Fisher Control Valve Hanbook
Fisher Control Valve Hanbook
Fisher Control Valve Hanbook
HANDBOOK
Second Edition
Fourth Printing
Price $10.00
FISHER CONTROLS
Marshalltown, lowa, U.S.A.
Rochester, Kent, England
Sao Paulo, Brazil
Singapore
Preface to Second Edition
fhe first edition of this handbook has enjoyad considerable popularity for the last
clozen years. As a source of reference material for those in the control valva
mdustry, it has been well received and has been reprinted sorne eight times.
Naturally, during the course of those years, control valva technology has changed
nnd hardware designs have been improved. This edition attempts to document
sorne of those changas, while retaining the general style and usefulness of the
riginal work.
fhe general scope of this book is unchanged. The subject matter deals only with
co mmonly used automatic control valves, primarily pneumatically operated. Valve
Fisher Controls lnternational, lnc . 1965, 1977 tccessories, sizing procedures, leakage criteria, fluid velocity, and standard
All Rights Reservad 10ference tables are included. The industry standards referenced are the latest
wailable at the time of this publication, and the information is presentad in a
Printed in U .S .A . manner intended to represent general practica in the control valve industry. The
mphasis on cage -style control valve trim and on rotary-shaft control valves
toflects the growing role these constructions are taking in modern industry
pplications. Also, this edition includes much more metric conversion information
han did the first and acknowledges increased industry consciousness of environ -
rnontal impact with an enlarged section on control valve noise abatement.
We are indebted to the many individuals who contributed to the preparation of
lhls book. Also, we appreciate the cooperation of the lnstrument Society of
1\merica, publishers of Standard 551.1, Process /nstrumentation Terminology,
nd the Crane Company, publishers of Technical Paper No. 41 O, Flow of Fluids
lhrough Va/ves. Fittings, and Pipe, in permitting us to quote portions of their
pective documents.
While we hope this volume is found to be of merit, we welcome suggestions and
om ments on future additions and improvements. As advancements are made
In control valve technology and hardware, further revisions of this book will be
tthcoming and will include changas suggested by users of this edition.
11
111
Table of Contents
Title Page . . . . . . . . . . . . . . . . . . . . . . . . . 1
Preface ..... . 111
Table of Contents . . . . . . . . . . . . . V
Section 1. Actuators and Valve Bodies 1
Control Valve Nomenclatura . . . . . . . 1
Rotary-Shaft Valve Nomenclatura . . 6
Control Valve Functions and Characteristics Terminology 8
Miscellaneous Control Terminology . . 11
Control Valve Actuators 14
Diaphragm Actuators . . . 14
Piston Actuators . . . . . . 15
Electro-Hydraulic Actuators 16
Manual Actuators . . . . . 16
Control Valve Bodies . . . . . 17
Single-Ported Valve Bodies 17
Balanced- Piug Cage-Style Valve Bodies 19
High-Capacity Cage-Guided Valve Bodies 19
Reverse -Acting Cage-Guided Valve Bodies 20
Double-Ported Valva Bodias 20
Three-Way Valve Bodias 21
Boot-Style Valva Bodas . . . 21
Butterfly Valva Bodias . . . 22
V-Notch Ball Control Valva Bodies . . 22
Eccentric-Disc Control Valve Bodies 23
ontrol Valve End Connections 23
Screwed Pipe Threads 23
Bolted Gasketed Flanges 24
Welding End Connections 24
Volve Body Bonnets . . 25
xtension Bonnets . . 26
Ballows Seal Bonnets 26
ntrol Valve Packing 27
TFE V-Ring . . . . . . 27
FE-Impregnated Asbestos 28
raphited Asbestos . . . . 28
1 nminated and Filament Graphite 28
mi-Metallic . . . . . . . . . . . . 28
V11 lvo Stem Packing Lubrication . . 28
1 mrvontional Characterizad Valve Plugs 29
1 hmnctarization of Caga-Guided Valva Bodies 30
VtiiVfl Plug Guiding . . . . . . . . . . . . . . . . 31
lntrlcted Capacity Control Valve Trim . . . . 31
. Valve Positioners, Boosters, and Other Accessories 33
11111 Old Guidelines . . . . . . . . 33
11111 Nnw Guidelines . . . . . . . . . . 35
[llhH Control Valve Accessories . . . 36
llu11dwheels and Manual Operators 36
llydrnulic Snubber . . . 37
1hrtlt Switches . . . . . . . 37
nlunoid Valve Manifold 38
upply Prassure Regulator 38
lll'lllmotlc Lock-Up Systems 38
V
Table of Contents (Continued) Table of Contents (Continued)
Faii -Safe Systems for Piston Actuators 39 Additional Length Equivalents 109
Electro -Pneumatic Transducers 39 Area Equivalents . . .. . 11 o
Electro- Pneumatic Valve Positioners 40 Volume Equivalents .. . 111
Volume Rate Equivalents 111
Section 3 . Control Valva Salaction 41 112
Pressure Equivalents
Considerations Required 41 112
Mass Conversion- Pounds to Kilograms
Valve Body Materials . . ... 42
Pressure-Temperature Ratings 44
Pressure Conversion- PSI to Bar .. . . 113
114
Temperatura Conversion Tables . . : .. .
Valve Body Dimensions 48 116
A.P.I. and Baume Gravity and Weight Factors
W ear and Galling Resistance Chart 49 118
Flow Rates of Compressible Fluids
Leakage Classifications . . . . . . 50 119
Viscosity Conversion Nomograph
Tri m Material Temperatura Limits 51 Other Conversions . . . . . . . . 120
Corrosion 1nformation 52
Elastomer lnformation 56 Saction 7 . E ngineering Data 121
General Properti es 56 Characteristics of the Elements 121
Fluid Compatibility 58 Standard Specifi cations for Cast Valve Materials 123
Servi ce Temperatura Limitations 60 Standard Spacifications for Bar Stock Valve Materials 127
Control Valve Flow Characteristics 60 Physical Constants of Hydrocarbons 130
Control Valve Sizing 62 Physical Constants of Various Fluids 132
Liquid Service . . . . . . . 62 Properties of Water .. .. . . . 135
Gas or Steam Service . . 69 Properties of Saturated Steam 136
Liquid and Gas Mixtures ' 72 Properties of Ammonia .. ... 143
Representativa Sizing Coefficients 74 Properties of Superheated Steam 148
Single-Ported Globe-Styl e Valve Bodies 74 Velocity of Liquids in Pipe . . . . 154
Rotary -Shaft Valve Bodies 76 Flow of Water Through Schedule 40 Steel Pipe 156
Actuator Sizing ... . ... .. . 79 Flow of Air Through Schedule 40 Steel Pipe 160
Non - Destructiva Test Procedures 80 165
ction 8. Pipe Data ...
Control Valve Noise . . . . . . . . 81 165
Pipe Thread Engagement
Section 4. Spacial Control Valvas 89 Pipe Tap Drill Sizes ... 165
High Pressure Control Valves . . 89 Commercial Steel and Stainless Steel Pipe Data 166
High Temperatura Control Valves 91 American Pipe Flange Dimensions .. . 175
Smaii - Fiow Control Valves . . . . 92 Diameter of Bolt Circle . . . . ... . 175
Large- Flow Control Valves . . . . 92 Number and Diameter of Stud Bolts 176
Cryogenic Service Control Valves 93 Flange Diameter . . .. . . 177
Control Valves for Nuclear Service 95 Flange Thickness . . . .. .. . 178
Valves Subject to Sulfide Stress Cracking 95 DIN Cast Steel Valve Ratings .. 179
OIN Cast Steel Flange Standards 179
Saction 5. lnstallation and Maintananca 97 179
Nominal Pressure 16 Bar
Control Valve lnstallation . .. .. .. . 97 180
Nominal Pressure 25 Bar
Use a Recommended Piping Arrangement 97 181
Nominal Pressure 40 Bar
Be Sure the Pipeline is Clean . .. ... . 97 182
Nominal Pressure 64 Bar
1nspect the Control Val ve Befo re 1nstallation 97 183
Nominal Pressure 100 Bar
Low Pressure Piping Manifold Dimensions 98 184
Nominal Pressure 160 Bar
High Pressure Piping Manifold Dimensions 99 Nominal Pressure 250 Bar 184
Use Good Piping Practice 100 185
Nominal Pressure 320 Bar
Control Valve Maintenance 100 185
Nominal Pressure 400 Bar
Replacing Actuator Diaphragm 101
Replacing Stem Packing 101 uctl on 9. General Reference Tablas 187
Replacing Threaded Seat Rings 102 lrcumferences a nd Are as of Circles 187
Grinding Metal Seats . . ... . 103 om mon Logarithms 191
Lubricating Control Valve Packing 103 Motric Prefixes and Symbols 193
Adjusting Travel and Connecting Stem 104 roek Alphabet . . . . . .. . 193
No tural Trigonometric Functions 194
Section 6 . Convarsions and Equivalants 107 ndard Twist Drill Sizes 206
Length Equivalents ... . . .. . 107 ubject lndex . ......... . 207
VI VIl
Sectian 1
A ctuators and
Valve B odie
1\duator Stem : A rod -like extension Bottom Flanga: A part which closes
11 1 the diaphragm plate or piston to per- a valve body opening opposite the
1111 1 convenient connection to the valve bonnet assembly. In a three-way valve,
pluu stem . it may provide an additional flow con-
Ssction 1/Actustors snd Vs/vs Bodiss 3
2 Ssction 1/Actustors snd Vslvs Bodiss
LOAOING PRESSURE
'.
:sii.Pw"E.'-....- i> , DIAPHRAGM
"""".."~"
CONNECTION
r rr--r- ~ -
""----<..!g,~g:
:SSURE ---
------- :o.~ &- 11
0 -RINGS
ACTUATOR STEM
TRAVEL INOICATOR
SCALE
ACTUATOR
YOKE
CONTROL
VAL VE
""'"' "'"""'"
DIRECT-ACTING ACTUATOR
VALVE PLUG
RELATIONSHIP OF
MAJOR COMPONENTS f~ SOLATING VALVE
ll\\\11111\\\\\\~...u---~1
1
-
STEM
SPIRAL WOUND
GASKET
11111 3. Packing Lubricator and ~g..'-l
/solating Va/ve_
,.' 111111. (See typical bottom flange in Figure 7-4. Figure 1-5.
f hlllll l 1 23.) Extension Bonnet Be/lows Sea/
Bonnet
Flow Ring : Heavy-duty ring usad in Rotation of the shaft positions the disc Dead Band : The range through which safe action may in-...otve the use of
place of ball seal ring for V-notch or ball in the flowstream and thereby un input can be varied without initiating auxiliary controls CtJnnected to the
rotary valves in severe service applica - controls the amount of fluid which can observable response. (In a diaphragm- actuator.)
tions where sorne leakage can be pass through the valve. ,,ctuated control va/ve, dead band is
Flow Characteristic : Relationship
tolerated. the amount the diaphragm pressure
Shim Seals: Thin, flat, circular metal can be changed without initiating between flow thrOUI;;Jh the valve and
gaskets, usually 0.005-inch (0. 125 vt~lve stem movement. lt is usual/y
percent rated travel as the latter is
Reversa Flow: Flow of fluid in the varied from O to 100 percent. This is a
mm) thick, used in varying numbers to oxpressed as a percent of diaphragm
opposite direction from that normally special term . lt shoul~ always be desig-
adjust seal deflection in V-notch ball pressure span.)
considerad the standard direction. nated as either inhere nt flow character-
rotary control valves. (Adding more
(Some rotary-shaft control va/ves, Diaphragm Pressure Span : Difference istic or installed flow characteristic.
shim seals reduces the amount of sea/
such as conventional-disc butterfly l>otween the high and low values of the
deflection; reducing the number of
va/ves, are capab/e of handling flow d1aphragm pressure ranga. This may High-Recovery Valve : A valve design
shim sea/s used increases the amount
equally we/1 in either direction. Other he stated as an inherent or installed that dissipates relatively little flow -
of ses/ def/ection obtained.)
rotary designs may require modification haracteristic. stream energy due to streamlined
of actuator linkage to handle reverse Sliding Seal : The lower cylinder seal interna! contours at')d minimal flow
flow. Capacity and al/owab/e working in a pneumatic piston-style actuator Double-Acting Actuator : An actuator turbulence. Therefor~. pressure down-
pressures are often lowered to main- designad for rotary valve service. (This mcluding a switching mechanism to stream of the valv~ vena contracta
tain al/owab/e /eakage limits with flow sea/ permits the actuator stem to move permit powered operation in either recovers to a high percentage of its
in the reverse direction.) both vertical/y and lateral/y without direction, extending or retracting the inlet value. (Strai~ht- through flow
/eakage of lower cylinder pressure.) ctuator stem as dictated by the con- va/ves, such as rotarv-shaft ba/1 va/ves,
Rod End Bearing: The connection troller. See Piston Actuator. are typically high - re~overy va/ves.)
Standard Flow: For those rotary-shaft
often usad between actuator stem Dynamic Unbalance: The net force
control valves having a separata seal lnherent Diaphragm Pressure Range:
and actuator levar to facilitate con- produced on the valve plug in any
ring or flow ring, the flow direction in The high and low values of pressure
version of linear actuator thrust to stated open position by the fluid pres-
rotary force with mnimum of lost which fluid enters the valva body applied to the diaphragm to produce
through the pipeline adjacent to the sure acting upon it.
motion. (Use of a standard recipro - rated valve plug trave1 with atmospheric
cating actuator on a rotary-shaft va/ve seal ring and exits from the sida oppo- Effective Area: In a diaphragm actua - pressure in the valve body. (This
body commonly requires linkage with site the seal ring. (Sometimes cal/ed tor, the effective area is that part of the range is often referr&d to as a "bench
two rod end bearings; however, se/ec- Forward Flow. See also Reversa Flow.) diaphragm area which is effective in set" range since it wi/1 be the range
tion of an actuator specifical/y designed Trunnion Mounting : A style of mount- producing a stem force. (The effective over which the valv& wi/1 stroke when
for rotary-shaft va/ve service requires ing the disc or ball on the valve shaft srea of a diaphragm may change as it it is set on the wor/.; bench.)
on/y one such bearing and thereby or stub shaft with two bushings dia - is stroked, usual/y being a maximum at
the start and a minimum at the end of lnherent Flow Ch"racteristic: Flow
reduces lost motion.) metrically opposed.
the travel range. Mo/ded diaphragms characteristic when constant pressure
Wafer-style Valve Body: A flange- have /ess change in effective area than drop is maintained <lcross the valve.
Rotary-Shaft Control Valve: A valva
style in which the flow closure member less type of butterfly or gata, short flat sheet diaphragms, and are recom- lnherent Rangeability : Ratio of maxi -
(full ball, partial ball, or disc) is rotated face -to -tace, valve body. Also called a mended.) mum to mnimum flow within which
in the flowstream to modify the amount flangeless valve body; it is clamped
Equal Percentage Flow Character- the deviation frorn the specified
of fluid passing through the valva . between pipeline flanges.
istic : An inherent flow characteristic inherent flow characteristic does not
(Typica/ rotary-shaft control va/ves Zero Deflection: The point at which which for equal increments of rated exceed sorne state<l limit. (A control
are shown in Figure 1-8.) the addition of one 0.005 -i nch (0.125 travel, will ideally give equal percent- va/ve that sti/1 does a good job of
mm) thick shim seal causes contact age changas of the existing flow. controlling when ftow increases to
Seal Ring: The portion of a rotary- between the V-notch ball and the ball 100 times the mnimum control/ab/e
shaft control valva assembly corres- seal ring to be broken . (This is the Faii-Ciosed: A condition wherein the f/ow has a rangeabtJity of 100 to 1.
ponding to the seat ring of a globe point from which proper ba/1 sea/ valve port remains closed should the Rangeabi/ity might ~/so be expressed
valve. Positioning of the disc or ball ring deflection is established. Al/ parts actuating power fail. as the ratio of the tnaximum to mni-
relativa to the seal ring determines the must be held tightly together to pro- Faii-Open : A condition wherein the mum control/able flow coefficients.)
flow area and capacity of the unit at per/y determine the point of zero valve port remains open should the
that particular increment of rotational deflection.) lnstalled Diaphragrn Pressure Range:
actuating power fail. The high and low Values of pressure
travel. As indicated above, sorne seal
ring designs permit bi -directional flow. Faii-Safe: A characteristic of a parti- applied to the diaptuagm to produce
Control Valve Functlons and cular type of actuator, which upon loss rated travel with st<lted conditions in
Shaft: The portion of a rotary-shaft
Characteristics Terminology of power supply, will cause the valve the valve body. (lt is because of the
control valve assembly corresponding Capacity: Rate of flow through a valve plug, ball, or disc to fully close, fully torces acting on the va/ve plug that
to the valva stem of a globe valve. under stated conditions. open, or remain in fixed position. (Fai/- the if!herent diaphragm pressure range
10 Ssction 1/Actuators snd Valvs Bodiss Ssction 1/Actustors snd Vs/vs Bodiss 11
can differ from the instal/ed diaphragm Push-Down-to -Open Construction : Vena Contracta : The location where Calibration Cycle : The application
pressure range.) A globe-style valve construction in 1 ro ss-sectional area of the flowstream of known values of the measured
which the seat nng is located between r, at its mnimum size. where fluid variable and the recording of corres-
lnstalled Flow Characteristic : Flow
the actuator and the valva plug. such vulocity is at its highest leve!, and ponding values of output readings, over
characteristic when pressure drop
that extension of the actuator stem flt11d pressure is at its lowest leve!. the ranga of the instrument. in ascend-
across the valva vares as dictated by
moves the valve plug away from the ( 1he vena contracta normal/y occurs ing and descending directions. (A
flow and related conditions in the
seat ring, opening the valve. (Aiso t/St downstream of the actual physical calibration curve obtained by varying
system in which the valve is installed.
called Reversa Acting. See Figure 111striction in a control va/ve.) the input of a device in both increasing
Leakage : Quar~tity of fluid passing 1-23.) (The term may a/$0 be applied and decreasing directions. lt is usual/y
through an assembled valva when the to rotary-shaft va/ve constructions Mlscellaneous Control shown as percent output span versus
valve is in the closed position under where linear extension of the actuator erminology percent input span and provides a
stated closure forces, with pressure stem moves the ba/1 or disc toward the 1he following terms and definitions measurement of hysteresis. See Figure
differential and pressure as specified . open position.) un frequently encountered by people 1-9.)
(ANSI leakage classifications are out- t'>sociated with control valvas and
lined on page 50 of this book.) Ouick Opening Flow Characteristic: Clearance Flow : That flow below the
An inherent flow characteristic in wntrol valve accessories. Sorne of
rho terms (indicated with an asterisk) mnimum controllable flow with the
Linear Flow Characteristic : An inher- which there is maximum flow with
11 0 quoted from the lnstrument Society valva plug not seated .
ent flow characteristic which can be mnimum travel.
representad ide~lly by a straight line of Amercia standard, Process lnstru- Controller : A device which operates
on a rectangular plot of flow versus Rated C.,: The value of C., at the rated mentation Terminology, ISA 51.1 - automatically to regulate a controlled
percent rated travel. (Equa/ increments full -open position . 1976. Others included are also popu - variable.
of trave/ yie/d equa/ increments of f/ow lurly used throughout the control valve
at a constant pressure drop.) Rated Travel: Linear movement of the lndustry. Again, parenthetical explana- Control Valve : A final controlling
valve plug from the closed position to tory notes are included to help in element, through which a fluid passes,
Low- Recovery Valve: A valva design the rated full -open position. (The rated W1derstanding sorne of the terms. which adjusts the size of flow passage
that dissipates a considerable amount fu/1-open position is the maximum
Actuator Stem Force: The net force as directed by a signa! from a controller
of flowstream energy dueto turbulence opening recommended bY the manu-
lrom an actuator that is available for to modify the rate of flow of the fluid .
created by the contours of the flow - facturer.)
path. Consequently, pressure down- ctual positioning of the valve plug.
Enthalpy: A thermodynamic quantity
stream of the valve vena contracta Seat Load: The contact torce between ANSI: Abbreviation for American that is the sum of the interna! energy
recovers to a lesser percentage of its the seat and the valva plug. (In practice, Notional Standards lnstitute . of a body and the product of its volume
inlet value than is the case with a valva
having a more streamlined flowpath .
the selection of an actuator for a given
control va/ve wi/1 be based on how API : Abbreviation for American Petro -
multiplied by the pressure: H = U +
pV. (A/so called heat content.)
(Aithough individual designs vary, con- much force is reqtJired to overcome /oum lnstitute .
ventiona/ g/obe-$ty/e va/ves general/y static, stem, and dynamic vnbalance ASM E: Abbreviation for American Entropy: The theoretical measure of
have low pressure recovery capabHity.) with an allowance made tor seat load.) Society of Mechanica/ Engineers . energy which cannot be transformad
Normally Closed Control Valve : One into mechanical work in a thermo -
Spring Rate : Force changa per unit ASTM : Abbreviation for American dynamic system .
which closes when the diaphragm changa in length. (In diaphragm control Society for Testing and Materials.
pressure is reduced to atmospheric. va/ves, the spring rate is vsua/ly stated Feedback Signal* : The return signa!
Normally Open Control Valve: One Automatic Control System : A which results from a measurement of
in pounds force per inch compression.)
which opens when the diaphragm control system which operates with - the directly controlled variable. (For a
pressure is reduced to atmospheric. Static Unbalance : The net force pro- out human intervention. control va/ve with a positioner, the
duced on the valve plug in its closed Bode Diagram : A plot of log ampli- return signa/ is usual/y a mechanica/
Push -Down-to -Ciose Construction : position by the fluid pressure acting tude ratio and phase angle values on a indication of va/ve plug stem position
A globe-style valva construction in which is fed back into the positioner.)
upon it. log frequency base for a transfer func-
which the valve plug is located between
the actuator and the seat ring, such tion. (lt is the most common form of
Stem Unbalance: The net force pro- Frequency Response Characteristic :
that extension of the actuator stem graphically presenting frequency re -
duced on the valva plug stem in a ny The frequency -dependent relation, in
moves the valve plug toward the seat sponse data. See Figure 1-9.)
position by the fluid pressure acting both amplitude and phase, between
ring. finally closing the valve. (Aiso upon it. Calibration Curve : A graphical repre- steady-state sinusoidal inputs and the
called Direct Acting. See Figure 1- 1.) sentation of the calibration report. resulting fundamental sinusoidal out-
(The term may a/so be app/ied to Valve Flow Coetficient (C.,) : The (Steady state output of a de vice plotted puts. (Output amplitude and phase
rotary-shaft va/ve constructions where number of U.S. gallons per minute of as a function of its steady state input. shift are observed as functions of the
linear extension of the actuator stem 60 F water that will floW through a The curve is usual/y shown as percent input test frequency and used to
moves the ba/1 or disc toward the valve with a one pound per square output span versus percent input span. describe the dynamic behavior of the
c/osed position.) inch pressure drop. See Figure 1-9.) control device.)
Aeprinted with perm1ssion of the copyright holder: lnstrument
Society of America, Sta nd ard 56 1.1, 197 6.
12 Ssction 1/Actustofl snd Vslvs Bodiss 13
Ssction 1/Actustors snd Vs/vs Bodss
5 10
.
50 100 OUTPUT I NO EPE NO ENT
ST RA I GHT LI NE
be expected for any small reversa/ of
~--
z
e o,
!.- 1- BR EAK POi NT Gain. Closed Loop* : The gain of a
1
closed loop system. expressed as the input. which distinguishes hysteresis
"
11:
o
AC TUAL CALIBRATION C URVE
(AVERAGE OF UPSCALE ANO
ratro of the output changa to the input from dead band. See Figure 1-9.)
05; OOWNS C ALE REAOING SI
o
..
:: r: hange at a specified frequency.
11:
o"'
CO RNEA
FRE O UEN CY
H 1
1'\
~ Gain. Dynamic *: The magnitude ratio
ISA : Abbreviation
Society of America.
for lnstrument
"'z
!::
1
1
ol the steady-state amplitude of the
lndependent Linearity* : The maxi -
".. 05i '\. output signal from an element or sys-
mum deviation of tha calibration curve
lum to the amplitude of the input sig-
~
~ 1
. 60
02
(average of upscale and downscale
:rw# 1~
nul to that element or system. for a
readings) from a straight lina so posi-
111usoidal signal.
tioned as to minimiza the maximum
o
Gain. Open Loop: The gain of the loop deviation. (In control va/ve operation
60 nl ements measured by opening the
loop. (The product of al/ the individual
with a va/ve positioner, linearity
general/y means the c/oseness with
120
MA XIMUM OEVIATION S
AR E MINIMI ZE O rnins in the forward and feedback which the va/ve stem position agrees
A N O EO UA L
180 ~------------------------~. . INPU T
mths.) with the instrument pressure input to
5 10 50 100
1.. 1 the positioner. See Figure 1-9.)
SPAN .. Oain, Static * : Of gain of an element.
FREO UEN CY H ERTZ 100'11
or loop gain of a system. tha value lnstrument Pressure : The output
TYPICAL BODE DIACRAM CALIBRATION CURVE ANO upproached as a limit as fraquency pressure from an automatic controllar
INDEPENDENT LINEARITY 1pproaches zero. (The ratio of a change that is usad to operate a control valva.
100'11 INPU T C HANG E
in output to a change in input.)
lal Loading Pressure: The pressure
OUT PU T Hardness: Metallic material hardnass employed to position a pnaumatic
1!1 commonly expressed by eithar a actuator. (This is the pressure that
Brinell number or a Rockwell number. actual/y works on the actuator dia-
(In either case. the higher the number. phragm or pistan and it may be the
the harder the material. For example, a "lnstrument Pressure " if a va/ve posi-
material with a Rockwe/1 "C" hardness tioner is not used.)
f 60 is file hard while a hardness of
INPUT NACE : Abbreviation for National
O is fairly soft. Elastomer hardness is Association of Corrosion Engineers.
CALIBRATION CYCLE determined by a Durometer test.)
ANO HYSTERESIS (a) (U.S.A.)
Hunting *: An undesirable oscillation
OSHA: Abbraviation for Occupational
of appreciable magnitude. prolongad
Safety and Hea/th Act. (U.S.A.)
100 1 1 lfter externa! stimuli disappear.
OUT (Sometimes called cycling. hunting is Operating Medium: This is tha fluid.
vidence of operation at or near the ganerally air or gas. used to supply the
0
0 IN 100 tability /imit. In control va/ve app/ica- power for operation of a valva posi -
~----------------------~IN PUT
tions. hunting wou/d appear as an tionar or automatic controller.
OUT PUT scillation in the loading pressure to
1.----- FULL RA N GE T RA VERSE ---+l Operativa Limits *: The range of
the actuator caused by instability in
0
REPEATABILITY
100 operating conditions to which a device
INP lJT " the control system or the va/ve posi-
may be subjacted without parmanent
tioner.)
impairment of operating characteristics.
Hysteresis * : That property of an
Range : The region betwean tha limits
OUTPU T lement evidenced by the dependence
within which a quantity is measured,
of the value of the output. for a given
received. or transmitted. axprassed by
xcursion of the input. upon the history
10011
OUT
of prior excursions and the direction
of the current traversa. (Hysteretic
stating the lower and upper ranga
values. (For example: 3 to 15 psi;
- 40 to + 212F; - 40 to + 100C.)
rror is usual/y determined by sub-
0
o IN 100 tracting the va/ue of dead band from Repeatability * : The closeness of
the maximum measured separation agraement among a number of con -
SICNAL AMPLITUDE SEQUENCINC
(SPLIT RANGING) between upscale going and downsca/e secutiva measurements of the output
RESOLUTION
going indications of the measured for the same value of the input under
Figure 1-9. Graphic Representation of Various Control Terms the same operating conditions. ap-
variable. Sorne reversa/ ol output may
Aeprinted w1th permlssion of the copyright holder: lnstrument
Society of Americe , Standard 551 .1, 1976.
14 Ssction 1/Actustof6 snd Vslvs Bodiss \'11ction 1/Actustors snd Vs/vs Bodiss 16
llon and good throttling control is still elastomeric materials forming the seal,
11ncessary. Often used to actuate the can handle most service requirements.
POSITIO ltypass valve in a three -valve bypass
Since highpressure fluid is
loop around control valves for manual
normally loading the entire area of the
control of the process during mainten-
port. the unbalance force created must
IIICe or shutdown of the automatic be considerad in selecting actuators for
y-; te m.
single-port control valve bodies.
Available in various sizes for both
Though most popular in the
ulobe-style valves and rotary-shaft
smaller sizes. single-port bodies can
vnlves.
often be used in 4 -inch to 8-inch sizes
Dial-indicating devices available with high-thrust actuators.
lor some models to permit accurate Many modern single-seated valve
rupositioning of the valve plug or disc. bodies use cage-style construction to
Much less expensive than auto- retain the seat ring, provide valve plug
Figure 1- 13. Control Va/ve with Figure 1-14. Control Va/ve with rnatic actuators. guiding, and provide a means for
Doub/e-Acting Pistan Actuator Doub/e-Acting E/ectro -Hydraulic establishing a particular flow charac-
(Positioner is used for throttling Actuator and Handwhee/ Control Valve Bodies teristic. Cage-style trim offers advan
service, but omitted for on/off service.) 1he control valva body regulates the tages in ease of maintenance and in
in the event of supply pressure failure. operated piston within a weatherproof 1ote of fluid flow as the position of the interchangeability of cagas to alter
These include spring-return units, and or explosionproof casing. valve plug or disc is changed by force valve flow characteristics.
pneumatic trip valvas and lock-up lrom the actuator. To do this, the valva
systems. Manual Actuators llody must contain the fluid without Cage-style single-seated valva
Useful where automatic control is uxternal leakage, must have adequate bodies can also be easily modified by
Also available are hydraulic not required. but where ease of opera - change of trim parts to provide
ea pacity for the intended service, must
snubbers, handwheels, and units with- reduced -capacity flow, noise attenua-
he capable of withstanding the erosiva,
out yokes, which can be used to operate tion. or reduction or elimination of
orrosive, and temperatura influences
butterfly valvas. louvers, and similar f the process. and must incorporate cavitation.
industrial equipment. ppropriate end connections to mate
Other versions for service on with adjacent pipelines and actuator
rotary-shaft control valvas include a attachment means to permit trans-
sliding seal in the lower end of the mission of actuator thrust to the
cylinder. This permits the actuator valve plug stem or rotary shaft.
stem to move laterally as well as up Many styles of control valve bodies
and down without leakage of cylinder have been developed through the
pressure. (This feature permits direct years. Some have found wide applica -
connection of the actuator stem to the tion; others have been designad for
actuator lever mounted on the rotary FOR ROTARY-SHAFT VALVES
meeting specific service conditions and
va/ve shaft, thereby eliminating much their usage is less frequent. The follow
of the /ost motion common to jointed ing summary describes some of the
/eakage.) more popular control valva body styles
Electro-Hydraulic Actuators in use today.
Require only electrical power to
the motor and an electrical input signal Single-Port Valve Bodies
from the controller. Most common body style, simple
Ideal for isolated locations where in construction.
pneumatic supply pressure is not avail - Available in various forms. such as
able but where precise control of valve globe. angle, bar stock, forged. and Figure 1- 16. Popular Single-Ported
plug position is needed. split constructions.
G/obe-Style Va/ve Bodies
Units are normally reversible by Generally specified for applica- (Va/ve on /eft has convencional top
making minor adjustments and are tions with stringent shutoff require- guided trim with screwed-in seat
usually self-contained, including motor, FOR SLIDINC-STEM VALVES ments. Metal -to-matal seating surfaces ring; va/ve on right has cage -guided
pump, and double-acting hydraul.ically Figure 1- 15. Typical Manual Actuators or "soft-seating" with nitrile or other trim.)
18 \'ction 1/Actuators and Valvs Bodiss 19
Ssction 1/At:tuston snd VBivs Bodiss
lifl(fl 1
in the sense that only one seat ring is
used, provides the advantages of a
High Capacity, Cage-Guided Vslve Bodies
This adaptation of the cage-guided
balanced valva plug often associated
( bodies mentioned above was designad
for noise applications such as high
~ - t~ij l pressure gas reducing stations where
sonic gas velocities are otten encount-
Figure 1- 1 7. Flanged Ang/e-Sty/e _.:::1-
ered at the outlet of converttional valva
Control Va/ve Body bodies. The design incorporates over-
in cageless versions with screwed-in Double-Ported Valve Bodies liil cm high-pressure drop applications
seat ring, end connection sizes through Dynamic force on plug tends to be Wliilffl dynamic torces on a conven-
12-inch, ANSI Class 600, and versions balanced as flow tends to open one !1~11111 smgle-ported valve plug would
for liquid service. Flow direction port and close the other. "'!(CJ:;!;ctate use of a very large actua-
depends on the intended service and lcc
Reduced dynamic torces acting on
trim selection, with unbalanced con-
plug may permit choosing a smaller
structions normally flowing up'' and
actuator than would be necessary for a
balanced constructions normally
single-ported body with similar cap-
flowing "down".
acity.
Reverse-Acting Cage-Guided Valve Bodies Usually furnished only in the larger
This modification of the cage-guided
sizes- 6 -inch or larger.
body permits it to be used when push-
down-to -open valve plug action is de- Normally have higher capacity
sired. As shown in Figure 1 -23, the than single-ported valves of the same Figure 1-26. Three -Way Va/ve with
body is inverted from its more custom- line size. Ba/anced Va/ve P/ug
ary position and a threaded bonnet is
Many double-ported bodies are
installed in the "bottom" of the body.
reversible, so valva plug can be installed Actuator selection demands cara-
as either " push -down-to -open " or fui consideration, particularly for con-
" push-down-to -close. structions with unbalanced valve plug.
Metal-to-metal seating usually Balanced valva plug-style three-way
provides only Class 11 shutoff cap- valve body shown with cylindrical
ability, although Class 111 capability is /igure 1-25. Double-Ported Va/ve
valva plug in the " down" postion. This
alsp possible. llody with Adjustab/e Soft-Seated Trim
position opens the bottom "common"
Port-guided valve plugs are often port to the right-hand port and shuts
used for on -off or low pressure throttl - off the left-hand port. The construction
ing service. Top-and-bottom-guided llcl s reversible double-ported control can be used for throttling mid-travel
valve plugs furnish stable operation for v11 lve body is assembled for push- position control of either converging or
severe service conditions. olown-to-close valve plug action. The diverging fluids.
111111 shown has rubber 0 -ring seating Boot-Style Valve Bodies
111 faces on the port-guided plug to Used on applications handling
pe o vide shutoff for stringent leakage corrosiva chemicals and slurries.
Figure 1-23. Reverse -Acting Va/ve 1uquirements. The seat-to -seat distance
Body with 8 alanced, Cage -Guided lcutween the two seats can be adjusted Elastomer boot provides high
Va/ve Plug tluough a handhole plate on the side rangeability and good shutoff cap-
ol the body. This const'ruction is often ability.
A bottom flange provides cage and ""nd in natural gas distribution sys- Design minimizas number of
seat ring alignment and loading. Re- luns and for process gases and liquids pressure-retaining and "wetted" parts.
moval of the bottom flange permits 11p to 250 psig (17 .2 bar) and 150F
inspection or removal of all trim parts (ti6C).
without removing the actuator or taking lhree-Way Valve Bodies
the body out of the pipeline. lnter- Three pipeline connections to pro-
changeability of cagas can provide flow vedo general converging (flow-mixing)
characteristic variety equal to direct- 111 diverging (flow-splitting) service.
acting cage -guided valvas. Available Figure 1-24. Reversible Doub/e-Ported
with metal-to -matal or soft seating, G/obe-Style Va/ve Body Best designs utiliza cage-style
balanced or unbalanced valva plug 1111n for positiva valva plug guiding and
styles, and a variety of material com - The control valve body shown above is uuse of maintenance.
binations in sizes through 4 -inch ANSI assembled for push -down -to -open Variations available with trim
Class 600. In conjunction with a direct- valve plug action. The valve plug is 11111terials selected for high temperatura
acting diaphragm actuator, this body essentially balanced and a relatively orvice. Standard end connections
style provides " Faii -Ciosed " operation small amount of actuator force is (llunged, screwed, butt weld, etc.) can
in case of loss of actuator supply required to operate the valve. Conse- lcu specified to mate with most any Figure 1-27. Va/ve Body with Flexible
pressure. quently, this design can often be use- ptping scheme. E/astomer Boot
22 Ssction 1/Actulltors 11nd V111vs Bodiss 11on 1/Actustors snd Vs/vs Bodiss 23
Operating temperatura ranga luumng effect as the ball clases and Standard flow direction is into the
limitad by capability of boot materials. 11-11111mizes clogging . concave side of the disc; reversa flow
Provides throttling control in either results in reduced capacity.
Available with either metal or
direction up to 100 psig (6.89 bar). luwvy-duty TFE-filled composition ball
Alternate design available to pro- 11111 ring to provide excellent range -
vide closure of boot on loss of supply llulity in excess of 300:1.
pressure. Bolts between ANSI Class flanges
Dual -loading of boot by opposed act- w1th long through-bolts.
uators provides throttling control with
standard diaphragm actuator loading
pressures. Reduced -bore boots are
available for best throttling control in
installations where normal flow rates
are low.
Butterfly Valve Bodies
Require minimum space for in -
stallation.
Provide high capacity with low
pressure loss through the valva. Figure 1-30. Eccentric-Disc Rotary-
Very economical, particularly in Shaft Control Va/ve
largar sizes and in terms of flow cap- Figure 1-28. Typical Butterf/y Control
acity per investment dallar. Va/ve
Conventional contoured discs pro- Butterfly valves exhibit an approxi - Figure 1-29. Rotary-Shaft Control The unit shown is easily field -reversible
vide throttling control for up to 60- mately equal percentage flow charact- Va/ve with V-Notch Ba/1 between push-down-to -open and
degree disc rotation. Patentad, dyna- eristic. They can be used for throttling push - down-to -close operation.
mically streamlined discs available for service or for on-off control. Soft-seat Eccentric-disc rotary shaft control
applications requiring 90-degree disc construction can be obtained by the valves can handle a wide range of
This construction is similar to a con - control valve applications at tempera -
rotation. liner method or by including an adjust- ventional ball valva. but with patentad,
able soft ring in the body or on the tace turas to 1000 F (540C). Splined
Mates with standard raised -face contoured V-notch in the ball. The V- shaft-actuator levar connection pre-
of the disc. notch produces an equal percentage
pipeline flanges . vents lost motion and improper posi -
A dynamically contoured disc, such as flow characteristic. Vee-Ball control tioning of disc. This design is typical
May require high-output or large valves have good rangeability, control,
the patentad Fishtail disc shown. of the rotary-shaft styles of control
actuators if the valve is big or the and shutoff capability. They are widely
permits control through full 90 degrees valves that are rapidly gaining in popu-
pressure drop is high, since operating of disc rotation, while conventional used in the papar industry, chemical
torques may be quite large. larity among control valve users. Gen -
discs are usually limited to rotation of plants, sewage treatment plants, the erally speaking, the modern high-
Units are available for service in 60 degrees. power industry. and petroleum refin - performance rotary-shaft control valves
nuclear power plant applications with eries. are proving themselves adaptable to
V-Notch Ball Control Valve Bodies
very stringent leakage requirements. Straight-through flow design pro- Eccentric-Disc Control Valve Bodies many control requirements and are
duces little pressure drop. Effective throttling control for usually less costly than conventional
Standard line can provide good
pressure drops up to 740 psig (51 bar). globe-style valvas of equal capability.
shutoff and corrosion p rotection with Suited to control of erosive or
nitrile or TFE liner. viscous fluids, papar stock. or other Provides linear flow characteristic Control Valve End Connec:tions
slurries containing entrained solids or through 90 degrees of disc rotation. The three common methods of install
Standard butterfly valvas are available
fibers. ing control valves in pipelines are by
in sizes through 72 -inch for miscellan- Eccentric mounting of disc pulls means of screwed pipe threads, bolted
eous control valve applications. Uses standard diaphragm or pistan it away from seal after it begins to gasketed flanges. and welded end
Smaller sizes can use versions of tradi - rotary actuators, or conventionallineal - open, minimizing seal wear. connections.
tional diaphragm or pistan pneumatic travel actuators with minor modifica-
actuators, including the modern rotary Available in sizes through 24-inch Screwed Pipe Threads
tions. compatible with standard ANSI flanges.
actuator styles. Larger sizes may Screwed end connections are quite
require high-output electric or long- Ball remains in contact with seal popular in small control valves and are
Uses standard pneumatic dia -
stroke pneumatic cylinde r actuators. during rotation, which produces a phragm or pistan rotary actuators. more economical than flanged ends.
24 111111 1/Actuators snd Vslv1 Bodi1s 25
S1ction 1/Actustors snd 'Vslv1 Bodi1s
The threads usually specified are component bolted between the body
The flat face variety allows the match-
tapered female NPT (National Pipe and bonnet.)
ing flanges to be in full face contact
Thread) on the valve body. They forma with the gasket clamped between On a typical globe-style control valva
metal -to-metal seal by wedging over them. This construction is common ly body, the bonnet is made of the same
the mating maJe threads on the pipe- used in low pressure, cast iron and material as the body, since it is a
line ends. This connection style is brass valves and has the advantage of pressure-containing member, and since
usually limitad to valves not largar minimizing flange stresses causad by SOCKET WELDING ENDS
it is subject to the same temperatura
than 2 -inch and is not recommended initial bolting up force. and corrosion effects as the body. In
for elevated temperatura service. Valva the figures shown on earlier pagas of
maintenance may be complicated by The raised face flange has a circula r
raised face with inside diameter the this chapter severa! styles of body-to -
screwed end connections if it is bonnet connections can be seen. The
necessary to take the body out of the same as the valve opening and with
the outside diameter something less most common is the bolted flange
pipeline, since the valva cannot be type shown in severa! figures including
removed without breaking a flanged than the bolt circle diameter. The
raised face is finished with concentri c BUTT WELDING ENDS Figure 1-1 showing a bonnet with an
joint or union connection to permit integral flange and Figure 1- 18 show-
unscrewing the valva body from the circular grooves for good sealing and
resistance to gasket blowout. This l1yure 1-32. Common Welded End ing a bonnet with a separable. slip-on
pipeline. flange held in place with a split ring.
kind of flange is used with a variety of Connections
Bolted Gasketed Flanges gasket materials and flange materials Figure 1- 19 shows an angle-style
Flanged end valves are easily removed for pressures through the 6000 psig valva with an integral bonnet. The
llw socket welding ends are preparad
from the piping and are suitable for (414 bar) pressure ranga and fo r bonnet used on the high pressure globe
IY boring in each end of the valva a body in Figure 1-20 is screwed into the
use through the ranga of working pres- temperaturas through 1500F (815C) . ocket with an inside diameter just
sures for which most control valvas are body, as is the bonnet for the reverse-
This style of flanging is normally stan - li11htly larger than the pipe outside
manufacturad. Flanged end connec- acting cage-guided body shown in
dard on ANSI Class 250 cast iron dtnmeter. The pipe is slipped into the
tions can be used in a temperatura bodies and all steel and alloy steel Figure 1-23. Figure 1-8 is typical of
ocket where it butts against a shoulder
ranga from absoluta zero to approxi- bodies. rotary-shaft control valves where the
111d is then joined to the valva with a
mately 1500F (815C) . They are packing is housed within the body and
The ring-type joint flange is similar in ltllot weld. Socket welding ends in a
used on all valve sizes. The most com- a bonnet, per se. is not used. (The
appearance to the raised face flange wven size are dimensionally the same
mon flanged end connections are flat actuator linkage housing is not a
except that a U-shaped groove is cut in 111gardless of pipe schedule. They are
face, raised face, and ring type joint. pressure-containing part and, though
the raised face concentric with the ll l:lually furnished in small sizes through it performs as a bonnet in connecting
valva opening. The gasket consists of a inch. the actuator cylinder to the body, it is
metal ring with either an eliptical or 1he butt welding ends are preparad by usually made from cast aluminum to
octagonal cross section. When the hevelling each end of the valva to minimiza control valva weight.)
flange bolts are tightened, the gasket match a similar bevel on the pipe. The
is wedged into the groove of the mating lwo ends are then butted to the pipe- On control valva bodies with cage-
flange and a tight seal is made. The line and joined with a fillet weld. This style tri m, the bonnet furnishes loading
gasket is generally soft iron or Monel* style of joint is used on all valva styles force to prevent leakage between the
but is available in almost any metal. md the end preparation must be diff- bonnet flange and the body and also
This is an excellent joint at high urent for each schedule of pipe. Gen- between the seat ring and the body.
pressure and is used up to 1 5,000 psig rally furnished for control valvas in The tightening of the body-bonnet
fUJ.fACE RAISED-FACE bolting compresses a flat sheet gasket
( 1034 bar), but is generally not u sed s1zes 2- 1/2-inch and larger.
at high temperaturas . lt is furnished to seal the body-bonnet joint, com-
only on steel and alloy valva bodies Valve Body Bonnets presses a spiral-wound gasket on top
when specified. The bonnet of a control valva is that of the cage, and compresses another
part of the body assembly through flat sheet gasket below the seat ring
which the valva plug stem or rotary to provide the seat ring -body seal. The
Welding End Connections
shaft moves. On globe or angla bodies, bonnet also provides alignment for the
Welding ends on control valvas have
1t is the pressure retaining component cage (which in turn guides the valva
the advantage of being leak-tight at all
for one end of the valva body. The plug) to ensure proper valva plug-seat
pressures and temperaturas and are
bonnet normally provides a means of ring alignment.
economical in first cost. Welding end
mounting the actuator to the body and
valves are more difficult to take from As mentioned. the conventional bon -
houses the packing box. (On sorne
RING-TYPE JOINT the line and they are obviously limitad net on a globe-type control valve
rotary-shaft valvas. the packing is
to weldable materials. Welding ends houses the packing. As shown in
Figure 1-31. Popular Varieties of housed within an extension of the body
are manufacturad in two styles, socket Figure 1- 1, the packing is most
Bolted Flange Connections itself. or the packing box is a separata
and butt.
"Trademark of lnternat fona l Nickel Co.
26 Ssction f/Actu11ton 1111d V11lv11 Bodiss 27
twn 1/Actuators and Va/vs Bodiss
often retained by a packing follower tion guidelines follow for severa! of the
iHJio, are usually rated at only 300 psig
held in place by a flange on the yoke more popular materials and typical
~ ll 1 bar) at 70 F (21 C). As with
boss area of the bonnet. An alternate packing material arrangements are
tllnr control valve pressure/temp-
packing retention means is shown in shown in Figure 1-34.
r.rture limitations. these pressure
Figure 1- 18. where the packing fol-
i .rttrr!JS decrease with increasing temp-
lower is held in place by a screwed TFE V-Ring
ornture. Selection of a bellows seal Plastic material with inherent
gland. This alternate is compact. so
it is often used on small control valvas. '"'"not should be carefully considerad. ability to minimiza friction .
mcl particular attention should be
but it has a disadvantage in that the Moldad in V-shaped rings which
ntcl to proper inspection and mainten-
user cannot always be sure of thread are spring loaded and self-adjusting in
llll :n after installation.
engagement. Therefore, caution should the packing box. Packing lubrication is
be used in adjusting packing compres-
sien when the control valva is in
ontrol Valve Packing not required.
service. Most control valves use packing boxes Resistant to most known chemi -
Wllh the packing retained and adjusted
cals except molten alkali metals.
Standard bolted -flange bonnets have lty a flange and stud bolts (Figure 1 - 1).
an opening in the side of the packing o11voral packing materials are avail - Requires extremely smooth (2 to
box . This opening is closed with a .rhiB that can be used depending on the 4 micro-inches RMS) stem finish to
standard pipe plug unless: (1) a lubri- nrvice conditions to be encountered . seal properly. Will leak if stem or pack-
cator or lubricator/isolating valva is llr tuf descriptions and service condi - ing surface is damaged.
required to lubricate the valva stem Figure 1-33. Va/ve Body with
packing. in which case the lubricator Fabricated Extension Bonnet
is nipple-mounted to the bonnet
opening; (2) it is necessary to purge heat emissivity which provides better UPPER
the valve body and bonnet of process cooling effect. Conversely, smooth WIPER FIRM
RING
fluid, in which case the opening can be surfaces. such as can be fabricated PACKING
FOLLOWER PLIABLE
used as a purge connection; or (3) the from stainless steel tubing, are pre- FEMALE AOAPTOR RING
bonnet opening is being used as a vent ferred for cold service since heat influx V-RING
connection in conjunction with a is normally the major concern. In MALE AOAPTOR
bellows seal bonnet. in which case either case. extension wall thickness WASHER LANTERN -------.J
leakage out the vent would indicate should be minimizad to cut down heat SPRING
RINGS
that the bellows seal was broken. transfer. Stainless steel is usually PACKING
preferable to carbon steel because of BOX RING
Extension Bonnets its lower coefficient of thermal con- LOWER
WIPER
Extension bonnets are used for either ductivity. On cold service applications, STANDARD
high or low temperatura service to insulation can be added around the TFE V-RINC
TFE-IMPRECNATED SEMI-METALLIC
protect valva stem packing from the extension to protect further against ASBESTOS
extreme temperaturas. Standard TFE heat influx.
valve stem packing is generally use-
fui for most applications up to 450 F Bellows Seal Bonnets
(232 C) . However, it is susceptible to Bellows seal bonnets (Figure 1-5) are
damage at low process temperaturas if used when no leakage along the stem LAMINATED
RINGS
frost forms on the valve stem. The frost can be tolerated . They are often used
crystals can cut grooves in the TFE. when the process fluid is toxic. volatile, LANTERN
forming leakage paths for process fluid radioactiva, or highly expensive. This RINGS
along the stem. Extension bonnets can special bonnet construction protects LANTERN
RING
remove the packing box of the bonnet both the stem and the valva packing
far enough from the extreme tempera - from contact with the process fluid.
tura of the process that the packing Standard packing box construction ~<Il
temperatura remains within the recom - above the bellows seal unit will pre- FILAMENT
RING
mended ranga.
vent catastrophic failure in the event SINGLE DOUBLE LEA K-OFF
of rupture or failure of the bellows. CRAPHITED
Extension bonnets are either cast ASBESTOS CRAPHITE PACKINC ARRANCEMENTS
(Figure 1-4) or fabricated (Figure 1-33). Due to the severity of the service con- D) LOCATION OF SACRIFICIAL ZINC WASHER . lf UBED.
Cast extensions are better for high ditions in which they normally operate, Figure 1-34. Comparative Packing Material Arrangements for Globe-Sty/e Va/ve
temperatura service because of greater control valves with bellows seal bon - Bodies with 1/2 -/nch Diameter Stems
28 Ssction 1/Actutor snd Vslvs Bodis 29
ction 1/Actustor snd Vslvs Bodis
Recommended temperatura limits: be usad when packing box temperatura Conventional Characterlzed .....- ~-""': 71
- 40 to + 450F (- 40 to + 232C)
Not suitable for nuclear service.
since TFE is easily destroyed by radia -
exceeds 800F (427C).
Semi-Metallic
Packing rings have asbestos core
Vlve Plugs
1ho valve plug is the movable part of a
11lobe-style control valva assembly 1
.. QUIC:K
0 ..1 INO
/
,
...... 1./
UHl ...... ~
~
J
1
11
tion. covered with shredded or braided wl11ch provides a variable restriction 1.. - ~
- - 1-
TFE-Impregnated Asbestos
aluminum foil. lo fluid flow. Several valva plug styles
ue available, each designad to pro-
a
..
f-
1/- ~
~
-
f-
-
j--~ OUA ~
V
into rings with square cross-section.
Has much of the ability of TFE to
be hardened or chrome plated to reduce
or alignment with the seat ring. or
llave a particular shutoff or damage- J. ~
III II CI.
--
~-
--
wear. rosistance capability. 1"111 CINTO IIATI O U I A\IIL
minimiza friction, but can be tightened
to stop leakage causad by minor stem Suitable for service temperaturas Valve plugs are designad for either Figure 1-35. lnherent Flow
damage or imperfection. up to 900F (482C) . 1wo-position or throttling control. In Characteristic Curves
Lubrication is recommended, and two-position applications. the valve
Suggested service temperatura Linear Flow Characteristic- A valve
an extension bonnet or steel yoke plug is positioned by the actuator at
limits: - 100 to + 450F (- 73 to with an ideally linear inherent flow
+ 232C). should be used when packing box either of two points within the travel
range of the assembly. In throttling characteristic produces flow rate di -
temperaturas exceed 800F (427C).
Packing lubrication is suggested, control. the valve plug may be posi- rectly proportional to the amount of
except when used in oxygen service. tioned at any point within the travel valve plug travel. throughout the travel
Valve Stem Packlng Lubrlcatlon range as dictated by the process range. For instance. at 50 percent of
Graphited Asbestos requirements. Although sorne valva rated travel. flow rata is 50 percent of
Formed ring packing composed of Lubrication is recommended for several plugs are reversible. most are designad maximum flow; at 80 percent of rated
asbestos fiber. lead wool, flake gra- of the popular packing materials men- for either "push-down-to-open" or travel. flow rate is 80 percent of maxi -
phite, metal particles. and a small tioned above. The preferred lubricant "push-down-to-close" action. Selec- mum; etc. Change of flow rata is con-
amount of neoprene as a binder. is silicone grease, which provides tion of proper valva plug action must stant with respect to valve plug travel.
irnproved valve stem action and re- take into consideration the type of Valves with a linear characteristic are
Useful on petroleum distillate, duces friction at temperaturas up to often specified for liquid level control
steam, oil. and air service to 450 F actuator being usad. the required "fail-
500F (260C) . At higher tempera- safe" position the valva plug should and for flow control applications requir-
(232C).
turas this lubricant may oxidize and assume in the event of actuator supply ing constant gain .
Can be adjusted to stop leakage. cause a problem in obtaining a tight pressure failure. and whether fluid Equal Percentage Flow Characteris-
but provides more friction than TFE packing seal. For temperatues within pressure tends to open the valva ir=~ tic-ldeally. for equal increments of
packings. the service limits of the lubricant, normal operation or tends to close the valve plug travel, the changa in flow
performance of graphited asbestos. valve. rate with respect to travel may be ex-
Packing box lubrication is recom -
TFE-impregnated asbestos. and semi- pressed as a constant percent of the
mended to reduce friction and improve The contour of the valve plug surface
metallic packings can be improved by flow rate at the time of the change. The
sealing. adjacent to the seat ring is instru -
routine injection of a small amount of change in flow rata observad with
silicone grease into the packing box. mental in determining the inherent
Laminated and Filament Graphite flow characteristic of a conventional respect to travel will be relatively
Suitable for high temperatura This is accomplished by means of a small when the valva plug is near its
lubricator assembly such as that shown globe-style control valva. As the valva
nuclear service or where low chloride seat and relatively high when the valve
in Figure 1-3 . By turning the screw of plug is moved through its travel range
content is desirable (Grade GTN) . plug is nearly wide open. Therefore. a
the lubricator. grease is torced into by the actuator. the unobstructed flow
Provides leak-free operation. high area changas in size and shape depen- valva with an inherent equal percent-
the packing box of the valva. An iso-
thermal conductivity, and long service dent on the contour of the valve plug. age flow characteristic provides precise
lating valva is included with the lubri-
lite. but produces high stem friction When a constant pressure differen- throttling control through the lower
cator on all high-pressure control portian of the travel ranga and rapidly
and resultant hysteresis. valvas. The isolating valva is closed at tial is maintained across the valva.
the changing relationship between increasing capacity as the valva plug
lmpervious to most hard-to - all times except when actually lubricat- nears the wide -open position. Valves
ing the packing. percentage of maximum flow capacity
handle fluids and high radiation. with equal percentage flow character-
and percentage of total travel ranga
Suitable temperatura ranga : Packing should not be lubricated for can be portrayed. as in Figure 1-35. istics are used on pressure control
Cryogenic temperaturas to 1200 F control valves in oxygen service. since and is designated as the inherent flow applications. on applications where a
(649C) . many lubricants. particularly petroleum- characteristic of the valve. large percentage of the pressure drop
base lubricants. are hazardous because is normally absorbed by the system
Lubrication is not required, but an of their high heat ot combustion and Commonly specified inherent flow itself with only a relatively small
extension bonnet or steel yoke should high rata of reaction. characteristics include : percentage available at the control
30 Sscton 1/ActuBtors 11nd V11/vs Bodiss 31
r:tion 1/ActuBtors 11nd V11/vs Bodiss
valve, and on applications where maximum flow rata. Linearity decreases Stem Guiding: Valva plug is
llnw characteristic does not require
highly varying pressure drop condi- sharply after flow area generated by aligned with the seat ring by a guide
ltunging valva plug or seat ring. The
tions can be expected. valve plug travel equals the flow area bushing in the bonnet that acts on the
11111dard cages shown can be usad
Ouick-Opening Flow Characteristic- of the port. For a typical quick-opening Wllh either balanced or unbalanced valve plug stem. (See Figure 1- 18.
A valve with a quick opening flow valve, such as that shown in Figure 111 rn constructions. Soft-seating, right view.)
characteristic provides a maximum 1-36, this occurs when valva plug whon required, is available in the form
changa in flow rata at low travels. travel equals one-fourth of port da - ni u retained insert in the seat ring Restricted-Capaclty Control
The curve is basically linear through meter.) tlld is independent of caga or valva Valve Trim
the first 40 percent of val ve plug travel, Characterization of Cage- phto selection . (Caga interchange- Most control valva manufacturers can
then flattens out noticeably to indicate Guided Valve Bodies tlltlity can be extended to specialized provide valvas with reduced or restricted-
little increase in flow rata as travel In valve bodies with cage-guided trim, 1"119 designs which provide noise capacity trim parts . The reduced flow
approaches the wide open position. flow characterization is determinad by nltonuation or combat cavitation. rata may be desirable for any of the
Control valves with quick-opening flow the shape of the flow openings or 1hose cagas furnish a modified linear following reasons: ( 1 ) Restricted cap-
characteristics are often usad for on/ "windows " in the wall of the cylindrical 111herent flow characteristic, but require acity trim may make it possible to
off applications where significant flow cage. As the valva plug is moved away llow to be in a specific direction select a valva body large enough for
from the seat ring, the caga windows through the cage openings. Therefore. increased futura flow requirements,
STEM ~ VALVE
are "opened" to permit flow through 11 could be necessary to reversa the but with trim capacity properly sized
~~~
PLUG
the valve. Standard cages have been vulve body in the pipeline to obtain for present needs; (2) Valvas can be
-
SEAT FLOW designad to produce linear, equal proper flow direction.) selected for adequate structural
~~
percentage, and quick opening inher- strength, yet retain reasonable travel/
ent flow characteristics. Note the dif- capacity relationship; (3) Large bodies
ferences in the shapes of the caga
Valve Plug Guidlng with restricted capacity trim can be
windows shown in Figure 1-37. The Accurate guiding of the valva plug is used to reduce inlet and outlet fluid
PO RT OlA
f- flow rate/travel relationship provided
by valvas using these cagas is equiva -
necessary for proper alignment with
the seat ring and efficient control of the
velocities; (4) Purchase of expensive
pipeline reducers can be avoided; (5)
Figure 1-36. Typica/ Construction to
lent to the linear, quick opening, and process fluid. The common methods Over-sizing errors may be corrected by
Provide Quick-Opening Flow
equal percentage curves shown for used are listad below and their names use of restricted capacity trim parts.
Characteristic
contoured valva plugs in Figure 1-35. re generally self-descriptive.
rata must be established quickly as the Cage-guided trim in a control valva Top-and-Bottom Guiding: Valva
valva begins to open. Consequently, provides a distinct advantage ovar plug is aligned by guide bushings in
they are often used in relief valve conventional valva body assemblies in the bonnet and bottom flange in the
applications. (Ouick-opening valvas that maintenance and replacement manner shown in Figure 1-24.
can also be selected for many of the of interna! parts is much simplified. Caga Guiding: The outside da-
sama applications for which linear flow The inherent flow characteristic of the meter of the valve plug is in close
characteristics are recommended, valva can be easily changed by install- RESTRICTED
proximity to the inside wall surface of TRI M
since the quick-opening characteristic ing a different caga. lnterchange of ADAPTORS
the cylindrical caga throughout the
is linear up to about 70 percent of cagas to provide a different inherent travel ranga. Since bonnet. cage, and
seat ring are self-aligning on assembly,
correct valve plug/seat ring alignment
is assured when valve closes. Figure
1- 1 illustrates caga guiding.
Top Guiding: Valva plug is aligned Figure 1-38. Adaptar Method for
by a single guide bushing in the bonnet Providing Reduced Flow Capacity
or valve body, as shown in Figure
1-20.
Top-and-Port Guiding: Val ve
plug is aligned by a guide bushing in
the bonnet or body and also by the
valve body port. This construction is Conventional globe-style valva bodies
typical for control valvas using small- can be fitted with seat rings with
QUICK OPENING LINEAR EQUAL PERCENTAGE diameter valve plugs with fluted skirt smaller port-size than normal and
projections to control low flow ratas. valva plugs sized to fit those smaller
Figure 1-37. Characterized Cages for Globe-Style Va/ve Bodies (See Figure 1- 18. left view.) ports. Valvas with cage-guided trim
32
S11ction 1/Actullton 11nd V11IV11 Bodi11s
often achieve the reduced capacity service is not at all unusual, leadi ng
effect by utilizing valva plug, caga, manufacturers provide readily avai l-
and seat ring parts from a smaller valva able trim part combinations to perform
size of similar construction and adaptor the required function. Many restricted Sectian 2
pieces above the cage and below the capacity tri m combinations are designed
seat ring to mate those smaller parts to furnish approximately 40 percent of
with the valve body, as shown in full -size trim capacity.
Figure 1-38. Since reduced capacity
Valve Pasitianer 1
. Baasters, and
Dther Accessarie
llu-1 wmputer study indicated that use 2. Amplify the controller output
1 pos1tioners is clearly beneficia! on signa! pressure above the standard
lnltHivuly slow systems and clearly ranga in order to provide increased
lut!llnontal on relatively fast systems. actuator thrust or stiffness.
llu1 1u10d for using or not using a posi-
DIAPHRAGM
(OUTPUT) ,-,11111 1S completely independent of the 3. Provide the best possible
ti;J rules of thumb" with one excep- control with mnimum overshoot and
il!lll lf stem friction or stickiness is fastest possible recovery following a
llilll'ollnlly high, it becomes increasingly disturbance or load changa where long
1111ponant to ignore the old "rules and controller instrument lines are involved.
FEEDBACK AXIS l~tllnw fast system/slow system prin-
- PIVOT lplu for positioner application .
Determination of which auxiliary device
(positioner or booster) to use for the
11111 experimental verification phase of above situations is dependent on the
rl!u research program bore out the speed of system response. lf the sys-
1 1111dusions reached in the computar tem is relatively fast, such as is typical
fllllllation phase. Liquid pressure con- of liquid pressure control loops, sorne
llol systems were used to evaluate gas pressure control loops, and most
1 n11c:lusions relating to fast systems flow control loops, the proper choice is
11111 llquid level control systems were a booster . lf the system is relatively
REVERSE ACTION
OUAORANT 1111ttd to evaluate slow system conclu - slow, such as is typical of liquid level,
tons. Theoretical analysis of packing blending. temperatura, and sorne
Figure 2 - 1. Positioner Schematic for Ir le llon non-linearity again reinforced reactor control loops, the proper choice
Diaphragm Actuator tlin new guidelines. is a positioner. Fortunately, for those
in-between cases when it is difficult to
determine if a system is fast or slow,
BELLOWS
the choice has little effect on perfor-
REVERSED mance.
he New Guidelines
1he testing program and analysis lead Springless pistan actuators are used to
to the following conclusions and guide- operate valves when high torces are
llnes for application of auxiliary posi- needed. They require the use of posi-
lloners or boosters for control systems. tioners since no inherent restoring
mechanism is provided. For slow loops
A. Previous "rules" basad on actuator where positioners are normally bene-
loading, valva unbalance, and stem ficia!, this presents no problem . For fast
lrtction should be discarded. systems, where positioners should be
avoided but thrust requirements
necessitate spring-less actuators, there
B. In many control systems, a pro-
Figure 2 -3. Typica/ Booster may be no alternativa but to operate
perly sized spring -and-diaphragm
with relatively loose controller settings.
1ctuator will do an excellent job with -
uut the use of either a positioner or a
hooster. Motion transmitters are available for
use with pneumatically actuated con -
R RESTRICTION trol valvas. They are used in conjunc-
C. An auxiliary positioner or boqer
tion with indicating or recording instru-
should be considerad for systim'ls
in Figure 2-3, was representativa of a ments for remota indication of valva
where it is necessary to:
positioner with the poorest possible stem position. A pneumatic output
l!iZtllilll SUPPLY PRESSURE
positioning accuracy. Since the stroking pressure signa! is transmitted that is
~ TOP CYLINDER PRESSURE
speed of the actuator was not affected, 1. Split-range the controller out- directly proportional to valva stem
~ BOTTOM CYLINOER PRESSURE
the improved performance apparently put to more than one valva. position.
NOZZLE PRESSURE
resultad from the ability of the booster
Figure 2 -2. Positioner Schematic for to isolate the controller from the larga
Piston Actuator capacitiva load of the actuator.
37
36 Ssction 2/Vs/vs Positionsrs, Boost,rs, snd Othsr Accsssoriss tmn 2/Vs/vs Positionsrs. Boostsrs snd Othsr Accsssorill
CHECK VALVE
Pneumatic Lock-Up Systems
l>OSITION:
-4--il ~~ITCHING
IE
R} -
OEVICE
Figure 2 - 1O. S o/enoid Va/ve Manifold TRIP
VAL VE
CHECK
VAL VE
A solenoid valve manifold can be used
on a double-acting piston actuator to
permit hydraulic operation of the actu-
ator. The manifold mounts on top of
the actuator cylinder and, by means of
the making or breaking of an electric
current signal, switches output of a ~HAUSTPORT SUPPLV PRESSURE
TOP CVLINDER PRESSURE
Figure 2-14. Electro-Pneumatic
connected hydraulic pump to either BOTTOM CVLINDER PRESSURE
SUPPLV PORT_/'_ __ _ DIRECTION OF AUTOMATIC PISTO N MOTION Transducer with Supp/y Regu/ator for
above or below the actuator piston.
Operation of Diaphragm-Actuated
Precise control of valva plug position - SUPPLV PRESSURE
- TOP CVLINOER PRESSURE Control Va/ve
can be achieved with a unit such as BOTTOM CVLINOER PRESSURE Figure 2-13. Schematics of "Fai/-Safe"
that shown above. Systems
Figure 2-12. Lock-Up System
Supply Pressure Regulator
Schematic for Piston Actuator
Body material (ASTM A 1 26 Class Some servi ce conditions requ ire use of of sama service s as Type 304. but
B cast iron. ASTM A216 Grade WCB. exotic alloys and metals to w ithstand ' '" '' '' " w elding and heat treatment addition of molybdenum gives Type
li ilt wulding. See Figures 3 -2 and
etc.) particular corrosiva properties of the 11 loll pressure-temperature rating 316 greater resistance to corrosion
flowing fluid. Naturally these materials pitting. creep. and oxidizing fluids.
End connections and rating lit VI
are much more expensive than more Raw material is heat-treated to provide
(screwed, ANSI Class 600 RF flanged, chrome-moly steel (ASTM
common metals and so economy may maximum corrosion resistance . Cast-
ANSI Class 1 500 RTJ flanges. etc .) t 1 Grade C5)-Popular steel alloy
also be a factor in material selection. ings are slightly more expensive than
Valve plug or disc style (quick Fortunately. the majority of con trol ltll 11 11 up to 1100 F (593C) on high Type 304. but provide greater strength
opening, edisc, Micro-Fiute. valve applications handle relatively 111 ottrO steam. oils, gases, petroleum than 304 . Pressure-temperature ratings
Fishtail. etc.) non -corrosiva fluids at reasona ble 'li''' . sea water. and other mildly appear in Figures 3 -5 and 3 -6.
pressures and temperaturas. Therefore. tttllstve fluids. Also resistant to
Valve plug guiding (cage-style, ,.,.,on at high temperatura and to
cast iron and cast carbon steel are the Cast iron (ASTM A126) - lnexpen -
port-guided. etc.) 11 ti p. Weldable. with heat treatment.
most commonly used valve body sive. non-du ctile material used for
Valve plug action (push down to materials and can provide satisfactory I I II II OS 3 -3 and 3 -6 provide pressure- valve bodies controlling steam. water,
close or push down to open) service at much lower cost than the tnrnporature rating . Casting cost norm - gas, and non -corrosiva fluids. See
exotic alloy materials. tlly somewhat higher than WCB. Figure 3 -7 for pressure-temperature
1. Port size (full or restricted)
The following thumbnail descriptions Gn11t Type 304 stainless steel (ASTM ratings .
Valve trim materials required J\J61 Grade CFB)-Heat treated
will provide some basic information on
Action desired on air failure (valve variou s popular castable materi als lnlnless material for valves controlling Cast bronze (ASTM 861 and ASTM
to open, close, or retain last controlled used for control valve bodies. ASTM Oll(ldizing or very corrosiva fluids . Fre- B62)- B62 is the " standard" valve
position) material designations are included. Use quontly used above 1000 F (538C) body bronze and is slightly less expen -
of proper ASTM designations is consid - 111d below minus 150F (- 101C). sive than B61 in the rough state. B61
Flow action (flow tends to open llough casting cost is approximately is more frequently used for valve trim
erad good practica and is encouraged
valve or flow tends to close valve) 1/2 times that of WCB. Pressure- parts. Both materials are satisfactory
in specifying materials. particularly for
Actuator size required pressure-containing parts. Additional ltliY'Iperature ratings are shown in for steam. air, water. oil. non -corrosiva
engineering data on these and other ltgures 3 -4 and 3 -6 . Type 304 is gas, and some dilute acid services.
lnstrument air supply available ' oadily weldable without heat treat - Good resistance to some types of cor-
materials appears on pages 123
Bonnet style (plain, extension, etc.) through 129. ment. rosion. and suitable for cryogenic tem -
Cast Type 316 stainless steel (ASTM peraturas. ANSI pressure-temperature
Packing material (TFE V-ring, rating curves shown in Figure 3 -8.
Cast carbon steel (ASTM A216 A351 Grade CFBM)-Useful for many
laminated graphite, etc.)
Grade WCB)-Most popular steel
Accessories required (positioner, material is used for valve bodies in
handwheel. etc.) moderate services such as control of
air. saturated or superheated steam.
lnstrument signal (3 to 15 psi.
non -corrosiva liquids and gases. Cast-
4 to 20 mA, etc.)
ing cost per pound is roughly tour
From the foregoing list. it's easy to see times that of cast iron. but WCB is
there are quite a few things to specify useful at much higher pressures and
in ordering a control valve . Some of temperaturas than cast iron, as is
the options have been discussed in shown in Figures 3 - 1 and 3 -6. (Check
previous chapters of this book and applicable codes for suitability of WCB
others will be explorad in this and for prolongad usage at temperaturas
following chapters. above 775F (413C). as carbon
phase may be converted to graphite.)
Valve Body Materials Can be welded without heat treatment
Body material selection is usually
unless nominal thickness exceeds
based on the pressure, temperatura,
1- 1/4 inches (32 mm).
corrosiva properties. and erosiva pro-
perties of the flow media. Sometimes a Cast chrome -moly steel (ASTM
compromise must be reached in select- A217 Grade WC9)-Addition of
ing a material. For instance, a material chromium and molybdenum provide
with good erosion 'resistance may not corrosion and creep resistance . Rough
be satisfactory because of poor corro - castings m ay be 1- 1/2 times as costly
sion resistance when handling a partic- as WCB. but can be used to 1050 F
ular fluid . (566 C) . WC9 requires pre-heating
44 46
Ssction 3/Contro/ Vslvs Ss/sction tmn 3/Contro/ Vslvs Sslsction
PressureTemperature Ratings for Standard Class Valves PressureTemperatura Ratings for Standard Class Val ves
(In accordance with ANSI 816.34-1977) (In accordance with ANSI 816.34-1977)
TEMPERATURE e TE MPERATUR E e
- 29 - 29 600 800
4000
o 100 200 300 400 600
4000
1 - 100 200 300 400
11 1
~ -+- NORMAL CARBON STEEL - S Crl / 2 Mo CHROME MOLY -
260
3600 260 3600 eLASS 1600 1"""
1 1 "N. 1'
eLASS 1600 1"'-..,.
3200
........ ,.. 3200
2900
1"'-..,
200
2800
t---
"' "'too. ~
-f-- f-
200
.
a:
..:
.
a:
..
; 1
L
2400 ..: 2400 1\ w
160 a:
2000
!"'oo
' 160
w
1
a:
w
1
a:
.,.,w
::> 2000
e LASS 900
1
r-
""' .... ~~ .;;; -~
.,::>.,
w
..
+
eLASS 900 ::> a:
.... ~ 1
1600
11 1
.............
1\
..
a: 1 ..
a: 1600 .,. 1'\. 100
1200 1~
1F lfSf F
6
-
'
1\'-
100
1200
11
e LASS 600
1
1"".... .... 1""' .... "'l 1\
1\.
"'" ""'
:""o
800 800
11 1 so
1\.1\. 1\ 60
1-l--- t- too...~'
F lfS ~ 300 ~
400
eLASS 300
eLASS 160
,.. '~
400
1
eLASS 160
..,
ro-. o..,.;:
"""~
1-f'll o
o o 600 800 1000 12C,o
o 200 400 600 600 1000 o 200 400
- 20 TEMPERATUR E ' f
TEMPERATURE F
Figure 3 - 1. Ratings for Normal Carbon Stee/ Va/ves Figure 3 -3. Ratings for 5 Cr- 1/2 M o Chrome Moly A/loy Steel Va/ves
IFisher Control s Company recommends limiting ASTM A216 Grade WCB valvas to B00 F (427 C) .I IASTM A2 17 Gra de C5 valvas should be limitad to 1100 F (593 C) .I
- 29
TEMPERATURE e TEMP ERATUR E e
o 100 200 JOO 400 600 600 - 29 600 700 800
4000 o 100 ~ uu ......... 400 600
1
""-!
21/ 4 Crl Mo CHROME MOLY - 4000 TYPE 304 STAINLESS l--
3600 260 260
tL1 ss 1600..... 3 600
r"".., 1\.
3200
.... 3200
2 800
.... 200 200
- 1- - ~ .... 1-1- -- .
a:
..:
2800 e LA SS 1 6cx\"'1
1-+- l..... i'i 1- 1- 1-1 -
.
a:
..:
2400
- 160 1 ..
; 2400 o.. 1 60 1
9?0 ....
w
2000
1flf Sf
"1\ a:
.,.,::> w
a:
1
20001
~"""" ro-....
....1" a:
.,.,::>w
800 11 1 1 '
.....
.....
1\.
1200
400
CLASS 300
e LASS 160
-.... ""-...
' 1'~
60
.... ::: o
800
40'
~
o e LASS 1 60 o
o 200 400 600 800 1000 12Co 1
800 1000 1200 1400 1
- 20 o 200 400 600 11 00
TEMP ERATURE ' F -20 TEMP ERATUR E F
Figure 3 -2. Ratings for 2 1/4 Cr- 1 M o Chrome Mo/y Al/o y Stee/ Va/ves
IASTM A2 17 WC9 valvas should be limitad to 10 50 F (566 C).I Figure 3 -4. Ratings for Type 3 04 Stainless Steel Va/ves
47
46 Ssction 3/Control Valva Sslsction '"" 3/Control Valva Sslsction
Pressure-Temperature Ratings for Standard Class Valves ressure-Temperature Ratings ASTM A126 Casi lron Valves
(In accordance with ANSI 816.34-1977) (In accordance with ANSI 816.1-1975.)
TEMPERATURE e
29
o 100 200 300 400 600 600 700 800
4000
TYPE 316 STAINLESS
3600 250
3200
" 1\. - 1 l'-\LA~:Iij D lt I.II:L: 1 1 1 1 1 ' 34 6
400
1-l:Lsi 3oo 1
i'~ 6.0
o..; 1:' .... 5o.l l 1 1 1 1 1 ~ 1 1 1
e LA SS 1501
o o o 11 1 1 1 1 .....,. 1 1 1
, 1o
lo 100 1000 1200 1400 o 100 200 300 363 408 460
- 20 1500 - 20
TEMPERATURE F TEMPERATURE. ' F
Figure 3 5. Ratings for Type 316 Stainless Steel Va/ves Figure 3 -7. Ratings for ASTM A 126 Cast /ron Va/ves
TEMPERATURE e
-29
o 100 200 300 400 500 600 700 800
6600
1- !- :-J -- ANSI ClASS 2500 RATINCS: 500 ASTM 861 and 862 Casi 8ronze Valves
6000 3 ~: ~~~:t,~ 1e~:8eOHNR~~EEE~-;t- ' - f1-- (In accordance with ANSI 816.24-1971.)
'-1- 400
5400
1'- !: ~Y;'1~~~oT;I~~~~SE MOLY - - f-
5 TYPE 316 STAINLESS
f-4~ 350
4600 TEMPERATURE , e 218
4200
--
~r<li
.. _ 'llo 2 - f-
~ 300
a:
e
560
u ~u QQ ~
1
3600
1- -
-
~o..; ....;: ~
..... - 250 "'w1 ~
w
:-
600
~~ -A~TM \861 1
: 4 .6
3000
--1- 200 ."'
a:
::> .. 460
~
'~
'ATERIAL
7.8 ~
--1-
--1- --1-
..
w
a:
.., 400
MATERIA~__,.;
[""..
' N. "'J
2400 c:i ASTM 882
1800
==~
--- - 1 150 :; 360
o , 1 T
-~ 1 1 !'. ] j""..
........ 20.7
z
::
1; 3001 - ANSI CUSS ISO BRONZE
l
e
-- ~ '- 100
...., BODY RATINGS 4l a:
w
1200
1- 1
260 ASTM 861
MATERIAL 5.6~
..
'
-
60 ~
600
--1-
z
~a:
200
/ ...... ~ .._ 1 0.3
w
a:
..
o 160
'
o w ASTM 882 M TERIAL-
a:
lo
- 20
200 400 600
TEMPERATURE 'F
800 1000 1200 150<
.
~ 100
/ 1-- SATU~fl 6
Figure 3 -6. R atings for Standard ANSI C/ass 2500 Va/ves
w
~ 6'
o
..,rv--- STEM
__ ;;
-~ & 60
o
o 100
422
IFisher Controls Company recommends limiting Curve 1 to 800 F (427C) for ASTM A216 Grade TEMPERATURE, 'F
WC8 , Curve 2 to 1050F (566 C) for ASTM A217 WC9 , and Curve 3 to 11 00F (593C) for ASTM
Figure 3-8. Ratings for ASTM 861 and 862 Cast 8ronze Va/ves
A217 Grade C5.1
49
48 S11ction 3/Control Vlv11 Stllllct, Control Vs/v11 St1/11ction
Fa ce To-Face Dimensions for Flanged, Globe-Style Control Valvtl Face-to-Fac::e Dimensions for Flangeless,
(lnch Dimensions are in accordance with ISA S4.01.1-1977.) Partiai-Ball Valves*
(In accordance with ISA S4.01.2-1971)
ANSI ClASS ANO END CONNECTIONS
BODY FACE -TO-fACE
125 FF (CI) 250 RF (CI) 150 RTJ 300 RTJ 600 RF 600 RTJ BODY SIZE
SIZE mm
150 RF (Steel) 300 RF (Steel) (S te el) (Steel) (Steel) (Steel) (INCHES) In.
(INCHES)
In. mm In. mm In. mm In. mm In. mm In. mm 3.00 76
3/ 4
4 .00 102
1 7.25 184 7.75 197 7.75 197 8.25 210 8.25 210 8.2 5 210 1
4.50 114
1-1/4 7.88 200 8.38 213 8.38 213 8.88 225 9.00 229 9.00 22!l 1-1/ 2
1-1/ 2 8 .75 223 9.25 235 9.25 235 9.75 248 9.88 251 9.88 251 124
2 4.88
6 .50 165
2 10.00 254 10.50 267 10.50 267 11 .12 283 11 .25 286 11 .38 28!1 3
194
2- 1/2 10.88 276 11.50 292 11 .38 289 12.12 308 12.25 311 12.38 314 4 7.62
9.00 229
3 11 .75 299 12.50 318 12 .25 311 13.12 333 13.25 337 13.38 340 6
~
243
4 13.88 352 14.50 368 14.38 365 15.12 384 15.50 394 15.62 391 8 9 .56
297
6 17.75 451 18.62 473 18.25 464 19.25 489 20.00 508 20.12 511 10 11 .69
13 .31 338
8 2 1.38 543 22. 38 568 21 .88 556 23 .00 584 24.00 610 24. 12 613 12
400
16 15.75
10 26.50 673 27.88 708 27 .00 686 28.50 724 29.62 752 29.75 756
12 29.00 737 30.50 775 29.50 749 31 .12 790 32.25 819 32.38 82 2 ANSI Classes 150 throug h 800.
16 40.00 1016 41.62 1057 40.50 1029 42.25 1073 43 .62 1108 43 .75 1111
Abbrevlationt used above: FF-Fiat Faca: AF Ralsed Faca:
ATJ Ring Type Jolnt: CI - Cast lron
---
:0 u
ID ()
<t
,...
LO :X: J: o ...e:
Q)
o 2
....
....m m
...e: a;e
>
~
>
~ E
:;
.,.u
o
N
"'......<t ~ J:
0.. "'>o . .. 2l o
ID
ot> e:
o
~ J: J: z
o
<( ....> ....> <( w u <(
F F F S S S S
Type416Hard F F F F F F F F F F
10 2.69 68 .3 2.81 71.4 S S S S S
F F F F F F S F
~y pe 440 Hard F F F F
12 3.06 77 .7 3. 19 81 .0
F S p S S S S
14 3.06 77 .7 3. 19 81 .0 17-4 PH F F F F F F F F F F
16 3 .12 79.2 3.25 82 .6 S S S F S S S
18 4 .00 Alloy 6 (co -cr) F F F F S S S S S S
101 .6 4.12 104.6
S S S S p S S
20 4 .38 111 .2 4.50 114.3 ENC' F F F F F F F F F F
Bodtes compa ttble wtth ANS I Class 126 or 250 cast ~ron lmor, or auxt ltary sea ls are compressed and ac t es o flange S S S S S p S
tl angea or ANS I Class 150 or 300 steel flanges through gaake t. Cr Plata F F F F F S S F F F
12tnch stze: dtmenstons hown for 14 tnch and largor f Those va lvos no t havmg sleeves or hnera wh ich extend ovar
S S S S S p
stzos apply to Class 150 or lower pre11ure cla11 on ly. F F F S S S S S S S
thf) body faces. T111s type valva mayOr m ay not have auxl li ary Al Bronze S
seols m the body faces and may requre aepara1e tl ange
t Those va lvas havtng sleeves or liners w hlch ex tend o ver the gaskels. Ir separata gaske ts are requ1red, the thlckness or Electroloss nckel co at~ng . F Fair
body face and/or aux lt ary sea ls contained In the body tho gaskets used must be added to the dlmenslons shown S Sa tsfactory P Poor
faces; w hen the body is bolted between flanges, the sleeve. to determ1ne the mstalled length
ti11n 3/Control VslvB Ss/sction 51
50 Ssction 3/Control Vslvs Ss/sction
Control Valve Seat Le~kage Classifications Valve Trim Material Temperature Limits
{In accordance W~h I'NSI 816.104-1976) LOWER UPPER
MATERIAL
F e Of e
Leakage Maximum Testing Procedures ~
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Acetaldehyde A A A A A A l.l. A A l. l. l. l. A A A
Acetic A cid, Air Free e e B B B B A A A A A e e B
Acetic A cid, Aerated e e A A A A A A A A A e e B
Acetic Acid Vapors e e A A B B l. l. A B A A e e B
Acetone A A A A A A A A A A A A A A
Acetylene A A A A l. l. A A A A l. L. A A A A
Alcohols A A A A A A A A A A A A A A
Aluminum Sulfate e e A A B B A A A A l. L. e e l. L.
Ammonia A A A A e A A A A A A A A l. L.
Ammonium Chloride e e B B B B A A A A B e e l. L.
Ammonium Nitrate A e A A e e A A A A A e B I.L.
Ammonium Phosphate (Mono-Basic) e e A A B B A A B A A B B I.L.
Ammonium Sulfate e e B A B A A A A A A e e l. L.
Ammonium Sulfite e e A A e e l. L. A A A A B B l. l.
Anilin-e e e A A e B A A A A A e e l. L.
Asphalt A A A A A A A A A l. l. A A A A
Beer B B A A B A A A A A A B B A
Benzene (Benzol) A A A A A A A A A A A A A A
BenzoicA cid e e A A A A l. L. A A A l. L. A A A
BoricAcid e e A A A A A A A A A B B l. L.
A A A A A A A ;. .::. . '!._ ~ ~
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Butane
B B e B e A A
A l. L. e e -
Calcium Chloride (Aikaline)
e e B B B B e A A
l. L. l. L.
ealcium Hypochlorite A A A A A
B A A A A A A
B A A A A A
Carbolic Acid A A A A
A A A A A
Carbon Dioxide. Dry A A A A A
B A A
Carbon Dioxide, Wet e e A A
A A A A B B l. L.
A A A A e B A
A l. L. e A l. L.
Carbon Disulfide A A B A A
B B B B l. L. A A A
Carbon Tetrachloride A A A l. L.
e e B B B A
A e B e e e
Carbonic Acid B B A A A
ehlorine Gas, Dry A A B
e B e e e
e e e e e e B A
e e e
Chlorine Gas. Wet e e e A B e B
e e e e B
e B e e e
Chlorine. Liquid
e e e B e A e A A
B B B
Chromic Acid A A A A l. L.
e B A A B A A
l. L. A A A A A
Citric Acid A B B A
A A A A A
Coke Oven Gas A A l. L. A
e e B B B e l. l. A
A A A A
Copper Sulfate A A A A A
A A A A A A A A
A A l. l. A
Cottonseed Oil
A A A A e A A
A A A A A
Creosote A A A A A
A A A A A A A A
Ethane A A A A A
B B A A A
B B l. L.
Ether A A A A A
e A A A A
Ethyl Chloride
e A
A A A A A A A A
A A A A A A A A
Ethylene l. L. l. l. A l. L. A
A A e l. L.
A A A A
e e B e A B e
Ethylene Glycol
e e e e e A A A A A
Ferric Chloride A A A A A
A A
Formaldehyde
B B
A A e B e e B
A A A
FormicAcid
l. l. e B B
A A A A A l. L. l. L. l. L.
B B A A A l. L. l. L.
B A A A l. l.
Freon, Wet A A A A A l. L.
B B A A A B B
Freon, Dry A A A A A
A A A A A A A A
Furfural A A A A A
A A A A A
Gasoline, Refined Minor to moderate effect. proceed with cautton.
B
rrademark of lnternational Nickel Co. C-Unsatisfactory.
t Trademark of SteHite Oiv1sion, Cabot Corp. I.L-Infonnation tack.ing.
t:Trademark of Ouriron Co.
A Recommended.
- Contonued -
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Glucose A A A A A A A A A A A A A A
Hydrochloric Acid (Aerated) e e e e e e A B e e B e e e
Hydrochloric Acid (Air Free) e e e e e e A B e e B e e e
Hydrofluoric A cid (Aerated) B e e B e e A A B e B e e e
Hydrofluoric A cid (Air Free) A e e B e A A A B e I.L e e l. L.
Hydrogen A A A A A A A A A A A A A A
Hydrogen Peroxide I.L A A A e A B B A A I.L B B l. L.
Hydrogen Sulfide, Liquid e e A A e e A A B A A e e l. L.
Magnesium Hydroxide A A A A B A A A A A A A A I.L.
Mercury A A A A e B A A A A A A A B
Methanol A A A A A A A A A A A A B A
Methyl Ethyl Ketone A A A A A A A A A I.L A A A A
Mil k e e A A A A A A A A A e e e
Natural Gas A A A A A A A A A A A A A A
NitricAcid e e A B e e e B A A e e e B
OleicAcid e e A A B A A A A A A A A l. L.
OxalicAcid e e B B B B A A A B B B B l. L.
Oxygen A A A A A A A A A A A A A A
Petroleum Oils. Refined A A A A A A A A A A A A A A
Phosphoric Acid (Aerated) e e A A e e A A A B A e e l. L.
Phosphoric Acid (Air Free) e e A A e B A A A B A e e l. L.
Phosphoric A cid Vapors e e B B e e A l. L. A B e e e l. L.
PicricAcid e e A A e e A A A l. L. l. L. B B l. L.
Patass;um Chloride B B A A B B A A A A LL. e e l. L.
Potassium Hydroxide B B A A B A A A A A l. L. B B l. L.
11
Propane A A A A A A A A A w - -
Rosin
Silver Nitrate
B
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Sodium Acetate A A B A A A A A A A A A A A
Sodium Carbonate A A A A A A A A A A A B B A
Sodium Chloride e e B B A A A A A A A B B B
Sodium Chromate A A A A A A A A A A A A A A
Sodium Hydroxide A A A A e A A A A A A B B A
Sodium Hypochloride e e e e B-C B-C e A B A I.L e e l. L.
Sodium Thiosulfate e e A A e e A A A A l. L. B B l. L.
Stannous Chloride B B e A e B A A A A I.L e e l. L.
Stearic Acid A e A A B B A A A A B B B l. L.
Sulfate Liquor (Biack) A A A A e A A A A A A l. L. IL l. L.
Sulfur A A A A e A A A A A A A A A
Sulfur Dioxide, Dry A A A A A A B A A A A B B l. L.
Sulfur Trioxide, Dry A A A A A A B A A A A B B l. L.
Sulfuric Acid (Aerated) e e e e e e A A A B B e e e
Su lfuric Acid (Air Free) e e e e B B A A A B B e e e
Sulfurous Acid e e B B B e A A A A B e e l. L.
Tar A A A A A A A A A A A A A A
Trichloroethylene B B B A A A A A A A A B B l. L.
Turpentine B B A A A B A A A A A A A A
Vi negar e e A A B A A A A l. L. A e e A
Water. Boiler Feed B e A A e A A A A A A B A A
Water. Distilled A A A A A A A A A A A B B l. L.
Water, Sea B B B B A A A A A A A e e A
Whiskey and Wines e e A A A B A A A A A e e l. L.
Zinc ehloride e e e e e e A A A A B e e l. L.
Zinc Sulfate e e A A B A A A A A A B B l. L.
Trademark of lnternatiOrlal N1ckel Co. 8- Minor to moderate effect, proceed wrth cautlon.
t Trademark of Stelhte Drviston, Cabot COf]l. C-Unsattsfactory.
t Trademark of Dunron Co. I.L.-InformatJOn lacking.
A- Recommended.
Elastomer lnformation will be used, as well as knowledge of should all be known. Usage ratings
Elastomer Selection the general properties of the material listed below (Good, Fair, etc.) should
Selection of a suitable elastomer itself. Service temperature, pressure be used as a guide only. Specific com-
material for use in control valve appli- conditions, rate of flow, type of valve pounds within any one material may
cations requires knowledge of the action (throttling or on-off), and chemi- vary, which could change the usage
service conditions in which the material cal composition of the flowing fluid rating.
General Properties
Natural Neo- Poly Poi y Ethylene
Property Buna-S Nitrile Butyl Thiokol 1 Silicon.e Hypalon 2 Viton'..l"
Rubber prene urethane acrylic' Propylene 5
Tensile Pure 3000 400 600 3500 3000 300 200-450 4000 100
Gum (207 ) (28) (41) (241) 207) (21) (14-31) (276)
... ... (7)
...
Strength,
Psi Rein- 4500 3000 4000 3500 ~000 1500 1100 !44oo 2300 6500 1800 2500
(Bar) torced (310) (207 ) (276) (241) 207) (103) (76) (303) (159) (448) 1124) 1172)
Tear Resistance Excellent Poor-Fair Fair Good !<;ood Fa ir Poor-Fair Excellent Good Excellent Fa" Poor
Abrasion Resistance Excellent Good Good Excellent Fa ir Poor Poor Excellent VeryGood Excellent Good Good
Aging: Sunlight Poor Poor Poor Excellent Excellent Good Good Excellent Excellent Excellent Excellent Excellent
Oxidation Good Fa ir Fa ir Good Good Good Very Good VeryGood Excellent Excellent Excellent Good
11
1 l
Solvent Resistance:
Aliphatic Hydrocarbon Very Poor Very Poor Good Fair Poor Exce ent "
Very Poor Very Poor Fair Poor Very Poor Good Very Poor Poor '"e
Aromatic Hydrocarbon Poor
Good Good Poor Fair Good Fair Poor Poor Good Poor
Oxygenated Solvent Poor Poor
Halogenated Solvent Very Poor Very Poor Very Poor Very Poor Poor Poor Very Poor Very Poor
Alkali Resistance :
Good Good Very Good Poor Fa ir Good Excellent Fair Poor Excellent
Diluted (under 10%)
~ ~~~ ~ ~ ~~~ ~ ~
'\.:til'it~11\"1~\~'b h\\
Resilience Very Good Fair l Fair Very Good Very GoodjPoor jGood jGood jGood IFair ]Very Poorl Very Good
0% 700% j400% j3oo% 1300% 1425% 1625% T200% j500%
700% 500% 50
Elongation (Max.) S. Do not use wtth petroleum base fluids. Use wtth ester base non-flammable hydrauhc oiiS and low
1 . Trademart of Thiok~ Chemical Co. pressure steam applicanons to 300F (149C).
2. Trademarlt of E.l . OuPont Co. 6 . Except for nitnc and sulfunc acid.
3. Do not use with steam.
4. Do not use with ammonia.
Corrosion lnformation with certain fluids. The recommenda- ity of a particular material. There are
This corrosion table is intended to give tions cannot be absolute because con- also economic considerations that
only a general indication of how various centration, temperature, pressure. and may influence material selection. Use
materials will react when in contact other conditions may alter the suitabil- this table as a guide only.
MATERIAL
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Acetic A cid, Air Free e e B B B B A A A A A e e B
Acetic A cid, Aerated e e A A A A A A A A A e e B
Acetic Acid Vapors e e A A B B l. L. A B A A e e B
Acetone A A A A A A A A A A A A A A
Acetylene A A A A l. L. A A A A l. L. A A A A
Alcohols A A A A A A A A A A A A A A
Aluminum Sulfate e e A A B B A A A A I.L e e l. L.
Ammonia A A A A e A A A A A A A A l. L.
Ammonium Chloride e e B B B B A A A A B e e l. L.
Ammonium Nitrate A e A A e e A A A A A e B l. L.
Ammonium Phosphate (Mono- Basic) e e A A B B A A B A A B B l. L.
Ammonium Sulfate e e B A B A A A A A A e e l. L.
Amm_o nium Sulfite e e A A e e l. L. A A A A B B l. l.
Aniline e e A A e B A A A A A e e l. L.
Asphalt A A A A A A A A A l. L. A A A A
Beer B B A A B A A A A A A B B A
Benzene (Benzol) A A A A A A A A A A A A A A
Benzoic A cid e e A A A A l. L. A A A l. L. A A A
BoricAcid e e A A A A A A A A A B B ll
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A A A -~
A A A A A A
A A A l. l. e e -
Butane
B B e B e A A
A l. L. e e ll.
Calcium Chloride (Aikaline)
e B B B e A A
l. L. l. L.
Calcium Hypochlorite
e B
A A A A A A l. L.
A
B A A A A A A
B A A A A
Carbolic Acid A A A A
A A A A A
Carbon Dioxide, Dry A A A A A
e A B A B l. L.
Carbon Dioxide, Wet e A
e B A A A A A B
l. L.
A A A A
B A A A l. L. e A
Carbon Disulfide B B A A A A
B B A l. L. l. L. A
Carbon Tetrachloride A A e
e e B B B A
A A e B e e
Carbonic Acid B A A
A A B B
e e e
Chlorine Gas, Dry
e e e e B e A B
e e
e e e e B e B e
Chlorine Gas. Wet
e e e e B e A
e e e
Chlorine. Liquid e A e A e A B
e e e B
A A A A l. L. B B B
Chromic Acid A B A
CitricAcid
l. L. e B A
B A A A A A A A
A A A B A
A I.L A A
Coke Oven Gas e l. L. A A A
e B B A A
Copper Sulfate
e B
A A A A A A A
A
A A A A A A A
A A A I.L
Cottonseed Oil
A A A A e A A
A A A A A
Creosote A A A A
A A A A A A A A
A A A A A
Ethane A A A A
B B B B I.L
Ether A A A A
A A A A
Ethyl Chloride
e e A A
A A A A A A A A
A A A A A A A
A l. l. l. L. A l. L. A
Ethylene
A A A A A A
e A B e e l. L.
Ethylene Glycol
e e e e e e B
A A
Ferric Chloride
e A A A A A A A A
B A A e
Formaldehyde
B
A A A e B e B
e B B A A l. L. l. L. l. L.
l. l. A A A A
FormicAcid A A A A l. L. l. L.
B B B A A A l. L.
Freon. Wet A A A A l. L.
B B A A A A B B
Freon. Dry A A A A
A A A A A A A A
A A A A A
Furfural A A A A
A A
Gasoline. Refined Minor to moderate effect. proceed with cautiOfl.
B
Trademark of lntemational Nickel Co. C-Unsatisfactory.
t Trademartt of Stellite Oivision. Cabot Corp. I.L-Infonnation lacking.
t: Trademark of Ouron Co.
A Recommended.
- Contonued
MATERIAL
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Hydrochloric Acid (Aerated) e e e e e e A B e e B e e e
Hydrochloric Acid (Air Free) e e e e e e A B e e B e e e
Hydrofluoric A cid (Aerated) B e e B e e A A B e B e e e
Hydrofluoric A cid (Air Free) A e e B e A A A B e I.L e e l. L.
Hydrogen A A A A A A A A A A A A A A
Hydrogen Peroxide l. L. A A A e A B B A A I.L B B l. L.
Hydrogen Sulfide. Uquid e e A A e e A A B A A e e l. L.
Magnesium Hydroxide A A A A B A A A A A A A A l. L.
Mercury A A A A e B A A A A A A A B
Methanol A A A A A A A A A A A A B A
Methyl Ethyl Ketone A A A A A A A A A l. L. A A A A
Mil k e e A A A A A A A A A e e e
Natural Gas A A A A A A A A A A A A A A
NitricAcid e e A B e e e B A A e e e B
OleicAcid e e A A B A A A A A A A A l. L.
OxalicAcid e e B B B B A A A B B B B l. L.
Oxygen A A A A A A A A A A A A A A
Petroleum Oils. Refined A A A A A A A A A A A A A A
Phosphoric A cid (Aerated) e e A A e e A A A B A e e l. L.
Phosphoric Ac1d (Air Free) e e A A e B A A A B A e e l. L.
Phosphoric Acid Vapors e e B B e e A l. L. A B e e e l. L.
PicricAcid e e A A e e A A A l. L. l. L. B B l. L.
Potassium Chloride B B A A B B A A A A l. L. e e l. L.
Potassium Hydroxide B B A A B A A A A A l. L. B B l. L.
,1\
Propane A A A A A A - ~ - ~ - 11
-
Rosin B B A A A A A A -
e e e e A A A B - -
Silver Nitrate
Sodium Acetate A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
B
-
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Sodium Carbonate
A A A B B B
Sodium Chloride e e B B A A A A
A A
A A A A A A A A A
Sodium Chromate A A A
B B A
Sodium Hydroxide A A A A e A A A A A A
e e e e B-C B-C e A B A l. L. e e l. L.
Sodium Hypochloride l. L.
e e A l. L. B B
Sodium Thiosulfate e e A A A A A
B B e A e B A A A A l. L. e e l. L.
Stannous Chloride l. L.
A A B B B
Stearic Acid A e A A B B A A
l. L.
A A e A A A A A A l. L. IL
Sulfate Uquor (Biack) A A
A A A
Sulfur A A A A e A A A A A A
A A B A A A A B B l. L.
Sulfur Dioxide. Ory A A A A
A B A A A A B B l. L.
Sulfur Trioxide. Dry A A A A A
e e e e e e A A A B B e e e
Sulfuric Acid (Aerated) e
e e e e B B A A A B B e e
Sulfuric A cid (Air Free)
e e B B B e A A A A B e e l. L.
Sulfurous Acid A
A A A A A A A A A
Tar A A A A
A A A A A A B B l. L.
Trichloroethylene B B B A A
B A A A A A A A A
Turpentine B B A A A
e e A A B A A A A l. L. A e e A
Vi negar A A
e A A A B
Water. Boiler Feed B e A A A A A
B B l. L.
A A A A A A A A A A A
Water. Distilled
B B B B A A A A A A A e e A
Water. Sea e
Whiskey and Wines e e A A A B A A A A A e l. L.
e e e e e e A A A A B e e l. L.
Zinc Chloride B l. L.
A A A B
Zinc Sulfate e e A A B A A A
'Trademark of lnternatwnal N1ckel Co. B Mtnor to moderate etfect. proceed wth caut100.
t Trademark of Stelhte OtviSIOO, Cabot Corp. C- Unsat1sfactory.
I.L.- InformatJOO lacking.
l Trademark of Dumon Co.
A Recommended .
Elastomer lnformation will be used, as well as knowledge of should all be known. Usage ratings
Elastomer Selection the general properties of the material listed below (Good, Fair, etc.) should
Selection of a su itable elastomer itself. Service temperature, pressure be used as a gu ide on ly. Specific com-
material for use in control valve appli- conditions, rate of flow, type of valve pounds within any one material may
cations requires knowledge of th e action (throttling or on-off). and chemi- vary, which could change the usage
service conditions in which the material cal composition of the flowing fluid rating .
General Properties
Natural Neo-
Property Buna -S Nitrile Butyl Thiokol' Silicon-e Poly- Poi y- Ethylene
Rubber prene Hypalorr Vitorr..,.
urethane acrylic" Propylene 5
Tensile Pure 3000 400 600 3500 3000 300 200-450 4000 100
Strength. Gum {207) {28) {41) {241) 207) {2 1) {1 4-31 ) {276)
... . .. (7)
...
Psi Rein- 4500 3000 4000 3500 ~000 1500 1100 4400 2300 6500 1800 2500
{Bar) torced {310) {207) (27 6) {241 ) 207) {1 03 ) {76) 303 ) {1 59) {448) (1 24) (1 72 )
Tear Resostance Excellent Poor-Fair Fa ir Good k;ood Fa ir Poor-Fair Excellent Good Excellent Faor Poor
Abrasion Resistance Excellent Good Good Excellent Fa ir Poor Poor Excellent Very Good Excellent Good Good
Aging: Sunlight Poor Poor Poor Excellent xcellent Good Good Excellent Excellent Excellent Excellent Excellent
.Oxodation Good Fa ir Faor Good Good Good Very Good VeryGood Excellent Excellent Excellent Good
Heat (Max. Temp.) 200F 200F 250F 200F 200 F 140F 450F 300F 400F 200 F 350F 350 F
{93 C) {93C) (121C) (93C) 93C) (60DC) {232C) (1 49C) (204C) (93C) (1 77C) 11 77C)
Sta tic {Shelf) Good Good Good VeryGood Good Fa ir Good Good ... ... Good Good
Flex Crackong Resostance Excellent Good Good Excellent Excellent Fa ir Fa ir Excellent ... Excellent Good . ..
Compression Set Resistance Good Good Very Good Excellent Fair Poor Good Poor Poor Good Good Faor
=-----.,.
G~l-
Solvent Resistance: ! 1 l '1
Aliphatic Hydrocarbon Very Poor Very Poor Good Fa ir Poor Excellent Poor Fa1r E E Foor
Aromatic Hydrocarbon Very Poor Very Poor Fa ir Poor Very Poor Good Very Poor Poor Very Good Faor Poor- Fa
Oxygenated Solvent Good Good Poor Fa ir Good Fa ir Poor Poor Good Poor Poor ...
Halogenated Solvent Very Poor Very Poor Very Poor Very Poor Poor Poor Very Poor Very Poor ... . .. Poor Poor
Oil Resistance :
Low Aniline Mineral Oil Very Poor Very Poor Excellent Fa ir Very Poor Excellent Poor Fa ir Excellent ... Excellent Poor
High Aniline M ineral Oil Very Poor Very Poor Excellent Good Very Poor Excellent Good Good Excellent ... Excellent Poor
Synthetic Lubricants Very Poor Very Poor Fa ir Very Poor Poor Poor Fa ir Poor .. . ... Fa ir Poor
Organic Phosphates Very Poor Very Poor Very Poor Very Poor Good Poor Poor Poor Poor Poor Poor VeryGood
Gasoline Resistance :
Aromatic Very Poor Very Poor Good Poor Very Poor Excellent Poor Poor Good Fa ir Fa ir Fai~:_
Non-Aromatic Very Poor Very Poor Excellent Good Very Poor Excellent Good Fa ir VeryGood Good Poor Poor
Acid Resistance :
Diluted {Under 10%) Good Good Good Fa ir Good Poor Fa ir Good Excellent Fa ir Poor Very Good
Concentrated" Fa ir Poor Poor Fa ir Fa ir Very Poor Poor Good Very Good Poor Poor Good
Low Temperature -65 F -50 F -40F -40F -40F -40F -100 F -20F -30F -40F -10F -50F
Flexibility {Max.) (-54C) {-46 C) {-40C) {-40C) {-40C) {-40C) ( -73 C) (-29C) {-34 C) {-40 C) {-23 C) {-45C)
Permeability to Gases Fa ir Fa ir Fa ir VeryGood VeryGood Good Fa ir VeryGood Good Good Good Good
Water Resistance Good VeryGood VeryGood Fa ir VeryGood Fa ir Fa ir Fa ir Excellent Fa ir Fa ir Very Good
A lkali Resistance :
Diluted (under 10%) Good Good Good Good Very Good Poor Fa ir Good Excellent Fa ir Poor Excellent
Concentrated Fa ir Fa ir Fa ir Good Very Good Poor Poor Good Very Good Poor Poor Good
Resilience VeryGood Fa ir Fa ir VeryGood Very Good Poor Good Good Good Fa ir Very Poor Very Good
Elongation {Max.) 700% 500% 500% 500% 700% 400% 300% 300% 425% 625% 200% 500%
1. Trademark of Thtokol Chemical Co. 5. Do not use WJth petr~eum base flutds. Use w ith ester base nonftammable hydraulic o.ts and kJW
2. Trademark of EJ . DuPoot Co. pressure steam apphcattons to 300F (149C).
3. Do not use with steam. 6 . Except for nitric and sulfunc aetd.
4. Do not use with ammonia.
Fluid Compatibility mation shouJd be used as a guide only.
The fotlowing table rates and compares ity. In generaL chemical compatibiJity
An elastomer which is compatible with decreases with an increase in service
the compatibility of elastomer material a fluid may not be suitable over the temperature.
with specific fluids. Note that this infor- entire range of its temperature capabil-
Fluid Natural
N eoprene Nitrile Po ly-
Rubber EPT Viton Hypalon Butyl
urethane Silicone
Acetic A cid (30%) B e B A+ e B
Acetone B B A A
B e A e
Air. Ambient e B A B
B A A A
Air. Hot (200F) (93e) A A A
e e A
A A B A
Air. Hot (400F) (204e) e A A e
e e e e B e e e
Alcohol. Ethyl A A A A B
Alcohol. Methyl B A A A
A A+ A A
Ammonia. Anhydrous e e A A
e A e A
A e e B
Ammonia. Gas (HotJ e B A e
e B e e
Beer (Beverage) A B e B
A B A e A A A A
Benzene e e e e e
Black Liquor A e e e
B B A B
Blast Furnace Gas e A+ e e
e e e
B e e A
Brine (ealcium ehloride) A e e A
A A A A
Butadiene Gas B A A A
e B e e e B B e
Butane. Gas e
e A A+ e
Butane. Uquid B A A e
e B e
A e e A
earbon Tetrachloride e e e e
e e e e
ehlorine. Dry A e e e
e e e e
ehlorine. Wet e A e B
e e e e
e e A e
eoke Oven Gas e e
e e B e
Dowthermt A e A+ B e
e e e B
e e A e
Ethyl Acetate e e e e
e B e e
Ethylene Glycol A e B B
A A A+ B
Freon 11 A A A A
e B A e e A+ A e
Freon 12 e
B A+ A B
Freon 22 A B A B e
e A+ e A e e A A e
,'1
Freon 114 A A - i! .' :: 11 1_1 e
Gasoline
Hydrogen Gas
e
B
B
A
A+
A
e
A
a - =-
,!l, e
A A A J
Hydrogen Sulfide (Dry) B A e A+ B e A A e
Hydrogen Sulfide (Wet) e B e A+ e e e A e
Jet Fu el (J P-4) e e A e B A e e e
Methylene ehloride e e e e e B e e e
Mil k A A A+ A e A A A A
Natural Gas e A A+ e B A A e e
Natural Gas + H2 S (Sour Gas) e A B e B e A e e
Natural Gas. Sour + Ammonia e B B e e e B e e
Naphthalene e e e e B A e e e
NitricAcid (10%) e B e B e A B B B
Nitric A cid (50 to 100%) e e e e e A e e e
Nitric Acid Vapor e B e B e A B B e
Nitrogen A A A A A A A A A
Oil (Fuel) e B A+ e e A A e e
Ozone e B e A A A A B A
Paper Stock e B B B e A B B e
Propane e A A e B A A e e
Sea Water B B A A B A B A B
Sea Water + Sulfuric Acid e B e B B A B B e
Soap Solutions B A A A A A A A A
Stea m e e e B e e e B e
Sulfur Dioxide e A e A+ B A e B A
Sulfuric Acid (to 50%) e B e B B A B B e
Sulfuric A cid (50 to 100%) e e e B e A e B e
Water (Ambient) A A A A A A A A A
Water (200F) (93e) e e B A+ e B B B e
Water (300F) (149e) e e e B e e e B e
Water (De-ionized) A A A A A A A A A
Water. White B B A A B A B A B
rractemark of E.l . OuPont Co.
t Trademark of Oow Chemieal Co.
. A Recommended.
B-Mtnor to moderate effect. Proceed WJth cautton .
A+ Best possible selection. e Unsabsfactory.
_.
60
Sscton 3/Control V11/vs Sslsction
Control V11/vs Ss/sction 61
Service Temperature Limitations
Low High quill percentage flow character- V- Pup, and equal percentage valve
Material Limit Limit oqual increments of valve travel plugs and cages all exhibit an equal
e l11\t oqual percentage changas in percentage flow characteristic. Fisher
F F e
1.1111g flow. The change in flow rotary stem Vee -Ball, H -Ball and
Natural Rubber -60 -51 160 71
Neoprene - 40
111 ollways proportional to the flow butterfly valves have flow character-
-40 175 79
Ni trile -20 -29 200 93 Jll'l before the change in valve istics which are approximately equal
Polyurethane -40 -40 200 93 Hilo d1sc. or ball position is made. percentage.
Hypalon ' o - 18 225 107 ln111 lhe valve plug, disc, or ball is
Butyl -20 -29 300 149
eat and the flow is small. the Selection of Flow Characteristic
Ethylene Propylene (EPT) -40 -40 300 149 in flow rate will be small; with Here are sorne guidelines that will help
Viton' o - 18 400 204 lilA CINfOP IIATIO TIIA\IU flow. the change in flow rate in the selection of the proper flow
Silicone -65 -54 400 204 Figure 3 -9 . Typical F/ow large. Valves with an equal characteristic. Remember. however,
Tradomark of E. l. DuPont Co. IJUII 111Hage flow characteristic are that there will be occasional exceptions
Characteristic Curves
(illttt.JIIy used on pressure control to most of these "ru les of thumb", and
iiJilllt iltions. and on other applications that a positiva recommendation is
formed, however, so we can establish IIJrtt a large percentage of the pres- possible only by means of a complete
sorne useful guidelines for the selec- inn drop is normally absorbed by the dynamic analysis. lt should also be
Service Temperature Limitations for tion of the proper flow characteristic . 111m itself. with only a relatively noted that where a linear character-
Elastomers But first. let's look briefly at the flow 111 111 percentage available at the con- istic is recommended. a quick opening
Temperatura ranges indicated in the characteristics in use today. i~tl vnlve. Valves with an equal per- valve plug could be used, and while
table above suggest limits withfn llliiJe characteristic should also be the controller will have to operate on a
which the materials will function Discussion of Flow Characteristics wider proportional band setting. the
Figure 3 -9 illustrates typical flow char- "''"'dered where highly varying pres-
adequately. Temperaturas shown are IIIIJ drop conditions can be expected. same degree of control accuracy may
not necessarily inherent temperatura acteristic curves. The quick opening
llllor Micro-Form, Micro -Fiute. be expected.
limits. Dynamic torces imposed on the flow characteristic provides for maxi -
materials are also considerad. Fre- mum change in flow rate at low valve
quently, tear strength and other travels with a fairly linear relationship . Liquid Level Systems
physical properties decrease rapidly as Additional increases in valve travel
give sharply reduced changas in flow Best lnherent
service temperatura increases. Control Valve Pressure Drop
rate, and when the valve plug nears Characteristic
Control Valve Flow the wide open position, the change in Constan! t. P Linear
Characteristics flow rate approaches zero. In a control Decreasing t.P with lncreasing Load. t.P at
lntroduction valve. the quick opening valve plug is Maximum Load> 20% of Minimum Load t.P Linear
The flow characteristic of a control used primarily for on -off service; but it Decreasing t.P with 1ncreasing Load. t.P at
valve is the relationship between the is also suitable for many applications Maximum Load< 20% of Minimum Load t.P Equal Percentage
flow rate through the valve and the
valve travel as the travel is varied from
where a linear valve plug would nor-
mally be specified.
lncreasing t.P with lncreasing Load, t.P at
Maximum Load< 200% of Minimum Load t.P Linear
.
O to 100%. " lnherent flow character-
istic" refers to the characteristic The linear flow characteristic curve lncreasong t.P with lncreasing Load, t.P at
observad with a constant pressure drop shows that the flow rate is directly Maximum Load> 200% of Minimum Load t.P Quick Opening
across the valve. By "installed flow proportional to the valve travel. This
characteristic", we mean the one proportional relationship produces a
obtained in service where the pressure characteristic with a constant slope so
drop varies with flow and other that with constant pressure drop, the
valve gain will be the same at all flows.
Flow Control Processes
changas in the system.
(Valve gain is the ratio of an incremen- LOCATION OF BEST INHERENT CHARACTERISTIC
The purpose of characterizing control tal change in flow rata to an incre - FLOW MEASURE -
CONTROL VALVE Small Range of Flow but
valves is to provide for a relatively mental change in valve plug position. MENTSIGNAL
IN RELATION TO Wide Range of Flow
TO CONTROLLER Large t.P Changa at Valve
uniform control loop stability over the Gain is a function of valve size and MEASURING ELEMENT Set Point
with lncreasing Load
expected range of system operating configuration, system operating con - 1
the control loop. Analysis of the more certain flow control applications requir- Flow Squared In Bypass' Equal Percentage Equal Percentage
common processes have been per- ing constant gain.
1
When control velve cloaes. flow rate mere ases m measunng element.
Ssction 3/Control Valvs Ss/sction 63
62 Ssction 3/Contro/ V11/vs Ss/setion
installation. a fluid Reynolds number
Pressure Control Systems can be found by using the nomograph
Best lnherent and procedure shown on the next page.
Application
Characteristic The graph of Reynolds number vs.
L1qU1d Process Equal Percentage viscosity correction factor (F) is used
to determine the correction factor
Gas Process, Small Volume, Less Than 1Oft. (3
meters) of Pipe Between Control Valva and Load Valva Equal Percentage
needed. (lf the Reynolds number is
---
greater than 3500. the correction will
Gas Process, Large Volume 1Process has a Receiver,
be ten percent or less.) The actual
Distribution System or Transmission Line Exceeding INLET TEST LOAD
100ft. (30.5 meters) of Nominal Pipe Volumel VALVE FLOW VAL VE VALVE required Cv (C.,) is found by the equa -
Decreasing AP with lncreasing Load, AP at Maximum tion :
Load > 20% of Minimum Load AP
Figure 3 - 1 O. Standard FCI Test
Linear
Piping for Cv Measurement Cv, = FvCv (3)
Gas Process, Large Volume, Decreasing AP with
lncreasing Load , AP at Maximum Load <
20% of From the valve manufacturer's pub-
Minimum Load AP Equal Percentage has developed a standard test p1ptng lished liquid capacity information,
- ~
IIIH~
lt tiJII n significant effect on the valve
L 11111 procedure. These two relatad Figure 3 - 12. Vena Contracta
oltyHICal phenomena tend to limit flow 1//ustration
11t11111gh the control valva in many com -
1111111 applications and must, therefore , FLOW
~
} 1 .1\l!:
J 111 1 token into account in order to accu -
lllluly size a valve. Structural damage ~ P,
-'" lhe valve and adjacent piping may
d.o result. Knowledge of what is 1
1
o11 .tually happening within the valva 1
P , ~ - -- r ---- - --- - -
t3 !i I1IUV permit selectjon of a size or style
111 valve which can reduce. or com-
,
1 ~~
..C."i! ~'0 -'0~6 1 / ' HIGH AECOVEAY
1't'IUAtNn IQN0311 .n OtA'It '" A11to:lttfl
:i "~ ~ cs~: ~ punsate for, the undesirable effects of
g'.J! ~ ~ S.s~
>~~~-~~~""!
;; 1
llnshing or cavitation. 1
~ ~ ~ n~ o
~
~"'
'i! o M .i~ lile "physical phenomena " label is
l~ .e ~ is~
1
used to describe flashing and cavita -
IJIIOJ,.IU.NJO .. l ::lj\. .UtiO:tiA :II.&.Yf'IHUI 1!;;~ .. :u "' t::>J
tton because these conditions repre -
Figure 3 - 13. Comparison of Pressure
si~! i"'m .::;
.::; sent actual changes in the form of the
Profiles for High and Low
tiH ~~~ li g
;: 1
.E.!!- a. ~o
Cl.l
fluid media. The changa is from the
liquid state to the vapor state and
Recovery Va/ves
2' ~ -5 ~
~~ -
J!J .
-
~o
-8
.l!
q; across the valve is a measure of the
~=u'~i =~" g:~~ Q results from the increase in fluid veloc -
amount of energy that was dissipated
~ !~n l!i~dH ~ ity at or just downstream of the great-
in the valve. Figure 3 - 1 3 provides a
~ ~ ! -
d: -ICS~u r..i ~Soz
o ""' z" !~tl~ ..e: est flow restriction, normally the valva
pressure profile explaining the differing
~ port. As liquid flow passes through the
performance of a streamlined high
~
restriction, there is a necking down, or
recovery valve, such as a ball valve,
contraction, of the flow stream. The
E: minimum cross-sectional area of the
and a valve with lower recovery capa-
' 1 o bilities due to greater interna! turbu -
HH 11~~
flow stream occurs just downstream of
;te~~
~~d
r; <:.
;! :;:
the actual physical restriction at a point lence and dissipation of energy.
sg~~ callad the vena contracta. as shown in Regardless of the recovery character-
~~u~ 1 <"')
Figure 3 - 12. istics of the valva, the pressure differ-
- ~o 1 ~ ential of interest pertaining to flashing
~ 6o ~ ~ ;:)
To maintain a steady flow of liquid
u~P ~ through the valve , the velocity must be
and cavitation is the differential be-
~~l~ IA1NO OJ.utOIII - J"llnoGI 111111 U'tlll ,ao-,4 Olf\011 greatest at the vena contracta, where
tween the valva inlet and the vena
.~'i!u cross sectional area is the least. The
contracta . lf pressure at the vena con
EsU~ increase in velocity (or kinetic energy)
tracta should drop below the vapor
l~p is accompanied by a substantial de-
pressure of the fluid (due to increased
2 p] fluid velocity at this point) bubbtes
!l' doE~ U1NO OUIIIOtl - 11 tNII) 11141 - JJ.'t'lll Mlnll OtnOt1 crease in pressure (or potential energy)
will form in the flow stream. Forma-
;~Hl
&e~o.!!
at the vena contracta . Further down -
stream , as the fluid stream expands
tion of bubbles will increase greatly as
~ ~ l!! !!':"' ~ vena contracta pressure drops further
into a largar area, velocity decreases
~ 5 ~
~'d'ii.a~~
= and pressure increases. But, of course,
below the vapor pressure of the liquid.
... !! . ~ > At this stage, there is no difference
downstream pressure never recovers
~r~ii between flashing and cavitation, but
~c!l'H,j
Ci,~-,e.i!'2
completely to equal the pressure that
the potential for structural damage to
Jrr~~, 1 , 1 ~, 1 ~~~ 1 ~~~~ 1 ij~t't'r'~'lllm 1, 1 , 1 ,r~~ 1 ~~~~ 1 [, 1 , 1 , 1 ,r 1 ~~~~ 1111 wl'rlltllll 1 existed upstream of the valve. The
~dl~~ the valve definitely exists.
~~h-;;
IQU.<~:-5
1 11 1 .... .. .. "' .. , , a: ;: pressure differential (6P) that exists
A:) e 1MII:)1 .. ~10:) .0,~ 01n011
67
66 Saction 3/Control Valva Salaction ,,,m 3/Control Valva Salaction
1 PREDICTED FLOW
/ PLOT OF USING ACTUAL AP
/ ........... EQUATION 111
ACTUAL
/1
Km 1 /
"-.:,./ CHOKED FLOW
--J; o,,.,ml 1
1
1 1
1
1 P 1 CONSTANT 1
1 ~ ACTUALIIP
1
1
~AP IALLOWABLE} 1 :
~ AP IALLOWABLE}
1
1 1
Figure 3 - 14. Typical Appearance Figure 3 - 15. Typical Appearance of ..;p
Cavitation Damage
JP
Of Flashing Damage II!Jure 3-16. F/ow Curve Showing Figure 3 - 17. Relationship 8etween
Cv and Km Actual LJP and LJP Allowable
lf pressure at the valve outlet remains crowding condition at the vena con -
below the vapor pressure of the liquid, tracta which tends to limit flow through
the bubbles will remain in the down- the valve. So, while the basic liquid valve recovery coeffi
o
cient from manufactur- :
stream system and the process is said sizing equation implies that there is no <
limit to the amount of flow through a er's literatura a:
~11'~ te-hav& "flasAed-_ :ashi w
a:
duce serious erosion damage to th valve as long as the differential pres- body inlet pressure, psia :::>
valve trim parts and is characterized sure across the valve increases. the "'~
by a smooth, polished appearance of realities of flashing and cavitation re critica! pressure ratio
determinad from Fi -
..
a:
..J
the eroded surface, as shown in Figure prove otherwise. lf valve pressure drop <
u
is increased slightly beyond the point gures 3-1 8 and 3 -19
3 - 14. Flashing damage is normally E
a:
greatest at the point of highest veloc- where bubbles begin to form. a choked pv vapor pressure of the u
600 1000 1600 2000 2600 3000 3600
ity, which is usually at or near the seat flow condition is reached. With con - liquid at body inlet tem -
VAPOR PRESSURE PSIA
line of the valve plug and seat ring. stant upstream pressure, further in - peratura. psia (vapor
Use this curve for water. Enter on the abscissa at
creases in pressure drop (by reducing pressures and critica!
On the other hand. if downstream pres- the water vapor pressure at the valve inlet.
downstream pressure) will not produce pressures for many
sure recovery is sufficient to raise the Proceed vertically to intersect the curve. Move
increased flow through the valve. The common liquids are horizontally to the left to read the critica! pres-
outlet pressure above the vapor pres- limiting pressure differential is desig- provided in the tables
sure of the liquid, the bubbles will sure ratio. r on the ordinate.
nated l!.Pallow and the val ve recovery on pages 1 30 through
collapse. or implode, producing cavita - coefficient (Km) is experimentally de- Figure 3 - 18. Critica/ Pressure
134.)
tion. Collapsing of the vapor bubbles terminad for each valva. in order to Ratios for Water
raleases energy and produces a noise relate choked flow for that particular
similar to what one would expect if
gravel were flowing through the valva.
valve to the basic liquid sizing equa -
tion. Km is normally published with
After calculating l!.P llow substituta it
into the basic liquid sizing equation
1.0
1
...<
Q 0 .9
"-...
- . . - .
'
lf the bubbles collapse in close prox- other valve capacity coefficients . Q = Cv vtJ57G to determine either r-- -...... r-.. -
imity to solid surfaces in the valve, the Q or Cv. lf the actual l!.P is less than ~ 0 .8
Figures 3 - 16 and 3 - 17 show these a:
energy released will gradually tear flow vs. pressure drop relationships. l!.Panow then the actual l!.P should be ~ 0 .7 r- ~
away the material leaving a rough, used in the sizing equation . ~ ..
~ 0.6
cinderlike surface as shown in Figure Use the following equation to deter-
3 - 1 5. Cavitation damage may extend mine the maximum allowable pressure The equation used to determine l!.Pllow
should also be used to calculate the
5: 0 .60 .20 .40 .60 .80 1.00
to the adjacent downstream pipeline, if drop that is effective in producing flow. a: VAPOR PRESSURE - PSIA
that is where pressure recovery occurs Keep in mind. however, that the limita- valve body differential pressure at u CRITICAL PRESSURE- PSIA
and the bubbles collapse. Obviously, tion on the sizing pressure drop,l!.P.11ow which significant cavitation can occur.
Use this curve for liquids other than water.
"high recovery" valves tend to be more does not imply a maximum pressure Minor cavitation will occur at a slightly Determine the vapor pressure/ critical pressure
subject to cavitation. since the down- drop that may be controlled by the lower pressure differential than that ratio by dividing the liquid vapor pressure at
stream pressure is more likely to rise valve. predicted by the equation, but should the valve inlet by the critica! pressure of the
above the liquid's vapor pressure. produce negligible damage in most liquid. Enter on the abscissa at the ratio just
ll.PIIow = Km (P, - re Pv) (8) globe-style control valvas. calculated and proceed vertically to intersect the
Choked Flow where: curve . Move horizontally to the left and read the
Asida from the possibility of physical Consequently. it can be se en that initial critica! pressure ratio. r on the ordinate.
equipment damage due to flashing or ll.P.now = maximum allowable dif- cavitation and choked flow occur nearly
Figure 3-19. Critica/ Pressure Ratios
cavitation, formation of vapor bubbles ferential pressure for simultaneously in globe-style or low-
for Liquids Other than Water
in the liquid flowstream causes a sizing purposes, psi recovery valves .
, 69
Section 3/Contro/ Va/ve Se/ection
68 Section 3/Contro/ Va/ve Se/ection
Summary of Liquid Sizing Equation
valves. which may develop damagin~ App/ications
1.0 r--r-..--.--r-----.--.--.--,--.--, 0 .7 r--.--r-r--.---r-~-..-.--,--,
cavitation at pressure drops well belo~ (1 )--Basic liquid sizing equation . Use to
06 the level of the choked flow. determine proper valve size for a
08 - 05
given set of service conditions.
07 . Summary of Liquid Sizing (Remember that viscosity effects
Nomenclature and valve recovery capabilities
0.&1--+--1----+--+-1- K,
Cv =
valve sizing coefficient icl are not considerad in this basic
K_ 0.6 -1-+-i--J- liquid determinad expe~ equation.)
0.4!-+-4-.J--1--11-+ 0.2 1-+ -t---1 mentally for each size a~ (2)- Use to calculate expected Cv for
UNE SIZE TO BOOY SIZE style of valve. using water
0 .3 RATIO IS 1 :1 0 .1 1---+---1-+---1--+-- t--!--t--t--1 valve controlling water or other
at standard conditions es liquids that behave like water.
0 .21- 1- 0 oL__L~2LO_L__4~0--L--6~0--J__8JO_ _L_1~00
the test fluid
1 1 1 1 1 1 1 1-1- (3)- Use to find actual required Cv for
Cv coefficiei11
0 .1 f -
l
VALVE OPENING - PERCENT
cvc = calculated equation (2) after including vis-
o L-~-L--L-~-L~L-~--L~__J
o 20 40 60 80 100 Figure 3 21. Kc Curves for Typical including correction for -,15 cosity correction factor.
HighRecovery Rotary Va/ves cosity
VALVE OPENING - PERCENT
(4)- Use to find maximum flow rate
Figure 3 -20. Km Curves for Typical r- cvr = corrected sizing coefficie~t
required for viscous appll
assuming no viscosity correction
High Recovery Rotary Va/ves is necessary.
cations
(5)- Use to predict actual flow rate
!J.P = differential pressure. psi based on equation (4) and vis-
!J.Pa//ow = maximum allowable diffe cosity factor correction .
!"-.. ential pressure for sizi~!!l (6)- Use to calculate corrected sizing
However, in high-recovery valves such EF-U purposes. psi coefficient for use in equation (7 ).
as ball or butterfly valves. significant !J.Pc = pressure differe ~tial at9 (7 )- Use to predict pressure drop for
cavitation can occur at pressure drops 60 80 100 which cavitation i:Jama9 viscous liquids.
below that which produces choked VALVE OPENING - PERCENT
begins. psi
flow. So while !J.P,. 110 w and Km are use- Figure 3 -22. Km Curve for (8)- Use to determine maximum
fui in predicting choked flow capacity. Fv = viscosity correction factol allowable pressure drop that is
High-Recovery Rotary Va/ve
a separata cavitation index (Kc) is G = specific gravity of fiuid effective in producing flow.
with Anti Cavitation Trim
needed to determine the pressure drop (water at 60 F = 1 .oooOl (9)- Use to predict pressure drop at
at which cavitation damage will begin
(!J.Pe) in high-recovery valves. Kc = dimensionless cavitation which cavitation will begin in a
index used in determini09 valve with high recovery charac -
The equation can be expressed . Liquid Sizing Summary !J.Pc teristics.
The most common use of the basic
!J.Pc = Kc (P, - Pv) (9) liquid sizing equation is to determine Km = valve recovery coefficient
from manufacturer's litera Sizing for Gas or Steam Service
This equation can be used anytime out- the proper valve size for a given set of
let pressure is greater than the vapor service conditions. The first step is tu re A sizing procedure for gases can be
pressure of the liquid. Figures 3 -20 and to calculate the required Cv by using P, = body inlet pressure, psia established based on adaptations of
3 -21 illustrate Km and Kc curves for the sizing equation . The !J.P used in the basic liquid sizing equation. By
the equation must be the actual valve Pv = vapor pressure of liquid el introducing conversion factors to
typical V-notch ball. high -recovery. body inlet temperatura. psa
rotary valves in liquid service. Note that pressure drop or !J.Pallow whichever is change flow units from gallons-per-
Km is considerably higher than Kc smaller. The second step is to select a Q = flow rate capacity, ga11ons minute to cubic-feet-per-hour and to
throughout the travel range of the valve. from the manufacturer's catalog, per minute relate specific gravity in meaningful
valve. with a Cv equal to or greater than the terms of pressure, an equation can
calculated value. Qmsx = designation for maxirl1um be derived for the flow of a ir at 60 F.
Addition of anti-cavitation trim to the flow rate, assuming no~IS Since 60 F corresponds to 520 on
same high-recovery V-notch valve Accurate valve sizing for liquids re - cosity correction required. the Rankine absoluta temperatura
tends to increase the value of Km in quires use of the dual coefficients of gallons per minute scale. and since the specific gravity of
the upper two-thirds of the travel range Cv and Km. A single coefficient is a ir at 60 F is 1.0. an additional factor
as shown in Figure 3 -22. In other not sufficient to describe both the Qprad
= predicted flow rate alter
incorporating viscosity cor can be included to compare air at
words. choked flow and insipient cavi capacity and the recovery character-
rection. gallons per minute 60 F with specific gravity (G) and
tation will occur at substantially higher istics of the valve. Also. use of the
absoluta temperatura (T) of any other
pressure drops than was the case with - additional cavitation index factor re = critica! pressure ratio
out the anti -cavitation accessory. Kc is appropriate in sizing high recovery
71
70 Ssction 3/Contro/ VslvB Ss/sction Ssction 3/Contro/ VslvB Ss/sction
gas flow- C9 to predict flow based on Equation, combines equations (A) and
gas. The resulting equation can be (8) by means of a sinusoidal function.
~
written : p'
0 .6
" _____________ ;~~-~!=~.:'!~~- physical size or flow area, and e, to
account for differences in valva recov - and is based on the " perfect gas" laws.
Jf: ~
20 lt can be expressed in either of the
a,.,.= 59.64 c.P, - (A) ery characteristics. A blending equa -
GT tion, callad the Universal Gas Sizing following manners:
1 a ~ 016
P, HIGH RECOVERY
~-------------------------------
The equation shown above, while valid
at very low pressure drop ratios, has
Oscfh = ~ e P, SIN 9 [(59~~ 4) ft.] rad.
(C)
been found to be very misleading when .JMi7P;
or
the ratio of pressure drop (t.P) to inlet
pressure (P,) exceeds 0.02. The devia -
tion of actual flow capacity from the
calculated flow capacity is indicated in
Figure 3 -24. Critica/ F/ow for
High and Low Recovery
Va/ves with Equal Cv
O scth = JW e 9 P, SIN [('~~,) ff.] o (O)
1 + 0.00065Tsh
Deg.
9
73
72 Ssction 3/Contro/ VslvB Sslsction ction 3/Control Vs/vs Ss/sction
1
1 l
\
.4 ) , 1'
be used in the equation. When the crit- P, = valve inlet pressure, psia o.o L
/ ;,\~a. .3 o
- --
-11 ~~ r--
ica! pressure drop ratio causes the sine r- r-- r--
angle to be 90 degrees, the equation
t.P = pressure drop across valve,
V %0..:.. .2 o-
psi 'o ~
will predict the value of the critica! /
flow. For service conditions that would .1 o
V t-
Ocrltlcal = critica! flow rata, scfh /
result in an angle of greater than 90 'o. 2
Oscfh = gas flow rate, scfh V n
o
degrees. the equation must be limitad 6 10 16 20 26 30 36 40
V e,
to 90 degrees in order to accurately O,b hr = steam or vapor flow rate. o
o -.
0.2
-.
0.4 .0 .6- 0- .8- 1.0
determine the critica! flow that exists. pounds per hour GAS VOLUME RATIO , V, Figure 3-26. Pressure Drop Ratio
Most commonly, the Universal Gas T = absolute temperatura of gas Resulting in Critica! Gas Flow
Figure 3 -25. Cv Correction
Sizing Equation is used to determine at inlet, degrees Rankine
Factor, Fm
proper valve size for a given set of ser-
Tsh = degrees of superheat, o F
vice conditions. The first step is to
calculate the required C11 by using the
Universal Gas Sizing Equation. The Summary of Gas and Steam Sizing
second step is to select a valve from Equation Applications
the manufacturer's catalog. The valve fhe val ue of the correction factor, Fm Cv1 = Cv for liquid phase
(A)-Use only at very low pressure
selected should have a C11 which equals drop (t.P/P 1 ) ratios of 0.02 or 1s given in Figure 3-25 as a function C = C11 for gas phase
11
or exceeds the calculated value. Be less. of the gas vol u me ratio. V,. The gas
certain that the assumed e, value vol u me ratio for liquid-gas mixtures cvg = cv required for gas phase =-
for the cf1 calculation matches the e, (8)- Use only to determine critica! may be obtained by the equation: C/C,
flow capacity at a given inlet
value for the valve selected from the
v a ,e, = ccv ratio for valve
catalog. pressure.
V
'
= V +V
= 9
284 Q P
9
(11)
Fm = Cv correction factor
lt is apparent that accurate valve sizing (C) or (D)- Universal Gas Sizing Equa- 1 9 ---'--'
1 1
+ 011
for gases requires use of the dual coef- tion. Use to predict flow for either T, Km = Valve recovery coefficient
ficients C9 and C,. A single coefficient high or low recovery valves, for t.P = Valve pressure drop, psi
any gas adhering to the perfect or for liquid -vapor mixtures:
is not sufficient to describe both the
capacity and the recovery character- gas laws, and under any service vf1 P1 = Valve inlet pressure, psi a
(111)
istics of the valve. conditions. V,=- V 1.!...::2\ Pv = Liquid vapor pressure, psi a
Proper selection of a control valve for (E)- Use to predict flow for perfect V9 + 1 \ X ;
0 11 = Gas flow. scfh
gas service is a highly technical prob- or non-perfect gas sizing applica -
lem with many factors to be consid - tions, for any vapor including lf the pressure drop ratio (t.P/P 1 ) ex- 0 1 = Liquid flow. gpm
erad. Leading valve manufacturers steam, at any service condition ceeds the ratio required to give 100%
0 5 = Steam or vapor flow. lb/hr
provide technical information, test when fluid density is known. critica! gas flow as determinad from
data, sizing catalogs, nomographs, Figure 3 -26. the liquid sizing drop re = Critica! pressure ratio
(F)- Use only to determine steam
sizing slide rules, and computar or should be limitad to the drop required T, = lnlet temperatura, 0
Rankine
flow when inlet pressure is 1000
to give 100% critica! gas flow .
calculator programs that make valve psig or less. ( 0 R = F + 460)
sizing a simple and accurate procedure. Because of the possibility of choked
V = Gas flow. ft3/sec
flow occurring, the liquid sizing drop 9
Sizing for Liquid-Gas Mixtures may also have to be limited by the V1 = Liquid flow. ft3/sec
Summary of Gas and Steam Sizing
Procedure equation : V, = Gas volume ratio
Nomenclature
Special consideration is required when t.Pa/low = Km(P,- rcPvl* v = Specific volume of gas phase,
e, = ccv sizing valves handling mixtures of liquid 9
ft3 /lb
and gas or liquid and vapor. The equa- Summary of Liquid-Gas Mixture
cg = gas sizing coefficient tion for required valva Cv for liquid -gas v1 = Specific volume of liquid phase,
Sizing Nomenclature
es = steam sizing coefficient or liquid-vapor mixtures is:
Cv = Standard liquid sizing coefficient ftl/lb
Cv = liquid sizing coefficient Cv, = (Cv1 + Cv11 ) (1 + F ml (1)
cvr = cv required for mixture flow
x = Ouality, lb vapor/lb mixture
~-
-
"a
Gl
)(.<
,....Lt>OMMILnOMILnOM
1~ ~ M ~ ~ ~ ~ ~ ~ ~ ~ t2 g ~ Lt>OM
~"?~
tgg~
3-27. Free Body Diagram for
llllf8
To stroke the valve to the fully closed
position. the actuator must provde
:::1
e (/) Heverse-Acting, Spring -Opposed enough force to overcome friction
:::e 1-
zw Diaphragm Actuator on Flow-
torces and to overcome the unbalance
o force dueto the flow through the valve.
(,) u Tends-To-Open Va/ve Body The actuator force available is the
:
Ul
...w 8 8Ol. 8CX!
u" 1 ~ 8 818"l. 8"l. 818
~ 'Ot. 8 818
"l. '"': CX! '"': gg
~ <t: 8 q 8
.q_ 18 q 818 8 q8
q q q product of the air supply pressure and
00 V O') CX) N V N N tO ,.... O> tO 00 N1 V O') 1.0 ..- ..- O
Gl o ....-.-.--...-.- NMM M..::t..::t <OOOO'h OMV tOO..-
the area against which that pressure is
:a u
(!)
.-..-..- ....-NN
ctuator Sizing applied (i.e .. the diaphragm area or
& z 1hu of too large an actuator adds un- pistan area). Packing friction varias
~
Gl ~
(/) o o o o o lo o o 0001000 ooo
88
'"" ussary expense and increased re- with stem size, packing material(s).
>
ca
U
.. ~~~~~~~~~
""'"'".q CI)'Ot'Ot
888 888 888
..:,...; .o
N U"> M C.O Lt>
Cl)
g~g
en,....~
ponse time to a control valve. while
11 11 of an undersized actuator might
and packing arrangement. Specific
friction torces must be obtained from
MNMMN o,....cn OON
= ..... "'"' ~":CX!
'OtC.OC.O
..;.. lllltku it impossible to open the valve or the packing manufacturar or the act-
ca 'I11'.1U it completely. However, selection uator manufacturar. Other friction
.e
11) 111 un optimum-sized actuator for a torces. such as friction due to metal
....
1
>o 11IVfll1 control valve application is a sub- pistan rings. depend on valve design
ca o o o o o 1o o o 1o o o 18 o o 1o o o 1 o !< !< ''" 1 of greater scope than can be com - and must be obtained from the valve
o cJI~~~~~ ~~~ ~~~ ~~~ ~~~ ~qq
,....N,.....MM O"JlllO 0')<0..- VM<O I....OVC"' M ..- N
piiii Oiy detailed here. Consequently, manufacturar.
ar::: N-NN.- .--.;tV N<O<O I.ON ..- t::x>C'>OO NQ)<O 11111 lnformation furnished is summar-
....-..- ..-- ..-NN
~
1 mi to provide basic knowledge of the 'The unbalance force is the product of
..
~
Ul
eGl (/)w wz
e>
;
..,-~
~
1111 tors that must be considerad. Com -
pl ul o information and assistance can
111 1 provided by representativas of
the force of the flowing medium and
the area against which that force is
applied (either the total port area or. in
-
u
w >-
a:LL _.z ooooo ooo ooo ooo o.oo ooo
~
~ the case of a "balanced" construction.
:::- e> 0 <(w cnc.ocncncn c.ocncn c.ocncn c.ocncn c.o.cncn c.ocncn ~
h11 tdlng valve manufacturers to permit
w > 0.. 8 ' hwlsi ng the correct actuator for any ,the specific unbalance area obtained
Gl o o u from the valve manufacturer's speci -
p111.ific application.
8llG i
Aduators for Sliding-Stem Valves
fications) .
e w ~ ~ -~ -~ ~ ~ ~ ~ ~ ~
(.)
fl)
(.)
fl)
j
~ '\llur a valve has been selected to meet Unbalance Force =
' .... i5i5 i5i5 i5i5 i5 i5 i5i5
~ u(OCOo
00
~ ~ .~ ~ ~ .~
(ijiiju (O m u
~ ~ .~
.e tiiVOn service conditions, the valve f:.Pshutoff X Unbalance Area
(/) .2:!gg.~ = e: e: .~ e: e: . ~
j 11111!11 be matched with an appropriate
Gl O ~ ~~~ ,Q .Q o .g .Q o .Q .Q o .Q . Q o .g .g o To meet required leakage criteria, the
..
> ~ CC:: c:C::: CC::: ce::: 11 llt ator to achieve maximum effic-
o e: e:- e: e:=
:::ca a: s~ ~~-5 e:> e:> .e:
Q) Q) .. Q) Q) .. Q) Q) ..
.. > > .. > > .. Q) Q) ..
> "' .. ~ ~ !!
Q)
comm
.;
1111 !9, the spring selected must be sized
''' properly oppose the force provided
Seat load is usually expressed in
pounds per lineal inch of port circum -
r----+------r---r---+---+---4---4& lty tho air supply pressure.
ference. For a given leak class. valve
w
,;. designs with large ports usually require
N-
-Cil
(I)W
"
o
~ . an actuator involves solving a greater seating load than is required
wl: ~ ~ ptnblem in statics. The torces, and the for valves with smaller ports. The seat
>U .q o c.o Cl) o N 5: ~ load is the product of the port circum-
..JZ N M M .q c.o ..... "~
dtroction in which each force acts,
<(- ! ~
>- oe .O> dnpend upon actuator design and flow ference and the pounds-per-lineal-inch
oo dll oction through the valva. The free force recommenderl t-.11 '"'ft -'
~<O
11
1111n 3/Contro/ V11/vs Ss/scton 81
80 Ssction 3/Contlol V11/vs Sslsction
tq;ping, brushing, or spraying, and required, the casting must be radio
Seat Load = Port circumference for valves intended for nuclear service, llnwed time to penetrate. Excess graphed again after the repair.
(inches) x Recommended seating and may be required by codes or cust oo)llutrant is washed or wiped off
force (pounds per lineal inch) omers in non nuclear applications, Ultrasonic (Volumetric) Examination
(l.,pnnding on the penetrant usad). The This method monitors sound wave
particularly in the Power lndustry. Al so,
u luce is again thoroughly dried anda reflections from the piece being in
The actuator force available must be successful completion of the examina luvuloper (liquid or powder) is applied.
greater than the sum of the torces tions may permit uprating of AN SI spected to determine the depth and
illtHICtion is performed under the size of any defects. Ultrasonic exam-
which the actuator force must oppose Standard Class buttwelding end valves
tppltcable light source. (Sorne devel ination can detect foreign materials
to achieve static equilibrium. For a to a Special Class rating. The Special
11pnrs require use of an ultraviolet or and discontinuities in fine-grained
spring-opposed diaphragm actuator or Class rating permits use of the butt
bluck" light to expose detective metal and thus lends itself to volu
a spring-return piston actuator, the welding end valvas at higher pressu res unas.) lf defects are discovered and
spring force (spring rate X travel) must than allowed for Standard Class valves. metric examination of structures such
1upnired by welding, the piece must be as plate, bar, and forgings. The test
be considerad in the equilibrium Procedures required for uprating to the
'" oxamined after repair. is normally conducted either with a
calculations. Special Class are detailed in AN SI
Standard B 16.34-1977. Rodiographic (Volumetric) Examination special oil called a coupler or under
Actuators for Rotary-Shaft Valves Hndiography of control valva parts water to ensure efficient transmission
The actuator selected must be capable While it is certainly not feasible to of sound waves. The sound waves are
works on the principie that X-rays and
of providing adequate torque output to present complete details of code re- generated by a crystal probe and are
nnmma rays will pass through metal
overcome the dynamic torque torces quirements for non-destructiva exa m- reflectad at each interface in the
oiljects which are impervious to light
on the disc or ball of the valve under inations in this book, we will attem pt piece being tested, that is, at each
'nys and will ex pose photographic
flowing conditions. The actuator must to summarize the principies and proce- outer tace of the piece itself and at
111m justas light rays will. The number
also be capable of exceeding the dures of tour major types of no n- each tace of the damaged or malformed
1111d intensity of the rays passing
"breakout" torque requirements of the destructiva examinations defined in interna! portion. These reflections are
through the metal object depend on
disc or ball at shutoff, in order to ANSI, ASME, and ASTM standards. received by a special microphone and
the density of the object. Subsurface
initiate rotation of the rotary valva defects represent changes in density of displayed on a cathode ray tube to
shaft. Magnetic Particle (Surface) Examination reveal the location and severity of the
Magnetic particle examination can be the material and can therefore be
Breakout torque requirement determin- photographed radiographically. The defect.
used only on materials which can be
ation begins by multiplying the actual magnetizad. The principie includes piece to be inspected is placed between
the X-ray or gamma ray source and the Control Valve Noise
pressure drop across the closed valva application of a direct current across a The U.S. Occupational Safety and
times a testad breakout torque/pres- piece to induce a magnetic field in th e photographic film. Detail and contrast
Health Act of 1970 established maxi
sure drop relationship provided by the piece. Surface or shallow subsurface sensitivity are determinad by radio
mum permissible noise levels for all
valva manufacturar. Another factor is defects distort the magnetic field to the graphing one or more small flat platas
industries whose business affects inter-
added that includes tested or predicted extent that a secondary magnetic field of specified thickness at the same time
state commerce. These maximum
breakout torque for the body when it is develops around the defect. lf a mag- the test subject is exposed. The small
sound levels, listed below, have be
not pressurized. Total calculated valva netic powder, either dry or suspended flat plate, ca lled a penetrameter, has
come the accepted noise standard for
breakout torque must be less than the in liquid, is spread ovar the magnetizad serveral holes of specified diameters
most regulatory agencies.
maximum allowable breakout torque piece, areas of distorted magnetic drilled in it. lts image on the exposed
limit of the actuator size being con- field will be visible, indicating a defect film, along with the valve body or other
siderad, as published by the actuator in the piece in the area of distortion . test subject, makes it possible to deter- Permissible N oise Exposures
manufacturar. After de-magnetizing the piece by mine the detail and contrast sensiti
vity of the radiograph~ Duration Per Sound Level,
By the same token, total calculated reversing the electric current, it may be dBA
Day,Hr
valva dynamic torque must not exceed possible to weld repair the defect (nor- Radiography can detect such casting
8 90
the maximum allowable actuator dyna - mal procedure with castings) or it may defects as gas and blowholes, sand 6 92
mic torque limits published by the be necessary to replace the piece (nor- spots, interna! shrinkage, cracks, hot 95
4
actuator manufacturar. Dynamic torque mal procedure with forgings and bar tears, and interna! chills. In castings 3 97
requirements are calculated by multi stock parts). After repair or replace - for nuclear service, sorne defects such 2 100
plying the pressure drop that produces ment, the magnetic particle examin as cracks and hot tears are expressly 1- 1/2 102
critica! (gas) or choked (liquid) flow ation must be repeated. forbidden and cannot be repaired. The 105
judgement and experience of the radio- 1/2 110
times a pre-calculated effective pres-
sure drop coefficient for the size and
Liquid Penetrant (Surface) Examination grapher is important, because he must 1/ 4 or less 115
This examination method permits de- compare the radiograph with the
style of valve being considerad.
tection of surface defects not visible to acceptance criteria (American Society The recognition that airborne sound
Non-Destructive Test the naked eye. The surface to be ex- for Testing and Materials reference criteria are here to stay has provided
Procedures aminad is cleaned thoroughly and radiographs) to determine the adequacy the impetus throughout all industry for
Successful completion of specific non - dried. The liquid penetrant dye, either of the casting. When weld repairs are the acute interest in noise abatement.
destructiva examinations is required water or solvent soluble, is applied by
rtion 3/Contro/ Vslvs Ss/sction
83
82 Ssction 3/Contro/ Valvs Sslsction
Control valvas have long been recog - stru ctural problem rather than a noiso Noise coefficients used in the equation
nized as a major source of excessive problem . - above are unique values that must be
noise levels inherent to many fluid determinad by laboratory tests for
The major source of hydrodyna mic both compressible and incompressible
process and transmission systems. noise (noise resulting from liquid flow) - l7
11
fluids as a function of valve geometry.
is cavitation. This noise is caused by
Sources of Valve Noise the implosion of vapor bubbles that are 1
The major sources of control valve formed in the cavitation process. Noise Control
1
noise are : In closed systems (not vented to atmo-
Cavitation occurs in valves controlli ng 100 160 250 400 630Hz 1O \6 2 5 4 O 6 3 10 16KHz sphere) any noise produced in the pro-
1. Mechanical vibration of valve liquids when the service conditions are PASSBANO CENTER FREOUENCY
components cess becomes airbone only by trans -
such that the static pressure dow n- mission through the valves and adja -
2. Hydrodynamic noise stream of the valve is greater than t he 1'igure 3-28. Typical Spectrum of
cent piping that contain the flowstream.
vapor pressure and at sorne point Control Valve Noise The sound field in the flowstream
3. Aerodynamic noise within the valve the local static pres- torces these sol id boundaries to vibrate.
Vibration of valve components is a sure is less than or equal to the liqu id The vibrations cause disturbances in
result of random pressure fluctuations vapor pressure. Localizad areas of low the ambient atmosphere that are pro-
within the valve body and/or fluid static pressures within the valve are a Noise Prediction
lile establishment of an accurate tech - pagated as sound waves.
impingement upon the movable or result of intensa turbulence character-
ized by high velocity fluctuations or by lllque for predicting noise is a pre- Noise control employs either source
flexible parts. The most prevalent
high main-stream velocity at the vena loquisite for good noise abatement treatment or path treatment. or both.
source of noise resulting from mechan-
contracta . p1ograms. Fisher Controls Company Source treatment, preventing or atten -
ical vibration is the lateral movement of
l~o1s developed a fast and accurate uating noise at its source, is the most
the valve plug relative to the guide Cavitation may produce severe damage 1nchnique for predicting the ambient desirable approach, if economically and
surfaces. Sound produced by this type to the salid boundary surfaces that 11oise resulting from flow of fluid thru a physically feasible. There are several
of vibration will normally have a fre - confine the cavitating fluid. Generally control valve for any given set of manners of source treatment avail -
quency less than 1500 H ertz and is speaking, noise produced by cavitation
often described as a metallic rattling. .orvice conditions. able for valvas with cage -style trim.
is of secondary concern. 1he technique gives consideration to Sorne of them utilize stacked discs
The physical damage incurred by the
Test results indicate that noise levels llow parameters relevant to noise creating small, tortuous flow paths or
valve plug and associated guide sur-
from non -cavitating or flashing liquids eneration. These parameters are: staged pressure drops. These styles are
faces is generally of more concern than
are quite low and generally would not pressure differential across the valve. susceptible to plugging as a result of
the noise emitted.
be considerad a noise problem. llow coefficient. ratio of pressure differ- solid particles in the flowstream. Also.
A second source of mechanical vibra - nntial to inlet pressure. valve geometry, multi -staging system pressure drops
tion noise is a valve component reso- The third and major source of control and the size and schedule of adjacent can result in formation of hydrates in
nating at its natural frequency. Reso- valve noise is due to the Reynolds piping. The general technique equation the intermediate stages of pressure
nant vibration produces a sound that stresses or shear torces that are a IS: reduction and the plugging or blocking
is a single-pitched tone normally property of turbulent flow. Because of
having a frequency between 3000 the relativa velocities, high intensity SPL = A + B + C + D of the final stages. This phenomenon is
common with hydrocarbons or vapor
and 7000 Hertz. This type of vibration levels of noise resulting from turbulent where: flow with high moisture content.
produces high levels of stress that flow are more common to valves
may ultimately produce fatigue failure handling gas than to those controlling SPL = overall nose level in decibels The cage -style source treatment
liquids. Noise resulting from turbulent (dBA) at a predeterminad approaches recommended by Fisher
of the vibrating part. Valve components
flow of a gas is called aerodynamic point in reference to the Controls Company are depicted in
susceptible to natural frequency vibra -
noise. Aerodynamic noise can be clas- valve (48" downstream of Figure 3 -29. The upper view shows a
tion include contoured valve plugs
sified as a non-periodic or random the valve outlet and 29" cage with many narrow parallel slots
with hollow skirts and flexible mem -
noise with the predominant frequencies from the pipe surface) designad to minimize turbulence and
bers such as the metal seat ring of a
ball valve. occurring between 1000 and 8000 A = base SPL, in dBA, deter- provide a favorable velocity distri -
Hertz as shown in Figure 3-28. minad as a function of pres- bution in the expansion area. This is
Noise that is a by-product of the vibra - an economical approach to quiet valve
sure differential
tion of valve components is usually of Sources of turbulence in gas transmis- design and can provide 1 5 to 20 dBA
secondary concern and may even be sion lines are: obstructions in the flow B = correction in dBA as a func- noise reduction with little or no
beneficia! since it warns that condi - path, rapid expansion or deceleration tion of flow coefficient decrease in flow capacity.
tions exist which could produce valve of high velocity gas, and directional
C = correction in dBA for valve The lower view in Figure 3 -29 shows
failure. Noise resulting from mechani- changas of the fluid stream. Specific
style and pressure ratio a single-stage. cage-style tri m designed
cal vibration has for the most part areas that are inherently noisy are:
been eliminated by improved valve headers, pressure regulators, line size O = correction in dBA for pipe for optimum noise attenuation where
design and is generally considerad a expansions, and pipe elbows. size and schedule pressure drop ratios (LlP/P 7 ) are high.
Ssction 3/Contro/ V11/vs Sslsction 85
84 Ssction 3/Contro/ V11/vs Ss/sction
Figure 3 -34. Noise Abatement Cages for G/obe -style Va/ve Bodies
Sectian 4
Special Control
Valves
CONE AING LENS AING WAVE AING Figure 4 -4. Control Va/ve Assembly
Figure 4 - 1. Typica/ Line Connections for High Pressure Va/ve Bodies Designed for Polyethylene Production
ST EM
POSITION
TRANSMITTER
Valve stem packing tolerances become
more critica! for high-pressure units. ELECTRO
HYDRAULIC
At high pressures, elastomer packing TRANSDUCER
can be extruded through very small
clearances. Packing material is gener-
ally a TFE compound impregnated with
glass to make it more resistant to
extrusion. Valve stems are subject to Figure 4 -3. High Pressure Control
much higher stresses than in standard Va/ve with F/anged End Connections
control valve service, so they are made and Diaphragm A ctuator
of higher strength material, such as
hardened Type 4140 steel. The stem
must be short and well guided to pre- split controller output so that one
vent column action and should be hard cylinder operates on the 3 to 9 psig
chrome plated to prevent galling caused (0.2 to 0.6 bar) portian and the other
B
by the high unit pressure contact with Figure 4 -2. Forged Va/ve Body on the 9 to 15 psig (0.6 to 1.0 bar)
the packing. portion.
Assembly for Service to 50,000 PSIG
Closed -die forgings are used for high (3450 Bar) High Temperature Control Valves
pressure valve bodies. The material is Control valves for service at tempera -
usually heat-treated Type 4340 steel turas above 450 F (232 C) must be
if the intended pressure rating is alloys are adequate. For higher pres- designad and specified with the temp -
50,000 psig (3450 bar) . For ratings to sure drops, the valva plug tip may be eratura conditions in mind. At elevated
10,000 psig (690 bar), annealed Type furnished in tungsten carbide for excel - temperaturas, such as may be encount-
316 stainless steel can be used. The lent resistance to abrasion and erosion. ered in boiler feedwater systems and
forging process provides bodies that superheater bypass systems, the stand-
High pressure valves can be actuated ard materials of control valva construc-
are free of voids and that can be heat
by a variety of actuators ranging from tion may be inadequate. For instance,
treated to high strength levels without
standard pistan or diaphragm models plastics, elastomers, and standard
losing ductility. Figure 4 -2 shows an Figure 4 -5. High Pressure Control
(Figure 4 -3) to the more sophisticated gaskets are generally unsuitable and
interna! view of the components used Va/ve with Electro -Hydraulic Actuator
pneumatic and electro-hydraulic must be replaced by more durable
in a high pressure valve body. Note
actuators shown in Figure 4 -4 and 4 -5. materials. Metal -to -metal seating
that optional steam tracing lines are
The dual -pistan pneumatic model materials are always used. Semi - Grade WC9 is subject to oxidation
shown which permit raising the temp-
(Figure 4 -4) was specifically designad metallic or laminated graphite packing and scaling . ASTM A217 Grade C5
eratura of the body before admitting
for polyethylene let-down service materials are commonly used, and has the same shortcoming above
high pressure fluid . Steam tracing can
where very short overall valve plug spiral -wound stainless steel and 1100F (593C). So for temperaturas
increase the ductility and impact
travel was required. The actuator asbestos gaskets are necessary. on up to 1 500 F (816C) the material
strength of the material.
shown (Figure 4 -4) provides precise usually selected is ASTM A351 Grade
Various trim materials are used in control of valva stem movement Chrome-moly steels are often used for CF-BM, Type 316 stainless steel.
high pressure control valvas. When through a crank and screw assembly. the valve body castings for tempera -
turas above 1000F (538C), but Extension bonnets are used to help
pressure drops are low, hardened Each of the actuator cylinders includes
above 1050 F (566C) ASTM A217 protect packing box parts from
stainless steel or cobalt-chromium its own positioner, making it easy to
,, 4/Spacia/ Control Valvas 93
92 Saction 4/Spacia/ Control Va/v11
~-------------------ce------------------~-
-
INLET
T l '. 1
PLAN VIEW
Xt CLEAAANCE ABOVE CENTEALINE PIPE
Y> CLEAAANCE BELOW CENTEALINE PIPE
Figure 5 -2. Control Va/ve lnstal/ation for High Pressure Drop Applications
Figure 5-1. Control Va/ve lnstallation for Low Pressure Drop Applications Table of Dimensions
(Al/ Dimensions Given in lnches)
Table of Dimensions
(Al/ Dimensions Given in /nches)
.,
., -o
o
-o
c;iii.,
N
-o -o N C> 2 ce e o Yt
:E
..
- e:
e:-
...
O') 2 c;iii
e Q.l ~~ cv BV BP ce HH A B e o E X
.....
~
e: -
:E~
S:
e
10
:Eiii
Q)
N
o ..
~
1:.2: cv BV BP HH A B Xt
:E~
10 N
o .. U>
:Eiii U>
.,"' 2 1-1/ 2 9.25 8.50 10.50 57.50 20.62 5.25 8 .44 8 .75 4 .75 22.62 36.62
.,"' 2 1-1 / 2 9 .25 8 .50 10.50 26.75 39.00 8 .75 21 .62 8.69 10.88 5.25 22.62 e:
C>
3 2 10.50 11.12 12.50 66.50 25.25 6 .50 8.69 9 .50 6 .12 26.62 38.50
.
C>
e:
ii:
3 2
1-1/ 2
10.50 11 .12 12.50 29.12 41 .50
9 .25 11 .12 12.50 29.12 41 .50
9 .50 20.75
9 .50 20.75
9.25 10.00
9.88 10.00
6.50 26.62
6 .50 26.62
:
o
o
"'
3 1-1/ 2 9.25 11 .12 12 .50 66.50 25 .25 6 .50 9.31 9 .50 6 .12 26.62 38.50
o 3
M 4 3 12.50 12 .00 14.00 73.50 29.00 7.50 9.12 10.88 7 .38 29.50 39 .12
o 4 3 12.50 12 .00 14.00 34.88 42.12 10.88 19. 12 11 .12 13.25 7 .50 29.50 7.38 29.50 39 .12
7 .50 10.12 10.88
"'"'
M 73.50 29.00
4 2 10.50 12.00 14.00
.."'
u"'
4 2 10.50 12.00 14.00 34.88 42.12 10.88 19. 12 12 .12 13.25 7.50 29.50 u"'
i
6 4 14.50 15.88 15.88 96.25 35.38 9 .50 11 .50 17 .12 9 .88 39.00 50.00
6 4 14.50 15.88 15.88 44.38 53.50 17 .12 20.38 14.88 18.88 9 .50 39.00 15.88 96 .25 35.38 9 .50 12.50 17 . 12 9.88 39.00 50.00
i z<( 6 3 12.50 15.88
z<( 6 3 12.50 15.88 15.88 44.38 53.50 17 .12 20.38 15 .88 18.88 9 .50 39 .00
8 6 18.62 16.50 16.50 108.75 40.38 11 .38 11 .69 22.00 12.38 45.50 51.75
.:;
.:; 8 6 18.62 16.50 16.50 54.50 56.62 22.00 18.00 17 .88 26.50 11.38 45.50 16.50 108.75 40.38 11 .38 13 .75 22.00 12 .38 45 .50 51.75
~ 8 4 14.50 16.50
~ 8 4 14.50 16.50 16.50 54.50 56.62 22.00 18.00 19 .94 26.50 11.38 45.50 .,"' 2 1-1/ 2 9 .25 7.00 8.00 55.25 17 .62 5.00 8.19 10.25 4.50 22.62 36.62
DO NOT INSTALL A CONTROL proced ures are started, be sure that situation, it shou ld be replaced with a
VALVE KNOWN TO HAVE BEEN all line pr essure is shut off and relea sed moldad diaphragm as soon as possible.
DAMAGED IN SHIPMENT. Before from the valve body and also that all When re- assembling the diaphragm
installation check for and remove all pressure to the actuator is shut off and case , tighten the cap screws around
shipping stops and protective plastic captive pressure gradually relieved . the perimeter of the case firmly and
plugs or gasket surface covers . Check Failure to take adequate precautions evenly to prevent leakage.
inside the valve body to make sure no could create a situation that would
foreign objects are present. damage the equipment or injure
personnel.
Figure 5 -3. Recommended Bo/t
Often corporate maintenance policy or Replacing Stem Packing
Use Good Piping Practice Tightening Sequence for Uniform Bonnet packing, which provides the
Most control valves can be installed existing codes require preventiva main -
Gasket Loading pressure seal around the stem of a
in any position. However, the most tenance on a regular schedule . Usually
such programs include inspection for globe-style or angle-style valve body,
common method is with the actuator may need to be replaced if leakage
vertical and above the valve body. lf damage of all major valva components
and replacement of all gaskets, 0 -ring develops around the stem, or if the
horizontal actuator mounting is neces- Use 1/ 4 -inch or 3/8-inch tubing or valve is completely disassembled for
sary, consider the possibility of pro- pipe from the pressure connection on seals, diaphragms, and other elastomer
parts. Following is a series of com - other maintenance or inspection.
viding additional vertical support for the actuator to the controller. Try to Before starting to remove packing nuts.
the actuator. Be sure the body is keep this distance relatively short and monly performed maintenance proce-
dures and sorne general instructions make sure there is no pressure in the
installed so that fluid flow will be in the try to minimiza the number of fittings valve body.
direction indicated by the flow arrow and elbows in order to reduce system for performing each procedure. The
on the body. reader is reminded that specific. lf the packing is of the split ring
time lag. lf long distances are involved,
detailed maintenance procedure variety, it can be removed (with con-
a valve positioner or a booster should
Be sure ample room is allowed above instructions are normally furnished with siderable difficulty) without removing
be used on the control valve.
and/ or below the valve installation to control valve equipment and should be the actuator by digging it out of the
permit easy removal of the actuator or carefully followed. packing box with a narrow, sharp tool.
valve plug for inspection and mainten - This is not recommended, because the
ance procedures. Clearance distances Control Valve Malntenance wall of the packing box or the stem
are normally available from the valve In order to perform even routine main - Replacing Actuator Diaphragm c'ould easily be scratched, thereby
manufacturar in the form of certified tenance procedures on a control valve, After isolating the valve from all causing leakage when the new packing
dimension drawings. For flanged valve it is important that the maintenance pressure, relieve all spring compres- was installed.
bodies, be sure the flanges are properly man have a thorough understanding of sion in the main spring. if possible. (On
aligned to provide uniform contact on the fundamental construction and sorne spring and diaphragm actuators Don't try to blow out the old packing
the gasket surfaces. Snug up the bolts operation of the valve. Without this for use on rotary-shaft valva bodies. rings by applying pressure to the
gently in establishing proper flange knowledge, the equipment could be spring compression is not externally lubricator hole in the bonnet. This can
alignment and then finish tightening damaged inadvertently, or could cause adjustable. lnitial spring compression be dangerous and frequently doesn't
them in a criss-cross pattern as injury to the maintenance man and is set at the factory and does not need work very well anyway. (Many packing
depicted in Figure 5-3. This will avoid others in the area. Most valve manu - to be released in order to changa the arrangements have about half of the
uneven gasket loading and will help facturers provide suggested safety diaphragrn.) Remove the upper dia- rings below the lubricator opening.)
in preventing leaks, as well as avoiding measures in their detailed instruction phragm case . On direct-acting actua - The approved method is to :
the possibility of damaging, or even and operation manuals. Usually, a tors, the diaphragm can be lifted out
breaking, the flange itself. This pre- sectional drawing of the equipment is and replaced with a new one. On 1. Separata the valve stem and
caution is particularly important when also furnished to help in understanding reverse -acting actuators, the diaphragm actuator stem connection .
connecting flanges of different mater- the operation of the equipment as well head assembly must be dismantled to 2. Remove the actuator from the
ials, such as would be the case when a as to provide identification of compon - change the diaphragm. valve body.
cast iron body is bolted between steel ent parts ..
Most pneumatic spring-and -diaphragm 3. Remove the bonnet and pull out
pipeline flanges.
In all major types of control valves, the actuators utiliza a molded diaphragm the valve plug and stem.
Pressure taps installed upstream and actuator provides force to position a for control valve service. The moldad
downstream of the control valve are movable valva plug. disc, or ball in diaphragrn facilitates installation, 4. lnsert a rod (preferably slightly
useful for checking flow capacity or relation to a stationary seat ring or provides a relatively uniform effective larger than the stem) through the
pressure drop. Such taps should be sealing surface. The moveable member area throughout the valve's travel bottom of the packing box and push
located in straight runs of pipe, away should respond freely to changas in range. and permits greater travel than or drive the old packing out the top of
from elbows, reducers, or expanders, actuator loading pressure. lf proper could be possible if a flat -sheet dia - the bonnet. (Don't use the valve plug
to minimiza inaccuracies resulting from operation is not being received, service phragm were used. lf a flat-sheet dia- stem because the threads could be
fluid turbulence . is indicated. Before any maintenance phragm is used in an emergency repair damaged in the process .)
Ssction 5/lnsts//stion 11nd Msintsnsncs 103
102 Ssction 5/lnsts//stion snd Msintsnsncs
-~MMij~~~f:::::
5. Clean the packing box. lnspect body port farther from the bonnet
before installing the largar ring .
the stem for scratches or imperfections TURNING BAR
that could damage new packing. On reverse -acting valvas (push-
ORIVE LUBRICATDR
WRENCH down -to-open action), install the
6. Check the valve plug, seat ring, smaller ring in the body port
and trim parts as appropriate. closer to the bonnet before
7. Re-assemble the val ve body and installing the largar ring.
put the bonnet in position. Screw the ring(s) into the body. Use
the seat ring puller, lathe, or boring mili
8. Tighten body/bonnet bolting in
to tighten seat rings in the body.
sequence similar to that described for
Remove all excess pipe compound
flanges on paga 1OO .
after tightening. The seat ring can be
LUBRICATDR/ISDLATING VALVE
9. Slide new packing parts over the spot welded in place to ensure that it
stem in proper sequence. being careful does not loosen.
that the stem threads do not damage Figure 5 -5. Lubricator and Lubricator/
6. Reassemble the valva.
the packing rings . /solating Va/ve
Figure 5 -4. Seat Ring Pul/er
1O. lnstall the packing follower,
Grinding Metal Seats
flange, and packing nuts. A certain amount of leakage should be
11. For spring -loaded TFE V-ring 2 . 1nsert drive wrench and place expected with metal -to -matal seating grinds down the seat ring that is not
packing, tighten the packing nuts as far enough spacer rings ovar the wrench in any globe-style valve body. lf the leaking until both seats touch at the
as they will go. For other varieties, so that the hold-down clamp will rest leakage becomes excessive, however, same time. Nevar leave one seat ring
tighten in service only enough to pre- about 1/4-inch above the body flange. the condition of the seating surfaces of dry while grinding the other.
vent leakage. the valva plug and seat ring can be
Slip hold-down clamp onto drive improved by grinding. Larga nicks After grinding. remove bonnet or
12. Replace and tighten the actuator wrench and secure the clamp to the should be machined out rather than bottom flange, clean seating surfaces.
onto the body. Position and tighten the body with two cap screws (or hex nuts ground out. Many grinding compounds and test for shutoff. Repeat grinding
stem connector to provide desired for steel bodies) from the bonnet. Do are available commercially. Use one of procedure if leakage is still excessive.
valve plug travel. not tighten cap screws or nuts. good quality or make your own with a
3 . Use turning bar to unscrew the mixture of 600-grit silicon carbide Lubricating Control Valve Packing
Replacing Threaded Seat Rings seat ring. Stuck seat rings may require compound and solidified vegetable oil. A lubricator or lubricator/isolating
Many conventional sliding-stem control additional force on the turning bar. Slip White lead should be applied to the valve (as shown in Figure 5-5) is
valvas use threaded -in seat rings. a 3 - to 5-foot length of pipe ovar one seat to prevent excessive cutting or required for semi -metallic packing and
Severa service conditions can cause end of the turning bar, and while apply- tearing during grinding. In cage-style is recommended for graphited asbestos
damage to the seating surface of the constructions the bonnet or bottom and TFE-impregnated asbestos pack-
ing a steady force, hit the other end of
seat ring(s) so that the valva does not flange must be bolted to the body with ing. The lubricator or lubricator/
the bar with a heavy hammer to break
shut off satisfactorily. In that event, the gaskets in place during the grinding isolating valva combination should be
the ring loose. In addition. a larga pipe
replacement of the seat ring(s) will be procedure to position the caga and installed on the side of the valva
wrench can be usad on the drive
necessary. wrench near the hold-down clamp. seat ring properly and to help align the bonnet, replacing the pipe plug usad
valve plug with the seat ring. A simple with packing types not requiring lubri -
Before trying to remove the seat 4. After the seat ring is loose. grinding tool can be made from a cation. Use Dow Corning X-2 lubricant
ring(s). check to see if the ring has been alternately unscrew the flange bolts (or piece of strap iron locked to the valva or equivalent for standard service up to
tack-welded to the valve body. lf so, nuts) on the hold -down clamp and plug stem with nuts. 450F (232C) and Hooker Chemical
cut away the weld and apply pene-
continua to unscrew seat ring. Corporation Fluorolube lubricant or
trating oil to the seat ring threads On double-port bodies, the top ring
before trying to remove the ring. The 5. Before installing new ring(s), normally grinds tastar than the bottom equivalent for chemical service up to
Jollowing procedure for seat ring thoroughly clean threads in the body ring. Under these conditions, continua 300 F (149C). With lubricator,
removal assumes that a seat ring puller, port(s). Apply pipe compound to the to use grinding compound and white isolating valve, and pipe nipple (if usad)
such as that shown in Figure 5-4. is threads of the new seat ring(s) . lead on the bottom ring, but use only a completely filiad with lubricant and
being used. lf a puller is not available. polishing compound (rottenstone and installed on bonnet, open isolating
Note
a lathe or boring mili may be usad to oil) on the top ring . lf either of the valve (if used) and rotate lubricator
On double-port bodies, one of
remove the ring(s). ports continuas to leak. use more bolt a full turn clockwise to force
the seat rings is smaller than the lubricant into the packing box . Close
other. On direct-acting valvas grinding compound on the seat ring
1. Place the proper size seat lug bar the isolating valva after each lubrica -
(push-down -to -close action). that is not leaking and polishing com-
across the seat ring so that the bar tion.
install the smaller ring in the pound on the other ring. This procedure
contacts the seat lugs as shown.
Section 5/lnsts//stion snd Msintsnsnce 105
104 Ssction 5/lnsts//stion snd Msintsnsncs
NOSE OR
Adjusting Travel and Connecting Stem ACTUATOR YOKE
LEAOING
S/iding-Stem Control Va/ves ACTUATOR STEM
EOGE OF
OIS C
Part names used throughout the fol - CAP SCREWS
lowing section are shown in Figure 5-6.
The procedure is appropriate for sliding- STEM CONNECTOR
stem valves with either spring-and-
diaphragm or piston actuators. When OPEN
performing the travel adjustment pro- INOICATOR PLATE~~
cedure. be careful to avoid damaging YOKE LOCKNUT
FLOW .
"cupped" portion downward. Leave rod was moved in step 4 above. or the
enough threads exposed above the valve will not shut off.
orientation for mating splines. Similar
disc for the stem connector.
6. lf the total travel is adequate. indicating marks are used to show
2. Be sure the actuator stem is in tighten the stem connector securely, shaft and lever orientation. Fine adjust-
the position that equates with the lock the travel indicator disc against ment is accomplished by lengthening
"closed" valve plug position - fully the connector with the locknuts, and or shortening the turnbuckle to achieve
"down" for push-down-to-close valve adjust the indicator plate on the yoke full disc or V-notch ball closure at 0
styles; fully "up" for push-down-to- to show valve plug position. cr' .....
3 'J indicated rotation.
open valve styles. To achieve this 7. Provide a gauge to measure the For disc-style rotary valvas. fine travel
condition, it will often be necessary to Figure 5 -8. Mounting Positions for
pressure to the actuator. Make a final Actuators on Rotary-Shaft Control adjustment should be performed with
pressure load the actuator to properly adjustment on the actuator or its the valve body out of the pipeline so
position the stem. Va/ve Bodies
positioner to set the starting point of that measurements can be made as
3. Move the valve plug to the valve travel and to obtain full travel suggested in Figure 5-9 . Refer to the
" closed " position. contacting the seat for the desired instrument range. actuator stem. The valve shaft and manufacturer's instruction manuals
ring. disc or V-notched ball are stamped for specific adjustment details for the
Rotary-Shaft Control Va/ves with indicating marks to show proper body and actuator being used.
4. Changa actuator loading pressure As shown in Figures 5-7 and 5-8. there
in order to move the actuator stem are a variety of actuator mounting
1/8 -inch. lnstall the stem connector, styles and positions possible with
clamping the actuator stem to the rotary-shaft control valve bodies.
valve plug stem. Specific adjustment procedures vary
5. Cycle the actuator to check depending on whether desired valve
availablity of desired total travel and action is push-down-to-close or push-
that the valve plug seats before the down-to -open. The connecting linkage
actuator contacts the upper travel between the actuator and the valve
stop. Minor adjustments in total body normally includes a lever which
travel can be made. if necessary. by is attached to the valve shaft by means
loosening the stem connector slightly. of a key and keyway slot or by mating
tightening the locknuts together. and multiple cut splines on the lever and
screwing the stem either into or out of shaft. A rod end bearing and turnbuckle
the stem connector by means of a usually connect the lever to the
Sectian 6
Canversian
and
Equivalents
Length Equivalents
l
~,;,
V Meters lnches Feet Mllimeters Miles Kllometers
Number of ~
-....,:
Meters 1 39 .37 3.2808 1000 0.0006214 0 .001
lnches 0 .0254 1 0.0833 25.4 0.00001578 0.0000254
Feet 0.3048 12 1 304.8 0.0001894 0 .0003048
Millimeters 0 .001 0.03937 0 .0032808 1 0 .0000006214 0.000001
Miles 1609.35 63,360 5,280 1,609,350 1 1.60935
Kilometers 1,000 39.370 3280.83 1,000.000 0 .62137 1
1 meter 100 centimetera 1000 mttlimetera 0 .001 kllometera 1,000.000 mtcrometera
To convert metnc untts, merely adjust the decimal polnt.
1 milllmeter 1000 mtcrons 0.03937 inches 39 .37 mila.
40 1016.0 1041.4 1066.8 1092 .2 1117.6 1143.0 1168.4 1193.8 1219.2 1244.6
50 1270.0 1295.4 1320.8 1346.2 1371.6 1397 .0 1422.4 1447.8 1473.2 1498.6
60 1524.0 1549.4 1574.8 1600.2 1625.6 1651.0 1676.4 1701.8 1727 .2 1752.6
70 1778.0 1803.4 1828.8 1854.2 1879 .6 1905.0 1930.4 1955 .8 1981 .2 2006.6
80 2032.0 2057.4 2082.8 2108.2 2133.6 2159.0 2184.4 2209.8 2235.2 2260.6
90 2286.0 2311.4 2336.8 2362.2 2387.6 2413.0 2438.4 2463.8 2489.2 2514.6
100 2540.0 2565.4 2590.8 2616.2 2641.6 2667.0 2692.4 2717.8 2743.2 2768.6
Note All values m thts table are exact, based on the relation dectmal value or multtple of an mch may be converted to
1 m = 2 5 4 mm. By mantpulatton of the dectmal pomt any tts exact equtvalent tn mtlhmeters.
108
Ssction 6/Convsrsiona 11nd Equivlllsnts Sscton 6/Convsrsiona 11nd Equvll/snts 109
- LOO> M
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NV,.._
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1/64 .015625
.01575
.3969
.4
.22
.23
5.588
5.842
15/ 32 .46875
.47
11 .9062
11 .938
Mr--~
~
.01969 .5 15/ 64 .234375 5.9531 .47244 12 .0
~~g~ c:ic ....: <O N,....:M
f- ----
N V r--Ol NV"
NNN .02
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.6
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6.0
6.096 31 / 64
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12 .192
12 .3031
....
U) 1.00)('1'),..... - lt)O)C") r--~Lll .02756 .7 1/ 4 .25 6.35 .49 12 .446
1--
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.- veo en oi..toiu-i
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- veo<
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Nv"
NNN
1/ 32
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.03125
.762
.7938 17/ 64
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.265625
6.604
6.7469
1/ 2 .50
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12 .7
12 .954
00
O) M,.... _ LncnM,..... ~ Lll<
.0315 .8 .27 6.858 .51181 13 .0
Lti~cCN r'NOOM oi..toi
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-
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1-- .03937 1.0 .28 7.112 .52 13 .208
Ql
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=
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1.27
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O :: .. E 1/ 16 .0625 1.5875 .31 7.874 .55 13 .970
~ ~ Er-----~-------+----~
.07 1.778 5/ 16 .3125 7.9375 .55118 14.0
~
- t.nmM " - ~m Mr--~
VI u-i
Ql v ... ....:c...:,...: NaiMai ..toiu-i 5/ 64 .31496
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.078 74
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1.9844
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8 .128
8.3344
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14.224
14.2875
14.478
-ftl -e co
oi..tciu-i ...:cO....:,...: .09 2.286 .33 8.382 37 / 64 .578125 14.6844
;., NaiM
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2.54 11 /32 .34375 8 .7312 .59 14.986
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9.1281
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VCONCO O V CON coov
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3 .175
.36
.37
9.144
9.398
39/ 64 .609375
.61
15.4781
15.494
..
<O
.....
CON <O O
~Oll'i .....:
VCO N CO
cO ...: r--:N
o veo
a).,;ai
.13
.14
3 .302
3 .556
3/ 8 .375
.38
9.525
9.652 5/ 8
.62
.625
15.748
15.875
M
1----J
MLllCO
1-----+-----+------<
NCOOv
----
OMLllCO OMLll
NNN 9/ 64 .140625 3.5719 .39 9.906 .62992 16.0
co CON <O O veo N .15 3.810 25/ 64 .390625 9.9219 .63 16 .002
..... Mai..toi ~ciui ....: cO....:r'
f-..-
Nlllr--
----
OMU'ICO OMLll
NNN
5/ 32 .15625
.15748
.16
3.9688
4.0
4 .064 13/ 32
.39370
.40
.40625
10.0
10.16
10.3188
41 / 64
.64
.640625
.65
16.256
16.2719
16.510
<O coovco N <O OV CON <O
....:r..:Nr-: Mai..toi ..tou-i . 17 4.318 .41 10.414 21 / 32 .65625 16.6688
'
f-..-
Nlllr--
O V CON
----
ONLllr--
coovco
O
NNN
NCOO
MIO
11 / 64 . 171875
.18
4.3656
4.572 27/ 64
.42
.421875
10.668
10.7156
.66
.66929
16.764
17.0
o ciu-icitci ...:,...:N,...: Mai..t
0...-NM
Nlllr--
-- --
ONt.nr--. ONLll
NNN
3/ 16 . 1875
.19
.19685
4.7625
4.826
5.0 7/ 16
.43
.43307
.4375
10.922
11 .0
11 .1125
43/ 64
.67
.671875
.68
17 .018
17 .0656
17 .272
VLO<Or-- COOlO
- Cont1nu ed -
110 Section 6/Conversions snd Equivs/ents t;~etion 6/Conversions snd Equivs/ents
,,
Additional Fractionai/Decimallnch-Millimeter Equivalents Volume Equivalents
( Continued)
1~
u .s.
Obtain Cubic Cubic u.s. u.s. Imperial Barrel
IN CHES INCHES INCHES Cubic
MILLI- MILLI - MILLI - y Decimeters Feet Quart Gallon Gallon (Petro-
lnches
~
Frac - Frac- Frac (liters) leum)
Decimals METERS Decimals METER S Decimals METERS
tions tions tions Number of , -
11 / 16 .6875 17.4625 51 / 64 .796875 20.2406 .90551 23 .0 Cubic Decimeters
1 61 .0234 0.03531 1.05668 0.264178 0.220083 0 .00629
.69 17 .526 .80 20.320 29/ 32 .90625 23 .0188 (Liters)
.70 17 .78 .81 20.574 .91 23 .114 5.787 10-4 0 .01732 0.004329 0.003606 0 .000103
Cubic 1nches 0.01639 1 X
45/ 64 .703125 17 .8594 13/ 16 .8125 20.6375 .92 23 .368
.70866 18.0 .82 20.828 59/64 .921875 23 .415 6 Cubic Feet 28.317 1728 1 29.9221 7.48055 6 .22888 0 . 1781
0 .94636 57 .75 0.03342 1 0 .25 0.2082 0 .00595
U.S. Ouart
.71 18.034 .82677 21 .0 .93 23 .622 0 .13368 4 1 0.833 0 .02381
U.S. Gallon 3 .78543 231
23/ 32 .71875 18.2562 53/ 64 .828125 21 .0344 15/ 16 .9375 23 .81 25 0.02877
4 .54374 277.274 0 . 16054 4.80128 1.20032 1
.72 18.288 .83 21 .082 .94 23.876 Imperial Gallon
.73 18.542 .84 21.336 .94488 24.0 U.S. Barrel 34.973 1
158.98 9702 5 .6146 168 42
47/ 64 . 734375 18.6531 27/32 .84375 21.4312 .95 24.130 (Petroleum)
1 cubic meter 1,000.000 cub1c centlmeters.
74 18.796 .85 21 .590 61 / 64 .953125 24.209 4 1 litar =- 1000 mlll1l1ters 1000 cubic ce ntmeters .
. 74803 19.0 55164 .859375 21 .8281 .96 24.384
3/ 4 .75 19.050 .86 21 .844 31 / 32 .96875 24.606 2
.76 19 .304 .86614 22 .0 .97 24.638
49/ 64 . 765625 19.4469 .87 22 .098 .98 24.892
Area Equivalents
~,
~~.
Number of '-'
y
;, llters
Per Minute
Cubic Meters Cubic Feet
Per Hour
liters U .S. Gallon U.S. Barrel
Per Hour Per Hour Per Minute Per Day
~~"'
Liters 0 .06 2 .1189 60 0 .264178 9.057
1
Obtain Minute
Square Square S qua re Square S qua re
Meters lnches Feet Miles Kilometers Cubic M et ers 1 35.314 1000 4.403 151
16 .667
N u mber of ......._ Per Hour
Cubic Feet 0 .028317 1 28.317 0 . 1247 4.2746
Square M eters 1 1549 .99 10.7639 3.861 X 10-> 1x10""' 0.4719
Per Hour
Square 1nches 0 .0006452 1 6.944 X 1Q-.7 2.491x10- ' 0 6 .452 X 1Q - IO
Liters 0.004403 0.151
0.016667 0.001 0.035314 1
Square Feet 0.0929 144 1 3.587 X 10-8 9.29 X 1Q- B Per Hour
Square Miles 2.589,999 ... 27,878.400 1 2.59 U.S. Gal lon 3.785 0 .2273 8.0208 227.3 1 34.28
Square Kilometers 1.000.000 . .. 10,763,867 0.3861 1 !
Per Minute
1 squ are met er ,. 10.000 square centimeters . U.S. Barrel 0 .006624 0.23394 6.624 0 .02917 1
0.1104
1 square millimeter 0 .01 square centimeter 0.00156 square inches. Per Day
1
Pressure Equivalents
-
....
~
Number of
~~
~
Kg. Per Sq. Cm.
Obtain
1
Kg . Per
Sq. Cm .
lb. Per
Sq.l n.
14.22
Atm . Ba r
ln.of
Hg.
Kilopascals
ln.of
Water
394.05
Ft. of
Water
32.84
0 .9678 0 .98067 28.96 98.067
Lb. Per Sq. In. 0 .07031 1 0.06804 0 .06895 2.036 6.895 27.7 2.309
Atm. 1.0332 14.696 1 1.01325 29.92 101.32 5 407.14 33.93
Bar 1.01972 14.5038 0 .98692 1 29.53 100 402.156 33.513
In. of Hg. 0.03453 0.4912 0.03342 0 .033864 1 3 .3864 13.61 1.134
Kilopascals 0.0101972 0 .145038 0.0098696 0 .01 0.2953 1 4.02156 0.33513
In. ofWater 0.002538 0 .0361 0.002456 0.00249 0.07349 0.249 1 0.0833
Ft. ofWater 0.03045 0 .4332 0.02947 0 .029839 0.8819 2.9839 12 1
1 ounce/sq. inch 0.062 5 lbsJsq. inch.
Mass Convers1on
. Pounds to Kllograms
.
(1 pound - o 4536 k"l1 ogram)
o 1 2 3 4 5 6 7 8 9
Pounds
Kilograms
o 0.00 0 .45 0.91 1.36 1.81 2.27 2.72 3.18 3.63 4 .08
10 4.54 4 .99 5.44 5.90 6.35 6.80 7.26 7.71 8.1 6 8.62
20 9 .07 9.53 9 .98 10.43 10.89 11.34 11.79 12.25 12.70 13.15
30 13.61 14.06 14.52 14.97 15.42 15.88 16.33 16.78 17.24 17.69
40 18.14 18.60 19.05 19.50 19.96 20.41 20.87 21.32 21.77 22.23
50 22 .68 23.1 3 23.59 24:04 24.49 24.95 25.40 25.86 26.31 26.76
60 27.22 27.67 28.12 28.58 29.03 29.48 29.94 30.39 30.84 31 .30
70 31.75 32.21 32.66 33.11 33.57 34.02 34.47 34.93 35.38 35.83
-
c...
115
114 Ssction 6/Convsrsions snd Equivslsnts L'lton 6/Convsrsions and Equivs/snts
T emperature Converslons ( Contlnued) A.P.I. and Baumt! Gravlty Tables and Weight Factors (Contlnued)
Temp. ln Temp. in Temp.ln Lb/ U.S . Gal/ A.P.I. Baume Specific Lb/ U.S . Gal/
A.P.I. Baume Specific
e or F e or F e or F Gravity Gravity Gravity U.S . Gal Lb Gravity Gravity Gravity U.S. Gal Lb
e to be Of e to be Of e to be Of
80.25 o .s659 5.542 0 .1804
Con- Con- Con- 61 S0.4S 0 .7351 S.119 0 .1S34 81
61.45 0.7313 S.087 0 .1S43 82 81 .24 o.ss28 5.51S 0.1813
verted verted verted S2
S2 .44 0 .7275 S.05S 0 .1S51 83 82 .23 o .s597 5.491 0.1821
s3
704.4 1300 2372.0 760.0 1400 2552.0 815.6 1500 2732.0 S3.43 0 .7238 S.025 0 .1SS0 84 83.22 O.S5SS 5.4S5 0 .1830
S4
710.0 1310 2390.0 765.6 1410 2570.0 S4.42 0 .7201 s .994 0.1 SS8 85 84.20 o.s53S 5.440 0 .1838
S5
715.6 1320 2408.0 771 .1 1420 2588.0
721 .1 1330 2426.0 776.7 1430 2606.0 65 .41 0 .71S5 5.9S4 0 .1S77 as 85.19 o.s50S 5.415 0.1847
S6
726.7 1340 2444.0 782 .2 1440 2624.0 S7 SS.40 0 .7128 5.934 0 .1s85 87 8S.18 0.647S 5.390 0 .1855
S7.39 0 .7093 5.904 0 .1S94 88 87.17 O.S44S 5.3S5 0.18S4
SB
732 .2 1350 2462.0 787.0 1450 2642.0 S8.37 0 .7057 5 .874 0 . 1702 89 88.1S O.S417 5.341 0.1872
s9
737.8 1360 2480.0 793.3 1460 2660.0 70 S9.3S 0.7022 5.845 0.1711 90 89.15 0 .6388 5.316 0 .1881
743.3 1370 2498.0 798.9 1470 2678 .0
748.9 1380 2516.0 804.4 1480 2696.0 70.35 0.6988 5.817 0 .1719 91 90.14 0 .63SO 5 .293 0.1889
71
754.4 1390 2534.0 810.0 1490 2714.0 71 .34 0 .6953 5.788 0 .1728 92 91 .13 o.s331 5.2S9 0 . 1898
72
----
72 .33 o .s919 5.759 0 .173S 93 92 .12 0 .6303 5.246 0 .1906
73
73 .32 0 .6886 5.731 0.1745 94 93 .11 0.6275 5.2 22 0.1915
74
95 94.10 O.S247 5.199 0 .1924
A.P.I. and Baumt! Gravity Tables and Weight Factor 75 74.31 O.S852 5.703 0.1753
A.P .I. Baume Specific Lb/ u.s. Gal/ A.P.I. Baume Speciflc Lb/ U.S . Gal/ 75.30 o.s819 5.S7S 0 .1762 96 95.09 0 .6220 5.176 0 .1932
76
Gravity Gravity Gravity U.S. Gal Lb Gravity Gravity Gravity U.S. Gal Lb 76.29 0 .6787 5.S49 0 .1770 97 9S.08 0.6193 5.154 0.1940
77
77 .28 0.6754 5.S22 0 .1779 98 97 .07 O.S166 5.131 0.1949
o 10.247 1.0760 8 .962 0.1116 78
78.27 0 .6722 5.595 0 .1787 99 98.0S 0.6139 5.109 0 .1957
1 9.223 1.0679 8.895 0 .1124 31 30.78 0.8708 7.251 0.1379 79
RO 79.26 0 .6S90 5.5S8 0 .179S 100 99 .05 0 .6112 5.086 0 .19SS
2 8. 198 1.0599 8 .828 0 .1133 32 31 .77 0 .8654 7.206 0 .1388
3 7.173 1.0520 8 .762 0 .1141 33 32.76 0.8602 7.163 0 .1396
4 6.148 1.0443 8 .698 0 .1150 34 33.75 0.8550 7.119 0 .1405 The relation of Oegrees Baum or A.P .I. to Specific Gravity is expressed by the following
5 5.124 1.0366 8.634 0 .1158 35 34.73 0.8498 7.076 0 .1413 formulas :
For /iquids lighter than water:
6 4.099 1.0291 8 .571 0.1167 36 35.72 0.8448 7.034 0 .1422
7 3.074 1.0217 8 .509 0 .1175 37 36.71 0.8398 6.993 0.1430 140 140
Oegrees Baum = - - 130, G
8 2. 049 1.0143 8.448 0 .1184 38 37.70 0.8348 6 .951 0.1439 G 130 + Oegrees Baum
9 1.025 1.0071 8 .388 0 . 1192 39 38.69 0.8299 6 .910 0.1447
141 .5 141 .5
10 10.00 1.0000 8 .328 0 .1201 40 39.68 0.8251 6 .870 0 .1456 OegreesA.P.I. = -G- - 131 .5. G
131 .5 + OegreesA.P.I.
11 10.99 0 .9930 8 .270 0 .1209 41 40.67 0.8203 6.830 0 . 1464
For /iquids heavier than water:
12 11.98 0.9861 8 .212 0 .1218 42 41 .66 0.8155 6.790 0 . 1473
13 12.97 0.9792 8 .155 0 .1226 43 42 .65 0 .8109 6 .752 0. 1481 145. 145
14 13.96 0 .9725 8.099 0 .1235 44 43 .64 0 .8063 6 .713 0.1490 Oegrees Baum = 145
G
G = 145 - Oegrees Baum
15 14.95 0 .9659 8 .044 0 .1243 45 44.63 0.8017 6 .675 0 . 1498
G = Specific Gravity = ratio of the weight of a given volume of oil at so Fahrenheit to
16 15.94 0 .9593 7.989 0.1252 46 45.62 0 .7972 6 .637 0 .1507 the weight of the same volume of water at so Fahrenheit.
17 16.93 0 .9529 7.936 0 .1260 47 50.61 0 .7927 6 .600 0 .1515 The above tablas are based on the weight of 1 gallon (U.S .) of oil with a volume of 231 cubic
18 17 .92 0 .9465 7.882 0.1269 48 50.60 0.7883 6 .563 0 .1524 inches at so Fahrenheit in air at 7SO mm pressure and 50% humidity. Assumed weight of 1
19 18.90 0 .9402 7.830 0.1277 49 50.59 0 .7839 6.526 0 .1532 gallon of water at S0 Fahrenhet in air is 8.32828 pounds.
20 19.89 0 .9340 7.778 0.1286 50 50.58 0 .7796 6.490 0 .1541
To determine the resulting gravity by mixing oils of different gravities :
21 20.88 0 .9279 7.727 0.1294 51 50.57 0.7753 6.455 0.1549 md 1 + nd2
22 21 .87 0 .9218 7.676 0.1303 52 51 .55 0.7711 6.420 0.1558 o = m+ n
23 22 .86 0 .9159 7.627 0.1311 53 52 .54 0 .7 669 6.385 0.1566
24 23 .85 0 .9100 7.57 8 0 . 1320 54 53 .53 0.7628 6.350 0 . 157 5 O = Oenslty or Specific Gravity of mixture
25 24.84 0 .9042 7.529 0 . 1328 55 54.52 0 .7587 6.316 0.1583 m = Proportlon of oil of d1 density
n = Proportion of oil of d2 density
26 25.83 0 .8984 7.481 0.1337 56 55.51 0 .7647 6.283 0.1592 d, = Specific Gravity of m oll
27 26.82 0 .8927 7.434 0.1345 57 56.50 0 .7507 6.249 0 . 1600 d2 = Specific Gravity of n oil
28 27 .81 0 .8871 7.387 0 .1354 58 57 .49 0 .7467 6 .216 0 . 1609
29 28.80 0 .8816 7.341 0 . 1362 59 58.48 0.7428 6 .184 0 .1617
~o 29.79 . 0 .8763 7.296 0 .1371 60 59.47 0.7389 6 .151 0.1626
- Continuad -
118 Ssction 6/Convsrsions snd Equivs/snts 119
Ssction 6/Convsrsions snd Equivs/snts
1oom w
q; (/~11 r'h Sg
2.7 CP
00 JO,OOO
1000 40,000 8000 2.5
800 - 6000
30,000 5000
600 - W = 4.58 q'm S
4000
W = P. q'h S
20 ,000
400 -
3000 w = 0.0764 q'h s.
w = 3180 q'd s. 2.0
300 - 2000 where : G
..
a:
w
w
50
1.6
1.5 ..
"'o
;=
"'a:w
>
z:::>
..: 1.4 zw
o - "'
o ~
:::>
40
..
a:
w
....
30 -
- z
~
1~~
a:
:::> JOO
80
z
.....
:::>
o
~
..:
ID
ci
30
1. 3
1.2 ~
1
~
;
"'oz
o
u
~
u
w
~ 20 -
-
- .....
a:
w
800 ffi -
....w
.. ~-
o ~
~ l.
w
o
20
10 1. 1 >
..:
a:
o
u
"'w
1500 w
"'~
;
:::>
- w
600
~ 40 z~ --
..: --- ~
o o "'u > o
ID
-
- . --
....:::>
u
... ~ u 30 "':::>o .
~ .9 5 -'
1000 >
..:
o JO-
-
u
;
400 ; w o 900 "'1
...
:r
- - --
:::>
"'
z
o
8-
-
:::>
u 300
u
...o 20 ---- "'
1.. .li'""'- "'..:
ID 800
700 ~
:!: - - ---!!!..._o,&
3 6- ~ 100 "'o
u
~ "'
o ~ .7 600
:!:
- "'o 200 z
..:
o
...-'
80
7a._ 500 "'
>
~ JO
4-
"':::>o ...o .6 60
~
o 3-
- "'g 8
50 400
...-' :r
:r
... 6 .....:w
...o ... 100 :!: 5 a:
40
1 .5 300
2- :!: 30
...w ~...
80 !t
<(
a: -
. . .i
60 ... 20
'o-
l o 200
40 .....:
w As an example, suppose the liquid under considera-
a: tion has a specific gravity of .85 and a viscosity of
. i 30 1
.
O" 1.0
75 centipoises. To determine the viscosity in SSU, 10
0.6 -~0.4 laya straight edge between 75 on the CP scale and
0.8
- 20 .85 on the G scale. The viscosity in SSU can be read
0.6 100
0.4- 0.3 directly on the SSU scale . In this instance, the SSU 5
0.5 Problem : What is the rate of flow in 90
pounds per hour of a gas, which has a viscosity is 400 (see dotted line). 4
'Ll
0.4 80
- JO 0.3 specific gravity of O. 78, and is flowlng 3
lf the viscosity value is given in centistokes, the 70
at the rate of 1.000,000 cubic feet 65
0.2-:: 8 following formula can be applied to convert to
0.2 per hour at standard conditions? 60
= 0.1 6 centipoises before using this chart : 55
- .08 Solution : W = 60,000 pounds per 50
O.J 4 0.1 hour Centipoises = Centistokes x Specific Gravity
VISCOSITY CONVERSION NOMOGRAPH
E)l trected from Technca l Paper No. 41 0, Flow of Flutds, w 1th perm on o f Crane Co.
120 SBction 6/Convrsions nd Equivlnts
Lbs Kg 0.4536
Lbs of A ir
Cu Ft of A ir 13.1
( 14.7 psi a and 60 F)
Lbs per Cu Ft Kg per Cu Meter 16.0164
Characteristics of the Elements
13.1
Lbs per Hr (Gas) Std Cu Ft per Hr Melting Boiling
Boi
Speeifie Gravity Atomie Mass Point
Pe
Symbol Point
Element Number Number (OC)
(
Lbs per Hr (Water) Gals per M in 0 .002 (C)
- Continuad -
Ssction 7/Enginssring Ost11 123
122 Ssction 7/Enginssring Dsts
Recommended Standard Specifications for Valve Materials Recommended Standard Specifications for Valve Materials
Pressure-Containing Castings Pressure-Containing Castings
(Continued) (Continued)
0 earbon Moly Steel
ASTM A217 Grade we1
0 ehrome Moly Steel
MAT'L.
MINIMUM PHYSICAL PROPERTIES MODULUS OF
ELASTICITV
APPROX.
ASTM A217 Grade e12 CODE Tensile Yield Elong. Reduction BRINELL
AT70 F
Temp. range = - 20F to 850F Temp. range = - 20F to 1100 F (Psi) Point (Psi) in2" (%) of Area (%) (PSI X 10")
HARDNESS
eomposition (Percent) eomposition (Percent) (j) 70,000 36,000 22 35 2 7.9 137- 187
e 0.25 max e 0 .20 max 2) 65,000 35,000 24 35 2 7.9 137-187
Mn 0.50 to 0.80 Si 1.00 max
P 0.05 max 3 90.000 60.000 18 35 2 7.4 241 Max.
Mn 0.35 to 0.65
S 0.06 max er 8.00 to 10.00 4) 65,000 3 5.000 24 35 29.9 215 Max.
Si 0.60 max M o 0.90 to 1.20 ( 5) 70,000 40,000 20 35 2 9.9 2 15 Max.
Mo 0.45 to 0.65 P 0.05 max 6) 70,000 40,000 20 35 29.9 241 Max.
S 0 .06 max
(D ehrome Moly Steel 7 65,000 40,000 24 35 2 7.9 137
@ Tin Bronze @ Nickei- Moly Alloy "B " @ Aluminum Bar @ Al SI 4140 ehrome-Moly Steel
ASTM B143 Alloy 1A ASTM A494 (Hastelloy "B"t) ASTM B211 Alloy 2011 -T3 (Suitable for ASTM A 1 93
Grade B7 bolt material)
Temp. range =-325 F to 400 F Temp. range = -325 F to 700 F eomposition (Percent)
eomposition (Percent)
eomposition (Percent) eomposition (Percent) Si 0.40 max
eu 86.00 to 89.00 er 1.00 max Fe 0.70 max e 0.38 to 0.43
Sn 9.00 to 11.00 Fe 4.00 to 6.00 eu 5.00 to 6.00 Mn 0.75to 1.00
Pb 0.30 max Zn 0.30 max P 0 .035 max
e 0.12 max
Zn 1.00 to 3.00 Si 1.00 max Bi 0.20 to 0.60 S 0.040 max
Ni 1.00 max eo 2.50 max Pb 0.20 to 0.60 Si 0 .20 to 0.35
Fe 0. 15 max Mn 1.00 max Other Elements O. 15 max er 0.80 to 1 .1 O
P 0 .05 max V 0 .20 to 0 .60 Al Remainder M o 0.15 to 0.25
M o 26.00 to 30.00 Fe Remainder
@ Manganesa Bronze P 0 .04 max @ Yellow Brass Bar @ Type 302 Stainless Steel
ASTM B147 Alloy 8A S 0 .03 max ASTM B16 1/2 Hard
ASTM A276 Type 302
Ni Remainder
Temp. ranga =- 325F to 350F eomposition (Percent)
eu 60.00 to 63.00 eomposition (Percent)
eomposition (Percent)
eu 55.00 to 60.00
@ Nickei- Moly-ehrome Alloy "e" Pb 2.50to3 .70 e 0.15 max
ASTM A494 (Hastelloy "e"t) Fe 0.35 max Mn 2.00 max
Sn 1.00 max
Pb 0 .40 max Temp. range = -325F to 1000F Zn Remainder P 0.045 max
Ni 0.50 max eomposition ( Percent) S 0 .030 max
Fe 0.40 to 2.00 er 15.50 to 17.50 @ Naval Brass Bar Si 1.00 max
er 17 .00 to 19.00
Al 0.50 to 1.50 Fe 4.50to7.50 ASTM B21 Alloy 464
Mn 1.50 max W 3 . 75 to 5.25 Ni 8.00 to 10.00
eomposition (Percent)
Zn Remainder e 0 . 12 max
Si 1.00 max
eu 59.00 to 62.00
Sn 0.50 to 1.00
@ Type 304 Stainless Steel
@ Aluminum Bronze eo 2.50 max Pb 0.20 max
ASTM A276 Type 304
ASTM B 148 Alloy se Mn 1.00 max Zn Remainder eomposition ( Percent)
V 0.20 to 0.40 e 0.08 max
Temp. ranga = - 325 F to 500 F
eomposition (Percent)
M o 16.00 to 18.00
p 0.04
@ Leaded Steel Bar Mn 2 .00 max
P 0.045 max
eu 83.00 min AISI 12L14
S 0 .03 S 0.030 max
Al 10.00to 11 .50 eomposition (Percent)
Ni Remainder Si 1.00 max
Fe 3.00 to 5.00 e 0. 15 max er 18.00 to 20.00
Mn 0.50
Ni 2.50 max
@ eobalt-base Alloy No. 6 Mn 0.80 to 1.20
P 0.04 to 0.09
Ni 8.00 to 12.00
Stellitet No. 6
Min. total named elements = 99.5
eomposition (Percent)
S 0.25 to 0.35
Pb O. 15 to 0.35
@ Type 316 Stainless Steel
@ Monel* Alloy 411 e o. soto 1.40
ASTM A276 Type 316
(Weldable Grade) Mn 1.00
W 3.00 to 6.00
@ earbon Steel Bar eomposition (Percent)
e 0.08 max
Temp. range = - 325F to 900F ASTM A 108 Grade 1018
Ni 3.00 Mn 2.00 max
eomposition (Percent) eomposition (Percent)
er 26.00 to 32.00 P 0.045 max
Ni 60.00 min e o. 15 to 0.20
Mo 1.00 S 0.030 max
eu 26.00 to 33.00 Mn 0 .60 to 0.90
Fe 3.00 Si 1.00 max
e 0.30 max P 0.04 max
Si 0.40 to 2.00 er 16.00 to 18.00
Mn 1.50 max S 0.05 max
eo Remainder Ni 10.00 to 14.00
Fe 3.50 max
Mo 2.00 to 3.00
S 0.015 max
Si 1.00 to 2.00
Nb 1.00 to 3.00
" Trademark of l nternat1ona l Nickel Co.
f Tradema rkor Stellite DIV., Ce bot Corp.
128 Section 7/Engine~ring 011ts Ssction 7/Enginssring Dsts 129
ASTM A276 Type 316L ASTM B335 (Hastelloy " B"t) 15 10.2_ 95
@ 44,000 36.000 00 o
~
Physical Constants of Hydrocarbons
CRITICAL SPECIFIC GRAVITY
BO ILIN G FREEZ ING CONSTANTS at 14.696 psia
VAPOR
POINT POINT
MOLECULAR PRESSURE Gas
NO . COMPOUNO FORM ULA AT AT Critica! Critica!
WEIGHT AT 100 F liquid, 3-" at
14.696 psia 14.696 psia Temperatura Pressu re
(psia ) 60 F/60 F 60' F
(Of) (Of) (Of) (psia)
(A ir 1 )'
1 Methane CH4 16.043 258.69 (5000)2 296.46 5 -116.63 667 .8 0.3" 0.5539
2 Ethane C2 H6 30.070 -127.48 (800)2 -297.89 5 90.09 707 .8 0 .3564 7 1.0382
3 Propane C3H8 44.097 -43.67 190. -305.845 206.01 616.3 0 .5077 7 1.5225
4 n-Butane C4 H10 58.1 24 31.10 5 1.6 -217 .05 305.65 550.7 0.58447 2.0068
5 lsobutane C4 H10 58.1 24 10.90 72 .2 255.29 274.98 529.1 0.5631' 2.0068
6 nPentane C5 H12 72.151 96.92 15.570 201 .51 385.7 488.6 0.6310 2.4911
7 lsopentane C5 H12 72.151 82 .1 2 20.44 -255.83 369.1 0 490.4 0 .6247 2 .4911
8 Neopentane c,H 12 72 .1 51 49. 10 35.9 2 .17 321 .13 464.0 0 .5967 7 2 .4911
9 nHexane c.H,. 86.178 155.72 4 .956 139 .58 453.7 436.9 0.6640 2 .9753
10 2-Methylpentane c.H,. 86.178 140.47 6 .767 -244.63 435.83 436.6 0 .6579 2.9753
11 3Methylpentane C6 H,. 86.178 145.89 6 .098 ... 448.3 453.1 0 .6689 2.9753
12 Neohexane c.H,. 86.178 121 .52 9.856 -147.72 420.1 3 446.8 0 .6540 2.9753
13 2,3-D imethylbutane c.H,. 86.178 136.36 7 .404 199.38 440.29 453.5 0.6664 2.9753
14 nHeptane C7 H16 100.205 209. 17 1.620 131.05 512.8 396.8 0.6882 3.4596
15 2-Methylhexane c,H,. 100.205 194.0 9 2 .271 -180.89 495.00 396.5 0 .6830 3.4596
16 3-Methylhexane c,H,. 100.205 197.32 2 .1 30 .. . 503.78 408.1 0 .6917 3.4596
17 3Ethylpentane C7 H16 100.205 200.25 2 .012 -181.48 513.48 419.3 0 .7028 3.4596
18 2 .2- Dimethylpentane C7 H16 100.205 174.54 3.492 -190.86 477.23 402.2 0 .6782 3.4596
19 2.4-Dimethylpentane C7 H16 100.205 176.89 3 .292 -182.63 475.95 396.9 0 .6773 3.4596
20 3.3-Dimethylpentane C7 H, 6 100.205 186.91 2 .773 -210.0 1 505.85 427.2 0 .6976 3.4596
21 Triptane c ,H,. 100.205 177.58 3 .374 12.82 496.44 428.4 0 .6946 3.4596
Continued .
--
4 . Absoluta values from weights in vacuum. 9. Specific gravity. 119 F/ 60F (sublimation po10t).
5 . At saturation pressure (triple point).
c..
Physical Constants of Various Fluids
VA POR SPECIFIC GRAVITY
BOILI NG POINT CRITICAL CRITICAL
MOLECULAR PRESSU RE
FLU I D FOR MULA (F A T 14 .696 TEMP. PRESS URE liquid
WEIGHT @ 70 F Gas
PS I A ) (OF) (PSIA)
(PS IG) 60/60F
AceticAcid HC2 H3 0 2 60.05 245 1.05
Acetone c,H.o 58.08 133 455 691 0.79 2.01
A ir N2 0 2 28.97 -317 -221 547 0.86t 1.0
Alcohol. Ethyl c,H.o 46.07 173 2.3t 470 925 0 .794 1.59
Alcohol. Methyl CH.O 32.04 148 4.63t 463 1174 p.796 1.11
Ammonia NH 3 17.03 -28 114 270 1636 0.62 0.59
Ammonium Chloride NH.CI 1.07
Ammonium Hydroxide N H. OH 0 .91
Ammonium Sulfate CNH.J,so. 1. 15
Aniline C5 H7 N 93.12 365 798 770 1.02
Argon A 39.94 -302 -188 705 1.65 1.38
Beer 1.01
Bromine Br2 159.84 138 575 2 .93 5.52
Calcium Chloride CaCI 2 1.23
Carbon Dioxide co, 44.01 -109 839 88 1072 0.80H 1.52
Carbon Disulfide es, 76 .1 115 1.29 2.63
Carbon Monoxide co 28.01 -314 -220 507 0.80 0.97
Carbon Tetrachloride CCI 153.84 170 542 661 1.59 5.31
Chlorine Cl2 70.91 -30 85 291 1119 1.42 2.45
Chromic Acid H,cra. 118.03 1.21
CitricAcid c.H.o, 192.12 1.54
Copper Sulfate cuso. 1.17
- Continued -
Aqueous SoluttOO 25% by weight of compound. t Density of liquid. gmlml at normal boihng point.
t Vapor pressure in psia at 100F.
- Continued -
135
134 S11ction 7/Engin1111ting 011111 St1ction 7/Enginllllfing 011111
Properties of Water
... ..,o
> Saturation Conversion
1-
> ..,
N
N
N N Temperatura Pressure Weight Specific Factor. *
"'
N
<
a:
<!l
M .,.; .,; C') N "'ci of Water (Pounds Per (Pounds Per
Gallon)
Gravity
60/60 F
lbs./hr.
<!l ( F) Square lnch to GPM
u
... ... .., ..,
Absoluta)
"'CO
-o
.~~
a>
"?
C')
~ "'"": ~
a>
"
~
..,
~
C')
~
o o
"'!
C') a>
"ci
00
o
C!
.
~
32 .0885 8 .345 1.0013 .00199
w
a.
(/)
-'0
"' "' ~ ~
"":
~ ~
"' "'!
~
"'!
40
50
.1217
.1781
8 .345
8 .340
1.0013
1.0007
.00199
.00199
-wa. C')
a: a: - ~
-..
ca -a> 8 .005 .9605 .00208
> O <O
a. -
(!):!~ ..," LO LO N LO
..,
00 a> .., o N
..;
;;
21 0 14.123
.00208
o zt-Vl ~ " N ~
~ ~
"'
N ~ N
N
o. 2 12 14.696 7 .996 .9594
"'
C')
-e
~ ~
1 1 .00209
-<0. 1 1 17 .186 7 .972 .9566
111
::o ... "~ 220
..
e
ca
111
m-
o
"'"'~
o.
oo.
240
260
24 .969
35.429
7 .901
7 .8 22
.9480
.9386
.00210
.00211
e
o a: . 280 49 .203 7.746 .9294 .00215
(,) <t- ~ 67 .013 7.662 .9194 .00217
-'::
:::>(!)
u_
N
a> 8 00
"'!
C')
a> ..,".,; C')
O!
..,
00 N
o
00
o "'o 300
.8918 .00224
c.J ww a:i a:i
"~ ci N a:i ci a:i .,;"' a:i 350 134.63 7.432
~ o o
a> a> a> .00232
>.
e)~
00
" "' ~
ll 0 .. _.. o..
E
o
u
550 1045.2 6.132
.6796 .00294
::1!
a:
...
o
u
o a....
0 ..
J:o"'
.
o u u J: J: J:
u.."' o Vl
u J: ~ :.,: :.,: u u u u u u z z z z
co" co" . . J: Vl"
J:
!:!
J:
u~
.. . o"
Vl
J: Vl J:
.
o ue:
N
(f)
N
e:
o
.E
c:n .
-u..
600
700
1542.9
3093 .7
5.664
3 .623 .4347 .00460
.., ., .,...,
.,
~
.o
*'"
1.0 . ~
equivalent flow in ga llona par minute .
roe: ; ., N V>
.. ..
,o.
o 'O
g e ., 'O ~
o
3 ..'O
-e
:;
< u :E
u
'O
>
J:
~
~
N
~
C')
~ N
N
N
C')
N
:E
o 'Oe
;
2l
~
:;
o
e:
o 'O
.,
.,e:
'O .,
-"
c .S
g~
....... ., o u
., " " "
e:
E E E E E E E E E u J: Vl :e
~ ~ ~ Q; Q; ., ., ., 1-- .. . .. :E > :; '5
o <u
:; ;
o
'O
g 2l
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O"'
Vl:l
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J:. ;
; ; Q; E E E E (f)
e:., :E :;
c.
.. .." u
O> J:. o~
~ ~ ~
Q;
o J:.o
O>
e:
O>
e:
O>
e:
O> O> O>
Q; Q; Q; :S :E :E '8 " '6o" '8 '8 : ., ., ., " " O> " :;.a e-
!!:: ro u
e:
(f)
u
e:
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a. a. a. a. a. a: a: a: a: a: a: Vl Vl Vl (f) ci Vl "
Vl Vl "
1-- ~ "''"
,~
136 Ssction 7/Enginssring Osts 137
llon 7/Enginssring Osts
Continued -
139
138 Saction 1/Fnanaaring Data Saction 7/Enginaaring Data
-
1 U;)Sod on O for the saturated liqutd at - 40 F.
146 Ssction 7/EnginBBring Data Section 7/Enginssring Data 147
- Continued -
Properties of Superheated Stea m ( Continued)
V specific volume, cubic feet per pound
hg = total heat of steam Btu per pound
PRESSURE
SAT. TOTAL TEMPERATURE-DEGREES FAHRENHEIT (t)
(L BS PER SQ IN .)
TEMP .
Absolute Gau9e t
p 500 540 600 640 660 700 740 800 900 1000 1200
P'
V 1.3616 1.4444 1.5605 1.6345 1.6707 1.7419 1.8118 1.9149 2.083 2.249 2.575
380.0 365.3 439.60
hg 1247.7 1273.1 1308.5 1331.0 1342.0 1363.8 1385.3 1417.3 1470.1 1523.0 1630.0
V 1.2851 1.3652 1.4770 1.5480 1.5827 1.6508 1.7177 1.8161 1.9767 2.134 2.445
400.0 385.3 444.59
hg 1245.1 1271.0 1306.9 1329.6 1340.8 1362.7 1384.3 1416.4 1469.4 1522.4 1629.6
V 1.2158 1.2935 1.4014 1.4697 1.5030 1.5684 1.6324 1.7267 1.8802 2 .031 2 .327
420.0 405.3 ;449.39
hg 1242.5 1268.9 1305.3 1328.3 1339.5 1361.6 1383.3 1415.5 1468.7 1521.9 1629.2
V 1.1526 1.2282 1.3327 1.3984 1.4306 1.4934 1.5549 1.6454 1. 7925 1.9368 2.220
440.0 425.3 454.02
hg 1239.8 1266.7 1303.6 1326.9 1338.2 1360.4 1382.3 1414.7 1468.1 1521.3 1628.8
V 1.0948 1.1685 1.2698 1.3334 1.3644 1.4250 1.4842 1.5711 1.7124 1.8508 2.122
460.0 445.3 458.50
hg 1237.0 1264.5 1302.0 1325.4 1336.9 1359.3 1381.3 1413.8 1467.4 1520.7 1628.4
V 1.0417 1.1138 1.2122 1.2737 1.3038 1.3622 1.4193 1.5031 1.6390 1. 7720 2.033
480.0 465.3 462.82
hg 1234.2 1262.3 1300.3 1324.0 1335.6 1358.2 1380.3 1412.9 1466.7 1520.2 1628.0
V 0 .9927 1.0633 1.1591 1.2188 1.2478 1.3044 1.3596 1.4405 1.5715 1.6996 1.9504
500.0 485.3 467.01
hg 1231.3 1260.0 1298.6 1322.6 1334.2 1357.0 1379.3 1412.1 1466.0 1519.6 1627 .6
V 0.9473 1.0166 1.11 01 1.1681 1.1962 1.2511 1.3045 1.3826 1.5091 1.6326 1.8743
520.0 505.3 471.07
hg 1228.3 1257.7 1296.9 1321.1 1332.9 1355.8 1378.2 1411.2 1465.3 1519.0 1627.2
V 0 .9052 0.9733 1.0646 1.1211 1.1485 1.2017 1.2535 1.3291 1.4514 1.5707 1.8039
540.0 525.3 475.01
hg 1225.3 1255.4 1295.2 1319.7 1331.5 1354.6 1377 .2 1410.3 1464.6 1518.5 1626.8
V 0 .8659 0.9330 1.0224 1.0775 1.1041 1.1558 1.2060 1.2794 1.3978 1.5132 1.7385
560.0 545.3 478.85
hg 1222.2 1253.0 1293.4 1318.2 1330.2 1353.5 1376.1 1409.4 1463.9 1517.9 1626.4
V 0 .8291 0 .8954 0.9830 1.0368 1.0627 1. 1331 1.1619 1.2331 1.3479 1.4596 1.6776
580.0 565.3 482.58
hg 1219.0 1250.5 1291.7 1316.7 1328.8 1352.3 1375.1 1408.6 1463.2 1517.3 1626.0
- Contmued -
885.3 531.98
v ... 0.5124 0 .5873 0.6294
1290.9
0.6491
1305. 1
0.6863
1332. 1 1357.5 1393.9 1451.8 1508.1 1619 .3
900.0 hg ... 1204.4 1260.1
0 .7275 0 .8031 0.8753 1.0136
0.5901 0 .6092 0.6453 0.6793
::;; ... 0.4740 0 .5489
1354.7 1391.6 1450.0 1506.6 1618.3
935.3 538.42 1286.4 1301.1 1328.7
950.0 hg ... 1195.5 1254.6
0 .6413 0 .6878 0.7604 0.8294 0.9615
... 0 .5546 0.5733 0.6084
V .. . 0.5140
1351.7 1389.2 1448.2 1505.1 1617.3
985.3 544.61 ... 1281.9 1297 .0 1325.3
1000.0 hg ... 1248.8
- Continued -
--
~
Properties of Superheated Stea m (Continued)
V spacific vol urna, cubic faat par pound
h" = total haat of staam, Btu par pound
PRESSURE
{lBS PER SO IN .) SAT. TOTAL TEMPERATURE-DEGREES FAHRENHEIT {t)
TEMP.
Absoluta Gau9a t 660 700 740 760 780 800 860 900 1000 1100 1200
P' p
V 0.5110 0.5445 0.5755 0.5904 0 .6049 0.6191 0.6601 0 .6866 0 .7503 0.8117 0.8716
1100.0 1085.3 556.31 1615.2
h, 1288.5 1318.3 1345.8 1358.9 1371 .7 1384.3 1420.8 1444.5 1502.2 1558.8
V 0 .4586 0.4909 0.5206 0 .5347 0.5484 0 .5617 0.6003 0.6250 0 .6843 0.7412 0 .7967
1200.0 1185.3 567.22
h, 1279.6 1311.0 1339.6 1353.2 1366.4 1379.3 1416.7 1440.7 1499.2 1556.4 1613.1
V 0 .41 39 0.4454 0.4739 0.4874 0.5004 0.5131 0 .5496 0.5728 0 .6284 0 .6816 0 .7333
1300.0 1285.3 577 .46
h, 1270.2 1303.4 1333.3 1347.3 1361.0 1374.3 1412.5 1437.0 1496.2 1553.9 1611.0
V 0 .3753 0.4062 0 .4338 0.4468 0 .4593 0.4714 0 .5061 0.5281 0 .5805 0.6305 0.6789
1400.0 1385.3 587.10
h, 1260.3 1295.5 1326.7 1341 .3 1355.4 1369. 1 1408.2 1433.1 1493.2 1551.4 1608.9
V 0.3413 0 .3719 0.3989 0.4114 0 .4235 0.4352 0 .4684 0 .4893 0 .5390 0 .5862 0.6318
1500.0 1485.3 596.23
h, 1249.8 1287.2 1320.0 1335.2 1349.7 1363.8 1403.9 1429.3 1490.1 1548.9 1606.8
V 0 .311 2 0 .3417 0.3682 0 .3804 0 .3921 0.4034 0 .4353 0.4553 0 .5027 0.5474 0.5906
1600.0 1585.3 604.90
h, 1238.7 1278.7 1313.0 1328.8 1343.9 1358.4 1399.5 1425.3 1487.0 1546.4 1604.6
V 0 .2842 0 .3148 0 .3410 0.3529 0 .3643 0.3753 0 .4061 0.4253 0 .4706 0.5132 0.5542
1700.0 1685.3 613.15
h, 1226.8 1269.7 1305.8 1322.3 1337 .9 1352.9 1395.0 1421.4 1484.0 1543.8 1602.5
V 0.2597 0 .2907 0.3166 0.3284 0.3395 0 .3502 0.3801 0 .3986 0 .4421 0.4828 0.5218
1800.0 1785.3 621 .03
h, 1214.0 1260.3 1298.4 131 5 .5 1331.8 1347.2 1390.4 1417 .4 1480.8 1541 .3 1600.4
V 0 .2371 0.2688 0 .2947 0.3063 0 .3173 0.3277 0.3568 0.3747 0 .4165 0.4556 0.4929
1900.0 1885.3 628.58
h, 1200.2 1250.4 1290.6 1308.6 1325.4 1341 .5 1385.8 1413.3 1477.7 1538.8 1598.2
-f
the opposite page. The nomograph is w Q q
a graphical solution of the formula.
8000 40000 80 V2
q Q w
V = 183.3- = 0.408- = 0.0509- 6000
30000 60
d ~ ~p 20000 40
4000
(For values of d, see pages 166- 174.) lJ
3000 10000
The pressure drop per 100 feet and the 2000 8000
velocity in Schedule 40 pipe, for water 6000
p
at 60F, have been calculated for com -
monly used flow rates for pipe sizes of JOOO 37
1/ 8 to 24-inch; these values are 800
tabulated on pages 156- 159.
Example 2 600 40
Given: Maximum flow rate of a liquid 400
will be 300 gallons per minute with
300 l 80
maximum velocity limited to 12 feet !; 1100 ..,e 60 : ...8
:
.
o
per second through Schedule 40 pipe. :z: 600 o l ] .2
- 45
..
200s : 2K 2.5]
o. e
J en lJ ..,e -.5 "'
Example 1
..,e ~400
8 o. . Zl o
~
.5
!.
u
~
i:m o.
.
o lOO ~ .6
...
J5
JO "'o.
:
~
3 3 !.
:
o .
.tJe
and the velocity through the pipe.
..
8
~100
..,'5
o 50
gravity at 60 F flows through a 2 - ..,e 80 .2
.g 3K 3.5 c..
.
6 i
".5
.4
... !
'5
u .5
inch Schedule 40 pipe at the rate of : Ql
.3 .5
4 E
~
.5 4 4
.
i 3
45,000 pounds per hour. Solution:
o
....e i i o"' e
lJ
...
.!! JOO
.
o
!! 00
80
.2
...
,g
.
o
2
J
.8
g
~
.~
en
1i
5 5 .
~
-
l:
o
.
.l:
55
.4 25
' - L.ooJ
.3
1/8" 1/ 4"
3/8" 1/2"
.2 0 .000446 1.13 1 .86 0 .6 16 0 .359
.3 0 .000668 1.69 4 .22 0 .924 0 .903 0 .504 0 .159 0 .3 17 0 .061 3/4"
.4 0 .000891 2 .26 6 .98 1.23 1 .6 1 0 .672 0 .345 0 .42 2 0 .086
.5 0 .00111 2 .8 2 10.5 1.54 2 .39 0 .840 0 .539 0 .528 0 .167 0 .301 0 .033
.6 0 .00134 3 .39 14.7 1.85 3 .29 1.01 0 .751 0 .633 0 .240 0 .361 0 .041
.8 0 .00178 4 .52 25.0 2 .46 5 .44 1.34 1 .25 0 .844 0 .408 0 .481 0 .102 1"
1 0 .00223 5.65 37.2 3 .08 8 .28
1-1/ 4 "
1.68 1 .85 1.06 0 .600 0 .6 02 0 .1 55 0 .371 0 .048
1-1/2"
2 0 .00446 11 .29 134.4 6 . 16 30.1 3 .36 6 .58 2.11 2 .10 1.20 0 .526 0.743 0 .164 0 .429 0 .044
3 0 .00668 9.25 64.1 5.04 13.9 3 . 17 4 .33 1.8 1 1.09 1. 114 0 .336 0 .644 0 .090 0 .473 0 .043
4 0 .0089 1 12 .33 111 .2 6 .72 23.9 4 .22 7.42 2.41 1.83 1.49 0 .565 0 .8 58 0 .150 0 .630 0 .07 1
5 0 .01114 2" 8 .40 36.7 5 .28 11 .2 3 .01 2 .75 1.86 0 .835 1.07 3 0 .223 0 .788 0 .104
6 0 .01337 0.574 0 .044 10.0 8 51 .9 6.3 3 15.8 3 .61 3 .84 2 .23 1 .17 1.29 0 .309 0. 946 0 .145
2 - 1/2"
8 0 .01782 0 .765 0 .073 13.44 91 .1 8 .45 27 .7 4. 8 1 6 .60 2 .97 1 .99 1.72 0 .518 1.26 0 .241
10 0 .02228 0 .95 6 0 .108 0 .670 0 .046 10 .56 42.4 6 .02 9 .99 3 .71 2 .99 2 . 15 0 .774 1.58 0 .361
15 0 .03342 1.43 0 .224 1.01 0 .094 3" 9 .03 2 1 .6 5.57 6 .36 3.22 1 .63 2 .37 0 .755
20 0 .04456 1.91 0 .375 1.34 0 .158 0 .868 0 .056 12 .03 37.8 7.43 10.9 4 .29 2 .78 3 . 16 1.28
3-1/2"
25 0 .05570 2 .39 0 .561 1.68 0 .234 1.0 9 0 .083 0 .8 12 0 .041 9 .28 16.7 5.37 4 .22 3 .94 1.93
30 0 .06684 2 .8 7 0 .786 2 .0 1 0 .327 1.30 0 .114 0 .974 0 .056
4" 11.14 23.8 6 .44 5.92 4 .73 2 .72
35 0 .07798 3 .35 1 .05 2.35 0 .436 1.5 2 0 .151 1.1 4 0 .07 1 0 .882 0 .041 12 .9 9 32.2 7.51 7 .90 5.52 3 .64
40 0 .08912 3 .83 1 .35 2.68 0 .556 1.7 4 0 .192 1.30 0 .095 1.01 0 .052 14.85 41 .5 8 .59 10 .24 6. 3 0 4 .65
45 0 .1003 4 .30 1 .67 3.02 0 .668 1.95 0 .239 1.46 0 .117 1.1 3 0 .064 9 .67 12 .80 7.09 5.85
- Continuad -
. p
Extracted from Technteal aper
N
0 410 F/ow o1 F!UidS. WJth permisston of Crane Co.
Flow of Water Through Schedule 40 Steel Pipe ( Continued)
PRESSURE DROP PER TOO FEET ANO VELDCITY IN SCHEDULE 40 PIPE FOR WATER AT 60 F
DISCHARGE Veloc- Veloc- Veloc- Ve loe- Veloc- Veloc-
Veloc- Veloc-
Gallons Cubic Ft. ity Press. ity Press. ity Press. ity Press. ity Press. ity Press. ity Press. ity Press.
per per (Feet Drop (Feet Drop (Feet Drop (Feet Drop (Feet Drop (Feet Drop (Feet Drop (Feet Drop
Minute Second per (PSI ) per (PSI) per (PSI) per (PSI) per (PSI) per (PSI) per (PSI) per (PSI)
Sec.) Sec.) Sec.) Sec.) Sec.) Sec.) Sec.) Sec.)
950 2 .117 3 .86 0 .198 2.72 0 .083 2 .25 0 .052 ... ... 15.24 6 .21 10.55 2 .42 6 .09 0 .613
1000 2 .228 4.07 0.218 2.87 0 .091 2 .37 0 .057 ... .. . 16.04 6 .84 11 . 10 2 .68 6 .41 0.675
1100 2 .451 4.48 0 .260 3 . 15 0 .110 2 .61 0 .068 16" ... ... 17.65 8 .23 12 .22 3.22 7.05 0.807
1200 2 .674 4 .88 0 .306 3 .44 0 .1-28 2 .85 0 .080 2 .1 8 0 .042 ... ... ... . .. 13.33 3.81 7 .70 .948
1300 2.896 5 .29 0 .355 3 .73 0 .150 3 .08 0 .093 2.36 0 .048 ... .. . ... ... 14.43 4 .45 8 .33 1 .11
1400 3 .119 5 .70 0 .409 4 .01 0 .171 3 .32 0 .107 2.54 0 .055 15.55 5 .13 8 .98 1 .28
1500 3 .342 6 . 10 0 .466 4 .30 0 .195 3 .56 0 .122 2.72 0 .063 16.66 5.85 9 .62 1 .46
1600 3 .565 6 .5 1 0.527 4.59 0 .219 3 .79 0 .138 2 .90 0 .071 18" 17.77 6 .61 10.26 1.65
1800 4 .010 7.32 0 .663 5.16 0 .276 4 .27 0 .172 3.27 0 .088 2 .58 0.050 19.99 8 .37 11.54 2 .08
2000 4 .456 8 . 14 0 .808 5.73 0 .339 4 .74 0 .209 3 .63 0 .107 2 .87 0 .060 22.21 10.3 12.82 2 .55
2500 5 .570 10.1 7 1 .24 7.17 0 .515 5 .93 0 .321 4.54 0 .163 3 .59 0 .091 20" 16.03 3 .94
3000 6 .684 12.20 1.76 8 .60 0 .731 7. 11 0 .451 5 .45 0 .232 4 .30 0 .1 29 3.46 0 .075 19.24 5 .59
3500 7 .798 14.24 2 .38 10.03 0 .982 8 .30 0 .607 6 .35 0 .312 5 .02 0 . 173 4 .04 0 .101 24" 22 .44 7.56
4000 8 .912 16.27 3 .08 11.47 1 .27 9 .48 0 .787 7.26 0 .401 5 .74 0 .222 4 .62 0 .129 3 .1 9 0 .052 25.65 9 .80
4500 10.03 18.31 3 .87 12 .90 1.60 10 .67 0 .990 8 .17 0 .503 6.46 0 .280 5 .20 0 .162 3 .59 0 .065 28.87 12.2
- Continued -
(24'1
(Continued ro m f acmg
page )
(14') (16' ) (1 8') (20")
(12" )
(10"1
0 .199 3 .99 0 .079 ... ...
0 .617 7 .1 7 0 .340 5.77 ...
4 .71 14.33 1 .95 11 .85 1 .21 9.08
0 .280 4.79 0 .111 ...
11.14 20.35 0 .877 8 .61 0 .483 6 .93 ...
5000
6 .74 17.20 2 .77 14.23 1.71 10.89
0 .376 5 .59 0 .150 ...
13.37 24.41 1 .18 10.04 0 .652 8 .08 ...
6000
9 .11 20 .07 3 .74 16. 60 2.31 12 .71
0 .488 6.38 0 .192 ...
15.60 28.49 1 .51 11.47 0 .839 9 .23 ...
7000
... 22 .93 4 .84 18.96 2 .99 14. 52 0 .608 7 .18 0 .242 ...
8000 17.82 . .. 3 .76 16.34 1 .90 12.91 1 .05 10.39
... 25 .79 6 .09 2 1. 34
9000 20.05 .. . ... ...
11 .54 0 .739 7.98 0 .294
2.34 14.34 1.28
. .. 28.66 7 .46 23.71 4 .61 18.1 5
1 .06 9 .58 0 .416 ... .. .
10.000 22.28 ... 6 .59 21 .79 3 .33 17.21 1.83 13.85
... ...
.. . 34.40 10.7 28 .45 1 .43 11.17 0 .562
12.000 26.74 ... 8 .89 25.42 4 .49 20.08 2 .45 16.16
... .. .
... ... ... ... 33. 19
3 .18 1 8.47 1 .85 12.77 0 .723
14.000 31 .19
... ... ... .. . 29.05 5 .83 22 .95
14 .36 0 .907 ... ...
35.65 ... . .. 7 .31 25 .82 4 .03 20.77 2 .32
...
16.000
... ... ... ... ... 32.68 15.96 1 .12 ...
18.000 40.10 ... . .. 36.31 9 .03 28.69 4 .93 23.08 2 .86
... ... ... ... ...
20.000 44.56
Vetocty ts a funcuon of the cross sectonal now area ; thusj
For ptpe lengths other than 100 feet. the pres~re
tOnal to the length. Thus. for 50 feet o ptpe,
drop U: t s constant for a gtven flow rate and ts tndependent o
ptpe length.
P~=e drop s approxunatetv one-half the value gtven '" the
~able ... for 300 feet. three times the g&ven value. etc.
For calculations for pipe other than Schedule 40. see explanatlon on P g
a e 161.
Extractad trom Techmcal Paper No. 41 O. Flow of Flutds. with permtssion of Cnane Co.
For lengths of pipe other than 100 fee t, Fl
t he pressure drop ; proportiona l to t he
5
ow of Air Through Schedule 40 Steel Pipe
length. Thus, for 50 feet of p ipe, t he FREE AIR COMPRESSED
pressure drop is approximately one- q ' .w AIR PRESSURE DROP OF AIR IN POUNDS PER SQ UAR E
half the value given in the table ... for Cubic Feet Cubic Feet INCH PER 100 FEET OF SCHEDULE 40 P IPE
300 feet, three times the given value, Per Minute Per Minute FOR AIR AT 100 POUNDS PER SQ UARE INC H
at 60 F and at 60 F and GAUGE PRESSURE ANO 60 F T EMPERATURE
etc.
14 .7 psia 100 psig
The pressure drop is also inversely
proportiona l to the absolute pressure 1/8" 1/ 4" 3 / 8"
1 0 .128 0 .36 1 0 .083 0.018 1/2"
and directly proportional to the abso-
lute temperature. 2 0 .256 1.3 1 0 .285 0.064 0.020
3 0 .384 3 .06 0. 605 0.133 0 .042
Therefore, to determine the pressure 4 0 .513 4. 83 1.04 0 .226 0 .071 3/ 4"
drop fo r inlet or average pressures 5 0 .641 7 .45 1. 58 0 .343 0 .106 0 .027
other than 1 00 psi and at temperatures 1"
6 0 .769 10.6 2 .23 0.408 0 .148 0 .0 3 7
other than 60 F, mu lt iply the val ues
8 1.025 18 .6 3 .89 0 .848 0 .2 55 0 .0 62 0.019
given in the table by the ratio: 10 0 .0 94 0 .029
1.282 28.7 5.96 1.26 0 .3 56
(
100 + 14.7) (460 + t) 15
20
1.922
2 .563
...
...
13 .0
22 .8
2.73
4 .76
0.83 4
1.43
0 .201
0 .345
0.062
0.102
1-1/ 4"
0.026
p + 14.7 520 1 -1/ 2"
where : 25 3 .204 ... 35.6 7.34 2 .21 0 .526 0 .156 0 .039 0.019
30 3 .845 . .. ... 10.5 3.15 0 .748 0.219 0 .0 55 0.026
" P" i ~ the inlet or average gauge pres- 35 4 .486 ... ... 14.2 4 .24 1.00 0.293 0 .073 0 .035
sure 1n pounds per square inch, and, 40 5 .126 .. . ... 18 .4 5.49 1.30 0.379 0.09 5 0 .044
45 5 .767 ... ... 23.1 6 .90 1.62 0.474 0.116 0 .055
2"
" (' is t~e temperature in degrees 50 6 .408 28.5 8 .49 1.99 0 .57 8 0 .149 0 .067 0 .019
Fahrenhe1t under consideration. 60 7 .690 40.7 12.2 2.85 0 .819 0 .200 0 .094 0.027
2-1/2"
70 8 .971 . .. 16.5 3 .83 1.1 0 0 .270 0 . 126 0 .036
The cubic feet per minute of com- 80 10.25 0 .0 19 . .. 21 .4 4 .96 1.43 0 .350 0 . 162 0.046
pressed air at any pressure is inversely 90 11 .53 0.023 ... 27.0 6.2 5 1.80 0.43 7 0.203 0 .058
proporti onal to the absolute pressure
and directly proportiona l to the abso-
lute t emperature. (Continued on facing page.)
14.7 \ (460 +
( 14.7 + p} 520
t) 225
250
275
28.84
32.04
35.24
0 .134
0 .1 64
0 .1 9 1
0 .045
0.055
0 .066
0 .0 22
0.027
0 .032
...
...
13.3
16.0
3.18
3 .83
1.45
1.75
2.07
0 .404
0 .484
0.573
38.45 0 .232 0 .078 0.037 ... 19.0 4 .56
300 5.32 2 .42 0 .673
41 .65 0.270 0 .090 0.043 ... 22.3
325
0 .050
4" ... 25.8 6 .17 2.80 0.776
44.87 0 .313 0 .1 04
Calculations for Pipe Other than 350
0 .356 0 .11 9 0 .057 0.030 ... 29.6 7 .05 3 .20 0.887
375 48.06 1.00
Schedule 40 400 51.26 0 .402 0. 134 0 .064 0.034 ... 33 .6 8.02 3 .64
.. . 37.9 9 .01 4 .09 1.13
54.47 0 .452 0 .1 5 1 0 .072 0.038
To determine the velocity of water, or 425 1.26
450 57 .67 0 .507 0 .168 0 .08 1 0.042 ... . .. 10.2 4 .59
the pressure drop of water or air,
through pipe other than Schedule 4 0, ... 11.3 5.09 1.40
60.88 0 .562 0 . 187 0 .089 0.04 7
475 ... 12.5 5.61 1.55
use the following formulas: 500 64.08 0 .623 0.206 0 .099 0.0 52
... 15.1 6.79 1.87
70.49 0 .749 0 .248 0 .11 8 0 .062
550 ... 18.0 8 .04 2 .21
(~:)
2 0.073
600 76.90 0 .887 0 .293 0 .139
... 21.1 9 .43 2 .60
v. = V4 0 650 83.30 1.04 0 .342 0 .1 63 0 .086
5"
0.032 24.3 10.9 3 .00
0 .099
~:)
5 0 .395 0 .188
700 89.71 1.1 9 12.6 3 .44
27 .9
llP = llP40 ( 750 96.12 1.36 0 .451 0 .214 0 .113
0 .12 7
0 .0 36
0 .041 31 .8 14.2 3.90
800 102.5 1.55 0 .513 0 .244
0.04 6 35.9 16.0 4.40
108.9 1.74 0 .576 0 .274 0.144
Subscript " a" refers to the Schedule of 850 40.2 18.0 4.91
1.95 0 .642 0 .305 0.1 60 0.0 5 1
900 115.3 6"
pipe through which velocity or pressure
drop is desired. 0 .7 15 0. 340 o . f7 8 0.057 0 .023 ... 20.0 5.47
950 121 .8 2 .18
0 .788 0.37 5 0.1 9 7 0.063 0 .025 ... 22.1 6.06
1,000 128.2 2 .40
Subscript "40" refers to the velocity or 0 .948 0 .451 0.23 6 0.07 5 0 .030 ... 26.7 7 .29
141 .0 2 .89
--
1 ,100 0 .035 ... 31.8 8.63
pressure drop through Schedule 40 3 .44 1.1 3 0. 533 0.279 0.089
1,200 153.8 . .. 37 .3 10.1
pipe, as given in the tables on pages 1.32 0 .626 0. 327 0 . 103 0.041
1,300 166.6 4.01 o,
1 56 through 163. Continued
Extractad trom Technieal Paper No. 410. Flow of Fluids. Wlth
permission of Cnme Co.
Flow of Air Through Schedule 40 Steel Pipe ( Continued)
FREE AIR COMPRESSED
q'm AIR PRESSURE DROP OF AIR IN POUNDS PER SOUARE
Cubic Feet Cubic Feet INCH PER 100 FEET OF SCHEDULE 40 PIPE
Par Minute Par Minute FOR AIR AT 100 POUNDS PER SOUARE INCH
at60F and at 60F and GAUGEPRESSUREAND60FTEMPERATURE
14.7 psia 100 psig
10,000 1282 ... ... 35.2 18.4 5.60 2 .1 6 0 .526 0 . 164 0 .067
11,000 1410 ... .. . ... 22.2 6.78 2 .62 0 .633 0 . 197 0.081
12,000 1638 .. . ... ... 26.4 8.07 3.09 0 .753 0 .234 0.096
13,000 1666 ... . .. . .. 31.0 9.47 3 .63 0 .884 0.273 0 .1 12
14,000 1794 ... . .. ... 36.0 11.0 4.21 1.02 0.316 0.129
Cont~nued
0 .918 0 .371
24,000 3076 ... .. . . .. ... 32.3 12.4 2 .97
26,000 3332 ... . .. .. . ... 37.9 14.5 3 .49 1.12 0.435
b.tta.c\e.d hom \e.chnieal ~a~er No. 410, Flow of Fluids. with permission of Crane Co.
Sectian B
PipeD t:a
Pipe Engagement
Length of Thread on Pipe to Make a Tight Joint
Nominal Dimension Nominal Dimension
Pipe Size A Pipe Size A
(lnches) (lnches) (lnches) (lnches)
~~ 1/ 8 1/ 4 1-1/ 2 11 / 16
1/ 4 3/ 8 2 3/ 4
t---
-A-
----+ 1
3/ 8 3/ 8 2-1/2 15/ 16
1/2 1/ 2 3 1
V/
~~ 3/ 4 9/1 6 4 1-1/ 8
1 11 / 16 5 1-1/ 4
1-1/ 4 11/16 6 1-5/ 16
Dimensiona do not allow for varlation m tapping or threading.
-
,.., -g 1 ~:ros
0.920 0 .2011 0.6648 0 .00462
... ... 5S 0.065
0.00426 0 .86 0.266
0 .884 0.2521 0.6138
. .. ... lOS 0 .083
0.00371 1.13 0 .231
40S 0 . 113 0.824 0 .3326 0.5330
STO 40
3/ 4 1.050 0.4335 0.4330 0.00300 1.47 0.188
XS 80 80S 0 .1 54 0.742
0.2961 0.00206 1.94 0 .128
... 160 ... 0.219 0.612 0 .5698
0 .1 48 0.00103 2.44 0 .064
... .. . 0 .308 0.434 0.7180
XXS
1.1029 0 .00766 0 .87 0.478
.. . 0.065 1.185 0.2553
... 5S
0 .9452 0 .00656 1.40 0 .409
... 0 .109 1.097 0.4130
... lOS
0.8640 0.00600 1.68 0.375
40 40S 0.133 1.049 0 .4939
STO
1 1.315 0 .7190 0 .00499 2.17 0.312
0 .957 0.6388
xs 80 80S 0 .1 79
0 .8365 0 .5217 0 .00362 2 .84 0.230
.. . 160 ... 0 .250 0.815
0.282 0 .00196 3 .66 0.122
... 0 .599 1.0760
xxs . .. 0 .358
1.11 0.797
1 .530 0 .3257 1.839 0 .01277
... ... 5S 0 .065
0 .01134 1.81 0.708
1.442 0 .4717 1.633
... . .. lOS 0 .1 09
0 .01040 2 .27 0.649
40S 0.140 1.380 0.6685 1.495
STO 40
1-1 / 4 1.660 1.283 0.00891 3 .00 0.555
80 80S 0.191 1.278 0 .8815
XS 0 .00734 3 .76 0.458
... 0 .250 1 .160 1.1070 1.057
. .. 160
0 .630 0 .00438 5 .21 0.273
... ... 0 .382 0.896 1.534
XXS
2 .461 0.01709 1.28 1.066
... 0 .065 1.770 0 .3747
.. . 5S
2 .222 0.01543 2 .09 0.963
... 0 .1 09 1.682 0 .6133
. .. lOS
2 .036 0.01414 2 .72 0.882
40 40S 0.145 1.610 0.7995
STO
1-1/2 1.900 1.767 0 .01225 3 .63 0.765
1 .500 1.068
xs 80 80S 0 .200
1.429 1.406 0.00976 4 .86 0.608
... 160 ... 0.281 1.338
0 .950 0 .00660 6.41 0.42
... 1.100 1.885
xxs ... 0 .400
1.61 1.72
2.245 0.4717 3 .958 0 .02749
... ... 5S 0.065
0 .02538 2 .64 1. 58
0 .7760 3.654
... ... lOS 0 .1 09 2 .1 57
1.075 3 .355 0 .02330 3 .65 1.45
STO 40 40S 0 .1 54 2.067
2 2.375 2.953 0 .02050 5.02 1.28
80 80S 0 .218 1.939 1.477
XS 0.01556 7 .46 0.97
... 0.344 1.687 2 .1 90 2.241
. .. 160
1.774 0 .01232 9 .03 0.77
.. . 1.503 2 .656
xxs ... 0.436
- Contmued
Extractad from Techntcal Paper No. 410. Flow o! Fluids. wrth permission of Crane Co.
Pipe Data
Carbon and Alloy Steei-Stainless Steel
IDENTIF ICAT ION WALL INSIOE AREA TRANSVERSE WEIGHT WEIGHT
NOMINAL OUTSIOE S te el THICK- OIAM- OF INTERNAL AREA PIPE WATER
Stainless
PIPE SIZE OlA M. Steel NESS ETER METAL (a) (A) (POUNOS (POUNOS
lron
(IN CHES) (IN CHES) Sched. Sched. (t) (d) (SQUARE (Square (Square PER PER FOOT
Pipe
No. No. (INCHES) (IN CHES) IN CHES) lnches) Feet) FOOT) OF PIPE )
Size
... ... 5S 0.083 2 .709 0.7280 5.764 0.04002 2 .48 2.50
... ... lOS 0.120 2 .635 1.039 5.453 0.03787 3.53 2.36
STO 40 40S 0.203 2 .469 1.704 4 .788 0 .03322 5.79 2.07
2-1/2 2 .875
XS 80 80S 0.276 2 .323 2 .254 4 .238 0.02942 7.66 1.87
... 160 ... 0.375 2 . 125 2.945 3 .546 0 .02463 10.01 1.54
XXS ... ... 0.552 1.771 4 .028 2 .464 0.01710 13.69 1.07
... . .. 5S 0 .083 3 .334 0.8910 8.730 0.06063 3.03 3.78
.. . ... lOS 0.120 3 .260 1.274 8 .347 0 .05796 4 .33 3.62
STO 40 40S 0.216 3.068 2 .228 7.393 0.05130 7.58 3.20
3 3 .500
XS 80 80S 0 .300 2.900 3.016 6.605 0 .04587 10.25 2 .86
... 160 . .. 0 .438 2 .624 4.205 5.408 0 .03755 14.32 2 .35
XXS ... .. . 0 .600 2.300 5.466 4 .155 0.02885 18 .58 1.80
... . .. 5S 0.083 3 .834 1.02 1 11.545 0 .080 17 3.48 5.00
... . .. lOS 0.120 3 .760 1.463 11.104 0 .077 11 4.97 4.81
3-1 / 2 4 .000 STO 40 40S 0 .226 3 .548 2 .680 9.886 0.06870 9 .11 4.29
xs 80 80S 0.318 3 .364 3 .678 8.888 0.06170 12 .50 3 .84
... ... 5S 0 .083 4 .334 1.152 14.75 0.10245 3 .92 6 .39
... ... l OS 0.120 4 .260 1.65 1 14.25 0 .09898 5.61 6.18
STO 40 40S 0 .237 4 .026 3.174 12.73 0 .08840 10.79 5.50
4 4 .500 xs 80 80S 0.337 3 .826 4.407 11.50 0.07986 14.98 4.98
... 120 ... 0 .438 3 .624 5.595 10.31 0 .0716 19.00 4.47
... 160 ... 0 .531 3 .438 6 .621 9 .28 0.0645 22.51 4.02
XXS ... . .. 0 .67.4 3 .152 8.10 1 7 .80 0.0542 27.54 3.38
Extracted from Technical Paper No. 410. Flow of Fluids. wtth permission of Crane Co.
- Contmued -
-=
Pipe Data
Carbon and Alloy Steei-Stainless Steel
IDENTIFICATION WALL INSIDE AREA TRANSVERSE WEIGHT WEIGHT
NOMINAL OUTSIDE S te el THICK- DIAM- OF INTERNAL AREA PIPE WATER
Stainless
PIPE SIZE OlA M . Steel NESS ETER METAL (a) (A) (POUNDS (POUNDS
lron
(IN CHES) (IN CHES) Sched . Sched. (t) (d) (SOUARE (Square (Square PER PER FOOT
Pipe
No. No. (INCHES) (IN CHES) IN CHES) lnches) Feet) FOOT) OF PIPE)
Size
xs 60 80S 0.500 9.750 16.10 74.66 0.5185 54.74 32.35
... 80 ... 0.594 9.562 18.92 71.84 0.4989 64.43 31 .13
10
10.750
... 100 .. . 0.719 9.312 22.63 68.13 0.4732 77.03 29.53
(Cont.) .. . 120 . .. 0.844 9.062 26.24 64.53 0.4481 89.29 27.96
xxs 140 ... 1.000 8.750 30.63 60.13 0.4176 104.13 26.06
... 160 ... 1.125 8.500 34.02 56.75 0.3941 115.64 24.59
... . .. 55 0.156 12.438 6.17 121.50 0.8438 20.98 52.65
. .. ... lOS 0.180 12.390 7.11 120.57 0.8373 24.17 52.25
. .. 20 . .. 0.250 12.250 9 .82 117.86 0.8185 33.38 51.07
. .. 30 ... 0.330 12.090 12.87 114.80 0.7972 43.77 49.74
STO ... 405 0.375 12.000 14.58 113.10 0.7854 49.56 49.00
.. . 40 ... 0 .406 11.938 15.77 111 .93 0.7773 53.52 48.50
12 12.75 xs ... 80S 0.500 11.750 19.24 108.43 0.7528 65.42 46.92
.. . 60 . .. 0.562 11.626 21.52 106.16 0 .7372 73.15 46.00
... 80 . .. 0.688 11.374 26.03 101.64 0.7058 88.63 44.04
... 100 ... 0.844 11.062 31.53 96.14 0 .6677 107.32 41.66
XXS 120 ... 1.000 10.750 36.91 90.76 0 .6303 125.49 39.33
.. . 140 . .. 1. 125 10.500 41 .08 86.59 0.6013 139.67 37.52
.. . 160 ... 1.312 10.126 47.14 80.53 0.5592 160.27 34.89
. .. ... 55 0.156 13.688 6.78 147.15 1.0219 23.07 63.77
. .. . .. lOS 0.188 13.624 8.16 145.78 1.0124 27.73 63.17
14
14.00
... 10 .. . 0.250 13.500 10.80 143.14 0.9940 36.71 62.03
(Con!.) .. . 20 . .. 0.312 13.376 13.42 140.52 0.9758 45.61 60.89
STO 30 .. . 0.375 13.250 16.05 137.88 0.9575 54.57 59 .75
.. . 40 ... 0.438 13.124 18.66 135.28 0.9394 63.44 58.64
Extracted from Techntcal Paper No. 410. Flow o! Flulds. w rth perm sseon of Crane Co.
1.781 14.438
- Continuad -
90.75 163.72 1.1369 308.50 70.88
--
.....
Pipe Data
Carbon and Alloy Steei-Stainless Steel
IDENTIFICATION WALL INSIDE AREA TRANSVERSE WEIGHT WEIGHT
NOMINAL OUTSIDE Steel THICK- DIAM - OF INTERNAL AREA PIPE WATER
Stainless
PIPE SIZE DIAM. lron S te el NESS ETER METAL (a) (A) (POUNDS (PO UNOS
(IN CHES) (IN CHES) Sched. Sched. (t) (di (SOUARE (Square (Square PER PER FOOT
Pipe
No . No. (INCHES) (IN CHES) IN CHES) lnches) Feet) FOOT) OF PIPE)
Size
... ... SS 0.188 19.624 11.70 302.46 2 .1 004 39.78 131.06
... ... lOS 0.218 19.S64 13.SS 300.61 2 .0876 46.06 130.27
... 10 ... 0 .2SO 19.SOO lS.Sl 298.6S 2.0740 S2 .73 129.42
STO 20 ... 0.37S 19.2SO 23.1 2 290.04 2 .0142 78.60 12S.67
XS 30 ... o.soo 19.000 30.63 283.S3 1.9690 104.13 122.87
... 40 ... O.S94 18 .812 36.1S 278.00 1.930S 123.11 120.46
20 20.00
.. . 60 . .. 0 .812 18.376 48.9S 26S.21 1.8417 166.40 114.92
... 80 . .. 1.031 17.938 61 .44 2S2.72 1.7SSO 208.87 109.Sl
. .. 100 ... 1.281 17.438 7S.33 238.83 1.6S8S 2S6.10 103.39
. .. 120 ... l.SOO 17.000 87 .1 8 226.98 l.S762 296.37 98.3S
. .. 140 ... 1.7SO 16.SOO 100.33 213.82 1.4849 341 .09 92.66
... 160 . .. 1.969 16.062 111.49 202.67 1.4074 379.17 87.74
... ... SS 0.188 21.624 12.88 367 .2S 2 .SS03 43.80 1S9.14
... ... lOS 0.218 21.S64 14.92 36S.21 2 .5362 S0.71 1S8.26
... 10 . .. 0 .250 21 .500 17 .08 363.05 2.5212 58.07 157.32
STO 20 ... 0.37S 21.2SO 2S.48 3S4.66 2 .4629 86.61 1S3.68
XS 30 ... o.soo 21 .000 33.77 346.36 2 .40S3 114.81 1S0.09
22 22.00 ... 60 . .. 0.87S 20.2SO S8.07 322.06 2.236S 197.41 139.S6
... 80 . .. 1.12S 19.7S 73.78 306.3S 2 . 127S 2S0.81 132.76
... 100 . .. 1.37S 19.2S 89.09 291.04 2 .0211 302.88 126.12
... 120 . .. 1.62 S 18.7S 104.02 276.12 1.917S 3S3.61 119.6S
... 140 . .. 1.87S 18.2S 118.SS 261 .S9 1.8166 403.00 113.36
... 160 . .. 2 . 12S 17.7S 132.68 247.4S 1.7184 4S1.06 107.23
Extracted from Technical Paper No. 41 O. Flow of Fluids. wrth perm1ssion of Crane Co.
Pipe Data
Carbon and Alloy Steei-Stainless Steel
IDENTIFICATION WALL INSIDE AREA TRANSVERSE WEIGHT WEIGHT
NOMINAL OUTSIDE Ste el THICK- DIAM- OF INTERNALAREA PIPE WATER
Stainless
PIPE SIZE OlA M . Steel NESS ETER METAL (a) (A) (POUND S (PO UNOS
lron
liNCHES) (IN CHES) Sched. Sched. (t) (d) (SQUARE (Square (Square PER PER FOOT
Pipe
No. No. liNCHES) liNCHES) IN CHES) lnches) Feet) FOOT) OF PIPE)
Size
... 10 ... 0.344 33.312 36.37 871.55 6.0524 123.65 377.67
STO .. . ... 0.375 33.250 39.61 868.31 6.0299 134.67 376.27
34 34.00 xs 20 ... 0.500 33.000 52.62 855.30 5 .9396 178.89 370.63
... 30 ... 0 .625 32.750 65.53 842.39 5 .8499 222.78 365.03
... 40 ... 0.688 32.624 72.00 835.92 5 .8050 244.77 362.23
.. . 10 ... 0.312 35.376 34.98 982.90 6 .8257 118.92 425.92
STO .. . ... 0 .375 35.250 41.97 975.91 6 .7771 142.68 422.89
36 36.00 XS 20 ... 0 .500 35.000 55.76 962.11 6 .6813 189.57 416.91
... 30 .. . 0 .625 34.750 69.46 948.42 6 .5862 236.13 417 .22
... 40 . .. 0 .750 34.500 83.06 934.82 6.4918 282.35 405.09
Extracted from Technical Paper No. 410. F/ow o! F/uids. with perm 1SSK>n of Crane Co.
O)U1~WWN NNN-.....a.
ONO><DN-.J ~N0-.101 WO<D-.JO> 0101~Wc.>
:...:...o;..,oo :..,,;..,:..,;.., oC,;..,a,, ix>o<nix><n
010100100 010010101 ON01CX>N CX>OOCX>O
176 Sction 8/Pip Dt Sction 8/Pip Dt 171
<(()~~~~~~~~~~~~
.o!! ~~q~q --: ~~"l~ ~q~~"': 1 1/2 5.00 6.12 6. 12 7.00 7.00 8 .00
_lll oo.-o.-..-..-..-..-..- -NNNN MM 2 6.00 6.50 6.50 8.50 8.60 9.25
llllllo
z5o 2 1/ 2 7.00 7.50 7.50 9 .62 9 .62 10.50
3 7.50 8.25 8.25 9.50 10.50 12.00
~ l'<~' '<~''<~'coco coco co ~~~~~~~~liD ID
4 9.00 10.00 10.75 11.50 12.25 14.00
5 10.00 11 .00 13.00 13.75 14.75 16.50
6 11 .00 12.50 14.00 15.00 15.50 19.00
oo .- o- o--- ------
coco o co o leo N Ltl N coleo co o N colo o
.o!! ~~q~q CX!"":~"":C"? ~~~~! q~ 8 13.50 15.00 16.50 18.50 19.00 21 .75
~~cnrr----i----1----~_:::._:::_~~J
_lll
1/JI/lg
NN 10 16.00 17.50 20.00 21 .50 23.00 26.50
12 19.00 20.50 22.00 24.00 26.50 30.00
14 21 .00 23.00 23 .75 25.25 29.50 ...
~ l'<~' ~ ~ ~~ ~ ~ ~ ~ ~~ ~
-~
C.:
.,-.,-coco coco co 16 23.50 25.50 27 .00 27.75 32.50 .. .
--
o~
eN
e- u;
QI.._- ' IN N Ltl N Ltl 1 Ltl Ltl O O N 'Ltl Ltl CO O N IN 00
.! ~~":~": ":":qC?or-: ~~~~~ ~!
18
20
24
25.00
27 .50
32.00
28.00
30.50
36.00
29.25
32.00
37 .00
31 .00
33.75
41.00
36.00
38.75
46.00
...
...
...
-
E~Cill ooooo o c - - - - - - - - ...
0
_lll 30 38.75 43.00 . .. . .. . ..
-e=
-
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Q)
Ql -
-o
~
llllllO
36
42
46.00
53.00
50.00
57.00
...
...
. ..
. ..
. ..
. ..
. ..
. ..
IIIICII ~ l'<~' '<t '<t COCO coCO CON N liD O O O O j'<~' '<t
Z ..-..- ..-NNNN NN 48 59 .50 65.00 ... ... . .. ...
-=-
C"""co
"'"'Cill
:~...;
u "O u;
Slzes 1-lnch through 12-lnch also apply to ANSI Class 160 bronze flanges.
t Slzes 1-lnch through 8-lnch also applv to ANSI Cla ss 300 bfonze flanges.
D.Cill-
A.
- -o a:a
;::a_ .-
-oz wca
w
::
1- -
N N Ltl N Ltl ILtl
coco,.....ccr--. Ltl Ltl Ltl CO
,......,....,.....,....oo 10N N Ltl Ltl ILtl
o..-..-NN O Ltl
NLnr---ooo
00000 cici .,...:....;.,...:.,...:.,...: ....:....:.....:NNN
O 00
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ca_c ct-O
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<(g() '<t'<t'<tCOCO COCOCONN IDIDOO'<t '<t'<tCONIDO ~~
c:C:.iil N Z ..-..- ..-..-NNN NNNMM'IIIt ~e:
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oz ~ .!! ~ U"? U"! ~ "? ~ ~
NNLtlLtlLtl COCOOON NLtlLtlOOO
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oc~~~~~~~~~;_
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- <( 1/l 8:~
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<(N() O '<t'<t'<t'<t'<t '<tCOCOCOCO NNNIDID OOCONID'<t -;;j
...- Z ..-..-..-..-..- NNNMMoc:t' ~~
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H
.;.;
<(NIIl '<tN N
z-w
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~~
118 Ssction 8/PipB Osts Ssctlon 8/Pips Data 119
DIN Standard
""IN.-co~N
1- COOOOMCO 8~~:e~
Ol'<t
~m DIN Cast Steel Valve Ratings*
_lll a: ...;...;NNN ..;..;.......; ,...:,...:
11)11)0
zjo -- PERMISSIBLE WORKING PRESSURE (BAR) AT TEMP. SHOWN
"' ct(J~ u.a:"!":
. IN"' 8"' o loo"' oo o"' 1"'":"'!o NOMINAL
.~"'! CX!~CX!"'!~
,....,....NNN NMMVI.O PRESSURE -1oc
(0,..._
UlUlO
zjo
ct(JCD u..l'<t~q"":~~
C0 N lll 00 10~";lll 8.or-:-.:t:
N"'"1"'";~00 8. lll~Le?O "'"'
,....N
DIN Cast Steel Flange Standard
a:
e
o
O,....-.-,.... ,....,....NNN NNMMM ..;.. Nenndruck 16 (Nominal Pressure 16 Bar)
e
~
co.~
8w
-MN PIPE
FLANGE BOLTING
OlNOllll~~~CONOlOO NOMINAL
C .o 1111/lZ
Z1110 LO<OCO,..._OO ene - - M THICK- Outside
Bolt Number Bolt
E cn-
CI>m ooooo o...:..;...;...: BORE Thickness Circle of Thread Hole
ctj~
-=
_
- e : e:
... "'0
C- ...
(J
NESS Diameter
Diameter Bolts Diameter
10 6 90 16 60 4 M12 14
1 -
1111 enan o
o_. 15 6 95 16 65 4 M12 14
.~.o
C
_e:::
-Mw
""1"'" o co -M O)o-1"'"od"l.l)<e,.....m
co O)"' ""lO)- Mvll)co
~.,. co 0)100
oo O) M12
... :e_
C
~
llllllw
Zlllt-
ctjlll
t- moo
a: o...;..;...;...;....;.....:....;.,..:....; NNNNN NM
- 20
25
32
6.5
7
7
105
115
140
18
18
18
75
85
100
4
4
4
M12
M16
14
14
18
a.t- .o (J
D.- t>Gm
cu ..-4 40 7.5 150 18 110 4 M16 18
oz o
crii on 0 o_. 50 8 165 20 125 4 M16 18
. :.
-e
cai:ii::z:
u e
...
-"'a:c"'w u..l
llllll-zlllw a:
Zlllt-..,lllt-
<tj~ ..... jlll
(J(J (J
O)~":~CJ:!q
"' ~ 00 o 1"'""':~C'?~~
0000,....
"' 00 .,. "'1 00~q'"':~<"'?
o "' "' 00 1o~r--:q~~q
"' o 00 O) o
,....,....,....,....,.... -NNNN NNMMMV
65
80
100
8
8.5
9.5
185
200
220
18
20
20
145
160
180
4
8
8
M16
M16
M16
18
18
18
125 10 250 22 210 8 M16 18
e -o-
o
IDW
N
150 11 285 22 240 8 M20 23
llllllZ ooM'<t'<tllllll
~.,.o co IN m"'~ ""loco
COCO,....OOOl 00 175 12 315 24 270 8 M20 23
ZlllO cicicicici cicicicici . . 200 12 340 24 295 12 M20 23
<teta:
-'111 250 14 405 26 355 12 M24 27
(J
300 15 460 28 410 12 M24 27
"' ... _
--w..,
o
mLn.-OOV o O) O)"' 001 "'" o"' O)~
350
400
16
18
520
580
30
32
470
525
16
16
M24
M27
27
30
llllllwt-
ZIIlt-a:
CO,.._OOOOOl q"'":"'":~~ ~"'"?~~~ li~ 500 21 715 36 650 20 M30 33
cicicicici
...
<tctlll -
(J
~"'
600 23 840 40 770 20 M33 36
700 24 910 42 840 24 M33 36
lllZ o 800 26 1025 42 950 24 M36 39
--a:NO "'
_ _, 900 27 1125 44 1050 28 M36 39
lll lll- iL lll ::l iL 1~ ~ ~ ~ ~ 1:e~~ 8 ~ 1~ ~ ~ ~ ~ 1lB~~~~
:i~~~~l;j5 cicicicici cicio..:..: ..:..:..:..:..: ..:..:C'oi<'oi<'i<'i
:e 1000 29 1255 46 1170 28 M39 42
1200 32 1485 52 1390 32 M45 48
(J(J (J
1400 34 1685 58 1590 36 M45 48
-'w 1600 36 1930 64 1820 40 M52 56
ct
Z(N '<t N
1 ...._ ..._ N
....._ 1800 39 2130 68 2020 44 M52 56
~~ ~=="'~ l"' "'""'cooo oN'<tcooo o'<tOcoNoo 2000
2200
41
43
2345
2555
70
74
2230
2440
48
52
M56
M56
62
62
o=
ZG.
~~~~~ "'"'"'"'"'""'"
All dtmenaion s m mm.
SBction 8/PipB Dt 181
180 S"tion 8/Pip Dt
DIN Cast Steel Flange Standard DIN Cast Steel Flange Standard
Nenndruck 25 (Nominal Pressure 25 Bar} Nenndruck 40 (Nominal Pressure 40 Bar}
-- -
FLANGE BOLTING FLANGE BOLTING
PIPE PIPE
NOMINAL Bolt Number Bolt NOMINAL Bolt Number Bolt
THICK- Outside THICK- Outside
BORE Thickness Circle of Thread Hola BORE Thlckness Circle of Thread Hola
NESS Diameter NESS Diameter
Diameter Bolts Diameter Ola meter Bolts Ola meter
10 6 90 16 60 4 M12 14 10 6 90 16 60 4 M12 14
15 6 95 16 65 4 M12 14 15 6 95 16 65 4 M12 14
20 6.5 105 18 75 4 M12 14 20 6.5 105 18 75 4 M12 14
25 7 115 18 85 4 M12 14 26 7 116 18 86 4 M12 14
32 7 140 18 100 4 M16 18 32 7 140 18 100 4 M16 18
40 7.5 150 18 110 4 M16 18 40 7.5 160 18 110 4 M16 18
50 8 165 20 125 4 M16 18 50 8 165 20 125 4 M16 18
22 145 8 M16 18 i
65 8.5 185 22 145 8 M16 18 65 8.6 186
80 9 200 24 160 8 M16 18 80 9 200 24 160 8 M16 18
100 10 235 24 190 8 M20 23 100 10 235 24 190 8 M20 23
125 11 270 26 220 8 M24 27 125 11 270 26 220 8 M24 27
150 12 300 28 250 8 M24 27 150 12 300 28 260 8 M24 27
175 12 330 28 280 12 M24 27 175 13 350 32 295 12 M27 30
200 12 360 30 310 12 M24 27 200 14 375 34 320 12 M27 30
250 14 425 32 370 12 M27 30 260 16 460 38 385 12 M30 33
300 15 485 34 430 16 M27 30 300 17 515 42 450 16 M30 33
350 16 555 38 490 16 M30 33 360 19 680 46 510 16 M33 36
400 18 620 40 550 16 M33 36 400 21 660 50 585 16 M36 39
500 21 730 44 660 20 M33 36 460 21 685 50 610 20 M36 39
600 23 845 46 770 20 M36 39 500 21 756 62 670 20 M39 42
700 24 960 50 875 24 M39 42 o 600 24 890 60 795 20 M45 48
800 26 1085 54 990 24 M45 48 700 27 995 64 900 24 M45 48
900 27 1185 58 1090 28 M45 48 800 30 1140 72 1030 24 M52 56
1000 29 1320 62 1210 28 M52 56 900 33 1250 76 1140 28 M52 66
1200 32 1530 70 1420 32 M52 56 1000 36 1360 80 1250 28 M52 56
1400 34 1755 76 1640 36 M56 62 1200 42 1576 88 1460 32 M56 62
1600 37 1975 84 1860 40 M56 62 1400 47 1796 98 1680 36 M56 62
1800 40 2195 90 2070 44 M64 70 1600 64 2025 108 1900 40 M64 70
2000 43 2425 96 2300 48 M64 70 All dimensiona in mm.
--- - - 1
All dimensions in mm.
182 Section 8/Pipe Dst11 Section 8/Pipe Dst11 183
DIN Cast Steel Flange Standard DIN Cast Steel Flange Standard
Nenndruck 64 (Nominal Pressure 64 Bar) Nenndruck 100 (Nominal Pressure 100 Bar)
FlANGE BOLTING FLANGE BOLTING
NOMINAL
PIPE
Bolt Number Bolt
- NOMINAL
PIPE
Bolt
THICK- Outside THICK- Number Bolt
BORE Thickness Clrcle of Thread Hole BORE Outside
NESS Ola meter NESS Thlckness Circle of Thread Hole
Diameter Bolts Ola meter Diameter
Ola meter Bolts Diameter
10 10 100 20 70 4 M12 14 10 10 100 20 70 4 M12 14
15 10 105 20 75 4 M12 14 15 10 105 20 75 4 M12 14
25 10 140 24 100 4 M16 18 - 25 10 140 24 100 4 M16 18
32 12 155 24 110 4 M20 23 32 12 155 24 110 4 M20 ' 23
40 10 170 28 125 4 M20 22 40 10 170 28 125 4 M20 22
50 10 180 26 135 4 M20 22 50 10 195 30 145 4 M24 26
65 10 205 26 160 8 M20 22 65 11 220 34 170 8 M24 26
80 11 215 28 170 8 M20 22 80 12 230 36 180 8 M24 26
100 12 250 30 200 8 M24 26 100 14 265 40 210 8 M27 30
125 13 295 34 240 8 M27 30 125 16 315 40 250 8 M30 33
150 14 345 36 280 8 M30 33 150 18 355 44 290 12 M30 33
175 15 375 40 310 12 M30 33 175 20 385 48 320 12 M30 33
200 16 415 42 345 12 M33 36 200 21 430 52 360 12 M33 36
250 19 470 46 400 12 M33 36 250 25 505 60 430 12 M36 39
300 21 530 52 460 16 M33 36 300 29 585 68 500 16 M39 42
350 23 600 56 525 16 M36 39 350 32 655 74 560 16 M45 48
400 26 670 60 585 16 M39 42 400 36 715 78 620 16 M45 48
500 31 800 68 705 20 M45 48 500 44 870 94 760 20 M52 56
DIN Cast Steel Flange Standard DIN Cast Steel Flange Standard
Nenndruck 160 (Nominal Pressure 160 Bar) Nenndruck 320 (Nominal Pressure 320 Bar)
=
NOMINAL
PIPE
THICK-
FLANGE
Bolt Number
BOLTING
Bolt
...., NOMINAL
PIPE
THICK-
FLANGE
Bolt Number
BOLTING
Bolt
BORE Outside Outside
NESS Thickness Circle of Thread Hole BORE Thickness Clrcle of Thread Hole
Ola meter NESS Diameter
Diameter Bolts Ola meter Diameter Bolts Diameter
10 10 100 20 70 4 M12 14 10 11 126 24 86 4 M16 18
16 10 106 20 76 4 M12 14 16 11 130 26 90 4 M16 18
26 10 140 24 100 4 M16 18 26 11 160 34 116 4 M20 22
40 10 170 28 126 4 M20 22 40 14 196 38 146 4 M24 26
50 10 196 30 146 4 M24 26 50 16 210 42 160 8 M24 26
66 11 220 34 170 8 M24 26 66 18 266 51 200 8 M27 30
80 12 230 36 180 8 M24 26 80 19 276 56 220 8 M27 30
100 14 266 40 210 8 M27 30 100 24 336 66 266 8 M33 36
126 16 316 44 260 8 M30 33 126 27 380 75 310 12 M33 36
160 18 366 50 290 12 M30 33 150 32 425 84 350 12 M36 39
176 19 390 54 320 12 M33 36 175 35 485 95 400 12 M39 42
200 21 430 60 360 12 M33 36 200 38 525 103 440 16 M39 42
260 31 616 68 430 12 M39 42 250 49 640 125 540 16 M48 52
300 36 686 78 600 16 M39 42 All dimensiona in mm.
All dimensiona In mm.
DIN Cast Steel Flange Standard DIN Cast Steel Flange Standard
Nenndruck 250 (Nominal Pressure 250 Bar) Nenndruck 400 (Nominal Pressure 400 Bar)
FLANGE BOLTING
FLANGE BOLTING PIPE
PIPE NOMINAL Bolt Number Bolt
NOMINAL Bolt Number Bolt THICK- Outside
THICK- Outside BORE Thickness Circle of Thread Hole
BORE Thickness Circle of Thread Hole NESS Diameter
NESS Diameter Di a meter Bolts Ola meter
Diameter Bolts Diameter
10 11 125 28 86 4 M16 18
10 10 126 24 86 4 M16 18 23
15 11 145 30 100 4 M20
16 10 130 26 90 4 M16 18 26
25 12 180 38 130 4 M24
25 11 160 28 106 4 M20 22 M27 30
40 15 220 48 165 4
40 13 186 34 136 4 M24 26 M27 30
50 18 235 52 180 8
50 13 200 38 160 8 M24 26
65 22 290 64 225 8 M30 33
66 14 230 42 180 8 M24 26 1
M30 33
80 25 306 68 240 8
80 16 266 46 200 8 M27 30 M36 39
100 30 370 80 295 8
100 19 300 54 236 8 M30 33
125 36 415 92 340 12 M36 39
126 22 340 60 275 12 M30 33 M39 42
150 41 475 105 390 12
160 25 390 68 320 12 M33 36
175 47 645 120 450 12 M45 48
176 29 430 74 366 12 M36 39 M45 48
200 53 585 130 490 16
200 32 486 82 400 12 M39 42
260 38 686 100 490 16 M46 48 Alt dimensions in mm.
300 47 690 120 690 16 M48 52
Alt dimensiona In mm.
- - - - - - - = =Sect:ian_9
General Reference
Tables
Continu ad
188 Ssction 9/Gsnsrs/ Rsfsrsncs TsbiBII Ssction 9/Gsnsrs/ Rsfsrsnc Tsbls11 189
Clrcumferences and Areas of Circles ( Contlnued) Circumferences and Areas of Clrcles ( Contlnued)
Da meter Circum. Area Da meter Da meter Crcum . Area Diameter Circum. Area
-
Circum.
(In.) (In.)
'
(Sq In.)
- (In.) (In.)
Area
. - (In.) (In .) (Sq In.) (In.) (In.) (Sq In.)
..
' (Sq In.)
~
- -
-
2 -3/16 6 .8722- L 3 :7583 5 '15:7080 9-5/ 8 30.2378 72.760 20 112 64.4026 330.06
19.635 '
2 -1/ 4 7.0686 3.9761 5-1/ 16 15.9043 9 -3/ 4 30.6305 74.662 20-3/ 4 ' 65.1880 338.16
20.129
2 5/ 16 7.2649 4 .2000 5-1/ 8 16.1007 20.629 9 -7/ 8 31.0232 76.589 21 65.9734 346 .36
2 -3/ 8 7 .4613 4.4301 5-3/ 16 16.2970 10 31.4159 78.540 21 -1/ 4 66.7588 354.66
21 .135
2 -7/ 16 7 .6576 4 .6664 5-1/ 4 16.4934 21 .648 10-1/ 4 32.2013 82 .516 21 -1/ 2 67 .5442 363 .05
2 -1/ 2 7 .8540 4 .9087 5-5/ 16 16 .6897 10-1/ 2 32 .9867 86.590 21 -3/ 4 68.3296 371 .54
22.166
2 -9/ 16 8 .0503 5.1572 5-3/ 8 16.8861 22 .691 10-3/ 4 33.7721 90.763 22 69 .1150 380.13
2 -5/ 8 8 .2467 5.4119 5-7/ 16 17 .0824 23.221 11 34.5575 95.033 22 -1/ 4 69 .9004 388.82
2 -11 / 16 8 .4430 5.6727 5 -1/2 17 .2788 23 .758 11 -1/ 4 35 .3429 99 .402 22 -1/ 2 70.6858 397 .61
2 -3/ 4 8.6394 5.9396 5-9/ 16 17 .4751 24.301 11 -1/2 36 .1283 103 .87 22 -3/ 4 71.4712 406.49
2 -13/ 16 8 .8357 6.2126 5-5/ 8 17 .6715 24.850 11 -3/ 4 36.9137 108.43 23 72 .2566 415.48
2 -7/ 8 9.0321 6 .4918 5 -11 / 16 17 .8678 25.406 12 37.6991 113 .10 23 -1/ 4 73 .0420 424.56
2 -15/ 16 9 .2284 6 .7771 5-3/ 4 18.0642 25.967 12 -1/ 4 38.4845 117 .86 23 -1/ 2 73 .8274 433 .74
3 9.4248 7 .0686 5-13/ 16 18 .2605 26.535 12 -1/2 39 .2699 122 .72 23 -3/ 4 74.6128 443 .01
3 -1/ 16 9 .6211 7.3662 5-7/8 18.4569 27.109 12 -3/ 4 40.0553 127 .68 24 75.3982 452 .39
3-1/ 8 9 .8175 7.6699 5-15/ 16 18.6532 27.688 13 40.8407 132 .73 24-1/ 4 76.1836 461.86
3 -3/ 16 10.0138 7 .9798 6 18.8496 28.274 13 -1/ 4 41.6261 137 .89 24-1/ 2 76.9690 471.44
3 -1/ 4 10.2102 8 .2958 6-1/ 8 19 .2423 13 -1/ 2 42.4115 143 .14 24 -3/ 4 77.7544 481 .11
29.465
3 -5/ 16 10.4065 8 .6179 6 -1/ 4 19 .6350 30.680 13-3/ 4 43 .1969 148.49 25 78.5398 490.87
3 -3/ 8 10.6029 8 .9462 6 -3/ 8 20.0277 31 .919 14 43 .9823 153.94 25 -1/ 4 79 .3252 500.74
3 -7/ 16 10.7992 9 .2806 6-1/ 2 20.4204 33 .183 14-1/ 4 44.7677 159.48 25 -1/ 2 , 80.1106 510.71
3 -1/ 2 10.9956 9 .6211 6-5/ 8 20.8131 34.472 14-1/ 2 45.5531 165. 13 25 -3/ 4 80.8960 520.77
3 -9/16 11 . 1919 9 .9678 6 -3/ 4 21.2058 35.785 14-3/ 4 46.3385 170.87 26 81 .6814 530.93
3 -5/8 11 .3883 10.321 6 -7/ 8 21 .5984 37.122 15 47.1239 176.71 26 -1/ 4 82.4668 541 . 19
3 -11 / 16 11 .5846 10.680 7 21.9911 38.485 15-1/ 4 47 .9093 182 .65 26 -1/ 2 83 .2522 551 .55
3-3/ 4
3 -13/ 16
11 .7810
11.9773
11 .045
11 .416
7-1/ 8
7 -1/ 4
22 .3838 39.871 15-1/ 2
15-3/ 4
48.6947
49.4801
188.69
194.83
26 -3/ 4
27
84.0376
84.8230
562 .00
572 .56
.
22 .7765 41 .282
3 -7/ 8 12 .1737 11 .793 7-3/ 8 23 .1692 42.718 16 50.2655 201.06 27 -1/ 4 85 .6084 583 .21
3 -15/ 16 12 .3700 12 .177 7-1/ 2 23 .5619 44.179 16-1/ 4 51 .0509 207 .39 27 -1/ 2 86.3938 593 .96
4 12 .5664 12.566 7 -5/ 8 23 .9456 45 .664 16-1/ 2 51 .8363 213.82 27 -3/ 4 87 .1792 604.81
4 -1/ 16 12.7627 12.962 7-3/ 4 24.3473 47.173 16-3/ 4 52 .6217 220.35 28 87 .9646 615 .75
4 -1/ 8 12 .9591 13 .36'4 7-7/ 8 24.7400 48.707 17 53.4071 226.98 28 -1/ 4 88 .7500 626 .80
4 -3/ 16 13 .1554 13.772 8 25. 1327 50.265 17 -1/ 4 54.1925 233 .71 28 -1/ 2 89 .5354 637 .94
4 -1/ 4 13 .3518 14.186 8-1/ 8 25 .5254 51 .849 17 -1/2 54.9779 240.53 28 3/ 4 90.3 208 649.18
4 -5/ 16 13 .5481 14.607 8 -1/ 4 25.9181 53.456 17 -3/ 4 55 .7633 247.45 29 91 .1062 660.52
4 -3/ 8 13 .7445 15 .033 8-3/ 8 26.3108 55.088 18 56.5487 254.47 29 -1/ 4 91.8916 671 .96
4 -7/ 16 13 .9408 15.466 8 -1/ 2 26.7035 56.745 18-1/ 4 57 .3341 261 .59 29 -1/ 2 92.6770 683.49
4 -1/2 14.1372 15.904 8 -5/ 8 27 .0962 18-1/ 2 58 .1195 268.80 29 -3/ 4 93.4624 695 . 13
58.426
4 -9/ 16 14.3335 16.349 8 -3/ 4 27 .4889 60.132 18-3/ 4 58.9049 276.12 30 94.2478 706 .86
4 -5/ 8 14.5299 16.800 8 -7/ 8 27 .8816 1
19 59.6903 283 .53 30-1/ 4 95.0332 718.69
61.862
4 -11 / 16 14.7262 17.257 9 28.2743 63.617 19-1/ 4 60.4757 291 .04 30-1/ 2 95.8186 730.62
4 -3/ 4 14.9226 17 .721 9 -1/ 8 28.6670 65.397 19-1/ 2 61.2611 298.65 30-3/ 4 96 .6040 742 .64
4 -13/ 16 15.1189 18.190 9-1/ 4 29.0597 67.201 19-3/ 4 62.0465 306.35 31 97.3894 754.77
4 -7/ 8 15 .3153 18.665 9 -3/ 8 29.4524 69.029 20 62.8319 314 .16 31 -1/ 4 98.1748 766.99
4 -15/ 16 15.5116 19.147 9 -1/2 29 .8451 70.882 20-1/ 4 63.6173 322 .06 31 -1/2 98 .9602 779 .31
- Continuad - Continuad
190 SBCtion 9/Genera/ Reference Tab/es Section 9/Genera/ Reference Tables 191
41 6128 6138 6149 6160 6170 6180 6191 6201 6212 6222
42 6232 6243 6253 6263 6274 6284 6294 6304 6314 6325
43 6335 6345 6355 6365 6375 6385 6395 6405 6415 6425
44 6435 6444 6454 6464 6474 6484 6493 6503 6513 6522
45 6532 6542 6551 6561 6571 6580 6590 6599 6609 6618
- Continuad -
192 Section 9/Gsnsrlll Rsfsrsncs T11blss Ssction 9/GsnBrlll Rsfsrsncs T11blss 193
67 8261 8267 8274 8280 8287 8293 8299 8306 8312 8319 100 = 10' hecto h
68 8325 8331 8338 8344 8351 8357 8363 8370 8376 8382 10 = 10' de ka* da
69 8388 8395 8401 8407 8414 8420 8426 8432 8439 8445 0.1 = 10- ' deci* d
70 8451 8457 8463 8470 8476 8482 8488 8494 8500 8506 0.01 = 10-2 centi* e
0.001 = 10-3 milli m
71 8513 8519 8525 8531 8537 8543 8549 8555 8561 8567 0.000 001 = 10~ micro ~
72 8573 8579 8585 8591 8597 8603 8609 8615 8621 8627 0.000 000 001 = 10"" nano n
73 8633 8639 8645 8651 8657 8663 8669 8675 8681 8686 0.000 000 000 001 = 10- 12 pico . p
74 8692 8698 8704 8710 8716 8722 8727 8733 8739 8745 0.000 000 000 000 001 = 1o- femto f
75 8751 8756 8762 8768 8774 8779 8785 8791 8797 8802 0.000 000 000 000 000 001 = 1o- atto a
Avoid usage, if possible .
76 8808 8814 8820 8825 8831 8837 8842 8848 8854 8859
77 8865 8871 8876 8882 8887 8893 8899 8904 8910 8915
78 892 1 8927 8932 8938 8943 8949 8954 8960 8965 8971
79 8976 8982 8987 8993 8998 9004 9009 9015 9020 9025 Greek Alphabet
80 9031 9036 9042 9047 9053 9058 9063 9069 9074 9079 Lower Greek
Lower Greek Lower Greek
Caps Capa Caps Neme
Case N ame Case Neme Casa
81 9085 9090 9096 9101 9106 9112 9117 9122 9128 9133 .
82 9138 9143 9149 9154 9159 9165 9170 9175 9180 9186 Alpha l t lota p p Rho
A a
83 9191 9196 9201 9206 9212 9217 9222 9227 9232 9238
84 9243 9248 9253 9258 9263 9269 9274 9279 9284 9289 B p Beta K K Kappa r o Sigma
85 9294 9299 9304 9309 9315 9320 9325 9330 9335 9340
r 'Y Gamma A X Lambda T r Tau
86 9345 9350 9355 9360 9365 9370 9375 9380 9385 9390
M Mu y V Upsilon 1
87 9395 9400 9405 9410 9415 9420 9425 9430 9435 9440 ll 6 Delta ~
88 9445 9450 9455 9460 9465 9469 9474 9479 9484 9489
89 9494 9499 9504 9509 9513 9518 9523 9528 9533 9538 E E Epsilon N V Nu <1> 4l '{! Phi
90 9542 9547 9552 9557 9562 9566 9571 9576 9581 9586
- Continuad - z t Zeta ::: ~ Xi X X Chi
e 8 Theta n Pi n w Omega
"
Natural Trigonometric Functions
Func-
Deg 0.0 0 .1 0.2 0.3 0 .4 0 .5 0.6 0.7 0.8 0.9
tion
sin 0 .0000 0 .0017 0.0035 0 .0052 0.0070 0.0087 0.0105 0.0122 0.0140 0 .0157
o cos 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000 0 .9999 0.9999 0 .9999 0 .9999
tan 0.0000 0.0017 0.0035 0.0052 0.0070 0.0087 0.0105 0.0122 0.0140 0 .0157
sin 0 .0175 0.0192 0 .0209 0.0227 0.0244 0.0262 0 .0279 0.0297 0.0314 0 .0332
1 eos 0 .9998 0.9998 0 .9998 0 .9997 0.99 97 0.9997 0.9996 0.9996 0.9995 0.9995
tan 0 .0175 0 .0192 0.0209 0 .0227 0.0244 0 .0262 0.0279 0.0297 0 .0314 0.0332
sin 0 .0349 0 .0366 0.0384 0 .0401 0.0419 0.0436 0.0454 0.0471 0.0488 0 .0506
2 eos 0.9994 0 .9993 0 .9993 0.9992 0.9991 0 .9990 0.9990 0.9989 0 .9988 0 .9987
tan 0.0349 0.0367 0 .0384 0 .0402 0.0419 0.0437 0.0454 0.0472 0 .0489 0 .0507
sin 0.0523 0.0541 0.0558 0.0576 0.0593 0.0600 0 .0628 0.0645 0.0663 0 .0680
3 eos 0.9986 0.9985 0 .9984 0 .998 3 0.9982 0.9981 0.9980 0 .9979 0 .9978 0 .9977
tan 0 .0524 0 .0542 0 .0559 0 .0577 0 .05 94 0.0612 0.0629 0 .0647 0 .0664 0 .0682
sin 0 .0698 0 .0715 0 .0732 0 .0750 0 .0767 0 .0785 0 .0802 0 .0819 0.0837 0.0854
4 cos 0 .9976 0 .9974 0 .9973 0.9972 0.9971 0.9969 0 .9968 0.9966 0.9965 0 .9963
tan 0 .0699 0 .0717 0 .0734 0 .0752 0.0769 0.0787 0 .0805 0.0822 0 .0840 0.0857
sin 0.0872 0 .0889 0 .0906 0.0924 0.09 41 0 .0958 0 .0976 0.0993 0.1011 0 .1 028
5 eos 0.9962 0 .9960 0 .9959 0 .99 57 0.99 56 0. 9954 0 .9952 0.9951 0.9949 0.9947
tan 0 .0875 0 .0892 0 .0910 0.0928 0.0945 0.0963 0 .0981 0 .0998 0 .1 016 0 .1033
sin 0.1045 0 .1 063 0.1080 0.1097 0.1115 0.1132 0 .1149 0 .1167 0 .1184 0 .1201
6 cos 0 .9945 0 .9943 0 .9942 0.9940 0 .9938 0.9936 0 .9934 0.9932 0 .9930 0 .9928
tan 0 .1051 0 . 1069 0 .1 086 0.1104 0 .1122 0 .1139 0 .11 57 0.1175 0 . 1192 0 .1210
sin 0.1219 0 . 1236 0 .1 253 0 .1 271 0 .1288 0 .1305 0 .1323 0.1340 0.1357 0 .1 374
7 cos 0.9925 0.9923 0.9921 0 .9919 0.9917 0. 9914 0.9912 0.9910 0.9907 0 .9905
tan 0.1228 0 . 1246 0.1263 0 .12 8 1 0.1299 0.1317 0 .1 334 0 .1352 0 .1370 0 .1 388
sin 0.1392 0.1409 0.1426 0.1444 0.14 6 1 0.147 8 0.1495 0.1513 0.1530 0.1547
8 cos 0. 99 03 0.9900 0.9898 0.98 9 5 0 .9893 0 .9890 0.9 8 88 0. 9885 0.9882 0 .9880
tan 0.1405 0.1423 0 . 1441 0.14 59 0 .1477 0.1495 0 .1512 0.1530 0 .1548 0 .1566
sin 0.1564 0.1582 0 . 1599 0.1616 0.1 633 0.1 6 50 0 .1668 0.1685 0 .1702 0 .1 719
9 cos 0.9877 0.9874 0 .9871 0.98 69 0.9866 0.98 63 0 .9860 0.9857 0 .9854 0.9851
tan 0.1584 0 .1 602 0 .1 620 0.16 38 0.16 55 0.1673 0 .1691 0 .1709 0 . 1727 0.1745
sin 0.1736 0.1754 0.1771 0.17 88 0 . 1805 0.1822 0 .1840 0.1857 0 .1874 0 .1 891
10 cos 0 .9848 0.9845 0.9842 0.9839 0.9836 0 .9833 0.9829 0 .9826 0 .9823 0 .9820
tan 0.1763 0 .1 781 0 .1 799 0.1817 0 .1835 0.1853 0 .1871 0 .1890 0.1908 0.1926
sin 0 .1 908 0 .1 925 0 .1 942 0.1959 0 .1977 0.1 994 0.2011 0.2028 0.2045 0.2062
11 eos 0 .9816 0.9813 0 .9810 0 .980 6 0.9803 0. 9 799 0.9796 0.9792 0 .9789 0.9785
tan 0 .1944 0.1962 0 .1 980 0 . 199 8 0.2016 0.2035 0 .2053 0.2071 0 .2089 0 .2107
sin 0 .2079 0.2096 0.2113 0 .2130 0.2147 0.2164 0 .2181 0 .2198 0 .2215 0 .2232
12 cos 0 .9781 0.9778 0 .9774 0 .9770 0.9767 0.97 6 3 0 .9759 0 .9755 0 .9751 0 .9748
tan 0.2126 0.2144 0 .2162 0 .2180 0.21 99 0.2217 0 .2235 0.2254 0 .2272 0 .2290
sin 0.2250 0 .2267 0.2284 0.2300 0 .231 8 0.2334 0.2351 0.2368 0 .2385 0.2402
13 cos 0.9744 0 .9740 0.9736 0.9732 0.972 8 0.9 724 0 .9720 0.9715 0 .9711 0 .9707
tan 0 .2309 0 .2327 0 .2345 0.23 64 0.23 8 2 0.2401 0 .2419 0 .2438 0 .2456 0 .2475
sin 0 .2419 0 .2436 0 .2453 0.2470 0.24 8 7 0.2504 0.2521 0 .2538 0 .2554 0 .2571
14 eos 0 .9703 0 .9699 0 .9694 0 .9690 0.968 6 0. 968 1 0.9677 0 .9673 0 .9668 0 .9664
tan 0 .2493 .02512 0.2530 0.2549 0.25 6 8 0.2586 0.2605 0.2623 0 .2642 0.2661
sin 0 .2588 0.2605 0.2622 0 .2639 0.265 6 0.2672 0.2689 0.2706 0 .2723 0 .2740
15 cos 0.9659 0 .9655 0 .9650 0 .9 6 4 6 0.96 41 0.9636 0 .9632 0.9627 0.9622 0.9617
tan 0.2679 0 .2698 0 .2717 0 .2736 0.27 54 0.2773 0 .2792 0.2811 0.2830 0.2849
- Continuad -
Natural Trigonometric Functions ( Continued)
Func-
Deg o_oo 0 .1 0 .2 0.3 0 .4 0 .5 0.6 0 .7 0.8 0.9
tion
sin 0 .2756 0 .2773 0 .2790 0.2807 0 .2823 o "2840 0.2857 0 .2874 0.2890 0 .2907
16 cos 0 .9613 0 .9608 0 .9603 0 .9598 0.9593 0 .9588 0 .9583 0 .9578 0 .9573 0 .9568
tan 0.2867 0 .2886 0 .2905 0 .2924 0 .2943 0 .2962 0 .2981 0 .3000 0 .3019 0 .3038
sin 0 .2924 0 .2940 0 .2957 0 .2974 0 .2990 0.3007 0 .3024 0.3040 0.3057 0 .3074
17 cos 0.9563 0.9558 0.9553 0 .9548 0 .9542 0 .9537 0 .9532 0.9527 0 .9521 0.9516
tan 0 .3057 0 .3076 0.3096 0 .3115 0 .3134 0 .3153 0 .3172 0.3191 0 .3211 0 .3230
sin 0 .3090 0 .3 107 0.3123 0 .3140 0 .3156 0 .3173 0 .3190 0 .3206 0 .3223 0 .3239
18 cos 0.9511 0.9505 0 .9500 0.9494 0 .9489 0 .9483 0 .9478 0 .9472 0.9466 0 .9461
tan 0 .3249 0 .3269 0 .3288 0 .3307 0 .3327 0.3346 0 .3365 0 .3385 0 .3404 0 .3424
sin 0.3256 0 .3272 0 .3289 0 .3305 0 .3322 0 .3338 0 .3355 0 .337 1 0 .3387 0 .3404
19 eos 0 .9455 0.9449 0 .9444 0 .9438 0.9432 0 .9426 0.9421 0 .9415 0 .9409 0 .9403
tan 0 .3443 0 .3463 0 .3482 0 .3502 0 .3522 0.3541 0.3561 0 .3581 0 .3600 0 .3620
sin 0.3420 0 .3437 0 .3453 0.3469 0.3486 0 .3502 0.3518 0 .3535 0.3551 0 .3567
20 cos 0.9397 0 .9391 0 .9385 0.9379 0.9373 0.9367 0 .9361 0 .9354 0 .9348 0 .9342
tan 0.3640 0 .3659 0 .3679 0 .3699 0.3719 0 .3739 0 .3759 0 .3779 0 .3799 0.3819
sin 0 .3584 0 .3600 0.3616 0 .3633 0 .3649 0.3665 0 .3681 0 .3697 0 .3714 0 .3730
21 cos 0 .9336 0 .9330 0 .9323 0 .9317 0.9311 0.9304 0 .9298 0.9291 0 .9285 0 .9278
tan 0 .3839 0 .3859 0 .3879 0 .3899 0 .3919 0 .3939 0 .3959 0 .3979 0 .4000 0.4020
sin 0 .3746 0 .3762 0 .3778 0.3795 0 .3811 0 .3827 0 .3843 0 .3859 0 .3875 0 .3891
22 cos 0 .9272 0 .9265 0.9259 0.9252 0 .9245 0 .9239 0 .9232 0 .9225 0 .9219 0 .9212
tan 0 .4040 0.406 1 0 .4081 0 .4101 0 .4122 0 .4142 0 .4163 0 .4183 0.4204 0 .4224
sin 0 .3907 0.3923 0 .3939 0 .3955 0 .3971 0 .3987 0.4003 0 .4019 0 .4035 0 .4051
23 eos 0.9205 0.9198 0.9191 0 .9184 0.9178 0 .9171 0 .9164 0 .9157 0 .9150 0 .9143
tan 0.4245 0 .4265 0 .4286 0.4307 0 .4327 0.4348 0 .4369 0.4390 0 .4411 0 .4431
sin 0.4067 0.4083 0 .4099 0 .4 115 0 .4131 0.4147 0.4163 0.4179 0.4195 0 .4210
24 cos 0.9135 0.9128 0 .9121 0 .9114 0.9107 0.9100 0.9092 0.9085 0 .9078 0 .9070
tan 0 .4452 0.4473 0 .4494 0 .4515 0 .4536 0.4557 0 .4578 0 .4599 0 .4621 0 .4642
sin 0.4226 0.4242 0 .4258 0.4274 0 .4289 0 .4305 0 .4321 0.4337 0.4352 0 .4368
25 cos 0.9063 0 .9056 0 .9048 0.9041 0.9033 0.9026 0.9018 0 .9011 0 .9003 0 .8996
tan 0.4663 0.4684 0 .4706 0.4727 0.4748 0.4770 0 .4791 0.4813 0 .4834 0.4856
sin 0 .4384 0 .4399 0 .4415 0.4431 0 .4446 0.4462 0 .4478 0 .4493 0.4509 0.4524
26 cos 0 .8988 0 .8980 0 .8973 0.8965 0.8957 0.8949 0 .8942 0 .8934 0 .8926 0.8918
tan 0 .4877 0 .4899 0 .4921 0 .4942 0.4964 0.4986 0 .5008 0 .5029 0 .5051 0.5073
sin 0.4540 0.4555 0 .4571 0.4586 0 .4602 0.4617 0 .4633 0 .4648 0 .4664 0.4679
27 cos 0.8910 0.8902 0 .8894 0.8886 0.8878 0.8870 0 .8862 0.8854 0 .8846 0.8838
tan 0.5095 0 .5117 0 .5139 0.5161 0.5184 0.5206 0 .5228 0 .5250 0.5272 0.5295
sin 0 .4695 0 .4710 0 .4726 0.4741 0.4756 0.4772 0 .4787 0 .4802 0.4818 0.4833
28 eos 0 .8829 0 .8821 0 .8813 0 .8805 0.8796 0 .8788 0 .8780 0 .8771 0 .8763 0.8755
tan 0 .5317 0 .5340 0 .5362 0 .5384 0.5407 0.5430 0 .5452 0 .5475 0 .5498 0.5520
sin 0 .4848 0.4863 0 .4879 0 .4894 0.4909 0.4924 0.4939 0.4955 0.4970 0 .4985
29 cos 0 .8746 0 .8738 0 .8729 0.8721 0 .8712 0 .8704 0 .8695 0.8686 0.8678 0.8669
tan 0.5543 0.5566 0 .5589 0.5612 0.5635 0.5658 0.5681 0 .5704 0 .5727 0.5750
sin 0.5000 0 .5015 0 .5030 0 .5045 0.5060 0 .5075 0.5090 0 .5105 0 .5120 0.5135
30 cos 0.8660 0.8652 0 .8643 0.8634 0.8625 0 .8616 0 .8607 0 .8599 0 .8590 0.8581
tan 0 .5774 0 .5797 0 .5820 0.5844 0 .5867 0 .5890 0 .5914 0 .5938 0.5961 0.5985
sin 0 .5150 0.5165 0 .5180 0.5195 0 .5210 0 .5225 0 .5240 0 .5255 0 .5270 0.5284
31 cos 0.8572 0.8563 0 .8554 0.8545 0.8536 0 .8526 0 .8517 0 .8508 0.8499 0.8490
tan 0.6009 0.6032 0.6056 0.6080 0.6104 0 .6128 0 .6152 0 .6176 0 .6200 0.6224
- Continuad -
Natural Trigonometric Functions ( Continued)
Func-
Deg 0 .0 0 .1 0.2 0.3 0.4 0 .5 0 .6 0 .7 0 .8 0 .9
tion
sin 0.5299 0.5314 0.5329 0.5344 0.5358 0 .5373 0.5388 0.5402 0.5417 0.5432
32 cos 0.8480 0 .8471 0.8462 0.8453 0.8443 0 .8434 0.8425 0.8415 0.8406 0.8396
tan 0.6249 0 .6273 0.6297 0.6322 0.6346 0 .6371 0.6395 0.6420 0.6445 0.6469
sin 0.5446 0 .5461 0.5476 0.5490 0.5505 0.5519 0.5534 0.5548 0.5563 0.5577
33 cos 0 .8387 0 .8377 0 .8368 0 .8358 0.8348 0.8339 0.8329 0.8320 0.8310 0.8300
tan 0 .6494 0 .6519 0.6544 0 .6569 0.6594 0.6619 0.6644 0.6669 0.6694 0.6720
sin 0 .5592 0.5606 0.5621 0.5635 0.5650 0.5664 0.5678 0.5693 0.5707 0.5721
34 cos 0.8290 0.8281 0 .8271 0.8261 0.8251 0 .8241 0.8231 0.8221 0.8211 0.8202
tan 0 .6745 0.6771 0.6796 0.6822 0 .6847 0 .6873 0.6899 0.6924 0.6950 0.6976
sin 0.5736 0 .5750 0 .5764 0.5779 0 .5793 0 .5807 0.5821 0.5835 0.5850 0.5864
35 cos 0.8192 0.8181 0.8171 0.8161 0.8151 0.8141 0.8131 0 .8121 0.8111 0.8100
tan 0 .7002 0.7028 0 .7054 0.7080 0.7107 0.7133 0.7159 0.7186 0.7212 0.7239
sin 0.5878 0.5892 0 .5906 0.5920 0 .5934 0 .5948 0.5962 0.5976 0.5990 0.6004
36 eos 0 .8090 0.8080 0 .8070 0.8059 0.8049 0 .8039 0.8028 0.8018 0.8007 0.7997
tan 0.7265 0.7292 0 .7319 0.7346 0.7373 0.7400 0.7427 0.7454 0.7481 0.7508
sin 0 .6018 0 .6032 0 .6046 0.6060 0 .6074 0 .6088 0.6101 0 .6115 0.6129 0.6143
37 eos 0 .7986 0 .7976 0 .7965 0 .7955 0.7944 0.7934 0.7923 0 .7912 0.7902 0.7891
tan 0.7536 0 .7563 0 .7590 0 .7618 0 .7646 0 .7673 0.7701 0.7729 0.7757 0.7785
sin 0.6157 0 .6170 0 .6184 0 .6198 0 .6211 0.6225 0.6239 0 .6252 0.6266 0.6280
38 eos 0 .7880 0 .7869 0.7859 0 .7848 0 .7837 0.7826 0.7815 0 .7804 0.7793 0.7782
tan 0.7813 0.7841 0.7869 0.7898 0.7926 0.7954 0.7983 0.8012 0.8040 0.8069
sin 0.6293 0.6307 0.6320 0.6334 0.6347 0.6361 0.6374 0.6388 0.6401 0.6414
39 cos 0.7771 0.7760 0.7749 0.7738 0.7727 0.7716 0.7705 0.7694 0.7683 0.7672
tan 0.8098 0.8127 0 .8156 0.8185 0.8214 0.8243 0.8273 0.8302 0.8332 0.8361
- Continued -
Natural Trigonometric Functions ( Continued )
Func-
Deg 0 .0 0 .1 0.2 0 .3 0 .4 0 .5 0 .6 0.7 0 .8 0.9
tion
sin 0.7431 0 .7443 0 .7455 0 .7466 0 .7478 0 .7490 0 .7501 0.7513 0 .7524 0.7536
48 eos 0.6691 0.6678 0.6665 0 .6652 0 .6639 0.6626 0 .6613 0 .6600 0 .6587 0.6574
tan 1.1106 1.1145 1.1184 1.1224 1. 126 3 1.1303 1.1343 1.1 383 1.1423 1.1463
sin 0.7547 0 .7559 0.7570 0 .7581 0.7593 0.7604 0.7615 0 .7627 0 .7 638 0.7649
49 cos 0 .6561 0.6547 0 .6534 0.6521 0.6508 0.6494 0 .6481 0.6468 0 .6455 0 .6441
tan 1.1504 1.1544 1.1585 1.1626 1.1667 1.1708 1.1750 1.1792 1.1833 1.1875
sin 0 .7660 0 .7672 0 .7683 0.7694 0.7705 0 .7716 0.7727 0 .7738 0 .7749 0.7760
50 eos 0 .6428 0 .6414 0 .6401 0 .6388 0 .6374 0.6361 0 .6347 0.6334 0 .6320 0.6307
tan 1. 1918 1.1960 1.2002 1.2045 1.208 8 1.2131 1.2174 1.2218 1.2261 1.2305
sin 0.7771 0 .7782 0 .7793 0 .7804 0.7815 0.7826 0 .7837 0 .7848 0.7859 0 .7869
51 cos 0 .6293 0 .6280 0.6266 0.6252 0 .62 39 0.6225 0 .6211 0.6198 0.6184 0 .6170
tan 1.2349 1.2393 1.2437 1.2482 1.2527 1.2572 1.2617 1.2662 1.2708 1.2753
sin 0.7880 0.789 1 0.7902 0.7912 0 .79 23 0 .7934 0 .7944 0.7955 0 .7965 0 .7976
52 cos 0 .6157 0.6143 0.6129 0.6115 0.6101 0.6088 0 .6074 0.6060 0.6046 0.6032
tan 1.2799 1.2846 1.2892 1.2938 1.29 8 5 1.3032 1.3079 1.3127 1.3175 1.3222
sin 0.7986 0 .7997 0.8007 0.8018 0.8028 0 .8039 0.8049 0 .8059 0 .8070 0.8080
53 cos 0 .6018 0 .6004 0.5990 0.5976 0.59 6 2 0 .5948 0 .5934 0 .5920 0 .5906 0.5892
tan 1.3270 1.3319 1.3367 1.3416 1.3465 1.3514 1.3564 1.3613 1.3663 1.3713
sin 0 .8 090 0 .8100 0.8111 0.8121 0 .81 3 1 0.8141 0 .8151 0.8161 0 .8171 0 .8181
54 eos 0.5878 0 .5864 0 .5850 0 .5835 0.58 2 1 0.5807 0 .5793 0.5779 0 .5764 0.5750
tan 1.3764 1.3814 1.3865 1.3916 1.3968 1.4019 1.4071 1.4124 1.4176 1.4229
sin 0 .8192 0 .8202 0 .8211 0 .8221 0.8231 0.8241 0 .8251 0 .8261 0.8271 0 .8281
55 cos 0.5736 0.5721 0.5707 0.5693 0 .5678 0.5664 0 .5650 0.5635 0.5621 0 .5606
tan 1.4281 1.4335 1.4388 1.4442 1.449 6 1.4550 1.4605 1.4659 1.4715 1.4770
- Continued -
-
~
Natural Trigonometric Functions (Continued)
Func-
Deg 0 .0 0 .10 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0.9
tion
sin 0 .8988 0 .8996 0.9003 0.9011 0 .9018 0 .9026 0 .9033 0.9041 0 .9048 0.9056
64 eos 0 .4384 0 .4368 0.4352 0 .4337 0 .4321 0.4305 0.4289 0.4274 0.4258 0 .4242
tan 2.0503 2 .0594 2.0686 2.0778 2 .0872 2.0965 2.1 060 2.1155 2.1251 2.1348
sin 0.9063 0 .9070 0.9078 0 .9085 0 .9092 0 .9100 0 .9107 0 .9114 0.9121 0 .9128
65 eos 0.4226 0 .4210 0.4195 0.4179 0 .4163 0.4147 0.4131 0.4115 0 .4099 0 .4083
tan 2.1 445 2 .1 543 2 .1 642 2 .1 742 2 . 1842 2.1 943 2.2045 2.2148 2.2251 2 .2355
sin 0 .9135 0.9143 0.9150 0 .9157 0 .9164 0 .9171 0 .9178 0.9184 0 .9191 0 .9198
66 eos 0.4067 0 .4051 0 .4035 0 .4019 0 .4003 0 .3987 0.3971 0.3955 0 .3939 0 .3923
tan 2.2460 2 .2566 2 .2673 2 .2781 2 .2889 2.2998 2.3109 2.3220 2.3332 2.3445
sin 0 .9205 0 .9212 0 .9219 0 .9225 0 .9232 0 .9239 0.9245 0 .9252 0 .9259 0 .9265
67 eos 0.3907 0.3891 0.3875 0 .3859 0.3843 0.3827 0.3811 0 .3795 0 .3778 0.3762
tan 2.3559 2 .3673 2.3789 2.3906 2.4023 2.4142 2.4262 2.4383 2.4504 2.4627
sin 0 .9272 0 .9278 0 .9285 0.9291 0 .9298 0 .9304 0 .9311 0.9317 0 .9323 0.9330
68 cos 0.3746 0 .3730 0 .3714 0 .3697 0 .3681 0.3665 0.3649 0.3633 0.3616 0.3600
tan 2.4751 2 .4876 2 .5002 2 .5129 2 .5257 2.5386 2.5517 2.5649 2.5782 2 .5916
sin 0 .9336 0 .9342 0.9348 0.9354 0.9361 0 .9367 0 .9373 0.9379 0.9385 0 .9391
69 eos 0.3584 0 .3567 0 .3551 0 .3535 0.3518 0 .3.502 0 .3486 0 .3469 0.3453 0.3437
tan 2.6051 2 .6187 2.6325 2.6464 2.6605 2.6746 2 .6889 2.7034 2.7179 2 .7326
sin 0.9397 0 .9403 0 .9409 0.9415 0.9421 0.9426 0 .9432 0 .9438 0.9444 0 .9449
70 cos 0.3420 0 .3404 0 .3387 0.3371 0.3355 0.3338 0 .3322 0.3305 0 .3289 0 .3272
tan 2.7475 2 .7625 2 .7776 2.7929 2.8083 2.8239 2.8397 2 .8556 2 .8716 2.8878
sin 0.9455 0 .9461 0 .9466 0.9472 0.9478 0.9483 0 .9489 0.9494 0 .9500 0 .9505
71 cos 0 .3256 0.3239 0.3223 0.3206 0.3190 0.3173 0 .3156 0 .3140 0 .3123 0 .3107
tan 2.9042 2 .9208 2.9375 2.9544 2.9714 2.9887 3.0061 3.0237 3.0415 3 .0595
____________________________
- Continuad -
................
Natural Trigonometric Functions (Continued)
Func-
Deg 0 .0 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0.7 0 .8 0 .9
tion
sin 0 .9848 0 .9851 0 .9854 0.9857 0.9860 0 .9863 0 .9866 0 .9869 0 .9871 0.9874
80 cos 0 . 1736 0 .1 719 0 .1 702 0.1685 0.1668 0.1650 0.1633 0 .1 616 0 .1 599 0 .1582
tan 5.6713 5.7297 5.7894 5.8502 5.9124 5.9758 6.0405 6 .1066 6 .1 742 6 .2432
sin 0 .9877 0 .9880 0.9882 0 .9885 0.9888 0.9890 0 .9893 0 .9895 0 .9898 0.9900
81 cos 0 . 1564 0 . 1547 0 . 1530 0 .1513 0 . 1495 0 .1478 0 .1461 0 .1 444 0 .1426 0 . 1409
tan 6.3138 6.3859 6.4596 6.5350 6.6122 6.6912 6.7720 6.8548 6.9395 7.0264
sin 0 .9903 0 .9905 0.9907 0 .9910 0 .9912 0.9914 0 .9917 0 .9919 0 .9921 0.9923
82 e os 0 .1392 0 . 1374 0 .1357 0 .1340 0.1323 0 .1 305 0 .1 288 0 .1271 0.1253 0.1236
tan 7. 1154 7.2066 7 .3002 7 .3962 7.4947 7.5958 7.6996 7.8062 7.9158 8.0285
sin 0 .9925 0 .9928 0 .9930 0 .9932 0 .9934 0.9936 0 .9938 0 .9940 0.9942 0 .9943
83 e os 0 .1219 0 . 1201 0 .11 84 0 . 1167 0 . 1149 0.1132 0 .11 15 0 .1 097 0.1040 0 .1063
tan 8.1443 8 .2636 8 .3863 8 .5126 8 .6427 8.7769 8.9152 9 .0579 9 .2052 9 .3572
sin 0 .9945 0 .9947 0 .9949 0 .9951 0 .9952 0.9954 0 .9956 0 .9957 0.9959 0 .9960
84 cos 0 .1 045 0 . 1028 0 .1 011 0 .0993 0 .0976 0.0958 0 .0941 0 .0924 0 .0906 0 .0889
tan 9 .5144 9 .6768 9 .8448 10.02 10.20 10.39 10.58 10.78 10.99 11 .20
sin 0 .9962 0 .9963 0 .9965 0 .9966 0.9968 0.9969 0 .9971 0.9972 0 .9973 0 .9974
85 cos 0 .0872 0 .0854 0 .0837 0.0819 0 .0802 0 .0785 0 .0767 0 .0750 0.0732 0 .0715
tan 11.43 11 .66 11.91 12.16 12.43 12.71 13.00 13.30 13.62 13.95
sin 0.9976 0 .9977 0.9978 0.9979 0.9980 0 .9981 0 .9982 0 .9983 0.9984 0 .9985
86 cos 0.0698 0 .0680 0 .0663 0.0645 0 .0628 0 .0610 0.0593 0.0576 0 .0558 0 .0541
tan 14.30 14.67 15.06 15.46 15.89 16.35 16.83 17.34 17.89 18.46
sin 0 .9986 0 .9987 0.9988 0 .9989 0 .9990 0 .9990 0 .9991 0 .9992 0.9993 0 .9993
87 e os 0 .0523 0 .0506 0.0488 0 .0471 0 .0454 0 .0436 0.0419 0 .0401 0.0384 0 .0366
tan 19.08 19.74 20.45 21.20 22.02 22.90 23.86 24.90 26.03 27 .27
Piping manifold dimensions, 98, 99 Source treatment for noise, 83 -85 Trigonometric functions, 1 94-204 Vapor pressures
Piping practicas, 100 Sour gas service guidelines, 95, 96 hydrocarbons, 1 30- 1 31
Ultrasonic examination, 81 miscellaneous fluids, 132 - 134
Positioner, 33 -35, 90, 91 Special control valves, 89 Universal Gas Sizing Equation, 71
electro-pneumatic, 40 cryogenic service, 93, 94 Velocity of liquids in pipe, 154-155
guidelines, 33 -35 high pressure, 89 -91 Valve body Vena contracta, 65
schematics, 34 high temperatura, 91 angle -style. 18 description, 65
large-flow, 92 bar stock, 1 8 illustration. 3 -12
Pressure drop prediction, 63
nuclear service, 95 boot-style, 2 1
Pressure equivalents, 112 small -flow, 92 butterfly, 22 Vent diffuser, 85
subject to sulfide stress cracking, cryogenic, 93 -95 discussion, 85
Pressure retaining parts for nuclear illustration, 3 -31
95, 96 double-ported, 20
service, 95
eccentric disc, 23 Vibration noise, 82
Specifications
Pressure-temperature ratings, 44-4 7 forged. 18
bar stock materials, 12 7- 129 high -pressure, 1 8 Viscosity
bronze valves, 4 7
casting materials, 123 - 126 installation, 97 - 100 effect on sizing, 63
cast iron valves, 47
elements, 1 21 - 123 maintenance, 100- 1 06 nomograph, 64, 119
steel valves, 44-46
hydrocarbons. 130- 131 materials, 42
Ouick opening characteristic, 29. 30 needed to order valve, 42 Volume booster, 33 -35
reverse -acting. 20 guidelines, 33 -35
description, 30
Specific gravity, 62, 116- 117, rotary shaft, 8 illustration, 2 -3
typical curve, 29
130- 134 selection of, 41
Radiographic examination, 81 single-ported, 17, 18 Volume equivalents, 111
Stea m single-seated. 1 7
Recovery capability, 65 properties table (saturated), 136- 142 Volume rate equivalents, 111
styles, 1 7-23
description, 66-68 properties table (superheated), V-notch ball control valves
three -way, 21
curves, 68 148- 1 53 description, 22
V-notch ball, 22
Representativa sizing coefficients sizing procedure, 69 -72 dimensions, 49
tracing, 90 Valve plug, 29 illustrations, 1-8, 1-29
globe-style bodies, 7 4 -7 5
balanced, 19 typical flow coefficients, 76 -78
rotary -shaft bodies, 76-78
Sulfide stress cracking, 95, 96 characteristics, 29
Resonating, natural frequency, 82 unbalance, 79 Water
Temperatura limits, 28 flow in Schedule 40 pipe, 1 56 - 1 59
Rotary -shaft body elastomers, 60 Valve sizing, 62 properties of, 135
actuator mounting positions, metals, 51 basic liquid sizing equation, 62
104- 105 packings, 28 gas or steam service, 69 -72 Wear resistance of material. 49
actuator sizing, 80 liquid/gas mixtures, 72 -73
Terminology, 1, 6, 8, 11 Zero deflection, 8
definition, 8 liquid service, 62 -69
general control valve, 1
illustration, 1-8 noise applications, 86 -87
miscellaneous, 11
typical sizing coefficients, 76 -78 Universal Gas Sizing Equation, 71
rotary-shaft valve, 6
Seat ring replacement, 102 valve functions, 8
Selection considerations, 41 Test procedures
determination of leakage class, 50
Silencer, inline, 86
non-destructiva examination, 80, 81
Sizing, 62
actuator, 79, 80 Transducer, electro-pneumatic, 39
equations, 62 -73 function, 39
typical coefficients, 7 4 -7 8 illustration, 2-14