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    Fishbone Diagram

    Uploaded by

    Alejandro Lopez
    The fishbone diagram identifies potential causes for a high failure rate on cycle destruct tests for motors. Issues include new mechanics not being properly trained, quality control checks not being followed consistently, lack of preventative maintenance, and variability in materials and processes used in winding, curing, and stacking components that could lead to shorted motor coils. Addressing these potential causes could help reduce the 23% failure rate seen on cycle destruct testing.

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    Download as XLSX, PDF, TXT or read online from Scribd

    Fishbone Diagram

    Uploaded by

    Alejandro Lopez
    103 views2 pages
    The fishbone diagram identifies potential causes for a high failure rate on cycle destruct tests for motors. Issues include new mechanics not being properly trained, quality control checks not being followed consistently, lack of preventative maintenance, and variability in materials and processes used in winding, curing, and stacking components that could lead to shorted motor coils. Addressing these potential causes could help reduce the 23% failure rate seen on cycle destruct testing.

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    Fishbone-Diagram.xlsx

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    The fishbone diagram identifies potential causes for a high failure rate on cycle destruct tests for motors. Issues include new mechanics not being properly trained, quality control checks not being followed consistently, lack of preventative maintenance, and variability in materials and processes used in winding, curing, and stacking components that could lead to shorted motor coils. Addressing these potential causes could help reduce the 23% failure rate seen on cycle destruct testing.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    103 views2 pages

    Fishbone Diagram

    Uploaded by

    Alejandro Lopez
    The fishbone diagram identifies potential causes for a high failure rate on cycle destruct tests for motors. Issues include new mechanics not being properly trained, quality control checks not being followed consistently, lack of preventative maintenance, and variability in materials and processes used in winding, curing, and stacking components that could lead to shorted motor coils. Addressing these potential causes could help reduce the 23% failure rate seen on cycle destruct testing.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    Fishbone Diagram: Shorted Motor Coils

    Methods
    Machines
    Manpower
    Winding chucks not
    part of PM program
    Trickle resin volume variation
    Fan curing oven temp profile
    New mechanics not Lamination alignment Winder tension control -
    trained on winder setup not part of stacker has not been verified -
    setup SOP need to audit
    Trickle oven temp
    profile check not being Stacker mis-placing
    followed on third shift slot liners

    Shorted Motor Coils Causing 23%


    Failure Rate on Cycle Destruct Test
    Need cycle destruct test Wire insulation Armature fan cure
    (CDT) times trended on thickness time
    a control chart and
    published daily
    Trickle resin cure No time allotted
    time and viscosity for weekly
    preventive
    maintenance

    Metrics Materials Minutes (time)


    Fishbone Diagram: Shorted Motor Coils

    Methods
    Machines
    Manpower
    Winding chucks not
    part of PM program
    Trickle resin volume variation
    Fan curing oven temp profile
    New mechanics not Lamination alignment Winder tension control -
    trained on winder not part of stacker has not been verified -
    setup setup SOP need to audit
    Trickle oven temp
    profile check not being Stacker mis-placing
    followed on third shift slot liners

    Shorted Motor Coils Causing 23%


    Failure Rate on Cycle Destruct Test
    Need cycle destruct test Wire insulation Armature fan cure
    (CDT) times trended on thickness time
    a control chart and
    published daily
    Trickle resin No time allotted
    cure time and for weekly
    viscosity preventive
    maintenance

    Metrics Materials Minutes (time)

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