIRED REPLACE REPLACE 0354-00-0102
circuit Y-fitting.
50. Inspect/Replace Negative Pressure relief valve NOT REQUIRED NOT REQUIRED NOT REQUIRED REPLACE 0354-00-0091
membrane.
51. Inspect/Replace Bellows. NOT REQUIRED NOT REQUIRED INSPECT INSPECT 0997-00-0964
52. Inspect/Replace Bellows foam cushion. NOT REQUIRED NOT REQUIRED INSPECT REPLACE 0992-00-0137
53. Inspect/Replace the internal battery (3 years). NOT REQUIRED NOT REQUIRED INSPECT REPLACE 0146-00-0075
1. Verify Line and Cylinder gauges indicate CHECK CHECK CHECK CHECK n/a
appropriate pressures; O2, N2O, Air (as
available).
2. Verify minimum O2 flow of 250ml/min - with only CHECK CHECK CHECK CHECK n/a
O2 wall pressure attached.
3. Successfully pass the Compliance Test at start up CHECK CHECK CHECK CHECK n/a
(leak < 300 mL/min).
0070-10-0526
4. Verify that the O2 flow meter operates throughout CHECK CHECK CHECK CHECK n/a
it's range - with only O2 attached.
5. Verify that the N2O and Air flow meters operate CHECK CHECK CHECK CHECK n/a
throughout their range - with all gases attached.
6. Verify the HypoxicGuard (O2:N2O ratio) ensures: CHECK CHECK CHECK CHECK n/a
20% < O2 < 30%.
7. Successfully pass the Leak Test (no message with CHECK CHECK CHECK CHECK n/a
less than 300 mL/min).
8. Verify that the O2 display reads 21% in room air CHECK CHECK CHECK CHECK n/a
and greater than 95 in 100% O2.
9. Verify that the O2 Flush button delivers O2 - with CHECK CHECK CHECK CHECK n/a
only O2 line pressure attached.
10. Verify that the APNEA alarm signals activate CHECK CHECK CHECK CHECK n/a
21. Verify battery operation and that the screen CHECK CHECK CHECK CHECK n/a
messages and/or icon appear.
22. Verify battery charging icon appears on the screen CHECK CHECK CHECK CHECK n/a
after reconnecting AC power.
23. Verify operation of snake light. CHECK CHECK CHECK CHECK 0150-00-0061
24. Verify operation of flow meter backlight CHECK CHECK CHECK CHECK 0160-00-0068
25. Verify the accuracy of the O2 sensors - in the CHECK CHECK CHECK CHECK n/a
P,O2,C test screen.
26. Verify the accuracy of P1 and P2 sensors - in the CHECK CHECK CHECK CHECK n/a
P,O2,C test screen.
27. Verify the accuracy of the prop valve flow output - CHECK CHECK CHECK CHECK n/a
Anestar™ Systems Service Manual
Preventive Maintenance
29. Verify the Patient Suction Regulator operates in all CHECK CHECK CHECK CHECK n/a
modes (if applicable)
30. Verify the vaporizer interlock allows one vaporizer CHECK CHECK CHECK CHECK n/a
dial to rotate at a time.
31. Verify no trace gas concentrations at vaporizer NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
base are measured.
Anestar™ Systems Service Manual
Preventive Maintenance
6 MONTH PM 36 MONTH
FUNCTIONAL OR AFTER 12 MONTH PM OR PM OR AFTER
CONSUMABLE PARTS CHECKOUT 1250 HRS AFTER 2500 HRS 7500 HRS PART NUMBER
32. Verify the locking of the front wheel breaks. NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
33. Verify the O2 cylinder check valve's) prevents NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
venting through the O2 line connection.
34. Verify the N2O cylinder check valve prevents NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
venting through the N2O line connection.
35. Verify the Air cylinder check valve prevents venting NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
through the Air line connection.
36. Verify the O2 line supply check valve(s) prevents NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
venting through the O2 yoke connection.
37. Verify the N2O line supply check valve prevents NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
venting through the N2O yoke connection.
38. Verify the Air line supply check valve prevents NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
venting through the Air yoke connection.
39. Verify that the manual Pop-Off button depressurizes NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
the breathing system.
0070-10-0526
40. Verify that the Tidal Volume and Min. Vol. alarms NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
activate at the violation set point.
41. Verify that the Peak airway pressure alarms NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
activate at the violation set point.
42. Verify no trace gases are present at the vaporizer NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
manifold.
43. Verify AC line voltage at convenience outlets. NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
44. Verify that the MOTOR test functions operate. NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
45. Verify the 2.9 psi regulator is at accurate pressure NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
(M1-M4 test screen).
46. Verify the 29 psi regulator is at accurate pressure. NOT REQUIRED NOT REQUIRED CHECK CHECK n/a
47. Verify that the APL valve pressure is within NOT REQUIRED NOT REQUIRED NOT REQUIRED CHECK n/a
6 MONTH PM 36 MONTH
FUNCTIONAL OR AFTER 12 MONTH PM OR PM OR AFTER
CALIBRATION CHECKOUT 1250 HRS AFTER 2500 HRS 7500 HRS PART NUMBER
1. Successfully complete the O2 Cell calibration CALIBRATE CALIBRATE CALIBRATE CALIBRATE n/a
(OPTIONS screen)
2. Set the scavenger vacuum flow to 2X the expected CALIBRATE CALIBRATE CALIBRATE CALIBRATE n/a
fresh gas flow.
3. Calibrate the + 5VDC supply (Prior to calibrating AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
any parameter below)
4. Calibrate the +12VDC supply (Prior to calibrating AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
any parameter below)
0070-10-0526
5. Calibrate O2 SENSOR ADC (Only if P,O2,C AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
indicates it is out of specification).
6. Calibrate P1 SENSOR ADC. (Only if P,O2,C AS REQUIRED AS AS REQUIRED AS REQUIRED n/a
indicates it is out of specification). REQUIRED
7. Calibrate P2 SENSOR ADC. (Only if P,O2,C AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
indicates it is out of specification).
8. Calibrate TEMP SENSOR MIN-MAX (Only after AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
replacing the temperature sensor).
9. Calibrate PROP.V ADC MIN-MAX. (Only if Tidal AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
Volume measurement > +/-10% accurate).
10. Calibrate FLOW INT. MIN-MAX (Only if Tidal AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
Volume measurement > +/-10% accurate).
Anestar™ Systems Service Manual
11. Calibrate CHARAC. P.V. CALIBRATION (Only if AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
Tidal Volume measurement > +/-10% accurate).
12. Calibrate FLOW EXT. CALIBRATION (Only if Tidal AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED n/a
Preventive Maintenance
Volume display > +/-10% of accurate).
Preventive Maintenance Cleaning
6.4 Cleaning
6.4.1 Cleaning and Disinfecting the Apparatus
Before cleaning, switch off apparatus and disconnect from mains.
The apparatus housing can be cleaned with a cloth moistened with a liquid cleaning agent.
To avoid abrasion, the cloth must be moist. A surface disinfecting agent may be used. Use
cleaning agent sparingly. Excess fluid could enter the apparatus causing damage.
The batteries used in the Anestar are of sealed lead acid construction. This battery type may
be subject to local regulations regarding disposal. At the end of the battery life, dispose of
the batteries in accordance with any local regulations.
Datascope Corp warrants that consumable, one-time-use and disposable items will be free of
defects in material and workmanship for their first use or one year from date of their
purchase whichever comes first. These items include consumable, one-time-use or disposable
devices such as batteries, rebuild kits and their components, filters and screens, or any other
device specified as consumable, disposable or “one-time” or “limited-time” use.
Datascope Corp. shall not be liable for any incidental, special, or consequential loss
damage, or expense directly or indirectly arising from the use of its products, liability under
this warranty and the buyers exclusive remedy under this warranty is limited to servicing or
replacing as Datascope Corp's option at the factory or at an authorized Datascope
Distributor, any product which shall under normal use and service appear to the Company to
have been defective in material or workmanship.
This warranty is expressly in lieu of any other express or implied warranties, including any
implied warranty of merchantability or fitness, and of any other obligation on the part of the
seller.
Damage to any product or parts through misuse, neglect, accident, or by affixing any
non-Datascope accessory attachments or by any customer modification voids this warranty.
Datascope Corp. makes no warranty whatever in regard to trade accessories, such being
subject to the warranty of their respective manufacturers.
A condition of this warranty is that this equipment, or any accessory which are claimed to be
defective, be returned when authorized by Datascope, freight prepaid to an Authorized
Datascope Distributor or Authorized Datascope Service Facility. Datascope Corp shall not
have any responsibility in the event of loss or damage in transit.
Certain calibration may be performed without the need to disassemble the instrument. It is the
responsibility of the purchaser to perform calibration as necessary, in accordance with the
instructions provided in the manual.
Under this extended warranty, Datascope Corp. does not include or warrant consumable,
one-time-use and/or disposable items, such as batteries, rebuild kits and their components,
filters, screens, or any other device specified as consumable, disposable or “one-time” or
“limited-time” use, unless specifically stipulated in the Extended Warranty Agreement.
We herewith declare that the above mentioned product meets the provisions of the
Council Directive 93/42/EEC for the Medical Devices. All Supporting documentation is
retained under the premises of Datascope Corp., Mahwah, NJ 07430
Signature: _________________________
Susan E. Mandy
Director of Clinical and Regulatory Affairs