Hand Book Revised)
Hand Book Revised)
Hand Book Revised)
FOR
PROTECTION ENGINEERS
Authored by
M.V.S. BIRINCHI, BE., FIE C.VENKATESWARLU, M.E, PGDIEM
Ex.Director (Technical) Chief Engineer/Protection
APTRANSCO APGENCO
1
2
HANDBOOK
FOR
PROTECTION ENGINEERS
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4
ACKNOWLEDGEMENTS
5
manuals of manufacturers, etc. and it is hoped that this Hand Book will serve
as a useful guide for all practicing Engineers.
6
INDEX
1. Code of Practice
1.1 Standard number for devices
1.2 Types of Panels
1.3 Protective Relay – Connection & Zones of Protection
1.4 Norms of Protection for Generator, Transformers & Lines
1.5 Current Transformers
1.6 Voltage Transformers
1.7 Energy Meters
1.8 Synchronising Panel
2. Generator and their Protection
3. Transformers and their Protection
4. Distance Relays in A.P.System, relay indications & their Meanings
5. Busbars – Arrangements & Protection
7
8
6. O/L & E/F relays
7. Circuit Breakers
8. Station Battery
9. Earthing Practices
10. Excitation & Voltage Regulation.
9
10
PROTECTION
OBJECTIVE : To quickly isolate a faulty section from both ends so that the rest of
the System can function satisfactorily.
iv) Speed : The relay must operate at the required speed. It should neither be too
slow which may result in damage to the equipment nor should it be
too fast which may result in undesired operation.
11
HEALTHY TRIP CIRCUT
Push Button
Lamp
High Resistance
+ Ve
Relay Contact
Battery Trip Coil
- Ve
12
IMPORTANT ELEMENTS :
Switch gear: Circuit breaker Bulk oil, Minimum oil, SF6, Airblast, Vacuum etc.
depending on medium used for quenching the arc. Different
operating mechanisms such as solenoid, spring, pneumatic, hydraulic
etc. are employed.
Protective gear: Relays (current, voltage, impedance, power, frequency, etc. based on
operating parameter, definite time, inverse time, stepped etc. as per
operating characteristic, logic wise such as differential, over fluxing
etc.
13
14
CODE
OF
PRACTICE
15
CODE OF PRACTICE : PROTECTION
1.00 Circuitry
1.01 The entire wiring of circuitry for indications, alarms, metering and protection
should be permanent wiring.
1.02 There is no place for temporary wiring or adhocism in Relay circuitry.
1.03 The leads should be identified by ferrules near terminals.
1.04 Every lead should end at a terminal point and no junctions by twisting is allowed. If
two wires are to be terminated at same terminal they may be connected at two
different terminals and a loop provided.
1.05 The wiring should be by copper leads for C.T secondaries for all cores (i.e.)
metering as well as protection.
1.06 The wiring should be by copper leads for PT secondaries also wherever they are
intended for protection.
1.07 The copper lead for 1.05 & 1.06 above should be stranded but not single lead type.
1.08 Aluminum leads can be used for indication, alarms and PT secondaries for metering
but stranded wires only are to be used. However where PTs are employed for
commercial metering, stranded copper wires are to be used.
1.09 The terminations should be lugged by ring shape ‘O’ lugs. ‘U’ shape lugs should be
avoided.
1.10 For CT Secondary terminations, two nuts with one spring washer and two flat
washers to be compulsorily used.
1.11 The terminal strips should be stud type with nuts and not screw-in-type.
1.12 Wherever two batteries are available, the primary protection and back-up protection
should be from different batteries.
16
1.13 Where there is only one battery at a Power Substation, the primary and back-up
protections should be given D.C supply through two individual circuits with
independent fuses run from D.C bus.
1.13A When CBs have two trip coils, both main protection and backup protection will
energise both the trip coils.
1.14 D.C and A.C supplies should not be taken through different cores of the same cable.
1.15 Independent D.C cables should be run to every equipment in the yard and looping
of D.C supply either in the yard or in the control room from one equipment to the
other is not permitted.
1.16 The D.C yard lighting for emergency lighting should be through independent cables
and not mixed up with protection and other circuitry.
1.17 For indications, alarms, annunciations, controls (closing coil, trip coil, etc. negative
(-ve) is always given direct and positive (+ve) is supplied only ‘on commands’ like
close, trip, relay trip, etc.
1.18 Where D.C protection supply is at 24 volts or 32 volts, the battery units should be
very near the equipment and not in the control rooms.
1.19 In cases of 1.18 above, each tripping units (24 volts or 32 volts battery with
charger) should not be used for more than two circuit breakers or equipment.
1.20 Standard colour codes for leads in control cable of different sizes should be as
denoted on the cover page.
1.21 The lead numbers are also standardised as follows so that any MRT Engineer can
easily identify the purpose for which the lead is connected by noting the lead
number.
17
J Series D.C Incoming J1, J2, etc.
K Series Control - Closing, Tripping, etc. K1, K2, K3 etc.
L Series Alarms, indications and annunciations L1, L2, L3, etc.
E Series Potential transformer secondaries E1, E2, E3, etc.
H Series LT A.C Supply H1, H2, H3, etc.
A Series C.T secondary for special protection A1, A2, A3, etc.
B Series Bus bar protection B1, B2, B3, etc.
C Series Protection Circuits C1, C2, C3, etc.
D Series Metering Circuits D1, D2, D3, etc.
1.22 CTs with 1 amp secondary rating should be used compulsorily where meters,
protective devices etc. are remotely situated with reference to equipment.
1.23 The CT ratios available and adopted with number of cores shall be displayed on
each panel as follows: (with underlined position as adopted).
400 - 200 - 100 / 1-1-1
1.24 Wherever CT cores are not used “SHORTING LOOPS” should be provided near
CT secondary terminals and not in marshaling boxes or at panels.
1.25 The Cable entries near equipment, marshaling boxes and panels should be by use of
appropriate size glands.
1.26 The Wiring inside the panels should be clear and neatly fastened avoiding loose
wires.
1.27 All wires not in use should not only be disconnected but removed from panels.
1.28 PT secondaries should have group MOCBs with D.C alarm. Fuses at different
panels should not be used.
18
1.29 Few cells from a battery of cells should not be used for separate low voltage D.C
circuits. D.C - D.C converters only should be employed utilising full D.C voltage of
the entire battery as input.
J1 - Positive
J2 - Negative
19
20
Relay Family
Relay
21
Types of Control Panels
22
DEVICE NUMBERS AND THEIR NOMENCLATURE
23
64 Earth fault relay
67 Directional relay
68 Locking relay
74 Alarm relay
76 D.C Overcurrent relay
78 Phase angle measuring or out of step relay
79 AC Auto reclose relay
80 Monitoring loss of DC supply
81 Frequency relay
81U Under frequency relay
81O Over frequency relay
83 Automatic selective control or transfer relay
85 Carrier or pilot wire receive relay
86 Tripping Relay
87 Differential relay
87G Generator differential relay
87GT Overall differential relay
87U UAT differential relay
87NT Restricted earth fault relay
95 Trip circuit supervision relay
99 Overflux relay
186A Auto reclose lockout relay
186B Auto reclose lockout relay
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Over Current trip }
E/f. Trip } Relay trip : K3 Master trip
Diffl.Trip }
OSR/OLTC trip : 163T
Bucholz trip : 63T
O.T trip : 26T
W.T trip : 49T
Over fluxing trip : 99
P.R.V trip :
Ter.Ala Trip : 149T
Bucholz Alarm : 63A
W.T Alarm : 49A
O.T Alarm : 26A
Ter.Alarm : 149A
Busbar prot. Trip : 96
Pole discrepancy trip : 162
25
Indication +ve : L1
OFF : L3
ON : L5
Semaphore OFF : L7
Semaphore ON : L9
C.B trip alarm : L21
Bus A.B Switch remote OFF :L11
Bus indication ON : L13
Line/equipment-OFF : L15
ON : L17
ON : L19
OFF : L21
Busbars : All 220 KV busbars will have busbar protection scheme with main and check
zone.
27
28
NORMS OF PROTECTION FOR EHV CLASS POWER TRANSFORMERS
POWER STATIONS
Voltage ratio & HV Side LV Side Common relays
capacity
i. 11/132 KV GT 3-Non-dir O/L + -- Differential or Overall
1-Non-dir E/L differential, Overflux,
relay and/or Buchholz,
standby E/F + OLTC Buchholz,
REF PRV, OT, WT
ii. 13.8/220 KV 3-Non-dir O/L + -- Differential or Overall
15.75/220 KV 1-Non-dir E/L differential , Overflux,
18/400 KV relay and/or Buchholz,
21/400 KV standby E/F + OLTC Buchholz,
Generator T/Fs REF PRV, OT, WT
iii. 220 /6.6KV 3-Non-dir O/L + 3-Non-dir. O/L Differential, Overflux,
Station T/Fs 1-Non-dir E/L relays Buchholz,
relay and/or OLTC Buchholz,
standby E /F + PRV, OT, WT
REF
iv. Gen-volt/6.6KV 3-Non-dir. O/L 3-Non-dir. O/L Differential, Overflux,
UAT relays relays Buchholz,
OLTC Buchholz,
PRV, OT, WT
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SUBSTATIONS
Transformers
31
Points to be checked while drawing CTs
1. Voltage class
2. Indoor /Outdoor
3. Oil filled?Resin cast? Ring type?
4. Short Circuit rating
5. Available ratios
6. Secondary Current values
7. Available cores
8. Burden
9. Class of Accuracy
10. Terminal Connections
11. Over all dimensions etc.
32
Points to be verified while drawing Circuit Breakers
1. Voltage class
2. Indoor /Outdoor
3. Quencing : Bulk oil or Min. Oil or SF6 or Vacuum or Air blast
4. D.C Control voltage or 24V or 32V or 110V or 220V
5. Rated current (make & break)
6. Rupturing capacity
7. Operating mechanism : Spring? Solenoid? Pneumatic? Hydraulic? Air blast?
8. Terminal connections
9. Overall dimensions
10. Details of CTs if provided with breaker
11. Protective devices along with breaker
12. Details of PT, etc. if provided with breaker etc.
13. Trip/Break time, closing time limit
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C.T. RATIOS AND RELAY SETTINGS TO BE ADOPTED
• The C.T ratios and relay settings for all equipment at EHT substation upto L.V breakers
of Power transformers shall be approved by SE/Protection.
• The C.T ratios and relay settings for all 33KV, 11KV & 6.6 KV feeder breakers at EHT
substations shall be finalised by DE/EM & MRT.
• The officers above are responsible for relay Co-ordination and gradation.
34
LIMITS OF ERRORS IN CTs
Class0.1to1.0: The Current Error and phase displacement Error at the rated frequency shall
not exceed the values given below when the secondary burden is any value
from 25% to 100% to the rated burden.
35
36
Application Standards
IS BS
Precession Metering 0.1or 0.2 BL BL
Comml. or Indl.metering 0.5 or 1.0 AM BM CM
Ammeters, power meter 1.0 or 3.0 CD
Relays 5P10 or 5P20 STU
Selective protection PS
37
TRANSFORMER CT’s SECONDARY CONNECTIONS
38
C.T. SECONDARY CONNECTIONS
For protection of various equipment of EHT class, the Star point on secondaries of
CT should be made as follows for ensuring correct directional sensitivity of the protection
scheme
The C.T secondary connections for Transmission line, Transformer and Busbar are
indicated in the figures.
39
BUSBAR CT’s CONNECTIONS
40
GENERATOR CT’s CONNECTIONS
GENERATOR
STATOR WINDINGS
P1 P2 P2 P1
S1 S2 S2 S1
Generator Generator
Protection Protection
Scheme Scheme
41
C.T POLARITY TEST
Each current transformer should be individually tested to verify that the polarity
markings on the primary and secondary windings are correct. The following figure shows
the test unit for this.
The ammemeter ‘A’ is a robust, moving coil, permanent magnet centre zero type
instrument. A low voltage battery is used to energise the primary windings through a single
pole push button. On closing the push-button, with above C.T ammeter markings, the
ammeter should give a positive flick, indicating correct polarity of the C.T
42
PRIMARY INJECTION TEST
This test is carried out to ensure the C.T ratio of current transformers. If this test is
carried out after C.T secondary wiring is completed it ensures not only the correct ratio of
C.Ts but also the correctness of the entire C.T secondary wiring comprising protection and
metering portions. The testing equipment consists of a loading (injection) transformer,
controlled by a variable transformer to get the required current on the primary side of the
C.T under test.
For carrying out the ratio test on C.Ts, the following circuit is made use of.
Current is passed through the primary windings of the standard C.T and C.T under
test. The ratio of the C.T can be determined by comparing the currents in ammeters A1 and
A2.
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VOLTAGE TRANSFORMERS
44
PERIODICAL TESTINGS
1. The relays should be tested
a) Annually
b) Whenever time lever settings are altered.
c) Whenever mal-operation of relay is suspected
d) Whenever directed by DE/EM&MRT Concerned
e) Whenever directed by Chief Engineer/Superintending Engineer/Protection /
Vidyut Soudha / Hyderabad.
2. It is the responsibility of Asst.Divisional Engineer (Protection to maintain a
Calendar and ensure testing of relays)
3. The Asst.Engineer (Protection) is responsible for the accuracy of test results noted
in the Test Record.
4. Breaker opening and closing times should be checked.
a) at the time of commissioning
b) annually during service
c) Whenever trip or closing coils are changed
d) Whenever major repairs to operating mechanism are done
e) Whenever breaker contacts are changed.
5. Station earth resistance of earth pits and combined value should be taken
a) annually
b) Whenever directed by DE(EM&MRT)
6. The Assistant Divisional Engineer (Maintenance) in charge of the Substation is
responsible for measurement and record of Substation earth resistances and carrying
out improvements where necessary.
45
46
GENERATOR
PROTECTION
47
48
49
50
GENERATOR AND ITS PROTECTION
The core of an electrical power system is the generator. There are power units based
on steam, gas, naphtha, water power, diesel engine drive and wind mills. The range of size
extends from a few hundred KVA (or even less) for engine-driven and hydro sets up to
turbine driven sets exceeding 500MVA in rating.
Small and medium sized sets may be directly connected to the distribution system.
A larger unit is usually associated with an individual transformer, transmission system. No
switchgear is provided between the generator and transformer may be tapped off the
interconnection for the supply of power to auxiliary plant. Provision of a breaker in
between Generator and Transformer makes it possible to draw power for the auxiliaries
through the UAT from the EHV bus, even when machine is not in service. Typical
arrangements are given in figure............
51
52
Protection of 6.6 KV system in generating stations:
Major Thermal Stations auxiliaries are fed from 6.6 KV bus which is connected by
a 220/6.6KV Station Transformers and Generation voltage/6.6 KV Unit Auxiliary
Transformers.
Station Transformers:
The vector group of these transformers is Star-Delta i.e. the 6.6 KV system is delta
connected.
Or
The vector group of these transformers is Star-Star with the 6.6KV side grounded
through a high resistance.
The vector group of these transformers is Delta – Star (ungrounded Star on 6.6KV
System).
53
Any earth fault on the 6.6 KV system cannot be seen by any E/L relay (since the
6.6 KV system is delta connected or high resistance grounded or ungrounded
Star).However 3-O/L relays are provided on the 6.6KV side of the Station
Transformers and Unit Auxilary Transformers . An open-delta voltage of the 6.6
KV bus PT is connected to an over voltage relay with a very low setting. Any earth
fault on the 6.6 KV system will cause the presence of open-delta voltage and make
the voltage relay operate which is connected to give alarm. The faulty 6.6 KV
feeder can be identified by tripping the 6.6 KV outlets one after the other.
54
Generator Protection – Various Functions
Generating units are the source of the power system and their security against any
adverse conditions is most important in the system. The generator protection must ensure a
fast and selective detection of any fault in order to minimize their dangerous effects.
CLASS – A :- This covers all electrical protections for faults within the generating
unit in which generator field breaker, generator breaker and turbine
should be tripped.
CLASS – B:- this covers all mechanical protections of the turbine in which turbine
will be tripped first and following this generator will trip on reverse
power / low forward power protections.
55
56
CLASS – C:- This covers electrical protection for faults in the system in which
generator will be unloaded by tripping of generator breaker only.
The unit will come to house load operation and the UAT will be in
service. Various protections of this class are:
57
58
1) Generator Differential Protection (87 G): -
It is unit type protection, covering the stator winding for phase to phase faults due
to breakdown of insulation between stator phase windings. This relay is not
sensitive for single line to earth faults as the earth fault current is limited due to the
high neutral earthing resistance.
If CTs of identical ratios are used on neutral and line side of generator, an operating
current setting of 20% it can be adopted. It is instantaneous in operation and it trips
the generator breaker (Class – A) to eliminate the system in – feed to the fault along
with field breaker and turbines.
For all machines of ratings 10 MVA and above, this protection shall be provided.
59
2) GeneratorOVERALL
– Transformer Differential Protection
DIFFERENTIAL RELAY (87T):-
STATOR WINDINGS GEN. TRANSFORMER CTs
CTs
Y
.
OC
OC OC
RC
RC
RC
60
This is similar to Generator Differential Protection, which covers from the
generator terminals upto the HV breaker of generator transformer. . Sometimes
this relay is not provided where Generator and Generator Transformer Overall
Differential relay (87O) is provided.
87G & 87T functions should have the features of through fault restraint,
magnetising inrush restraint.
In A.P. System the reach is set as 120% of generator transformer with a time delay
of about 1.0 to 1.5 Sec.
61
62
5) Voltage restrained overcurrent protection (51 / 27 G):-
This will operate when the fault current from the generator terminals becomes low
due to excitation system characteristic with under voltage criteria.
It operates as a backup protection for system faults with suitable time delay.
It safeguards the generator rotor against over heating caused by the induced double
frequency (100 Hz) currents when negative phase sequence currents are present in
the stator. The negative phase sequence current(I2) can appear due to unbalanced
single phase loads or transmission line unsymmetrical faults.
It should be set according the Negative Phase Sequence capability of the generator.
Alarm stage can be set at 50% of continuous withstand capability of the machine
with a time delay of 3 to 5 Sec.
63
7) Generator overloads protection (51G);-
The high neutral earthing resistance arrangement limits the generator earth fault
current, minimising the damage to core laminations. Although a single phase earth
fault is not critical, it requires clearance within a short time due to:
ii) If a second earth fault occurs the current is not longer limited by the earthing
resistor.
64
65
a) 95% stator earth fault protection (64G1):-
In case of loss of excitation, the generator goes out of synchronism and starts
running asynchronously at a speed higher than the system, absorbing reactive power
from the system. Under these conditions, the stator end regions and part of the
rotor get over heated.
66
This protection shall have:
i) Mho characteristic lying in 3rd and 4th quadrants of impedance diagram with
adjustable reach and offset.
Recommended Settings:-
In thermal machines, when the steam flow through turbine is interrupted by closing
the ESVs or the governor valves, the remaining steam in the turbine generates (low)
power and the machine enters to motoring conditions drawing power from the
system. This protection detects low forward power conditions of the generator and
trips generator breaker after a time delay, avoiding motoring of generator.
67
The low forward power relay will be provided with ‘turbine trip’ interlock in
thermal machines. A setting of 0.5% of rated active power of generator with a time
delay of 2.0 Sec. shall be adopted.
Reverse power protection shall be used for all types of generators. When the input
to the turbine is interrupted the machine enters into motoring condition
drawing power from the system. Reverse power relay protects the generators from
motoring condition. In thermal machines, reverse power condition appears
subsequent to low forward power condition.
For reverse power relay, a setting of 0.5% of rated active power of generator with 2
stage timer as given below.
ii) Stage – II:- Without ‘ turbine trip’ interlock, a time delay of about
20 Sec. can be adopted to avoid unnecessary tripping of unit
during system disturbance causing sudden rise in frequency
or power swing conditions.
68
69
12) Rotor earth fault protection: -
This protection shall be provided for machines of all sizes. This protection shall be
connected for alarm and the operator may take the machine at the earliest
opportunity after the first earth fault has occurred.
70
A modern generating unit is a complex system comprising the generator stator
winding and associated transformer and unit transformer, the rotor with its field
winding and exciters, and the turbine and its associated condenser and boiler
complete with auxiliary fans and pumps. Faults of many kinds can occur within this
system for which diverse protection applied will be governed by economic
considerations, taking into account the value of the machine and its importance to
the power system as a whole
The pole slipping relay is designed to protect synchronous generators against the
possibility of the machine running unstable region of the ‘power angle curve’ which
would result in power oscillations and pole slip. Pole slipping of generators with
respect to the system leading to an increase in rotor angular position beyond the
generator transient stability limits. Some of the causes for pole slipping are as
follows.
71
Setting recommendations:-
a) If the source of oscillation lies between generator/transformer unit, the machine has
to be isolated from the network after the first slip.
- Prevents the steam turbine and generator from exceeding the permissible operating
time at reduced frequencies.
- Ensures that the generating unit is separated from the network at a preset value of
frequency.
- Prevent overfluxing (v/f) of the generator (large overfluxing for short times).
The stator under frequency relay measures the frequency of the stator terminal
voltage.
72
Setting Recommendations:-
Settings recommendations:-
Stage-I : Over voltage pickup = 1.15 x Un
Time delay = 10 Sec.
73
Setting recommendations:-
As this relay pickup for faults in the system, it has to be time graded with the transmission
lines emanating from that generating station. Normally IDMT relay is provided
Small capacity induction generators also are in service, mostly mini hydel and
windmills of capacity of 200KW to 2000KW, which depend on the system for excitation.
Their protection requirements are very simple such as overcurrent relays.
The protective relays generally used for the synchronous generators are listed at in
the following page.
Instead of independent relays for each function, microprocessor based numerical
relay, which can take care of the entire Generator protections the latest entry.
75
PROTECTIVE SCHEMES FOR VARIOUS GENERATORS
Functions Steam & Hydro
Gas Turbines Turbines
Small Medium Large Small Medium Large
(<10 (10-100 (>100 (<10 (10-100 (>100
MVA) MVA) MVA) MVA) MVA) MVA)
Differential Y Y Y Y Y Y
95% Stator E/F Y Y Y Y Y Y
100% Stator E/F N Y/N Y N Y/N Y
Interturn Faults Y Y Y Y Y Y
Backup Impedance N Y Y N Y Y
Voltage controlled O/C Y N N Y N N
Negative Sequence Y Y Y Y Y Y
Field Failure Y Y Y Y Y Y
Reverse Power Y Y Y Y Y Y
Pole Slipping N N Y N N Y
Overload N N N Y Y Y
Over voltage Y Y Y Y Y Y
Under frequency Y Y Y Y Y Y
Dead machine N N Y N N Y
Rotor Earth Fault Y Y Y Y Y Y
Overfluxing N Y Y N Y Y
76
77
78
79
TRANSFORMER
PROTECTION
80
81
TRANSFORMER PROTECTION
Most of the Power transformers of 132/11KV and above are of Star-Star vector
grouping with the neutral solidly earthed. There are a few transformers with delta-star
(delta on HV side). The 33/11KV and 11KV/415V Transformers are of delta-star (delta on
HV side).
82
83
The types of faults that the transformers are subjected to are classified as:-
1) Through Faults:- These are due to overload conditions and external short circuits.
Time graded O/C & E/F relays are employed for external short circuit conditions.
Fuses are provided for Distribution transformers.
2) Internal Faults:-
a) Electrical Faults: - Faults which cause immediate serious damage such as phase
to earth or phase to phase faults, short circuits between turns of HV&LV windings,
etc.
b) Incipient Faults: - Which are initially minor faults, causing slowly developing
damage. Such as a poor electrical connection of conductors of breakdown of
insulation, etc.
84
Conservator
Alarm
Transformer Tank
Trip
The following relays are employed to protect the transformer against internal faults.
85
i) Buchholz relays
ii) Differential relays
iii) REF relays.
iv) Overfluxing relays
i) Buchholz Relays: -
86
87
Bucholz relay Operation : Certain Precautions:
The Bucholz relay may become operative not only during faults within the
transformer. For instance, when oil is added to a transformer, air may get in together with
oil, accumulate under the relay cover and thus cause a false operation of the gas relay. For
this reason when the 'Gas' alarm signal is energized the operators must take a sample of the
gas from the relay, for which purpose a special clock is provided. Gases due to faults
always have colour and an odour and are inflammable.
The lower float may also falsely operate if the oil velocity in the connection pipe
through not due to internal faults, is sufficient to trip over the float. This can occur in the
event of an external short circuit when over currents flowing through the windings over-
heat the copper and the oil and cause the oil to expand. If mal-operation of Bucholz relay
due to overloads or external short circuits is experienced it may be necessary that the lower
float is adjusted for operation for still higher velocities.
a) The conductor connection the contacts to the terminals on the cover must have paper
insulation, as rubber insulation may be damaged by the oil.
b) The floats must be tested for air tightness by for example, submerging them in hot oil to
create a surplus pressure in them.
c) The relay cover and the connection pipe should have a slope of 1.5 to 3 percent and not
have any protruding surface to ensure unrestricted passage of the gases into the
conservator.
88
Percentage Differential Relay in a Two Terminal Circuit
TRANSFORMER I2
I1
R.C
O.C
89
Differential Relays:
As on-load tap change facilities are invariably provided in the grid transformers,
any departure from the nominal tap position will result in spill currents in the relay circuits.
Further, the CTs are often of different types and have dissimilar magnetization
characteristics, again resulting in spill current during heavy through fault conditions.
To avoid unwanted relays operation under the above two conditions a "Percentage
Bias" differential relays is used.
90
Positive Torque Region
I1-I2
I1-I2 (I1+I2)/2
Negative
The operating characteristics of percentage biasTorque Region
differential relay is shown in the figure.
91
The current flowing through the operating coil of the relay should be nearly zero
during normal operating conditions and when external short circuit occurs.
While setting the differential relay on a transformer, the (mismatch) current through
differential element at normal tap and positive and negative extreme taps are to be
computed. Differential element pickup setting and/or bias settings is adopted based on
maximum percentage mismatch adding some safety margin.
|I1-I2 |
Bias Setting = -----------
(I1+I2)/2
C.T Ratios and connections for differential relay
1. A simple rule of thumb is that the CTs on any Wye (Star) winding of a Power
transformer should be connected in delta and the CTs on any delta winding should be
connected in Wye (Star).
2. a) If the CTs are to be connected in Star, the C.T Ratio will be In/1A
Where In is transformer full load current.
b) If the CTs are to be connected in Delta, the C.T Ratio will be In/0.5775 A.
92
93
94
95
96
97
Restricted Earth Fault Protection (REF): -
This relay is operative only for the internal faults of the transformer and thus fast
operating timer can be achieved.
1. An external fault on the star side will result in current flowing in the line CT of the
affected phase and a balancing current in the neutral CT and current in the relay is zero
and hence relay is stable. During an internal fault, the line current on the line CT gets
reversed and hence relay operates.
2. The arrangement of residually connected CTs on the delta side of a transformer is only
sensitive to earth faults on the delta side because zero sequence currents are blocked by
the delta winding.
For external faults no current flows through REF unless a CT gets saturated. Hence
minimum pickup current setting is adopted (10% or 20% In) on REF relay. Based on the
through fault current, the stabilising resistor is set such that the relay will not operate for
external fault when a CT gets saturated.This relay operates only for internal earth
faults,instantaneously.
98
Fault current for external fault If = 2500 A (assume)
2500
Secondary fault current = ------ = 8.33 A (Sec.)
300
RCT = C.T.Resistance
Relay burden = 1 VA
Relay Operating
Current = 0.2 A (Set value)
99
Relay Operating Voltage
Relay burden
VR = -----------------------------
Relay Operating Current
= 1/0.2 = 5 Volts
VK-VR
Stabilising Resistor SR = -------------
ISet
= 66.64-5.0
-----------
0.2
= 308.2 Ohms
If the calculated value of SR exceeds the existing range, the current settings can be raised
accordingly and arrived at suitable SR value.
100
101
Overfluxing Protection
1. Overfluxing condition in a transformer can occur during system over voltage and/or
under frequency conditions (V/F).
2. The Overfluxing condition does not call for high speed tripping. The tripping can be
delayed depending on the overflux withstand capability of the transformer.
3. Relays with definite time delay (nearly 30Sec.) and inverse characteristic are being
employed.
Other Protective devices employed
Pressure Relief Value (PRV)
Winding Temperature
Oil Temperature
OLTC Buchholz
102
103
TRANSMISSION LINES
PROTECTION
104
105
Transmission Line Protection
Distance Relays: -
Introduction:
The impedance relays also called distance relays are employed to provide protection to
transmission lines connected in a network as they are economic and possess several technical
advantages. They are comparatively simple to apply, operate with extremely high speed, and
both primary and backup protection features are inherent in them. Moreover, they can be
easily modified to work as unit schemes by coordinating them with power line carrier
facilities and are suitable for high speed reclosing. The impedance relay is made to respond to
the impedance between the relay location and the point where fault is incident. The impedance
is proportional to the distance to the fault, (hence the name 'distance relay') and is therefore
independent of the fault current levels.
The equation at the balance point in a simple impedance relay is K 1V2 = K2I2 or V/I =
K3 where K1, K2 and K3 are constants. In other words, the relay is on the verge of operation at
a constant value of V/I ratio, which may be expressed as an impedance.
106
107
Since the operating characteristics of the relay depend upon the ratio of voltage and
current and the phase angle between them, their characteristics can be best represented on an
R-X diagram where both V/I ratio and the phase angle can be plotted in terms of an
impedance R+jX. Further, the power system impedance like fault impedance, power swings,
loads etc. can also be plotted on the same R-X diagram. Therefore response of a particular
relay during power swing, faults and other system disturbances can easily be assessed.
Operation of the impedance relay is independent of the phase angle between V and I. The
operating characteristic is a circle with its center at the origin, and hence the relay is non-
directional.
108
109
Characteristic of Directional Impedance Relay:
Characteristic of a directional impedance relay in the complex R-X phase is shown in fig.
The directional unit of the relay causes separation of the regions of the relay characteristic
shown in the figure by a line drawn perpendicular to the line impedance locus. The net result
is that tripping will occur only for points that are both within the circles and above the
directional unit characteristic.
110
111
Mho relay:
This is a directional impedance relay, also known as admittance relay. Its characteristic on R-
X diagram is a circle whose circumference passes through the origin as illustrated in figure
showing that the relay is inherently directional and it only operates for faults in the forward
direction.
Also known as offset Mho relay whose characteristic encloses the origin on R-X diagram as
shown in fig
112
Main Features in Distance Scheme
i) Starters.
ii) Measuring units.
iii) Timers
iv) Auxiliary relays
i) Starters: -
The starting relay (or starter) initiates the distance scheme in the event of a
fault within the required reach (more than zone-3).
113
With impedance type starters: -
The under impedance relay can be used in conjunction with the directional
relay as starter which will then function similar to the Mho starter.
These measuring units are fed with line to line voltages (such as Vab, Vbc)
and difference between line currents (Ia-Ib). They measure the positive
sequence impedance from the relay location to the fault point. Three such
relays respond correctly to all possible single line to ground faults line to line
faults, double line to ground faults and 3-phase faults. They however do not
respond correctly to earth faults.
114
Earth Fault Units: -
These measuring units utilize line to neutral voltage (Van, Vbn Vcn) and phase
currents (Ia, Ib, Ic). In order to make these units measure the positive
sequence impedance correctly, a zero sequence current compensation is to be
provided which is obtained by:
In the current circuit (1+KN) Ia will be fed for the above measurement.
iii) Timers: -
Timer relays when initiated by starters provide the time lag required for zones.
They also will be used for zone extension purpose whenever required.
115
Additional Features in distance schemes: -
In case of fault, the transition from period of impedance locations (25 to 33% of starter
impedance) to fault impedance (starter impedance) is sudden whereas during power
swings. The PSB relays use this difference to block the tripping during swings.
The voltage applied to the relay is low and this condition occurring simultaneously
with the operation of starter will cause instantaneous trip by SOTF relay. This SOTF
feature will be effective only for about 1-2 seconds after the line is charged. Faults
occurring after this time will be measured in the normal way.
This relay gets same inputs as the distance relay (connected in series with one of the
main relays). The measurement is initiated by trip signal from distance relays.
The fault locator gives the exact location of the fault, thereby reducing the time of
restoration.
117
v) Auto Reclosing Schemes:-
Types of Faults:-
i) Transient Faults:-
These are cleared by the immediate tripping of circuit breakers and do not recur when
the line is re-energised.
About 80-90% of the faults occurring are transient in nature. Hence the automatic
reclosure of breaker (after tripping on fault) will result in the line being successfully re-
energised, thereby
The time between the Auto-reclosing scheme being energised and the 1st reclosure of the
circuit breaker . This is normally set at 1 Sec.
Reclaim Time:-
The time following a successful closing operation measured from the instant the auto-
reclosing relay closing contacts making which must elapse before the auto-reclosing relay
initiated another reclosing attempt. In other words, it may be said to be the time between 1st
and 2nd re-closure.
This type of auto-reclosing causes an immediate drift apart of the two systems and
hence no interchange of synchronizing power can take place during the dead time.
In this only the faulty phase (which already has tripped on SLG fault) is reclosed
without causing interruption in interchange of synchronising power between two
systems through other two healthy phases.
119
Types of Auto-reclosing schemes (case on attempts of reclosure):
In this scheme, breaker is reclosed only once on a given fault before lockout of circuit
breaker occurs. High speed auto-reclosing for EHV system is invariably single shot.
b) Multi-shot Auto-reclosing:-
In this scheme, more than one reclosing attempt is made for a given fault before
lockout of the circuit breaker occurs. Repeated closure attempts with high fault level
would seriously affect the circuit breaker, equipment and system stability. The factors
that must be taken into account:-
This aids in fast restoration of supply but should be done by taking into account the
following factors:-
This is suitable for highly interconnected systems where the loss of a single line is
unlikely to cause two sections of the system to drift apart and loose synchronism.
121
Upper limit is decided by transient stability and synchronism.
Long transmission lines require longer dead time for single phase faults.
The dead time for high speed auto-reclosing scheme with EHV system is 0.3-0.8 Sec.
This should not be set to such a low value that the operating cycle of breaker is
exceeded when two fault incident occurs close together. The reclaim time will be in
the range of 10-30 Sec., depending on the breaker opening and closing mechanisms.
122
Z1 TRIP RELAY
ZL T2
Z3
T3
t3
t2 Z2 CR Z2
t1 Z1 B D
A C Z1 t1 Z2 T2
Z2 t2
t3 Z3 TIMERS
Z3
T3
CA RRIER SEND
Z1
C A R R IE R S E N D = Z1 Z2
Z3
T2
T3
TRIP
T R IP = Z 1 + Z 2 * (C R + T 2 ) + Z 3 *T 3 CR OR
AND
123
vi) Carrier Communication Schemes:-
The desirable scheme is the one wherein the relays clear the faults on the 100% of the
protected line instantaneously and also provide backup for uncleared faults on adjacent
lines. This can be achieved by interconnecting the distance relays are each end of the
line by a signaling channel (which can be either pilots, a power line carrier
communication channel, a radio link or a microwave channel).
The purpose of the signaling channel is to transmit the information about the system
conditions at one end of the protected line to the other end and initiate or prevent
tripping of the remote circuit breaker. The former arrangement is referred to as a
“Transfer trip scheme” while the latter is known as “Blocking scheme”
124
Z1 CR TRIP RELAY
T2
ZL T3
t3 Z3A
t2 Z 2A Z2 T2
t1 Z1A B D
Z3 TIMERS
A Z 1D t1
Z2D t2 T3
Z 3D t3
CA RRIER SEND
Z1
Z2 T2 TRIP
Z3 T3
125
Transfer trip is of two types:-
i) Under-reaching scheme:-
The scheme in which the Zone-1 relay (set to cover about 80% of ZL) is used
to send a signal to the remote end of the feeder for inter-tripping is termed as
transfer trip under-reaching scheme. To avoid mal-operation due to receipt of
false signal, the receiving end relay operation is inter-locked with its Zone-
3/starter operation i.e. the scheme operates either by its own Zone-1 relay
operation or by receipt of carried and its Zone-3/starter operation.
This scheme is suitable for short lines where an underreaching Zone-1 would
be too short to be of any practical use. In this scheme the relay set to reach
beyond 100% of the line, is used to send an inter-tripping signal to the remote
end of the line. It is essential that the receive relay contact be monitored by a
directional relay to ensure that tripping does not take place unless the fault is
within the protected section. The disadvantage of this scheme is that there is
no independent Zone-1 tripping. The fast tripping therefore relies entirely on
signaling channel.
The disadvantages of these schemes is that the signal is transmitted over the
fault line section. Distortion of the signal may occur due to attenuation
introduced into the line by the fault.
126
Z1 TRIP RELAY
ZL
Z3 T2
ZR t3
Z2 T3
t2
t1 Z1 B D CR Z2
A C Z1 t1
Z2 T2
Z2 t2
t3 Z3 TIMERS
Z3 T3
ZR
CA RRIER SEND
Z1
C A R R IE R S E N D = ZR Z2 T2 TRIP
Z3 T3
T R IP = Z 1 + Z 2 * ( C R * T o + T 2 ) + Z 3 *T 3 CR
AN D
OR
127
b) Blocking schemes:-
In this scheme, a blocking signal is sent by the reverse looking directional unit
ZR to prevent instantaneous tripping for Zone-2 & Zone-3 faults, external to
the protected line. Here ZR must operate faster then forward looking Zone-3
units and the signaling channel must also be extremely fast is operation.
128
129
Factors affecting distance relay operation:-
i) Fault resistance.
ii) Infeed effect.
iii) Branching-off effect.
iv) Load encroachment.
i) Fault resistance:-
Fault resistance has two components:-
a) Arc resistance.
b) Ground resistance.
Due to the presence of fault resistance, the impedance measured by the relay
= R + JX + RF = ZR (where ZR > ZL)
130
131
The arc resistance has little effect on accuracy of zone-1 unit as it operates
instanteously before the arc can stretch appreciably except in case of short lines.
Reactance relays are therefore used for short lines where the fault resistance may be
comparable with that of the protected lines and also for ground faults where the
ground resistance is high.
The arc resistance will have greater impact on accuracy of backup zones (time
delayed) as the arc stretches appreciably.
The effect of intermediate current source between relay location and fault point is
termed as infeed effect. Consider the sketch indicated in fig ---
A fault at F on the line BC is at a distance of Z1+Z2 for the relay at station A. But
when current I2 flows from bus D, the impedance to the fault as seen by the relay at A
is
Z1 + Z2 + Z2 x (I2/I1).
Thus the fault is seen by the relay as farther than what it really is, i.e. distance relay
under reaches due to the infeed effect.
The effect of infeed becomes more pronounced with more interconnections at station
B.
132
133
iii) Branching-off effect: -
Consider the sketch indicated in fig ---
A fault at F is at the distance of Z1+Z2 for the relay at station A. But when
current I1 gets distributed as I2 & I3 at station B, the impedance to fault seen by the
relay at station A will be (Z1 + I3/I1 * Z2) which is less than (Z1+Z2).
Then the fault is seen by the relay as nearer than what it really is i.e. distance
relay overreaches due to branching-off effect. This overreaching tendency will cause
the relay to loose its selectivity.
In the switched scheme, only one measuring unit will be used for all types of
faults. This single measuring unit is switched to the correct fault loop impedance by
switching-in the respective voltages and currents by the starter.
The reach of the measuring element gets extended to zone-2 and zone-3 after the
elapse of corresponding timings through zone extension process. Switched scheme is
relatively slow in operation and has the risk of total scheme failure in the event of
failure of the only one measuring unit available.
136
The reach of the measuring unit gets extended to zone-2 and zone-3 after elapse of
corresponding timings through a zone extension process.
Hence any changes in C.T .ratio has to be effected along with revision of relay settings
only.
137
For the lines, the impedance in Ohms per KM is approximately as under:
-----------------------------------------------------------------------------------
KV Z1 (= Z2 ) Line Angle
-----------------------------------------------------------------------------------
132 KV 0.4 60 to 70 Deg.
138
139
To ensure proper coordination between distance relays in power system, it is customary to
choose relay ohmic setting as follows: -
----------------------------------------------------------------------------------------------
S.No. Zones Reactance Time
----------------------------------------------------------------------------------------------
1. Zone-1 80% of ZL Instantaneous
(no intentional
time delay).
i) 132 KV Lines: -
A switched type distance scheme supplemented by three numbers directional O/L
relays and 1 No. directional E/L relay.
A provision is generally made for the changeover of voltage supply for the distance
schemes from the bus PT to line CVT and vice-versa.
3-mho starting units, each starter being associated with one phase and
operating for all faults associated with that phase and one offset mho
unit for power swing blocking.
R-X diagram for phase faults is same as that for MM3V relay and for earth faults it is
indicated in figure
145
iii) RR3V: -_
It is an electromagnetic relay with 3 Nos. reactance units for phase faults, 3 reactance
units for earth faults, and 3 mho starters per phase for all types of faults and one offset
mho unit for PSB. R-X diagram is indicated in figure
iv) SSRR3V: -
It is an electromagnetic switched scheme with two version i.e. with mho or under
impedance starter and available in low and high range.
146
147
3 under impedance starters directionalised by mho element or 3 mho element starters and for
all types of fault, one reactance-measuring unit for phase and earth faults.
Few versions do not have separate zone-4 timer. In such relays, zone-4 time = zone-3 time +
150 msec (fixed built-in delay).
All the additional features provided by relay can be enabled or disabled with the help
of switches provided for them.
148
Ω
149
vi) PYTS: -
It is a static switched scheme with modular plug-in construction (with built in test
points).
It has 3 under impedance starters and a single mho measuring unit. One U/I unit for
power swing blocking. R-X diagram is indicated in figure
It has an uncompensated U/I starter, which has become a problem due to load
encroachment for long lines.
When the voltage is less than 65% rated, the starter operates at a current greater than
0.25 In. With low voltages at some of the stations, this feature has caused relay to
operate unnecessarily.
150
151
vii) OPTIMHO
The relay has partially cross polarised shaped mho characteristics for zone-1 and zone-
2 phase units. The zone-3 for phase faults have offset lenticular characteristics which permit
the relay to be applied to long heavily loaded transmission lines without encroachment into
the load impedance.
For earth faults, zone-1 and zone-2 units have quadrilateral characteristics with
independent reaches in resistive and reactive axes. The zone-3 units are offset quadrilateral.
The zone-3 units for phase and earth faults can be chosen for offset or to see in reverse
direction. The relay characteristic is indicated in Fig.
152
153
PD – 521: -
Timers : 0 to 10 Secs.
154
Zone-3
Zone-P(programmable)
Zone-2
R3
155
Zone-1X R2 Rp
Zone-4 Zone-1 R1ph
R4ph
MICOM DISTANCE RELAY (Alstom make):
MICOM P440 series is a distance scheme with advanced numerical technology. MICOM
P441 and P442 relays have five zones of phase fault protection and five zones of earth fault
protection.
i) Zones 1,2 & 3 – directional forward zones, as used in conventional three zone
distance schemes. Note that Zone-1 can be extended to Zone-1X when required
in Zone-1 extension scheme.
iii) Zone-4 – Directional reverse zone. Note that Zone-3 and Zone-4 can be set
together to give effectively a forward zone with a reverse offset.
156
Zone-3
Zone-P(programmable)
Zone-2
Zone-1X 157
R2 Rp R3
Zone-1
R1G
R4G
Zone-4
c) Earth Fault Protection:
All earth fault elements are quadrilateral shaped, and are directionalised similar to
the phase fault elements. The impedance reaches of earth fault elements use
residual compensation of the corresponding phase fault reaches.
158
159
2) Make: - BBC/HBB
i) LZ96:
It is a non-switched scheme with 3 underimpedance measuring units common
for ground and 3-phase faults.
3 Nos. under impedance (offset mho) starters, one under-impedance unit for
all possible phase to phase faults. R-X diagram is indicated in figure
ii) LIZ6: -
It is a switched scheme with 3 under-impedance starters, 3 overcurrent starters
and one neutral current starter. It has one reactance measuring unit for all
faults. With the provision of angle replica unit the relay has special operating
characteristic on R-X diagram indicated in figure, which permits high loading
on long lines. This being the initial versions of static relays there have been
number of component failure and are being phased out.
160
iii) L3 relays: -
a) L3WYS:
This relay consists of 3 under impedance starters and a single directional
reactance measuring unit (CM relay).
It is four zone relay, the zone-4, starter step being non-directional. Time
settings for all the four zones (including Zone-1) can be varied from 0.1 to 5
seconds. R-X diagram is indicated in figure.
161
b) L3wyas: -
This is similar to L3WYS relay except that the U/I starters are provided with
compounding chokes thereby shifting the circle, making it an offset mho as
indicated in figures.
iv) L6ft: -
It is high speed, single step distance relay usually supplemented to L3wyas or L3wys.
It is set to protect 80% of line and without any time delay.
162
163
v) Yke/l relay: -
This consists of three under impedance starters, used in conjunction with L3wyas
relays. By provision of compounding chokes, the operating region of the Yke/l relay
is shifted much above the origin of the R-X diagram. The operating characteristic of
the combination of L3wyas and Yke/l relay is indicated in figure.
It may be seen from the diagram that this combination permits much higher
loading and protects longer lines, without any problem of load encroachment.
164
165
3) Make: ABB: -
i) RYZFC: -
It has come into service in the initial stage of the advent of static relays, has 3 mho
measuring units for earth faults, one mho unit for phase faults and 3 under impedance
starters.
In addition, this relay has negative sequence current starter with a fixed setting of 20%
of In, which causes the relay to trip in Zone-4. The starter can be made to operate either as
a circle or as oval.
a) This relay is found to lose its directional sensitivity for closeby reverse faults and
hence not recommended for use on feeders emanating from generating stations.
b) Also the negative phase sequence starter is found to respond to very far end faults.
ii) RAZOG: -
It is a switched scheme with 3 under impedance starters and one reactance measuring
unit. It has quadrilateral characteristic.
For ground and 3-phase faults, the distance relay has a reactance like operating
characteristic, the reactance line being inclined by a few degrees towards resistance
axis on R-X diagram, which provides excellent margin for high resistance faults and
minimises effects of load current and remote ends infeed on distance measurement R-
X diagram is indicated below.
To avoid load encroachment problem, the relay is provided with blinder, which has
independent settings in resistive and reactive directions.
168
169
iv) RAZOA: -
It is a static scheme having 3 under -impedance starters and one measuring unit. The
directional measuring unit has got quadrilateral characteristic with independent
settings in resistive and reactive directions. R-X diagram is as indicated.
The U/I starter can be made to operate with a circle or oval characteristic with
a selectable switch (S3: 1 ON for circle OFF for oval in RGZB module).
RGSB Module:
170
171
(v) RELZ-100:
It is a numerical relay with quadrilateral impedance units for phase and earth faults.
Each measuring unit has individual and independent setting of the reach in resistive
and reactive directions, as well as for the zero sequence compensation factor, KN.
Entire Zone-3 reach (in forward direction) is available in reverse direction with a
separate timer T3R. R-X diagram is as indicated
Four groups of setting parameters are possible to suit different system conditions.
Only one of the groups will be in service by choice. It has continuous self monitoring
and self testing feature and indicate the same by extinguishing "Relay Available" LED
on the relay. Through MMI, one can enter; edit the settings, read the mean service
values of line voltage, current, real, reactive power and frequency. It stores data of
latest 3 disturbances occurred. (The settings are not password protected).
It has a feature which does overload supervision and unsymmetrical load condition,
which can be used for alarm or trip.
172
173
vi) RADSL: -
This pilot wire protection scheme used for protection of short lines. It is very fast
operating relay, clearing the faults in 100% of line without any time delay. This is
commissioned on 220 KV KTS 'C' Station - KTS V Stage tie lines 1 & 2 at both ends
as Main-1 protection scheme (Main-II being RELZ-100 relay).
Likewise GEC make FAC34 pilot wire differential relays are provided on 220
KV NTPC - RAMAGUNDAM tie lines 1 & 2 with backup O/L, E/L relays.
i) MDT45B:
It is a non-switched 3-zone distance scheme with 18 measuring units, 3 Nos.
low set starters ZL and 3 Nos. high set starters ZH. It is available in two
ranges low and high.
174
175
ii) MDTB101:
This relay has a V-I characteristic similar to that of PYTS relay. When the
voltage is less than 65% rated, the starter operates at a current greater than 0.25
In.
For 220 KV lines, the settings on Main-I distance relay must be on par with
that of Main-II relay and vice-versa.
For 132 KV lines, distance relay along with directional O/L, E/L relays are
used. The operating time of O/L, E/L relays for adjacent bus faults are set
equal to or more than zone-2 time of distance relay.
176
177
5) Make: - Easun Reyrolle: -
i) THR4PE24: -
It is static non-switched scheme with 3 forward zones and 1 reverse zone
consists of a total of 24 measuring units. 12 Nos. mho units for zone-1 &
zone-2 for phase and earth faults. 6 Nos. offset mho units for zone-3, 6 Nos.
Mho units for reverse reach. R-X diagram is indicated in figure.
It has reverse reach set to (c x zone-1) for phase faults and (c x zone-1)
(1+KN) for earth faults, KN being compensation factor. Generally c is set
equal to '1'.
ii) THR4PE1: -
It is static switched scheme with 3 offset mho starters and one mho measuring
unit. R-X diagram is indicated in the figure.
Setting range: -
Low range: - 0.08 to 9.5 Ohms (with A:0.8 to 9.6)
The starter has a built in reverse reach, equal to 50% of forward reach for
phase faults and 50% of forward reach (1+KN) for earth faults, KN being
compensation factor.
178
179
Make: - Seimens Ltd.
7SA511 relay:
It is a numerical protection scheme with 16 bit microprocessor. With three version of
detectors.
i) Phase selective overcurrent fault detector.
ii) Voltage controlled (under-impedance) fault detector (with independent R & X
reaches) and
iii) Polygonally shaped angle-dependent impedance fault detector.
It has five zones (two of which can be used for communication schemes).
R-X diagram is indicated below.
It provides two user defined logic functions. It has continuous self monitoring and self
testing feature. It stores data of latest three faults and measures values of load current,
operating voltage, power and frequency continuously.
Setting range: 0.1 to 200 Ohms with 0.0 to 32 sec (in step of 0.01 sec) timers.
Four groups of settings are possible to suit different system conditions. Only one of
the groups will be in service by choice.
180
181
SEL – 321: - It is numerical relay with
a) Four Mho zones for phase faults with independent phase to phase overcurrent
supervision.
b) Four ground faults for Mho and Quadrilateral zones with independent phase and
residual overcurrent supervision and zero sequence compensation.
c) Two Quadrilateral zones for power swing blocking.
d) Load-encroachment characteristics.
e) Instantaneous, Definite time and IDMT overcurrent characteristics.
f) Six (6) setting groups are available in the scheme.
Setting ranges:-
182
Relay indications: purpose and meaning: -
The relay indications are a guide to identify the type and broad location of fault. They are the
means to assess the relay performance by tallying with the actual faults occurred. They help
in review and analysis of the trippings occurred. Different manufacturers used different
symbols/flags of signaling different types of faults.
Whenever the relays operate, their indications should be noted before they are reset
Relay indications with their meanings on various types and makes of relays are
indicated in the following tables.
183
CHART SHOWING RELAY INDICATIONS FOR VARIOUS RELAYS
S.No Make & Type Distance Type of Fault with Indications Zone Indication Switch Power Carrier V.T Fuse
of Relay protection On-to Swing Relay Failure
operated Fault Blockin Operated
Trip. Trip g
Type Indica-tions Type Indica Z1 Z2 Z3 Z4
Phase to Phase to -tions
phase Earth
1. EE/GEC R-Y 30(A-B) R-E 30A 30G 30G 2/21 85X Tripping
MM3V Blocked
Y-B 30(B-C) Y-E 30B 30G 30H 30H
B-R 30(C-A) B-E 30C 30J
2. MM3T R-Y AB R-E AN Z1 Z2 Z3 Tripping
Blocked
Y-B BC Y-E BN
B-R CA B-E CN
R-Y-B AB,BC,CA
3. RR3V R-Y 30(A-B) R-E 30A 30G 30G 30G Tripping
Blocked
Y-B 30(B-C) Y-E 30B 30H 30H 2/21
B-R 30(C-A) B-E 30C 30J
4. MR3V R-Y 30(A-B) R-E 30A 30G 30G 30G
Y-B 30(B-C) Y-E 30B 30H 30H 2/21
B-R 30(C-A) B-E 30C 30J
5. MR3V R-Y 30A R-E 30D 30G 30G 30G Tripping
Blocked
Y-B 30B Y-E 30E 30H 30H
B-R 30C B-E 30F 30J
6. SSRR3V R-Y A,B R-E A Z1 Z1,Z2 Z1,Z3
Y-B B,C Y-E B 2/21
B-R C,A B-E C
R-Y-B A,B,C
CHART SHOWING RELAY INDICATIONS FOR VARIOUS RELAYS
184
S.No Make & Distance Type of Fault with Indications Zone Indication Switch Power Carrier V.T
Type of protection On-to Swing Relay Fuse
Relay operated Fault Trip Blocking Operated Failure
Trip.
Type Indica- Type Indica- Z1 Z2 Z3 Z4
Ph to ph tions Ph to E tions
7. EE/GEC R-Y A,B R-E A Z2 Z3 Z4 SOTF PSB
PYTS
Y-B B,C Y-E B
B-R C,A B-E C
R-Y-B A,B,C
8. SHPM R-Y A,B R-E A Z2 Z3 SOTF AIDED V-
“QUADR
OMHO” TRIP FAIL
Y-B B,C Y-E B
B-R C,A B-E C
R-Y-B A,B,C
9. LZ-96 D R-Y R,S R-E R
Y-B S,T Y-E S
B-R T,R B-E T 2 3 4 HF
(Yellow)
R-Y-B R,S,T
10. LIZ-6 R-Y R,S R-E R,E T2 T2, T3 T2,T
3T4
Y-B S,T Y-E S,E
B-R T,R B-E T,E
R-Y-B R,S,T
185
Type of protection On-to Swing Relay Fuse
Relay operated Fault Blocking Operated Failure
Trip. Trip
Type Indica- Type Indica- Z1 Z2 Z3 Z4
Ph to tions Ph to tions
Ph E
11. L3wyas/ PD R-Y PAR(R) R-E PAR(R)
L3wys/ , PE(E) PSII PSII PSII PTa PtrH
Lz3 (D) PAS(S) (2) PS-III PS-III
(2) (3) (2) (3)
186
Type of protection On-to Swing Relay Failure
Relay operated Fault Blocking Operated
Trip. Trip
Type Indica- Type Indica- Z1 Z2 Z3 Z4
Ph to ph tions Ph to E tions
16. ASEA/
ABB
RAZOA Trip R-Y R,S R-E R,N 2 2,3 2,3,4 P
Y-B S,T Y-E S,N
B-R T,R B-E T,N
R-Y-B R,S,T
17. REL-100 Trip Z R-Y PSR,PSS R-E PSR,PSN TRZ1 TRZ2 TRZ3 TRZ3R TREF PSB CRZ/CBZ VTF /
Y-B PSS,PST Y-E (Trip-R) Zm1, Zm2, Zm3 Zm3R SOTF VTS
B-R PST,PSR B-E PSS,PSN Zm2, Zm3 (Reve
(Trip-S) rse)
R-Y-B PSR,PSS PST,PSN Zm3
PST (Trip-T)
18. UE R-Y AB,ZIS R-E A Z1 Z2 Z3 Z4 SOFT PSB RR/CS SV
MDT-45B Y-B BC,ZIS Y-E B
B-R CA,ZIS B-E C
R-Y-B ABC,ZIS
19 UE R-Y AB R-E A Z2 Z3 Z4 SOFT CAT VTF
MDTB-101 Y-B BC Y-E B
B-R CA B-E C
R-Y-B ABC
20. ER PO R-Y r, y R-E r Pt
THR4PE24 Y-B y, b Y-E y 1 2 3
B-R b, r B-E b
R-Y-B r, y, b
187
Type of protn. On-to Swing Relay Failure
Relay operated Fault Blocking Optd
Trip. Trip
Type Indica- Type Indica- Z1 Z2 Z3 Z4
Ph to ph tions Ph to E tions
THR4PE1 PO R-Y r, y R-E r, Earth 2 3 2&3
Y-B y, b Y-E y, Earth
B-R b, r B-E b, Earth
R-Y-B r, y, b
SIEMENS R-Y JR,JS,R,S R-E JR,TM, T2 T3 T4 P
R,M
RIZ-24a Y-B JS,JT,S,T Y-E JS,JM,S,M
B-R JT,JR,T,R B-E JT,JM,T,M
R-Y-B JR,JS,JT,
R,S,T
75A511 R-Y LED 2,3, R-E LED LED LED LED LED AR
12,13 2,5,12 7 8 9 10
Y-B LED 3,4, Y-E LED
13,14 3,5,13
B-R LED 4,2, B-E LED
14,12 4,5,14
R-Y-B LED 2,3,
4,12,13,14
IGE:-
a) GCY- R-Y R,Y
51A Y-B Y,B I II III
B-R B,R
b) GCX- R-E R
51A Y-E Y
B-E B
6. UE MDT45B MDTB101
----------------------------------------------------------------------------------------
190
191
Ω
Ω
Ω
Ω
Ω
Ω
Ω
192
193
194
195
BUSBAR
PROTECTION
196
197
Busbar Arrangements & Protection
In order to maintain system stability and minimise fault damage due to high fault
levels, instantaneous tripping for busbar faults is necessary.
This has only single busbar to which all lines/Transformers/Generators, etc. are
connected. In the event of the fault on the bus entire bus has to be deenergised and a major
outage occurs.
198
c) Main & transfer busbar scheme: -
With this arrangement, any line breaker (one at a time) requiring maintenance can be
transferred to transfer bus. The feeder protection thus gets transferred to trip bus couple
breaker. On fault occurrence or maintenance, entire bus becomes de-energised.
199
d) Double Bus arrangement: -
Flexibility of transferring any line to any of the buses. On fault occurrence or
maintenance only one bus becomes dead, while other bus remains in service.
200
201
e) Double bus and transfer bus arrangement:-
Combination of main and transfer bus and double bus arrangement.
202
203
f) Breaker and half arrangement: - (One and half Breaker arrangement)
Advantages:-
3) This pairing is done such that one is a source and the other a load.
4) For breaker maintenance of any line, the load gets transferred to the other bus.
6) Even if both buses become dead, lines can still be in service through the
tiebreakers.
204
ONE AND HALF BREAKER SCHEME WITH 5 CT METHOD
BUS-I
BUS-II
2000-1000-500/1A 2000-1000-500/1A
2000-1000-500/1A
2000-1000-500/1A 2000-1000-500/1A
FEEDER-1 FEEDER-2
205
400 KV System Protection:
Generally the 400 KV Substations are provided with breaker and half arrangement. In
breaker and half scheme five CTs method or four CTs method will be adopted for
protection.
c) Teed Protection will be used to cover blind area between bus CTs, Line CTs and
Tie Breaker CT.
d) Two differential relays are provided for each T-Section by summating the
three concerned CTs i.e. CT1, CT2 & CT5 for T-Section of feeder-1 and
CT3, CT4 and CT5 for T-Section of feeder-2.
206
ONE AND HALF BREAKER SCHEME WITH 4 CT METHOD
BUS-I
BUS-II
2000-1000-500/1A 2000-1000-500/1A
2000-1000-500/1A
2000-1000-500/1A
FEEDER-1 FEEDER-2
207
Four CTs method:
The CTs arrangement is shown in the figure for 4 CTs method in breaker and half
scheme.
a) For feeder protection both bus CT and opposite tie breaker CT will be summated
and connected to the relay (CT1 & CT4 for feeder-1, CT2 & CT3 for feeder-2).
208
209
S.No. Details High impedance circulating Low impedance biased
current relay differential relay
1. Principle The currents entering and It has differential and bias
leaving the busbar are setting. The resultant bias is
compared continuously. It proportional to arithmetic sum
involves choosing of impedance of all currents, whereas the
high enough to stabilise the operating current is vector
relay for heavy external faults. sum of all circuit currents.
2. CTs It requires all identical CT It can work with CTs of
ratios unequal ratios also.
3. Burden Imposes comparatively high Imposes less burden on CTs.
burden on CTs. Auxiliary CTs Auxiliary CTs have no effect
reduce the performance of on performance of scheme
scheme
4. CT Saturation Operation of scheme even when Operation of scheme even
CTs get saturated during when CTs get saturated during
internal faults internal faults.
5. Performance Highly sensitive for internal Highly sensitive for internal
faults and completely stable for faults and completely for
external faults external faults
6. Relays in A.P GEC make CAG34, PBDCB GEC make MBCZ
System ABB make RADSS
210
211
RELAY SETTING CALCULATION PRINCIPLES
Relay Operating Current and Stabilising Resistor are to be set in high impedance scheme.
An Operating Current (Iop) of 10% or 20% of In can be set.
V = If (RCT + 2 RL)
RL = Cable resistance
V VA burden of relay
Rst = --- (-) ----------------------
Iop Iop**2
212
213
For some high impedance schemes, only Voltage Setting ‘V’ will be set.(The calculations
are similar to that of Restricted Earth Fault relay setting for the Transformer protection).
Busbar Protection
a) Check Feature: -
To prevent incorrect tripping due to damage to wiring and equipment from
extraneous sources, check relay is provided. This check relay is provided by duplication of
primary protection using a second set of current transformers cores on all circuits other
than bus section and bus couple units. The check system is arranged in a similar manner of
the primary protection, but forms one zone only covering the whole of the busbars (in case
of single sectionalized busbar or both the buses (in case of double busbar arrangement).
214
215
b) Supervision
When a CT secondary winding or connections between CT and the relay circuit
become open circuited, the relay may maloperate for load or through faults depending on
the effective primary setting. This condition of an open circuit can be detected by using
supervision (over voltage) relay, which is arranged to give alarm.
The supervision must be time delayed to avoid a false alarm during genuine fault
conditions, typically three seconds is adopted.
216
217
BREAKER FAILURE RELAY (LBB PROTECTION)
In A.P System, ABB make RAICA, GEC make CTIG39 type breaker failure relays
are commonly used. The general practice is to set the current setting = 20% of In and Time
setting = 200 m .Sec. The schematic diagrams for the application of the LBB relay (type
CTIG) are indicated in the figure.
Even if the busbar protection scheme is not available, the LBB scheme can be made
use of by providing special trip circuits and trip relays similar to that of bus protection trip
circuits for each line. A schematic for such application is indicated in figure.
218
219
O/L & E/L
RELAYS
220
221
Types of O/L Relays:-
O/C relaying is very well suited to distribution system protection for the following
reasons:-
O/C relay
Pickup setting = I max.load
E/F Relay
Pickup setting = 20% of rated current.
For the E/F relay, the load current is not a factor in the selection of pickup settings and is
normally set at 20% of rated current.
Time Settings
The actual operating time of the O/C & E/F relays can be varied by proper selection
of the ‘Time Dial Setting’ which is selectable from 0.1 to 1.0.
Time dial settings are to be chosen by having proper coordination and gradation in
the system. Gradations between successive relays are obtained by ‘Selective time interval’
which is usually set between 0.3 to 0.4 Sec.
224
225
The operating time of various types of IDMT relays are in the sketches. Also can be
obtained by the formulae: -
For remote bus fault, fault current through the protected element
O/L relay:
226
227
PSM for O/L relay = 3000
---------- = 5
(600/1 x 1)
Actual time of operation for O/L & E/L relays is generally set to grade with the down side
system.
2500
PSM for E/L relay = ------------ = 20.8
600/1 x 0.2
228
If PSM exceed 20, set PSM = 20
Actual Time of Operation (ATO)
0.14
for E/L relay = 0.4 = ---------- x T.L
(20)0.02-1
0.14
T= ------------ x 0.2 = 0.45 Sec.
(20)0.02-1
229
Selective time interval:
The time interval between two successive breakers to provide the required selectivity is
termed as selective time interval.
LOCATION OF
RELAY WHOSE TIME
IS TO BE ADJUSTED
238
239
CIRCUIT BREAKERS
The function of a Circuit breaker is to isolate the faulty part of the power system in
case of abnormal conditions.
A Circuit breaker has two contacts - a fixed contact and a moving contact. Under
normal conditions these two contacts remain in closed position. When the circuit breaker is
required to isolate the faulty part, the moving contact moves to interrupt the circuit. On the
separation of the contacts, the flow of current is interrupted, resulting in the formation of arc
between the contacts. The contacts are placed in a closed chamber containing some insulating
medium (liquid or gas) which extinguishes the arc.
Arc Interruptions
Depending on the arc quenching medium employed, the following are important types
of circuit breakers.
241
Comparison of SF6, CB & ABCB for Number of Interrupters per Pole:
The piston is pushed down by high pressure oil on top area of the piston
During closing stroke high pressure oil is admitted from the bottom of piston. Piston
bottom area being larger than that on the top the differential pressure acts and the piston is
pushed upwards for closing stroke.
242
Breaking Capacity
It is the rms. Value of the ac component of the fault current that the circuit breaker is
capable of breaking under specified conditions of recovery voltage.
It is the rms value of the total current comprising of both ac and dc components of the
fault current that the circuit breaker can break under specified conditions of recovery voltage.
Making Capacity
The rated making current is defined as the peak value of the current (including the dc
component) in the first cycle at which a circuit breaker can be closed onto a short circuit. Ip in
Figure. is the making current.
243
Short-time Current Rating
The circuit breaker must be capable of carrying short-circuit current for a short period
while another circuit breaker (in series) is clearing the fault. The rated short-time current is the
rms value (total current, both a.c. and d.c. components) of the current that the circuit breaker
can carry safely for a specified short period.
Rated Voltage, Current and Frequency
The rated current is the rms value of the current that a circuit breaker can carry
continuously without any temperature rise in excess of its specified limit.
The rated frequency is also mentioned by the manufacturer. It is the frequency at
which the Circuit breaker has been designed to operate. The standard frequency is 50 Hz. If a
circuit breaker is to be used at a frequency other than its rated frequency, its effects should be
taken into consideration.
Operating Mechanism
This type of system is provided for each pole of 420 KV and 765 KV CB.
2. Hydraulic Mechanism: -
The hydraulic cylinder is mounted at the base of interrupter unit and the hydraulic rod
is pushed-up during closing stroke and pushed down during opening stroke. Moving
contact and puffer cylinder are linked with the hydraulic rod.
The hydraulic oil at atmospheric pressure from the low pressure tank is pumped into
accumulators at high pressure (310 kg/cm2). High pressure oil is used for opening and
closing operations.
During opening operation high pressure oil from lower area of hydraulic piston is
discharged into low pressure tank by opening appropriate hydraulic valve.
245
3. Spring Mechanism: -
For CB upto 245 KV, spring operating mechanism is used. The closing spring gets
charged by geared motor. During closing stroke the closing spring is discharged. It
closes the breaker and also charges the opening springs.
The Circuit breaker mechanism is basically very simple since it comprises a motor-
reducer and two springs (one for closing and one for opening), plus their solenoid
operated latching devices.
The closing spring after having been charged by the motor-reducer is kept ready for
closing by its latching device.
As soon as energised, the closing control coil friggers the closing latch thereby
causing the closing spring to operate the breaker to the closed position and
simultaneously charge the opening spring.
From now on, trip latch keeps the breaker in the closed position and the opening
springs ready for opening.
The compact design of the mechanism avoids the need for the opening springs to be
located close to each pole and permits the opening operation to be performed by only
one spring accommodated in the control cabinet.
246
Reasons for preference of SF6 Breakers
247
OPENING & CLOSING TIMES
a) Closing Time Measurement of Circuit Breaker using Digital Time Internal Meter
To measure the closing time of circuit breaker (i.e. the time elapsed from the
movement of the extending control supply to the Closing coil to the movement of actual
closing of the circuit breaker), the following circuit is made use of.
In this mode, NC/NO “start” and NC/NO “stop” switches should be in ‘No’
position.
The counter starts when the two terminals of “START” switch are shorted by
closing the D.P.D.T switch. Simultaneously the D.C supply is extended to the closing coil
of the breaker. The counter stops counting when the two terminals of ‘STOP’ switch are
shorted through the ‘main contact’ of circuit breaker, as soon as it closes and the timer
displays the time interval, which is the closing time of circuit breaker.
248
Hence the principle is that the energisation of the closing coil of the circuit breaker
and starting of the counter should be simultaneous.
b) Measurement of Circuit Breaker Opening time
To measure the opening time of circuit breaker, (i.e., the time elapsed from the
movement of extending control supply to the trip coil of the circuit breaker to the
movement of actual tripping of circuit breaker), the following circuit is made use of.
In this mode, NC/NO “START” switch should be in “NO” position and NC/NO
“STOP” switch should be in ‘NC’ position.
The counter starts when the two terminals of “START” switch are shorted by
closing the D.P.D.T switch. Simultaneously the D.C supply is extended to the trip coil of
the breaker.
249
The counter stops counting when the two terminals of “STOP” switch are opened
with the opening of the circuit breaker “MAIN CONTACTS”. The time internal displays
the time internal, which is the “Opening time” of circuit breaker.
All the thee poles should simultaneously trip or close. While tripping,if any one or
more of the poles do not open simultaneous with the other, after a set time (of 0.1
Sec.), the pole discrebancy relay will give a trip command again to trip the same.
Similarly while closing the breaker, if any of the three poles do not close
simultaneous with the other, the pole discrebancy relay, after a preset time (of 0.1
Sec.) will give a trip command to trip the closed pole(s).
250
Circuit breaker operation Analyzer: -
This instrument helps in measurement of contact make and break times, contact
travel speeds.
251
252
253
STATION
BATTERY
254
255
BATTERY OPERATION AND MAINTENANCE
I) 1. (a) The Ampere hour capacity of 220V batteries at smaller Sub-stations shall
be 80.
(b) The same at EHT Sub-stations shall be 200
(c) Batteries with 300Amps hour capacity shall be used only at Power houses or
Sub- stations where solenoid closing of circuit breakers is in use.
2. The trickle charging rate shall be
“Amp hour capacity x 2/24x100 plus regular discharge in amps”.
3. The boost charge rate shall not exceed “ Amp.hour capacity divided by ten”.
4. The individual cell voltage shall not go down below 2.1 volt.
5. The specific gravity should not differ by more than 30 points between cells in the same
battery maximum and minimum. Where the difference is more; electrolyte should be
256
diluted by adding distilled water in cells with higher specific gravity thus narrowing
down the difference and all cells in the battery given a boost charge.
Under no circumstances electrolyte or concentrated acid should be added to cells
with low specific gravity.
6. Usage of alkali cells and acid cells in the same substation should be avoided to avert
inadvertent mix up of electrolyte or usage of accessories of one with the other.
7. Leakage indication lamps should be compulsorily connected on the charges panel for
continuous indication of healthiness.
8. Every D.C. Circuit takes off should be through protective fuses (H.R.C) or m.c.bs.
9. (i) Once in a day A.C. supply to charges should be switched off and D.C. voltage
measured and noted.
(ii) In that condition with no A.C. supply to charger, the duty performance of the
battery by closing or tripping of a relatively un-important breaker is to be
ensured. Mere availability of D.C voltage is no index of healthiness of battery.
(iii) A.C supply to charger is to be restored immediately after this test.
10. Certain charger panels have “Switch Off” arrangement whenever A.C supply fails.
There should be switched on after each restoration of supply.
257
11. Leakages in D.C circuitry should be attended on top priority first by sectionalisation,
then by isolation and finally be rectification.
Lead Acid Batteries (Common)
1. Check up the Electricity to level in the cell of all the cells in morning shift every day. If
the electrolyte is low, top up the cell with distilled water.
2. Check up the voltage and specific gravity of six cells in each shift and record as per cell
numbers given (PILOT CELLS)
3. Check up the D.C voltage of the combined cells (battery) after switching off the battery
charger every day in the morning shift. Record the battery voltage and current with the
charger off.
4. Ensure that the battery is in floating condition normally by adjusting the rheostat of the
charger.
5. Never charge a battery at a voltage higher than 2.4 V per cell i.e., it works out to 264 V
for 220 V Battery and limit the charger ampere capacity also.
6. If any of the cells is found to be having low voltage and specific gravity, by pass the
cell. The removed cell should be charged separately and replaced after the voltage and
258
specific gravity attains normal value. Improvement should not be attempted by adding
acid to electrolyte.
7. Check the condition of all the cells every month for voltage and specific gravity.
Charge the battery if required. The voltage and specific gravity readings shall be taken
before and after charging. The charging rate shall be limited to 10 hours rating to avoid
excessive gassing and evaporation of Electrolyte.
8. All the cells shall be physically checked for fracture and buckling of the container and
excessive rise. Check battery terminals for tightness. Apply Vaseline (petroleum jelly)
whenever necessary. This check should be attempted after the battery is brought to full
charge.
9. Keep the charger off, observe the voltage with D.C lighting ‘on’ continuously for two
hours. Observe the voltage and current. The voltage should not fall by 10% when the
discharge on the battery is at 10Hrs i.e., 25Amps for 250Hrs. battery 30Amps for
300Hrs. battery etc. Every discharge shall be compensated by charging. As the ampere
hour efficiency is always less than unity, the charging ampere hours shall be more than
discharge ampere hours.
259
The battery charger panels, in some cases have a no volt trips. Whenever A/C supply fails,
the charger should be switched on after restoration of AC supply.
260
261
EARTHING
PRACTICES
262
263
EARTHING PRACTICES AT SUBSTATIONS
Introduction
Earthing practices adopted at Generating Stations, Substations, Distribution
structures and lines are of great importance. It is however observed that this item is most
often neglected. The codes of practice, Technical Reference books, Handbooks contain a
chapter on this subject but they are often skipped considering them as too elementary or
even as unimportant. Many reference books on this subject are referred to and such of those
points which are most important are compiled in the following paragraphs. These are of
importance of every practicing Engineer in charge of Substations.
264
Connecting frames of equipment (like motor body, Transformer tank, Switch gear
box, Operating rods of Air break switches, etc) to earth.
• The system earthing and safety earthing are interconnected and therefore fault current
flowing through system ground raises the potential of the safety ground and also causes
steep potential gradient in and around the Substation. But separating the two earthing
systems have disadvantages like higher short circuit current, low current flows through
relays and long distance to be covered to separate the two earths. After weighing the
merits and demerits in each case, the common practice of common and solid (direct)
grounding system designed for effective earthing and safe potential gradients is being
adopted.
• The earth resistance shall be as low as possible and shall not exceed the following
limits:
Step Potential
Step Potential is the difference in the voltage between two points which are one
metre apart along the earth when ground currents flowing.
265
Touch Potential
Touch Potential is the difference in voltage between the object touched and the
ground point just below the person touching the object when ground currents are
flowing.
Specification of Earthing
Depending on soil resistivity, the earth conductor (flats) shall be buried at the
following depths.
266
Plate Earths
• Taking all parameters into consideration, the size of plate earths are decided as
• The complete specifications for providing earth mats at EHT & 33KV Substations,
Distribution transformers & Consumers premises are reproduced below.
1. The earth mat shall be as per the approved layout. The earth mat shall be formed
with the steel flats buried in the ground at a depth of 750mm on edge.
2. The earth mat shall extend over the entire switchyard as per the layout.
3. All the junctions of the steel flats while forming the earth mat and taking risers
from the earth mat for giving earth connections to equipment, steel structures,
conduits cable sheaths shall be properly welded. All joints shall be provided with
suitable angle pieces for proper contact between flats.
267
4. Provisions shall be made for thermal expansion of the steel flats by giving smooth
circular bends. Bending shall not cause any fatigue in the material at bends.
5. The earth mat shall be formed by welding 50x8 mm steel flat to the 100 x 16mm
peripheral earth conductor. The grounding grid shall be spaced about 5 meters i.e in
longitude and about 5 meters in the transverse directions. After the completion of earth
mat, the earth resistance shall be measured. In case the earth resistance is more than one
ohm the earth mat shall be extended by installing extra electrodes, so that the earth
resistance is less than one ohm.
6. All fence corner posts and gate posts shall be connected to the ground by providing
32mm dia M.S rods of 3 metre length near the posts and connected to the main
grounding mat.
7. All paint enamel and scale shall be removed from surface of contact on metal surface
before making ground connection.
8. The risers taken along the main switchyard structures and equipment structures (upto
their top) shall be clamped to the structures at an interval of not more than one metre.
9. 50 x 8mm ground conductor shall be run in cable routes and shall be connected to the
ground mat at an interval of 10 metres.
268
10. Grounding electrodes of 32mm dia 3mtr. long MS rods shall be provided at the
peripheral corners of the earth mat. The grounding rods shall be driven into the ground
and their tops shall be welded to clamp and the clamp together with the grounding rods
shall be welded to the ground mat.
11. Lightening arrestors shall be provided with earth pits near them for earthing.
12. Cast iron pipes 125mm dia and 2.75 metres long and 9.5mm thick shall be buried
vertically in the pits and a mixture of Bentonite compound with Black cotton soil a
ratio of 1:6 is to be filled 300 mm dia and the pipe for the entire depth. Where it is not
possible to go to a depth of 2.75 metres, 1.3 x 1.3 MMS plates, 25mm thick shall be
buried vertically in pits of 2 metres depth and surrounded by Bentonite mixture atleast
2 metre away from any building or structure foundation. The plates shall be atleast 15
metres apart. These earth pits in turn shall be connected to the earth mat.
1. Providing of earth pit and earth matting include the following connected works:
a) Excavation of earth pits of size 21/2ft x 21/2ft x 9ft in all type of soils.
b) Providing of CI pipe of 3 inch diameter 9ft length with flange. All connections to CI
pipe shall be with GI bolts and nuts.
c) Filling of earth pit excavated with Bentonite with Black cotton soil (1:6) in alternate
layers.
d) Providing of cement collar of size 2ft diameter 2ft height 1 inch below the ground level.
269
e) The top of the CI earth pipe should be at the surface level of the ground.
2. Providing of earth matting with MS flat 75 x 8mm including the following connected
works:
a) Excavation of trench in all types of soils of size 2½ ft depth and 1 ft. width.
b) Laying of M.S flat 75 x 8mm in the excavated trench.
c) Inter connecting all earth pits and welding properly at jointing location and junctions.
d) Back filling of earth completely.
The earthing at Consumer’s premises shall be as per sketch below using a 6mm thick
plate
270
IV) Earthing at D/P Structure
Three electrodes forming an equilateral triangle with minimum distance of 6500
mm, so that adequate earth buffer is available. Each Electrode shall be ‘A’ grade GI
pipe of 2 inch thick and 8ft long and buried vertically so as to leave about 4 inch pipe
length above ground level to fix a ‘U’ shaped clamp.
Note:
(A) To one of the earth electrodes on either side of double pole structure (X or Y)
271
i. One direct connection from three 11KV Lightening Arrestors.
ii. Another direct connection from the LT lightening Arrestors if
provided.
i. One separate connection from neutral (on the medium voltage side)
of the Transformer (Two wires)
ii. One separate connection from the Transformer body and the handle
of the 11KV A.B switch (Two separate body earths to tank)
iii. One separate connection from the Earthing Terminal of poles.
JOINTS
• There shall be minimum joints preferably no joints enroute to earth electrodes
• Where Joints are unavoidable, they shall be brazed, rivetted or welded (and painted
with red lead and alluminium paints one after the other and finely coated with bitumen)
272
2) If low resistance is not obtained with 200ft, crowfoot counterpoise with 4 wires is
installed. The counterpoise conductors shall be 6 SWG galvanised steel wires taken
away from the tower at mutually right angles and kept atleast 50ft apart. Each of these
wires is terminated at a rod at the nearest point where low resistance is obtained. If
counterpoise wires cannot be terminated within half span from the tower the wire is
carried through a continuous counterpoise to the next tower, where the procedure is
repeated.
Three Terminal: Two temporary electrodes or spikes are driven one for current and the
other voltage at a distance of 150 feet and 75 feet from the earth electrode under test and
ohmic values of earth electrode is read in the meggar.
Four Terminal: Four spikes are driven into the ground at equal intervals. The two outer
spikes are connected to current terminals of earth meggar and the two inner spikes to
potential terminals of the meggar till a steady value is obtained.
@ Earth resistance of individual earth pits can be measured by disconnecting the earth
connections to the electrode. This is possible if the connections are made to a common
clamp which is in turn is fixed round the pipe.
... Combined earth resistance shall be the same at every earth pit unless it gets disconnected
from the earth mat
Earth Surface Voltage: The voltage between a specified point on the ground around the
rod and reference earth.
Earth Electrode
These are conductors, which are in direct contact with the soil and provide the
conductive part in electrical contact with earth. They can include rods, tape, steel
reinforcing bars.
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Neutral Point
The common point of a star connected poly phase system or the earthed mid-point
of a single phase system.
Points of Earthing
1. Earth mat of 75 x 8 MS flat should be laid as outer of the switchyard compulsorily and
see that the pole structures are enclosed in the outer mat.
2. Make vertical and horizontal sections for the outer mat as shown in the fig. The internal
vertical and horizontal sections may be 75 x 8 or 50 x 6 MS flat.
3. The Earth mat should be laid minimum 600MM, below the ground level under the
Earth mat and Bentonite powder is to be laid upto 25mm and over the earth mat. The
same Bentonite compound with Black cotton soil a mixture of 1:6 ratio is to be placed
upto 100 mm and the remaining earth trench is to be back filled with the soil.
4. See that each and every pole structure is earthed with 50 x 6 MS flat to the Earth Mat.
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5. For every breaker there will be fine earth connections to the earth mat with 50 x 6 MS
flat (a) Breaker body (b) Relay Panel (c) CT’s of the Breaker (d) and two sides of the
breaker structure.
6. Lightening arrestor is to be connected one end directly to the earth mat and the other
end is to the nearer earth pit or to the earth mat.
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16. The neutral of the station transformer is to be connected to the Earth mat directly with
25 x 3 GI strip. The body of the Station transformer two sides to be connected to the
earth mat with 25 x 3 GI strip.
17. All the welding joints should be painted with bituminous paint.
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EXCITATION
AND
VOLTAGE REGULATION
278
279
EXCITATION AND VOLTAGE REGULATION
280
This can be compared with active power control through steam/hydro turbine
governors. The following R-X diagram gives the full four-quadrant operation of a
synchronous machine.
MOTOR +X +X GENERATOR
1 st
2 nd
+R
-R MW
+R
-R
-X GENERATOR
MOTOR -X
3 rd 4 th
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1. 1st quadrant - Generation of active power and reactive power.
2. 2nd quadrant — Absorbing active power and generating reactive
power, which is called Synchronous Condenser operation.
3. 3rd quadrant— Under-excited Synchronous motor. It absorbs both
active power and reactive power.
4. 4th quadrant Under-excited Synchronous generator generatingactive power
but absorbing reactive power In Idle long transmission lines the bus voltage
will go high at receiving end. It becomes necessary, to operate the synchronous
generator with reduced excitation. This operation at very low excitation current
is not stable operation for the machine.
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It is not difficult to provide the synchronous generator field winding with DC
supply, but to regulate it so that the terminal voltage is maintained constant is really
stupendous. Voltage regulation improves dynamic stability limits of the power system.
It will help clearing of line faults, i.e. clearing of faults within shortest time and with
minimal voltage dip. Summing up above analysis ...
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1. V/Hz limiter
To protect generator transformer from core saturation under
"low frequency conditions, AVR will reduce the terminal
voltage in proportion with frequency.
* On lagging side
* On leading side.
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Except at unity power factor the stator current both on supplying and
receiving reactive power will be increasing. Evidently on over excitation
as well as on under excitation stator currents will increase. They are
discriminately controlled not to cross the limits. Once again on the
lagging side only sustained over currents are controlled. Excessive field
currents are some times driven to maintain, transient stability of the
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system, which will automatically force the reactive power into the grid
and as result high stator currents. This condition will never appear on
the leading side. Hence stator current increase is immediately
controlled.
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* Static Excitation System with digital AVR. Self/Separately Excited
* Static Excitation System with Analog AVR. Self/Separately Excited
* Brush less Excitation with Digital AVR. Self/Separately Excited
* Brush less Excitation with Analog Self/
Separately Excited
A K
DIODE
K
A
G
THYRISTOR
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Before we try to discuss any more on the present excitation / voltage regulator
systems it is necessary to know the functioning of thyristors, a power semi-
conductor device, which is responsible for the development of power electronics
today. It is basically a semi-conductor diode, but the diode function is kept blocked
and released once a small pulse signal is issued at the gate terminal of the
thyristors. It is also called Silicon Controlled Rectifier, because of this
feature. Once a forward current seizes to Zero forward conduction of diode
function is also blocked. It is active once again when a gate pulse is given. Hence
the device provides a very fine control of the output at every half cycle of the
sinusoidal wave of the power supply.
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+VE
AC INPUT
R
DC OUTPUT
VARIABLE
Constant Y VOLTAGE
Voltage
and Frequency B
289
- VE
FIG-1
A three phase full wave bridge is formed making use of six thyristors as we
do with bridge as shown in figure 1.
At present thyristors are available even for 4000 Amps ratings. Forced
air-cooled arc in general usage. For special applications water-cooled are also
available. Instead of gate current- triggering, now the present market is
offering light-triggered thyristors also , which offers complete isolation of the
power circuit from the control circuit. Optic fiber cable is used to transmit the
light signal for triggering.
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291
Now coming back to automatic voltage regulators, we have static excitation
system as shown in block diagram in Figures 3&4. This is a self-excited system and
another option in this is separately excited system. The difference is that the
excitation transformer instead of being fed from generator terminals is
connected to an external supply. Advantage is that the f ield flashing circuit is not
required.
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293
In the static excitation configuration, rotor field winding terminals are
brought out to a set of slip rings. Initially external AC is drawn from the
station supply, rectified and given to the field winding through field breaker and
field-flashing breaker. Once the voltage starts building up, at 30% terminal
voltage complete voltage regulator comes into operation and at 70% terminal
voltage Field Flashing is switched OFF and AVR takes over. In the other
alternative case the excitation transformer is connected to a suitable station
source. In this case field flashing is not necessary but if the external supply
suffers any interruption, the generator looses its AVR and voltage. All the rest
of the circuit is common for both.
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15 MVA / Y 240 MVA
247MVA,15.75KV 110V/1.732 15.75KV/220KV
220KV
220KV
CB FIRING
CONTROL 3000A
295
FF
415V DC Battery
AC SUPPLY FIGURE-2
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control unit requires reference and is to be Synchronized with the input
power supply waveform. Hence synchronous supply is derived and filtered from
harmonics and connected to the grid control unit. The limiters discussed in the
earlier paragraphs are also supplied-with the PT voltage and CT currents. They
do the evaluation continuously and impose an extra signal on the error
amplifier output to, limit the field current or to force the field current.
297
excitation requirements. A fault in AVR or a fault within the
transformer itself can give raise to excessive currents and temperatures
in the winding of the transformer. A set of CTs at the
primary of the transformer connecting to an over current relay with
time delayed contact and also an instantaneous contact protects the
transformer. Instantaneous contact generally trips the field breaker as
well as generator breaker. The time delay contact will change over
the AVR from one channel to the other. Assuming problem in the
auto channel this will be explained as below. All the latest machines
equipped with Thyristor-controlled AVR will have an auto channel
and also a manual channel for producing the firing pulse for triggering
the thyristors (grid control units one for auto and the other
for manual). The manual channel as the name suggests will have to be adjusted
manually by the operator. This is a back up channel and will be used in
emergencies. In case of a trouble in auto channel the change over to
manual channel should take place without much change in the field current.
This is only possible if t h e manual channel is following the auto channel. A
follow up circuit is built around to make the manual channel to follow the auto
channel as long as the manual channel is idle. The grid control unit for t h e
manual channel is made to generate pulses at the same angle as does by the
auto channel. This will provide a smooth change over in case of auto
failure. Any malfunction sensed in the auto channel will initiate changeover of
field current control from AVR to a manual standby channel.
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2} Rotor earth fault protection : The generator rotor winding is ungrounded.
A ground at one location in t h e rotor winding may not be so serious, but a
second ground fault at other location in the winding is very serious, because part
of the field winding gets bypassed. The result is an unsymmetrical magnetic field
in the generator air gap and reflects in machine shaft and bearing vibrations. This
situation should not be allowed. A rotor earth fault detection relay is
employed for this purpose. The A B B type relay operates on the AC bridge
principle. Two arms of the bridge will have equal resistors. Other two
arms of the bridge contain capacitors. One capacitor is the capacitance
between rotor winding and the earth. This value is measured at the time of
commissioning and the exact measured value occupies the other arm of
the bridge by an equivalent capacitor. Thus the bridge is balanced at the time
of connecting. An earth fault will disturb this balance and the bridge
generates unbalance current which is amplified and connected for alarm.
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4) Rotor over voltage protection : It is possible to occur over voltages in
rotor circuit because of the reason that rotor winding is a highly
inductive circuit. Any small break in the DC current supplied results in
very high voltages across the rotor. .Added to this situation ,rotor
winding on the rotating rotor has a space limitation for high voltage
insulation and usually rotor-winding insulation is rated only for 500
volts and generally not more than this.A crow bar protection now a days
is used to short circuit any over voltage spikes across rotor winding.
300
6) Pulse supervision : A pulse supervision circuit is necessary because any
spurious pulse appearing at the grid control unit (auto) output is
disastrous. They may trigger the Thyristor Bridge at any level, leading to short
circuit current. This condition is supervised by pulse supervision module.
It will sense any extra pulses and also a continuously missing pulse and then
will initiates' a change over of control from auto to
Permanent Magnet
Fixed on Rotor Gen. Rotor
Main Exciter
3 phase Field Exciter Rotor Shaft
Wdg
on Stator
150Hz
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Thyristor
AVR Bridges
Rotating Diode
Wheel
ROTOR EARTH
FAULT RELAY
CT
PT
Supplies FIGURE-5
A 210 MW LMW design generator rated to 247 MVA requires 2600 Amps field
current when operating at its rated capacity. All this current is to be connected to the
rotor winding only through brush gear and slip rings. This is giving rise to many
problems such as brush wearing out, replacement of brushes and also wear Out of slip
rings. To avoid the brushes and slip rings, manufacturers have come out with another
option called brush-less excitation. In fact this is an indirect excitation and control. The
arrangement is shown in figure .
302
A high frequency permanent magnet generator on exciter and two rotating diode
wheels come additionally in place of s l i p rings and brush-gear on turbo generator shaft.
This will extend the shaft length. The excitation transformer discussed in the static
excitation earlier is now replaced with brushless exciter. Field flashing job is also done by
the PMG in addition to supplying power to the thyristors. Instead of excitation controlling
the actual generator field. AVR in this case will control the field current of the exciter.
Hence the control action is a bit slow compared to static excitation. The exciter
output is a three phase AC and is directly connected to Poly-phase Bridge diodes
mounted on a rotating wheel. Connection between exciter three-phase output to
rotating diodes and from rotating diodes to the generator field winding is through the
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hollow shaft portion and with solid conductor. This eliminates slip rings and brushes. The
AVR contains ail the features discussed in the static system. Instead of directly
controlling the main field we are controlling the exciter field. This drastically reduces
the current requirement. Similar 210 MW, 247 MVA machine requires not more than 30
amps at i t s full capacity, where it is 2600 amps in the sl i p ring and brush-gear
arrangement. The earth fault detection circuit is bit different here. Star point of the exciter
rotor three-phase winding is brought out to a slip ring. A relay monitors resistance
between this slip ring and the shaft. Another slip ring connects the relay to the shaft
body. There is a major performance difference in this. Compared to static excitation
the time constant of the exciter comes into picture while response time is evaluated.
304
Presently all the latest systems are built around microprocessor logics. It is
simple and easy. Most of the new sets are equipped with two auto channels and a
manual channel or some times two auto channels and two manual channels. All this
is to improve reliability of the system. Any problem in AVR results into switching
off of the complete unit and severely affects generation of power and economics of
operation. In general automatic voltage regulator needs utmost care and attention.
• While fixing the thyristors on the bus bars anode and cathode connections
should be checked thoroughly. Silicon grease is to be applied to the contact
305
surface and to be tightened firmly. Any bad contact will give rise to sparking and
ionization, which results into fire accidents and loss of property.
* One should get used to oscilloscope operation for firing pulse checking.
The small pulse generated in the grid control unit is a double pulse type
to ensure triggering of the thyristor. These two pulses are 30 deg. Elec.
Apart and if the first pulse fails to trigger, the second pulse after a delay of 30
deg. Elec. will once again attempt to trigger the thyristors. Pulses generated in
the grid control unit are not suitable for long distance travel and it is more
306
likely to get electrical noise super imposed, which results in triggering.
Usually thyristor panels are away at least a few rneters from pulse generating
units. Small pulses developed by grid control unit are first amplified in a
set of pulse amplifiers and then at the thyristors end fed to a pulse
transformer that serves dual purpose. One is to step down the pulse amplitude
and secondly to isolate the pulse circuit from the power circuit. The latest
addition of light triggered thyristors are very much safe in isolating the pulse
circuit and the power circuit. They are yet to enter the Indian market.
* Most of these Thyristor bridges are forced air-cooled and the fans also draw
dust from the atmosphere and it accumulates on the thyristor bridges.
Appropriate care should be exercised in reducing the dust deposit and
cleaning the deposited dust.
• In the static excitation circuit a dry type transformer is used for excitation
supply between generator bus duct and thyristor cubicle. This does not require much
attention except 1) dust blowing 2) High temperature is detrimental to these transformers.
They are operated at 120 deg C and above. Alarm at 120 deg C and trip at 140 deg C.
usually forced air-cooled. Care shall be exercised in ensuring the fan availability and
affective fan performance. Dust laden fan blades reduce the fan performance.
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• Field Breaker: In case of static excitation, ii is again a vital component.
These field breakers are rated nearly 4000 Amps DC current breaking. So far they are
not made in India and these breakers require close watch on the contacts and arc chutes.
Contact gap is to be properly set in the main contacts. Contact pressure is to be
adjusted properly. If not disturbed, requires no maintenance and if any adjustment is
required, it should be carried out by a skilled person having complete understanding of the
breaker operation.
* It is also a general practice to reverse the polarity of DC supply to the slip rings.
More oxidization takes place on tin positive side. To equate the wear out on both
the slip rings, this practice is in vogue.
* Check whether all the thyristors are conducting. If one Thyristor is not
conducting field current will not flow at all. The very simple reason is that
there is a small break in the DC output current. A break or a make in DC circuits
308
connected to high inductive circuit causes high voltage buildup. In our case rotor
winding is no exception. The back emf built-up will oppose flow of current and
excessive voltages are detrimental to rotor winding insulation. So double check
whether all the thyristors are conducting by performing a load test if necessary. A
dummy resistance load is more appropriate. A high wattage resistance load
is to be connected across t h e field breaker, disconnecting the rotor
winding. This will facilitate complete checking of the thyristor circuits.
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311