PROJ No

PHSE/CTR
ACTIVITY
PROJECT CALC No.
SUBJECT SHEET OF
PATH

REVISION DATE BY CHECKED APPROVED REVISION DATE BY CHECKED APPROVED

PUMP SIZING SPREADSHEET

Equipment Number J-1385 Service Slops Unloading Pump

Fluid Pumped Kerosene Duty 1 x 100%

Fluid Temperature, T 25 C Max 40 C

Viscosity @ T 1.15 cP
Density @ T 793 kg/m3
Vapour Pressure @ max T 0.01029 bara
Normal Mass Flow 23790 kg/hr
Volume Flowrate 30 m3/h
Design Margin, Flow 10 %
Design Flowrate 33 m3/h

Suction Conditions
Press. at Liquid Surface 1.013 bara
Static Head 0.12 bar 1.5 m
Equipment Press. Drop 0 bar 0.0 m
Line / Fittings Press. Drop 0 bar 0.0 m Use Liquid Line Sizing Spreadsheet
Design Suction Pressure 1.130 bara 14.5 m

NPSH
Design Suction Pressure 1.13 bara 14.5 m
Max Vapour Pressure 0.010 bara 0.1 m
NPSH Available 1.12 bar 14.4 m
Design Margin 0.00 bar 0.6 m
Design NPSH Available 1.12 bar 13.8 m

Discharge Conditions
Discharge Fluid Density @ T 1000 kg/m3
Equipment Press. Drop 0 bar 0.0 m
Flow Element Press. Drop 0 bar 0.0 m
Line / Fittings Press. Drop 0.33 bar 4.2 m Use Liquid Line Sizing Spreadsheet
Control Valve Allowance 0 bar 0.0 m
Design Margin, Head 0 bar 0.0 m
Press. at Liquid Surface 1.013 bara 13.0 m
Static Head 0.98 bar 10 m
Design Discharge Pressure 2.324 bara 29.9 m

Pump Specifications
Differential Pressure / Head 1.19 bar 15.4 m
Flowrate 33 m3/h
Hydraulic Power 1.1 kW
Estimated Efficiency 75 % (assume 75 % for centifugal, 90% for reciprocating)
Estimated Power 1.5 kW

369603151.xls Case 1 10/24/2017

 JOB NO. DOC. NO. REV.

9564 PPGJ-PRO-CAL-190 0

PT. TRIPATRA SHEET : 1 OF 3

ENGINEERS & CONSTRUCTORS PREPD NANDAJANWULAN A. NDA

PEMBANGUNAN CENTRAL PROCESSING PLANT (CPP) AREA GUNDIH

CHKD BAYU SUROSO BS
PROYEK PENGEMBANGAN GAS JAWA BAGIAN TIMUR
APPD FAROUK SUHARDI FRK

PROCESS

CALCULATION SHEET
HOT OIL RETURN PUMP ( P-1004 )

0 18-Mar-10 ALL ISSUED FOR PROPOSAL NDA BS FRK

REV DATE PAGES DESCRIPTION PREPD CHKD APP'D
 PUMP CALCULATION

JOB NO. : 9564 PROJECT : Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : P-1004 CLIENT : Pertamina EP PREP'D : NDA
SERVICE : Hot Oil Return Pump TYPE : Horizontal CHK'D : BS
CASE : Design DATE : 18-Mar-10 APP'D : FRK

CALCULATION OBJECTIVES
This calculation was performed to size the Hot Oil Return Pump (P-1004) at 299 oF.

CALCULATION METHOD
Pump sizing by TPEC inhouse program using Pump Calculation Sheet based on Bernoulli Equation.

ASSUMPTIONS
1. Pump efficiency : 20%
2. Return Time is 30 minute. :
3. Pressure loss
- Pipe, fitting, elbow and valve at suction : 1.5 psi
- Strainer : 0.5 psi
- Pipe, fitting, elbow and valve at discharge : 3 psi

DESIGN BASIS
1. Fluid properties are obtained from Therminol 55 at 299 oF.
2. Inlet static head calculated based on:
Hot Oil Drain Storage LLLL : 1.0 ft (from Bottom Hot Oil Drain Storage)
Hot Oil Drain Storage HLL : 8.0 ft (from Bottom Hot Oil Drain Storage)
Center Line Suction Pipe : 0.0 ft (from Bottom Hot Oil Drain Storage)
3. Outlet static head calculated based on:
Height hot oil storage : 24.0 ft
Center Line Discharge Pipe : 15.0 ft (from Bottom Hot Oil Storage)
4. The NPSH available is calculated based on low low liquid level and vapour pressure at operating temperature.
5. Pump Shut-In Pressure is estimated by the sum of :
1,25 x Differential pressure
1,25 x Source pressure static head at HLL
Source pressure PSV set pressure : 50.0 psig
6. Drained hot oil volume is 1380 ft3, it's obtained from Hot Oil Drain Storage calculation (PPGJ-PRO-CAL-014).
7. 10% design margin for capasity is used.

REFERENCE
1. GPSA, Section 17 "Fluid Flow and Piping".
2. PID Hot Oil Drain Storage & Pump (PPGJ-PRO-DWG-185).
3. PID Hot Oil Storage (PPGJ-PRO-DWG-181)
4. Perry's Chemical Engineers' Handbook, Section 10 "Transport and Storage of Fluids".

CALCULATION SUMMARY
1. Flowrate : 23 USgpm
2. Suction Pressure at Pump Suction Flange : 3.34 psig
3. Discharge Pressure : 38.28 psig
4. Differential Pressure : 34.94 psi
5. Differential Head : 102.69 ft
6. NPSHA at Pump Suction Flange : 52.88 ft
7. Estimated Shut-In Pressure : 97.08 psig
8. Hydraulic Power : 0.5 HP
9. Brake Horse Power : 2.3 HP
 PUMP CALCULATION

JOB NO. : 9564 PROJECT : Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : P-1004 CLIENT : Pertamina EP PREP'D : NDA
SERVICE : Hot Oil Return Pump TYPE : Horizontal CHK'D : BS
CASE : Design DATE : 18-Mar-10 APP'D : FRK

Page 2 of 3
 PUMP CALCULATION

JOB NO. : 9564 PROJECT : Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : P-1004 CLIENT : Pertamina EP PREP'D : NDA
SERVICE : Hot Oil Return Pump TYPE : Horizontal CHK'D : BS
CASE : Design DATE : 18-Mar-10 APP'D : FRK

DESIGN DATA
Fluid name : Hot Oil (Therminol 55)
Drained hot oil volume : 2000.0 ft3
Return time : 720 minute
Return capacity 166.7 ft3/hr
20.8 USgpm
Design margin : 10 %
Design capacity : 23 USgpm

Operating temperature : 299 F

Density : 49 lb/ft3
Specific gravity : 0.79
Vapor pressure : 0.05 psia
Viscosity : 1.31 cP

DETAIL CALCULATION

SUCTION CONDITION DISCHARGE CONDITION

Minimum drum pressure, psig 5.00 Pressure loss, psi
Maximum drum pressure, psig 5.00 - Pipe, fitting, elbow and valve 3.00
Minimum static head at LLLL, ft 1.00
Minimum static head at LLLL, psi 0.34 Destination pressure, psig 5.00
Maximum static head at HLL, ft 8.00 Static head, ft 89.00
Maximum static head at HLL, psi 2.72 Static head, psi 30.28
Pressure loss, psi Discharge pressure, psig 38.28
- Pipe, fitting, elbow and valve 1.50
- Strainer 0.50
Minimum suction pressure, psig 3.34

DIFFERENTIAL PRESSURE BRAKE HORSE POWER

Differential pressure, psi 34.94 Hydraulic power, HP 0.5
Head, ft 102.69 Efficiency 0.2
Brake horse power, HP 2.3

NET POSITIVE SUCTION HEAD PUMP SHUT-IN PRESSURE

Suction pressure, psia 18.04 Shut-in head pressure, psig 43.68
Vapor pressure, psia 0.05 Static head pressure at HLL, psig 3.40
Net, psi 17.99 PSV setting at upstream vessel, psig 50.00
NPSH available, ft 52.88 Total pump shut-in pressure, psig 97.08
 PUMP CALCULATION

JOB NO. : 9564 PROJECT : Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : P-1004 CLIENT : Pertamina EP PREP'D : NDA
SERVICE : Hot Oil Return Pump TYPE : Horizontal CHK'D : BS
CASE : Design DATE : 18-Mar-10 APP'D : FRK

Page 3 of 3
PT. TRIPATRA
ENGINEERS AND CONSTRUCTORS PERTAMINA EP

ATTACHMENT

HOT OIL RETURN PUMP ROUTE SKETCH

Page 4 of 5
 HOT OIL RETURN PUMP ROUTE SKETCH

T-1001

HHLL : 217 in

20 ft

LLLL : 24 in

4 ft
Datum Datum
Elevati Elevati
on on
1 ft
D-1002 RO
HLL = 68 in
10,5 ft
7,5 ft
LLLL = 12 in

P-1004
2 ft

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