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The Gantrail Mark 7 pad is a steel-reinforced resilient pad used between crane rails and their supporting structures. It significantly reduces stress and improves crane track performance. The pad is made of durable vulcanized nitrile rubber and has a fluted top surface that allows for two-stage stiffness, ensuring the rail is not overstressed under increasing loads. It is supplied in various widths and lengths to suit applications and specifications.

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Mahmoud Allam
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129 views

1

The Gantrail Mark 7 pad is a steel-reinforced resilient pad used between crane rails and their supporting structures. It significantly reduces stress and improves crane track performance. The pad is made of durable vulcanized nitrile rubber and has a fluted top surface that allows for two-stage stiffness, ensuring the rail is not overstressed under increasing loads. It is supplied in various widths and lengths to suit applications and specifications.

Uploaded by

Mahmoud Allam
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Mark 7

Gantrail Steel Reinforced Resilient Pad


For Continuous Rail Support
www.gantrail.com

Mark 7
The use of Gantrail Mark 7 SPECIFICATIONS:
Crane Rail Pad between a rail
The pad width should be nominally 5mm less than
and its support substantially
the rail foot width.
improves the performance of
heavy duty crane tracks. Cranes DIMENSIONS:
apply very high forces to the
structures on which they are PART No W mm (Flat) W mm (Crown)
mounted. The pad significantly MK7-098 98 Not available
reduces the stress between MK7-118 118 Not available
the rail and its support. The W
MK7-128 128 Not available
Gantrail pad is one of the three MK7-134 134 Not available
key ingredients in achieving MK7-147 147 Not available Gantrail flat pad is normally supplied in
a reliable track. These are:- MK7-157 157 157 12 metre lengths of the widths shown
Resilient Pad MK7-168 168 168 but is also available in lengths and
Strong, adjustable clips widths to suit customer specification.
MK7-195 195 195
This may result in longer lead times
Continuously Welded Rail MK7-215 215 215 Please contact GANTRAIL for guidance.

FEATURES CONTINUOUS SUPPORT

The Gantrail pad has been


designed with a fluted top
surface. This results in a two
stage stiffness characteristic. On
loading, the voids in the top allow
the Gantrail clips to pre-compress
the pad a small amount. On
increasing the wheel loading,
the voids are filled and the pad
becomes stiffer. This ensures that
the rail is not over stressed.
The pad is reinforced with a
steel strip to ensure high lateral
stiffness and prevent movement
from below the rail.

COMPONENTS

1. Resilient pad
2. Steel reinforcement

Gantrail can supply standard design details and technical


information in support of all crane rail applications.
Mark 7 Resilient Pad/ET/10/14
Mark 7
Gantrail Steel Reinforced Resilient Pad
For Continuous Rail Support
Gantrail Mark 7 pads are manufactured from wear resistant durable vulcanised
nitrile rubber. They are unaffected by oil, grease or ultraviolet light. They have
been tested to many times the design loads and show complete recovery. The
pad incorporates a bonded steel reinforcement strip which is encapsulated for
protection against corrosion.

After Ageing PAD FOR CONTINUOUSLY SUPPORTED APPLICATIONS


Material Nitrile rubber
Shore hardness (ISO 48:1994) 75 5 IRHD 75 5 IRHD Gantrail flat pad is suitable for all applications where soft mounting is
desirable. Historically, pad was provided 1.5mm thicker at the centre than
Tensile strength (ISO 37:1994) 17.5 N/mm2 15 N/mm2
the edges due to the concave shape of the base of some rails. It has been
Elongation (ISO 37:1994) 305% 240% shown that there is no significant benefit in using this crowned pad but
Compression set (ISO 815:1991) 5% Max @ 23C Gantrail offer it to meet some older specifications.
Rebound resilience (ISO 4662:1986) 27%
Temperature range -25C to 100C

STIFFNESS CHARACTERISTICS MARK 7 PROFILE

MK7 Crown pad

8
2

6,5
W
Deflection

MK7 Flat pad


7

1. Flutes fill
1 W
2. Stiff to prevent
rail break
0
0 Pressure on pad

INSTALLATION INSTRUCTIONS:
Rail pad should be narrower than the rail it is supporting (nominally 5mm). The pad is normally supplied in 12 metre lengths. The flutes of the pad are
placed facing upwards. The pad may be cut to precise length of rail. It can be cut with a hacksaw or jigsaw. No installed length of pad should be less
than the spacing between three pairs of crane rail fixing clips. Before installing Mark 7 pad, the supporting area should be clean and free of oil, grease
or any projections likely to damage the pad. It is preferable that the steel structure below the pad is not painted. If the rail is to be welded the pad
should be protected from excessive heat during welding by being removed under the weld or by being protected with a thermal barrier. Our technical
department will be pleased to advise on the suitability of Mark 7 pad in specific installation conditions.

A world of crane rail expertise.


www.gantrail.com
Gantry Railing Ltd Gantrail (Middle East) Ltd
Sudmeadow Road P O Box 61428
Hempsted
Gloucester GL2 5HG
Jebel Ali Free Zone
Dubai
ISO 9002
REGISTERED COMPANY

ENGLAND United Arab Emirates 015


Certificate No. 5180

Tel: +44 (0) 1452 300688 Tel: +971 4 8812 935


Fax: +44 (0) 1452 300198 Fax: +971 4 8812 936
E-mail: [email protected] E-mail: [email protected]
Mark 7 Resilient Pad/ET/10/14

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