Henry

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P R O D U C T C A T A L O G U E
I T S A V E RY. . .
COOL WORLD
D
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CONTENTS
P R O D U C T C A T A L O G U E E 1
Introduction 04
CONTENTS

The Brands 05
Manufacturing and Quality 06
Engineering 07
AC&R COMPONENTS PRODUCTS HENRY PRODUCTS

Oil management systems 08 Ball valves 55
Helical oil separators 11 Check valves 56
Helical oil separators-reservoirs 17 Globe valves 58
TECHNOLOGIES
Conventional oil separators 20 Packless valves 59
Mechanical oil level regulators 23 Packed shut off valves 63
Optronic oil level regulator 26 Positive oil exchange valve 67
Electro-mechanical oil level regulators 28 Pressure relief valves 68
Oil reservoirs 30 Rupture discs 72
Reservoir pressure valves 32 Three-way shut off valves 74
Oil regulator shut-off valves 33 Pressure Indicator 75
Oil strainers 34 Pressure switch 76
HENRY
Oil filters and oil filter-driers 35 Sentry safety device assembly 77

Liquid level switches 38 Safety device kits 79
Valve manifolds 40 Y strainer 80
Solenoid valve manifolds 41 Moisture indicators 81
TO
Suction line accumulators 42 Filter-driers 82

WELCOME
Discharge line mufflers 46 Replacement Components 84

Vibration eliminators 48
Sight glasses 50
Replacement components 51
Accessories 53
3
H E N RY T E C H N O L O G I E S
INTRODUCTION
Henry Technologies Ltd is a subsidiary of Henry Technologies

Inc based in Beloit, Wisconsin, USA. Under the ownership of
Hendricks Holdings since 2005, the group focus is to
continually improve our customers experience in every
aspect of service from technical support to delivery of
product. Hendricks Holdings is a private company owned
by Ken and Diane Hendricks.
The Henry Technologies group continues to grow by acquisition of

products and firms that uphold our standards of quality, technical
leadership, service and value for money. These values have long been
associated with our brands Henry Valve, AC&R Components and
Chil-Con, in the refrigeration and air conditioning markets. Henry
Technologies Ltd, located in Glasgow, Scotland, manufactures and
distributes a wide range of products for commercial and industrial
applications throughout Europe, the Middle East, Africa and Asia.
Henry Technologies builds on over 90 years of experience but looks

forward, ensuring that our customers receive components that are
delivered on time, perform to specification and are reliable in service.
The Company is committed to developing products that solve problems
or add value in the changing world of refrigeration and air
conditioning. As the market landscape shifts, Henry Technologies is
ready with answers to new questions.
TECHNOLOGIES
HENRY
TO
WELCOME
4 Visit our website: www.henrytech.co.uk

THE BRANDS
The Henry Valve Company commenced

production in Chicago in 1914. Today Henry
Technologies is a leading global manufacturer
of flow control products for the commercial
and industrial refrigeration and air
conditioning industries. Products include:-
Ball Valves
Check Valves
Globe Valves
Pressure Relief Valves
Safety Device Assemblies
Filter Driers
AC&R Components Inc. was acquired by

The Henry Valve Co in 1970. Today both product
ranges are manufactured in production facilities
in Chatham, Illinois, USA and Glasgow, Scotland.
The AC&R Components brand is a world leader

for quality, design and innovation of oil
management controls and other compressor
protective devices. Products include:-
Oil Separators
Mechanical, Electro-Mechanical and
Electronic Oil Level Regulators
Valve Manifolds
Suction Line Accumulators
Mufflers
Sight Glasses
TECHNOLOGIES
Chil-Con design and manufacture a range of Chil-Con is located in a modern facility in
heat transfer products and pressure vessels for Brantford, Canada. Since commencing
a wide variety of industrial applications. production over 50 years ago, Chil-Con has
Products include:- established a strong reputation for innovation
and quality.
Shell and Tube Condensers
Direct Expansion Water Chillers For further information on the product
Heat Exchangers range of Chil-Con please contact Henry
HENRY
Coalescing Oil Separators Technologies.

Suction Line Accumulators
Receivers
Custom Packages
TO
WELCOME
5
M A N U FA C T U R I N G & Q U A L I T Y
MANUFACTURING
The majority of products are manufactured in our plant in Scotland.
Henry Technologies has its own machining, fabrication, assembly and
finishing facilities. The range is augmented by products from Henry
facilities in the USA and Canada. Manufacturing is supported by a
sophisticated local infrastructure of precision engineering suppliers.
The manufacturing philosophy in Scotland follows lean principles. Henry

Technologies has embarked on a journey of waste elimination. The
Company exploits the skills and experience of employees to develop new
and better ways to deliver value to our customers. We see this as an
unfinished task but we are proud of our achievements and welcome
customer visits where ideas may be shared.
QUALITY
Henry, AC&R Components and Chil-Con products. Brands that speak of
quality. A systematic approach to design, material selection, sourcing,
manufacture and testing has ensured that our products have an enviable
reputation as the benchmark in our market. Management systems comply
with various international standards including ISO9001:2000,
the Pressure Equipment Directive and individual national standards.
Henry Technologies is committed to business excellence. We continually

review our processes in order to identify potential areas for improvement.
In this way, we continue to promote and improve quality. Employees are
trained to ensure a good understanding of roles and responsibilities and
customer feedback is used to highlight opportunities to refine our
designs and procedures.
TECHNOLOGIES
HENRY
TO
WELCOME

ENGINEERING
ENGINEERING
Henry Technologies Ltd has its own engineering team. These engineers
are responsible for providing technical support to both our in-house
manufacturing team and our customers. In addition, they are responsible
for new product development. A systematic design approach is taken
to ensure each new product meets or exceeds customer requirements.
Our design process focuses on delivering both innovative and robust
new products.
The latest design tools are employed including 3D modelling, Finite

Element Analysis (FEA) and Computational Fluid Dynamics (CFD).
Each new design is rigorously tested before product release.
GENERAL INFORMATION
To ensure reliability, all products are leak tested
in line with in-house manufacturing and quality procedures.
Functional testing is also conducted where appropriate.
A powder coat paint system is applied as an external finish

to all tank products. This paint system provides excellent
corrosion protection, passing the 500 hour ASTM B117 salt
spray test. F E A - O I L L E V E L R E G U LAT O R
This catalogue lists standard products for use with conventional

refrigerants. If you have a requirement for customised products,
please contact Customer Services.
Henry Technologies is able to design and manufacture a
range of customised products for special applications.
Products are supplied with imperial (inch) connections as

standard. A range of metric sizes (mm) is also available.
For details please contact Customer Services.
Technical notes
1. All dimensions stated in catalogue are nominal.
TECHNOLOGIES
All product dimensions are subject to manufacturing
tolerances.
2. Catalogue line drawings only show main dimensions
and features. If additional information is required,
please contact the factory. 3D solid models and 2D drawings
are available on request.
3. Abbreviations:-
MWP = Maximum working pressure (allowable).
This is the same as the Product Design Pressure.
NPT = American National Standard Taper Pipe Thread.
SAE = Straight threaded connection, in accordance with SAE
J513-92; ASME B1.1-89.
ODS = Female soldering connection. This size is equal to the
HENRY
outside diameter of the mating pipe.

3
Kv = Valve constant. The rate of water flow, m /hr, for a
differential pressure P of 1 barg, at the rated full opening.
4. All weights listed in the catalogue are net dry weights.
TO
WELCOME
C F D - P R E S S U R E R E L I E F VA LV E
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Henry_AC&R_section_20.7.06 13/9/06 17:24 Page 8
OIL MANAGEMENT SYSTEMS
This guide is intended for oil management systems installed

with scroll or reciprocating compressors using HCFC or HFC
refrigerants. For other systems, please contact Henry
Technologies for guidance.
A proper oil management system is essential to ensure compressor
lubrication and energy efficient cooling.
An oil management system is a cost effective alternative to replacing
expensive compressors due to incorrect lubrication. If selected and
installed correctly, an oil management system will give years of trouble
free operation, protecting the compressors from both low and excess oil
levels, with little or no maintenance. Excessive oil within the system can
lead to a slug of oil returning to the compressor. A slug of oil can be as
damaging to a compressor as a slug of liquid refrigerant.
By removing oil from the discharge gas, the system efficiency is
increased. Oil in a refrigeration or air conditioning system reduces the
efficiency of the system by:-
1. A reduction in heat transfer due to oil coating of the condenser
and evaporator walls. LOW PRESSURE OIL MANAGEMENT SYSTEM
2. Displacing refrigerant volume resulting in an increase in system
mass flow.
Low Pressure Oil Management System
Oil does not change phase from liquid to gas and is therefore a very This system is normally used for parallel compressors and uses three
poor refrigerant. A minimal amount of oil flowing through the system is main components; Oil Separator (2), Oil Reservoir (7) and Oil Level
necessary to provide lubrication to valves, but a very small amount is Regulators (9). The common discharge is piped to the inlet of the oil
needed. separator and the outlet of the oil separator is piped to the condenser via
a discharge check valve (4). An oil return line is connected from the oil
separator to the top valve of the oil reservoir (7). A vent line (8) is
installed to the suction line, using a pressure valve (12), to reduce the
pressure in the reservoir. This makes a low pressure system. The pressure
valve will maintain the reservoir at a set pressure above suction.
Although mechanical oil level regulators (9) are shown in the diagram,
Electro-mechanical and Optronic oil level regulators can also be used.
The bottom valve of the oil reservoir is piped to the oil level regulators
mounted on the compressor crankcases. These regulators open to feed oil
as the oil level drops and close as the oil level rises to the set level.
In this way, the oil level in each compressor is controlled. An oil strainer
(5) per regulator should be used to remove debris from the oil. One oil
PRODUCTS
strainer is installed between the oil reservoir and each regulator.

Alternatively, the oil strainers may be replaced by one oil filter (10) or an
oil filter-drier (11). The oil filter or oil filter-drier must however be
installed between the separator and oil reservoir. Due to the scavenging
nature of POE oil, it is recommended to install either an oil filter or oil
filter-drier on a HFC/POE system instead of individual oil strainers.
SINGLE COMPRESSOR SYSTEM
On dual temperature and satellite systems, ensure that all regulators see
positive oil differential pressures within their allowable operating range.
COMPONENTS
Single Compressor System It is recognised best practice to fit a solenoid valve, sight glass, and
A single compressor has the most basic oil system. The compressor shut-off valve in the oil return line. These components are not shown
discharge is piped to the inlet of an oil separator (2) and the outlet of in the diagram.
the oil separator is piped to the condenser (3). A discharge check valve
should be fitted (4). An oil return line (6) is connected from the oil Refer to equipment list for further details
separator through an oil strainer (5), oil filter (10) or oil filter-drier (11), on each component in the oil system
to the compressor crankcase.
A float valve in the oil separator opens and feeds a small amount of oil
by-passing the rest of the cooling system. The oil is returned under
discharge pressure to the crankcase. The float valve prevents hot gas
from bypassing to the crankcase by closing when the oil level falls.
It is recognised best practice to fit a solenoid valve, sight glass, and
AC&R
shut-off valve in the oil return line. These components are not shown
in the diagram.
Refer to equipment list for further details
on each component in the oil system

High Pressure Oil Management System

High pressure oil systems remove the need for a separate oil reservoir.
This type of system also reduces the amount of pipework and fittings.
A high pressure oil system relies on the oil level regulators being able to
operate with a high pressure differential. Mechanical oil level regulators
should not be used on this type of system. The Optronic oil level
regulator is recommended for this application. Electro-mechanical
regulators can also be used, depending on the model. A high pressure
system is not recommended for HCFC/mineral oil systems due to
potential foaming problems.
A discharge check valve should be fitted (4). An oil separator-reservoir
(13) is fitted in the discharge line similar to an oil separator. The oil
return connection, positioned at the bottom of the vessel, is piped to the
oil level regulators. An oil filter (10) or oil filter-drier (11) should be
installed between the oil separator-reservoir and the regulators (14).
It is recognised best practice to fit a solenoid valve, sight glass, and
shut-off valve in the oil return line. These components are not shown in
the diagram. HIGH PRESSURE OIL MANAGEMENT SYSTEM
Refer to equipment list for further details

on each component in the oil system
EQUIPMENT LIST FOR OIL LEVEL CONTROL
1. Compressor. 10. Oil Filter The function of an Oil Filter is to remove system
2. Oil Separator The function of an Oil Separator is to remove oil debris from the refrigerant oil. An oil filter is recommended for
from the discharge gas and return it to the compressor, either HFC/POE systems instead of individual oil strainers, where
directly or indirectly. This helps maintain the compressor crankcase filtration only is required.
oil level and raises the efficiency of the system by preventing 11. Oil Filter-Drier The function of an Oil Filter-Drier is to remove
excessive oil circulation. Oil separators are not 100% efficient, so both system debris and moisture from the refrigerant oil. An oil
installing an oil separator should not be viewed as a replacement filter-drier is recommended for HFC/POE systems instead of
for oil traps, accumulators, or good oil return piping practices. individual oil strainers, where both filtration and moisture removal
Henry Technologies manufacture two different types of oil is required.
separator, Helical and Conventional.
12. Pressure Vent Valve The function of a Pressure Vent Valve is
3. Condenser. to maintain a positive pressure in the Oil Reservoir above the
4. Discharge Check Valve The function of a Check Valve is to compressor crankcase pressure. Three different pressure settings
allow fluid flow in one direction only. This prevents condensed are available; 0.35 barg, 1.4 barg and 2.4 barg. A higher pressure
liquid refrigerant returning down the discharge line into the differential will increase the oil flow rate from the oil reservoir
separator. If this check valve is not installed the separator can feed back to the compressors. The pressure setting should be selected
excessive liquid refrigerant to the compressor on start up. This can taking into account the allowable oil pressure differential of the oil
cause oil dilution, excessive foaming, erratic oil pressures and level regulator type.
possible compressor damage. The check valve must be installed 13. Oil Separator-Reservoir The function of an Oil Separator-
after the oil separator. Reservoir is to provide a Separator and Oil Reservoir in one unit.
5. Oil Strainer The function of an Oil Strainer is to remove system It is designed for high pressure systems and eliminates the need
PRODUCTS
debris from the refrigerant oil. Their purpose is to protect for a separate Oil Reservoir and its associated piping.
compressors and oil level regulators from damage. For 14. Optronic Oil Regulator The function of the Optronic
recommendations on HFC/POE systems, refer to section on oil Regulator is to control the oil level in the compressor crankcase.
filters and oil filter-driers. This protects the compressors from damage. This regulator can be
6. Oil Return Line. used on high pressure systems.
7. Oil Reservoir The function of an Oil Reservoir is to provide a

holding charge of oil, as part of a Low Pressure Oil Management
System. The amount of oil circulating in a system varies depending
on the operating conditions. The oil reservoir caters for these
COMPONENTS
fluctuations by providing additional storage capacity.

8. Vent Line.
9. Mechanical Oil Level Regulators The function of a
Mechanical Oil Level Regulator is to control the oil level in the
compressor crankcase. This protects the compressors from
damage. There are two main types of oil level regulators, fixed
level and adjustable level. The fixed level regulators have an
allowable oil pressure differential range of 0.35 to 2.1 barg.
The adjustable level regulators have an allowable oil pressure
differential range of 0.35 to 6.2 barg. Oil pressure differential is
the difference between the crankcase pressure and the pressure in
AC&R
the oil reservoir. Gravity pressure head should be included also, if

applicable. Some regulator models are fitted with an equalisation
connection that enables the oil levels between several
compressors to be balanced.
9
O I L S E PA R ATO R S
H E L I C A L O I L S E PA R ATO R S
Outlet Connection
The function of a Helical Oil Separator is to efficiently remove
oil from the discharge gas and return it to the compressor,
either directly or indirectly. This helps maintain the compressor
crankcase oil level and raises the efficiency of the system by
preventing excessive oil circulation.
A higher level of efficiency is to be expected compared to a
conventional type oil separator. Inlet Connection
Helical
Flighting
Applications
Helical oil separators can be used in a wide variety of applications.
Common applications include multi-compressor racks and remote Mesh Screen
condensing units.
Helical oil separators are intended for Low Pressure Oil Management
Systems. These products are designed for use with scroll and
Second Mesh
reciprocating type compressors. They are not recommended for screw
Screen
or rotary vane compressors.
Oil Drain Baffle
The standard product range is designed for use with HCFC and HFC
refrigerants, along with their associated oils. The SN range is suitable for
use with HCFC, HFC and ammonia refrigerants. The SH high-pressure
range is intended for R410A and sub-critical CO2 applications.
Ball Float
Oil Return
Please contact Henry Technologies for new or special Connection
applications.
How it works Needle Valve

Assembly
Upon separator entry, refrigerant gas containing oil in aerosol form
encounters the leading edge of the helical flighting. The gas/oil mixture is Magnet
centrifugally forced along the spiral path of the helix causing heavier oil
particles to spin to the perimeter, where impingement with a screen layer
occurs. The screen layer functions as both an oil stripping and draining
medium. Separated oil flows downward along the boundary of the shell Technical Specification
through a baffle and into an oil collection chamber at the bottom of the
For all models excluding SH series:-
separator.
Allowable operating pressure = 0 to 31 barg
o o
The specially engineered baffle isolates the oil chamber and eliminates oil Allowable operating temperature = -10 C to +130 C
re-entrapment by preventing turbulence. The virtually oil free refrigerant For SH models:-
gas then exits through a second screen fitting just below the lower edge Allowable operating pressure = 0 to 40 barg
PRODUCTS
of the helical flighting. A float activated oil return needle valve allows the o o
Allowable operating temperature = -10 C to +110 C
separated oil to return to the compressor crankcase or oil reservoir. There
is a permanent magnet positioned at the bottom of the oil collection Materials of Construction
chamber to capture any system metal debris, which could impair the
operation of the needle valve. With proper selection, an oil separation The main components; shell, end caps and connections are made from
efficiency of up to 99% can be achieved. carbon steel. The oil float is made from stainless steel. The needle valve
seat is made from either brass or steel, dependent on model.
Main Features
Patented Henry Technologies Design#
COMPONENTS
High oil separation efficiency - up to 99%

Low pressure drop
No blocked elements because of too much oil in the system
No oil blow-out at start up from oil left in a coalescing element
Cleanable/replaceable oil float assemblies for S-52*, SN52*
and S-54* models
# US Patents 5113671, 5404730 & 5271245; Mexico 173552;

Denmark, France, UK & Italy 0487959; Germany P69106849.6-08;
Taiwan UM-74863; & other worldwide patents pending
AC&R
11
STANDARD RANGE
Part No Conn Size Dimensions (mm) Mounting Drawing Weight (kg) Pre-charge CE Cat
(Inch) details reference qty (l)
A B C D E F G
S-5180 1/4 ODS 64 166 45 43 N/A 19.5 N/A M10 fig.1 1.2 0.1 SEP
S-5181 3/8 ODS 64 195 45 71 N/A 19.5 N/A M10 fig.1 1.4 0.1 SEP
S-5182-CE 1/2 ODS 102 333 69 64 N/A 58.5 N/A M10 fig.2 3.4 0.4 CAT I
S-5188-CE 1 1/8 ODS 102 483 75 78 N/A 58.5 N/A M10 fig.2 4.6 0.4 CAT I
S-5285-CE 5/8 ODS 102 513 69 66 95 N/A 120.7 2 x 11mm fig.3 6.3 0.7 CAT I
holes
S-5287-CE 7/8 ODS 102 563 74 76 95 N/A 120.7 2 x 11mm fig.3 7 0.7 CAT I
holes
S-5288-CE 1 1/8 ODS 102 614 75 78 95 N/A 120.7 2 x 11mm fig.3 7 0.7 CAT I
holes
SN-5290-CE 1 3/8 ODS 152 508 108 91 99 N/A 113 2 x 14mm fig.3 12 0.7 CAT I
slots (see note 1)
SN-5292-CE 1 5/8 ODS 152 559 108 98 99 N/A 113 2 x 14mm fig.3 12.5 0.7 CAT I
slots (see note 1)
SN-5294-CE 2 1/8 ODS 152 559 114 105 99 N/A 113 2 x 14mm fig.3 13 0.7 CAT I
slots (see note 1)
S-5411-CE 1 5/8 ODS 219 641 148 164 100 N/A 166 3 x 14mm fig.4 25 0.7 CAT III
slots
slots
slots
S-5414-CE 3 1/8 ODS 324 821 215 229 100 N/A 273 3 x 14mm fig.4 53 0.7 CAT IV
slots
Notes:-
1. For use with ammonia, the CE Category increases to II
HIGH PRESSURE RANGE

Part No Conn Size Dimensions (mm) Mounting Drawing Weight (kg) Pre-charge CE Cat
(Inch) details reference qty (l)
A B C D E F G
SH-5182-CE 1/2 ODS 102 352 69 81 N/A 61 N/A M10 fig.2 4 0.4 CAT I
SH-5185-CE 5/8 ODS 102 401 69 81 N/A 61 N/A M10 fig.2 4.5 0.4 CAT I
SH-5187-CE 7/8 ODS 102 453 74 94 N/A 61 N/A M10 fig.2 5.1 0.4 CAT I
SH-5188-CE 1 1/8 ODS 102 500 75 94 N/A 61 N/A M10 fig.2 5.2 0.4 CAT I
SH-5190-CE 1 3/8 ODS 152 570 108 135 95 N/A 100 3 x 14mm fig.5 9.4 1.1 CAT II
slots
Adding the suffix M to the part number denotes that metric

PRODUCTS
connections are preferred e.g. S-5192M-CE. The suffix X denotes that

a 10mm ODS oil return is preferred instead of the standard 3/8 flare e.g.
S-5185X-CE. Adding the suffix XM denotes the separator is to be
fitted with both variations. Please contact Henry Technologies for
availability of M, X and XM versions.
COMPONENTS
AC&R

1 Inlet
2 Outlet
3 Oil return,
3/8 SAE Flare
4 M10 stud and nut
Fig.1 Fig.2
PRODUCTS
COMPONENTS
Fig.3 Fig.4 Fig.5

AC&R
13
Performance data Selection Guidelines

This table provides a summary of the kW capacity of each separator The most important parameter for selection is the discharge
3
for fixed evaporating and condensing temperatures. This table can be volumetric flow rate, expressed in m /hr. This is the calculated
used as a quick reference guide. However, the Selection Guidelines are volume flow rate at entry to the oil separator. It is not to be
recommended for helical separator sizing. confused with the compressor displacement or swept volume.
A quick method is to use the selection graphs. These graphs have been
compiled for the common refrigerants R22 and R404A/R507.
A graph for R717 is also included. Graphs for other refrigerants are
available on request.
The graphs are based on a simplified refrigeration cycle and hence the
corresponding calculation of discharge volume flow rate is approximate.
Although approximate, this method of selection has been used
successfully for many years for standard refrigeration systems.
3
Where a higher degree of accuracy is required to calculate the m /hr, the
flow rate calculation method is recommended. The flow rate calculation
method is also recommended for CO2 cascade and special applications.
HELICAL OIL SEPARATORS

Capacity in kW of refrigeration at nominal evaporator temperature
Maximum discharge
Part No R404A/507 R 22 R 717
volume (m3/hr)
-40C 5C -40C 5C -40C 5C
S-5180 2.6 3.5 2.6 3.5 N/A N/A 1.3
S-5181 3.5 5.3 3.5 5.3 N/A N/A 1.7
S-5182-CE,
SH-5182-CE 5.3 7 5.3 7 N/A N/A 2.6
S-5185-CE,
S-5285-CE & 14.1 19.4 15.8 19.4 N/A N/A 6.8
SH-5185-CE
S-5187-CE,
S-5287-CE & 23 30 24.6 28.2 N/A N/A 10.2
SH-5187-CE
S-5188-CE,
S-5288-CE & 29.8 38.7 31.7 37 N/A N/A 13.6
SH-5188-CE
S-5190-CE,
SN-5290-CE & 42.2 52.8 44.8 49.3 59.8 (note 1) 63.3 (note 1) 18.7
SH-5190-CE
S-5192-CE &
SN-5292-CE 52.8 66.9 56.3 63.4 77.4 (note 1) 80.9 (note 1) 23.8
S-5194-CE,
SN-5294-CE & 84.4 109 88 106 120 (note 1) 127 (note 1) 37.4
S-5411-CE
S-5412-CE 109 144 123 137 N/A N/A 49.3
S-5413-CE 225 292 250 281 N/A N/A 102
S-5414-CE 352 461 394 447 N/A N/A 159.8
Notes:-
1. Ammonia capacity only applicable for SN models
2. All data is for a 38C condensing temperature, 18C suction temperature and a connection size the same as the compressor discharge valve
PRODUCTS
Helical Separator Selection The general recommendation is that the calculated maximum flow should
using the Graphs not exceed the rated capacity of the separator. Also, the minimum flow
3
To use the selection graphs, the refrigerant type, maximum refrigeration should not be below 25% of the rated capacity. Using these m /hr
capacity, minimum refrigeration capacity, evaporating temperature and figures, the recommended helical separator selection is either model S-
3
the condensing temperature is required. 5190-CE or SN-5190-CE, both with a rated capacity of 18.7 m /hr. The
final selection depends on whether or not the user requires a separator
Example model with a removable/cleanable oil float assembly.
Refrigerant R404A
COMPONENTS
Maximum refrigeration capacity = 40 kW Additional notes on selection:-

Minimum refrigeration capacity = 25 kW
o
Evaporating temperature = -35 C 1. The 25% of minimum rated recommendation capacity rule is to
o
Condensing temperature = +40 C optimise efficiency. Below this load factor, the efficiency of the
o separator will decrease. On systems with extreme unloading
From the R404A graph, follow the -35 C evaporator temperature line to conditions, one separator per compressor should be used rather than
o
the intersection of the 40 C condensing temperature line. Extend a line one separator for a common discharge line.
3
horizontally from this point to the m /hr/kW factor. Multiply this factor by
the maximum and minimum refrigeration capacities to compute the 2. Understanding the system refrigeration capacity and the percentage
maximum and minimum discharge volume flow rates. of full and low load run times can also be helpful in selecting the
3
From the R404A graph, the [m /hr/kW factor] = 0.42 separator.
Therefore: 3. In cases where the maximum discharge has been exceeded by only a
AC&R
3
Maximum discharge volume flow rates = (0.42 x 40) = 16.8 m /hr minimal amount and the system has unloading characteristics, select
3
Minimum discharge volume flow rates = (0.42 x 25) = 10.5 m /hr the smaller separator. It is not recommended to oversize.
3
The maximum and minimum m /hr figures should be compared with
the rated capacity of the helical separator. Refer to the Performance Data
Table for the rated capacities.

0.55
Discharge (m3/hr)
Chart-R404A/R507
0.5
0.45
Condensing Temp (0C)

m3/hr/kW
25
0.4
30
0.35 35
40
45
0.3
50
55
0.25
-40 -35 -30 -25 -20 -15 -10 -5 0 5
Evaporator Temp (0C)
0.55
Discharge (m3/hr)
Chart-R22
0.5
25
0.45

30
m3/hr/kW
0.4
35
0.35 40
45
0.3
50
55
0.25
-40 -35 -30 -25 -20 -15 -10 -5 0 5
PRODUCTS
0.45
Discharge (m3/hr)
Chart-R717
0.4 25
COMPONENTS
0.35 30
m3/hr/kW
35
0.3
40
0.25 45
50
AC&R
0.2 55
-40 -35 -30 -25 -20 -15 -10 -5 0 5
15
Helical Separator Selection using the Flow Rate Calculation
To use the Flow Rate Calculation method, the maximum and minimum
system mass flow rates are required along with the density of the gas at
the inlet to the separator. These mass flow rates can either be calculated
from first principles or by using refrigeration cycle analysis software. In
this way, superheating (useful and un-useful), sub-cooling, etc. can be
accounted for in the mass flow rate calculation.
The gas density at inlet to the separator is a function of both pressure

and temperature. The gas density should be taken at a pressure equal to
the condensing saturation pressure. The inlet gas temperature is dictated
by a number of system design factors including compressor performance.
The gas will be in a superheated state.
Example
Refrigerant CO2 (R744)
Maximum refrigeration capacity = 62 kW
Minimum refrigeration capacity = 40 kW
o
Evaporating temperature = -35 C
o
Condensing temperature (Cascade) = 0 C
Degree of superheat, useful = 5K
Degree of superheat, un-useful = 6K
Degree of sub-cooling = 2K
From calculation:-
Maximum mass flow rate = 904 kg/hr
Minimum mass flow rate = 583 kg/hr
3
Gas density, superheated, at inlet to separator = 63.5 kg/m
o
(for a separator inlet temperature of 60 C)
Note: Mass flow rate = [(kW refrigeration/ refrigerating effect) x 3600]
Use the equation:-

Mass flow rate
Discharge volume flowrate = Gas density
Hence for this example:-

904 3
Calculated maximum discharge volume flowrate = 63.5 = 14.2 m /hr
583 3
Calculated minimum discharge volume flowrate = 63.5 = 9.2 m /hr
3
Using these m /hr figures,the recommended helical separator selection
is model SH-5188-CE (reference additional note 3 for guidance on
minimal under-sizing).
PRODUCTS
Installation Main Issues
1. Oil separators are not 100% efficient, so installing an oil separator

should not be viewed as a replacement for oil traps, suction line
accumulators or good oil return piping practices.
2. To avoid damaging the needle valve, oil pre-charge is required.

COMPONENTS
Refer to the Performance Data Table for pre-charge quantity.
3. Install the oil separator vertically and reasonably close to the

compressor. Proper piping practice should be adopted to prevent
excessive loads or vibration at the inlet and outlet connections. The
separator must be properly supported at the bottom M10 stud or
mounting feet interface.
4. A check valve should be located downstream of the outlet

connection. This check valve is to prevent liquid refrigerant migrating
from the condenser.
AC&R

HELICAL OIL
S E PA R ATO R - R E S E RV O I R S
The function of a Helical Oil Separator-Reservoir is to remove
oil from the discharge gas and return it to the compressor.
This helps maintain the compressor crankcase oil level and
raises the efficiency of the system by preventing excessive oil
circulation.
Applications
Helical oil separator-reservoirs can be used in a variety of applications.
Common applications include multi-compressor racks. Helical oil
separator-reservoirs are intended for High Pressure Oil Management
Systems.
These products are designed for use with scroll and reciprocating type
compressors. They are not recommended for screw or rotary vane
compressors. The standard product range is designed for use with HFC
refrigerants, along with their associated oils.
Please contact Henry Technologies for new or special

applications.
How it works
Upon separator entry, refrigerant gas containing oil in aerosol form
encounters the leading edge of the helical flighting. The gas/oil mixture is
centrifugally forced along the spiral path of the helix causing heavier oil
particles to spin to the perimeter, where impingement with a screen layer
occurs.
The screen layer functions as both an oil stripping and draining medium.
Separated oil flows downward along the boundary of the shell through a
baffle and into an oil collection chamber at the bottom of the separator.
The specially engineered baffle isolates the oil chamber and eliminates oil
re-entrapment by preventing turbulence. The virtually oil free refrigerant
gas then exits through a screen fitting just below the lower edge of the
helical flighting.
Oil separator-reservoirs do not have an oil float assembly. Instead, a dip
tube is located in the oil chamber that feeds oil to the compressor, via a
rotalock valve. With proper selection, an oil separation efficiency of up to
99% can be achieved.
PRODUCTS
Main Features
Patented Henry Technologies Design#
High oil separation efficiency - up to 99% Technical Specification
Low pressure drop Allowable operating pressure = 0 to 31 barg
o o
No blocked elements because of too much oil in the system Allowable operating temperature = -10 C to +130 C
No oil blow-out at start up from oil left in a coalescing element
Integrated oil reservoir Materials of Construction
The main components; shell, end caps and connections are made from
COMPONENTS
# US Patents 5113671, 5404730 & 5271245; Mexico 173552; carbon steel.

Denmark, France, UK & Italy 0487959; Germany P69106849.6-08;
Taiwan UM-74863; & other worldwide patents pending
AC&R
17
H E L I C A L O I L S E PA R ATO R - R E S E RV O I R S
HELICAL OIL SEPARATOR-RESERVOIRS

Part No Conn Size Dimensions (mm) Mounting Drawing Oil Weight CE Cat
(Inch) details reference Capacity (l) (kg)
A B C D E F G H
3 x 14mm
S-5387-6L-CE 7/8 ODS 102 & 152 699 74 76 48 222 201 113 fig.1 5.7 11 CAT II
slots
3 x 14mm
S-5388-6L-CE 1 1/8 ODS 102 & 152 682 75 78 48 207 201 113 fig.2 5.4 11 CAT II
slots
3 x 14mm
S-5388-CE 1 1/8 ODS 102 & 152 813 75 78 48 222 311 108 fig.3 7.6 13 CAT II
slots
3 x 14mm
S-5390-CE 1 3/8 ODS 152 850 108 91 48 222 311 113 fig.4 7.6 15 CAT II
slots
3 x 14mm
S-5392-CE 1 5/8 ODS 152 900 108 98 48 222 311 113 fig.4 7.6 16 CAT II
slots
3 x 14mm
S-5394-CE 2 1/8 ODS 152 902 114 105 48 222 311 113 fig.4 7.6 16.5 CAT II
slots
3 x 14mm
S-5422-CE 2 1/8 ODS 219 699 148 164 N/A 127 149 283 fig.5 9.8 29 CAT II
slots
3 x 14mm
S-5423-CE 2 5/8 ODS 273 790 183 201 N/A 161 173 337 fig.5 15 45 CAT III
slots
3 x 14mm
S-5424-CE 3 1/8 ODS 324 784 215 229 N/A 99 166 388 fig.5 17 55 CAT III
slots
1 Inlet
2 Outlet
3 Oil return, Rotalock

valve, 3/8 SAE Flare
4 Sight glass
5 1/2 FPT connection

PRODUCTS
Fig.1 Fig.2
COMPONENTS
AC&R
Fig.3 Fig.4 Fig.5

H E L I C A L O I L S E PA R ATO R - R E S E RV O I R S
Performance data
This table provides a summary of the kW capacity of each separator for
fixed evaporating and condensing temperatures. This table can be used
as a quick reference guide. However, the Selection Guidelines are
recommended for helical separator sizing.
R404A/507 R22 R717 Maximum discharge

Part No volume (m3/hr)
-40C 5C -40C 5C -40C 5C
S-5387-6L-CE 23 30 N/A N/A N/A N/A 10.2
S-5388-6L-CE & S-5388-CE 29.8 38.7 N/A N/A N/A N/A 13.6
S-5390-CE 42.2 52.8 N/A N/A N/A N/A 18.7
S-5392-CE 52.8 66.9 N/A N/A N/A N/A 23.8
S-5394-CE 84.4 109 N/A N/A N/A N/A 37.4
S-5422-CE 109 144 N/A N/A N/A N/A 49.3
S-5423-CE 225 292 N/A N/A N/A N/A 102
S-5424-CE 352 461 N/A N/A N/A N/A 159.8
Notes:-
1. All data is for a 38C condensing temperature, 18C suction temperature and a connection size the same as the compressor discharge valve
Selection Guidelines
Refer to Helical Oil Separator Section for guidance.
The same rules apply.

1. Oil separator reservoirs are not 100% efficient, so installing this
product should not be viewed as a replacement for oil traps, suction
line accumulators or good oil return piping practices.
2. Install the unit vertically and reasonably close to the compressor.

Proper piping practice should be adopted to prevent excessive loads
or vibration at the inlet and outlet connections. The separator must
be properly supported at the mounting feet interface.
3. A check valve should be located downstream of the outlet
PRODUCTS
connection. This check valve is to prevent liquid refrigerant
migrating from the condenser.
COMPONENTS
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19
CONVENTIONAL
The function of a Conventional Oil Separator is to remove oil
from the discharge gas and return it to the compressor, either
directly or indirectly. This helps maintain the compressor
crankcase oil level and raises the efficiency of the system by
preventing excessive oil circulation.
Applications
Conventional oil separators can be used in a wide variety of applications.
Common applications include multi-compressor racks and remote
condensing units.
Conventional oil separators are intended for Low Pressure Oil
Management Systems, using HCFC and HFC refrigerants along with their
associated oils.
These separators are designed for use with scroll and reciprocating type
compressors. They are not recommended for screw or rotary vane
compressors
How it works
Oil-laden refrigerant gas from the compressor enters the separator and
passes through an inlet screen. On entering the separator, the velocity of
the gas is reduced. This reduction in velocity causes a change in
momentum. The fine oil particles collide with one another to form
heavier particles, which adhere to the inlet screen and inside wall of the
separator.
The gas then passes through an outlet screen where final separation
takes place. Refrigerant gas, with the majority of oil removed, then exits
the separator.
The separated oil falls to the bottom of the separator where a float
operated needle valve returns the oil to the crankcase or oil reservoir in
the same way as the helical oil separator.
With proper selection, oil separation efficiency is typically 80%.
Main Features
Low pressure drop
Cleanable/replaceable oil float assemblies for S-57*, S-58*
and S-19* models
PRODUCTS
Technical Specification
o o
Materials of Construction
carbon steel. The oil float is made from stainless steel. The needle valve
seat is made from brass
COMPONENTS
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C O N V E N T I O N A L O I L S E PA R ATO R S
Conn Size Dimensions (mm) Drawing Pre-charge qty

Part No Mounting details Weight (kg) CE Cat
(Inch) reference (l)
A B C D E F
S-5580 1/4 ODS 102 210 48 N/A N/A N/A 3/8"- 16 UNC fig.1 1.9 0.4 SEP
S-5585-CE 5/8 ODS 102 362 48 N/A N/A N/A 3/8"- 16 UNC fig.1 3.2 0.4 Cat I
S-5588-CE 1 1/8 ODS 102 533 48 N/A N/A N/A 3/8"- 16 UNC fig.1 4.1 0.4 Cat I
S-5882 1/2 ODS 102 260 48 140 N/A N/A 3/8"- 16 UNC fig.2 4.1 0.4 SEP
S-5885-CE 5/8 ODS 102 362 48 140 N/A N/A 3/8"- 16 UNC fig.2 5 0.4 Cat I
S-5887-CE 7/8 ODS 102 451 48 140 N/A N/A 3/8"- 16 UNC fig.2 5.5 0.4 Cat I
S-5888-CE 1 1/8 ODS 102 533 48 140 N/A N/A 3/8"- 16 UNC fig.2 5.9 0.4 Cat I
S-5890-CE 1 3/8 ODS 102 540 48 140 N/A N/A 3/8"- 16 UNC fig.2 5.9 0.4 Cat I
S-5692-CE 1 5/8 ODS 152 473 76 N/A N/A N/A 3/8"- 16 UNC fig.1 8.2 0.9 Cat II
S-5694-CE 2 1/8 ODS 152 486 76 N/A N/A N/A 3/8"- 16 UNC fig.1 8.6 0.9 Cat II
S-5792-CE 1 5/8 ODS 152 743 121 127 203 223 2 x 9/16" slots fig.3 12.3 0.6 Cat II
S-5794-CE 2 1/8 ODS 152 751 117 133 203 223 2 x 9/16" slots fig.3 12.3 0.6 Cat II
S-1901-CE 1 5/8 ODS 203 533 89 N/A 100.5 160 3 x 9/16" slots fig.4 14.1 0.6 Cat II
S-1902-CE 2 1/8 ODS 203 533 89 N/A 100.5 160 3 x 9/16" slots fig.4 14.5 0.6 Cat II
S-1903-CE 2 5/8 ODS 254 546 118 N/A 83 214 3 x 9/16" slots fig.4 20 0.6 Cat II
S-1904-CE 3 1/8 ODS 305 654 141 N/A 83 269 3 x 9/16" slots fig.4 34 0.6 Cat II
PRODUCTS
COMPONENTS
Fig.2 Fig.3
1 Inlet
2 Outlet
3 Oil return, Rotalock valve, 3/8 SAE Flare Fig.4

Fig.1
4 3/8-16 UNC Stud and Nut
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21
C O N V E N T I O N A L O I L S E PA R ATO R S
Performance data
This table provides a summary of the kW capacity of each separator for
fixed evaporating and condensing temperatures.
This table can be used as a quick reference guide. However, the Selection
Guidelines are recommended for conventional oil separator sizing.

Part No R404A/507 R 22 Maximum discharge volume (m3/hr)
-40C 5C -40C 5C
S-5580 2.9 3.7 3.1 3.5 1.3
S-5581 3.8 4.9 4.2 4.7 1.7
S-5582, S-5882 5.7 7.4 6.3 7.1 2.6
S-5585-CE, S-5885-CE 15.2 19.7 16.8 19 6.8
S-5587-CE, S-5887-CE 22.8 29.5 25.1 28.4 10.2
S-5588-CE, S-5888-CE 30.4 39.3 33.5 37.8 13.6
S-5590-CE, S-5890-CE 38 49.2 42 47.3 17
S-5687-CE 28.5 36.9 31.4 35.4 12.8
S-5688-CE 34.2 44.2 37.7 42.5 15.3
S-5690-CE 41.8 54.1 46.1 52 18.7
S-5692-CE, S-5792-CE 53.2 68.8 58.6 66.1 23.8
S-5694-CE, S-5794-CE 85.6 110 94.3 106 38.3
S-1901-CE 68.4 88.5 75.4 84 30.6
S-1902-CE 102 132 113 127 45.9
S-1903-CE 186 240 205 231 83.3
S-1904-CE 258 334 284 321 115
Notes:-
1. All data is for a 38C condensing temperature, 18C suction temperature and a connection size the same as the compressor discharge valve.
Selection Guidelines Therefore:-

3
The most important parameter for selection is the discharge volumetric Maximum discharge volume flow rates = (0.355 x 100) = 35.5 m /hr
3
flow rate, expressed in m /hr. This is the calculated volume flow rate at Minimum discharge volume flow rates = (0.355 x 50) = 17.75 m /hr
3
entry to the oil separator. It is not to be confused with the compressor 3

displacement or swept volume. The maximum and minimum m /hr figures should be compared with the
rated capacity of the conventional separator. Refer to the Performance
A quick method is to use the selection graphs. For HCFC and HFC Data Table for the rated capacities.
refrigerants, the same graphs apply for both conventional and helical oil
separators. Conventional separators are not suitable for use with The general recommendation is that the calculated maximum flow should
ammonia hence the R717 graph should not be used. not exceed the rated capacity of the separator. Also, the minimum flow
should not be below 33% of the rated capacity.
As with the helical separators, where a higher degree of accuracy is 3
3
required to calculate the m /hr, the flow rate calculation method is Using these m /hr figures, the recommended helical separator selection is
recommended. The flow rate calculation method is also recommended for either model S-5694-CE or S-5794-CE, both with a rated capacity of 38.3
3
special applications. m /hr. The final selection depends on whether or not the user requires a
separator model with a removable/cleanable oil float assembly.
Conventional Separator Selection using the Graphs
PRODUCTS
To use the selection graphs, the refrigerant type, maximum refrigeration Additional notes on selection:-
capacity, minimum refrigeration capacity, evaporating temperature and 1. The 33% minimum recommendation rule is to optimise efficiency.
the condensing temperature is required. Below this load factor, the efficiency of the separator will decrease.
On systems with extreme unloading conditions, one separator per
Example: compressor should be used rather then one separator for a common
Refrigerant R404A discharge line.
Maximum refrigeration capacity = 100 kW 2. Understanding the system refrigeration capacity and the percentage
of full and low load run times can also be helpful in selecting the
Minimum refrigeration capacity = 50 kW separator.
COMPONENTS
o
Evaporating temperature = -10 C 3. In cases where the maximum discharge has been exceeded by only a
o
Condensing temperature = +40 C minimal amount and the system has unloading characteristics, select
o the smaller separator. It is not recommended to oversize.
From the R404A graph, follow the -10 C evaporator temperature line to
o
the intersection of the 40 C condensing temperature line.
3 Installation Main issues
Extend a line horizontally from this point to the m /hr/kW factor. Same as for helical oil separators.
Multiply this factor by the maximum and minimum refrigeration
capacities to compute the maximum and minimum discharge volume
flow rates.
3
From the R404A graph, the [m /hr/kW factor] = 0.355
AC&R

O I L L E V E L R E G U L ATO R S
MECHANICAL OIL
L E V E L R E G U L ATO R S
The function of a Mechanical Oil Level Regulator is to control
the oil level in the compressor crankcase. This protects the
compressor from damage.
There are two main types of Mechanical oil level regulators -
fixed level and adjustable level.
Applications
Mechanical oil level regulators are used in Low Pressure Oil Management
Systems. They are designed for use with reciprocating compressors. They
are not recommended for scroll compressors.
All regulators are suitable for HCFC and HFC refrigerants, along with
their associated oils. The unique features of the SN model allow it to be
used in ammonia, R410A and sub-critical CO2 applications.
How it works
Oil is fed to the regulator via an inlet connection. An internal needle
valve either allows or shuts off an oil supply to the regulator. An internal
ball float controls the position of the needle valve. During compressor
operation, the crankcase oil level reduces. A reduction in oil level
activates the regulator, which ensures the correct crankcase oil level is
achieved and maintained.
The adjustable regulator has an in-built mechanism that allows the ball
float to be adjusted up or down. This means that the crankcase oil level
can be adjusted, in line with the compressor manufacturers guidelines.
The fixed level regulator does not have an adjusting feature hence the
crankcase will be maintained at a fixed oil level. For all models, excluding SN model:-
Some regulator models are fitted with an equalisation connection that Allowable operating pressure = 0 to 31 barg
enables the oil levels between several compressors to be balanced. Allowable operating temperature = 0o C to +130o C
In the majority of cases, Henry Technologies oil level regulators can For SN model:-
be fitted directly to the compressor sight glass port. Where direct
mounting is not possible, a separate adaptor can be used. Refer to
Adaptor Kit table. Allowable operating temperature = -10o C to +110o C
Refer to table for the allowable oil pressure differential for the Henry
Main Features
range of regulators.
Proven needle valve design
Stainless steel ball float Important information
Special mounting flange - allows direct fitting to standard 1. As a result of a modification to the Bitzer oil ventura device in May
PRODUCTS
compressors 1997, it is no longer necessary to provide an oil guard on the oil
Premium quality neoprene seals level regulator.
Seal adaptor kit supplied with each model 2. Copeland confirm a 1/2 sight glass oil level is acceptable, rather
Visual indication of oil level via large sight glass than 1/4 sight glass, for all compressors fitted with an oil
Double O-ring stem seal design - adjustable model management system.
Easy adjustment mechanism - adjustable model
carbon steel. The ball float is made from stainless steel. The needle valve
COMPONENTS
seat is made from either brass or steel, dependent on model.

AC&R
23
M E C H A N I C A L O I L L E V E L R E G U L ATO R S
Regulator Allowable oil pressure Drawing Compressor sight glass

Part No type Sight glass oil level Equalisation MWP (barg) Weight (kg) CE Cat
differential, bar reference connection
S-9510 Fixed 1/2 No 0.35 to 2.1 fig.1 31 2.20 SEP
S-9510E Fixed 1/2 Yes 0.35 to 2.1 fig.1 31 2.20 SEP
S-9510V Fixed 1/2 No 0.35 to 2.1 fig.2 31 2.10 3-Bolt 1.7/8" B.C. SEP
S-9530 Adjustable 1/4 to 5/8 No 0.35 to 6.2 fig.3 31 2.30 & 4-Bolt 50mm B.C. SEP
S-9530E Adjustable 1/4 to 5/8 Yes 0.35 to 6.2 fig.3 31 2.30 SEP
SN-9530EHP Adjustable 1/4 to 5/8 Yes 0.35 to 6.2 fig.3 40 2.30 SEP
Fig.1 Fig.3
1 3/8 SAE Flare inlet
2 Adjustment
3 1/4 SAE Flare equalisation (optional)
Fig.2
Dimensions in mm
PRODUCTS
The correct selection depends on the refrigerant type, differential oil
pressure acting on the regulator, and the users preference for crankcase
oil level control. Some users prefer the simplicity of model S-9510 while
others prefer model S-9530E, owing to the larger pressure differential,
oil level adjustment and equalisation features.
Note: Differential oil pressure is the difference between the supply
pressure at inlet to the regulator and the pressure inside the compressor
crankcase. Gravity pressure head should be included also, if applicable.
COMPONENTS
Installation Main issues

1. To protect the regulator from system debris, an oil strainer, oil filter
or oil filter-drier is recommended.
2. The regulator can be fitted directly to 2, 3 and 4 cylinder
compressors and to most 6-cylinder compressors that use a standard
3 or 4 bolt sight glass. For other compressor configurations, an
adaptor will be required.
3. The regulator should not be subjected to excessive vibration. The
operating differential oil pressure should be within the range of the
regulators specification.
AC&R
4. The oil level must be set and controlled in line with the compressor
manufacturers guidelines.
5. Full instructions are given in the Product Instruction Sheet included
with each regulator.

M E C H A N I C A L O I L L E V E L R E G U L ATO R A D A P TO R K I T S
Compressor Model Sight Glass Configuration Adaptor Kit Part Number CE Cat
Bitzer 4-Bolt 50mm B.C. 3-033-253 (note 1) SEP

Bitzer Octagon 1 1/8"- 18 Thread 3-033-262 SEP
Bock 4-Bolt 50mm B.C. 3-033-244 SEP
Bristol 15/16"- 20 Thread 3-033-242 SEP
Carrier (DA,DR,5F,5H,06D) 1 1/2"- 18 Thread 3-033-204 SEP
Carrier models (EA,ER,OBE & OBCC) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Copeland (8R & 8D) 3 Bolt 1 7/8" B.C. 3-033-212 SEP
Copeland Discus (4R,6R,9R,MD,MR,NR) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Copeland (HA,KA,EA,3A,LA,ER & 3R) 1 1/8"-12 Thread 3-033-202 SEP
Dunham (Bush Big 4) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Frascold 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Maneurop 1 1/8"-18 Thread 3-033-246 SEP
Prestcold (C,E,R,L & LG) M42 Thread 3-033-216 SEP
Prestcold (K) 1 1/8"-12 Thread 3-033-202 SEP
Royce 3/4"NPT.Thread 3-033-218 SEP
Schnacke-Grasso 2"-16 Thread 3-033-205 SEP
Tecumseh (P,R,S,PA,RA,SA,CK,CM,CH,CG) 1 1/8"-12 Thread 3-033-202 SEP
Trane (M,R) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Trane (K) 3/4" NPT Thread 3-033-218 SEP
York (GC,GS,JS) 3 Bolt 1 7/8" B.C. 3-033-201 SEP
Universal adaptor kit ANY 3-033-217 (note 2) SEP
Equalisation adaptor kit 3 Bolt 1 7/8" B.C. 3-033-226 (note 3) SEP
Bitzer 4-Bolt 50mm B.C. A4448 (note 4) SEP
Standard seal kit N/A A4480 (note 5) -
Notes:- Warning: Regulators should not be operated at 1/4 sight

glass or below when using an adaptor with an inside
1. Oil guard feature included. The oil guard feature is only required on diameter smaller than the regulator flange port.
Bitzer compressors which were manufactured before May 1997.
2. This adaptor kit has a 3 hole flange to mount the regulator. The
compressor end of the kit is a 1 1/4" OD steel tube. The existing
compressor sight glass gland or flange must be bored out or bushed
down to accept the 1 1/4" tube. The tube is then welded or brazed
to the reworked gland or flange and installed on the compressor.
A sight glass, seals and hardware are included in the kit.
3. This kit with its 1/4" male flare connection allows non equalised
regulators to be interconnected (equalised).
4. This is a shortened version of 3-033-253. The oil guard feature is
PRODUCTS
included. It is designed for the S-95 series regulators.
5. This is the standard seal kit supplied with each S-95 series regulator.
It includes all the parts in 3-033-201 along with a special sandwich
piece and O-ring for sealing a Bitzer 4 bolt sight glass.
COMPONENTS
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25
E L E C T R O N I C O I L L E V E L R E G U L ATO R
OPTRONIC OIL
L E V E L R E G U L ATO R
The function of the Optronic Oil Level Regulator is to control
the oil level in the compressor crankcase using proven optical
sensor technology. This protects the compressor from damage.
Applications
The Optronic regulator is suitable for both low and high pressure oil
management systems. It is designed for use with scroll and reciprocating
compressors.
This regulator is approved for HFC refrigerants and POE oils. For other
refrigerant/oil combinations, please contact Henry Technologies.
How it works
The Optronic regulator controls the oil in the compressor crankcase at
1/ sight glass level.
2
An optical sensor monitors the oil level continuously. When the sensor
detects a low oil condition, there is a 15 second time delay prior to oil
feed. This is to ensure stability and prevent overfill.
A solenoid valve allows oil to be pulse fed into the compressor at 3
second on/off intervals, to minimise foaming. If demand is not satisfied
after 2 minutes of oil feed, a low level alarm is activated by means of a
fail-safe electrical contact.
During the alarm condition the regulator will continue to pulse feed. The
alarm will automatically reset if the oil returns to a 1/2 sight glass level.
The alarm contact can be used to switch off the compressor in the event
of a low oil level condition. Technical Specification
The power supply connection is an integral part of the electronic control Allowable operating pressure: 0 to 35 barg
module. The electronic control module houses a PCB which controls the Maximum differential pressure: 24 barg
operation of the Optronic.
Maximum ambient temperature: 45o C
The Optronic regulator is fitted to the sight glass port on the compressor
and has an integral sight glass that allows visual inspection of the Maximum fluid temperature: 80o C
crankcase oil level. Supply voltage: 24V AC 50/60 Hz
Rated operating current: 0.5 Amps
Main Features
Patented optical sensor technology# Electrical connection: 4-pin M12 circular, IEC60947-5-2
CE and UL approved Alarm contact: Volt free, normally open*
Approved by compressor manufacturers
PRODUCTS
Alarm contact rating: 24V DC@2A, 120V AC@2A

Compact
Low level alarm Wiring: 4-pin connector
IP54 protection class Power supply: Pins 1 & 2
Easy electrical connection
Alarm contact: Pins 3 & 4
Visual LED status display
No moving parts Protection class: IP 54
Premium quality neoprene seals Status LEDs: 4
Male and female electrical connectors supplied with each unit
Oil inlet connection: 1/4 SAE Flare
3/4 NPT scroll adaptor supplied with each unit
COMPONENTS
Oil sight glass for visual inspection Weight: 1.2 kg

# US patent 5278426 CE marked for EMC directive
* The alarm contacts are closed when power is applied
AC&R

O P T R O N I C O I L L E V E L R E G U L ATO R
The main valve body components are made from plated carbon steel.
The electronic control modules enclosure is made from tough ABS
plastic which has full UL approval.
1 Oil inlet, 1/4 SAE Flare
2 DIN 12 angled connector
3 Sight glass
Dimensions in mm
O P T R O N I C O I L L E V E L R E G U LAT O R
Assembly to Compressor
Each Optronic unit is supplied with a 3/4 NPT adaptor for assembly to
a scroll compressor.
Refer to the table for other types of compressor adaptors:-
OPTRONIC ADAPTORS
Part No Compressor Type Mounting Style
A4134 Bitzer Octagon 1 1/8"-18 UNEF thread with O-ring

A4221 Maneurop 1 1/8"-18 UNEF thread with teflon gasket
A4382 Copeland ZR Scroll 1 1/8"-12 UNEF thread with O-ring
PRODUCTS
A4562* Copeland & Bitzer, up to 4 cylinders 3 & 4 bolt combination flange with O-ring
A4563* Copeland & Bitzer, up to 6 cylinders 3 & 4 bolt combination flange with O-ring
* Adaptors are only suitable for Bitzer compressors manufactured after May 1997 as they do not have the oil guard feature
Flow rate data Optronic Pressure / Flow Characteristics (based on mineral oil at 20 C)
The flow rate of oil through the Optronic oil regulator is dependent on
the pressure differential between the supply line and the compressor 1.6
crankcase. Gravity pressure level should be included also, if applicable.
COMPONENTS
1.4
The graph illustrates typical flow rates at various pressures.
1.2
Flow (Litres/Min)
Installation Main issues 1.0

1. The electronic module will be damaged if the 24V supply voltage is 0.8
exceeded. 0.6
2. Power to the unit should be maintained during compressor running, 0.4
stand-by and shutdown modes.
0.2
3. To protect the regulator from system debris, a filter-drier is
0
recommended. 0 4 8 12 16 20 24
Differential Pressure (Barg)
AC&R
27
ELECTRO-MECHANICAL
The function of an Electro-Mechanical Regulator is to control
the oil level in the compressor crankcase. This protects the
compressor from damage.
Applications
Electro-Mechanical oil level regulators can be used in Low Pressure Oil
Management Systems. Models with a higher operating differential can
also be used in High Pressure Oil Management Systems. The S-9030
model fits directly to standard three-bolt compressor sight glass
housings. The S-9040 series models are designed to fit to compressors
with standard threaded sight glass housings. All regulators are suitable
for HCFC and HFC refrigerants, along with their associated oils.
Due to foaming concerns, it is not recommended to use this product on a
high pressure HCFC/Mineral oil system.
How it Works
The electro-mechanical oil level regulator incorporates a float switch and
solenoid valve assembly. The float switch contains two magnetic reed
switches. One reed switch is used to open and close the solenoid valve
while the other is used for a low level alarm output. The first reed switch
is set to achieve the desired operating crankcase oil level.
When the compressor crankcase oil level reduces, the float switch
activates the solenoid valve which in turn allows oil to be fed through
the regulator into the compressor crankcase. When the correct oil level is
achieved, the solenoid valve is shut off. The float switch set point can be
adjusted. This adjustment feature allows the user to adjust and control
the crankcase oil level.
The second reed switch can be used to activate an alarm and/or isolate
the compressor when the oil level drops 1/8 below the user set point.
While in the alarm mode, the solenoid valve remains open.
The oil level is adjustable by manually adjusting the position of the float
switch. Certain models are fitted with a pulse timer for use on high
pressure systems. This feature controls the rate of oil injection.
Main Features
Proven design
Adjustable oil level
PRODUCTS
Low level alarm

Reliable float switch operation
Major components are serviceable
Oil equalisation connection, S-9030 model
Technical Specification Installation Main Issues

Power supply: 24V AC 1. To protect the regulator from system debris, a filter or filter-drier is
Solenoid valve: 24V AC, 6W, normally closed, 1.6mm orifice recommended.
2. The regulator should not be subjected to excessive vibration.
COMPONENTS
Alarm output rating: 24V AC, 20VA pilot duty

Allowable operating pressure = 0 to 31 barg 3. The operating oil differential pressure should be within the range of
o o
the regulators specification.
4. The oil level must be set and controlled in line with the compressor
Allowable operating pressure differential: Refer to table manufacturers guidelines.
Materials of Construction 5. If the alarm output is used to shut down a compressor, an external
The main body parts are made from carbon steel. A flexible moulded cap time delay should be fitted into the circuit.
is used to protect the solenoid and switch connections.
AC&R

E L E C T R O - M E C H A N I C A L O I L L E V E L R E G U L ATO R S
E L E C T R O - M E C H A N I C A L O I L L E V E L R E G U LAT O R S
S-9030
PRODUCTS
S-9040R SERIES
1 Inlet, 3/8 SAE Flare 4 Float switch 7 Float switch stem 10 Adaptor fitted to mounting
flange
2 Regulator flange 5 Solenoid valve 8 Protective cap
11 Top view with Protective
3 Equalisation connection 6 Pulse timer 9 Cable, approx 300mm lg cap removed
COMPONENTS
Dimensions in mm
Part No Operating Pressure Differential (bar) Pulse Timer Weight (kg) CE Cat
S-9030 0.35 - 20.7 Yes 1.84 SEP
Part No Compressor Operating Pressure Differential (bar) Pulse Timer Weight (kg) CE Cat
AC&R
S-9040R Copeland Scroll 0.35 - 6.2 No 1.72 SEP

S-9040RHP Copeland Scroll 0.35 - 20.7 Yes 1.72 SEP
S-9040RA Bitzer Octagon 0.35 - 6.2 No 1.87 SEP
29
OIL MANAGEMENT SYSTEM COMPONENTS
O I L R E S E RV O I R S
The function of an Oil Reservoir is to provide a holding charge

of oil, as part of a Low Pressure Oil Management System. The
amount of oil circulating in a system varies depending on the
operating conditions. The oil reservoir caters for these
fluctuations by providing additional storage capacity.
Rotalock valves are supplied with each reservoir to facilitate easy oil fill
and drain. A connection is provided at the top of the unit for fitting a
pressure vent valve. Models are provided with either two or three sight
glasses for visual indication of oil level.
Applications
The standard range of reservoirs is suitable for HCFC and HFC
refrigerants, along with their associated oils. The SH range, with a higher
MWP, is also suitable for sub-critical CO2 applications.
Main Features
Three sizes available in both standard and high pressure ranges
Robust construction
All models supplied with Rotalock valves
Sight glass with floating ball
Double seal on sight glass for leak integrity: thread sealant and
O-ring
Premium quality O-ring seals
Standard models supplied with mounting brackets
Mounting brackets available on request for high pressure range
Technical Specification Both ranges of Henry Technologies reservoirs include three different oil
For standard models: holding capacities of approximately 7.5, 11.5 and 15 litres.
Allowable operating pressure = 0 to 31 barg The required holding capacity is dependent on a number of system
Allowable operating temperature = -10o C to +130o C design factors such as oil return piping practice, compressor type, number
of compressors, compressor run times, etc.
For SH models:
For single stage parallel systems, a simple selection guide can be used.
For other systems, please contact Henry Technologies. The selection guide
Allowable operating temperature = -10o C to +110o C uses total compressor theoretical displacement, V h , as an indicator of
required oil reservoir capacity.
Example:-
PRODUCTS
The shell, end caps and fitting connections are made from carbon steel.
8 compressors each with a theoretical displacement of 17 m3/hr.
Therefore V h (total) = 136 m3/hr.
The selected model is S-9109-CE, with a V h rating of up to 150 m3/hr.
Refer to selection table.
Note: It is known that some users select oil reservoir capacity using
different rules from the above or from field experience. The method
presented above is for guidance purposes only. If in doubt, select a larger
COMPONENTS
capacity reservoir.
1. Full instructions are given in the Product Instruction Sheet, included
with each reservoir.
OIL RESERVOIR CAPACITY TABLE

Reservoir capacity within dimension shown (litres)
Part No
D E F A
S-9109-CE 2.8 2.8 N/A 6.9
S-9108U-CE 2.8 6.6 N/A 10.7
S-9108-CE 2.8 5.2 5.2 14.5
AC&R
SH-9109-CE 3.5 2.8 N/A 8.2

SH-9108U-CE 3.5 6.6 N/A 12
SH-9108-CE 3.5 5.2 5.2 15.8

O I L R E S E RV O I R S
Dimensions (mm) Drawing

Part No Weight (kg) MWP (barg) CE Cat
A B C D E F reference
S-9109-CE 426 507 152 177 165 N/A fig.1 9 31 Cat II
S-9108U-CE 654 736 152 177 394 N/A fig.1 12.5 31 Cat II
S-9108-CE 883 965 152 177 311 311 fig.2 15 31 Cat II
SH-9109-CE 522 604 152 225 165 N/A fig.3 9 40 Cat II

SH-9108U-CE 751 832 152 225 394 N/A fig.3 12.5 40 Cat II
SH-9108-CE 980 1061 152 225 311 311 fig.4 15 40 Cat II
1 Inlet, Rotalock valve,

3/8 SAE Flare
2 Outlet, Rotalock valve,

Fig.1 Fig.2
3/8 SAE Flare
3 Vent, 3/8 SAE Flare
4 Sight glass
PRODUCTS
COMPONENTS
Fig.3 Fig.4
OIL RESERVOIR SELECTION TABLE

Part No Capacity (litres) Vh, total (m3/hr)
S-9109-CE 6.9 up to 150
S-9108U-CE 10.7 150-300
S-9108-CE 14.5 300-400
AC&R
SH-9109-CE 8.2 up to 150

SH-9108U-CE 12 150-300
SH-9108-CE 15.8 300-400
Note: Vh = Summation of the theoretical displacent for all compressors in system
31
R E S E RV O I R P R E S S U R E VA LV E S
The function of a Reservoir Pressure Valve is to control

pressure in an oil reservoir.
Applications
A reservoir pressure valve is used in a Low Pressure Oil Management
System. It is used to vent pressure in the oil reservoir while still
maintaining a positive pressure differential between the reservoir and the
compressor crankcase. This positive pressure ensures an adequate oil
supply to the oil level regulators. The reservoir pressure valve is piped to
suction pressure.
These valves are suitable for use with HCFC, HFC and CO2 refrigerants,
along with their associated oils.
Main Features
Proven design
Three different pressure settings
Premium quality neoprene seal
Allowable operating temperature = -10o C to +120o C
The valve body components are made from brass, the spring from
stainless steel and the seal from neoprene.
Conn Size (inch)

Part No Pressure Setting (barg) Weight (kg) CE Cat
Inlet Outlet
S-9104 0.35 fixed 3/8 SAE Flare Female 3/8 SAE Flare Male 0.13 SEP
S-9104H 1.4 fixed 3/8 SAE Flare Female 3/8 SAE Flare Male 0.13 SEP
S-9104XH 2.4 fixed 3/8 SAE Flare Female 3/8 SAE Flare Male 0.13 SEP
PRODUCTS
1 Inlet
2 Outlet
COMPONENTS
R E S E R V O I R P R E S S U R E VA LV E
Selection guidelines The user should select a model taking into account individual compressor
The S-9104, S-9104H and S-9104XH models provide 0.35, 1.4 and 2.4 crankcase pressures along with the differential pressure range of the oil
AC&R
barg pressure differentials respectively. regulators. If foaming is a concern do not use the S-9104XH model.
A higher pressure differential will increase the oil flow rate from the oil
reservoir back to the compressors.

O I L R E G U L ATO R
S H U T- O F F VA LV E S
The function of Oil Regulator Shut-off valves is to provide a
means for equipment isolation. Horizontal and vertical models
are available.
Applications
These valves are positioned on the oil inlet and equalisation pipe lines of
Henry Technologies Oil Level Regulators. This allows each oil level
regulator to be isolated in the event that servicing is required on the
compressor, oil level regulator, strainer, etc.
The valves are suitable for HCFC and HFC refrigerants, along with their
associated oils.
On request, these valves can be supplied with a higher pressure rating
for sub-critical CO2 and R410A applications.
Main features
Two mounting options horizontal and vertical
360o positioning via swivel connection
Allowable operating pressure = 0 to 34.5 barg
The main body and swivel nut are made from brass. The stem is made
from plated steel. The stem seal cap is made from moulded plastic.
Conn Size (inch) Dimensions (mm)

Part No Type Weight (kg) CE Cat
Fixed Swivel A B C
S-9106E 1/4 SAE Flare 1/4 SAE Female Flare 102 37 27 Vertical 0.14 SEP
S-9106H 3/8 SAE Flare 3/8 SAE Female Flare 92 27 39 Horizontal 0.16 SEP
S-9106V 3/8 SAE Flare 3/8 SAE Female Flare 104 39 32 Vertical 0.17 SEP
PRODUCTS
S-9106EH 1/4 SAE Flare 1/4 SAE Female Flare 92 27 36 Horizontal 0.15 SEP
COMPONENTS
1 Vertical type
2 Horizontal type
3 Fixed connection
4 Swivel connection
AC&R
O I L R E G U LAT O R S H U T- O F F VA LV E S
33
OIL STRAINERS
The function of an Oil Strainer is to remove system debris from

the refrigerant oil. Their purpose is to protect compressors and
oil level regulators from damage.
Applications
The Henry Technologies S-91 series oil strainers can be used in both Low
and High Pressure Oil Management Systems. The strainers are suitable
for HCFC and HFC refrigerants, along with their associated oils.
Although the strainer is compatible with HFC/POE refrigerant/oil
combinations, Henry Technologies recommends the use of an oil filter or
oil filter-drier. This is due to the scavenging nature of POE oil.
Greater system protection will be achieved using a filter or filter-drier
element than with a mesh strainer.
Typically, a strainer is fitted immediately upstream of a mechanical oil
level regulator in order to protect the float needle valve from debris. This
in turn protects the compressor from damage.
Main features
Large screen area ensuring maximum capacity and long service
Low pressure drop
Stainless steel screen
SAE or ODS connections available
Screen = 100 mesh, 71 cm2 filter area
The main body and connections are made from carbon steel. The mesh
screen is made from stainless steel.
Conn Size (inch) Dimensions (mm) Screen Data

Part No Weight (kg) CE Cat
Inlet Outlet A B Area (mm2) Mesh
PRODUCTS
S-9105 3/8 SAE Flare 3/8 SAE Flare 129 51 7095 100 0.37 SEP
S-9105X 3/8 ODS 3/8 ODS 103 51 7095 100 0.33 SEP
COMPONENTS
1 Inlet
2 Outlet
OIL STRAINER
AC&R

1. The oil strainer must be installed in accordance with the flow
direction arrow.
2. It is recommended to install valves on either side of the unit to ease
replacement, in the event that the mesh screen becomes blocked.

O I L F I LT E R S A N D O I L F I LT E R - D R I E R S
The function of an Oil Filter is to remove system debris from

the refrigerant oil. The function of an Oil Filter-Drier is to
remove both system debris and moisture from the refrigerant
oil. Their purpose is to protect compressors and oil level
regulators from damage.
Applications
The Henry Technologies S-4004 oil filter and S-4005 oil filter-drier can
be used in both Low and High Pressure Oil Management Systems.
Models are suitable for HCFC and HFC refrigerants along with their
associated oils.
The unique drying features of the S-4005 model are particularly suited for
systems using POE oil. This type of oil is more hydroscopic than mineral
oil. This means that POE oil absorbs moisture at a much higher rate.
Moisture in a refrigeration system can produce problems and/or harmful
conditions.
One S-4004 or S-4005 model can be fitted in the oil return line between
the oil separator and oil reservoir, instead of fitting one oil strainer per oil
level regulator. These models will also remove more debris than
traditional oil strainers.
Main Features
S-4004 model
High flow capacity with low pressure drop
Large filter area
Micronic filtration
Eliminates the need to fit individual oil return line strainers
S-4005 and SH-4005 models

High flow capacity with low pressure drop
Large filter area
Micronic filtration
High level of drying
Eliminates the need to fit individual oil return line strainers
Technical Specification Installation Main issues
PRODUCTS
1. The oil filter or filter-drier must be installed in accordance with the
S-4004 model
flow direction arrow.
2. Units should be replaced after a 1 barg (15 psig) pressure drop has
Allowable operating temperature = -10o C to +100o C been detected. Pressure drop can be detected by fitting Schrader
Filter surface area = 3065 cm2 valves before and after the unit. It is recommended to install valves
on either side of the unit to ease replacement, in the event that the
Filter particle retention = 10 micron filter becomes blocked.
S-4005 model 3. For low pressure oil management systems, oil filters and filter-driers
Allowable operating pressure = 0 to 31 barg should be located between the oil separator and oil reservoir, not
COMPONENTS
between the oil reservoir and the oil regulator.

Filter surface area = 3000 cm2
Filter particle retention = 6 micron
Drier = 131cm3 of XH9 desiccant
SH-4005 model
Same as S-4005, except
AC&R
Visit our website: www.henrytech.co.uk 35


Inlet Outlet A B
S-4004 3/8 SAE Flare 3/8 SAE Flare 188 102 1.93 31 SEP
1 Inlet
S - 4 0 0 4 O I L F I LT E R
2 Outlet
3 Schrader valve (S-4005 model only)
S - 4 0 0 5 / S H - 4 0 0 5 O I L F I LT E R - D R I E R
PRODUCTS

Inlet Outlet A B
S-4005 3/8 SAE Flare 3/8 SAE Flare 251 76 1.55 31 SEP
SH-4005 3/8 SAE Flare 3/8 SAE Flare 251 76 1.55 40 SEP
COMPONENTS
AC&R

OPTICAL SENSING DEVICES
LIQUID LEVEL SWITCHES
The function of a Liquid Level Switch is detect and monitor Technical Specification
liquid levels. Allowable operating pressure: 0 to 35 barg
Applications Allowable operating temperature: -40o C to +99o C
The level switch can be installed in a number of locations in the Mounting: Horizontal only
refrigeration system such as liquid receivers, suction line accumulators
and compressor crankcases. Supply voltage: Refer to table
The range is designed for use with HCFC, HFC and ammonia refrigerants, Switch inductive rating: 36VA pilot duty rated
along with their associated oils. A 1 NPT level switch is recommended Contact life: Over 1 million cycles at rated
for ammonia applications. For other refrigerant/oil combinations, please electrical load
contact Henry Technologies.
Power for operation: 3.5mA AC, 5.5mA DC
How it works
PRODUCTS
Minimum load: 2mA (without bleed resistor)

The S-94 series electronic level switches use infrared light reflecting from
Resistive rating: Refer to table
a conical glass prism as a means of detecting the absence of fluid at the
level of the glass cone. An integral part of the switch is an infrared Contacts, power off: Normally Open (NO)
module, containing a light emitter and receiver. Contacts, power on: Refer to table
When no fluid covers the lower half of the cone, infrared light from the (liquid present)
emitter reflects from the inner surface of the cone back to the receiver. Customer interface: Refer to table
This signals the module to switch. When fluid covers the lower half of the
cone, the light from the emitter disperses into the fluid. The resulting Materials of Construction
absence of reflected light is detected by the receiver and the module The switch consists of a plated steel body with a built-in fused
COMPONENTS
switches in the opposite direction. glass prism.

Main Features
Patented optical sensor technology#
Robust design
Serviceable without refrigerant loss
No moving parts
Fused glass hermetic seal
Flying leads and DIN connector options
# US patent 5278426
AC&R

LIQUID LEVEL SWITCHES
Contacts - Dimensions Replacement

** Part Resistive Customer Drawing B across Weight
Voltage power on & Wire colour codes A (mounting C (mm) Module CE Cat
No rating interface reference flats (mm) (kg)
liquid present thread) number
S-9400 120V 50/60 HZ 0.5 A N.C. flying leads Yellow & White fig.1 1/2" NPT 28.6 192 2-044-012 0.22 SEP
S-9420 208/240V 50/60 HZ 0.25A N.C. flying leads Red & White fig.1 1/2" NPT 31.8 192 2-044-015 0.22 SEP
S-9420A 208/240V 50/60 HZ 0.25A N.O. flying leads Red & White/Stripe fig.1 1/2" NPT 31.8 192 2-044-018 0.22 SEP
S-9424 24V AC/DC 0.5A N.C. flying leads Orange & White fig.1 1/2" NPT 31.8 192 2-044-013 0.22 SEP
S-9424A 24V AC/DC 0.5A N.O. flying leads Orange & White/Stripe fig.1 1/2" NPT 31.8 192 2-044-020 0.22 SEP
**A 1" NPT connection is available for the S-9400 series by ordering with a "-1" suffix (i.e. S-9424-1).
Note: load is to be wired between black and coloured leads.
Note: The optional 1 NPT level switches allow the unit to be mounted
closer to the inner wall of the vessel. This eliminates the potential for a
pool of liquid next to the glass prism, which can be detrimental to
performance. A 1 NPT level switch is recommended for ammonia
applications where residue can build up on the glass prism.
1 Fused glass prism
2 Relay module (replaceable)
3 Black lead; L1/AC, (+)/DC
4 White (or White with a stripe) lead; L2/AC, (-)/DC
5 Relay output, see table for lead colour
Fig.1
Contacts - power on Replacement

Part No Voltage Resistive rating Customer interface Wire colour codes Drawing reference Weight (kg) CE Cat
& liquid present Module number
S-9420DN 208/240V 50/60 HZ 0.25 A N.C. DIN socket Red & White fig.2 2-044-015 0.23 SEP
S-9424DN 24V AC/DC 0.5 A N.C. DIN socket Orange & White fig.2 2-044-013 0.23 SEP
S-9424-3/4UK 24V AC/DC 0.5A N.C. DIN plug Orange & White fig.3 2-044-013 0.23 SEP
NOTE: load is to be wired between black and coloured leads.
PRODUCTS
Fig.2
COMPONENTS
Fig.3
1 Adaptor
2 Socket connector 1. Install a level switch horizontally. If the unit is mounted at an angle
or vertically, liquid can be trapped which will cause switching
problems.
2. Ensure that no object is within 50 mm of the glass prism.
3. Wiring diagrams are included in the Product Instruction sheets.
4. The switches should not be used with very dirty liquids.
AC&R
5. Full instructions are given in the Product Instruction sheet, provided

with each unit.
39
MANIFOLDS
VA LV E M A N I F O L D S
The function of a valve manifold is to simplify pipework,

reduce the number of fittings and provide a means to isolate
equipment during service.
Applications
The valve manifold is designed for use with HCFC and HFC refrigerants
The manifold can be used on both oil and liquid refrigerant lines.
Main Features
Fully assembled and tested reduces customer assembly time
Easy installation via flare connections
Fewer mechanical joints
Flexible configuration - 3 to 8 valve ports available
PRODUCTS
Robust steel body

VA LV E M A N I F O L D
The manifold tube, valve bodies and valve stems are made from carbon
steel, brass and plated carbon steel respectively. The valve seal caps are
COMPONENTS
made from moulded plastic.
Part No No of Valves A SAE Flare B (mm) C pitch (mm) Weight (kg) CE Cat
FP003-1/4 3 1/4 Flare 65 127 1.15 SEP
FP003-3/8 3 3/8 Flare 65 127 1.15 SEP
FP004-1/4 4 1/4 Flare 52 80 1.28 SEP
FP004-3/8 4 3/8 Flare 52 80 1.28 SEP
FP005-1/4 5 1/4 Flare 65 63.5 1.40 SEP
FP005-3/8 5 3/8 Flare 65 63.5 1.40 SEP
FP006-1/4 6 1/4 Flare 92 40 1.53 SEP
FP006-3/8 6 3/8 Flare 92 40 1.53 SEP
AC&R
FP008-1/4 8 1/4 Flare 52 40 1.77 SEP

FP008-3/8 8 3/8 Flare 52 40 1.77 SEP

MANIFOLDS
S O L E N O I D VA LV E M A N I F O L D S
The function of a Solenoid Valve Manifold is to control the flow

of oil or liquid refrigerant.
Applications
The solenoid valve manifold is designed for use with HCFC and HFC
refrigerants along with their associated oils.
The manifold can be used on both oil and liquid refrigerant lines.
Main Features
4 or 6 station manifold
CE marked
IP 65 protection class
Easy electrical connection via DIN connectors
Robust and compact design
Allowable ambient operating temperature = -25o C to +60o C
Maximum allowable fluid temperature = +100o C
Supply voltage = 24 Volts AC, 50-60 Hz Materials of Construction
Solenoid = 8 watts per coil, 2mm orifice The body and flare connections are made from aluminium and brass
respectively. The solenoid housings and DIN connectors are made from
CE marked for LVD and EMC directives. moulded plastic.
Conn Size (inch)

Part No No of Outlets Voltage Weight (kg) CE Cat
Inlet Outlet
SM-064 4 3/8 SAE Flare 1/4 SAE Flare 24V AC 1.58 SEP
SM-069 6 3/8 SAE Flare 1/4 SAE Flare 24V AC 2.27 SEP
PRODUCTS
SM-064 SM-069
COMPONENTS
1 Inlet
2 Outlet
3 Alternate connector orientation

AC&R
Dimensions in mm
D I N C O N N E C T O R - A LT E R N AT E P O S I T I O N
41
COMPRESSOR PROTECTIVE DEVICES
S U C T I O N L I N E A C C U M U L ATO R S
The primary function of a Suction Line Accumulator is to

prevent a sudden surge of liquid refrigerant, or oil, from
returning down the suction line and into a compressor. The
suction line accumulator is a temporary reservoir for liquid
refrigerant and oil.
The accumulator is designed to meter both the liquid refrigerant and oil
back to the compressor at a controlled rate. This prevents compressor
damage. By metering the liquid refrigerant and oil back to the
compressor, the accumulator also helps maintain system efficiency and
proper crankcase oil levels. Both horizontal and vertical suction line
accumulators are available. Heat Exchanger (HE) and Heat Pump models
(HP) are also available.
Applications
Suction line accumulators are installed in air conditioning and
refrigeration systems where a sudden return of liquid down the suction
line is possible. The product range is designed for use with HCFC and
HFC refrigerants, along with their associated oils.
How it works
Refrigerant vapour from the evaporator enters the suction line
accumulator, along with any liquid refrigerant or oil. The outlet side of
each accumulator is designed to allow refrigerant vapour to return to the
compressor. For a horizontal vessel, the position of the outlet connection
ensures vapour return. For a vertical vessel, vapour return is achieved by
a special U tube arrangement. On certain models, a tube within a tube
arrangement is used as an alternative. Liquid is held at the bottom of the
accumulator ready for metering back to the compressor.
For horizontal accumulators, liquid is metered to the compressor via a
dip tube. For vertical models, liquid is metered to the compressor via a
screened orifice at the bottom of the tube. The vapour carries the
metered liquid back to the compressor. Metering of liquid only occurs
when the compressor is running.
Main features
Prevents liquid slugging
Controlled liquid return
Large flow capacity
PRODUCTS
Low pressure drop

Screen protected orifice on vertical models
Heat exchanger and Heat pump options
S-76 series:
MWP = 20.8 barg @ +100o C
S-704 series (all models), S-7061-CE to S-7065-CE (except HE
COMPONENTS
models), S-7721-CE & S-7725-CE (except HE models):

MWP = 31 barg @ +100o C
S-705 series (all models), S-7061-CE to S-7065-CE (HE models), all
other S-77 series models :
MWP = 31 barg @ +130o C
Note: For all models, a de-rated MWP applies for operating temperatures
below -10 o C. For further information, please contact Henry Technologies.
The shell and end caps are made from carbon steel. Branch connections
AC&R
are made from steel or copper.

Part No Conn Size (inch) Dimensions (mm) Weight (kg) CE Cat

A B C D E F Mounting Details
S-7615-CE 1 5/8 ODS 152 711 546 99 762 812 4 x 12.7mm Slots 13 Cat II
1 Inlet
2 Outlet
3 Liquid injection
connection, 1/2 FPT
4 Hot gas by-pass

connection, 3/4 FPT
S-76 SERIES
PRODUCTS
COMPONENTS
AC&R
43
Dimensions (mm) Drawing

Part No Conn Size Mounting details HE Coil Conn Weight CE Cat
(inch) A B C D E () Size (inch) Reference (kg)
S-7043 - - 5/8 ODS 102 168 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2 SEP
S-7044 - S-7044-HP 1/2 ODS 102 264 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
S-7045 - S-7045HP 5/8 ODS 102 264 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
- S-7045HE - 5/8 ODS 102 264 64 64 N/A 3/8-16 stud & nut 3/8 ODS fig.1 2.5 SEP
S-7046 - S-7046HP 3/4 ODS 102 270 48 N/A N/A 3/8-16 stud & nut N/A fig.1 2.5 SEP
- S-7046HE - 3/4 ODS 102 270 64 64 N/A 3/8-16 stud & nut 3/8 ODS fig.1 2.5 SEP
S-7057-CE S-7057HE-CE S-7057HP-CE 7/8 ODS 127 330 57 70 N/A 3/8-16 stud & nut 1/2 ODS fig.1 5 CAT I
S-7061-CE S-7061HE-CE S-7061HP-CE 1 1/8 ODS 152 381 76 73 N/A M10 or 3/8-16 stud & nut 5/8 ODS fig.1 8 CAT I
S-7063-CE S-7063HE-CE S-7063HP-CE 1 3/8 ODS 152 630 76 73 N/A M10 or 3/8-16 stud & nut 5/8 ODS fig.1 12 CAT II
S-7065-CE S-7065HE-CE S-7065HP-CE 1 5/8 ODS 152 630 76 73 N/A M10 or 3/8-16 stud & nut 3/4 ODS fig.1 13 CAT II
S-7721-CE - - 2 1/8 ODS 219 588 89 140 282 3 14mm x 22mm slots N/A fig.2 22 CAT II
- S-7721HE-CE - 2 1/8 ODS 219 588 89 140 282 3 14mm x 22mm slots 7/8 ODS fig.3 22 CAT II
S-7722-CE - - 2 1/8 ODS 219 588 89 140 282.7 3 14mm x 22mm slots N/A fig.2 22 CAT II
- S-7722HE-CE - 2 1/8 ODS 219 588 89 140 282.7 3 14mm x 22mm slots 7/8 ODS fig.3 22 CAT II
S-7725-CE - - 2 5/8 ODS 273 578 118 140 338.5 3 14mm x 22mm slots N/A fig.2 34 CAT II
- S-7725HE-CE - 2 5/8 ODS 273 578 118 140 338.5 3 14mm x 22mm slots 1 3/8 ODS fig.3 34 CAT II
S-7726-CE - - 2 5/8 ODS 273 578 118 140 336.6 3 14mm x 22mm slots N/A fig.2 34 CAT III
- S-7726HE-CE - 2 5/8 ODS 273 578 118 140 336.6 3 14mm x 22mm slots 1 3/8 ODS fig.3 34 CAT III
S-7741-CE S-7741HE-CE - 4 1/8 ODS 406 902 279 368 470 3 14mm x 22mm slots 2 5/8 ODS fig.4 102 CAT III
S-7742-CE* - - 4 1/8 ODS 508 1130 330 N/A 457.2 4 16.3mm holes N/A fig.4* 130 CAT IV
on square base
*S-7742-CE features a square mounting plate - not mounting brackets
Notes (to be read in conjunction with drawing legend):-

For liquid level switch and relief valve connection positions, see notes below for relevant models
1. S-7722, S-7722HE & S-7726 models
2. S-7726HE, S-7732, S-7732HE, S-7741, S-7741HE & S-7742 models
3. S-7741HE model
4. S-7741 & S-7742 models
PRODUCTS
COMPONENTS
Fig.1 Fig.2 Fig.3 Fig.4

AC&R
1 Inlet 3 Relief connection, 1/4 FPT 5 Liquid level switch connection, 7 Relief connection, 1/2 FPT.
1 FPT. (Refer to note 1) (Refer to note 3)
2 Outlet 4 Heat Exchanger coil connection
(HE models only) 6 Liquid level switch connection, 8 Relief connection, 1/2 FPT.
1 FPT. (Refer to note 2) (Refer to note 4)

Refrigerant Holding
Part No Capacity (kg at -18C) Recommended kW of refrigerant at Suction Evaporating Temp (C)
R134a R22 R404A R134a R22 R404A / R507
5 -7 -18 -29 -40 5 -7 -18 -29 -40 5 -7 -18 -29 -40
S-7615-CE 10.6 10 8.8 MAX 53 35 Horizontal accumulators 102 70 Horizontal accumulators 100 57 Horizontal accumulators not
S-7621-CE 14.4 13 11.9 MAX 101 69 not suitable for 176 106 not suitable for 173 117 suitable for applications
S-7625-CE 21.2 19 17.6 MAX 176 123 applications below -10C 334 229 applications below -10C 328 217 below -10C
MAX 3.2 2.3 1.5 1 0.6 6.3 4.5 3.1 2.1 1.3 6.3 4.3 2.8 1.8 1.1
S-7043 1 1 0.7
MIN 0.7 0.6 0.5 0.4 0.3 0.9 0.8 0.7 0.6 0.7 0.9 0.7 0.6 0.5 0.4
MAX 1.6 1.2 0.8 0.5 0.6 3.2 2.3 1.6 1.0 0.7 3.1 2.2 1.5 0.9 0.6
S-7044 2 1.9 1.7
MIN 0.3 0.2 0.2 0.2 0.1 0.5 0.4 0.3 0.2 0.2 0.5 0.3 0.3 0.2 0.2
MAX 3.2 2.3 1.5 1 0.6 6.4 4.5 3.1 2.1 1.3 6.3 4.3 2.8 1.8 1.1
S-7045 2 1.9 1.7
MIN 0.7 0.6 0.5 0.4 0.3 0.9 0.8 0.7 0.6 0.4 0.9 0.7 0.6 0.5 0.4
MAX 4.5 3.1 2.1 1.4 0.8 8.8 6.2 4.2 2.8 1.8 8.7 5.9 3.8 2.5 1.5
S-7046 2 1.9 1.7
MIN 0.9 0.7 0.6 0.5 0.4 1.2 1 0.8 0.7 0.6 1.3 1 0.8 0.6 0.5
MAX 7.7 5.4 3.6 2.3 1.4 15.2 10.7 7.1 4.7 3 14.9 10.2 6.5 4.2 2.6
S-7057-CE 4.2 3.9 3.5
MIN 1.3 1.1 0.9 0.7 0.6 1.8 1.6 1.3 1.1 0.9 1.8 1.5 1.2 1 0.7
MAX 16.3 11.4 7.3 4.8 2.9 32 22.8 14.4 9.7 6.1 31.4 21.7 13.2 8.6 5.2
S-7061-CE 5.8 5.4 4.9
MIN 2.1 1.8 1.5 1.2 1 3 2.5 2.2 1.8 1.4 2.9 2.4 2 1.6 1.2
MAX 27.8 18.8 12 7.6 4.7 54.9 37.7 23.8 15.6 10 53.9 35.9 21.8 13.8 8.6
S-7063-CE 9.9 9.1 8.3
MIN 4.4 3.7 3.1 2.5 2 6.1 5.1 4.4 3.6 2.9 6 4.9 4 3.2 2.5
MAX 49.3 33.8 21.1 13.4 8.2 96.8 67.6 41.5 27.4 17.5 95 64.1 38 24.3 15
S-7065-CE 9.9 9.1 8.3
MIN 7.6 6.3 5.3 4.4 3.5 10.5 8.8 7.6 6.4 5.1 10.3 8.4 7 5.7 4.4
MAX 109 70.4 49.3 26.4 17.6 204 141 91.5 63.4 42.2 201 134 84.5 56.3 35.2
S-7721-CE 14.7 13.6 12.3
MIN 14.1 12.3 10.6 8.8 7 21.1 19.4 15.8 14.1 10.6 21.1 17.6 14.1 12.3 8.8
MAX 109 70.4 49.3 26.4 17.6 204 141 91.5 63.4 42.2 201 134 84.5 56.3 35.2
S-7722-CE 14.7 13.6 12.3
MIN 14.1 12.3 10.6 8.8 7 21.1 19.4 15.8 14.1 10.6 21.1 17.6 14.1 12.3 8.8
MAX 172 113 75.7 42.2 22.9 313 215 144 98.6 54.6 308 204 132 88 47.5
S-7725-CE 22 20 18.2
MIN 21.1 19.4 15.8 12.3 3.5 31.7 29.9 24.6 22.9 5.3 31.7 28.2 22.9 21.1 5.3
MAX 172 113 75.7 42.2 22.9 313 215 144 98.6 54.6 308 204 132 88 47.5
S-7726-CE 22 20 18.2
MIN 21.1 19.4 15.8 12.3 3.5 31.7 29.9 24.6 22.9 5.3 31.7 28.2 22.9 21.1 5.3
MAX 253 194 130 84.5 33.4 465 324 215 141 82.7 456 308 197 125 70.4
S-7731-CE 36.4 33.2 30
MIN 35.2 31.7 24.6 22.9 5.3 54.6 45.8 40.5 33.4 8.8 52.8 44 37 29.9 8.8
MAX 253 194 130 84.5 33.4 465 324 215 141 82.7 456 308 197 125 70.4
S-7732-CE 36.4 33.2 30
MIN 35.2 31.7 24.6 22.9 5.3 54.6 45.8 40.5 33.4 8.8 52.8 44 37 29.9 8.8
MAX 401 259 156 107 69.7 792 510 306 211 137 757 503 320 201 116
S-7741-CE 62 61 55
MIN 109 89.4 75.7 59.8 47.2 151 125 109 86.6 31.7 174 113 73.9 45.8 24.6
MAX 401 259 156 107 69.7 792 510 306 211 137 757 503 320 201 116
S-7742-CE 127 126 114
MIN 109 89.4 75.7 59.8 47.2 151 125 109 86.6 31.7 174 113 73.9 45.8 24.6
Selection Guidelines Heat pump systems must use the HP accumulator models. Winter
The accumulator should have adequate holding capacity. Normally, heating can cause too much liquid refrigerant to slug back to the
this should not be less than 50% of the total system charge. compressor. Heat pump accumulators incorporate a smaller orifice to
prevent excessive liquid flow.
The system designer should check that the minimum and maximum
system refrigeration capacities are within the limits of the accumulator. Two accumulators can be piped in series to increase holding capacity. Oil
will be metered from one accumulator to the next to ensure proper oil
The recommended minimum and maximum kW capacities are listed in flow to the compressors. Adding a second identical accumulator will
the table. The maximum kW capacities are based on accumulator effectively double the holding capacity of a single accumulator.
PRODUCTS
pressure loss and oil return. The pressure loss is equivalent to 1/2o C.
The minimum kW capacities are to ensure proper oil return. Piping two identical accumulators in parallel will double the kW capacity.
Two identical accumulators must be used.
Example: On low temperature systems (-18o C and below) a heater band should be
Refrigerant R404A installed to help boil off the liquid refrigerant and aid oil flow. Do not
System maximum refrigeration capacity = 170 kW add too much heat or there is a risk of overheating the compressors.
System minimum refrigeration capacity = 65 kW Horizontal accumulators should not be used when the liquid refrigerant
o temperature is less than -10o C.
Evaporating temperature = -18 C
COMPONENTS
System Charge = 55 kg Installation Main issues

1. Install the accumulator after the suction line filter.
Recommended accumulator is model S-7731-CE with a refrigerant
holding capacity of 30 kg and a minimum/maximum rating of 2. A fusible plug is fitted to the bottom of the vessel on series S-70 HE
37/197 kW. models. For all other models, a pressure relief device connection is
provided at the top of the vessel. The user must ensure that the
Additional selection information vessel is protected from over-pressure. Over-pressure will occur if the
The heat exchanger models can be used on low temperature systems to liquid refrigerant is evaporated e.g. external fire case.
sub-cool the liquid line while helping to boil off liquid refrigerant in the 3. Heater bands should be installed at the bottom of a vertical
accumulator by passing the liquid line through the heat exchanger coil. accumulator and at the outlet end of a horizontal accumulator.
This can increase system efficiency while helping oil flow in the suction
line. Do not use discharge gas through the heat exchange coil as there is
a risk of overheating the compressors.
AC&R
45
NOISE REDUCTION
DISCHARGE LINE MUFFLERS
The function of a Discharge Line Muffler is to reduce noise in

the discharge line of a refrigeration or air-conditioning system
Applications
The muffler is designed to be installed directly after the compressor. The
product range is designed for use with HCFC and HFC refrigerants, along
with their associated oils.
How it works
The muffler reduces noise, due to gas pulsations, by allowing the gas to
expand inside muffler chambers. Mufflers have internal baffles which are
designed to dampen and smooth out low and high frequency compressor
gas sound waves.
Main Features
Robust design
Bi-directional flow
Allowable operating temperature = 0o C to +120o C (SEP models)
Allowable operating temperature = -15o C to +120o C (Cat I models)
The main body and internal baffles are made from carbon steel.
The connections are made from plated carbon steel.
Dimensions (mm)
Part No ODS (inch) Weight (kg) CE Cat
A B C
S-6304 1/2 76 197 19 1.06 SEP
S-6305 5/8 76 197 19 1.08 SEP
S-6307 7/8 76 246 11 1.25 SEP
S-6311 1 1/8 76 246 11 1.32 SEP
S-6404 1/2 102 171 24 1.62 SEP
S-6405 5/8 102 171 24 1.62 SEP
S-6406 3/4 102 178 24 1.62 SEP
S-6407 7/8 102 178 24 1.62 SEP
PRODUCTS
S-6411 1 1/8 102 324 24 2.30 Cat I

S-6413 1 3/8 102 349 24 2.62 Cat I
S-6415 1 5/8 102 464 19 3.35 Cat I
S-6415M 42mm 102 464 19 3.35 Cat I
S-6621-CE 2 1/8 152 533 32 8.20 Cat I
S-6625-CE 2 5/8 152 533 25 9.00 Cat I
S-6631-CE 3 1/8 152 568 19 9.00 Cat I
COMPONENTS
AC&R
DISCHARGE LINE MUFFLER

DISCHARGE LINE MUFFLERS
Select a muffler with a connection size that matches or exceeds the
discharge line size. Larger mufflers will tend to remove more pulsations
due to the larger internal volume.
Installation main issues
1. Mufflers with an O/D of 102mm or 152mm include a 1/8 NPT pipe
plug. The plug can be removed for fitting a pressure relief device.
2. Install the muffler as close as possible to the compressor and before
the oil separator.
3. When mounted in a horizontal or angled position, the side with the
label must be top centre to help prevent oil collection inside the
muffler. Oil inside the muffler will reduce the performance along with
causing a loss of oil in the compressor crankcase. Positioning the
muffler at a slight angle so that the outlet port is below the inlet will
also help prevent oil collection. Mufflers that are mounted vertically
will not collect oil.
4. A vibration eliminator should be installed between the compressor
and the muffler to prevent transmitted vibration. The muffler should
be supported at each side to prevent discharge pipe vibration, due to
the weight of the muffler.
5. Mufflers will only remove noise due to discharge gas pulsations. If
the noise is due to vibration, vibration eliminators should be added
to the discharge line and possibly the suction line.
6. A single muffler may be installed on a common discharge line.
However, some customers prefer to install one muffler per
compressor on parallel racks.
1 Compressor
2 Vibration eliminator
3 Support
4 Muffler direction/orientation label
5 Muffler
CORRECT MUFFLER SUPPORT

PRODUCTS
COMPONENTS
AC&R
47
VEliminator Datasheet 24/1/07 15:08 Page 2
V I B R AT I O N R E D U C T I O N
V I B R AT I O N E L I M I N ATO R S
The function of a Vibration Eliminator is to absorb compressor Technical Specification

vibration. By installing a vibration eliminator, the risk of Allowable operating pressure = As per table
damage to system equipment and pipework is reduced.
Allowable operating temperature = -40o C to +120o C (V models)
Each unit is constructed of a deep pitch corrugated hose covered with a
Allowable operating temperature = -40o C to +100o C (VE models)
stainless steel braid. The hose and braid are reinforced by ferrules at each
end and connected to copper tube ends by a high temperature braze Materials of Construction
alloy. Each model consists of a stainless steel corrugated hose covered with a
Applications stainless steel braid. The ferrules are stainless steel and the tube ends
are made from copper.
A vibration eliminator can be installed in both the suction and discharge
lines of air-conditioning and refrigeration systems.
Vibration eliminators are suitable for HCFC and HFC refrigerants, along
with their associated oils.
Main Features
Proven design
Large hose ID
Stainless steel hose and braid
Stainless steel ferrules for superior strength
Helium leak tested
CE marked
UL listed (V models only) V I B R AT I O N E L I M I N AT O R
1 Stainless steel wire braid
2 Corrugated stainless steel hose

PRODUCTS
Dimensions (mm)
Part No ODS (inch) MWP (barg) Weight (kg) CE Cat
A B C Hose I/DIA
V-1/4 1/4 205 14 17 6 34.5 0.07 SEP
V-3/8 3/8 218 19 20 10 34.5 0.12 SEP
V-1/2 1/2 229 22 20 13 34.5 0.14 SEP

COMPONENTS
V-5/8 5/8 251 26 22 16 34.5 0.20 SEP
V-3/4 3/4 268 29 28 19 34.5 0.23 SEP
V-7/8 7/8 305 32 30 22 34.5 0.28 SEP
V-1-1/8 1 1/8 332 38 38 29 34.5 0.40 SEP
V-1-3/8 1 3/8 395 46 40 35 34.5 0.63 Cat I
V-1-5/8 1 5/8 429 57 50 41 34.5 0.90 Cat I
V-2-1/8 2 1/8 524 68 60 54 26.9 1.25 Cat I
V-2-5/8 2 5/8 618 87 76 67 23.4 2.40 Cat I
V-3-1/8 3 1/8 684 107 85 79 20.7 3.95 Cat I

AC&R
V-3-5/8 3 5/8 818 132 100 92 12.1 6.00 Cat I
VE-3-5/8-CB-CE 3 5/8 686 126 102 89 22.8 4.30 Cat I
V-4-1/8 4 1/8 837 132 110 105 12.1 6.70 Cat I
VE-4-1/8-CB-CE 4 1/8 838 136 114 102 22.8 5.60 Cat I
48a This page replaces page 48 of the Product Catalogue E1

V I B R AT I O N E L I M I N ATO R S
V I B R AT I O N E L I M I N AT O R FIG.1 SINGLE SYSTEM
1 Stainless steel wire braid
2 Corrugated stainless steel hose
Installation main issues

1. The vibration eliminator should be fitted as close to the compressor
as possible and must be installed in a straight line. Vibration
eliminators are not designed to compensate for pipework
misalignment.
2. Care should be taken to allow sufficient space for the vibration
eliminator to avoid static compression or tension, after brazing in
place. Vibration eliminators are not designed to absorb axial or
torsional stress.
3. Vibration eliminators should be installed perpendicular to the
direction of vibration. When vibration exists in two planes, two
vibration eliminators should be used. Refer to Figs 1 and 2.
FIG.2 DOUBLE SYSTEM
4. For optimum absorption of vibration, the refrigerant line should be
anchored at the end of the vibration eliminator furthest from the
vibration source.
1 Compressor
5. Take special care to install vibration eliminators horizontally when
used in suction lines or where operating temperatures are below 2 Vibration eliminator
freezing point. Condensation may form on the outside of the unit 3 Secure to solid member
and if installed vertically this may accumulate in the lower braid
collar. In subsequent freezing this may deform and destroy the unit. 4 Horizontal motion
PRODUCTS
If vertical installation is the only option, or indeed if condensation is 5 Vertical motion
possible with horizontal mounting, the entire flexible section,
ferrules and braided hose, must be covered with a watertight
synthetic material e.g. a heat shrinkable PVC sleeve.
6. The ferrule and start of braid must be wet-ragged for brazing, to
prevent overheating and subsequent damage. All excess flux must
be removed to prevent corrosion and premature failure.
COMPONENTS
AC&R
49
SIGHT GLASSES
SIGHT GLASSES
The function of a Sight glass is to allow visual inspection of

liquid levels.
Applications
Sight glasses are used in air conditioning and refrigeration systems for
both liquid refrigerant and oil applications.
The SG-12 series sight glasses are suitable for HCFC and HFC
The SG-10 and SG-11 series sight glasses are suitable for HCFC, HFC and
ammonia refrigerants, along with their associated oils.
Main Features
Three sight glass lens options- Reflex, Clear and Clear with
float ball
Fused glass hermetic seal
SG-10 & SG-11 series: Materials of Construction
Allowable operating temperature = -40o C to +163o C The sight glass consists of a plated steel body with a built-in fused glass
SG-12 series: lens. The S-12 series is fitted with a stainless steel screen and plastic float
Allowable operating temperature = -40o C to +94o C ball.
1 Clear Lens
2 Clear Lens with floating ball
3 Reflex Lens
4 Thread size
PRODUCTS
S I G H T G LA S S E S
Part No Dimensions (mm)

COMPONENTS
Thread Size (NPT) Weight (kg) CE Cat

Clear Reflex *Clear W/Ball A Hex B C
SG-1004 SG-1104 SG-1204 1/2 23.9 24.3 14.3 0.03 SEP
SG-1006 SG-1106 SG-1206 3/4 28.4 26.9 19.1 0.06 SEP
SG-1008 SG-1108 SG-1208 1 35.1 33.6 23.8 0.12 SEP
SG-1010-CE SG-1110-CE SG-1210 1 1/4 44.5 35 30.2 0.20 SEP (Cat II) #
SG-1012-CE SG-1112-CE SG-1212-CE 1 1/2 50.8 35.9 33.4 0.29 Cat I (Cat II) #
SG-1016-CE SG-1116-CE SG-1216-CE 2 63.5 36.1 41.4 0.46 Cat I (Cat II) #
*SG-12 Series is not suitable for use with ammonia.
AC&R
#CE Cat Brackets indicates classification for ammonia

1. Over-tightening should be avoided to prevent sight glass cracking.

S PA R E PA RT S
REPLACEMENT COMPONENTS
O I L S E PA R AT O R S
Vessel Part No Replacement Float Assy + Gasket Gasket only
S-588* A-5000-30 2-023-001
S-520*
S-190*
S-541*
A-2900-30 2-023-001
SN-529*
S-529*
S-290*

Vessel Part No Replacement Screen Cartridge Replacement Gasket
S-528*
A-5700-30 2-023-001 S-579* 3-010-301 2-023-001
S-579*
O I L L E V E L R E G U LAT O R S OIL RESERVOIRS
Old style Sight Glass
PRODUCTS
3-020-011 (1.25 A/F Hex) O-ring S81-3-213
Note: This sight glass design was superseded
by part no 3-020-079 in 2003
New style Sight Glass

COMPONENTS
3-020-079 (1.50 A/F Hex) O-ring S81-3-123
Part No Description
2-020-006 Reflex Lens Sight Glass
S81-3-125 O-ring
2-023-003 Quad-ring
3/8 SAE Flare Rotalock
A4480 Standard Seal Kit (note 1)
Valve 2-030-122
Teflon seal Gasket A8604
Note 1. This is the standard seal kit supplied with each S-95 series regulator. It includes
AC&R
bolts, nuts, quad and O-rings along with a special sandwich piece and O-ring for sealing
a Bitzer 4-bolt sight glass.
51
RECEIVERS ELECTRO -MECHANICAL OIL LEVEL

R E G U LAT O R S
Horizontal Rotalock Valves and Replacement Gaskets
S-9030/S9040 Float Switch Kit (part no 3-044-016)

1 ODS or Flare connection
2 Coupling thread
3 Service port (1/4 SAE Flare)
Valve Part No Coupling

Body Connection Body Connection size Connection thread CE Cat Replacement
Gasket No
ODS Flare ODS/Flare (inch) (inch)
48396-P - 1/4
48397-P 2-030-122 3/8 3/4 -16 SEP A8604
- A4509 3/8
48511-P A8544 1/2
1 -14 SEP A8605
48294-P A8548 5/8
48295-P - 7/8
1 1/4 -12 SEP A8624
48461-P - 1 1/8
48680-P - 1 3/8 1 3/4 -12 SEP A3386 S-9030/S9040 Solenoid Valve Kit (part no 3-044-017)
NOTE: A4509 IS A REPLACEMENT FOR S-53** MODEL SEPARATOR RESERVOIRS AND
HAS THE SERVICE PORT AT 30 TO THE HORIZONTAL
Part No Description Regulator models
3-044-016 Float switch kit S9030/40
3-044-017 Solenoid valve kit S9030/40
SG-1006 Sight Glass-Clear S9040
SG-1106 Sight Glass-Reflex S9040
PRODUCTS
COMPONENTS
AC&R

ACCESSORIES
ACCESSORIES
LIQUID LEVEL GAUGES FOR RECEIVERS M O U N T I N G C LA M P S F O R 6 ( 1 5 2 M M )

VESSELS
These clamps are suitable for 6 inch diameter High Pressure Reservoirs.
The clamping range is 148 to154 mm diameter and the clamping nuts
and bolts are supplied in loose form.
The metal clamp parts are made from galvanised steel and have a sound
absorption lining.
Part No Receiver Dia (mm) CE Cat

S-9450-CE 219 Cat IV
Replacement gasket for all level gauges A4456
Part No. A4494
H E AT E L E M E N T S
Heat elements add heat to oil separators to prevent migration of

refrigerant to the vessel during off cycles of the compressor.
4 diameter heat bands can be installed on the sump of the
S-520*, S-190*, S-541*, SN-529*, S-529*, S-290*, S-528* & S-579* series
Oil Separators.
Heat elements can also be used on suction line accumulators to warm
the oil and allow oil return to the compressor on low temperature
applications.
PRODUCTS
COMPONENTS
Part No Vessel Diameter (inch) Wattage (W) Volts (V)

S-9101 4 25 110 AC
S-9111 4 25 220 AC
S-9112 6 50 220 AC
AC&R
53
Henry Datasheet 23/1/07 16:22 Page 1
VA LV E S
B A L L VA LV E S
Applications
Ball valves are used in a wide variety of air conditioning and refrigera-
tion applications. They can be used for both liquid and gas applications.
This type of valve is commonly used for isolating purposes. All ball
valves are suitable for HCFC and HFC refrigerants, along with their
associated oils.
Main Features
Construction features
Bi-directional flow
Indicator on stem shows valve position - open or closed
Fully opened or closed with quarter turn of stem
Positive stem stop ensures precise positioning in the open
or closed position
Blow-out proof stem
Ball cavity vented to prevent over-pressure
Vented seal cap
Schrader valve option
Mounting pad
Sealing integrity features

Premium quality PTFE ball seals
Double O-ring stem seal design
Premium quality neoprene stem O-ring seals
Neoprene seal cap acts as a secondary seal
Allowable operating temperature = -40o C to +120o C 9 0 7 S E R I E S B A L L VA LV E
The components; valve body, valve body adaptor, ball and seal cap Installation Main Issues
are made from brass. The stem is made from plated steel. The pipe The valve body must be protected against excessive heat during
extensions are made from copper. The ball seals are made from virgin installation, to prevent damage to the seals. Full instructions are given
PTFE, stem O-rings and cap seal from neoprene. in the Product Instruction Sheet, included with each valve.
Part No Dimensions (mm)

ODS ODS Port size Weight MWP
Mounting pad hole thread details CE Cat
Standard Schrader Valve (inch) (mm) A B C D (mm) (kg) (Barg)
- 2 off
907202 937202 1/4 165 16 55 8 8-36 UNF-2B X 20 mm pitch 12.70 0.34 40 SEP
907205 937205 5/8 16 165 16 55 13 8-36 UNF-2B X 20 mm pitch 12.70 0.35 40 SEP
PRODUCTS
907307 937307 7/8 22 184 21 67 20 8-36 UNF-2B X 32 mm pitch 19.05 0.66 40 SEP
907409 937409 1 1/8 216 25.5 76 24 10 -32 UNF-2B X 40 mm pitch 25.40 0.97 40 SEP
907511 937511 1 3/8 35 235 31 94 25 10 -32 UNF-2B X 48 mm pitch 31.75 1.58 40 Cat I
907613 937613 1 5/8 254 39 109 28 1/4" -28 UNF-2B X 60 mm pitch 38.10 2.52 40 Cat I
907617 937617 2 1/8 54 290 47.5 133.5 35 1/4" -28 UNF-2B X 75 mm pitch 50.80 4.60 40 Cat I
907721 937721 2 5/8 327 47.5 133.5 38 1/4" -28 UNF-2B X 75 mm pitch 50.80 5.15 40 Cat I
907725 937725 3 1/8 365 60 154 43 1/4" -28 UNF-2B X 75 mm pitch 63.50 8.79 40 Cat I
HENRY
This page replaces page 55 of the Product Catalogue E1 55a

Henry_19.7.06 14/9/06 10:20 Page 56
VA LV E S
C H E C K VA LV E S
The function of a check valve is to allow fluid flow in one

direction only.
The Henry Technologies range includes both lift and in-line
check valves. The lift check valves are series 205, 116 and NRV.
The in-line check valves are series 119 and 120.
Applications
Henry Technologies check valves are suitable for HCFC and HFC
A typical application is to install a check valve downstream of an oil
separator. This prevents condensed liquid refrigerant returning down the
discharge line and into the separator.
The 119 and 120 series check valves are not suitable for discharge lines
of reciprocating compressors.
Main features
Robust design
Flow direction arrow
Quiet and efficient operation
Minimum opening pressure
Models with copper extensions NRV E & 120 series
Technical Specification Materials of Construction
Allowable operating pressure = 0 to 34.5 barg The valve body for the 205 series is made from cast bronze. All other
Allowable operating temperature:- check valve bodies are made from brass. All pistons are made from brass.
Springs are made from stainless steel. The seat seal material is PTFE for
116 and 205 series = -40o C to +149o C
the 116, 205 and NRV series. The seat seal material is neoprene for the
NRV series = -40o C to +120o C 119 and 120 series.
119 and 120 series = -29o C to +100o C
Typically, Henry Technologies check valves will start to open at 0.034
barg and be fully open at 0.34 barg pressure differential. 1 Inlet ODS
2 Outlet ODS
1 Inlet flare
2 Outlet flare
119 SERIES 116 SERIES
Dimensions (mm)
Part No Conn Size (inch) Weight (kg) Kv (m3/hr) CE Cat
A B C D
PRODUCTS
116003 3/8 ODS 75 10 52 8 0.24 1.38 SEP

116004 1/2 ODS 75 10 52 10 0.23 1.90 SEP
116005 5/8 ODS 75 10 52 13 0.22 2.25 SEP
116007 7/8 ODS 99 16 75 22 0.92 3.10 SEP
Dimensions (mm)
Part No Conn Size (inch) Weight (kg) CE Cat
A B C/HEX
119-1/4 1/4 SAE Flare 57 - 21 0.09 SEP
119-3/8 3/8 SAE Flare 64 - 21 0.11 SEP
119-1/2 1/2 SAE Flare 76 - 32 0.24 SEP
HENRY
120-3/8 3/8 ODS 153 8 21 0.16 SEP

120-1/2 1/2 ODS 158 10 32 0.25 SEP
120-5/8 5/8 ODS 163 13 32 0.28 SEP
120-7/8 7/8 ODS 189 19 38 0.53 SEP

Henry_19.7.06 14/9/06 10:20 Page 57
C H E C K VA LV E S
1 Inlet ODS
2 Outlet ODS
NRV SERIES NRV E SERIES
Dimensions (mm)
A B C D
205-7/8 7/8 ODS 108 25 80 19 1.10 4.58 SEP
205-1 1/8 1 1/8 ODS 124 29 98 24 2.02 6.40 SEP
205-1 3/8-CE 1 3/8 ODS 137 32 108 25 2.64 8.90 Cat I
205-1 5/8-CE 1 5/8 ODS 165 38 129 29 4.43 11.50 Cat I
205-2 1/8-CE 2 1/8 ODS 216 51 157 38 7.75 19.03 Cat I
205-2 5/8-CE 2 5/8 ODS 279 57 183 43 12.50 31.57 Cat I
Dimensions (mm)
A B C D E
NRV14 7/8 ODS 78 20 70 38 11 0.60 5 SEP
NRV18 1 1/8 ODS 78 20 70 38 11 0.53 8.5 SEP
NRV22-CE 1 3/8 ODS 106 27 102 57 17 1.30 13.5 Cat I
NRV26-CE 1 5/8 ODS 106 27 102 57 17 1.20 16 Cat I
Dimensions (mm)
A B C D E
NRV14E 7/8 ODS 78 20 191 98 19 0.77 5.0 SEP
PRODUCTS
NRV18E 1 1/8 ODS 78 20 225 116 23 0.79 8.5 SEP

NRV22E-CE 1 3/8 ODS 106 27 264 138 25 1.70 13.5 Cat I
NRV26E-CE 1 5/8 ODS 106 27 270 138 28 1.60 16.0 Cat I
Installation Main issues 3. Series 116 valves can be installed in any position except bonnet
1. Valves must be installed in accordance with the flow direction arrow. down. This is the same for 205 series up to 1 3/8 size. For larger
sizes, the bonnet must be positioned upwards. The bonnet of the
2. The valve bodies and valve internals must be protected against NRV series should be positioned upwards. For all models, the
damage during brazing. Full instructions are given in the Product recommended bonnet position is upwards.
Instruction Sheet, included with each valve.
HENRY
4. Discharge check valves should be positioned as far from the

compressor as possible.
57
Henry_19.7.06 14/9/06 10:20 Page 58
VA LV E S
G L O B E VA LV E S
Globe Valves are used for isolating purposes. The Henry

Technologies range includes two versions; with and without
copper extensions.
Applications
Globe valves are used in both low and high side applications.
The valves are suitable for HCFC and HFC refrigerants along with their
associated oils.
Main features
Angled body combines compact design with low pressure drop
Vented seal cap
Non rising stem
Flow direction arrow on valve body
Premium quality neoprene O-ring seals
Allowable operating temperature = -40o C to +120o C 1. During brazing, the valve must be protected against excessive heat to
prevent damage to the machined bores and seals. Full instructions are
Materials of Construction given in the Product Instruction Sheet, included with each valve.
The valve body, bonnet and seal cap are made from brass. The stem is
made from plated steel. The seat seal is made from virgin PTFE. The ODS
extensions for the E models are made from copper.
R LV E S E R I E S
1 Inlet ODS
2 Outlet ODS
3 6.4mm square drive

R LV S E R I E S
PRODUCTS
Dimensions (mm)
A B C D E
RLV14 7/8 ODS 110 20 70 38 11 0.87 6.5 SEP
RLV18 1 1/8 ODS 110 20 70 38 11 0.80 11 SEP
RLV22-CE 1 3/8 ODS 134 27 102 58 17 1.75 18.1 Cat I
RLV26-CE 1 5/8 ODS 134 27 102 58 17 1.60 22 Cat I
Dimensions (mm)
A B C D E
HENRY
RLV14E 7/8 ODS 110 20 188 97 19 1.06 6.5 SEP

RLV18E 1 1/8 ODS 110 20 225 116 23 1.08 11 SEP
RLV22E-CE 1 3/8 ODS 134 27 265 138 25 2.10 18.1 Cat I
RLV26E-CE 1 5/8 ODS 134 27 271 143 28 2.10 22 Cat I

Henry_19.7.06 14/9/06 10:20 Page 59
VA LV E S
PA C K L E S S VA LV E S
Packless valves are so called due to the absence of a packed

gland for stem sealing. Instead, metal diaphragms are used
to isolate the stem from the fluid area.
The Henry Technologies range includes two versions,
Golden Bantam and Standard.
Applications
Henry Technologies packless valves are used in a variety of air
conditioning and refrigeration applications for isolating, flow control,
charging and purging purposes.
associated oils.
Main features
Robust design Materials of Construction - Golden Bantam series
Compact The valve body, upper stem and bonnet are made from brass. The lower
Heat stabilised nylon seat ring for positive shut-off stem/seat ring is made from nylon and the diaphragm set is composed of
Positive back-seating with valve in open position both phosphor bronze and stainless steel. The valve spring is made from
Raised seat reduces debris induced sealing issues stainless steel. The hand-wheel is made from moulded plastic.
Large diameter diaphragm for greater lift, better flow and longer life
Hermetic seal between bonnet, diaphragms and body Materials of Construction - Standard series
Suitable for vacuum applications The valve body and bonnet are made from brass. The lower stem is
Additional features for Standard series made from brass for all models except the 629 series, where the
Diaphragms are changeable under line pressure material is monel.
Bi-directional flow (see additional information) The upper stem, stem cap and valve springs are made from stainless
steel. The seat ring is made from nylon for all models except the 629
Technical Specification series. These models use a stainless steel seat ring. The diaphragm set is
Allowable working pressure = Vacuum up to 34.5 barg composed of both phosphor bronze and stainless steel. The hand-wheel
Allowable working temperature = -29C to +135C is made from white metal.
G O L D E N B A N TA M S E R I E S
1 Inlet
2 Outlet

PRODUCTS
Golden Bantam Valves
Dimensions (mm)
TYPE Part No Conn Size (inch) Weight (kg) Kv (m3/hr) CE Cat
A B C (Open) D E F
515 5151 1/4 SAE Flare 64 14 65 N/A 51 7 0.28 0.85 SEP
515 5153 3/8 SAE Flare 67 14 65 N/A 51 7 0.29 1.20 SEP
515 5154 1/2 SAE Flare 99 16 75 N/A 51 7 0.48 2.14 SEP
515 5155 5/8 SAE Flare 105 19 76 N/A 51 7 0.56 2.91 SEP
HENRY
516 5161 1/4 ODS 67 14 65 8 51 7 0.29 0.85 SEP
516 5163 3/8 ODS 67 14 65 10 51 7 0.29 1.20 SEP
516 5164 1/2 ODS 99 16 75 10 51 7 0.45 2.13 SEP
516 5165 5/8 ODS 105 19 76 14 51 7 0.51 2.91 SEP
59
Henry_19.7.06 14/9/06 10:20 Page 60
S TA N D A R D S E R I E S
1 Inlet ODS connection
2 Outlet SAE flare connection
3 Integral seal cap
4 Mounting flange detail
623 SERIES
Dimensions (mm)
A B C D E F
6231N 1/4 ODS x 1/4 SAE Flare 86 67 14 8 41.4 6.9 0.47 SEP
6232N 3/8 ODS x 3/8 SAE Flare 86 67 14 11 41.4 6.9 0.55 SEP
6233N 1/2 ODS x 1/2 SAE Flare 90 83 16 14 44.5 7 0.62 SEP
6234N 5/8 ODS x 5/8 SAE Flare 95 94 19 18 50.8 7 0.65 SEP
1 Inlet
2 Outlet
PRODUCTS
626 SERIES
Dimensions (mm)
A B C D E F
6261N 1/4 ODS 86 67 14 8 41.4 6.9 0.47 SEP
6263N 3/8 ODS 86 67 14 11 41.4 6.9 0.51 SEP

HENRY
6264N 1/2 ODS 90 80 16 14 44.5 7 0.57 SEP
6265N 5/8 ODS 95 89 19 18 50.8 7 0.65 SEP
6266N 3/4 ODS 127 111 18 19 57.2 8.6 1.42 SEP
6267N 7/8 ODS 137 122 19 22 63.5 10.4 1.6 SEP
6268N 1 1/8 ODS 165 151 24 25 82.6 10.4 2.63 SEP

Henry_19.7.06 14/9/06 10:20 Page 61
1 Inlet
2 Outlet
3 Mounting flange detail
629 SERIES
Dimensions (mm)
A B C D E F
6291N 1/4 ODS 86 67 14 8 41.4 6.9 0.47 SEP
6293N 3/8 ODS 86 67 14 11 41.4 6.9 0.47 SEP
6294N 1/2 ODS 86 67 14 14 41.4 6.9 0.47 SEP
6295N 5/8 ODS 90 86 16 18 44.5 7 0.58 SEP
6297N 7/8 ODS 127 113 18 19 57.2 8.6 1.25 SEP
6298N 1 1/8 ODS 137 122 19 21 63.5 10.3 1.48 SEP
1 Bottom ODS connection
2 Side SAE flare connection
3 Integral seal cap

PRODUCTS
643 SERIES
Dimensions (mm)
HENRY

A B C D
6432N 3/8 ODS X 3/8 SAE Flare 86 33 29 11 0.44 SEP
6433N 1/2 ODS x 1/2 SAE Flare 89 41 30 14 0.6 SEP
6434N 5/8 ODS x 5/8 SAE Flare 97 44 35 18 0.8 SEP
61
Henry_19.7.06 14/9/06 10:20 Page 62
1 Bottom connection
2 Side connection
647 SERIES
Dimensions (mm)
A B C D
6471N 1/4 ODS 87 33 29 8 0.39 SEP
6473N 3/8 ODS 87 33 29 11 0.4 SEP
6474N 1/2 ODS 90 38 30 14 0.5 SEP
6475N 5/8 ODS 97 38 35 18 0.6 SEP
6476N 3/4 ODS 124 48 36 19 1.19 SEP
6477N 7/8 ODS 137 53 45 22 1.34 SEP
6478N 1 1/8 ODS 165 64 57 25 2.01 SEP
Additional Information
1. For series 623*, 626*, 643* and 647*: Valves are bi-directional upto
24.1 barg. Above this pressure, the direction of flow should be with
the inlet under the valve seat.
2. For series 629*: For hand expansion or throttling service, the
direction of flow should be with the inlet under the valve seat.
1. Valves must be protected against excessive heat when installing to
prevent damage to the seals. Full instructions are given in the
Product Instruction Sheet, included with each valve.
PRODUCTS
HENRY

Henry_19.7.06 14/9/06 10:20 Page 63
VA LV E S
PA C K E D S H U T- O F F VA LV E S
Packed valves are so called as the stem is sealed via a packed

gland. The Henry Technologies range incorporates the 7, 926,
927 and 203 series.
Applications
Henry Technologies packed valves are used in a variety of air conditioning
and refrigeration applications for isolating, flow control, charging and
purging purposes.
All valves are suitable for HCFC and HFC refrigerants, along with their
associated oils.
The 7761 to 7775 models are also suitable for ammonia.
Main features
Wide range of inlet and outlet connection sizes
Compact
Back-seating options allow packing replacement in-situ
(77-B, 78 and 92 brass series)
Allowable operating pressure = 0 to 31.0 barg (203 series)
Allowable operating pressure = 0 to 69.0 barg (77 steel series)
(All valves except 203 series)
(203 series only)
For 77-B, 78 and 92 brass series:-
The valve body is made from brass. The stem is made from plated steel.
A metal-to-metal seat seal is used. A graphite compound is used for the
packing gland. The seal cap is made from moulded plastic.
For 203 brass series:-
The valve body and bonnet are made from bronze and brass respectively.
The stem is made from stainless steel. The seat seal material is PTFE.
A graphite compound is used for the packing gland. The seal cap is made
from moulded plastic.
For 77 steel series:-
The valve body is made from steel. The stem is made from plated steel.
A metal-to-metal seat seal is used. A graphite compound is used for
the packing gland. The seal cap is made from moulded plastic or steel.
PRODUCTS
HENRY
63
Henry_19.7.06 14/9/06 10:20 Page 64
1 Bottom connection
2 Side connection
3 1/4 SAE Flare (783* valves only)
779 & 783 SERIES 777 SERIES 776 SERIES

Part No E (inch) Weight (kg) MWP (barg) CE Cat
Bottom Side A B C D
7761-B 1/4 MPT 1/4 SAE Flare 98 32 32 8 1/4 ODS 0.15 34.5 SEP
7771-B 1/4 MPT 1/4 FPT 98 32 32 8 5/16 ODS 0.15 34.5 SEP
Non-backseating
7768-AB 1/2 MPT 3/8 SAE Flare 99 33 35 10 1/2 ODS 0.32 34.5 SEP
7792-B 1/2 MPT 1/2 SAE Flare 122 37 40 N/A 1/2 ODS 0.31 34.5 SEP
7793-B 1/2 MPT 5/8 SAE Flare 125 39 43 N/A 1/2 ODS 0.34 34.5 SEP
7830* 3/8 ODS 3/8 ODS 110 33 29 8 3/8 ODS 0.24 34.5 SEP
7831* 1/2 ODS 1/2 ODS 114 33 33 10 1/2 ODS 0.25 34.5 SEP * 1/4 SAE Flare above backseat
Backseating
7832* 5/8 ODS 5/8 ODS 117 32 36 13 5/8 ODS 0.26 34.5 SEP
7833* 7/8 ODS 7/8 ODS 138 45 43 19 7/8 ODS 0.47 34.5 SEP
7834* 1 1/8 ODS 1 1/8 ODS 180 45 51 24 1 1/8 ODS 0.79 34.5 SEP
7835-CE* 1 3/8 ODS 1 3/8 ODS 188 51 57 25 1 3/8 ODS 1.10 34.5 Cat I
7836-CE* 1 5/8 ODS 1 5/8 ODS 232 54 62 28 1 5/8 ODS 1.60 34.5 Cat I
PRODUCTS

Bottom Side A B C D E
7761 1/4 MPT 1/4 SAE Flare 98 32 32 N/A 8 0.14 69 SEP

Non-backseating
7771 1/4 MPT 1/4 FPT 98 32 32 N/A 8 0.15 69 SEP
7772 1/4 FPT 1/4 FPT 98 32 32 N/A 8 0.15 69 SEP
7773 3/8 MPT 3/8 FPT 109 38 44 N/A 10 0.38 69 SEP

HENRY
7774 3/8 FPT 3/8 FPT 109 38 44 N/A 10 0.38 69 SEP
7775 1/2 MPT 1/2 FPT 109 38 44 N/A 12 0.39 69 SEP

Henry_19.7.06 14/9/06 10:20 Page 65
1 Inlet
2 Outlet
3 View showing
mounting flange
926 SERIES
Dimensions (mm)
Part No Conn Size (inch) Weight (kg) MWP (barg) CE Cat
A B C D E F
Backseating
9261 1/4 ODS 112 70 17 8 41.4 7.1 0.36 34.5 SEP
9263 3/8 ODS 112 76 17 10 41.4 7.1 0.36 34.5 SEP
9264 1/2 ODS 112 81 17 11 41.4 7.1 0.36 34.5 SEP
9265 5/8 ODS 114 86 18 18 41.4 7.1 0.36 34.5 SEP
1 Bottom connection
2 Side connection
927 SERIES
PRODUCTS

Part No E (inch) Weight (kg) MWP (barg) CE Cat
Bottom Side A B C D
Non-backseating
9270 1/4 ODS 1/4 SAE Flare 98 32 32 8 1/4 ODS 0.15 34.5 SEP
HENRY
65
Henry_19.7.06 14/9/06 10:20 Page 66
1 Inlet
2 Outlet
203 SERIES
Dimensions (mm)
Part No Conn Size (inch) Weight (kg) Kv (m3/hr) MWP (barg) CE Cat
A B C D
2030-AA 7/8 ODS 143 108 25 19 1.36 4.58 34.5 SEP
Backseating
2030-BA 1 1/8 ODS 149 124 29 24 2.13 6.40 34.5 SEP

2031-CE 1 3/8 ODS 222 137 32 25 3.34 9.34 34.5 Cat I
2032-CE 1 5/8 ODS 252 165 38 29 4.73 11.50 34.5 Cat I
2033-CE 2 1/8 ODS 270 216 51 38 7.59 19.03 34.5 Cat I
2034-CE 2 5/8 ODS 303 279 58 43 12.78 31.40 34.5 Cat I
2035-CE 3 1/8 ODS 337 305 67 44 20 44.98 34.5 Cat I

1. Valves must be protected from heat damage during
installation. Full instructions are given in the Product
Instruction Sheet, included with each valve.
PRODUCTS
HENRY

Henry_19.7.06 14/9/06 10:20 Page 67
VA LV E S
P O S I T I V E O I L E X C H A N G E VA LV E S
The Positive Oil Exchange Valve is an efficient and timesaving

servicing tool for the removal and replacement of compressor
crankcase oil.
Applications
The valves are primarily intended for semi-hermetic type compressors.
associated oils.
Main features
Easy to install
Reduces service time and cost
Designed for oil charge and drain
Pressure gauge connection with Schrader valve
Full port valve for fast charging and draining
Designed to be permanently fitted to the compressor,
for future servicing
The valve body is made from brass and the stem from plated steel.
The stem seal cap is made from brass or nylon. The SAE Flare and
Schrader port seal caps are made from nylon. The draw pipe is made
from Teflon tube.
1. For safety reasons, the SAE Flare seal cap, complete with strap, should
not be pressurised.
2. Full instructions are given in the Product Installation Sheet, included
with each valve.
1 Side connection - oil outlet
2 Side connection - Schrader service port
3 Compressor connection
PRODUCTS
Note: 9297 valve illustrated. 9298 valve has a longer cap as per photograph.

Side Bottom A B C D
HENRY
9297 1/4 SAE Flare 1/8 MPT 34 254 285 317 1.93 SEP
9298 1/4 SAE Flare 1/4 MPT 34 257 284 350 2.20 SEP
67
Henry_19.7.06 14/9/06 10:20 Page 68
SAFETY DEVICES
P R E S S U R E R E L I E F VA LV E S
The function of a Pressure Relief Valve is to protect against

over-pressure. For safety reasons, excessive over-pressure in
any part of the refrigeration system must be avoided
Applications
A typical application for a Henry Technologies pressure relief valve (PRV)
is to protect a liquid receiver from being over-pressurised. In the event of
a fire, any liquid refrigerant inside the receiver will evaporate resulting in
an increase in pressure. The PRV will safely control this increase in
pressure by venting the vapour from the receiver. Another application is
to protect equipment from compressor over-pressure.
Henry Technologies pressure relief valves are designed to discharge
vapour and should not be used to vent liquid refrigerant. The valves are
back-pressure dependent and are therefore required to discharge to
atmosphere.
The brass and stainless steel series valves are suitable for use with HCFC
and HFC refrigerant gases. The stainless steel series valves are also
suitable for ammonia.
Once a PRV has discharged, replacement is recommended, as the set
pressure can no longer be guaranteed. Refer to Installation Section for
further information.
In line with the Institute of Refrigeration Guidelines (UK), Henry
Technologies recommend that a PRV should be replaced at least every 5
years. These intervals may have to be reduced if other regulations apply.
It is recommended to have a relief valve pressure setting at least 25%
higher than the maximum system operating pressure. The PRV set
pressure should not be higher than the design pressure (MWP) of
the vessel.
How it works All Henry Technologies PRVs are designed and manufactured to the
A conventional PRV is designed to open at a predetermined pressure - intent of ASME VIII Division 1.
the set pressure. A spring exerts a sealing force on a valve seat via a For 526, 5230 and 5231 series models:-
piston seal assembly. At a pressure equal to the set pressure, the piston
Set pressure range = 14 to 31 barg
will start to lift resulting in a small amount of flow through the valve. Allowable operating temperature = -40o C to +107o C
From this point, the pressure force acting on the piston increases
significantly and overcomes the spring force. This imbalance of forces For 5232 and 524 series models:-
causes the valve to pop fully open. By design, the difference in Set pressure range = 10.3 to 31 barg
pressure from the valve set point to the fully open condition is no more Allowable operating temperature = -40o C to +107o C
than 10%. System pressure is controlled/reduced by venting the For 53 series models:-
refrigerant vapour through the valve. The valve then re-closes at a Set pressure range = 10.3 to 31 barg
pressure where the spring force overcomes the piston force. Under Allowable operating temperature = -29o C to +135o C
normal system operating conditions, the pressure at the valve inlet is
below the set pressure. Only under abnormal operating conditions should Materials of Construction
the PRV be open. For all 52 series valves, the main body and outlet connection are made
from brass. Valve internals such as the piston and adjusting gland are
Main features either made from brass, plated steel or stainless steel.
For the 53 series valves, the main body is made from stainless steel.
Proven safe design
The outlet connection and valve internals are made from either plated
PRODUCTS
Category IV PED compliant steel or stainless steel.

Precision machined parts for reliability
For all valves, the seal is made from premium quality teflon (PTFE).
High flow capacity
All springs are made from high strength plated alloy steel.
Compact
Non-stick teflon valve seal
Blow-out proof seal design
Seal material with high chemical resistance
Tamper proof
HENRY
Test Certificates available on request

Non-standard pressure settings available on request

Henry_19.7.06 14/9/06 10:20 Page 69
Angle Relief Valve - Brass

Part No Flow Area (mm2) K dr Weight (kg) CE Cat
Inlet Outlet A B
526E-xx.x BAR-CE 3/8 MPT 3/8 SAE Flare 78 6.35 31.67 0.41 0.26 Cat IV
Straight-through Relief Valves - Brass

Inlet Outlet A B
5230A-xx.x BAR-CE 1/4 MPT 1/2 SAE Flare 85 6.35 31.67 0.68 0.18 Cat IV
5231B-xx.x BAR-CE 1/2 MPT 5/8 SAE Flare 91 6.35 31.67 0.68 0.22 Cat IV
5240-xx.x BAR-CE 1/2 MPT 3/4 FPT 95 9.5 71.26 0.67 0.41 Cat IV
5244-xx.x BAR-CE 1 MPT 1 FPT 106 12.7 126.68 0.68 0.66 Cat IV
5246-xx.x BAR-CE 1 1/4 MPT 1 1/4 FPT 145 17.9 250.41 0.60 1.48 Cat IV
Straight-through Relief Valves - Stainless Steel

Inlet Outlet A B
5344A-xx.x BAR-CE 3/4 MPT 1 FPT 106 12.7 126.68 0.68 0.56 Cat IV
5344-xx.x BAR-CE 1 MPT 1 FPT 106 12.7 126.68 0.68 0.62 Cat IV
5345-xx.x BAR-CE 1 MPT 1 1/4 FPT 149 17.9 250.41 0.6 1.25 Cat IV
5346-xx.x BAR-CE 1 1/4 MPT 1 1/4 FPT 145 17.9 250.41 0.6 1.37 Cat IV
1 Inlet
2 Outlet PRODUCTS
526 SERIES 523 SERIES 524 & 53 SERIES

HENRY
Standard settings are (barg): 10.3, 13.8, 14.0, 16.2, 17.2, 20.7, 24.1, 24.8, 25.9, 27.6, 29.3 and 31.0
69
Henry_19.7.06 14/9/06 10:20 Page 70
Valve Capacity Ratings (kg Air/min) @ 20 0 C.

Standard Pressure setting (barg)
Part No
10.3 14 16.2 20.7 24.1 24.8 27.6 31
*526E-CE N/A 3 3.4 4.4 5 5.1 5.8 6.5
*5230A-CE
*5231A-CE N/A 4.9 5.8 7.3 8.4 8.6 9.6 10.8
*5231B-CE
5232A-CE
5240-CE
5242-CE 8.4 11.5 12.7 16 18.6 19.1 21.2 23.9
5340-CE
5342-CE
5244-CE
5344-CE 15.1 20.7 23 29 33.6 34.5 38.2 42.8
5344A-CE
5246-CE
5345-CE 26.5 34.5 40.2 50.7 58.8 60.5 66.9 75.0
5346-CE
*Minimum set pressure is 14 barg.
Performance data For simplicity, rw factors are presented for a number of common
refrigerants. Using these factors will give an approximate solution.
The valve discharge capacities are presented in the table for standard If a high degree of accuracy is required, the user should consult reference
pressure settings. (1). This reference details a formula for the rw factor.
For other pressure settings, the capacity can be determined by using a
standard pressure setting as a basis. Refrigerant Conversion factor, rw
Example: R22 0.61
The 526E valve capacity is required for a pressure setting of 15 barg. R134a 0.57
R404A 0.59
( R407C 0.62
Capacity (new setting) = ( PP (new setting) + 1.013
(std setting) + 1.013
x Capacity (std setting)
R410A 0.67
R717 1.33
In this case, the most convenient standard pressure set to use is 14 barg.
Current European Refrigeration Standards do not use air capacity

( ( for valve selection. To suit some users Henry Technologies has however
Capacity (15 barg) = ( 15 + 1.013
14 + 1.013
x 3.0 =
(16.013 x
15.013
3.0 = 3.2kg/min of air included this information.
In line with current European standards, an alternative approach
o
All capacities are shown in kg/min of air @ 20 C. Air is used as a is recommended by Henry Technologies. Flow capacity is calculated using
reference medium. the valve flow area, A, and the de-rated coefficient of discharge, Kdr.
These parameters are listed in the Dimension Tables.
To convert from air to refrigerant capacity, the following formula can
be used:-
Wair
Wr =
rw
Where:-
PRODUCTS
Wr = Mass flow of refrigerant, kg/min

Wair = Mass flow of air, kg/min
rw = Conversion factor
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Henry_19.7.06 14/9/06 10:20 Page 71
Selection Guidelines To calculate the mass flow rate through a PRV, the equation is:-
For safety reasons, relief valve selection should only be carried out by
suitably qualified engineers. Qm = 0.2883 x C x A x Kdr x PO
VO
It is important to select/size a relief valve taking into account all possible
sources of over-pressure such as external heat, internal heat, compressor
operation and liquid expansion. System control methodology, type of This equation assumes critical flow.
equipment used, etc. dictate the number of over-pressure sources that C = Function of the isentropic exponent
need to be taken into account for PRV selection.
A = Flow area of PRV, mm2
Henry Technologies pressure relief valves are designed to discharge
Kdr = De-rated coefficient of discharge of PRV
refrigerant vapour and are therefore not recommended for protection
against liquid over-pressure. Po = Actual relieving pressure, Po = 1.1Pset + Patm, bar a
As a pressure relief valve is a safety device, it is essential that a proper Vo = Specific volume of saturated vapor @ Po, m3/kg
selection is made. The European Standards EN378 (reference 2) and Refrigerant data should be referenced for the C and Vo values.
EN13136 (reference 3) are recommended for selection. In some cases,
existing National Standards should be consulted. The objective is to select a PRV which results in Qm > Qmd. In this way,
the relieving capacity of the PRV is greater than required thus avoiding
An example selection is included using the recommended approach from excessive vessel pressure. The user must select a valve model with an
the above references. This example shows the calculation for an external adequate (A x Kdr) factor.
fire case only. Different formulae are required for the other sources of
over-pressure. For this example, a 523 series model has been selected with an orifice
size of 6.35mm. From the dimension table, A = 31.67 mm2, Kdr = 0.68
Example
A liquid receiver is to be protected from over-pressure due to fire. Qm = 0.2883 x 2.49 x 31.67 x 0.68 x 23.78 = 876.4 kg/hr, R404A
Receiver dimensions = 2.2m long (L) x 0.254m outside diameter (D) 0.0074
Refrigerant = R404A
Therefore, for this example suitable models are 5230A, 5231A or 5231B.
Pressure setting = 20.7 barg The final choice depends on the preferred inlet and outlet connection sizes.
Qmd = 3600 x x Asurf Additional notes:-

hvap 1. If a Henry Technologies rupture disc is used in conjunction with a
Henry Technologies PRV, then the PRV capacity should be de-rated by
10%. In the above example, the PRV capacity would be de-rated to
Qmd = Minimum required discharge capacity, of refrigerant, of the 788.8 kg/hr (876.4 x 0.9).
pressure relief valve, kg/hour 2. It is important not to grossly over-size a PRV as the performance can
= Density of heat flow rate, kW/m2. The standards assume a value be affected. Contact Henry Technologies for further guidance.
of 10 kW/m2 but state that a higher value can be used if 3. Inlet and outlet piping must be sized to an appropriate standard to
necessary. This figure relates to an un-lagged vessel. avoid excessive pressure losses. Excessive pressure losses affect valve
Asurf = External surface area of the vessel, m2 performance. Consult reference 3.
hvap = Heat of vapourisation calculated at 1.1 times the set pressure, in References:-
bar a, of the pressure relief valve, kJ/kg
(1) ANSI/ASHRAE 15-2004 (2) EN 378-2:2000* (3) EN 13136:2001*
Note:
When the relief valve setting is close to the critical pressure of the *Latest revisions at time of publication. At time of publication, these standards were under review.
refrigerant, this sizing method may not be applicable. The user should ensure the latest revisions are referenced.
Asurf= ( x D x L) + 2 D2 x
(
( 4
1. Connect the relief valve at a location above the liquid refrigerant
level, in the vapour space. Stop valves should not be located between
Hence,
the vessel and the relief valve except the three-way type.
( 2. Do not discharge the relief valve prior to installation or when

Asurf= ( x 0.254 x 2.2) + 2 0.2542 x
( = 1.86m
2
pressure testing the system.
4
3. Pressure relief valves should be mounted vertically.
Calculate the heat of vapourisation, hvap, taken at 1.1 times set pressure:- 4. Relief valves should be changed out after discharge. Most systems
are subject to accumulations of debris. Particles of metal and dirt
PRODUCTS
are generally blown onto relief valve seats during discharge.

(20.7 x 1.1) + 1.013 = 23.78 bar a This inhibits the relief valve from re-sealing at the original set
pressure. A valve can also relieve at a lower pressure than the
From refrigerant property tables, use saturated vapour and liquid stamped valve setting due to the force of the re-closing action.
enthalpies at the above pressure. 5. The pipe-work must not impose loads on the relief valve.
Loads can occur due to misalignment, thermal expansion,
Vapor = 285.8 kJ/kg; Liquid = 181.2 kJ/kg discharge gas thrust, etc.
hvap = (285.8-181.2) = 104.6 kJ/kg
HENRY
Qmd = 3600 x 10 x 1.86 = 640 kg/hr, R404A

104.6
71
Henry_19.7.06 14/9/06 10:20 Page 72
SAFETY DEVICES
RUPTURE DISCS
The function of a Rupture Disc is to protect against over-pressure.

For safety reasons, excessive over-pressure in any part of the
refrigeration system must be avoided. A rupture disc is generally
used in combination with a Henry Technologies pressure relief
valve.
Applications
A rupture disc protects against any leakage or weeping of refrigerant
through a relief valve. A rupture disc can also be used in combination
with a pressure gauge and/or pressure switch to detect if a relief valve
has discharged.
Henry Technologies rupture discs are designed to operate with gases and
should not be used to prevent liquid over-pressure.
The brass 55 series models are suitable for use with HCFC and HFC
refrigerant gases. The stainless steel 56 series models are also suitable
for ammonia.
In line with the Institute of Refrigeration Guidelines (UK), it is
recommended that at least every 2 years all high side bursting discs
should be replaced. At least every 5 years all low side bursting discs
should be replaced. These intervals may have to be reduced if other
regulations apply.
How it works
A foil disc is clamped in a holder. The disc is designed to burst at a
pre-determined pressure - the set pressure. A reverse acting disc is used.
This means that the disc is domed against the direction of the fluid
pressure and designed to buckle due to compression forces, prior to
bursting. Advantages of a reverse acting disc include being less sensitive
to temperature, high operating pressures and improved fatigue life.
Each disc is manufactured with a precision score mark. This score mark
in combination with the buckling action causes the disc to burst.
At burst, the disc is designed to hinge resulting in a large available flow
area. The disc is designed to be non-fragmenting after rupturing.
Main features
Proven safe design
Dual Coded - ASME & CE
High flow capacity Rupture Disc manufacturing range @ 22C
Compact
Reverse acting, non-fragmenting disc Pressure setting (barg) Pressure range (barg)
2 x 1/8 NPT pressure ports
10.3 9.8 - 10.8
Helium leak tested
14 13.3 - 14.7
Non-standard pressure settings available on request
16.2 15.4 - 17.0
Technical Specification 17.2 16.3 - 18.0
Set pressure range = 10.3 to 31 barg 20.7 19.7 - 21.7
Allowable operating temperature = -40o C to +107o C 24.1 22.9 - 25.3
Materials of Construction 24.8 23.6 - 26.0

PRODUCTS
For 55 and 56 series, the main bodies are made from brass and stainless 27.6 26.2 - 29.0
steel respectively. 31 29.5 - 32.6
The foil disc is made from Nickel alloy.

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Henry_19.7.06 14/9/06 10:20 Page 73
RUPTURE DISCS
Conn Size (inch) Dimensions (mm) Rupture disc

setting at 22C (barg)
Inlet Outlet A B C D MNFA, mm2 (note 1)
5525-16.2 Bar-CE 16.2
5525-20.7 Bar-CE 20.7
5525-24.1 Bar-CE 3/8 MPT 3/8 FPT 65 31.8 A/F 9.7 20 64.5 24.1 0.28 Cat IV
5525-27.6 Bar-CE 27.6
5525-31.0 Bar-CE 31.0
5526-14.0 Bar-CE 14.0
5526-16.2 Bar-CE 16.2
5526-20.7 Bar-CE 20.7
5526-24.1 Bar-CE 1/2 MPT 1/2 FPT 73 31.8 A/F 12.7 23 109.7 24.1 0.30 Cat IV
5526-24.8 Bar-CE 24.8
5526-27.6 Bar-CE 27.6
5526-31.0 Bar-CE 31.0
5626-10.3 Bar-CE 10.3
5626-17.2 Bar-CE 1/2 MPT 1/2 FPT 73 28.6 12.7 23 109.7 17.2 0.20 Cat IV
5626-20.7 Bar-CE 20.7
5627-10.3 Bar-CE 10.3
5627-17.2 Bar-CE 3/4 MPT 3/4 FPT 81 38.1 19 29 187.1 17.2 0.34 Cat IV
5627-20.7 Bar-CE 20.7
5628-10.3 Bar-CE 10.3
5628-17.2 Bar-CE 1MPT 1FPT 93 44.5 25.5 32 335.5 17.2 0.56 Cat IV
5628-20.7 Bar-CE 20.7
5629-10.3 Bar-CE 10.3
5629-17.2 Bar-CE 1 1/4 MPT 1 1/4 FPT 95 50.8 A/F 33.3 33 683.9 17.2 0.76 Cat IV
5629-20.7 Bar-CE 20.7
Note 1: MNFA = Minimum net flow area. The MNFA is the net area after a complete disc burst, taking into account any structural members which reduce the nominal flow area.
MNFA should be used as the flow area, A, in flow capacity calculations
1. The rupture disc pressure setting should be the same as the Henry
Technologies pressure relief valve setting.
2. The stamped burst pressure is subject to a manufacturing tolerance
of +/-5 %. This tolerance should be taken into account when
specifying a rupture disc setting (refer to table). 1 Inlet
3. The burst pressure is affected by operating fluid temperature. Refer 2 Outlet

to table for temperature adjustment factors. At higher operating 3 Gauge port, 1/8 NPT
temperatures the disc burst pressure is reduced while at sub-zero
temperatures it is increased. This factor should be taken into account 4 Rupture disc
when specifying a rupture disc setting.
o
Temperature range, C Temperature adjustment factor
-40 to -18 1.05
-17 to -1 1.04
0 to +45 1 To determine the recommended maximum operating pressure, the user
+46 to +80 0.98 should consider the -5% manufacturing tolerance and the de-rate
+81 to +107 0.97 factors for both temperature and fatigue life.
Therefore:-
4. It is recommended that the maximum operating pressure of the
system is no more than 80% of the stamped burst pressure, in order Minimum actual burst pressure = 29.45 barg
to minimise the risk of premature fatigue failure of the disc. If Temperature de-rate factor = 1.0
PRODUCTS
operating pressures exceed 90% of the stamped burst pressure, Fatigue life de-rate factor = 0.8
the disc should be replaced immediately. Recommended maximum operating pressure for rupture disc
5. The design fatigue strength of each disc is 100,000 pressure cycles. = 29.45 x 1.0 x 0.8 = 23.6 barg.
Fatigue life will be reduced by excessive pressures or temperatures,
corrosion, damage, etc.
1. Connect the rupture disc either directly to the pressure vessel or to
Example a three-way valve above the liquid refrigerant level in the vapor
Rupture disc stamped setting = 31 barg @ 22 C
o space.
2. The rupture disc comprises of a two-piece body design. To avoid
HENRY
Minimum actual burst pressure, using manufacturing tolerance

damage during assembly or removal, the product Installation
= 0.95 x 31 = 29.45 barg Instructions must be followed.
Maximum actual burst pressure, using manufacturing tolerance 3. The pipework must not impose loads on the rupture disc.
= 1.05 x 31 = 32.55 barg Loads can occur due to misalignment, thermal expansion,
Maximum operating fluid temperature = 40 C
o discharge gas thrust, etc.
73
Henry_19.7.06 14/9/06 10:20 Page 74
SAFETY DEVICES
T H R E E - WAY D U A L S H U T- O F F VA LV E S
The function of a three-way valve is to permit replacement of

one of the pressure relief devices, while the other is protecting
the pressure vessel. In this way, a vessel is protected from
over-pressure during servicing. It also allows a pressure relief
device to be replaced in-situ, without removing the system
refrigerant charge.
Applications
All three-way valves are suitable for HCFC and HFC refrigerants
along with their associated oils. The 802 series is also suitable
for ammonia.
Refrigeration standard, EN378, specifies that a three-way valve is
required on vessels of a certain size. EN378, or an equivalent National
Standard, should be consulted for further guidance. It should be
recognised however that a three-way valve can be fitted to a vessel
of any size, to enable safe, easy and economical replacement of
pressure relief devices.
Main features
Proven robust design
Compact
The 92 and 80 series valve bodies are made from brass and carbon
steel respectively. The stem is made from plated steel. The stem seal
packing is made from either PTFE or graphite based material.
The seal cap is made from moulded plastic.
1. Assemble the three-way valve to a vessel using a high strength
pipe nipple. 1 Inlet
2. The pipework must not impose loads on the valve. Loads can occur 2 Outlet
due to misalignment, thermal expansion, discharge gas thrust, etc
Type Part No Conn Size (Inch) Dimensions (mm) Weight (kg) Kv (m3/hr) CE Cat
A B C D E
92 923 3/8 FPT 70 52 63.5 32 91 0.51 2.80 SEP
92 925 1/2 FPT 70 52 63.5 32 91 0.47 2.83 SEP
92 927 3/4 FPT 70 52 70 35 100 0.70 3.48 SEP
802* 8021A 1/2 FPT 92 59 86 44 146 1.47 4.78 SEP
802* 8022A 3/4 FPT 92 59 86 44 146 1.33 7.60 SEP
802* 8024-CE 1 FPT 148 94 99 51 191 3.70 10.07 SEP (CAT I)
802* 8025-CE 1 1/4 FPT 148 94 99 51 191 3.25 14.36 CAT I (CAT II)
PRODUCTS
* Suitable for ammonia. Brackets indicate CE category for Ammonia use.

HENRY

Henry_19.7.06 14/9/06 10:20 Page 75
SAFETY DEVICES
P R E S S U R E I N D I C ATO R
The function of the Pressure Indicator is to provide visual

indication in the event of a rupture disc burst. If the disc has
ruptured, the pressure relief valve will have discharged and
must be replaced. (refer to Sentry safety device information).
Applications
The G15 Pressure Indicator is intended to be used as part of the Henry
Sentry safety device assembly.
The unit is suitable for use with HCFC, HFC and ammonia refrigerants,
Main features
Easy to read large indicator dial
Stainless steel movement
Allowable operating temperature = -40o C to + 65o C
Stainless steel case and movement.
Plexiglas dial window.
Part No Weight (g) CE Cat
G15 27 SEP
PRODUCTS
HENRY
75
Henry_19.7.06 14/9/06 10:20 Page 76
SAFETY DEVICES
PRESSURE SWITCH
The SW60 pressure switch provides an electrical signal when

fluid pressure is applied.
Applications
The SW60 Pressure Switch is intended to be used as part of the Henry
Technologies Sentry safety device assembly.
The unit is suitable for use with HCFC, HFC and ammonia refrigerants,
Main features
CE approved
Robust design
IP 65 protection class
Easy electrical connection via DIN connector
Normally open or closed contacts
Pressure set point = 0.34 barg rising
Switch proof pressure = 70 barg
Allowable operating ambient temperature = -40C to +80C
Allowable operating fluid temperature = -40C to +120C
Switch rating = 5A, SPDT @ 120/240V AC and 12/24V DC
Electrical connection = DIN, 1/2 conduit
Mechanical connection = 1/8 NPT
Weight = 0.14kg
CE marked for LVD & EMC Directives
The unit housing is made from stainless steel and the seal diaphragm
from neoprene.
1 Switch assembly
2 DIN connector
3 1/2 conduit connection

PRODUCTS
HENRY

Henry_19.7.06 14/9/06 10:20 Page 77
SAFETY DEVICES
S E N T RY S A F E T Y D E V I C E A S S E M B L I E S
SENTRY SINGLE SAFETY SENTRY DUAL SAFETY

D E V I C E A S S E M B LY D E V I C E A S S E M B LY
1 Pipe nipple 3 G15 gauge (no pressure applied) 5 SW60 Pressure switch (optional) 7 Plug, 1/8 NPT
2 Three-way valve 4 Rupture disc 6 Relief valve 8 G15 gauge (pressure applied)
Refer to relevant catalogue pages for information on each component.
The primary purpose of a Sentry safety device assembly is to Applications and Features
provide a positive seal between the system and atmosphere and In line with the Institute of Refrigeration Guidelines (UK), Henry
facilitate an indicating device to be fitted. The indicating device Technologies recommend that pressure relief valves and low side rupture
notifies the user if the pressure relief valve has discharged. This discs be replaced at least every 5 years. All high side rupture discs should
is a requirement of Refrigeration Standard EN378. be replaced every 2 years. These intervals may have to be reduced if other
A dual Sentry safety device assembly also provides a safe and economical regulations apply. The dual Sentry assembly provides a convenient solution
method for replacing safety devices on a pressure vessel. Typically, this for the replacement of safety devices along with other user benefits.
vessel will be a refrigerant liquid receiver. The Sentry assembly protects the The features of a dual Sentry Assembly are:-
receiver from over-pressure.
1. Safe, easy and economical maintenance: The three-way valve
The Sentry safety device assemblies comprise a number of items from the permits replacement of one of the relief devices, while the other is
Henry Technologies product range. There are two versions; a single safety protecting the pressure vessel. In this way, a vessel is protected from
device assembly and a dual safety device assembly. over-pressure during servicing. It also allows a pressure relief device to
The single safety device assembly comprises of a pressure relief valve, rupture be replaced in-situ, without removing the system refrigerant charge.
disc, pressure indicator gauge and an optional pressure switch. 2. Protection against over-pressure: the rupture disc and relief valve
The dual safety device assembly comprises two pressure relief valves, two will open at a pre-determined value to prevent excessive pressure.
rupture discs, two pressure indicator gauges, two optional pressure switches 3. Code Compliance: Refrigeration Codes specify that a three-way
and a three way valve. valve is required on vessels of a certain size.
PRODUCTS
Note: Each pressure relief device must have the required capacity to 4. Hermetic sealing: During normal operation, the rupture disc prevents
protect the vessel from over-pressure. any leakage or weeping of refrigerant through the relief valve.
For both assemblies, a 1/8 NPT rupture disc blanking plug is required if the 5. Warning of safety device discharge: Both the pressure gauge
user does not fit both the pressure gauge and pressure switch. For the dual and pressure switch indicate if the relief valve has discharged. The
assembly, a pipe nipple is normally required to assemble the three-way pressure gauge provides a visual indication. The pressure switch
valve to the pressure vessel. provides an electrical signal which can be used as an alarm.
In general, the user needs to order the individual items in each assembly. 6. Inter-space monitoring: The pressure gauge and pressure indicator
For popular combinations, SDK safety device kits are available. can be used to check that the bursting disc is intact.
This provides a warning in case there is a build up of pressure
HENRY
behind the disc, as a result of damage. Any back pressure will

increase the design relief pressure of the rupture disc.
In comparison, the features of a single Sentry assembly are; protection
against over-pressure, hermetic sealing, warning of safety device
discharge and inter-space monitoring.
77
Henry_19.7.06 14/9/06 10:20 Page 78
S E N T RY S A F E T Y D E V I C E A S S E M B L I E S
Sentry Assembly Combinations

The table shows the recommended relief valve, rupture disc and
three-way valve combinations. Please refer to the relief valve catalogue
pages for outlet connection sizes.
Relief Valve Rupture Disc Three-Way Valve

Conn Size,
Part No Part No Part No inch (NPT)
526E 5525 923 3/8

5231A 5525 923 3/8
5231B 5526 925 1/2
5232A, 5240 5526 8021A or 925 (see note) 1/2
5340 5626 8021A 1/2
5242 5627 8022A or 927 (see note) 3/4
5342, 5344A 5627 8022A 3/4
5244, 5344, 5345 5628 8024-CE 1
5246, 5346 5629 8025-CE 1 1/4
Note: Where possible, it is best to select the three way valve model with the larger
Kv value.
How it works
The diagram (below) shows the rupture disc intact. Normal system
pressure acts on the rupture disc. There is no pressure in the chamber
between the rupture disc and relief valve. Note that the pressure is
diverted to one side of the three-way valve only, allowing the valve on
the other side to be safely removed, if required.
The diagram (above) shows the rupture disc burst. The pressure is now
contained by the relief valve only. The pressure switch would now detect
the pressure in the chamber between the rupture disc and relief valve.
The gauge, if fitted, would indicate that pressure is acting in this chamber.
PRODUCTS
In this condition, the relief valve will have discharged due to system
over-pressure. Both the relief valve and rupture disc now need to be
replaced.
HENRY

Henry_19.7.06 14/9/06 10:20 Page 79
SAFETY DEVICES
SAFETY DEVICE KITS
The function of a Safety Device Kit is to protect against

over-pressure. For safety reasons, excessive over-pressure in any
part of the refrigeration system must be avoided.
Two kits are available, SDK1 and SDK2.
The SDK1 kit is a single safety device assembly. It comprises of
a pressure relief valve, rupture disc, pressure indicator gauge
and a 1/8 NPT rupture disc blanking plug.
The SDK2 kit is a dual safety device assembly. It comprises of
two pressure relief valves, two rupture discs, two pressure
indicator gauges, two blanking plugs, a three-way valve and a
1/2 NPT pipe nipple.
Applications
A typical application for a Henry Technologies Safety Device Kit is to
protect a liquid receiver from being over-pressurised. Refer to the
catalogue pages for a description on the function of each individual
component.
The kits are designed for use with HCFC and HFC refrigerants, along with
their associated oils
Main features
Combines Henry Technologies relief devices in one easy-to-order kit
Components packed into compact display carton
Easy to store
Refer to the catalogue pages for the maximum operating pressures and
temperatures for each item.
The main components for the SDK kits are made from brass and steel.
Refer to individual catalogue pages for details on each component.
Selection Data
Selection of relief devices should be as outlined in respective catalogue
pages. Ensure that relief valve selection guidance is followed prior to
ordering of kits.
Relief Valve Rupture Disc Indicator Gauge

Part No
Part No Qty Part No Qty Part No Qty
SDK1-14.0BAR-CE 5231B-14.0BAR-CE 1 5526-14.0BAR-CE 1 G15 1
PRODUCTS
Relief Valve Rupture Disc Indicator Gauge Three-way Valve

Part No
Part No Qty Part No Qty Part No Qty Part No Qty
SDK2-14.0BAR-CE 5231B-14.0BAR-CE 2 5526-14.0BAR-CE 2 G15 2 925 1
HENRY

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Henry_19.7.06 14/9/06 10:20 Page 80
STRAINERS
Y STRAINER
The function of a Y strainer is to remove system debris from

refrigerant and oil.
Applications
The Y Strainer can be fitted anywhere in a refrigeration or air
conditioning system where equipment needs to be protected from debris.
The unit is suitable for HCFC and HFC refrigerants, along with their
associated oils.
Main features
Large screen area for low pressure drop and long life
Removable screen for cleaning
Solder connection and NPT thread options
The strainer assembly is made from brass with a stainless steel
mesh screen.
The O-ring is made from neoprene.
1. Install strainer in the correct orientation. It is recommended to install
valves on either side of the unit to ease replacement, in the event
that the mesh screen becomes blocked.
1 Inlet FPT 1 Inlet ODS

2 Outlet FPT 2 Outlet ODS
896-PT SERIES 896-S SERIES

PRODUCTS
Dimensions (mm) Screen data

A B C Area (mm2) Mesh
896-1/4PT 1/4 FPT 54 41 - 1290 100 0.25 SEP
896-3/8PT 3/8 FPT 54 41 - 1290 100 0.22 SEP
896A-3/8S 3/8 ODS 86 46 11 2030 100 0.38 SEP
896A-1/2S 1/2 ODS 87 46 13 2030 100 0.38 SEP

HENRY
896A-5/8S 5/8 ODS 90 46 16 2030 100 0.36 SEP
896B-5/8S 5/8 ODS 114 65 16 4520 100 1.14 SEP

Henry_19.7.06 14/9/06 10:20 Page 81
SYSTEM PROTECTION
M O I S T U R E I N D I C ATO R S
The primary function of a Moisture Indicator is to provide a

visual indication of system moisture levels. However, the unit
can also be used as a liquid refrigerant or oil return indicator.
Applications
Dri-Vue Henry Technologies moisture indicators are approved for use
with specific HCFC and HFC refrigerants, along with their associated oils.
Main features
Patented Henry Technologies Design #
Large sight glass easy view
Positive colour contrast indicator paper
Replaceable indicator seal cap
In-built filter screen protects indicator paper
Plastic protection cap supplied as standard
SAE Flare or solder connections
# US patent 5852937
The main body is made from brass. The seal cap comprises a fused sight MI-30-F SERIES
glass in a plated carbon steel housing. The seal cap is screwed to the
main body and sealed with a PTFE gasket.
Performance Data
The indicator colour versus moisture content, PPM, is presented in the
table for different refrigerants. The moisture content level varies with
operating fluid temperature.
The colour is an indicator of the dryness of the refrigerant:-
Colour indicators: Dry = green, Caution = Chartreuse, Wet = Yellow.

1. For solder connection moisture indicators, the seal cap assembly
should be removed prior to brazing.
2. If the indicator paper becomes discoloured or damaged, the seal cap MI-30-S SERIES
should be replaced. Replacement seal cap part number is MI-3.
Dimensions (mm)
Type Part No Conn Size (inch) Weight (kg) CE Cat
A B C D
MI-30-1/4F 1/4 SAE Flare male x female 38 67 9 N/A 0.20 SEP
MI-30-F MI-30-3/8F 3/8 SAE Flare male x female 43 71 12 N/A 0.26 SEP
MI-30-1/2F 1/2 SAE Flare male x female 42 80 10 N/A 0.27 SEP
MI-30-1/4S 1/4 ODS 38 67 9 8 0.20 SEP
MI-30-3/8S 3/8 ODS 38 67 9 8 0.19 SEP
MI-30-1/2S 1/2 ODS 38 67 9 10 0.18 SEP
MI-30-S
MI-30-5/8S 5/8 ODS 43 75 12 13 0.22 SEP
PRODUCTS
MI-30-7/8S 7/8 ODS 49 95 13 19 0.33 SEP

MI-30-1 1/8S 1 1/8 ODS 54 84 16 23 0.29 SEP
D R I -V U E M O I S T U R E - C O L O U R TA B L E
Moisture content (parts per million)

Refrigerant type Indicator colour
Temp (C) Green Chartreuse Yellow
24 below 15 15-90 Above 90
R404A 38 below 25 25-115 Above 115
52 below 30 30-140 Above 140
HENRY
24 below 30 30-120 Above 120

R22 38 below 45 45-180 Above 180
52 below 60 60-240 Above 240
81
Henry_19.7.06 14/9/06 10:20 Page 82
SYSTEM PROTECTION
F I LT E R - D R I E R S
The function of a filter-drier is to remove system contaminants,

acid and moisture.
Applications
Henry Technologies filter-driers are intended for liquid line applications.
The product range is approved for use with HCFC refrigerants as listed in
the table.
Main features
Proven system protector
High filtering capability
High moisture absorption and acid removal
Interchangeable cores
Copper connections
Flange cover plate includes 14 NPT pressure tapping
Filter core
Technical Specification Each FIL-COR filter core provides micronic filtration when drying is
not required. The FIL-COR elements are interchangeable with the
DRI-COR elements.
Strainer core
Materials of Construction The strainer core is a 100-mesh stainless steel screen, reinforced with
The main shell and fixed end cap are made from carbon steel. The cover a perforated tubular steel shell. The strainer cores are interchangeable
plate is made from aluminum alloy. The ODS connections are made with the filter-drier cores.
from copper. Note: Cores not included with drier shells - to be ordered
Filterdrier core separately.
Each DRI-COR filter-drier core is made from a moulded composite of
desiccant material(s) bonded to provide very high mechanical strength,
micronic filtration, high moisture absorption and acid removal. Two types
are available Standard or High Capacity. Both types are
interchangeable and have the same flow capacity. The High Capacity
core has extra drying capacity. Each core is fully activated and placed in
a hermetically sealed container.
Part No Conn Size DRI-COR Cores Core Data Dimensions (mm) Weight Kv CE Cat
(inch) (kg) (m3/hr)
Recommended Capacity Flow Capacity @ 0.138 Bar Volume Surface A B C D E F**
(kW)* pressure drop, in kW (cm3) area
(cm2)
R22 R22 Qty. Cat.No.
V8048-5/8-CE 5/8 ODS 53 81 1 787 413 152 89 13 229 121 172 5.4 3.42 Cat I
V8048-7/8-CE 7/8 ODS 70 172 1 787 413 156 95 19 232 121 172 5.4 6.83 Cat I
V8048-1 1/8-CE 1 1/8 ODS 70 264 1 787 413 159 99 24 235 121 172 5.4 10.26 Cat I
V8048-1 3/8-CE 1 3/8 ODS 70 356 1 787 413 162 102 25 238 121 172 5.4 14.53 Cat I
V8048-1 5/8-CE 1 5/8 ODS 70 440 1 787 413 165 102 29 241 121 172 5.4 17.95 Cat I
V8096-7/8-CE 7/8 ODS 106 183 2 1574 826 295 95 19 364 121 312 6.8 6.84 Cat I
848-C or
V8096-1 1/8-CE 1 1/8 ODS 106 271 2 848-CM 1574 826 298 99 24 378 121 312 6.8 11.11 Cat I
PRODUCTS
V8096-1 3/8-CE 1 3/8 ODS 141 363 2 1574 826 302 102 25 381 121 312 6.8 14.53 Cat I
V8096-1 5/8-CE 1 5/8 ODS 141 458 2 1574 826 305 102 29 381 121 312 6.8 17.95 Cat I
V8096-2 1/8-CE 2 1/8 ODS 141 634 2 1574 826 308 105 35 384 121 312 6.8 25.64 Cat I
V8144-1 1/8-CE 1 1/8 ODS 176 282 3 2361 1238 441 99 24 518 121 451 8.2 11.11 Cat I
V8144-1 3/8-CE 1 3/8 ODS 211 380 3 2361 1238 445 102 25 521 121 451 8.2 15.38 Cat I
V8144-1 5/8-CE 1 5/8 ODS 211 475 3 2361 1238 448 102 29 524 121 451 8.2 18.80 Cat I
V8192-1 5/8-CE 1 5/8 ODS 317 496 4 3148 1651 588 102 29 673 121 591 9.5 5.13 Cat II
V8192-2 1/8-CE 2 1/8 ODS 317 676 4 3148 1651 591 105 35 676 121 591 9.5 26.50 Cat II
V8300-2 1/8-CE 2 1/8 ODS 440 693 3 810-CM 4917 1896 613 137 35 730 152 169 20.4 27.35 Cat II
HENRY
V8400-2 5/8-CE 2 5/8 ODS 581 887 4 6555 2528 792 149 38 908 152 169 23.6 35.04 Cat II
* Recommended kW rating based on both drying and flow capacity.
** 'F' is the minimum space required to remove the filter drier cores from the shell

Henry_19.7.06 14/9/06 10:20 Page 83
F I LT E R D R I E R S
The user should select a model based on refrigerant type, refrigeration
capacity, and preferred degree of filtration /drying. The preferred
connection size can then be used to decide which model is best.
Alternatively, the user may select first on connection size then check
that the application is within the refrigeration capacity and
filtration/drying limits of the selected model.
Example
Refrigerant = R22
Refrigeration capacity = 80 kW
Degree of filtration /drying required = Standard
Selected models: V8096-7/8-CE or V8096-1 1/8-CE, using 848-C cores.
Final selection based on preferred connection size.
Note: A user may decide to oversize the filter-drier based on experience
or if the system contamination level is likely to be higher than normal.

1 Inlet
1. Install the filter-drier upstream of liquid line controls to give
maximum protection. Locate upstream of moisture indicator so that 2 Outlet
drying effectiveness can be measured.
2. Ensure dimension F is complied with in order to remove cores.
3. It is recommended to install the unit horizontally for easier
core replacement.
The water holding capacities and filter areas are presented in the table, for the range of cores.
A.R.I. Cap. Ratings Drops of water

Core
R22 (60ppm)
Core Part No. Function Description Drier Shell Dia. Volume (cm3) Length Weight (kg)
(mm) Liquid Line Temperature C (mm)
24C 52C
848-C Filter-drier Standard DRI-COR 121 787 460 288 140 0.91
824-CM* 76 393 288 183 148 0.64
848-CM Filter-drier High Capacity DRI-COR 121 787 576 365 140 1.13
810-CM 152 1640 1200 760 165 2.40
2
848-F 121 413 cm Filter Area 140 0.23
Filter Fil-Cor 2
810-F 152 632 cm Filter Area Use When Not Drying 165 0.32
2
848-ST Strainer Strainer 121 419 cm Filter Area 140 0.12
* Replacement core for obsoleted V8024 series filter-driers
PRODUCTS
HENRY
83
Henry_19.7.06 14/9/06 10:20 Page 84
S PA R E PA RT S
R E P LA C E A B L E F I LT E R - D R I E R S
DRI-COR Replacement Cores

Each DRI-COR filter-drier core is made from a moulded composite of
desiccant material(s) bonded to provide very high mechanical strength,
micronic filtration, high moisture absorption and acid removal.
Two types are available - Standard or High Capacity. Both types are
interchangeable and have the same flow capacity. The High Capacity
core has extra drying capacity. Each core is fully activated and placed in
a hermetically sealed container.
FIL-COR Filter-Drier Cores
Each FIL-COR filter core provides micronic filtration when drying is not
required. The FIL-COR are interchangeable with the DRI-COR.
Strainer Cores Ball Valve Part No
Stem Extender Weight
The strainer core is a 100-mesh stainless steel screen, reinforced with a Conn Size (inch)
Assembly Part No (kg)
Standard Schrader valve
perforated tubular steel shell. The strainer cores are interchangeable with
the filter-drier cores. 900203 903203 3/8
For Core Capacity Rating chart for the above products, see Filter-Driers 900204 903204 1/2
main section. 900205 903205 5/8 & 16mm 902205B-3A 0.09
Replaceable Cores for discontinued Suction Line Filters 900306 903306 3/4
Replaceable FIL-COR cores for discontinued 83, 85 & 865 series suction 900307 903307 7/8 & 22mm
line filters. 900409 903409 1 1/8
902409B-3A 0.17
900511-CE 903511-CE 1 3/8 & 35mm
900613-CE 903613-CE 1 5/8

Core Data Tables
902613B-3A 0.30
900617-CE 903617-CE 2 1/8 & 54mm
Core Part No Shell Diam (inch) Core Length (mm) Filter Area (cm2) Weight (kg)
848-CF 4.75 140 619 0.33
810-CF 6.00 176 968 0.50 C H E C K VA LV E S
Replacement parts kits for NRV series Check valves

Replaceable Cartridges for discontinued Filter-Driers Kit includes brass cap, O-ring, plunger assembly, spring, plastic cap and
Replaceable DRI-COR cartridges for discontinued brass shell series instruction sheet.
suction line filters.
Part No Suitable for Check valves
A.R.I. Cap Ratings NRV 14/18-S1 NRV14 and NRV18

Cartridge
Drops of water
NRV 22/26-S1 NRV22 and NRV26
R22 (60ppm)
Drier Dia Cartridge Volume
Part No.
(Inches) Type (cm3) Liquid Line Length Weight
Temperature C (mm) (kg)
G L O B E VA LV E S
24C 52C
872-NMS 2 164 117 83 127 0.30 Replacement parts kits for RLV series Globe valves
873-NMS 3
DRI-COR
738 441 314 229 0.96 Gasket spares kit comprising: 3-off O-rings and Teflon cap gasket.
Main spares kit comprising: bonnet, spindle, spindle sleeve, brass back
PRODUCTS
Filter-Drier
876-NMS 4 1/4 1788 1069 760 267 2.18
seat, nylon seat ring, retaining nut and washer, gland nut, 4-off O-rings,
875-NMS 5 820 1038 733 127 1.50 Teflon cap gasket and instruction sheet.
Part No Description
B A L L VA LV E S
RLV 14/18 S1 Gasket spares for RLV14/18 valves
RLV 14/18 S2 Main spares for RLV14/18 valves
Stem Extenders for Ball Valves
RLV 22/26 S1 Gasket spares for RLV22/26 valves
Stem extenders are a solution to extend the life of a ball valve by creating RLV 22/26 S2 Main spares for RLV22/26 valves
HENRY
a new sealed leak path. They can be fitted to the existing valve body
in-situ, thus providing a sealing solution without the need to remove the
valve from the system. Stem extender assembly kit comprises: seal body,
stem, O-ring, cap gasket and installation instructions.

Cover 14/9/06 09:34 Page 4
TECHNOLOGIES
HENRY
Cover 14/9/06 09:34 Page 1
I T S A V E RY. . .
COOL WORLD
Henry Technologies 76 Mossland Road Hillington Park Glasgow G52 4XZ Scotland UK
Te l . + 4 4 1 4 1 8 8 2 4 6 2 1 Fa x . + 4 4 1 4 1 8 1 0 9 1 9 9
[email protected] www.henrytech.co.uk

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Cover 14/9/06 09:34 Page 2

AC&R COMPONENTS PRODUCTS HENRY PRODUCTS

Oil filters and oil filter-driers 35 Sentry safety device assembly 77

Suction line accumulators 42 Filter-driers 82

Discharge line mufflers 46 Replacement Components 84

Henry Technologies Ltd is a subsidiary of Henry Technologies

The Henry Technologies group continues to grow by acquisition of

Henry Technologies builds on over 90 years of experience but looks

4 Visit our website: www.henrytech.co.uk

The Henry Valve Company commenced

AC&R Components Inc. was acquired by

The AC&R Components brand is a world leader

Coalescing Oil Separators Technologies.

The manufacturing philosophy in Scotland follows lean principles. Henry

Henry Technologies is committed to business excellence. We continually

6 Visit our website: www.henrytech.co.uk

The latest design tools are employed including 3D modelling, Finite

A powder coat paint system is applied as an external finish

This catalogue lists standard products for use with conventional

Products are supplied with imperial (inch) connections as

1. All dimensions stated in catalogue are nominal.

outside diameter of the mating pipe.

OIL MANAGEMENT SYSTEMS

OIL MANAGEMENT SYSTEMS

This guide is intended for oil management systems installed

strainer is installed between the oil reservoir and each regulator.

8 Visit our website: www.henrytech.co.uk

OIL MANAGEMENT SYSTEMS

High Pressure Oil Management System

Refer to equipment list for further details

EQUIPMENT LIST FOR OIL LEVEL CONTROL

7. Oil Reservoir The function of an Oil Reservoir is to provide a

fluctuations by providing additional storage capacity.

the oil reservoir. Gravity pressure head should be included also, if

How it works Needle Valve

High oil separation efficiency - up to 99%

# US Patents 5113671, 5404730 & 5271245; Mexico 173552;

HIGH PRESSURE RANGE

Adding the suffix M to the part number denotes that metric

connections are preferred e.g. S-5192M-CE. The suffix X denotes that

12 Visit our website: www.henrytech.co.uk

4 M10 stud and nut

Fig.3 Fig.4 Fig.5

Performance data Selection Guidelines

HELICAL OIL SEPARATORS

Maximum refrigeration capacity = 40 kW Additional notes on selection:-

14 Visit our website: www.henrytech.co.uk

Condensing Temp (0C)

Condensing Temp (0C)

Helical Separator Selection using the Flow Rate Calculation

The gas density at inlet to the separator is a function of both pressure

Note: Mass flow rate = [(kW refrigeration/ refrigerating effect) x 3600]

Use the equation:-

Hence for this example:-

Installation Main Issues

1. Oil separators are not 100% efficient, so installing an oil separator

2. To avoid damaging the needle valve, oil pre-charge is required.

Refer to the Performance Data Table for pre-charge quantity.

3. Install the oil separator vertically and reasonably close to the

4. A check valve should be located downstream of the outlet