32K31S00 - CB250 Twister MC250 2017 ESP
32K31S00 - CB250 Twister MC250 2017 ESP
32K31S00 - CB250 Twister MC250 2017 ESP
The vehicle pictured in this owners manual may not match your
actual vehicle.
Welcome
Congratulations on your purchase of a new The following code in this manual
Honda motorcycle. Your selection of a indicates the country.
Honda makes you part of a worldwide family Country Codes
of satisfied customers who appreciate Code Country
Honda's reputation for building quality into MC250
every product. LA Latin America
Contents
Motorcycle Safety P. 2
Operation Guide P. 12
Maintenance P. 27
Troubleshooting P. 68
Information P. 85
Specifications P. 97
Index P. 100
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Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
Perform all routine and regular inspections onto the grab rails or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
Stop the engine and keep sparks and flame footpegs, even when the motorcycle is stopped.
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in Take Time to Learn & Practice
exhaust gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycle's
It's a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 6 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
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Safety Guidelines
by wearing bright reflective clothing, positioning maintained and in safe riding condition.
yourself so other drivers can see you, signaling Inspect your motorcycle before every ride and
before turning or changing lanes, and using perform all recommended maintenance. Never
your horn when necessary. exceed load limits (2 P. 11), and do not modify
your motorcycle or install accessories that
would make your motorcycle unsafe (2 P. 10).
Ride within Your Limits
Never ride beyond your personal abilities or If You are Involved in a Crash
faster than conditions warrant. Fatigue and Personal safety is your first priority. If you or
inattention can impair your ability to use good anyone else has been injured, take time to
judgement and ride safely. assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable laws
Don't Drink and Ride and regulations if another person or vehicle is
Alcohol and riding don't mix. Even one alcoholic involved in the crash.
drink can reduce your ability to respond to
changing conditions, and your reaction time
gets worse with every additional drink. Don't
drink and ride, and don't let your friends drink
and ride either.
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Safety Guidelines
If you decide to continue riding, first turn the Never run your motorcycle inside a garage or
ignition switch to the OFF position, and evaluate other enclosure.
Motorcycle Safety
the condition of your motorcycle. Inspect for
fluid leaks, check the tightness of critical nuts 3WARNING
and bolts, and check the handlebar, control Running the engine of your motorcycle
levers, brakes, and wheels. Ride slowly and while in an enclosed or even partially
cautiously. enclosed area can cause a rapid build-
Your motorcycle may have suffered damage up of toxic carbon monoxide gas.
that is not immediately apparent. Have your Breathing this colorless, odorless gas
motorcycle thoroughly checked at a qualified
can quickly cause unconsciousness and
service facility as soon as possible.
lead to death.
Carbon Monoxide Hazard Only run your motorcycle's engine
Exhaust contains poisonous carbon monoxide, a when it is located in a well ventilated
colourless, odorless gas. Breathing carbon area outdoors.
monoxide can cause loss of consciousness and
may lead to death.
5
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Safety Precautions
Riding Precautions
Motorcycle Safety
Running-in Period Avoid excessively hard braking and
During the first 500 km (300 miles) of running, downshifting.
follow these guidelines to ensure your u Sudden braking can reduce the
motorcycle's future reliability and performance. motorcycle's stability.
Avoid full-throttle starts and rapid u Where possible, reduce speed before
acceleration. turning; otherwise you risk sliding out.
Avoid hard braking and rapid down-shifts. Exercise caution on low traction surfaces.
Ride conservatively. u The tyres slip more easily on such
surfaces and braking distances are
longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
For full braking effectiveness, operate both
the front and rear brakes together.
continued 7
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Riding Precautions
down when you release the throttle. For further If you must park on a slight incline or loose
slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot
engine braking with intermittent use of the move or fall over.
brakes to reduce speed when descending long, Make sure that high-temperature parts
steep slopes. cannot come into contact with flammable
# Wet or Rainy Conditions materials.
Road surfaces are slippery when wet, and wet Do not touch the engine, muffler, brakes
brakes further reduce braking efficiency. and other high-temperature parts until they
Exercise extra caution when braking in wet cool down.
conditions. To reduce the likelihood of theft, always lock
If the brakes get wet, apply the brakes while the handlebar and remove the key when
riding at low speed to help them dry. leaving the motorcycle unattended.
Use of an anti-theft device is also
recommended.
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Riding Precautions
Motorcycle Safety
2. Push the side stand down. and catalytic converter:
3. Slowly lean the motorcycle to the left until its Use only unleaded petrol.
weight rests on the side stand. Use recommended octane number. Using
4. Turn the handlebar fully to the left. lower octane petrol will result in decreased
u Turning the handlebar to the right engine performance.
reduces stability and may cause the Do not use fuels containing a high
motorcycle to fall. concentration of alcohol. 2 P. 95
5. Turn the ignition switch to the LOCK Do not use stale or contaminated petrol or
position and remove the key. 2 P. 21 an oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.
9
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Loading
Loading 3WARNING
Motorcycle Safety
Carrying extra weight affects your Overloading or improper loading can
motorcycle's handling, braking and stability.
cause a crash and you can be seriously
Always ride at a safe speed for the load you
hurt or killed.
are carrying.
Avoid carrying an excessive load and keep
within specified load limits. Follow all load limits and other loading
Maximum weight capacity 2 P. 97 guidelines in this manual.
Tie all luggage securely, evenly balanced
and close to the centre of the motorcycle.
Do not place objects near the lights or the
muffler.
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Parts Location
Fuse box (P.83)
Battery (P.44)
Main fuse (P.84)
Operation Guide
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Operation Guide
Seat (P.45)
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Instruments
SEL button
Operation Guide
SET button
Display Check
When the ignition switch is turned on, all the mode and digital segments will show,
and the tachometer segment progress to maximum scale and then disappear.
If any part of these displays does not come on when it should, have your dealer
check for problems.
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Operation Guide
NOTICE
Do not operate the engine in the
tachometer red zone. Excessive engine
speed can adversely affect engine life.
continued 15
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Instruments (Continued)
Display Setting The established setting can also be set by
You can adjust the two settings. turning the ignition switch to the OFF
Clock setting position.
Operation Guide
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d Press SET button. The minute digits start 2 Backlight brightness adjustment:
flashing. You can adjust the brightness to one of five
levels.
Operation Guide
a Press SEL button. The brightness is switched.
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Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
Operation Guide
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Operation Guide
Left turn signal indicator
Neutral indicator
Comes on when the transmission
is in Neutral.
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Switches
Start button
Horn button
Headlight turns off when
Turn signal switch operating the starter motor.
u Pressing the switch turns the turn signal off.
Headlight dimmer switch
: High beam
: Low beam
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Ignition switch ON
Switches the electrical system on/off, locks Turns electrical system on for starting/riding.
the steering. OFF
Operation Guide
u Key can be removed when in the OFF or Turns engine off.
LOCK position.
LOCK
Steering Lock Locks steering.
Lock the steering when parking to help # Locking
prevent theft. a Turn the handlebar all the way to the left.
A U-shaped wheel lock or similar device is b Push the key down, and turn the ignition
also recommended. switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
Push to engage.
Turn c Remove the key.
# Unlocking
Insert the key, push it in, and turn the
ignition switch to the OFF position.
Ignition
key
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Shifting Gears
Your motorcycle transmission has 6 forward
gears in a one-down, five-up shift pattern.
Operation Guide
If you put the motorcycle in gear with the
side stand down, the engine will shut off.
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Refuelling
Fuel fill cap Lower edge Opening the Fuel Fill Cap
of filler neck Open the lock cover, insert the ignition key,
Ignition key and turn it clockwise to open the fuel fill cap.
Operation Guide
Storage Equipment
Helmet Holder u Use the helmet holder only when parked.
The helmet holders are located under the
seat. # Removing the Seat (P.45)
Operation Guide
Helmet holders
3WARNING
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a crash
in which you can be seriously hurt or
killed.
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.
Helmet D-ring
continued 25
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Seat
Rubber strap
# Removing the Seat (P.45)
# Removing the Seat (P.45)
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Maintenance
Importance of Maintenance
28
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged to you by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
motorcycle to the new owner.
Maintenance
Maintenance work should be performed in
accordance with Honda's standards and
specifications by properly trained and Honda recommends that your dealer should
road test your motorcycle after each periodic
equipped technicians. Your dealer meets all
maintenance is carried out.
of these requirements. Keep an accurate
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
continued 29
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Maintenance Schedule
Frequency *1
Pre-ride Annual Regular Refer to
Items Check 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 32
1,000 mi 0.6 4 8 12 16 20 24
Fuel Line
Fuel Level
Fuel Filter
Maintenance
Throttle Operation 65
Air Cleaner *2
Crankcase Breather *3 66
Spark Plug 47
Valve Clearance
Engine Oil 51
Engine Oil Filter 51
Engine Idle Speed
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Maintenance Schedule
Frequency *1
Pre-ride Annual Regular Refer to
Items Check 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 32
1,000 mi 0.6 4 8 12 16 20 24
Drive Chain Every 1,000 km (600 mi): 57
Drive Chain Slider 61
Brake Fluid *4 2 Years 53
Maintenance
Brake Pads Wear 54
Brake System 32
Brakelight Switch 55
Headlight Aim 67
Lights/Horn
Engine Stop Switch
Clutch System 62
Side Stand 56
Suspension
Nuts, Bolts, Fasteners
Wheels/Tyres 39
Steering Head Bearings
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.
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Maintenance Fundamentals
because having a breakdown, or even a flat
indicators and horn function properly.
tyre, can be a major inconvenience.
Engine stop switch - Check for proper
function. 2 P. 20
Check the following items before you get on
Clutch - Check operation;
your motorcycle:
Adjust freeplay if necessary. 2 P. 62
Fuel level - Fill fuel tank when necessary.
Side stand ignition cut-off system - Check
2 P. 24
for proper function. 2 P. 56
Throttle - Check for smooth opening and
Wheels and tyres - Check condition, air
full closing in all steering positions. 2 P. 65
pressure and adjust if necessary. 2 P. 39
Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 49
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Maintenance Fundamentals
Maintenance
on the colour label. The colour label is attached
to the frame under the seat. 2 P. 45
Always use Honda Genuine Parts or
equivalents that have been designed
and approved for your motorcycle.
Colour label
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Maintenance Fundamentals
Battery 3WARNING
Your motorcycle has a maintenance-free type The battery gives off explosive
battery. You do not have to check the battery hydrogen gas during normal operation.
electrolyte level or add distilled water. Clean the
battery terminals if they become dirty or
A spark or flame can cause the battery
Maintenance
corroded.
Do not remove the battery cap seals. There is to explode with enough force to kill or
no need to remove the cap when charging. seriously hurt you.
NOTICE
Wear protective clothing and a face
Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is shield, or have a skilled mechanic do
removed. the battery servicing.
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Maintenance Fundamentals
Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
4. After cleaning, reinstall the battery. ratings, see Specifications. 2 P. 99
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.
NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the NOTICE
battery and possibly damaging the system. Replacing a fuse with one that has a higher
rating greatly increases the chance of damage to
the electrical system.
continued 35
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Maintenance Fundamentals
36
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Maintenance Fundamentals
Maintenance
possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
continued 37
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Maintenance Fundamentals
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the motorcycle.
Recommended lubricant:
Drive chain lubricant designed Crankcase Breather
specifically for O-ring chains Service more frequently when riding in rain, at
If not available, use SAE 80 or 90 gear oil. full throttle, or after the motorcycle is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
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Maintenance Fundamentals
Maintenance
tyres look low. Always check air pressure when
your tyres are cold.
continued 39
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Maintenance Fundamentals
Wear indicator
location mark
40
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Maintenance Fundamentals
Maintenance
Use the recommended tyres or equivalents
crash in which you can be seriously hurt
of the same size, construction, speed rating, or killed.
and load range. Always use the size and type of tyres
Have the wheel balanced with Honda recommended in this owner's manual.
Genuine balance weights or equivalent after
the tyre is installed.
Do not install a tube inside a tubeless tyre
on this motorcycle. Excessive heat build-up
can cause the tube to burst.
Use only tubeless tyres on this motorcycle.
The rims are designed for tubeless tyres,
and during hard acceleration or braking, a
tube-type tyre could slip on the rim and
cause the tyre to rapidly deflate.
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
42
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Tool kit
The tool kit is stored under the seat. 2 P. 26
Maintenance
Spark plug wrench
10 12 mm Open end wrench
14 17 mm Open end wrench
No. 2 Phillips screwdriver
Extension bar
24 mm Box end wrench
Fuse puller
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Battery # Removal
Make sure the ignition switch is in the OFF
position.
Bolt 1. Remove the seat. 2 P. 45
Positive terminal 2. Remove the right side cover. 2 P. 46
3. Remove the battery holder by removing
Maintenance
the bolt.
4. Disconnect the negative - terminal from
the battery.
5. Disconnect the positive + terminal from
the battery.
6. Remove the battery taking care not to
drop the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Negative terminal Battery holder Always connect the positive + terminal first.
Make sure that bolts and nuts are tight.
Battery Make sure the clock information is correct
after the battery is reconnected. 2 P. 16
For proper handling of the battery, see
Maintenance Fundamentals. 2 P. 34
Battery Goes Dead. 2 P. 79
44
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Seat # Removal
1. Insert the ignition key into the seat lock,
Front Rear prongs and turn it clockwise.
prongs 2. Pull the seat back and up.
Maintenance
# Installation
1. Insert the front and rear prongs into the
front and rear stays on the frame.
2. Push forward and down on the rear of the
Seat
seat until it locks in place. Make sure that
the seat is locked securely in position by
pulling it up lightly.
Ignition key The seat locks automatically when closed.
Take care not to lock your key in the under
seat compartment.
Seat lock
Front stay Rear stays
45
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Screw # Installation
Hook Install the parts in the reverse order of
removal.
Prong
Prong Prong
46
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Spark Plug
Maintenance
plug in the recommended heat range.
NOTICE
Using a spark plug with an improper heat range
can cause engine damage.
5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. If the old plug is good:
u If adjustment is necessary, bend the 1/5 turn after it seats
side electrode carefully. If installing a new plug, tighten it twice
to prevent loosening:
The gap should be:
Maintenance
6. Make sure the plug washer is in good 9. Reinstall the spark plug cap. Take care to
condition. avoid pinching any cables or wires.
7. Install the spark plug. With the plug
washer attached, thread the spark plug in
by hand to prevent cross-threading.
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Engine Oil
Maintenance
position and wait for 2 to 3 minutes.
3. Place your motorcycle in an upright
position on a firm, level surface.
4. Remove the oil fill cap/dipstick and wipe it
clean.
5. Insert the oil fill cap/dipstick until it seats, Lower level
but don't screw it in.
6. Check that the oil level is between the
upper level and lower level marks in the
oil fill cap/dipstick.
7. Securely install the oil fill cap/dipstick.
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1. Remove the oil fill cap/dipstick. Add the affect lubrication and clutch operation.
recommended oil until it reaches the For the recommended oil and oil selection
upper level mark. guidelines, see Maintenance Fundamentals.
u Place your motorcycle in an upright 2 P. 36
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
50
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Maintenance
Use a new Honda Genuine oil filter or
equivalent specified for your model.
NOTICE
Using the wrong oil filter can result in serious
damage to the engine. Sealing washer Drain bolt
1. If the engine is cold, idle the engine for 3 6. Remove the oil filter cover, oil filter and
to 5 minutes. spring by removing the oil filter cover
2. Turn the ignition switch to the OFF bolts.
position and wait for 2 to 3 minutes. u Discard the oil and oil filter at an
3. Place your motorcycle on a firm, level approved recycling centre.
surface. 7. Install the spring and new oil filter with the
4. Place a drain pan under the drain bolt. OUT-SIDE mark facing out.
5. Remove the oil fill cap/dipstick, drain bolt, 8. Replace the O-ring and apply a thin coat
and sealing washer to drain the oil. of engine oil to the new O-ring before
installing it.
continued 51
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Brakes
Maintenance
is horizontal and that the fluid level is excessive, inspect the brake pads for wear.
above the LWR mark. If the brake pads are not worn, you most
Rear Check that the brake fluid reservoir likely have a leak. Have your motorcycle
is horizontal and that the fluid level is inspected by your dealer.
LOWER level
mark
LWR mark
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Inspecting the Brake Pads 1. Front Inspect the brake pads from below
the brake caliper.
Check the condition of the brake pad wear 2. Rear Inspect the brake pads from the rear
indicators. right of the motorcycle.
The pads need to be replaced if a brake pad If necessary have the pads replaced by your
Maintenance
Disc Disc
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Maintenance
operates too late, or turn the nut in the
direction B if the switch operates too soon.
Brakelight switch
B A
Adjusting nut
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Side Stand
56
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Drive Chain
Maintenance
all points, some links may be kinked and
binding.
Have the chain inspected by your dealer.
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your motorcycle on its side stand on
4. Roll the motorcycle forward and check
a firm, level surface.
that the chain moves smoothly.
3. Check the slack in the lower half of the
5. Inspect the sprockets. 2 P. 37
drive chain midway between the
6. Clean and lubricate the drive chain.
sprockets.
2 P. 38
Drive chain slack:
20 - 30 mm (0.8 - 1.2 in)
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Adjusting
1. Shift the transmission to Neutral. Stop the nut
engine. Chain adjuster
2. Place your motorcycle on its side stand on Rear axle index mark
Lock nut nut
a firm, level surface.
3. Loosen the rear axle nut. Lock nut
4. Loosen the lock nuts on both sides of the Rear edge of
adjusting slot
swingarm.
Chain adjuster
index mark
Adjusting nut
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5. Turn both adjusting nuts an equal 8. Tighten the drive chain adjusting nuts
number of turns until the correct drive lightly, then hold the adjusting nuts and
chain slack is obtained. Turn the adjusting tighten the lock nuts.
nuts clockwise to tighten the chain. Turn
Torque: 21 Nm (2.1 kgfm, 15 lbfft)
the adjusting nuts counterclockwise to
Maintenance
provide more slack. Adjust the slack at a 9. Recheck drive chain slack.
point midway between the drive sprocket
and the driven sprocket. If a torque wrench was not used for
Check the drive chain slack. 2 P. 57 installation, see your dealer as soon as
6. Check rear axle alignment by making sure possible to verify proper assembly.
the chain adjuster index marks align with Improper assembly may lead to loss of
the rear edge of the adjusting slots. Both braking capacity.
marks should correspond. If the axle is
misaligned, turn the right or left adjusting
nuts until the marks are aligned and
recheck chain slack.
7. Tighten the rear axle nut.
continued 59
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Maintenance
wear limit groove.
If necessary have the drive chain slider
replaced by your dealer.
Wear limit
groove
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
Freeplay
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# Upper Adjustment
Maintenance
Attempt adjustment with the upper clutch
cable adjuster first.
continued 63
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64
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Throttle
Maintenance
freeplay is correct. If the throttle does not
move smoothly, close automatically, or if the
cable is damaged, have the motorcycle
inspected by your dealer.
Freeplay at the throttle grip flange:
2 - 6 mm (0.1 - 0.2 in)
Freeplay
Flange
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Crankcase Breather
Other Adjustments
Maintenance
screwdriver provided in the tool kit. 2 P. 43
Tighten the screw after adjustment.
Obey local laws and regulations.
Headlight case
Screw
Up
Down
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Troubleshooting
Troubleshooting
Check that there is petrol in the fuel tank. Make sure engine stop switch is in the
Check if the PGM-FI malfunction indicator (Run) position. 2 P. 20
lamp (MIL) is on. Check for a blown fuse. 2 P. 83
u If the indicator light is on, contact your Check for a loose battery connection or
dealer as soon as possible. battery terminal corrosion. 2 P. 34, 2 P. 44
Check the condition of the battery.
2 P. 79
If the problem continues, have your
motorcycle inspected by your dealer.
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Troubleshooting
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Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your motorcycle with a
We recommend you have this type of service
temporary tyre repair can be risky. If the
performed by your dealer.
temporary repair fails, you can crash
After an emergency repair, always have the
and be seriously injured or killed.
tyre inspected/replaced by your dealer.
Troubleshooting
Emergency Repair Using a Tyre If you must ride with a temporary tyre
repair, ride slowly and carefully and do
Repair Kit not exceed 50 km/h (30 mph) until the
If your tyre has a minor puncture, you can tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit. Removing Wheels
Follow the instructions provided with the
emergency tyre repair kit. Follow these procedures if you need to
Riding your motorcycle with a temporary tyre remove a wheel in order to repair a
repair is very risky. Do not exceed 50 km/h puncture.
(30 mph). Have the tyre replaced by your
dealer as soon as possible.
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Troubleshooting
Brake caliper Right side collar u Do not pull the brake lever while the
brake caliper is removed.
u Take care to prevent the brake caliper
from scratching the wheel during
removal.
4. Remove the front axle nut.
Mounting bolts
Tape or cloth
Front axle nut
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74
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4. Install the brake caliper and tighten the 8. Raise the front wheel off the ground
mounting bolts. again, and check that the wheel rotates
freely after you release the brake.
Torque: 26 Nm (2.7 kgfm, 19 lbfft).
9. Uncover the protective tape or cloth.
u Take care to prevent the brake caliper
from scratching the wheel during If a torque wrench was not used for
installation. installation, see your dealer as soon as
Troubleshooting
u Use new mounting bolts when possible to verify proper assembly.
installing the brake caliper. Improper assembly may lead to loss of
NOTICE
braking capacity.
When installing the brake calipers into position
on the fork legs, carefully fit the brake disc
between the pads to avoid scratching them.
continued 75
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Washer A
can be moved all the way forward for Right side
maximum drive chain slack. collar Lock nut
3. Remove the drive chain from the driven
sprocket by pushing the rear wheel forward. Left side collar Adjusting nut
4. Remove the rear axle nut and washer A. Rear axle shaft
5. Remove the rear axle shaft, washer B, brake
caliper bracket, rear wheel and side collars.
u Support the brake caliper assembly so
that it doesnt hang from the brake
hose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on the
disc to pad surfaces.
Lock nut
u Do not push the brake pedal while the
brake caliper is removed. Drive chain Washer B
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Troubleshooting
installation.
NOTICE
When installing the brake caliper into position,
carefully fit the brake disc between the pads to
avoid scratching them.
Swingarm Lug
continued 77
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4. Adjust the drive chain. 2 P. 58 If a torque wrench was not used for
5. Install and tighten the rear axle nut. installation, see your dealer as soon as
possible to verify proper assembly.
Torque: 88 Nm (9.0 kgfm, 65 lbfft).
Improper assembly may lead to loss of
6. Tighten the drive chain adjusting nuts braking capacity.
lightly, then hold the adjusting nuts and
tighten the lock nuts.
Troubleshooting
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Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. If the Check the replacement bulb for correct
battery does not recover after recharging, operation before riding.
contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not Specifications. 2 P. 99
recommended, as this can damage your
motorcycle's electrical system.
continued 79
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Dust cover
Troubleshooting
counterclockwise.
Screw
The brake and tail light uses several LEDs.
If there is a LED which is not turned on, see
your dealer for servicing.
Bulb
# License Plate Light Bulb 2. Pull out the license plate light assembly.
1. Remove the bolt using the spark plug 3. Turn the socket counterclockwise and pull
wrench provided in the tool kit. it out.
4. Pull out the bulb without turning it.
Bulb
Troubleshooting
Socket
Bolt
License plate light assembly
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Troubleshooting
2. Remove the right side cover. 2 P. 46 Spare fuse
3. Open the fuse box cover.
4. Pull the fuses out one by one with the
fuse puller in the tool kit and check for a
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
5. Close the fuse box cover.
6. Reinstall the parts in the reverse order of
removal.
continued 83
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84
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Information
Keys....................................................................... P. 86
Instruments, Controls, & Other Features..... P. 87
Caring for Your Motorcycle ............................ P. 88
Storing Your Motorcycle ................................. P. 91
Transporting Your Motorcycle....................... P. 92
You & the Environment.................................... P. 93
Serial Numbers................................................... P. 94
Fuels Containing Alcohol................................. P. 95
Catalytic Converter ........................................... P. 96
20160509145841_32K31S000_eng_BOOK Page 89 Monday, May 09 2016 15:00:25 JST
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the original keys and record it in this manual.
Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all keys and the key number, the
Information
86
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Information
Engine Stop Switch
Ignition Cut-off System
Do not use the engine stop switch except in an
A banking (lean angle) sensor automatically
emergency. Doing so when riding will cause the
stops the engine and fuel pump if the
engine to suddenly turn off, making riding
motorcycle falls over. To reset the sensor, you
unsafe.
must turn the ignition switch to the OFF position
If you stop the engine using the engine stop
and back to the ON position before the engine
switch, turn the ignition switch to the OFF
can be restarted.
position. Failing to do so will drain the battery.
Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.
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Caring for Your Motorcycle Avoid directing water into the air cleaner,
muffler, and electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with
ensure the life of your Honda. A clean plenty of clean water and dry with a soft,
motorcycle makes it easier to spot potential clean cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto
corrosion. Always wash your motorcycle the brakes or tyres. Brake discs, pads,
drum or shoes contaminated with oil will
Information
Information
Do not direct water at the muffler: u Use a soft cloth or sponge, plenty of
u Water in the muffler can prevent starting water, and a mild detergent to clean mat
and causes rust in the muffler. painted surfaces. Dry with a soft clean
Dry the brakes: cloth.
u Water adversely affects braking
Aluminium Components
effectiveness. After washing, apply the
brakes intermittently at low speed to Aluminium will corrode from contact with dirt,
help dry them. mud, or road salt. Clean aluminium parts
Do not direct water under the seat: regularly and follow these guidelines to avoid
u Water in the under seat compartment scratches:
can damage your documents and other Do not use stiff brushes, steel wool, or
belongings. cleaners containing abrasives.
Avoid riding over or scraping against curbs.
continued 89
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Information
chrome pieces with rust-inhibiting oil.
Lubricate the drive chain. 2 P. 37
Place your motorcycle on a maintenance
stand and position a block so that both tyres
are off the ground.
After rain, remove the body cover and allow
the motorcycle to dry.
Remove the battery (2 P. 44) to prevent
discharge. Charge the battery in a shaded,
well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
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Transporting Your
Motorcycle
If your motorcycle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
wheel or wheels on the ground.
Information
NOTICE
Towing your motorcycle can cause serious
damage to the transmission.
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You & the Environment cleaning solvents contain poisons that can hurt
refuse workers and contaminate drinking water,
Owning and riding a motorcycle can be lakes, rivers, and oceans.
enjoyable, but you must do your part to protect
the environment.
Information
that contain chlorofluorocarbons (CFCs) which
damage the atmosphere's protective ozone
layer.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
drain or on the ground. Used oil, petrol, and
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Serial Numbers
Serial Numbers
Frame number
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may
also be required when ordering replacement
parts.
You should record these numbers and keep
them in a safe place.
Information
Engine number
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Information
motorcycle:
Ethanol (ethyl alcohol) up to 10% by volume.
u Petrol containing ethanol may be
marketed under the name Gasohol.
The use of petrol containing more than 10%
ethanol may:
Damage the painting of the fuel tank.
Damage the rubber tubes of the fuel line.
Cause corrosion of the fuel tank.
Cause poor drivability.
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Catalytic Converter
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Specifications
Main Components 1st 2.846
Overall length 2,065 mm (81.3 in) 2nd 1.777
Overall width 753 mm (29.6 in) 3rd 1.272
Gear ratios
Overall height 1,072 mm (42.2 in) 4th 1.083
Wheelbase 1,386 mm (54.6 in) 5th 0.961
Minimum ground 6th 0.851
192 mm (7.6 in)
clearance Reduction ratios
Caster angle 25 33 2.863 / 3.076
(primary / final)
Trail 101 mm (4.0 in)
*1 : Including rider, passenger, all luggage, and accessories.
Curb weight 148 kg (326 lb)
Maximum weight
175 kg (386 lb)
capacity *1
Specifications
Passenger capacity Rider and 1 passenger
Minimum turning radius 2.3 m (7.54 ft)
Displacement 249.58 cm3 (15.224 cu-in)
Bore x stroke 71.000 x 63.038 mm (2.7953 x 2.4818 in)
Compression ratio 9.6:1
Unleaded petrol
Fuel
Recommended: 91 RON or higher
Tank capacity 16.5 L (4.36 US gal, 3.63 Imp gal)
YTZ7S
Battery
12V-6Ah (10 HR)
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Specifications
Service Data After draining 1.3 L (1.4 US qt, 1.1 Imp qt)
Front 110/70R17M/C 54H After draining
Tyre size
Rear 140/70R17M/C 66H Engine oil & engine oil 1.4 L (1.5 US qt, 1.2 Imp qt)
Tyre type Radial, tubeless capacity filter change
Recommended Front PIRELLI DIABLO ROSSO II After
1.8 L (1.9 US qt, 1.6 Imp qt)
Tyres Rear PIRELLI DIABLO ROSSO II disassembly
Front 200 kPa (2.00 kgf/cm2, 29 psi) Recommended
Tyre air pressure Honda DOT 4 Brake Fluid
brake fluid
(Driver only) Rear 200 kPa (2.00 kgf/cm2, 29 psi)
Recommended Drive chain lubricant designed specifically
Tyre air pressure Front 200 kPa (2.00 kgf/cm2, 29 psi)
drive chain for O-ring chains. If not available, use SAE
(Driver and
Rear 225 kPa (2.25 kgf/cm2, 33 psi) lubricant 80 or 90 gear oil.
passenger)
Drive chain slack 20 - 30 mm (0.8 - 1.2 in)
Minimum tread Front 1.5 mm (0.06 in)
Specifications
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Specifications
Specifications
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Index
A D
Accessories ........................................................ 10 Digital Clock Adjustment............................... 16
Display Setting ................................................. 16
B Drive Chain........................................................ 57
Battery.......................................................... 34, 44
Brakelight Switch............................................. 55 E
Brakes Electrical Trouble ............................................. 79
Fluid ................................................................ 37, 53 Engine
Pad Wear ............................................................. 54 Number ................................................................ 94
Braking ................................................................. 7 Oil.................................................................... 36, 49
Bulb Oil Filter ................................................................ 51
Brake/Tail Light................................................... 81 Starting ................................................................. 22
Front Turn Signal................................................ 81 Stop Switch ............................................ 20, 22, 87
Index
Headlight.............................................................. 80 Stopping............................................................... 87
License Plate Light ............................................. 82 Will Not Start....................................................... 69
Rear Turn Signal................................................. 81 Environment...................................................... 93
Equipment
C Owners Manual .......................................... 25, 87
Caring for Your Motorcycle .......................... 88 Tool Kit.................................................................. 25
Catalytic Converter.......................................... 96
Clutch System ................................................... 62 F
Crankcase Breather ......................................... 66 Flooded Engine ................................................ 22
Frame Number ................................................. 94
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Index
Helmet Holder.................................................. 25 Modifications.................................................... 10
High Beam Indicator....................................... 19
Horn Button ...................................................... 20 N
Neutral Indicator ............................................. 19
I
Ignition Cut-off System O
Banking Sensor................................................... 87 Odometer .................................................... 15, 87
Side Stand............................................................ 56 Oil
Ignition Key....................................................... 86 Engine ............................................................ 36, 49
Ignition Switch..................................... 21, 22, 87
Indicators ........................................................... 18
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P Seat ..................................................................... 45
Parking ................................................................. 8 Serial Numbers................................................. 94
Parts Location................................................... 12 Shifting Gears ................................................... 23
Passing Light Control Switch ........................ 20 Side Cover ......................................................... 46
Petrol........................................................ 9, 24, 97 Side Stand.......................................................... 56
PGM-FI (Programmed Fuel Injection) Side Stand Ignition Cut-off System ............ 56
Malfunction Indicator Lamp (MIL) ............ 70 Spark Plug ......................................................... 47
PGM-FI (Programmed Fuel Injection) Specifications.................................................... 97
malfunction indicator lamp (MIL) ............. 18 Speedometer .................................................... 15
Protective Apparel............................................. 6 Start Button ................................................ 20, 22
Starting the Engine ......................................... 22
R Steering Lock .................................................... 21
Recommended Stopping Engine .............................................. 87
Index
W
Warning Indicators On or Flashing ............. 70
Washing Your Motorcycle ............................. 88
Index
Weight Limit ............................................... 11, 97
Wheels
Front Removal .................................................... 73
Rear Removal...................................................... 76
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