Jeep Cherokee XJ (2000) Parts Catalog (Ingles)
Jeep Cherokee XJ (2000) Parts Catalog (Ingles)
Jeep Cherokee XJ (2000) Parts Catalog (Ingles)
December 7, 2002
December 7, 2002
December 7, 2002
December 7, 2002
December 7, 2002
December 7, 2002
December 7, 2002
GROUP 1 - Component Parts for Mopar Accessories
Illustration Title Group-Fig. No.
Driving Convenience
Mounting Kit - Celllular Phone .................................................... Fig. 001-310
Exterior Appearance
Step Kit - Side Tubular ......................................................... Fig. 001-410
Exterior Protection
Shield Kit ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-510
Skid Plate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-520
Skid Plate - Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-522
Skid Plate - Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-524
Security
Alarm - EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-910
Alarm - EVS Plus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-915
December 7, 2002
Player Kit - CD Changer - 12 Disc
Figure 001-112
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE; For radio without CD controls. Pentastar Logo, Includes RF Modulator, Power Cord, Din Cord, Hand Held and IR Remote
Controller and Operating manual, 12 Disc Magazine.
1 8220 4730 1 J, T 72, 74 PLAYER KIT, CD Changer - 12 Disc
2 5013 804AA 1 J, T 72, 74 MODULATOR, FM
-3 5013 800AA 1 J, T 72, 74 HARDWARE KIT, Mounting
4 5013 806AA 1 J, T 72, 74 CHANGER, CD
5 5013 802AA 1 J, T 72, 74 CONTROLLER, CD Wireless
6 5013 805AA 1 J, T 72, 74 MAGAZINE, CD Changer
7 5013 803AA 1 J, T 72, 74 CONTROLLER, CD Wired
8 4465 117 1 J, T 72, 74 ADAPTOR, A/C
9 5013 801AA 1 J, T 72, 74 DIN CORD, CD Player, 5 Meter
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note: Utility type rack, used with other roof top accessories.
1 8220 3447 1 J, T 72, 74 RACK KIT, Sport - Rail Mount
2 # 5066 452AA 1 J, T 72, 74 SUPPORT, Roof Rack
3 55235 999AA 2 RAIL, Luggage Rack Side, not
serviced with this kit
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE; Smart Holder and Bracket Assy. with Jeep Logo, Bracket to be black powder coated low gloss.
NOTE: Holder is free of knee and airbag deployment area.
1 8220 5274 1 J, T 72, 74 MOUNTING KIT, Cellular Phone
2 # 5018 103AA 1 J, T 72, 74 HARDWARE KIT, Accessory,
Consists of : 1-Set of Long Support
Feet.
3 5019 524AA 1 J, T 72, 74 CORD, Cellular Phone, 6 Cord with
Y Accessory Feed.
4 HOLDER KIT, Cellular Phone,
Serviced in assembly, (NOT
SERVICED) (Not Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: Each Right and Left Kit contains its own Mounting Bracket and Hardware.
1 STEP KIT, Tubular Side, Right and
Left Steps Included
8220 3388 1 J, T 72, 74 Natural Aluminum
8220 3390 1 J, T 72, 74 Chromed Steel
8220 3391 1 J, T 72, 74 Black Steel
2 STEP KIT, Tubular Side
# 5019 269AA 1 J, T 72, 74 Natural Aluminum, Left
# 5019 272AA 1 J, T 72, 74 Natural Aluminum, Right
# 5019 273AA 1 J, T 72, 74 Chromed Steel, Left
# 5019 274AA 1 J, T 72, 74 Chromed Steel, Right
# 5019 275AA 1 J, T 72, 74 Black Steel, Left
# 5019 276AA 1 J, T 72, 74 Black Steel, Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: Light Packages - use 55 watt Bulb only. Complete kit including lights for mounting on a Brush Guard.
1 8220 1230 1 J, T 72, 74 LIGHT KIT, Fog, 5 x 7, Bright
Chrome
2 4720 332 1 J, T 72, 74 COVER, Fog Lamp
-3 4728 646 1 J, T 72, 74 BULB PACKAGE, 55 Watt
4 4720 329 1 J, T 72, 74 LENS, Fog Lamp
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Front Suspension
Arms,Control,Upper and Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110
Spring and Shocks,Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-120
Front Stabilzer Bar And Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-130
December 7, 2002
Arms,Control,Upper and Lower
Figure 002-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note:Sales Codes;
[SDA]=Suspension - Normal Duty
[SDB]=Suspension - Heavy Duty
[SDU]=Shocks - High Pressure Gas Charged
[ZFD] Thru [ZVJ]= Spring Group Types, Found on Individual Vehicle Sales Code Listing.
1 6502 556 2 NUT, Hex, M10-1.5, Upper Shock,
Mounting
2 5203 8805 2 RETAINER, Shock Absorber, Upper
Shock, Mounting
3 5208 7768 2 GROMMET, Shock Absorber, Upper
Shock, Mounting
4 5203 8809 2 RETAINER, Shock Absorber, Lower
Shock, Mounting
5 SHOCK ABSORBER PACKAGE,
Suspension, Front
4897 413AD 2 SDA
4897 414AD 2 SDB
4897 412AD 2 J, U SDU
6 6101 695 4 NUT, Hex Flange Lock, Lower
Shock, Mounting
7 6502 555 4 BOLT, M8x1.25x30, Lower Shock,
Mounting
8 5200 0229 2 ISOLATOR, Spring, Upper
9 5200 4295 2 BUMPER, Jounce, Upper
10 SPRING, Front Coil
5200 1113 1 ZUD,ZFD
5200 1122 1 ZVF,ZGF
5200 1123 1 ZVG,ZGG
5200 1124 1 ZVH,ZGH
5200 1125 1 ZVJ,ZGJ
5200 1793 1 ZVK,ZGK
5200 1794 1 ZVL,ZGL
5200 1114 1 ZUE,ZFE
5200 1115 1 ZUF,ZFF
5200 1116 1 ZUG,ZFG
5200 1117 1 ZUH,ZFH
5200 1118 1 ZUJ,ZFJ
5200 1119 1 ZUK,ZFK
5200 1120 1 ZVD,ZGD
5200 1121 1 ZVE,ZGE
11 3420 1888 2 SCREW, Hex Head, Lower Front
Coil, Mounting
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note;Sales Codes:
[BGA]=Brakes - Power Front Disc/Rear Drum
[BGK]=Brakes - 4 Wheel Anti-Lock
1 SHAFT, Axle
4874 302 1 J [BGA], Right
4874 303 1 J [BGA], Left
4874 302 1 U [BGA], Right
4874 303 1 U [BGA], Left
4874 306 1 J [BGK], Right
4874 307 1 J [BGK], Left
4874 306 1 U [BGK], Right
4874 307 1 U [BGK], Left
2 SHAFT, Axle
8350 0184 1 J [BGA], Right or Left
4728 984 1 J [BGK], Right or Left
8350 0184 1 U [BGA], Right or Left
4728 984 1 U [BGK], Right or Left
3 U JOINT, Front Axle
4137 757 2 J Right or Left
2 U Right or Left
4 SLINGER, Oil
4882 135 2 J Right or Left
2 U Right or Left
5 SEAL, Axle Drive Shaft
J812 1781 2 J Right or Left
2 U Right or Left
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
5010 884AA 1 J
1 U
16 NUT, Steering Knuckle
S011 4494 2 J Stop
2 U Stop
17 BOLT, Steering Knuckle Stop
1791 701 2 J
2 U
18 BOLT
3420 1535 6 J Mounting
6 U Mounting
19 HOUSING, Front Axle
# 5015 978AA 1 J [DMD,DMM] Includes Item 24
4778 905 1 J ENC [DME] Includes Item 24
4773 429 1 J [DMF] Includes Item 24
# 5016 112AA 1 U [DMD] Includes Item 24
4797 774 1 U ENC [DME] Includes Item 24
4773 458 1 U [DMF] Includes Item 24
20 BOLT, Differential
4897 482AB 4 J
4 U
21 SENSOR, Anti-Lock Brakes
5600 5217 2 J
2 U
22 8350 4920 2 BOLT, ABS Sensor, Mounting
23 BRACKET, Brake Sensor
5602 6766 1 J ABS, Right
5602 6767 1 J ABS, Left
5602 6766 1 U ABS, Right
5602 6767 1 U ABS, Left
24 BUSHING, Control Arm
5203 8025 2 J Front, Upper
2 U Front, Upper
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
5010 884AA 1 J
1 U
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Rear Axle
Axle Assembly,Rear-Chrysler Model 8.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110
Axle Assembly, Rear Dana Model 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-120
December 7, 2002
Axle Assembly,Rear-Chrysler Model 8.25
Figure 003-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note:Sales Codes;
[DMD]=Axle Ratio - 3.55
[DME]=Axle Ratio - 3.73
[DMM]=Axle Ratio - 3.07
[DRJ]=Axle - Rear,Dana M35/194MM
[DRM]=Axle - Rear,Dana 35C/194MM
[DSA]=Axle - Trac-Lok Differential
1 AXLE, Service Rear
4797 571 1 [DRM,DMD,BGK,DSA] Tag-
52099457AD,52099458AC
4882 527 1 [DRJ,DMM,BGK,DSA] Tag-
52099459AD
4882 560 1 [DRM,DME,BGK,DSA] Tag-
52099460AD
4798 093 1 [DRM,DME,BGK,DSA] Tag-
52099468AD
4797 553 1 [DRM,DMD,BGK,] Tag-
52099473AD
4882 529 1 [DRJ,DMM,BGK] Tag-52099474AD
5011 693AA 1 [DRJ,DMM,BGA,DSA] Tag-
52111769AC
5011 690AA 1 [DRM,DMD,BGA,DSA] Tag-
52111770AC
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 SHAFT, Axle
4713 192 1 Right
4713 193 1 Left
2 5011 312AA 10 STUD, Hub
3 5252 505 2 RETAINER, Axle Shaft
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
December 7, 2002
Lever Assembly and Cables
Figure 004-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Front Brakes
Brakes, Front ................................................................ Fig. 005-120
Rear Brakes
Brakes, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-220
Brake Pedals
Brake Pedal ................................................................. Fig. 005-610
December 7, 2002
Brakes, Front
Figure 005-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
1 SHIELD, Brake
5200 5476 1 B 74 Right
1 T Right
1 J Right
1 U Right
5200 5477 1 B 74 Left
1 T Left
1 U Left
1 J Left
2 BOLT
3420 1535 6 U
6 J
3 HUB AND BEARING, Brake
53007 449AC 2 B 74
2 T
2 J
5016 458AA 2 U
4 STUD, Hub
6036 194AA 10 B 74
10 T
10 J
10 U
5 CALIPER, Disc Brake
5252 984 1 B 74 Right
1 T Right
1 J Right
1 U
5252 985 1 T Left
1 B 74 Left
1 U Left
1 J Left
6 SCREW, Bleeder
J320 3313 1 B 74
1 T
1 U
1 J
7 CAP, Bleeder
4238 717 1 B 74
1 T
1 U
1 J
8 PIN, Caliper
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
5253 000 4 B 74
4 T
4 U
4 J
9 BUSHING, Disc Brake Caliper
4383 471 2 B 74
2 T
2 U
2 J
10 SLEEVE, Disc Brake Caliper
4423 573 2 B 74
2 T
2 U
2 J
11 ROTOR, Brake
5016 434AA 2 B 74
2 T
2 J
2 U
12 6026 430 AR SPRING RETAINER, Push On,
.50x20
13 WASHER, Flat
J420 0096 2 J
2 U
14 NUT, Hex
J420 0095 2 J
2 U
15 RETAINER, Hub Nut
J420 0097 2 J
2 U
16 WASHER, Wave
4740 749 2 B 74
2 T
2 U
2 J
17 PIN, Cotter, M4x40.00
1101 0069 2 T
6 B 74
6 J
6 U
18 PISTON, Brake
5252 614 1 B 74
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 T
1 U
1 J
19 BOOT AND SEAL, Disc Brake
J813 3852 1 B 74
1 T
1 U
1 J
20 PAD KIT, Front Disc Brake
4883 344AC 1 B 74
1 J
1 T
1 U
21 CLIP, Brake Caliper
J323 9865 2 B 74
2 T
2 U
2 J
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTES; SALES CODE EP0= 2.5L GAS ENGINE, ERO= 4.0 L ENGINE, ENC 2.5L DIESEL ENGINE
1 BOOSTER, Power Brake
4856 672AB 1 w/ EP0, ER0
4856 673AB 1 w/ ENC
4856 673AC 1
2 MASTER CYLINDER, Brake
4761 941 1 w/ EP0, ER0
1 w/ ENC
3 VALVE, Vacuum Check
J448 7455 1 w/ EP0, ER0
4798 873 1 w/ ENC
4 CAP, Master Cylinder Reservoir
4761 944 1 w/ EP0, ER0
1 w/ ENC
5 CLAMP, Hose
2448 761 1 J, T w/ EP0
1 B, U w/ EP0
1 J, T w/ ENC
1 B, U w/ ENC
2448 770 2 J, T w/ ER0
6 HOSE, Vacuum Supply
5200 8761 1 B, U w/ EP0
5200 9407 1 J, T w/ EP0
5212 8003 1 J, T w/ ER0
5212 8232 1 J, T w/ ENC
52128 290AA 1 B, U w/ ER0
7 J400 3909 4 NUT, Hex Flange With Serration
8 RESERVOIR, Brake Master Cylinder
4761 942 1 w/ ENC
1 w/ EP0, ER0
-9 5017 194AA 2 NUT, Master Cylinder to Booster
Mounting
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 TUBE, Brake
5200 9069 1 Primary, Master Cylinder to
Proportioning Valve
5200 9074 1 Secondary, Master Cylinder to
Proportioning Valve
2 52128 420AA 1 VALVE, Proportioning
3 CLIP, Brake Line
5200 8940 5 B, U
5 J, T
4 TUBE, Brake
5212 8170 1 J, T Proportioning Valve to Union
52128 171AB 1 B, U Proportioning Valve to Union
5 TUBE, Brake
52127 988AC 1 J, T Proportioning Valve to Front, Right
52129 084AB 1 B, U Proportioning Valve to Front, Right
6 5212 7967 1 TUBE, Brake
7 3420 2688 2 CLIP, Latch&Line
8 J312 6237 2 GROMMET, Front Brake Tube
9 TUBE, Brake
5212 8381 1 J, T Proportioning Valve to Front Left
52128 327AA 1 B, U Proportioning Valve to Front Left
10 HOSE, Brake
52008 674AC 1 Right
52008 675AC 1 Left
11 J323 7672 4 GASKET, Brake Hose To Caliper
12 J400 6700 2 BOLT, Hex Head, .375-24x1.03
Grade 8
13 6502 711 2 BOLT, ABS Sensor
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 TUBE, Brake
5200 9069 1 Primary
5200 9074 1 Secondary
2 VALVE, Proportioning
5212 8035 1 J, T 10 Rear Brakes
5212 9030 1 9 Rear Brakes
3 CLIP, Brake Line
5200 8940 5 B, U
5 J, T
4 CLIP, Five Way
5212 8060 2 J, T
3 B, U
5 J312 6237 2 GROMMET, Front Brake Tube
6 CLIP, Brake Line
5200 9163 1 J, T
7 B, U
7 3420 2688 2 CLIP, Latch&Line
8 5212 8157 1 J, T CLIP, Brake Line
9 TUBE, Brake
5200 9067 1 J, T Proportioning Valve to HCU
Primary
52009 075AB 1 B, U Proportioning Valve to HCU
Primary
10 TUBE, Brake
5200 9068 1 J, T Proportioning Valve to HCU
Secondary
52009 076AC 1 B, U Proportioning Valve to HCU
Secondary
11 TUBE, Brake
5200 9073 1 J, T HCU to Front, Left
52009 079AB 1 B, U HCU to Front, Left
12 5200 9067 1 J, T TUBE, Brake, HCU to Union, Rear
13 TUBE, Brake
52009 072AB 1 J, T HCU to Front, Right
52009 078AB 1 B, U HCU to Front, Right
14 5200 9146 1 TUBE, Brake
15 HOSE, Brake
52008 674AC 1 Right
52008 675AC 1 Left
16 J323 7672 4 GASKET, Brake Hose To Caliper
17 J400 6700 2 BOLT, Hex Head, .375-24x1.03
Grade 8
18 6502 711 2 BOLT, ABS Sensor
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Clutch
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-110
Clutch Housing
Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-210
Clutch Controls
Clutch Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-320
Clutch Pedals
Pedal Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-420
December 7, 2002
Clutch
Figure 006-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DDD = 5 Speed Heavy Duty Manual Transmission
DBB = All Manual Transmissions
1 DISC, Clutch
# 52104 363AA 1 ER0 DDD
5210 7571 1 EP0 DBB
# 53008 259AB 1 EN0 DDD
2 CLUTCH PACKAGE
# 4874 175AC 1 EN0 DDD
# 5015 606AA 1 ER0 DDD
3 1150 0221 6 EP0 DBB WASHER, Flat
4 3420 1373 6 EP0 DBB BOLT, Hex Head, M8x1.25x22
5 BOLT, Hex Head, .375-16x.84
6035 626 6 ER0 DBB
6 EN0 DBB
-6 5210 7570 1 EP0 DBB CLUTCH KIT, Manual Transmission
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DDD = 5 Speed Heavy Duty Manual Transmission
DBB = All Manual Transmissions
1 BOLT, Hex Flange Head, M8x2.
12x16
1150 0986 3 ER0 DBB
2 EP0 DBB
2 6503 299 9 DBB BOLT, Hex Head
3 5300 6010 1 EP0, DBB GROMMET, Timing Probe
ER0
4 HOUSING, Clutch
5210 4045 1 ER0 DDD
5210 7552 1 EN0, DBB
ER0
5 NUT, .375-16
0152 344 1 EP0 DBB
1 EN0, DBB
ER0
6 1150 4922 2 EP0 DBB BOLT, Hex Head, M12x1.75x50
7 PIVOT, Clutch Release
5208 7542 1 EP0 DBB
1 EN0, DBB
ER0
8 5300 3382 1 EP0 DBB COVER, Transmission Dust
9 3420 1837 2 EP0 DBB BOLT, Hex Flange Head, M12x1.
75x90
10 4338 855 1 DBB SPRING, Clutch Release
11 5210 7555 1 DBB FORK, Clutch Release
12 5300 8342 1 DBB BEARING, Clutch Release
13 53004 473AB 1 ER0 DBB SPACER, Clutch Housing
14 # 52107 595AB 1 EN0 DBB BRACKET, Clutch Tube
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DBB = All Manual Transmissions
1 HYDRAULIC CONTROL, Clutch
Actuator
# 52107 654AC 1 J, T EN0 DBB
52107 657AB 1 U EN0 DBB
# 52119 686AA 1 J, T EP0, DBB
ER0
# 52119 687AA 1 B, U EP0, DBB
ER0
2 CLIP, Tube
3200 0404 3 B, U
2 J, T
3 6032 878 2 DBB STUD, .312-18x2.00
4 # 52107 595AB 1 DBB BRACKET, Clutch Tube
5 CLIP, Five Way
5212 8060 3 B, U
2 J, T
6 0152 472 2 DBB NUT, Hex Flange Lock, .312-18
7 J400 3909 4 NUT, Hex Flange With Serration
8 CAP, Clutch Reservoir
4883 544AA 1 J, T EP0, DBB
ER0
1 B, U EP0, DBB
ER0
1 J, T EN0 DBB
1 U EN0 DBB
9 SWITCH, Clutch Starter Interlock
53007 944AB 1 J, T EN0, DBB
EP0,
ER0
1 B, U EP0, DBB
ER0
1 U EN0 DBB
10 COVER, Switch
5015 960AA 1 J, T EN0 DBB
1 J, T EP0, DBB
ER0
1 U EN0 DBB
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, U EP0, DBB
ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DBB = All Manual Transmissions
1 6035 334 1 CLIP, Brake Push Rod
2 NUT, Engine Mounting, M12 x 1.75,
(NOT REQUIRED)
3 J400 3909 2 DBB NUT, Hex Flange With Serration
4 4446 361 1 BUSHING, Hydraulic Clutch Actuator
5 BUSHING, Clutch and Brake Pedal,
(NOT REQUIRED)
6 PAD, Pedal
5200 2750 2 B, U DBB
1 J, T DBB
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Drive Belts
Drive Belts .................................................................. Fig. 007-510
Grilles
Grille and Related Parts ........................................................ Fig. 007-710
December 7, 2002
Radiator and Related Parts, 4.0L Engine
Figure 007-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
GROUP 8 - Electrical GROUP 8 - Electrical
Illustration Title Group-Fig. No. Illustration Title Group-Fig. No.
Modules
Modules .................................................................... Fig. 008-405
Relays
Relays ..................................................................... Fig. 008-510
Sensors
Sensors & Control Units ........................................................ Fig. 008-605
Switches
Switches & Sending Units ....................................................... Fig. 008-810
Horns
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-910
Wiring-Headlamp to Dash
Wiring Headlamp / Dash ........................................................ Fig. 008-1310
Wiring-Instrument Panel
Wiring Instrument Panel ........................................................ Fig. 008-1410
December 7, 2002
Starter and Mounting (2.5L & 4.0L Engines)
Figure 008-105
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
EP0=2.5L Engine
ER0=4.0L Engine
1 56041 013AB 1 EP0 DBB STARTER
2 J324 1711 AR EP0 SHIM, Starter Motor
3 6035 607 2 EP0 DG0 SCREW, Starter Motor
4 56041 012AB 1 ER0 STARTER
5 6503 699 1 ER0 SCREW AND WASHER, Hex Head,
M10x1.5x28
6 J400 6192 1 ER0 BOLT AND WASHER, Hex Head,
.375-16x1.75
-7 # 56041 476AA 1 ER0 COIL, Ignition
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
1 56026 936AB 1 B, U EP0 ALTERNATOR
2 6502 666 1 B, U EP0 SCREW AND CONED WASHER,
Hex Flange Head, M8x1.25x55
3 5300 8721 1 B, U EP0 BRACKET, Alternator
4 6502 143 1 B, U EP0 BOLT, Hex Flange Head, M10x1.5-
80
5 56041 822AA 1 ER0 ALTERNATOR
6 6101 448 1 B, U ER0 NUT AND WASHER, Hex Nut-Coned
Washer, M10 x 1.5
7 6502 134 1 B, U ER0 BOLT, Hex Flange Head, M10x1.
50x110
8 6502 929 1 B, U ER0 SCREW AND WASHER, Hex Head,
M8x1.25x110
9 # 53010 190AC 1 B, U ER0 BRACKET, Tensioner
10 6502 144 2 B, U ER0 SCREW AND WASHER, Hex Head,
M10x1.5x25
11 6502 592 1 B, U ER0 SCREW, M8x1.25 Tapped Head,
M10x1.5x50
12 6502 135 1 B, U ER0 NUT, Hex Flange, M10x1.5
13 SCREW AND WASHER, Hex Head,
Coned, Header, .312-18x2.75,
.375-16x1.625, (NOT SERVICED)
(Not Serviced)
14 6034 497 1 B, U ER0 BOLT AND WASHER, Hex Head,
.375-16x2.375
15 5301 0231 1 B, U ER0 BRACKET, Alternator
16 BOLT, Hex Flange Head, .375-16 x
2.75, (NOT SERVICED) (Not
Serviced)
17 6034 242 1 B, U ER0 SCREW AND WASHER
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
1 ALTERNATOR
56041 822AA 1 ER0
1 J, T EP0
2 6502 134 1 J, T EP0 BOLT, Hex Flange Head, M10x1.
50x110
3 6502 136 1 J, T EP0 BOLT, Hex Flange Head, M10x1.
50x55
4 6502 135 1 J, T EP0 NUT, Hex Flange, M10x1.5
5 5300 7604 1 J, T EP0 BRACKET, Alternator
6 5300 7506 1 J, T EP0 BRACKET, Alternator
7 6502 144 1 J, T EP0 SCREW AND WASHER, Hex Head,
M10x1.5x25
8 ALTERNATOR
56041 822AA 1 ER0
1 J, T EP0
9 5300 6869 1 J, T ER0 BRACKET, Alternator
10 6502 134 1 J, T ER0 BOLT, Hex Flange Head, M10x1.
50x110
11 0152 344 3 J, T ER0 NUT, .375-16
12 6502 144 1 J, T ER0 SCREW AND WASHER, Hex Head,
M10x1.5x25
13 6502 136 1 J, T ER0 BOLT, Hex Flange Head, M10x1.
50x55
14 6034 093 2 J, T ER0 STUD, .375-16x3.750
15 5300 8850 1 J, T ER0 BRACKET, Alternator
16 SCREW AND WASHER, .375-16x1.
125
6025 063 1 J, T EP0
1 J, T ER0
17 6502 135 1 J, T ER0 NUT, Hex Flange, M10x1.5
18 STUD, .312-18/.375-16x2.875, (NOT
SERVICED) (Not Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
DG0=Automatic Transmission
DBB=Manual Transmission 5 Speed
1 5604 1033 1 EP0 DISTRIBUTOR, Engine
2 53006 152AB 1 EP0 CAP, Distributor
3 5602 7019 1 EP0 ROTOR, Distributor
4 5604 1030 1 EP0 SWITCHPLATE, Distributor
5 3300 4594 1 EP0 WASHER, Distributor Gear
6 9422 127 1 EP0 ROLL PIN, .19x.75
7 8350 4635 1 EP0 GEAR, Distributor Drive
8 3300 4242 1 EP0 CLAMP, Distributor
9 6033 479 6 B, T DGD BOLT, Hex Head, .25-28x1-5/8
10 J318 1288 1 EP0 GASKET, Distributor
11 SPACER, Distributor, Serviced w/
Distrbutor, (NOT SERVICED) (Not
Serviced)
12 HOUSING, Distributor, Serviced w/
Distrbutor, (NOT SERVICED) (Not
Serviced)
13 RETAINER, Serviced w/Distrbutor,
(NOT SERVICED) (Not Serviced)
14 SHAFT, Distributor, Serviced w/
Distrbutor, (NOT SERVICED) (Not
Serviced)
15 SCREW, Serviced w/Distrbutor,
(NOT SERVICED) (Not Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission 5 Speed
1 5600 4262 1 MODULE, Daytime Running Lamp
-2 5600 9324 1 MODULE, Headlamp Delay
-3 # 56007 323AE 1 MODULE, Air Bag Control
-4 MODULE, Transmission Control
56041 386AB 1 ER0 DG0
# 56041 876AA 1 ER0 DG0 JAPAN
-5 MODULE PACKAGE, Keyless Entry
5003 378AC 1
5003 382AB 1 EUROPE
-6 56009 712AC 1 MODULE, Security Alarm, Sentry
Key (Immobilizer Module)
-7 5003 378AD 1 MODULE PACKAGE, Keyless Entry
-8 5003 378AD 1 MODULE PACKAGE, Keyless Entry
-9 MODULE, Heated Front Seats
# 56010 159AD 1 J, T 74
1 B, U 74
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DGS=Automatic Transmission 4 Speed AISIN
DGD=Automatic Transmission 3 Speed
1 5602 9405 1 EP0, SENSOR, Map
ER0
2 SENSOR, Oxygen
56041 212AE 1 ER0 Before Catalyst (California &
European III Emissions)
56041 213AF 1 EP0 Before Catalyst (Federal,
California, European II & III
Emissions)
56041 213AG 1 EP0, After Catalyst (Federal, California,
ER0 European II & III Emissions)
# 56044 214AA 1 ER0 Before Catalyst (Federal &
European II Emissions)
# 56044 215AA 1 ER0 After Catalyst (California &
European III Emissions)
56041 213AF 1 ER0 Before Catalyst (California
Emissions), Right & Left
3 SENSOR, Anti-Lock Brakes
5200 5932 1 Rear Right
5200 5933 1 Rear Left
5600 5217 2 J ENC Front
2 U ENC Front
2 J Front
2 B 74 Front
2 T Front
4 8350 4920 2 BOLT
5 4688 204AB 1 SENSOR, Ambient Temperature
-6 BRACKET, Oxygen Sensor
# 56027 978AB 1 ER0 Before Catalyst
1 EP0 Before Catalyst
5604 1000 1 EP0, After Catalyst
ER0
-7 SENSOR, Vehicle Speed
4897 734AA 2 B, T ER0 DGS
5602 7905 1
4897 734AA 2 J, U DGS
-8 O RING
1556 385 1 B, T DGD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission 5 Speed
1 MODULE, Powertrain Control
# 56041 632AD 1 ER0 DBB 4.0L Engine w/Export Emission
# 56041 663AD 1 EP0 DBB 2.5L Engine w/Export Emission
# 56041 664AD 1 EP0 DBB 2.5L Engine w/Leaded Fuel
Emission
# 56041 665AD 1 EP0 DG0 2.5L Engine w/Federal Emission
# 56041 666AD 1 EP0 DG0 2.5L Engine w/Califonia Emission
# 56041 667AD 1 ER0 DBB 4.0L Engine w/Federal Emission
# 56041 668AD 1 ER0 DBB 4.0L Engine w/California Emission
# 56041 672AD 1 ER0 DBB 4.0L Engine w/European III
Emission
# 56041 673AD 1 ER0 DG0 4.0L Engine w/European III
Emission
# 56041 633AD 1 ER0 DBB 4.0L Engine w/Leaded Fuel
Emission
# 56041 634AE 1 ER0 DG0 4.0L Engine w/Federal Emission
# 56041 635AE 1 ER0 DG0 4.0L Engine w/California Emission
# 56041 636AD 1 ER0 DG0 4.0L Engine w/Export Emission
# 56041 639AD 1 ER0 DG0 4.0L Engine w/Leaded Fuel
Emission
# 56041 640AB 1 EN0 DBB Diesel Engine
# 56041 661AD 1 EP0 DBB 2.5L Engine w/Federal Emission
# 56041 662AD 1 EP0 DBB 2.5L Engine w/California Emission
2 SCREW, (NOT SERVICED) (Not
Serviced)
3 COVER, Module, (NOT SERVICED)
(Not Serviced)
4 BRACKET, Module
56041 067AC 1 J, T EP0, DG0
ER0
56041 372AC 1 J, T EN0
# 56041 561AC 1 B, U EP0, DG0
ER0
5 6100 515 2 EN0 NUT, Hex Flange Lock, M5
6 0154 552 3 EP0, SCREW, Hex Head, .190-16x.625
ER0
-7 # 56041 588AA 1 EN0 DBB MODULE, Engine Controller
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission 5 Speed
1 56007 678AB 1 SWITCH, Mirror
2 4671 336 1 SWITCH, Stop Lamp
3 4565 326 1 DG0 SWITCH, Ignition
4 4373 296 1 SWITCH, Door Ajar
5 SWITCH, Glove Box Lamp, (NOT
REQUIRED)
6 56010 315AA 1 DG0 SWITCH, Multifunction
-7 4863 839 1 CONNECTOR PACKAGE, Beam
Select Switch
8 SWITCH, Neutral, Safety, Back Up
4882 173 1 B, T ER0 DGS
1 J, U DGS
56028 181AB 1 B, T DGD
9 SENDING UNIT, Oil Pressure
56028 807AA 1 EP0,
ER0
1 EN0
10 ELBOW, Oil Gauge Sending Unit
J093 4001 1 EP0
J3212 002AB 1 ER0
11 PLUG, Square Head, 1/8-27NPTx.
32, (NOT REQUIRED)
12 SWITCH, Window and Door Lock
56009 449AC 1 J, T 74 Left Front Door, Power Mirrors,
Power Windows & Power Locks
56009 450AC 1 J, T 72 Left Front Door, Power Windows &
Power Locks
56009 451AC 1 J, T 72 Right Front Door, Power Windows
& Power Locks
1 J, T 74 Right Front Door, Power Windows
& Power Locks
56009 512AC 1 B, U 74 Power Mirrors, Power Windows &
Power Locks
56009 571AC 1 B, U 74 Power Windows & Power Locks
-13 5600 7695 1 74 SWITCH, Power Window
-14 5600 7249 1 SWITCH, Wiper and Washer, Rear
-15 SWITCH, Speed Control
56007 530AD 1 Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DDQ=Automatic 4 Speed AISIN
1 3420 2606 2 J, T EP0 BOLT, Hex Head
2 5600 9614 1 HORN, High Note
-3 5600 9573 1 HORN, Low Note
-4 6024 030 1 ER0 SCREW AND WASHER, Hex
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
1 TRAY, Battery
5517 4970 1 EN0
55235 819AA 1 EP0,
ER0
2 NUT, U Type Multi Thread, M8 x 1.
25, (NOT SERVICED) (Not
Serviced)
3 1150 2693 1 EN0 BOLT, Hex Flange Head, M8-1.
25x20.0
4 NUT AND CONED WASHER, M8x1.
25, (NOT SERVICED) (Not
Serviced)
5 BRACKET, Battery Hold Down
5501 0722 1 EP0,
ER0
5501 1012 1 EN0
6 55014 375AB 2 BOLT, J, M8x1.25x192
7 RETAINER, Battery Hold Down,
(NOT SERVICED) (Not Serviced)
8 5534 6107 1 EP0, STRAP, Battery
ER0
9 6101 809 2 NUT AND WASHER, Hex, M8x1.25
10 6101 455 1 SCREW AND WASHER, Hex Head,
M6x1x20
11 COVER, Battery
5517 6267 1 EN0
56041 001AB 1 EP0,
ER0
12 SENSOR, Battery Temperature
5602 7332 1 EP0,
ER0
5604 1053 1 EN0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
1 WIRING, Battery
56009 782AD 1 J, T EP0
56009 783AD 1 ER0
56009 784AD 1 B, U EP0
2 6035 723 1 NUT AND WASHER, Hex Nut-E
Teeth Washer, .312-18
3 0154 554 1 SCREW, Self Piercing, .25-14x.625
4 5600 9787 1 EN0 WIRING, Battery Negative
5 # 56009 785AD 1 EN0 WIRING, Battery Positive
6 NUT, Hex Flange Lock, M6x1
6502 691 1 EP0
1 ER0
1 EN0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, U without Leveling
4897 199AC 1 B, U with Leveling
1 J, T with Leveling
16 SEAT, Headlamp
4897 196AB 1 Right
4897 197AB 1 Left
17 BEZEL, Headlamp
5EM7 2SW1 1 P.A.R. (Body Color), Right
5EM7 3SW1 1 P.A.R. (Body Color), Left
5505 5136 1 Black, Right
5505 5137 1 Black, Left
# 55156 030AA 1 Chrome, Right
# 55156 031AA 1 Chrome, Left
18 55054 621AB 4 SCREW AND NUT, Headlamp
Adjustment
-19 BULB, Headlamp
5505 4827 1 B, U (Europe) Bulbs J3242537 &
4882328 Included
5600 0887 1 J, T (Europe) Bulbs J3242537 &
L0003893 Included
-20 BULB, H4 Clear
J324 2537 1 B, U Europe
1 J, T Europe
-21 4882 328 1 B, U BULB, 4 Watt - Bayonette Type,
Europe
-22 L000 3893 1 J, T BULB, T8/4, Europe
-23 0154 911AA 1 BULB, H6054BL, Domestic
-24 LABEL, Headlamp Leveling, (NOT
SERVICED) (Not Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission
1 0154 851AA 4 BULB, 3157
2 L000 0168 2 BULB, 168
-3 L000 0561 1 BULB, 561
-4 BULB, 658
L000 0658 2 J, U DG0
1 B, T DG0
-5 BULB, 74
L000 0074 1 EP0,
ER0
1 EN0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4 Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission
1 WIRING, Engine
# 56009 771AE 1 B, T EP0 DG0 2WD
# 56041 611AA 1 J, U ER0 DBB 4WD w/231 Transfer Case
(California & European III
Emission)
# 56009 773AE 1 B, T EP0 DBB 2WD
# 56009 774AE 1 J, U EP0 DBB 231 Transfer Case
# 56009 781AC 1 EN0 DBB Diesel Engine
# 56041 498AA 1 B, T ER0 2WD (Federal/Leaded Fuel/Export
& European III Emission)
# 56041 499AA 1 J, U ER0 DG0 4WD w/ 231 or 242 Transfer Case
(Federal/Leaded Fuel & Export
Emission)
# 56041 500AA 1 J, U ER0 DBB 4WD w/ 231 Transfer Case
(Federal/Leaded Fuel & Export
Emission)
# 56041 501AA 1 B, T ER0 2WD (California & Europe
Emission)
# 56041 502AA 1 J, U ER0 DG0 4WD w/231 or 242 Transfer Case
(California & Europe Emission)
-2 00AT M15 1 FUSE, Mini, 15 AMP, Light Blue
-3 00AT M10 1 FUSE, Mini, 10 AMP, Red
-4 00AT M20 1 FUSE, Mini, 20 AMP, Yellow
-5 00MA X30 4 FUSE, Maxi, 30 Amp, Green
-6 00MA X40 5 FUSE, Maxi, 40 AMP, Amber
-7 00MA X50 3 FUSE, Maxi, 50 AMP, Red
-8 COVER, Power Distribution Center
# 56038 361AD AR Top (Diesel Engine)
# 56038 363AC AR Top (2.5L/4.0L Engines)
5603 8364 1 Bottom (All Engines)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
EN0=4 Cylinder Turbo Engine
DG0=Automatic Transmission
DBB=Manual Transmission
1 WIRING, Headlamp to Dash
# 56009 737AF 1 J, T EP0 w/Daytime Running Lights
# 56009 746AF 1 J, T ER0 DBB w/Daytime Running Lights & w/
ABS
# 56009 747AF 1 J, T ER0 DBB w/o Daytime Running Lights & w/o
ABS
# 56009 748AF 1 B, U EP0 DBB
# 56009 749AF 1 B, U ER0 DG0 w/o ABS
# 56009 750AF 1 B, U ER0 DG0 w/ABS
# 56009 751AG 1 U EN0 w/ABS
# 56009 752AG 1 B, U EN0 w/o ABS
# 56009 753AF 1 J EN0 w/ABS
# 56009 754AF 1 J EN0 w/o ABS
# 56009 738AF 1 J, T EP0 w/o Daytime Running Lights
# 56009 739AF 1 J, T ER0 DG0 w/o Daytime Running Lights & w/
ABS
# 56009 740AF 1 J, T ER0 DG0 w/Daytime Running Lights & w/o
ABS
# 56009 741AF 1 J, T ER0 DG0 w/Daytime Running Lights & w/
ABS
# 56009 742AF 1 J, T ER0 DG0 w/o Daytime Running Lights, ABS,
Foglamp, H/Lamp Leveling & w/o
6 Infinity Speaker System
# 56009 743AF 1 J, T ER0 DG0 w/Daytime Running Lights, H/Lamp
Leveling, 6 Infinity Speaker
System & w/o Foglamp & ABS,
# 56009 744AF 1 J, T ER0 DBB w/o Daytime Running Lights & w/
ABS
# 56009 745AF 1 J, T ER0 DBB w/Daytime Running Lights & w/o
ABS
2 WIRING, Front End Lighting
56007 628AE 1 w/ or w/o H/Lamp Leveling
56007 684AD 1 w/o H/Lamp Leveling & w/o
Foglamp
56007 686AE 1 w/o H/Lamp Leveling
56007 687AB 1 w/ or w/o Foglamp & w/o
Headlamp Leveling
-3 56007 685AB 2 WIRING, Turn Signal Lamp
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 WIRING, Body
56009 808AH 1 J, T Base Model, Left Hand Drive
56009 810AH 1 J, T w/Power Locks & w/o Premium
Sound System
56009 811AH 1 J, T w/Premium Sound System
2 WIRING, Door
56009 819AB 1 Base Model, Left Door
56009 820AE 1 J, T w/Power Mirrors, Left Door
56009 821AE 1 J, T w/Power Locks, Left Door
56009 823AE 1 B, U w/Power Locks, Left Door
56009 824AE 1 B, U w/Power Mirrors, Left Door
56009 826AB 1 Base Model, Right Door
56009 827AE 1 J, T w/Power Mirrors, Right Door
56009 828AE 1 J, T w/Power Locks, Right Door
56009 830AE 1 B, U w/Power Locks, Right Door
56009 831AE 1 B, U w/Power Mirrors, Right Door
3 56009 806AE 2 74 WIRING, Rear Door, w/Power Locks
4 WIRING, Overhead Console
4882 780 1 Type II w/Keyless Entry System-
Type I
1 Type II w/Keyless Entry System w/
Immobilizer
5 56009 757AD 1 WIRING, Dome Lamp, Base Model
w/Overhead Console
6 56009 816AD 1 WIRING, Body to Liftgate
7 WIRING, Door Jumper
5600 9804 2 74 Courtesy Lamp Switch (Model 74)
56007 579AC 2 Front Door
8 5600 9832 1 WIRING, Trailer Tow
9 56009 760AD 1 WIRING, Liftgate
10 WIRING, Power Seat
# 56008 712AC 1 B, U 74 with Power Seats, Left
1 J, T 74 with Power Seats, Left
# 56008 713AC 1 B, U 74 with Power Seats, Right
1 J, T 74 with Power Seats, Right
# 56009 841AC 1 with Power and Heated Seats
56010 286AA 1 Europe
11 WIRING, Console
56009 793AC 1 B, T DG0
1 J, U DBB
12 56009 839AB 1 WIRING, Anti-lock Brake
-13 5503 4132 2 CONDUIT, Door Harness
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
EP0=2.5L Engine
ER0=4.0L Engine
1 8350 7180 1 EP0 CABLE PACKAGE, Ignition
2 5602 7270 1 EP0 CABLE, Ignition Coil
3 SPARK PLUG
SP0RC 12ECC 4 EP0
6 ER0
4 5300 6579 1 EP0 SEPERATOR, Ignition Cable
5 CABLE, Ignition
3300 7152 1 EP0 #1
3300 7153 1 EP0 #3
1 EP0 #2
3300 7157 1 EP0 #4
6 COIL, Ignition
5602 8172 1 EP0
# 56041 476AA 1 ER0 Coil Pack
7 5300 8702 1 EP0 BRACKET, Ignition Coil
-8 6102 146AA 4 ER0 SCREW AND WASHER, Ignition Coil
Mounting
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Instrument Panel
Pad & Bezel (LHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-120
Pad & Bezels (RHD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-122
Consoles
Floor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-420
Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-450
December 7, 2002
Pad & Bezel (LHD)
Figure 08A-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 CLUSTER
# 56010 190AC 1 2.5L & 4.0L Engine w/100 MPH &
w/o Tach (Lowline)
# 56010 199AC 1 J, T 120 MPH (Police)
# 56010 200AC 1 J, T 200 KPH (Police)
# 56010 191AC 1 2.5L & 4.0L Engine w/200 KPH &
w/o Tach (Lowline)
# 56010 192AC 1 2.5L & 4.0L Engine w/100 MPH &
w/Tach (High Line)
# 56010 193AC 1 2.5L & 4.0L Engine w/200 KPH &
w/Tach (High Line)
# 56010 194AC 1 B, U 2.5L & 4.0L Engine w/200 KPH &
w/Tach (High Line) w/o
Secondary
# 56010 195AC 1 B, U 2.5L & 4.0L Engine w/120 MPH &
w/Tach (High Line)
# 56010 196AC 1 B, U Diesel Engine w/120 MPH
# 56010 197AC 1 B, U Diesel Engine w/200 KPH & w/o
Secondary
# 56010 198AC 1 Diesel Engine w/200 KPH Primary
2 4874 345 1 LENS, Cluster
3 4874 344 1 MASK, Instrument Cluster
4 L000 PC74 10 BULB, PC74
5 4874 349 5 B, U BULB AND SOCKET
6 4874 348 1 COVER, Cluster
7 6032 723 4 SCREW, Self Tapping, M4.2x1.
69x19.05
8 4874 346 1 GROMMET, Speedometer Trip Reset
-9 BOARD, Circuit, Serviced w/Item # 1,
(NOT SERVICED) (Not Serviced)
-10 INDICATOR
5600 9613 1 J, T Diesel Engine
5600 9639 1 B, U Diesel Engine
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
RAS=AM/FM Cassette
RAZ=AM/FM w/Cassette & CD
RBA=AM/FM w/Cassette & CD Changer Control (Argentina, Brazil, Paraguay & Uruguay)
RBJ=Midline AM/FM w/Cassette & CD Changer Control (Japan)
RBL=AM/FM/MW/RDS Cassette & CD Changer Control (Europe)
1 4704 383AH 1 RADIO, AM/FM with CD and
Cassette, (RAZ)
2 56038 933AB 1 RADIO, AM/FM Cassette, (RAS)
3 4704 393AD 1 RADIO, AM/FM with CD, (RBJ)
4 4704 392AD 1 RADIO, AM/FM with CD, (RBA)
5 # 4859 504AD 1 RADIO, FM/MW/LW-RDS and
Cassette, (RBL)
-6 56007 653AD 1 AMPLIFIER, Radio
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 CONSOLE, Base
QX10 1K5AA 1 Tan/Agate
QX10 LAZAA 1 Agate
2 0153 185 1 SCREW, .164-18x.500
3 BEZEL, Console PRNDL
5EK03 LAZAB 1 J, T (Agate) 4 Speed Automatic
Transmission-Aisin Warner
5EK07 LAZAB 1 B, U (Agate) 4 Speed Automatic
Transmission-Aisin Warner
5GC35 LAZAB 1 J, T (Agate) 3 Speed Automatic
Transmission 30RH
5GC36 LAZAB 1 B, U (Agate) 3 Speed Automatic
Transmission 30RH
4 BEZEL, Transfer Case
5EK13 LAZAB 1 U (Agate) w/242 Transfer Case-
Select Trac
5EK17 LAZAB 1 U (Agate) w/231 Transfer Case-
Command Trac
5EL86 LAZAB 1 J (Agate) w/242 Transfer Case-
Select Trac
5EL90 LAZAB 1 J w/231 Transfer Case-Command
Trac (Agate)
5 COVER, Transfer Case Lever Hole
5EU6 6LAZ 1 B, T (Agate)
5EU6 6RK5 1 B, T (Tan/Agate)
6 WASHER
4798 118 1 J, U
6501 988 4
7 6032 723 2 SCREW, Self Tapping, M4.2x1.
69x19.05
8 55037 038AC 1 BRACKET, Floor Console
9 LID, Floor Console Bin
5EJ50 LAZAD 1 Agate
5EJ50 RK5AD 1 Tan/Agate
10 55037 537AA 1 LATCH, Armrest Lid
11 55352 505AB 1 HINGE, Floor Console Lid
12 5EK1 0LAZ 1 ASH RECEIVER, Floor Console,
Agate (Rear Console)
13 ASH RECEIVER, Floor Console
5GK66 LAZAA 1 Agate (with Heated Seats) Front
5EB68 LAZAB 1 Agate (without Heated Seats) Front
14 5511 5523 1 BIN, Floor Console
-15 SWITCH, Heated Seat
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Engine Mounting
Engine Mounting, Front 2.5L (EPE) Engine . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-110
Engine Mounting, Rear, . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-120
Engine Mounting, Front 2.5L (ENC) Diesel Engine .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-130
Engine Mounting, Rear 2.5L (ENC) Diesel Engine ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-140
Engine Mounting, Front 4.0L (ERH) Engine . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-150
Engine Mounting, Rear 4.0L (ERH) Engine . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-160
December 7, 2002
Engine Mounting, Front 2.5L (EPE) Engine
Figure 009-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE: EP0=All 2.5L Gas Engines, ERO= All 4.0L Gas Engines,
DGD= 3 Speed Automatic Transmission, DBB= Manual Transmissions
1 BRACKET, Engine Mount
5201 7731 1 B, U EP0 DBB Right
52018 450AB 1 J, T EP0 Right
52058 877AB 1 J, T EP0 Left
5206 0003 1 B, U EP0 DBB Left
2 6101 742 1 B, U EP0 BOLT, Square Neck, M12x1.75x130,
Right
3 3420 1959 1 B, U EP0 BOLT, Hex Flange Head, M12-1.
75x125, Left
4 6502 697 2 NUT, Hex Flange Lock, M12x1.75
5 SCREW, Hex Head, .375-16x1.125
6036 176AA 5 EP0 DGD
4 EP0 DBB
6 STUD, .375-16x2.00"
6033 883 3 EP0 DBB
4 EP0 DGD
7 NUT, Hex Flange Lock, .375-16
0152 474 4 EP0 DGD
3 EP0 DBB
8 J324 2728 1 B, U EP0 DBB INSULATOR, Engine Mount, Right
9 5200 7394 1 B, U EP0 DBB CUSHION, Engine Support, Left
10 NUT, Hex Flange, M10x1.5, (NOT
SERVICED) (Not Serviced)
11 6504 511 2 EP0, SCREW AND WASHER, M10x1.
ER0 5x40
12 BRACKET, Engine Mount
5200 3005 1 B, U EP0 DBB Left
52020 219AB 1 J, T EP0 Left
52059 010AB 1 J, T EP0 Right
5205 9030 1 B, U EP0 DBB Right
13 3420 1416 4 EP0 NUT, Hex Flange, M8x1.25
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note: EPO= All 2.5L Gas Engines, DGD= 3 Speed Automatic Transmissions,
DBB= Manual Transmissions.
1 52058 885AB 1 B, U EP0 DBB BRACKET, Support Rear
2 BOLT, (NOT SERVICED) (Not
Serviced)
3 INSULATOR, Engine Mount
5200 1180 1 U EP0 DBB
5200 7393 1 B EP0 DBB
4 NUT, Hex Flange, M10x1.5, (NOT
SERVICED) (Not Serviced)
5 6101 695 4 NUT, Hex Flange Lock, M8x1.25
6 52058 880AB 1 T EP0 DGD BRACKET, Transmission Mount
7 6033 358 2 J, T EP0 DGD SCREW AND WASHER, Hex Head
Locking, .437-14x1.25
8 6028 606 2 T EP0 DGD SCREW AND WASHER, Hex Head
Lock, .312-18x1.00
9 BRACKET, Transmission Mount
52059 149AA 1 T EP0 DBB
52059 150AA 1 J EP0 DBB
10 SCREW, .437-14x1.12, (NOT
SERVICED) (Not Serviced)
11 BOLT, Hex Flange Head, M12x1.
75x110
6502 809 1 J, T EP0 DGD
1 J, T EP0 DBB
12 6502 697 1 NUT, Hex Flange Lock, M12x1.75
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: ER0=All 4.0L Engines, DBB= Manual Transmissions, DG0=All Automatic Transmissions
1 5200 2337 1 B, T ER0 DG0 BRACKET, Engine Mount
2 5201 7887 2 B, T ER0 DG0 BOLT, Hex Flange Head, M12x1.
75x25
3 BOLT, Hex Head, .437-14x1.25,
(NOT SERVICED) (Not Serviced)
4 BRACKET, Transmission Mount
52058 882AB 1 ER0 DG0
52058 883AB 1 ER0 DBB
5 52059 347AA 1 ER0 INSULATOR, Engine Mount
6 6502 697 2 NUT, Hex Flange Lock, M12x1.75
7 6101 695 4 ER0 NUT, Hex Flange Lock, M8x1.25
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Cylinder Head
Cylinder Head 2.5L (EPE) Engine ................................................. Fig. 2.5L4-210
Cylinder Block
Cylinder Block 2.5L (EPE) Engine ................................................. Fig. 2.5L4-310
Engine Oiling
Engine Oiling 2.5L (EPE) Engine .................................................. Fig. 2.5L4-710
Manifolds
Manifold, Intake and Exhaust 2.5L (EPE) Engine ...................................... Fig. 2.5L4-810
Crankcase Ventilation
Crankcase Ventilation 2.5L (EPE) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5L4-910
December 7, 2002
Cylinder Head 2.5L (EPE) Engine
Figure 2.5L4-210
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE: EP0=All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 33007 115AB 1 EP0 HEAD, Cylinder
2 3300 7142 4 EP0 SEAT, Exhaust Valve
3 J317 2319 4 EP0 PLUG, Cylinder Block Oil Hole
4 J310 5394 1 EP0 PLUG, Cylinder Block Oil Hole
5 J317 2318 2 EP0, DOWEL, Cylinder Head To Intake
ER0
6 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
7 53009 549AB 1 EP0 GASKET, Cylinder Head
8 6035 514 5 EP0 BOLT, Cylinder Head
9 6035 516 4 EP0 STUD, Double Ended, .50-13/.437-
14x6.00
10 4798 992AC 1 EP0 GASKET PACKAGE, Engine
11 53010 428AB 1 EP0 COVER, Cylinder Head
12 6035 566 1 EP0 BOLT, Hex Flange Head, .250-20x1.
00
13 6035 968AA 10 EP0 STUD, .250-20x2.00
14 5302 0555 1 EP0 CAP, Oil Filler
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, ERO= All 4.0L Gas Engines, DBB=All Manual Transmissions
DGO= All Automatic Transmissions, DGD= 3 Speed Automatic Transmissions
1 # 4713 051AB 1 EP0 CRANKSHAFT
2 6034 749 1 EP0, KEY, Crankshaft Sprocket
ER0
3 0182 776 1 EP0, BOLT
ER0
4 J323 0155 1 EP0, WASHER, Plain
ER0
5 3300 4143 1 EP0 SEAL, Rear Main Crankshaft
6 5211 7830 1 EP0 DG0 ADAPTER, Torque Converter
7 5302 0578 1 EP0 DBB FLYWHEEL
8 J324 1718 1 EP0 DBB GEAR, Ring
9 J325 0005 1 EP0 DBB BEARING, Pilot
10 J400 7123 6 EP0 DBB BOLT, Flywheel
11 J317 3076 1 EP0, SLINGER, Oil
ER0
12 3300 2879 1 EP0 DAMPER, Crankshaft
13 3300 4020 1 EP0 GEAR, Crankshaft
14 8350 7084 1 EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, Standard Size
-15 8350 7086 AR EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, .001" Undersize
-16 8350 7090 AR EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, .010" Undersize
17 8350 7079 4 EP0 BEARING PACKAGE, Crankshaft,
Standard
-18 8350 7080 AR EP0, BEARING PACKAGE, Crankshaft,
ER0 .001 Undersize
-19 8350 7083 AR EP0, BEARING PACKAGE, Crankshaft,
ER0 .010 Undersize
20 8350 0300 8 EP0 BEARING KIT, Connecting Rod,
Standard
-21 8350 1397 AR EP0, BEARING KIT, Connecting Rod, .001
ER0 Undersize
-22 8350 0301 AR EP0, BEARING KIT, Connecting Rod, .010
ER0 Undersize
23 PISTON PIN AND ROD
4798 329 4 EP0 B Size, 3.8742
4798 330 4 EP0 C Size, 3.8746
4798 331 4 EP0 D Size, 3.8750
4798 332 4 EP0 E Size, 3.8754
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 3300 3421 1 EP0 TENSIONER, Belt
2 5302 0487 1 EP0, GASKET, Front Cover
ER0
3 3300 3446 1 EP0, SNUBBER, Timing Chain
ER0
4 J400 6708 2 EP0 SCREW, Pan Head, .312-18x.56
5 J324 2300 1 EP0 CHAIN, Timing
6 CLIP, Serviced in Tensioner
Assembly, (NOT SERVICED) (Not
Serviced)
7 J324 2280 1 EP0 GEAR, Camshaft
8 J324 3156 1 EP0 BOLT, Hex Flange Head, .50-20x1.
38
9 J317 3284 1 EP0 WASHER, Flat, .206 Diameter
10 6035 893 5 EP0, BOLT, Hex
ER0
11 6035 894 2 EP0 SCREW
12 6035 895 1 EP0, SCREW
ER0
13 3300 4681 1 EP0, SEAL, Front Main Crankshaft
ER0
14 5302 0222 1 EP0, COVER, Timing Belt
ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE:EPO= All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 J324 1399 1 EP0 PUMP, Engine Oil
2 J400 5149 1 EP0, DOWEL, Oil Pump
ER0
3 J324 1733 1 EP0 COVER, Engine Oil Pump
4 J323 9668 1 EP0 SPRING, Oil Pressure Relief Valve
5 J317 1956 1 EP0 SHAFT, Oil Pump
6 J317 1958 1 EP0 RETAINER, Oil Release Valve
7 J317 2334 1 EP0 GEAR, Oil Pump
8 J318 8661 1 EP0 PLUNGER, Oil Pressure Relief Valve
9 J319 6843 1 EP0 GEAR, Oil Pump Driven
10 J941 6852 4 EP0 SCREW, Hex Flange Head, .25-20x.
50
11 5302 0564 1 EP0 TUBE, Oil Pump Inlet
12 J941 9683 1 EP0 BOLT, Hex Flange Head, .312-18x.
625
13 0154 593 1 EP0, SCREW, Hex Head Coned, .312-
ER0 18x2.625
14 6022 235 1 EP0, BOLT AND WASHER, Hex Head,
ER0 .312-18x1.00
15 6034 732 13 EP0 SCREW AND WASHER, Hex Head,
.25-20x.545
16 J317 2332 1 EP0, GASKET, Oil Pump
ER0
17 5281 090 1 EP0, FILTER, Engine Oil
ER0
18 5300 7563 1 EP0 CONNECTOR, Oil Filter
19 J027 1448 1 EP0 PIN, Roll, 5/32" x 1.00"
20 5302 0560 1 EP0 PAN, Engine Oil
21 53010 444AB 1 EP0 INDICATOR, Engine Oil Level
22 6035 664 1 EP0, STUD, .312-18x1.560
ER0
23 5301 0343 1 EP0 TUBE, Oil Filler
24 6035 417 1 EP0 PLUG, Oil Drain
25 5300 7567 1 EP0 GASKET, Oil Pan
26 J324 3116 1 EP0 SUPPORT, Engine Oil Pan
27 6034 734 6 EP0 BOLT, Double Stud Hex, .250-20x1.
437 & .250-20 x.700
28 6034 483 3 EP0 SCREW, Hex Head Coned, .312-
18x.875
29 6034 733 1 EP0 STUD, .312-18/.250-20x1.680
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 5301 0245 1 EP0 MANIFOLD, Intake
2 5302 0112 1 EP0 GASKET, Intake Manifold
3 6036 045AA 4 EP0 BOLT AND RETAINER, Hex Head
4 6036 171AA 2 EP0, NUT AND WASHER
ER0
5 5300 8860 1 EP0 MANIFOLD, Exhaust
6 J400 7109 2 EP0 STUD, .375-16x1.69
7 3300 3332 2 EP0 SPACER, Exhaust Manifold
8 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
9 3300 3332 2 EP0 SPACER, Exhaust Manifold
10 FITTING, Vacuum
4854 194 1 EP0 Power Brake
1 EP0 Crankcase Ventilation
1 EP0 Duty Cycle Purge Solenoid
5302 0027 1 EP0 Heater Control
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Cylinder Head
Cylinder Head 4.0L (ERH) Engine ................................................. Fig. 4.0L-210
Cylinder Block
Cylinder Block 4.0L (ERH) Engine ................................................. Fig. 4.0L-310
Engine Oiling
Engine Oiling 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-710
Manifolds
Manifold, Intake and Exhaust 4.0L (ERH) Engine ...................................... Fig. 4.0L-810
Crankcase Ventilation
Crankcase Ventilation 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-910
December 7, 2002
Cylinder Head 4.0L (ERH) Engine
Figure 4.0L-210
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: ER0=All 4.0L Engines, EPO= All 2.5L Gas Engines, DBB=All Manual Transmissions DG0=All Automatic Transmissions
DGS=Aisin 4 Speed Automatic Transmission
1 # 4864 726AB 1 ER0 CRANKSHAFT
2 # 53020 599AB 2 ER0 SEAL, Rear Main Crankshaft
3 # 53020 519AB 1 ER0 DBB FLYWHEEL
4 J317 9741 1 ER0 DBB GEAR, Ring
5 J317 0524 6 ER0 DBB BOLT, Flywheel
6 53009 180AB 1 ER0 DBB BEARING, Pilot
7 5302 0123 12 ER0 BOLT, Connecting Rod
8 5302 0443 1 ER0 GEAR, Crankshaft
9 DAMPER, Crankshaft
3300 2920 1 ER0 Use Up 2/11/00
# 33002 920AB 1 ER0 Use After 2/11/00
10 J400 6385 12 ER0 NUT, Hex Flange, .3437-24
11 6034 749 1 EP0, KEY, Crankshaft Sprocket
ER0
12 0182 776 1 EP0, BOLT
ER0
13 J323 0155 1 EP0, WASHER, Plain
ER0
14 J317 3076 1 EP0, SLINGER, Oil
ER0
15 8350 7079 6 ER0 BEARING PACKAGE, Crankshaft,
Standard
-16 8350 7080 AR EP0, BEARING PACKAGE, Crankshaft,
ER0 .001 Undersize
-17 8350 7083 AR EP0, BEARING PACKAGE, Crankshaft,
ER0 .010 Undersize
18 8350 7084 1 EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, Standard Size
-19 8350 7086 AR EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, .001" Undersize
-20 8350 7090 AR EP0, BEARING PACKAGE, Crankshaft
ER0 Thrust, .010" Undersize
21 8350 0300 8 EP0 BEARING KIT, Connecting Rod,
Standard
-22 8350 1397 AR EP0, BEARING KIT, Connecting Rod, .001
ER0 Undersize
-23 8350 0301 AR EP0, BEARING KIT, Connecting Rod, .010
ER0 Undersize
24 3420 2497 4 ER0 DG0 BOLT, Hex Head, M10x1.50x14
25 5211 8551 1 ER0 DG0 PLATE, Drive Plate
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Cylinder Head
Cylinder Head 2.5L (ENC) Diesel Engine ............................................ Fig. 2.5LD-210
Cylinder Block
Cylinder Block 2.5L (ENC) Diesel Engine ............................................ Fig. 2.5LD-310
Engine Oiling
Engine Oiling 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5LD-710
Oil Lines 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5LD-720
Manifolds
Manifold, Intake and Exhaust 2.5L (ENC) Diesel Engine ................................. Fig. 2.5LD-810
Crankcase Ventilation
Crankcase Ventilation 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5LD-910
December 7, 2002
Cylinder Head 2.5L (ENC) Diesel Engine
Figure 2.5LD-210
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Exhaust System
Exhaust System 2.5 [EPE] 4.0 [ERH] Engine 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . Fig. 011-120
Exhaust System 2.5 [ENC] Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 011-140
Heat Shields
Heat Shields 2.5L (EPE), 4.0L (ERH) Engine ......................................... Fig. 011-210
December 7, 2002
Exhaust System 2.5 [EPE] 4.0 [ERH] Engine 2.5L (EPE), 4.0L (ERH) Engine
Figure 011-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE:ENO= All 2.5L Diesel Engines, EPO= All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
-1 PIPE, Exhaust
52021 047AF 1 EP0 Federal, Europe II, Leaded Fuel Up
to 1-20-00
# 52021 047AG 1 EP0 Federal, Europe II, Leaded Fuel
After 1-20-00
# 52101 193AF 1 ER0 Use after 1-20-00 with a bolt flange
# 52101 193AH 1 ER0 DG0 Federal, Europe II, Leaded Fuel
After Built Date 1-20-00
2 J400 5142 2 EP0 NUT, Hex Flange Lock
3 CONVERTER, Catalytic
# 52020 027AC 1 EP0 California After 1-20-00
52020 027AB 1 EP0 California, Up to 1-20-00
4 5207 9405 1 EN0 SHIELD, Heat
5 6505 754AA 4 ER0 SCREW, Hex Head
6 PIPE AND CONVERTER, Exhaust,
To Manifold
# 52101 112AB 1 ER0 Use up to 1-20-00 Has a slip
connection
# 52101 112AD 1 ER0 Use after 1-20-00 has a flanged
connection
7 NUT, Hex Flange, M8x1.25, (NOT
SERVICED) (Not Serviced)
8 # 6101 696 2 NUT
9 CONVERTER, Catalytic
# 52019 480AH 1 EP0 Federal,Europe II, After 1/20/00
52019 480AG 1 ER0 Federal,Europe II,Up to 1/20/00
1 EP0 Federal,Europe II,Up to 1/20/00
# 52019 480AH 1 ER0
10 # 52019 500AD 1 EP0, RESONATOR, Exhaust
ER0
11 MUFFLER AND TAILPIPE, Exhaust
# 52101 052AD 1 EP0
52101 262AF 1 ER0
# 52101 262AH 1 ER0 Use this number for flanged
exhaust muffler and tail pipe
12 J012 0375 5 EP0, NUT, Hex, .250-20
ER0
13 6034 997 5 SCREW, Hex Head, .25-20x.75
14 J400 1933 1 B, U EP0, SCREW, Hex Flange Head, .312-
ER0 x18x.875
15 5200 2403 1 HANGER, Exhaust
16 5200 1759 1 INSULATOR, Exhaust
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EN0=All 2.5L Diesel Engines, ENC= 2.5L Diesel Engine, ERO= All 4.0L Gas Engines
1 5207 9405 1 EN0 SHIELD, Heat
2 BOLT, Tran Bolt, (NOT SERVICED)
(Not Serviced)
3 52101 111AD 1 EN0 PIPE, Exhaust
4 6034 501 3 EN0 SCREW, Hex Head Header Point,
.375-16x1.375
5 6031 959 3 EN0 NUT, Hex Flange Lock
6 6100 055 2 NUT AND WASHER, Hex Nut-Coned
Washer, M12 x 1.75
7 6504 070 5 ENC SCREW, M8-1.25
8 52018 818AC 1 EN0 FLANGE, Exhaust Pipe
9 52019 388AB 1 ENC ADAPTER, Turbo
10 5201 8875 1 EN0 GASKET, Turbo Adapter
11 5201 7607 2 EN0 INSULATOR, Exhaust
12 6101 777 2 EN0 SCREW, Hex Flange Head Tapping,
M6x1.00x20.00
13 5210 1056 1 EN0 HANGER, Muffler
14 6100 574 1 EN0 BOLT AND CONED WASHER, Hex
Head, M8x20x17
15 5201 7607 2 EN0 INSULATOR, Exhaust
16 J400 1933 2 SCREW, Hex Flange Head, .312-
x18x.875
17 5200 2403 1 HANGER, Exhaust
18 5200 1759 1 INSULATOR, Exhaust
19 52101 097AC 1 HANGER, Tailpipe
20 # 52101 265AA 1 EN0, CLAMP, Exhaust
ER0
21 MUFFLER AND TAILPIPE, Exhaust
# 52101 052AF 1 EP0
# 52101 063AG 1 EN0
# 52101 262AH 1 ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Trailer Tow
Hitch, Trailer Tow ............................................................. Fig. 013-610
December 7, 2002
Bumper, Front
Figure 013-210
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
GROUP 14 - Fuel
Illustration Title Group-Fig. No.
Tank, Fuel
Fuel Tank 2.5L (EPE), 2.5L (ENC) Diesel, 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-120
Fuel Lines
Fuel Lines, Front 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-310
Fuel Lines, Rear 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-320
Fuel Lines, Front 2.5L (ENC) Diesel Engine . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-325
Fuel Lines, Rear 2.5L (ENC) Diesel Engine . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-335
Fuel Rail
Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-410
Fuel Injection System 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-440
Fuel Injection Pump 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-460
Throttle Body
Throttle Body 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-610
Turbocharger 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-660
Throttle Controls
Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine ...................................... Fig. 014-720
Air Cleaner
Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-820
Air Cleaner 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-835
Speed Control
Speed Control 2.5L (EPE), 4.0L (ERH) Engine ........................................ Fig. 014-1010
Accelerator Pedal
Accelerator Pedal 2.5L (EPE), 2.5L (ENC) Diesel, 4.0L (ERH) Engine ....................... Fig. 014-1110
December 7, 2002
Fuel Tank 2.5L (EPE), 2.5L (ENC) Diesel, 4.0L (ERH) Engine
Figure 014-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE: EP0=All 2.5L Gas Engines, EN0=All 2.5L Diesel Engines, ER0=All 4.0L Engines
1 TANK, Fuel
# 52100 179AD 1 EP0,
ER0
1 EN0
2 52100 009AB 2 STRAP, Fuel Tank
3 52100 362AA 2 J BOLT, Fuel Tank Support
4 6034 955 2 NUT, Hex Flange Lock, .375-16
5 52100 338AA 1 SHIELD, Fuel Tank
6 6100 055 2 NUT AND WASHER, Hex Nut-Coned
Washer, M12 x 1.75
7 6101 777 4 SCREW, Hex Flange Head Tapping,
M6x1.00x20.00
8 52100 328AA 1 PLATE, Skid
9 3420 1964 2 BOLT, Hex Flange Head, M12x1.
75x40
10 REINFORCEMENT, Sill
5200 1174 1 Right
5200 1175 1 Left
11 6505 137AA 2 STUD, M12x1.75x72.00
-12 # 5278 632AA 1 CAP, Fuel Filler
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, EN0=All 2.5L Diesel Engines, ER0=All 4.0L Gas Engines
1 # 5278 632AA 1 CAP, Fuel Filler, Non - Locking
Quick On
-2 # 5015 636AB 1 CAP KIT, Fuel Tank Locking,
Locking Quick On
3 TUBE, Fuel Filler
52100 174AB 1 Leaded Fuel and Diesel
# 52100 173AC 1 EP0,
ER0
4 0154 236 4 SCREW, Stake, .19-24
5 J320 3077 1 CLAMP, Hose
6 CLAMP, (NOT SERVICED) (Not
Serviced)
7 J535 2955 1 J, U VENT, Axle
8 CLAMP, Oil Cooler Line
6502 081 1 EN0
1 EP0,
ER0
9 4641 780 1 EP0, STRAP, Tie
ER0
10 HOSE, Fuel Filler
52100 131AC 1 EP0,
ER0
1 EN0
11 HOSE, Fuel Filler Vent
5210 0132 1 EP0,
ER0
1 EN0
12 5201 8866 1 EN0 TUBE, Vent
13 CLAMP, HOSE CLAMP, (NOT
SERVICED) (Not Serviced)
14 55003 285AB 1 SHIELD, Heat
15 3420 1895 2 SCREW, Hex Head Tapping, M6.
3x1.81x16.00
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note: ENO= All 2.5L Diesel Engines, EPO= All 2.5L Gas Engines
ERO= All 4.0L Gas Engines
1 MODULE PACKAGE, Fuel Tank
5012 953AB 1 EP0,
ER0
5012 958AB 1 EN0
2 NUT, Fuel Pump Module
5200 5389 1 EP0,
ER0
1 EN0
3 SEAL, Fuel Pump and Level Unit
5201 8808 1 EP0,
ER0
1 EN0
4 FILTER, Fuel
4723 905 1 EN0
4798 301 1 EP0,
ER0
5 BOARD PACKAGE, Fuel Level
Circuit
5013 473AA 1 EP0,
ER0
1 EN0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, EPE= 2.5L Gas Engine, ER0=All 4.0L Engines
1 SERVO, Speed Control
4669 979 1 J, T EPE,
ER0
1 B, U EPE,
ER0
2 5300 7958 1 J, T EPE, BRACKET, Speed Control Servo
ER0
3 BRACKET, Accelerator Cable
5300 7485 1 EP0
53013 160AA 1 ER0
4 SCREW
6035 322 3 J, T EPE,
ER0
2
5 CABLE, Speed Control
4854 001 1 J, T EPE,
ER0
5303 0839 1 B, U EPE,
ER0
6 VACUUM HARNESS, Heater and
A/C
55036 909AC 1 J, T EP0
# 55037 565AB 1 J, T ER0
7 HOSE AND VALVE, Vacuum
55036 917AD 1 U EP0
# 55037 566AA 1 B, U ER0
8 5503 5902 1 EP0, RESERVOIR, Speed Control
ER0 Vacuum
9 3420 1895 2 SCREW, Hex Head Tapping, M6.
3x1.81x16.00
10 5207 8082 1 J, T EPE, HARNESS, Speed Control Vacuum
ER0
11 WASHER, (NOT SERVICED) (Not
Serviced)
12 CLIP, Cable to Servo Attach
6025 867 1 J, T EPE,
ER0
1 B, U EPE,
ER0
13 NUT, Hex Flange Serration, M6x1
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTE: EP0=All 2.5L Gas Engines, EN0=2.5L Diesel Engines, ER0=All 4.0L Engines
1 PEDAL, Accelerator
5207 9117 1 B, U EN0 No Components Available
5207 9206 1 J, T EP0,
ER0
5207 9207 1 B, U EP0,
ER0
5207 9216 1 J, T EN0 No Components Available
2 SPRING, Torsion
5303 0874 1 J, T EP0,
ER0
1 B, U EP0,
ER0
3 PIN, Accelerator Pedal Mtg.
5207 9019 1 J, T EP0,
ER0
1 B, U EP0,
ER0
4 BUSHING, Accelerator Pedal
5207 8653 2 J, T EP0,
ER0
2 B, U EP0,
ER0
5 1150 3745 2 EN0, NUT, Hex, M6x1
EP0,
ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Propeller Shaft
Propeller Shaft,Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 016-110
Propeller Shaft,Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 016-120
December 7, 2002
Propeller Shaft,Front
Figure 016-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Rear Suspension
Suspension, Rear and Shock Absorber ............................................. Fig. 017-120
December 7, 2002
Suspension, Rear and Shock Absorber
Figure 017-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Steering Wheel
Wheel Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-110
Steering Column
Column, Steering Upper and Lower ................................................ Fig. 019-250
Steering Gear
Gear, Steering ............................................................... Fig. 019-320
Steering Linkage
Linkage and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-410
December 7, 2002
Wheel Steering
Figure 019-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Note:If Horn Switch is defective, you must replace the AIR BAG COVER WITH SWITCH and not the AIR BAG MODULE
ASSEMBLY itself.
1 WHEEL, Steering
5DY22 LAZAC 1 Leather, w/speed control
5GK43 1AZAA 1 Sport
5GL44 1AZAA 1 Leather, w/o Speed Control
2 5GC51 LAZAB 1 AIR BAG, Driver
3 4798 182 1 COVER, Air Bag Module, Includes
Horn Switch
4 SWITCH, Speed Control
56007 530AD 1 Right
56007 531AD 1 Left
-5 BEZEL, Steering Wheel
5GK16 DX9AA 1 Right
5GK17 DX9AA 1 Left
6 5600 9437 1 WIRING, Steering Wheel
7 4882 610 3 EN0 NUT, Lock
8 6503 771 2 SCREW, Hex Flange Head,
M6x1x23
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
NOTES; SALES CODE DGO= ALL AUTOMATIC TRANSMISSIONS, DBB= MANUAL TRANSMISSIONS,
ABB= EUROPEAN EQUIPMENT
1 COLUMN, steering, non tilt
4897 818AB 1 DG0
4897 820AB 1 DBB
2 COLUMN, Steering, Tilt
4897 809AB 1 DG0 w/o ABB
4897 810AB 1 DG0 w/ ABB
4897 811AB 1 DBB w/o ABB
4897 812AB 1 DBB w/ ABB
-3 LEVER, Tilt Column Release
4690 372AD 1 DG0
1 DBB
4 BRACKET, Steering Column
5207 8853 1 J, T
52078 930AB 1 B, U
5 6501 279 5 NUT, Hex Flange Lock, M8x1.25
6 SEAL, Steering Column Shaft, (NOT
SERVICED) (Not Serviced)
7 SHROUD, Steering Column
5FV71 LAZAC 1 DBB w/Tilt, Upper
1 DG0 w/Tilt, Upper
5FV74 LAZAC 1 DBB w/o Tilt, Upper
1 DG0 w/o Tilt, Upper
-8 55314 965AB 1 TRIM RING, Ignition Key Cylinder
-9 SHIELD, Steering Column
5207 9332 1 DBB
1 DG0
10 6035 434 3 SCREW AND WASHER, Pan Head
11 # 52079 010AF 1 SHAFT, Intermediate
12 6503 210 2 SCREW, Hex Flange Head, M10x1.
5x35.
13 CLOCKSPRING
5600 9071 1 With [NHM]
5600 9070 1 Without [NHM]
14 BRACKET, Instrument Panel Wiring
5600 9146 1 J, T
5600 9147 1 B, U
15 SHROUD, Steering Column
5FV70 LAZAC 1 DG0
5FV76 LAZAC 1 DBB
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Transmission Assembly
Transmission 30RH (DGD) ...................................................... Fig. 30RH-110
Oil Pump
Oil Pump 30RH (DGD) ......................................................... Fig. 30RH-310
Gear Train
Gear 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-410
Gear 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-420
Governor
Governor 30RH (DGD) ......................................................... Fig. 30RH-610
Valve Body
Valve Body 30 RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-710
Servos 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-720
Parking Sprag 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-730
Gearshift Controls
Gearshift Controls 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-1210
December 7, 2002
Transmission 30RH (DGD)
Figure 30RH-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
1 # 5015 268AA 1 B, T DGD TRANSMISSION PACKAGE,
52119830AA (Package Contains
52119830AA Transmission,
K4736388AA Converter, K6501099
Bolts)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DG0 = All Automatic Transmissions
DGD = 30 RH 3 Speed Automatic Transmission
EP0 = All 2.5L 4 Cylinder Gas Engines
1 52104 244AB 1 EP0 DG0 TUBE, Transmission Oil Filler
2 52104 278AB 1 EP0 DG0 INDICATOR, Transmission Fluid
Level
3 52118 629AB 1 EP0 DG0 SEAL, Oil Filler Tube
4 5211 8593 1 B, T DGD CASE, Transmission
5 4431 433 1 B, T DGD SUPPORT, Output Shaft
6 52118 835AA 1 B, T DGD CASE, Transmission Rear
7 2400 185 1 B, T DGD SNAP RING
8 J400 1701 AR SCREW, Hex Self Tapping, .19-16x.
50
9 4638 941 1 B, T DGD SEAL, Extension
10 6028 095 1 B, T DGD PLUG, Pressure Check
11 6033 480 1 B, T DGD SNAP RING, Reverse Drum
12 4295 875 1 B, T DGD GASKET, Oil Pan
13 56028 181AB 1 B, T DGD SWITCH, Neutral, Safety, Back Up
14 2466 954 1 B, T DGD GASKET, Transmission Case
15 6036 141AA 1 B, T DGD SCREW
16 6033 879 2 B, T DGD NUT, Inverted Flare, .62-18
17 4505 098 1 B, T DGD SEAL, Manual Shift Valve, 1.25 OD
18 NUT, (NOT SERVICED) (Not
Serviced)
19 5211 8802 1 B, T DGD PAN, Transmission Oil
20 4723 548 14 B, T DGD SCREW AND WASHER, Hex Head,
.312-18x.625
21 5300 3090 1 J, T EP0 DGD LEVER, Selector
22 2466 957 1 B, T DGD COVER, Transmission Converter
23 BOLT, (NOT SERVICED) (Not
Serviced)
24 1150 2628 2 DGD BOLT, Hex Flange Head, M8x1.
25x30
25 BOLT, (NOT SERVICED) (Not
Serviced)
26 3420 1837 1 DGD BOLT, Hex Flange Head, M12x1.
75x90
27 6033 479 6 B, T DGD BOLT, Hex Head, .25-28x1-5/8
28 3681 601 1 B, T DGD MAGNET, Transmission
29 6033 616 5 B, T DGD SCREW, Hex Flange Head, .25-28x.
875
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
-1 4713 108AB 1 B, T DGD GASKET AND SEAL PACKAGE,
Transmission Oil Pump
2 4412 475 1 B, T DGD SEAL, Impeller Hub, 57.25mm OD
3 2466 796 1 B, T DGD BUSHING, Front Pump
4 2204 709 1 B, T DGD SEAL, Front Pump Housing
5 0104 918 3 B, T DGD BALL, Valve Body Check
6 52118 267AB 1 B, T DGD PUMP, Transmission Oil
7 HOUSING, Pump, (NOT SERVICED)
(Not Serviced)
8 ROTOR, Oil Pump, (NOT
SERVICED) (Not Serviced)
9 ROTOR, Oil Pump, (NOT
SERVICED) (Not Serviced)
10 SHAFT, Oil Pump, (NOT SERVICED)
(Not Serviced)
11 LOCK WASHER, (NOT SERVICED)
(Not Serviced)
12 0179 815 6 B, T DGD SCREW, Hex Head, .312-18x.687
13 5211 8266 1 B, T DGD GASKET, Transmission Oil Pump
14 4058 635 1 B, T DGD BUSHING, Reaction Shaft
15 4471 874 2 B, T DGD SEAL, Ring Reaction Support, 2 1/16
O.D.
16 4617 786 1 B, T DGD THRUST WASHER, Front Clutch
17 6023 943 7 B, T DGD SCREW AND WASHER, Hex Flange
Head, .312-18x1.375
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
EP0 = All 2.5L 4 Cylinder Gas Engines
-1 # 5252 926AB 1 B, T DGD SEAL PACKAGE, Transmission
Clutch
2 3515 176 1 B, T DGD SEAL, Front Clutch Piston
-3 0147 483 1 B, T DGD CHECK BALL, Dia-.187
4 3515 054 1 B, T DGD SPRING, Front Clutch
-5 0147 483 1 B, T DGD CHECK BALL, Dia-.187
6 1942 400 1 B, T DGD SNAP RING
7 4617 362 4 B, T DGD DISC, Direct Clutch
8 2464 464 1 B, T DGD SNAP RING
9 4505 195 1 B, T DGD RETAINER, Transmission Rear
Clutch
10 SHAFT, Input, (NOT SERVICED)
(Not Serviced)
-11 0147 483 1 B, T DGD CHECK BALL, Dia-.187
12 6022 859 1 B, T DGD SNAP RING, .890625
13 4028 333 1 B, T DGD SEAL, Rear Clutch, 1.50 ODx.009
Thk
14 4617 786 1 B, T DGD THRUST WASHER, Front Clutch
15 1401 221AB 1 B, T DGD SEAL, Input Shaft
16 4713 880 3 B, T DGD DISC, Clutch
17 5014 226AA 1 B, T DGD SNAP RING PACKAGE,
Transmission
18 # 4617 176AB 1 B, T DGD PLATE, Transmission Clutch
Reaction
19 1942 403AB 2 B, T DGD PLATE, Clutch Separator
20 2466 281 1 B, T DGD PLATE, Clutch Pressure
21 2466 283 1 B, T DGD SPRING, Rear Clutch
22 4728 487 1 B, T DGD SPRING, Rear Clutch Piston
23 2538 510 1 B, T DGD SEAL, Rear Clutch Piston
24 3515 716 1 B, T DGD PISTON, Clutch
25 4505 185 1 B, T DGD THRUST WASHER, Output Shaft,
Gray .052
26 4617 157 1 B, T DGD BUSHING, Front Clutch
27 4531 285 1 B, T DGD RETAINER AND BUSHING,
Transmission Front Clutch, Up to
01 -07-2000
28 4617 154 1 B, T DGD PISTON, Clutch
29 1942 403AC 4 B, T DGD PLATE, Clutch Separator
30 4617 176 1 B, T DGD PLATE, Transmission Clutch
Reaction
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
1 6026 289 1 B, T DGD SNAP RING, .946 ID
2 6030 576 1 B, T DGD SNAP RING, Annulus Gear, 1.375 ID
3 3681 969 1 B, T DGD THRUST WASHER, Annulus Gear
4 4617 774 1 B, T DGD SUPPORT, Annulus Gear
5 6030 576 1 B, T DGD SNAP RING, Annulus Gear, 1.375 ID
6 4130 518 2 B, T DGD THRUST WASHER, Planetary
Carrier
7 4130 512 1 B, T DGD GEAR, Front Annulus
8 4130 514 1 B, T DGD CARRIER, Planetary Pinion, Front
-9 3681 949 8 B, T DGD THRUST WASHER, Planet Pinion
-10 3743 664 76 B, T DGD ROLLER, Front and Rear Pinion
11 4130 736 1 B, T DGD SPACER, Sun Gear
12 4471 566 2 B, T DGD PLATE, Transmission Module
13 4130 685 1 B, T DGD GEAR, Sun
14 4531 288 1 B, T DGD SHELL, Sun Gear
15 4505 188 1 B, T DGD PLATE, Transmission Module
16 4617 318 1 B, T DGD MAINSHAFT, Transmission
17 1942 439 1 B, T DGD SNAP RING, Sun Gear Shell
18 4130 518 2 B, T DGD THRUST WASHER, Planetary
Carrier
19 4431 438 1 B, T DGD CARRIER, Planetary Pinion, Rear
20 3743 184 1 B, T DGD GEAR, Rear Annulus
21 3515 501 1 B, T DGD SUPPORT, Annulus Gear
22 1942 444 1 B, T DGD SNAP RING
23 6033 480 1 B, T DGD SNAP RING, Reverse Drum
24 6033 616 5 B, T DGD SCREW, Hex Flange Head, .25-28x.
875
25 4637 956 1 B, T DGD DRUM PACKAGE, Transmission
26 4431 690 1 B, T DGD CAM, Overrunning Clutch
27 4431 432 1 B, T DGD CLUTCH, Overrunning
28 4617 775 1 B, T DGD PLATE, Annulus Gear Thrust
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
1 3681 139 1 B, T DGD LEVER, Reverse Band
2 6030 704 1 B, T DGD SCREW, Cap, .437-20x1.812
3 0271 506 1 B, T DGD NUT, Hex, .42-20
4 3410 102 1 B, T DGD SHAFT, Reverse Band
5 6030 657 1 B, T DGD O RING, Steering Gear
6 2464 439 1 B, T DGD LINK, Transmission Reverse Band
7 3515 589 1 B, T DGD STRUT, Reverse Band
8 4431 405 1 B, T DGD BAND, Reverse
9 6036 141AA 1 B, T DGD SCREW
10 PLUG, (NOT SERVICED) (Not
Serviced)
11 2125 067 1 B, T DGD LEVER, Kickdown
12 4531 181 1 B, T DGD SHAFT, Band Lever
13 3515 084 1 B, T DGD STRUT, Kickdown Band
14 4617 849 1 B, T DGD BAND, Kickdown
15 0124 934 1 B, T DGD NUT, Hex Jam, .50-20
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
-1 4883 956AB 1 B, T DGD GASKET AND SEAL PACKAGE,
Governor
-2 4728 460 1 B, T DGD BODY PACKAGE, Governor
3 BODY, Governor, (NOT SERVICED)
(Not Serviced)
4 1942 109 1 B, T DGD SEAL, Governor
5 3743 518 1 B, T DGD SUPPORT, Governor
6 1638 461 2 B, T DGD SNAP RING
7 6031 392 1 B, T DGD SNAP RING, Brake Master Cylinder
8 6034 723 1 B, T DGD SNAP RING, Governor, .675 x .025
-9 5211 7938 1 B, T DGD WEIGHT KIT, Transmission
Governor
10 WEIGHT PACKAGE, Transmission
Governer, (NOT SERVICED) (Not
Serviced)
11 SPRING, (NOT SERVICED) (Not
Serviced)
12 6031 613 2 B, T DGD BOLT, Hex Head, .25-20x.68
13 6027 271 1 B, T DGD SNAP RING, Governor, 1.156
14 1556 082 1 B, T DGD SHAFT, Governor
15 4617 064 1 B, T DGD VALVE, Governor
16 3743 519 1 B, T DGD FILTER, Transmission Governor
17 SPACER, Output Shaft, (NOT
REQUIRED)
18 6029 675 1 B, T DGD SNAP RING, Output Shaft, 1.125 OD
19 3410 465 1 B, T DGD BEARING, Output Shaft
20 O RING, Output Shaft Bearing,
Transmission, (NOT REQUIRED)
21 6031 392 1 B, T DGD SNAP RING, Brake Master Cylinder
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
-1 4713 105AB 1 B, T DGD GASKET AND SEAL PACKAGE,
Valve Body
2 5211 8596 1 B, T DGD BODY, Transfer Plate
3 PLATE, (NOT SERVICED) (Not
Serviced)
4 VALVE, Valve Body, (NOT
SERVICED) (Not Serviced)
5 BRACKET, (NOT SERVICED) (Not
Serviced)
6 SCREW, (NOT SERVICED) (Not
Serviced)
7 SPRING, Lock Up Valve, NOTE: Not
Serviced For 1999., (NOT
SERVICED) (Not Serviced)
-8 4348 907 1 B, T DGD SPRING, Limit Valve
9 4505 036 1 B, T DGD VALVE, Trans Lockup Switch
10 0147 488 1 B, T DGD BALL, Manual Lever Detent, .343
Diameter
11 6035 208 2 B, T DGD SNAP RING
12 2538 062 1 B, T DGD WASHER, Manual Valve Lever
13 2466 548 1 B, T DGD SEAL, Valve Lever Shift
14 4617 439 1 B, T DGD LEVER, Manual Valve
15 4505 098 1 B, T DGD SEAL, Manual Shift Valve, 1.25 OD
16 3681 227 1 B, T DGD LEVER, Throttle Valve
17 3878 313 1 B, T DGD SCREEN, Transmission Regulator
Valve
18 3515 996 1 B, T DGD FILTER, Valve Body
19 6033 826 3 B, T DGD SCREW AND WASHER, Oil Filter
Mounting, Fillester Head .190-24x2.
500
20 4130 492 1 B, T DGD SPRING, Switch Valve
21 6030 609 1 B, T DGD SCREW, Cap Head Lock, .312-24x1.
25
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
EP0 = All 2.5L 4 Cylinder Gas Engines
1 1942 486 1 B, T DGD SNAP RING
2 3743 014 1 B, T DGD SEAL, Kickdown Servo
3 1942 485 1 B, T DGD GUIDE, Kickdown Servo
4 SPRING, Kickdown Servo Piston,
(NOT SERVICED) (Not Serviced)
5 6025 031 1 B, T DGD SNAP RING, 1.205 OD
6 4058 943 1 B, T DGD ROD, Kickdown Servo Piston
7 4295 965 1 B, T DGD SEAL, Kickdown Servo
8 4058 942 1 B, T DGD PISTON, Kickdown Servo
9 6031 410 1 B, T DGD O RING, Trans Kickdown Servo
10 2464 464 1 B, T DGD SNAP RING
11 2464 463 1 B, T DGD RETAINER, Transmission Rear
Clutch
12 2801 274 1 B, T DGD SPRING, Reverse Servo Piston
13 5211 8741 1 B, T DGD PLUG, Reverse Servo Piston
14 3743 580 1 B, T DGD SPRING, Reverse Servo Piston
15 4202 864 1 B, T DGD SEAL, Reverse Servo Piston
16 5211 8744 1 B, T DGD PISTON, Reverse Servo
17 6027 153 1 B, T DGD SNAP RING, .435 ID
18 4531 259 1 B, T DGD SPRING, Transmission Accumulator
19 3743 013 1 B, T DGD SEAL, Piston Accumulator
20 3743 650 1 B, T DGD PISTON, Accumulator
21 3743 010 1 B, T DGD SEAL, Piston Accumulator
22 1636 470 1 B, T DGD SEAL, Servo Piston
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DGD = 30 RH 3 Speed Automatic Transmission
1 2466 909 1 B, T DGD SPRING, Parking Sprag
2 4471 415 1 B, T DGD SPRAG, Transmission Parking
3 2538 042 1 B, T DGD PLUG, Parking Sprag
4 2538 034 1 B, T DGD SNAP RING, Transmission
5 2466 892 1 B, T DGD SHAFT, Parking Sprag
6 2466 906 1 B, T DGD ROD, Parking Sprag
7 6035 256 1 B, T DGD SNAP RING, Rod
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DG0 = All Automatic Transmissions
DGD = 30 RH 3 Speed Automatic Transmission
EP0 = All 2.5L 4 Cylinder Gas Engines
ER0 = All 4.0L 6 Cylinder Gas Engines
1 5210 4028 1 EP0, DG0 HANDLE, Gearshift
ER0
2 5300 0211 1 EP0, DG0 BUTTON, Gearshift Knob
ER0
3 5300 0865 1 EP0, DG0 LEVER, Gearshift
ER0
4 5300 0866 1 EP0, DG0 SPRING, Button Return
ER0
5 5207 7561 1 EP0, DG0 CAP, Gearshift Handle Button
ER0
6 SCREW, Hex Head, M8x1.25x18,
(NOT SERVICED) (Not Serviced)
7 5GC36 LAZAB 1 B, U DGD BEZEL, Console PRNDL
8 52104 144AB 1 B, U EP0, DG0 CABLE, Park Interlock
ER0
9 SEAL, Shift Housing, (NOT
SERVICED) (Not Serviced)
10 52104 007AB 1 B, U DG0 HOUSING, Shift Lever
11 52077 532AC 1 DG0 CABLE, Gearshift Control
12 5300 0704 1 DG0 COVER, Gearshift
13 J400 1701 AR SCREW, Hex Self Tapping, .19-16x.
50
14 4641 780 1 J, U STRAP, Tie
15 5207 8380 1 EP0 DGD BRACKET, Transmission Control
Cable
16 BOLT, square neck, Header Point
.437-14x1.25, (NOT SERVICED)
(Not Serviced)
17 3681 227 1 B, T DGD LEVER, Throttle Valve
18 J400 4005 1 EP0 DGD NUT, Hex, .437-14
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Transmission Assembly
Transmission AW4 (DGS) ....................................................... Fig. AW4-110
Oil Pump
Oil Pump AW4 (DGS) .......................................................... Fig. AW4-310
Gear Train
Overdrive Clutch AW4 (DGS) . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-410
Clutches, Forward and Direct AW4 (DGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-420
Clutch and Sun Gear AW4 (DGS) . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-430
Gear Train AW4 (DGS) . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-440
Valve Body
Valve Body AW4 (DGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-710
Accumulator Piston AW4 (DGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-720
Lock, Parking AW4 (DGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-730
Gearshift Controls
Gearshift Controls AW4 (DGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AW4-1210
December 7, 2002
Transmission AW4 (DGS)
Figure AW4-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 52104 180AD 1 B, T ER0 DGS TRANSMISSION
2 52104 210AC 1 J, U DGS TRANSMISSION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DG0 = All Automatic Transmissions
DGS = Aisin Warner 4 Speed Automatic Transmission
1 HOUSING, Torque Converter
8350 4062 1 B, T ER0 DGS
1 J, U DGS
2 CASE, Transmission
4897 731AA 1 B, T ER0 DGS
1 J, U DGS
3 BOLT, M10x1.50x35
8350 3747 4 B, T ER0 DGS
4 J, U DGS
4 BOLT
8350 3746 1 B, T ER0 DGS
1 J, U DGS
5 5210 4146 1 ER0 DG0 INDICATOR, Transmission Fluid
Level
6 # 53002 870AB 1 ER0 DG0 TUBE, Filler
7 5300 3977 1 ER0 DG0 O RING, Indicator Tube Oil Level,
Transmission
8 53004 907AB 1 ER0 DG0 COVER, Converter
9 4637 494 2 J, U DGS BOLT, M10x1.5x100
10 BOLT AND WASHER, M8x16
8350 3711 1 B, T ER0 DGS
1 J, U DGS
11 CLAMP, Transmission
8350 3715 1 B, T ER0 DGS
1 J, U DGS
12 BOLT
8350 3746 1 B, T ER0 DGS
1 J, U DGS
13 1150 2850 4 ER0 DG0 BOLT, Hex Flange Head, M8x1.
25x20
14 1150 4922 2 ER0 DG0 BOLT, Hex Head, M12x1.75x50
15 4637 492 3 B, T ER0 DGS BOLT, Transmission Case
16 BOLT AND WASHER, M10x1.5,
(NOT SERVICED) (Not Serviced)
17 SEAL, Transmission Case
8350 4048 1 B, T ER0 DGS
8350 4055 1 J, U DGS
18 52118 078AB 1 ER0 DG0 COVER, Transmission Dust
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 CABLE, Throttle Control
5207 7578 1 B, T ER0 DGS
1 J, U DGS
2 O RING, Throttle Cable
8350 3708 1 B, T ER0 DGS
1 J, U DGS
3 SCREW AND CONED WASHER,
Hex Head, M6x1.00x16.00
3420 1808 AR B, T ER0 DGS
1 J, U DGS
4 RETAINER, Throttle Cable Retention
8350 3710 1 B, T ER0 DGS
1 J, U DGS
5 HARNESS, Valve Body Solenoid
4897 742AA 1 B, T ER0 DGS
1 J, U DGS
6 O RING, Solenoid Connector Seal,
Transmission
8350 3719 1 B, T ER0 DGS
1 J, U DGS
7 PLATE, Retaining
8350 3717 1 B, T ER0 DGS
1 J, U DGS
8 SWITCH, Neutral, Safety, Back Up
4882 173 1 B, T ER0 DGS
1 J, U DGS
9 BOLT, M8x1.25x30
8350 3714 1 B, T ER0 DGS
1 J, U DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 O RING, Transmission Pump Assy
8350 3758 1 B, T ER0 DGS
1 J, U DGS
2 HOUSING, Pump
8350 4283 1 B, T ER0 DGS
1 J, U DGS
3 STATOR, Support
4626 166 1 B, T ER0 DGS
1 J, U DGS
4 BOLT AND WASHER, Hex Head,
M6x1.0x16
4626 167 13 B, T ER0 DGS
13 J, U DGS
5 SEAL, Pump Reaction Shaft
8350 3757 4 B, T ER0 DGS
2 J, U DGS
6 SEAL, Transmission Oil Pump
8350 3752 1 B, T ER0 DGS
1 J, U DGS
7 BOLT
8350 3759 7 B, T ER0 DGS
7 J, U DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 OVERDRIVE PACKAGE, Support
and Piston
5016 293AA 1 B, T ER0 DGS
1 J, U DGS
2 BOLT, Overdrive Support
4796 568 2 B, T ER0 DGS
2 J, U DGS
3 RACE, Thrust Bearing
8350 3801 1 B, T ER0 DGS
1 J, U DGS
4 SEAL, Pump Reaction Shaft
8350 3757 4 B, T ER0 DGS
2 J, U DGS
5 O RING, O/Drive Support Outer,
Transmission
4636 782 1 B, T ER0 DGS
1 J, U DGS
6 SPRING, Overdrive Brake Return
5011 234AA 1 B, T ER0 DGS
1 J, U DGS
7 THRUST BEARING PACKAGE,
Overdrive
4637 023 1 B, T ER0 DGS
1 J, U DGS
8 O RING, O/Drive Support Inner,
Transmission
4636 783 1 B, T ER0 DGS
1 J, U DGS
9 GEAR PACKAGE, Planetary
Overdrive
4886 128AA 1 B, T ER0 DGS
1 J, U DGS
10 RACE, Thrust Bearing
8350 3916 1 B, T ER0 DGS
1 J, U DGS
11 THRUST BEARING
8350 3802 1 B, T ER0 DGS
1 J, U DGS
12 RACE, Thrust Bearing
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 PISTON, Clutch
4636 683 1 B, T ER0 DGS
1 J, U DGS
2 O RING, Transmission Clutch
4637 006 1 B, T ER0 DGS
1 J, U DGS
3 O RING, Transmission Clutch
4626 170 1 B, T ER0 DGS
1 J, U DGS
4 O RING, Transmission Clutch
4626 176 1 B, T ER0 DGS
4626 170 1 J, U DGS
5 SNAP RING
8350 3792 1 B, T ER0 DGS
1 J, U DGS
6 SPRING, Clutch
8350 3793 1 B, T ER0 DGS
1 J, U DGS
7 INPUT SHAFT, Transmission
4626 169 1 B, T ER0 DGS
1 J, U DGS
8 BEARING, Forward Clutch
8350 3785 1 B, T ER0 DGS
1 J, U DGS
9 THRUST WASHER, Direct Clutch
8350 3825 1 B, T ER0 DGS
1 J, U DGS
10 SEAL, Input Shaft
8350 3799 3 B, T ER0 DGS
3 J, U DGS
11 CLUTCH, Front
4637 022 1 B, T ER0 DGS
1 J, U DGS
12 THRUST BEARING
8350 3802 1 B, T ER0 DGS
1 J, U DGS
13 RACE, Thrust Bearing
8350 3800 1 B, T ER0 DGS 52104180AB
1 J, U DGS
14 CLUTCH PACKAGE, Direct Clutch
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 GEAR PACKAGE, Sun
4637 035 1 B, T ER0 DGS
1 J, U DGS
2 RACE, Thrust Bearing
8350 3872 1 J, U DGS
1 B, T ER0 DGS
3 THRUST BEARING, Needle Roller
8350 3878 1 J, U DGS
1 B, T ER0 DGS
4 REPAIR PACKAGE, 2nd Brake
Coast
4886 124AA 1 J, U DGS
1 B, T ER0 DGS
5 CLUTCH, Overrunning
4637 008 1 J, U DGS
1 B, T ER0 DGS
6 SPRING, Return 2nd Brake
8350 3837 1 J, U DGS
1 B, T ER0 DGS
7 REPAIR PACKAGE, 2nd Brake
Coast
4636 979 1 J, U DGS
1 B, T ER0 DGS
8 GEAR PACKAGE, First And Reverse
4637 032 1 J, U DGS
1 B, T ER0 DGS
9 DISC AND PLATE PACKAGE
4883 921AA 1 J, U DGS
1 B, T ER0 DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 GEAR, Planetary
8350 4326 1 B, T ER0 DGS
1 J, U DGS
2 THRUST BEARING
8350 3802 1 B, T ER0 DGS
1 J, U DGS
3 THRUST BEARING PACKAGE,
Overdrive
4637 023 1 B, T ER0 DGS
1 J, U DGS
4 RACE, Thrust Bearing
8350 3801 1 B, T ER0 DGS
1 J, U DGS
5 THRUST BEARING, Needle Roller
8350 3878 1 B, T ER0 DGS
1 J, U DGS
6 SNAP RING
8350 3879 1 B, T ER0 DGS
1 J, U DGS
7 GEAR PACKAGE, Planetary
Overdrive
4886 128AA 1 J, U DGS
1 B, T ER0 DGS
8 THRUST BEARING PACKAGE,
Overdrive
4637 023 1 B, T ER0 DGS
1 J, U DGS
9 CLUTCH PACKAGE
4637 036 1 B, T ER0 DGS
1 J, U DGS
10 SNAP RING
8350 3890 1 B, T ER0 DGS
1 J, U DGS
11 THRUST WASHER, Planetary
Carrier
8350 3891 1 B, T ER0 DGS
1 J, U DGS
12 THRUST WASHER, Planetary
Carrier
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 BAND PACKAGE, Transmission
Brake
4886 125AA 1 B, T ER0 DGS
1 J, U DGS
2 E RING, (NOT SERVICED) (Not
Serviced)
3 SEAL, Transmission Brake
8350 3849 1 B, T ER0 DGS
1 J, U DGS
4 PISTON, Brake
8350 4299 1 B, T ER0 DGS
1 J, U DGS
5 O RING, Transmission Coast Break
8350 3855 2 B, T ER0 DGS
2 J, U DGS
6 COVER, Brake Band
8350 3853 1 B, T ER0 DGS
1 J, U DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 FILTER, Valve Body
8350 4032 1 B, T ER0 DGS
1 J, U DGS
2 BOLT, Hex Head, M6x1.00x12
8350 4031 4 B, T ER0 DGS
4 J, U DGS
3 TUBE, Valve Body
8350 4334 2 B, T ER0 DGS
2 J, U DGS
4 SPRING, Detent Manual
8350 4016 1 B, T ER0 DGS
1 J, U DGS
5 COVER, Transmission Detent
8350 4015 1 B, T ER0 DGS
1 J, U DGS
6 SOLENOID, Transmission
5016 120AA 2 J, U DGS
2 B, T ER0 DGS
7 SOLENOID, Transmission
# 5016 121AA 1 J, U DGS
1 B, T ER0 DGS
8 BOLT, Hex Head, M6x1.00x12
8350 4031 3 B, T ER0 DGS
4 J, U DGS
9 BOLT, M6x1.00x32
8350 4014 1 B, T ER0 DGS
8350 3783 2 J, U DGS
10 BODY, Check Ball
8350 4042 1 B, T ER0 DGS
1 J, U DGS
11 FILTER, Valve Body
8350 4336 1 B, T ER0 DGS
1 J, U DGS
12 PLATE, Transmission Valve Body
4637 468 1 J, U DGS
1 B, T ER0 DGS
13 GASKET, Valve Body
4882 361 1 B, T ER0 DGS
1 J, U DGS
14 CAM PACKAGE, Throttle Valve
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 PISTON, Accumulator
8350 4343 1 J, U DGS
1 B, T ER0 DGS
2 ACCUMULATOR PACKAGE, Piston
4637 028 1 J, U DGS
1 B, T ER0 DGS
3 PISTON, Accumulator
4636 788 1 J, U DGS
1 B, T ER0 DGS
4 ACCUMULATOR PACKAGE, Piston
4637 029 1 J, U DGS
1 B, T ER0 DGS
5 PISTON, Accumulator
4636 786 1 J, U DGS
1 B, T ER0 DGS
6 PISTON, Accumulator
8350 4017 1 J, U DGS
1 B, T ER0 DGS
7 O RING, Transmission Accumulator/
Strainer
8350 4029 AR J, U DGS
AR B, T ER0 DGS
8 ACCUMULATOR PACKAGE, Piston
5003 158AA 1 J, U DGS
1 B, T ER0 DGS
9 PISTON, Accumulator
4636 787 1 J, U DGS
1 B, T ER0 DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
DGS = Aisin Warner 4 Speed Automatic Transmission
1 LEVER, Manual Valve
8350 3774 1 J, U DGS
1 B, T ER0 DGS
2 SHAFT, Manual Valve
8350 3725 1 J, U DGS
1 B, T ER0 DGS
3 LEVER REPAIR PACKAGE, Valve
Body
8350 4332 1 J, U DGS
1 B, T ER0 DGS
4 ROD, Transmission Pawl
4886 042AA 1 J, U DGS
1 B, T ER0 DGS
5 BOLT, M6x1.00x32
8350 3783 2 J, U DGS
5 B, T ER0 DGS
6 BRACKET, Park Lock
4886 041AA 1 J, U DGS
1 B, T ER0 DGS
7 PAWL, Parking Sprag
4886 040AA 1 J, U DGS
1 B, T ER0 DGS
8 SHAFT, Parking Sprag
8350 3777 1 J, U DGS
1 B, T ER0 DGS
9 SNAP RING, Parking Pawl
8350 3776 1 J, U DGS
1 B, T ER0 DGS
10 SPRING, Park Lock
8350 3778 1 J, U DGS
1 B, T ER0 DGS
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0l 6 Cylinder Gas Engines
EP0 = All 2.5L Gas Engines
DG0 = All Automatic Transmissions
DGS = Aisin Warner 4 Speed Automatic Transmission
1 5210 4028 1 EP0, DG0 HANDLE, Gearshift
ER0
2 5300 0211 1 EP0, DG0 BUTTON, Gearshift Knob
ER0
3 5300 0865 1 EP0, DG0 LEVER, Gearshift
ER0
4 5300 0866 1 EP0, DG0 SPRING, Button Return
ER0
5 5207 7561 1 EP0, DG0 CAP, Gearshift Handle Button
ER0
6 BEZEL, Console PRNDL
5EK03 LAZAB 1 J, T DGS
5EK07 LAZAB 1 B, U DGS
7 CABLE, Park Interlock
5210 4144 1 J, T EP0, DG0
ER0
52104 144AB 1 B, U EP0, DG0
ER0
8 SEAL, Shift Housing, (NOT
SERVICED) (Not Serviced)
9 HOUSING, Shift Lever
52104 005AB 1 J, T DG0
52104 007AB 1 B, U DG0
10 52077 532AC 1 DG0 CABLE, Gearshift Control
11 5300 0704 1 DG0 COVER, Gearshift
12 J400 1701 AR SCREW, Hex Self Tapping, .19-16x.
50
13 3420 1788 1 EP0, STRAP, Tie
ER0
14 5300 7746 1 ER0 DGS BRACKET, Transmission Control
Cable
15 1150 2850 2 ER0 DGS BOLT, Hex Flange Head, M8x1.
25x20
16 5300 7747 1 B, T ER0 DGS LEVER, Gearshift
17 J420 0046 3 NUT AND WASHER, Hex Flange,
M8x1.25
18 SPRING, Pawl Return, (NOT
SERVICED) (Not Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Transmission Assembly
Transmission Assembly (DDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 3550-110
Gear Train
Gear Train (DDD) ............................................................. Fig. 3550-410
Gearshift Controls
Gearshift Controls (DDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 3550-1210
December 7, 2002
Transmission Assembly (DDD)
Figure 3550-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engine
ENC = 2.5L 4 Cylinder Turbo Diesel Engines
DDD = 5 Speed Manual Transmission
1 TRANSMISSION, 5 Speed
# 52104 385AA 1 J, U ER0 DDD
# 52104 386AA 1 B, T ER0 DDD
# 52104 387AA 1 J, U ENC DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engine
ENC = 2.5L 4 Cylinder Turbo Diesel Engines
DDD = 5 Speed Manual Transmission
1 CASE, Transmission
# 5015 577AA 1 B, T ER0 DDD
1 J, U ER0 DDD
1 J, U ENC DDD
2 CASE, Transmission Rear
# 5015 946AA 1 B, T ER0 DDD
# 5015 947AA 1 J, U ER0 DDD
1 J, U ENC DDD
3 RETAINER, Shaft
# 5013 306AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
4 LEVER, Gearshift
# 5015 952AA 1 B, T ER0 DDD
1 J, U ER0 DDD
# 5015 953AA 1 J, U ENC DDD
5 BOLT, M8-1.25x70
4741 313 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
6 BOLT, Hex Head
4741 144 4 J, U ENC
4 B, T ER0 DDD
4 J, U ER0 DDD
7 BOLT, Hex Head, M8x1.25x50
4741 123 11 J, U ENC
11 B, T ER0 DDD
11 J, U ER0 DDD
8 BOLT, Hex
4741 115 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
9 PIN, Locating
4741 122 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
10 SWITCH, Back Up Lamp
4741 121 1 J, U ENC DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, T ER0 DDD
1 J, U ER0 DDD
11 VENT, Transmission
# 5015 945AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
12 PLUG, Oil Fill
4882 280 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
13 PIN, Detent
5013 321AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
14 CAP, Detent
4741 128 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
15 SPRING, Shift Detent
4796 673 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
16 PLUNGER
5015 949AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
17 BOLT, Hex Head, M6x1.00x25
4741 300 6 J, U ENC
6 B, T ER0 DDD
6 J, U ER0 DDD
18 BEARING, Ball
4741 112 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
19 SEAL, Input Shaft
4741 296 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
20 SEAL, Output Shaft
4741 118 1 J, U ENC DDD
1 J, U ER0 DDD
4741 119 1 B, T ER0 DDD
21 BEARING, Input Shaft
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engine
ENC = 2.5L 4 Cylinder Turbo Diesel Engines
DDD = 5 Speed Manual Transmission
1 SHAFT, Input
# 5013 302AA 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
2 STOP RING, Synchronizer
4741 277 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
3 NEEDLE BEARING, Input Shaft
4741 878 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
4 SNAP RING, Output Shaft Bearing
4741 266 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
5 SYNCHRONIZER, Third and Fourth
4741 293 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
6 GEAR, Third
# 5013 195AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
7 NEEDLE BEARING, Second Gear
5003 039AA 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
8 SNAP RING
4897 922AA 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
9 WASHER, Output Shaft
# 5013 192AA 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
10 GEAR, Second
# 5013 194AA 1 J, U ENC DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, T ER0 DDD
1 J, U ER0 DDD
11 SYNCHRONIZER, First and Second
# 5013 191AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
12 GEAR, First
# 5013 189AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
13 NEEDLE BEARING, Transmission
4741 871 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
14 SHAFT, Output
5013 180AA 1 J, U ENC DDD
1 J, U ER0 DDD
# 5015 955AA 1 B, T ER0 DDD
15 NEEDLE BEARING, Transmission
4741 871 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
16 GEAR, Reverse
# 5013 185AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
17 STOP RING, Synchronizer
4741 285 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
18 SYNCHRONIZER, Fifth And Reverse
4741 278 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
19 RING, Transmission
4741 805 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
20 BEARING, Needle
4741 273 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
21 GEAR, Fifth
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, U ENC DDD
1 J, U ER0 DDD
32 BEARING, Idler
4874 359 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
33 IDLER SHAFT, Transmission
4741 303 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
34 BALL, Check, 4 mm
4741 891 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
35 RING, Synchronizer Blocker
4874 363 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
36 CONE, Synchronizer
4874 405 2 J, U ENC
2 B, T ER0 DDD
2 J, U ER0 DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engine
ENC = 2.5L 4 Cylinder Turbo Diesel Engines
DDD = 5 Speed Manual Transmission
1 SHAFT, Selector
# 5015 951AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
2 LEVER, Shift Shaft
5014 109AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
3 SPRING, Lever
4741 137 AR J, U ENC
AR B, T ER0 DDD
AR J, U ER0 DDD
4 PLUNGER
5015 949AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
5 BUSHING, Transmission
5012 337AA 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
6 PIN, Shift Shaft
4741 138 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
7 FORK, Third and Fourth
# 5015 950AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
8 PIN, Shift Shaft
4741 139 1 B, T ER0 DDD
1 J, U ENC DDD
1 J, U ER0 DDD
9 SOCKET, Shift Shaft
4874 352 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
10 FORK, Transmission
# 4773 563AB 1 J, U ENC DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, T ER0 DDD
1 J, U ER0 DDD
11 FORK, First and Second
# 5013 178AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
12 ISOLATOR, Shift Lever
5012 020AA 1 J, U ENC DDD
1 B, T ER0 DDD
1 J, U ER0 DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DD0 = All 5 Speed Manual Transmission
DBB = All Manual Transmissions
1 4446 921 1 DD0 INSERT, Transmission Shift Knob
2 6502 556 1 DBB NUT, Hex, M10-1.5
3 5210 4174 1 DD0 KNOB, Gearshift
4 LEVER, Gearshift
# 52104 163AB 1 B, U DBB
# 52104 166AB 1 J, T DBB
5 # 52104 079AC 1 DBB BOOT, Gear Shift Lever
6 # 5210 4170 1 DDD BOOT, Gear Shift Lever
7 1150 2843 7 DDD SCREW, Hex Flange Head, M4.2x1.
41x13.00
8 # 5210 4169 1 DDD COVER, Floor Pan
9 SCREW, Hex Self Tapping, .19-16x.
50, (NOT SERVICED) (Not
Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Transmission Assembly
Transmission (DDQ) ........................................................... Fig. AX-110
Gear Train
Gear Train AX 5 (DDQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AX-410
Gearshift Controls
Gearshift Controls (DDQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AX-1215
December 7, 2002
Transmission (DDQ)
Figure AX-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
DDQ = 5 Speed Manual Transmission
EP0 = All 2.5L Gas Engines
1 TRANSMISSION, 5 Speed
5210 4546 1 B, T EP0 DDQ
5210 4547 1 J, U EP0 DDQ
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DDQ = 5 Speed Manual Transmission
EP0 = All 2.5L Gas Engines
1 CASE, Transmission
4897 581AA 1 B, T EP0 DDQ
1 J, U EP0 DDQ
2 PLUG, Differential Drain
4543 303 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
3 GASKET, Drain Plug
8350 0513 3 B, T EP0 DDQ 52107746
3 J, U EP0 DDQ 52104547
4 BOLT
8350 3548 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
5 PIN, Locating
8350 0504 4 B, T EP0 DDQ 52104546
4 J, U EP0 DDQ 52104547
6 8350 0618 1 J, U EP0 DDQ STUD, Double Ended, M10x1.25x98,
52104547
7 WASHER, Flat
8350 0627 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
8 WASHER, Lock
8350 0626 1 B, T EP0 DDQ
1 J, U EP0 DDQ
9 NUT, Transmission Case
8350 0625 1 J, U EP0 DDQ 52104547
1 B, T EP0 DDQ 52104546
10 BOLT
8350 3547 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
11 BOLT
8350 3549 5 B, T EP0 DDQ
5 J, U EP0 DDQ
12 PIN, Reverse Restrict
8350 0516 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
13 8350 3108 1 J, U EP0 DDQ SEAL, Adapter, 52104547
14 8350 6037 1 J, U EP0 DDQ ADAPTER, Transmission
15 PIN, Reverse
8350 0515 1 B, T EP0 DDQ 52104546
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DDQ = 5 Speed Manual Transmission
EP0 = All 2.5L Gas Engines
1 SNAP RING
8350 0645 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-2 SNAP RING, Input Shaft, 2.10mm
8350 0607 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-3 SNAP RING, Input Shaft, 2.15mm
8350 0608 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-4 SNAP RING, Input Shaft, 2.20mm
8350 0609 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-5 SNAP RING, Input Shaft, 2.25mm
8350 0610 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-6 SNAP RING, Input Shaft, 2.30mm
8350 0611 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
7 SNAP RING
8350 0614 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
8 BEARING, Input Shaft
8350 2681 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52107747
9 SHAFT, Input
8350 6020 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
10 ROLLER, Input Gear
8350 2680 13 B, T EP0 DDQ 52104546
13 J, U EP0 DDQ 52104547
11 STOP RING, Synchronizer
8350 0566 3 B, T EP0 DDQ
3 J, U EP0 DDQ
2 B, T EP0 DDQ 52104546
2 J, U EP0 DDQ 52104547
12 SNAP RING, Mainshaft, 1.75mm
8350 0598 1 B, T EP0 DDQ 52104546
1 J, U EP0 DDQ 52104547
-13 SNAP RING, Mainshaft, 1.80mm
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DDQ = 5 Speed Manual Transmission
EP0 = All 2.5L Gas Engines
1 PLUG, Shift Rail
8350 0503 4 B, T EP0 DDQ
4 J, U EP0 DDQ
2 BOLT, Shift Fork
8350 2664 3 B, T EP0 DDQ
3 J, U EP0 DDQ
3 FORK, Transmission
8350 0526 1 B, T EP0 DDQ
1 J, U EP0 DDQ
4 SNAP RING
8350 0548 1 B, T EP0 DDQ
1 J, U EP0 DDQ
5 ARM, Reverse Shift
4897 099AA 1 B, T EP0 DDQ
1 J, U EP0 DDQ
6 SNAP RING
8350 0547 1 B, T EP0 DDQ
1 J, U EP0 DDQ
7 SHOE, Shift Lever
4897 100AA 1 B, T EP0 DDQ
1 J, U EP0 DDQ
8 FORK PACKAGE, Shift
4740 236 1 B, T EP0 DDQ
1 J, U EP0 DDQ
9 FORK, Transmission
8350 2662 1 B, T EP0 DDQ
1 J, U EP0 DDQ
10 BRACKET, Reverse Arm
8350 0531 1 B, T EP0 DDQ
1 J, U EP0 DDQ
11 BOLT, Bearing Retainer
8350 0549 2 B, T EP0 DDQ
2 J, U EP0 DDQ
12 SHAFT, Gear Shift Fork, Number 3
4746 659 1 B, T EP0 DDQ
1 J, U EP0 DDQ
13 SHAFT, Gear Shift Fork, Number 4
4746 660 1 B, T EP0 DDQ
1 J, U EP0 DDQ
14 PIN, Shift Shaft
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
DBB = All Manual Tansmissions
DD0 = All 5 Speed Manual Transmissions
DDQ = 5 Speed Manual Transmission
EP0 = All 2.5L Gas Engines
1 5210 4174 1 DD0 KNOB, Gearshift
2 6502 556 1 DBB NUT, Hex, M10-1.5
3 LEVER, Gearshift
4874 289 1 B, T EP0 DDQ
1 J, U EP0 DDQ
4 # 52104 079AC 1 DBB BOOT, Gear Shift Lever
5 # 5210 4170 1 DBB BOOT, Gear Shift Lever
6 # 5210 4169 1 DDD COVER, Floor Pan
7 4446 921 1 DD0 INSERT, Transmission Shift Knob
8 J400 1701 AR SCREW, Hex Self Tapping, .19-16x.
50
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Gear Train
Gear Train Command Trac (DHN) ................................................. Fig. 231-410
Gearshift Controls
Gearshift Controls Command Trac (DHN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-1220
December 7, 2002
Transfer Case Command Trac (DHN)
Figure 231-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4.0L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 TRANSFER CASE, NV231
5209 8913 1 J, U EN0 DDQ
# 52099 212AB 1 J, U ER0 DG0
# 52099 310AB 1 J, U EP0 DDQ
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4.0L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DD0 = All 5 Speed Manual Transmissions
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 CASE, Transfer Front
4796 949 1 J, U EN0 DD0
4798 111 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
2 STUD
4505 365 6 J, U EN0 DD0
6 J, U EP0 DDQ
6 J, U ER0 DDD
6 J, U ER0 DG0
3 BOLT, Twelve Point Head, M10x1.
5x48
J813 0979 1 J, U EN0 DD0
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
4 NUT AND CONED WASHER, Hex,
.375-24
J400 6681 5 J, U EP0 DD0
6 J, U EN0,
ER0
5 SCREW
4886 473AA 1 J, U EN0 DD0
1 J, U ER0 DDD
1 J, U EP0 DDQ
1 J, U ER0 DG0
6 SWITCH, Transfer Case Mode
J813 4473 1 J, U EN0 DD0
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
7 SEAL, Vacuum Switch
4338 956 2 J, U EN0 DD0
2 J, U EN0 DDQ
1 J, U ER0 DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
2 J, U EP0 DDQ
8 NUT, M10x1.5
6502 337 3 J, U EN0 DDQ
3 J, U DGD
9 4720 708 3 J, U EN0 DDQ STUD
10 BOLT, Transfer Case
4210 617 5 J, U EN0 DD0
5 J, U EP0 DDQ
5 J, U ER0 DDD
5 J, U ER0 DG0
11 RETAINER, Transfer Case Rear
4741 243 1 J, U EN0 DDQ
# 5017 477AA 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
12 BOLT
6500 318 9 J, U EN0 DDQ
9 J, U EP0 DDQ
9 J, U ER0 DDD
9 J, U ER0 DG0
13 VENT, Transfer Case
4796 910 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
14 EXTENSION, Transfer Case
8350 3156 1 J, U EN0 DD0
1 J, U EN0 DDQ
15 SEAL, Output
4798 117 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
4638 904 1 J, U EN0 DD0
16 J813 4490 1 J, U EN0 DDQ BUSHING, Extension Housing
17 SPRING, Shift Detent
4638 497 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
18 PLUNGER
5300 8217 1 J, U EN0 DDQ
1 J, U EP0 DDQ
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, U ER0 DDD
1 J, U ER0 DG0
19 BOLT, Hex Flange Head
4210 614 2 J, U EN0 DD0
2 J, U EN0 DDQ
2 J, U EP0 DDQ
2 J, U ER0 DDD
2 J, U ER0 DG0
20 WASHER, Flat
4210 983 2 J, U EN0 DDQ
2 J, U EP0 DDQ
2 J, U ER0 DDD
2 J, U ER0 DG0
4446 487 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
S243 6163 1 J, U EN0 DDQ
21 DOWEL, Transfer Case
4116 310 2 J, U EN0 DD0
2 J, U EN0 DDQ
2 J, U EP0 DDQ
2 J, U ER0 DDD
2 J, U ER0 DG0
22 PLUG, Oil Fill
4856 641 2 J, U EN0 DDQ
2 J, U EP0 DDQ
2 J, U ER0 DDD
2 J, U ER0 DG0
23 5010 884AA 1 J, U EN0 DD0 SEALANT, RTV
24 MAGNET, Transmission
3681 601 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
25 VENT, Transfer Case
4796 910 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
26 6502 081 2 J, U CLAMP, Oil Cooler Line
27 4443 176 1 HOSE, Fuel, .31 I.D. 50 Foot Roll
28 4641 780 1 STRAP, Tie
29 CASE, Transfer Rear
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4.0L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DD0 = All 5 Speed Manual Transmissions
DDD = 5 Speed Heavy Duty Manual Transmission
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 MAINSHAFT, Transfer Case
4796 907 1 J, U EN0 DDQ
# 5016 630AA 1 J, U EP0 DDQ
1 J, U ER0 DDD
2 SEAL, Input Gear
4167 929 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
3 EXTENSION, Transfer Case
4338 973 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
4 SEAL, Main Shaft
4210 603 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
5 PUMP, Transfer Case Oil
4338 936 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
6 BEARING
4338 892 2 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
7 SNAP RING
J813 4488 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
8 BEARING, Input Shaft
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
17 4796 906 1 J, U EN0 DDQ SLEEVE, Shift Range
18 SPROCKET, Transfer Case
4796 908 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
19 SNAP RING
3821 558 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
20 GEAR, Input
4796 904 1 J, U EN0 DDQ
4796 956 1 J, U EP0 DDQ
4798 113 1 J, U ER0 DDD
1 J, U ER0 DG0
21 BEARING, Output Shaft
4269 189 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
22 CHAIN, Transfer Case
4338 935 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
23 OUTPUT SHAFT, Transfer Case
4338 934 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
24 BEARING
4338 892 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
25 SNAP RING, Bearing
4338 894 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, U ER0 DG0
26 4338 893 1 J, U EN0 DDQ SEAL, Output
27 YOKE, Transfer Case Output
4446 494 1 J, U EN0 DDQ
4798 120 1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
28 WASHER, Flat
4446 487 1 J, U EN0 DD0
1 J, U EP0 DDQ
1 J, U ER0 DDD
29 NUT, Hex Flange
4446 488 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
30 BOLT
6500 318 9 J, U EN0 DDQ
9 J, U EP0 DDQ
9 J, U ER0 DDD
9 J, U ER0 DG0
31 BEARING, Input Gear
4746 155 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4.0L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DD0 = All 5 Speed Manual Transmissions
DDD = 5 Speed Heavy Duty Manual Transmission
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 FORK, Range
4638 913 1 J, U EP0 DDQ
1 J, U ER0 DG0
2 PAD, Shift Fork
4167 969 2 J, U EN0 DDQ
2 J, U EP0 DDQ
2 J, U ER0 DDD
2 J, U ER0 DG0
3 BUSHING, Shift Lever
5300 4810 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
4 FORK, Transfer Case Mode Shift
4741 237 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
5 PAD, Shift Fork
4219 073 1 J, U EN0 DDQ 52098913
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
6 NUT, Hex Flange Lock
0152 345 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
7 SPRING, Mode Shift Rail
4338 925 1 J, U EN0 DDQ
1 J, U EP0 DDQ
1 J, U ER0 DDD
1 J, U ER0 DG0
8 SECTOR, Transfer Case
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4.0L., 6 Cylinder, Gas Engine
ENC= 2.5L 4 Cylinder Turbo Diesel Engine
DD0 = All 5 Speed Manual Transmissions
DDD = 5 Speed Heavy Duty Manual Transmission
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 SHIFTER, Transfer Case
52104 100AC 1 J
52104 101AC 1 U
2 LEVER, Transfer Case Shifter
5207 9256 1 J
1 U
3 PIN, Cotter
J400 6723 1 U
1 J
4 FASTENER, Push On
5207 7671 1 J
1 U
5 NUT, Push, M5
6100 839 2 U
2 J
6 BOOT, Transfer Case Lever
5210 4019 1 U
1 J
7 HOUSING, Shift Lever
5300 1284 1 U
1 J
8 BUSHING, Shift Control
5300 0639 2 U
2 J
9 LEVER, Transfer Case
53005 150AC 1 U
1 J
10 BUSHING, Shift Lever
5300 4810 1 J, U ENC DBB
1 J, U ER0 DDQ
1 J, U EP0
11 ROD, Gear Shift Control, Transfer
Case
5210 4073 1 J, U EP0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, U ER0 DG0
12 STRAP, Retaining
J369 3058 1 U
1 J
13 SNAP RING
1150 5389 1 J
1 U
14 BRACKET, Torque Shaft
52104 017AB 1 J, U EP0
1 J, U ER0 DG0
52104 018AB 1 J, U ENC, DDQ
ER0
15 ROD, Gear Shift Control, Transfer
Case
5300 4941 1 J, U EP0
5300 4942 1 J, U ER0 DG0
5300 5448 1 J, U ER0 DDQ
16 BRACKET, Torque Shaft
5207 8605 1 J, U ENC DBB
5300 5069 1 J, U EP0
53005 071AB 1 J, U ER0 DG0
17 TORQUE SHAFT, Transfer Case
5207 8541 1 J, U ENC DBB
5300 5151 1 J, U EP0
5300 5552 1 J, U ER0 DBB
18 J400 6036 1 J, U BOLT, Hex Head, .312-18x.50
19 6503 811 4 J, U BOLT, Hex Head, M6x1.00x20.00
20 BEARING, Transfer Case Shift
5207 8134 1 J, U ENC, DDQ
ER0
1 J, U EP0
1 J, U ER0 DG0
21 GASKET, Gearshift Control Rod
5300 5154 1 J, U ENC, DDQ
ER0
1 J, U EP0
1 J, U ER0 DG0
22 GROMMET
5210 4014 4 J, U ENC, DDQ
ER0
4 J, U EP0
4 J, U ER0 DG0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
4 J, U ENC, DDD
ER0
23 GROMMET, Control Rod Front
3575 333 1 U
1 J
24 1150 4336 1 J, U ER0 DG0 BOLT, Hex Head, M8x1.25x16
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Gear Train
Gear Train Select Trac (DHP) .................................................... Fig. 242-410
Gearshift Controls
Gearshift Controls Select Trac (DHP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 242-1210
December 7, 2002
Transfer Case Select Trac (DHP)
Figure 242-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
Notes:
ER0 = All 4.0L 6 Cylinder Gas Engine
DG0 = All Automatic Transmissions
1 TRANSFER CASE, NP242
# 52098 899AC 1 J, U ER0 DG0 Without police Group
# 52111 083AC 1 J, U ER0 DG0 With Police Group
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
EP0= All 2.5L, 4 Cylinder, Gas Engine
ER0= All 4L., 6 Cylinder, Gas Engine
EN0= All 4/5 Cylinder, Turbo Diesel Engine
DDQ = 5 Speed Manual Transmission
DG0 = All Automatic Transmissions
1 4856 389 1 J, U ER0 DG0 CASE, Transfer Front
2 4505 365 6 J, U ER0 DG0 STUD
3 4856 641 2 J, U ER0 DG0 PLUG, Oil Fill
4 NUT AND CONED WASHER, Hex,
.375-24
J400 6681 5 J, U EP0 DD0
6 J, U EN0,
ER0
5 4886 473AA 1 J, U ER0 DG0 SCREW
6 4338 956 2 J, U ER0 DG0 SEAL, Vacuum Switch
7 0015 105 1 J, U ER0 DG0 PLUG, Transmission Case
8 4638 497 1 J, U ER0 DG0 SPRING, Shift Detent
9 5300 8217 1 J, U ER0 DG0 PLUNGER
10 4210 617 15 J, U ER0 DG0 BOLT, Transfer Case
11 4856 391 1 J, U ER0 DG0 RETAINER, Transfer Case Rear
12 5010 884AA 1 J, U EP0 DDQ SEALANT, RTV
13 3681 601 1 J, U ER0 DG0 MAGNET, Transmission
14 4796 910 1 J, U ER0 DG0 VENT, Transfer Case
15 4116 310 2 J, U ER0 DG0 DOWEL, Transfer Case
16 8350 3512 1 J, U ER0 DG0 WASHER, Flat
17 4210 614 2 J, U ER0 DG0 BOLT, Hex Flange Head
18 5211 8181 1 J, U EN0 DDQ CLIP
19 5600 6755 1 J, U ER0 DG0 SWITCH, Transfer Case Mode
20 4338 956 2 J, U ER0 DG0 SEAL, Vacuum Switch
21 4443 176 1 J, U HOSE, Fuel, .31 I.D. 50 Foot Roll
22 5300 7494 1 J, U VENT, Transfer Case
23 6502 081 2 J, U CLAMP, Oil Cooler Line
24 4886 373AA 1 J, U ER0 DG0 CASE, Transfer Case Rear
25 4338 942 1 J, U ER0 DG0 SEAL, Oil
26 8350 3523 1 J, U ER0 DG0 TUBE, Oil Pickup
27 4338 944 1 J, U ER0 DG0 CONNECTOR, Oil Tube Pickup
28 4338 943 1 J, U ER0 DG0 FILTER, Transfer Case Oil
29 J813 0979 1 J, U ER0 DG0 BOLT, Twelve Point Head, M10x1.
5x48
30 J813 4488 1 J, U ER0 DG0 SNAP RING
31 4798 118 1 J, U ER0 DG0 WASHER
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0= All 4L., 6 Cylinder, Gas Engine
DG0 = All Automatic Transmissions
1 6500 318 4 J, U ER0 DG0 BOLT
2 4167 929 1 J, U ER0 DG0 SEAL, Input Gear
3 4338 973 1 J, U ER0 DG0 EXTENSION, Transfer Case
4 3821 558 1 J, U ER0 DG0 SNAP RING
5 4746 155 1 J, U ER0 DG0 BEARING, Input Gear
6 4338 910 1 J, U ER0 DG0 SNAP RING
7 4338 909 1 J, U ER0 DG0 RING
8 8350 3507 1 J, U ER0 DG0 BEARING, Input Shaft
9 8350 4170 3 J, U ER0 DG0 GEAR, Planetary
10 4796 903 1 J, U ER0 DG0 GEAR, Low Range Planetary
11 SNAP RING, Annulus Gear
4219 065 1 J, U ER0 DG0 Without Police
1 J, U ER0 DG0 With Police
12 4798 279 1 J, U ER0 DG0 SLEEVE, Shift Range
13 8350 3540 1 J, U ER0 DG0 SNAP RING
14 8350 3539 1 J, U ER0 DG0 WASHER, Intermediate Sleeve
15 4798 277 1 J, U ER0 DG0 SHAFT, Intermediate
16 8350 3542 1 J, U ER0 DG0 SLEEVE, Mode Synchronizer
17 8350 3537 1 J, U ER0 DG0 SNAP RING
18 4798 145 1 J, U ER0 DG0 MAINSHAFT, Transfer Case
19 4338 908 2 J, U ER0 DG0 THRUST WASHER, Planetary
Carrier
20 4798 126 1 J, U ER0 DG0 GEAR, Input
21 8350 3529 1 J, U ER0 DG0 CARRIER, Differential
22 SPROCKET, Transfer Case
8350 3530 1 J, U ER0 DG0 Without Police
1 J, U ER0 DG0 With Police
23 8350 3543 1 J, U ER0 DG0 BEARING PACKAGE, Transfer Case
24 8350 3533 2 J, U ER0 DG0 SPACER, Sprocket
25 SPROCKET, Transfer Case
8350 3531 1 J, U ER0 DG0 Without Police
1 J, U ER0 DG0 With Police
26 8350 3536 1 J, U ER0 DG0 SPROCKET, Differential
27 8350 4169 3 J, U ER0 DG0 GEAR, Planetary
28 4210 603 1 J, U ER0 DG0 SEAL, Main Shaft
29 4338 936 1 J, U ER0 DG0 PUMP, Transfer Case Oil
30 3820 898 6 J, U ER0 DG0 SCREW
31 8350 4168 12 J, U ER0 DG0 WASHER, Differential Gear
32 4167 924 1 J, U ER0 DG0 NUT, Transfer Case Yoke
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0= All 4L., 6 Cylinder, Gas Engine
DG0 = All Automatic Transmissions
1 5300 4227 1 J, U ER0 DG0 LEVER, Transfer Case
2 5300 4810 1 J, U ER0 DG0 BUSHING, Shift Lever
3 0152 345 1 J, U ER0 DG0 NUT, Hex Flange Lock
4 4167 963 1 J, U ER0 DG0 SEAL, O-Ring
5 4167 964 1 J, U ER0 DG0 RETAINER, Rear Clutch
6 4638 949 1 J, U ER0 DG0 SECTOR, Transfer Case
7 WASHER, (NOT SERVICED) (Not
Serviced)
8 8350 3508 1 J, U ER0 DG0 FORK, Range
9 4167 970 1 J, U ER0 DG0 PAD, Shift Fork
10 J813 4291 2 J, U ER0 DG0 BUSHING, Shift Fork
11 8350 3514 1 J, U ER0 DG0 BUSHING, Shift Rail
12 8350 3513 1 J, U ER0 DG0 SPRING, Mode Shift Fork
13 8350 3512 1 J, U ER0 DG0 WASHER, Flat
14 4638 950 1 J, U ER0 DG0 FORK, Transfer Case Mode Shift
15 4167 969 2 J, U ER0 DG0 PAD, Shift Fork
16 8350 3510 1 J, U ER0 DG0 BRACKET, Shift Mode
17 8350 3511 1 J, U ER0 DG0 BRACKET, Shift Mode
18 8350 3516 1 J, U ER0 DG0 SPRING, Mode Shift Fork
19 8350 3515 1 J, U ER0 DG0 CUP, Shift Fork Spring
20 1664 355 1 J, U ER0 DG0 PIN, Shift Fork
21 8350 4469 1 J, U ER0 DG0 RAIL, Transfer Case
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Notes:
ER0= All 4L., 6 Cylinder, Gas Engine
DBB = All Manual Transmissions
DG0 = All Automatic Transmissions
1 SHIFTER, Transfer Case
52104 102AB 1 J DG0
52104 103AB 1 U DG0
2 LEVER, Transfer Case Shifter
5207 9256 1 J DG0
1 U DG0
3 PIN, Cotter
J400 6723 1 J DG0
1 U DG0
4 NUT, Push, M5
6100 839 2 J DG0
2 U DG0
5 FASTENER, Push On
5207 7671 1 J DG0
1 U DG0
6 HOUSING, Shift Lever
5300 1284 1 J DG0
1 U DG0
7 BUSHING, Shift Control
5300 0639 2 J DG0
2 U DG0
8 LEVER, Transfer Case
5300 5150 1 J DG0
1 U DG0
9 5300 4810 1 J, U ER0 DG0 BUSHING, Shift Lever
10 5210 4073 1 J, U ER0 DG0 ROD, Gear Shift Control, Transfer
Case
11 STRAP, Retaining
J369 3058 1 J DG0
1 U DG0
12 BOOT, Transfer Case Lever
5210 4019 1 J DG0
1 U DG0
13 52104 017AB 1 J, U ER0 DG0 BRACKET, Torque Shaft
14 ROD, Gear Shift Control, Transfer
Case
5300 4943 1 J, U ER0 DG0
5210 4122 1 J, U ER0 DBB
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Speedometer Pinions
Speedometer Pinion ........................................................... Fig. 21P-110
December 7, 2002
Speedometer Pinion
Figure 21P-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Jack Stowage
Jack Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 022-310
December 7, 2002
Wheels and Hardware
Figure 022-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
December 7, 2002
Lock Cylinders & Keys
Figure 23D-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 BLADE, Wiper
5515 5650 2 J, T
5515 5652 2 B, U
2 5515 5649 2 J, T ARM, Wiper
3 5600 1601 2 NOZZLE, Washer, Windshield
4 J400 4262 2 PIN, Push, .15x.41
5 # 55008 832AD 1 J, T GRILLE, Cowl Panel
6 3420 1230 7 SCREW, Round Washer Head AB
7 3420 1872 AR NUT, Snap In, M4.2 x 1.41
8 SCREW, .164-18x.625, (NOT
SERVICED) (Not Serviced)
9 5500 8833 1 J, T SCREEN, Cowl
10 55155 041AC 1 HOSE, Windshield Washer
11 # 55155 297AB 1 J, T MOTOR, Wiper
12 3420 1496 4 SCREW, Pan Plastite, M7.25x3.
18x25.00
13 3420 1686 2 BOLT, Hex Flange Head, M12x1.
18x35
14 6101 786 2 SCREW, Self Tapping, M6x1x15
15 55235 370AB 1 J, T BRACKET, Grille To Cowl Extension
16 3420 1358 2 NUT AND WASHER, Hex Nut-
Sealing Washer, M6 x 1.00
17 5500 3036 1 J, T BRACKET, Wiper Motor, w/o
Grommet
18 0441 263 2 NUT, Push
19 RESERVOIR, Washer
4778 344 1 w/Sensor
4778 345 1 w/o Sensor
-20 5515 4979 1 SENSOR, Washer Fluid Level
21 6100 047 1 NUT AND WASHER, Hex Nut-Coned
Washer, M6 x 1.00
22 55154 812AB 1 FILLER NECK AND CAP, Washer
Reservoir
23 6033 567 2 BOLT AND WASHER, Hex Head,
.19-16x.75
24 PUMP, Washer, Windshield
4778 347 1 Front
4778 348 1 Rear
-25 GROMMET, Washer Reservoir
4778 346 1 Sensor/Pump
4778 350 1 Filler Neck
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
December 7, 2002
Hevac Unit
Figure 024-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
2 J, T EP0
4 B, U EP0
-17 SWITCH, A/C High Pressure Cut Off
4897 617AA 1 J, T EP0
# 5015 792AA 1 J, T ER0
-18 5015 872AA 1 J, T EP0, SWITCH, A/C Low Pressure Cut Off
ER0
-19 4882 334 1 J, T EP0 VALVE, A/C Discharge Line Check
-20 4882 335 1 J, T EP0 CAP, A/C Check Valve
-21 VALVE CORE, Service Port, (NOT
SERVICED) (Not Serviced)
-22 4728 856 1 J, T EP0 SPRING, Quick Disconnect
-23 ORIFICE, Liquid Line
5503 6182 1 B, U ER0
1 J, T EP0
24 O RING, A/C Suction Line
4761 737 2 J, T ER0
2 J, T EP0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 DUCT, Defroster
5503 6682 1 J, T
5503 6683 1 B, U
2 6032 723 3 SCREW, Self Tapping, M4.2x1.
69x19.05
3 DUCT, Floor Console
5503 6869 1 J, T
5503 6870 1 B, U
4 55036 789AB 1 DUCT, Rear Floor Heat
5 5511 5494 1 B, U HOSE, Demister, Right
6 5511 5495 1 B, U HOSE, Demister, Left
-7 5503 7040 1 B, U DUCT, Demister, Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Emission Labels
Emission Labels 2.5L (EPE), 2.5L (ENC) Diesel, 4.0L (ERH) Engine ........................ Fig. 025-120
EGR System
EGR System 2.5L (ENC) Diesel Engine ............................................. Fig. 025-220
Vacuum Canister
Vacuum Canister 2.5L, 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-335
Emission Harness
Emission Control Vacuum Harness 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-430
Emission Control Vacuum Harness 2.5L (ENC) Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-450
Leak Dectection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-460
December 7, 2002
Emission Labels 2.5L (EPE), 2.5L (ENC) Diesel, 4.0L (ERH) Engine
Figure 025-120
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NOTE: EN0=All 2.5L Diesel Engines, EPE= 2.5L Power Tech I-4, ERH= 4.0L Power Tech I-6,
DBB= Manual Transmissions, DGS= 4 Speed Automatic Transmissions
1 LABEL, Emission
# 53013 446AA 1 J 72 ERH DGS Federal
# 53013 450AA 1 B, T ERH Canada
1 J 72 ERH DBB Canada, (H) Series
1 J 72 ERH Canada, (L) Series
# 53013 451AA 1 B, T ERH California
1 J 72 ERH DBB California
1 J 72 ERH DGS California, (L) Series
1 B, T ERH Northeastern States
1 J 72 ERH DBB Northeastern States
1 J 72 ERH DGS Northeastern States, (L) Series
# 53013 452AA 1 ERH Europe III
# 53013 446AA 1 J 74 ERH Federal
# 53013 453AA 1 J 72 ERH DGS California, (H) Series
1 J 74 ERH California
1 U ERH California
1 J 72 ERH DGS Northeastern States, (H) Series
1 J 74 ERH Northeastern States
1 U ERH Northeastern States
53014 004AA 1 J, U EN0 Australia
# 53032 266AA 1 EPE Federal
# 53032 267AA 1 EPE Canada
# 53032 271AA 1 EPE Europe II
# 53013 446AA 1 U ERH DGS Federal
# 53032 272AA 1 EPE California
1 EPE Northeastern States
# 53013 447AA 1 J 72 ERH DGS Canada
1 J 74 ERH Canada
# 53013 448AA 1 ERH Europe II
# 53013 449AA 1 B, T ERH Federal
1 J 72 ERH DBB Federal, (H) Series
1 J 72 ERH Federal, (L) Series
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note: EPO= All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 CANISTER, Vapor
4854 112 1 EP0, Federal, California
ER0
53031 904AB 1 EP0, Europe II, Leaded Fuel
ER0
2 J942 0882 1 EP0, SCREW, Hex Flange Head, .25-
ER0 14x1.50
3 BRACKET, Vapor Canister
53013 040AC 1 EP0, Federal, California
ER0
5300 7836 1 J, T EP0, Europe II, Leaded Fuel
ER0
4 6035 058 3 J, T EP0, SCREW, Hex Flange Head, .19-16x.
ER0 50
5 4192 074 1 EP0, CAP, Vapor Canister
ER0
6 6503 951 2 EP0, STUD, M6X1.00X.250-14X30.00
ER0
7 4669 177 2 EP0, GROMMET, Air Cleaner Bracket
ER0
8 6500 284 2 EP0, NUT, Hex, M6x1.00
ER0
9 0441 263 2 EP0, NUT, Push
ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Note: EPO= All 2.5L Gas Engines, ERO= All 4.0L Gas Engines
1 53013 113AA 1 J, T EP0, PUMP, Leak Detection
ER0
2 4854 184 1 J, T EP0, BRACKET, Leak Detection Pump
ER0
3 4612 901 1 J, T EP0, FILTER, Fuel Vapor Vent
ER0
4 53013 001AA 1 J, T EP0, HOSE, Leak Detection Pump
ER0
5 53013 030AB 1 J, T EP0, HOSE, Leak Detection Pump
ER0
6 SCREW, M6x1.00x11.00, (NOT
SERVICED) (Not Serviced)
7 6035 482 3 J, T EP0, SCREW, Tapping, .19-16x.375
ER0
8 TUBE, LDP to Intake Manifold
53013 042AB 1 J, T EP0
53013 043AB 1 J, T ER0
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Front Door
Door, Front, Shell and Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-110
Door, Front, Glass and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-120
Door, Front, Lock and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-130
Rear Door
Door, Rear, Shell and Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-210
Door, Rear, Glass and Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-220
Door, Rear, Lock and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DXJ-230
Exterior Mirror
Mirrors, Exterior .............................................................. Fig. DXJ-510
December 7, 2002
Door, Front, Shell and Hinges
Figure DXJ-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
1 DOOR, Front
55235 906AA 1 74 Right
55235 907AA 1 74 Left
55175 424AF 1 J, T, U 72 Right
55175 425AF 1 J, T, U 72 Left
-2 PANEL, Door Outer Repair
5003 402AB 1 74 Right
5003 403AA 1 74 Left
5003 400AA 1 J, T, U 72 Right
5003 401AA 1 J, T, U 72 Left
3 55235 368AC 4 HINGE, Door
4 6505 434AA 12 SCREW, M8-1.25
5 5500 2361 2 BRACKET, Check Arm
6 5501 2900 2 PIN, Check Arm
7 55235 571AB 2 CHECK, Front Door
8 LOCK NUT, Hex Flange, M6-1.00,
(NOT SERVICED) (Not Serviced)
9 SPACER, Door
5507 4906 1 J, T, U 72 Lower Right
5507 4907 1 J, T, U 72 Lower Left
5507 4908 1 J, T, U 72 Upper Right
5507 4909 1 J, T, U 72 Upper Left
10 J400 6990 2 RIVET, Blind Expansion (R-Lok)
11 5500 6216 2 J, T, U 72 REINFORCEMENT, Door Spacer
12 3420 1684 2 RIVET, M3.18x2.37
13 5500 2367 2 PLUG, Door Wiring Conduit
14 5500 2368 2 PLUG, Door Latch
15 SCREW, (NOT SERVICED) (Not
Serviced)
16 5500 4920 AR SHIM
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 GLASS, Door
5517 5436 1 J, T, U 72 Right
5517 5437 1 J, T, U 72 Left
-2 CHANNEL, Glass Run Lower
55076 172AB 1 74 Right
55076 173AB 1 74 Left
3 REGULATOR, Front Door Window
55076 276AH 1 J, T, U 72 Without Power, Right
55076 277AH 1 J, T, U 72 Without Power, Left
55155 012AJ 1 J, T, U 72 With Power, Right
55155 013AJ 1 J, T, U 72 With Power, Left
55076 052AF 1 74 Without Power, Right
55076 053AF 1 74 Without Power, Left
55154 958AH 1 74 With Power, Right
55154 959AH 1 74 With Power, Left
-4 FW80 TAZ 2 J, T, U HANDLE, Window Regulator, Grey
5 4415 943 4 RETAINER, Glass to Liftplate
6 3420 1807 2 BOLT, Hex Flange Head, M6x1.
00x16
7 GLASS, Front Door
5517 5430 1 74 Right
5517 5431 1 74 Left
8 3502 6818 4 RETAINER, Glass to Liftplate
9 REGULATOR, Front Door Window
55076 052AF 1 74 Without Power, Right
55076 053AF 1 74 Without Power, Left
55154 958AH 1 74 With Power, Right
55154 959AH 1 74 With Power, Left
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 DOOR, Rear
55235 904AA 1 74 Right
55235 905AA 1 74 Left
-2 PANEL, Door Outer Repair
5013 888AA 1 74 Right
5013 889AA 1 74 Left
3 55235 369AC 4 74 HINGE, Door
4 55235 822AA 4 74 COVER, Body Half Hinge
5 SHIM, Door Hinge Plate, (NOT
REQUIRED)
6 5500 2361 2 BRACKET, Check Arm
7 5501 2900 2 PIN, Check Arm
8 55075 259AB 2 74 CHECK, Rear Door
9 5500 2367 2 PLUG, Door Wiring Conduit
10 4854 035 1 PLUG, Access Hole
11 4615 722AB 2 74 LABEL, Child Protection Lock,
English
12 55235 957AA 4 74 SHIM, Door Hinge
13 NUT, (NOT SERVICED) (Not
Serviced)
14 TAPPING PLATE, Door Hinge
5500 0248 1 74 Right
5500 0249 1 74 Left
15 SCREW, (NOT SERVICED) (Not
Serviced)
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
Nameplates
Nameplates ................................................................. Fig. EXJ-110
December 7, 2002
Nameplates
Figure EXJ-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
1 NAMEPLATE, Jeep
5EM8 7SA1 1 Silver
5515 5622 2 J, U Chrome
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 MOLDING, Fender
5DY12 DX9AB 1 H Black w/o Country Package, Right
5EM46 WU7AB 1 P Black Pearl Coat w/Country
Package, Right
5EM46 XS5AB 1 P Dark Gray w/Country Package,
Right
5EM47 DX8AB 1 P Black w/Country Package, Left
5EM47 PR4AB 1 P Red w/Country Package, Left
5EM47 RJPAB 1 P Moss Green w/Country Package,
Left
5EM47 SG8AB 1 P Green w/Country Package, Left
5EM47 SW1AB 1 P White w/Country Package, Left
5EM47 WBTAB 1 P Patriot Blue w/Country Package,
Left
5EM47 WTDAB 1 P Desert Sand w/Country Package,
Left
5EM47 WU7AB 1 P Black Pearl Coat w/Country
Package, Left
5DY13 DX9AB 1 H Black w/o Country Package, Left
5EM47 XS5AB 1 P Dark Gray w/Country Package, Left
5EM46 DX8AB 1 P Black w/Country Package, Right
5EM46 PR4AB 1 P Red w/Country Package, Right
5EM46 RJPAB 1 P Moss Green w/Country Package,
Right
5EM46 SG8AB 1 P Green w/Country Package, Right
5EM46 SW1AB 1 P White w/Country Package, Right
5EM46 WBTAB 1 P Patriot Blue w/Country Package,
Right
5EM46 WTDAB 1 P Desert Sand w/Country Package,
Right
2 MOLDING, Front Door
5DY14 DX9AC 1 J, T, U H 72 Black w/o Country Package, Right
5EM56 WBTAC 1 P, S 74 Patriot Blue w/Country Package,
Right
5EM56 WTDAC 1 P, S 74 Desert Sand w/Country Package,
Right
5EM56 WU7AC 1 P, S 74 Black Pearl Coat w/Country
Package, Right
5EM56 XS5AC 1 P, S 74 Dark Gray w/Country Package,
Right
5EM57 DX8AC 1 P, S 74 Black w/Country Package, Left
5EM57 PR4AC 1 P, S 74 Red w/Country Package, Left
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
GROUP IXJ - Interior Trim
Illustration Title Group-Fig. No.
December 7, 2002
Headliner and Upper Trim Moldings
Figure IXJ-110
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 VISOR
# 5FX36 1K5AC 1 [K5], Right
# 5FX36 1W8AC 1 [AZ], Right
# 5FX37 1K5AC 1 [K5], Left
# 5FX37 1W8AC 1 [AZ], Left
2 VISOR, Illuminated
# 5FX34 1K5AC 1 [K5], Right
# 5FX34 1W8AC 1 [AZ], Right
# 5FX35 1K5AC 1 [K5], Left
# 5FX35 1W8AC 1 [AZ], Left
3 6036 201AA 6 SCREW, Oval Head Tapping,
.164x18x.984
4 3420 1398 2 SCREW AND WASHER, Oval Truss
Head, .164-18x.984
5 CLIP, Visor
DF49 HW8AB 2 [AZ]
DF49 RK5AB 2 [K5]
6 LABEL, Transfer Case Shift
5300 9357 1 J, U English, With 242
5300 9358 1 J, U Bilangual, With 242
7 52006 337AB 1 LABEL, Diesel Starting
8 4787 437AA 2 J, T LABEL, Air Bag Warning, English
and French, 5 Points
9 LABEL, Airbag
4897 875AA 1
55196 783AA 2 J, T CANADA
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 CARPET, Floor
5EY16 LAZAR 1 J, T [AZ], Gas Only
5EY16 VK9AR 1 J, T [K5], Gas Only
5FM05 LAZAO 1 B, U [AZ]
5FM05 VK9AO 1 B, U [K5]
5FY03 LAZAQ 1 J, T [AZ], Diesel
5FY03 VK9AQ 1 J, T [K5], Diesel
-2 MAT, Full Floor, Rubber
5FM11 DX9AJ 1 B, U
5FN10 DX9AM 1 J, T
3 5511 5066 1 B, U PAD, Foot Rest
4 5511 5067 1 B, U BRACKET, Foot Rest
5 SCREW, [.190-16x.625], (NOT
SERVICED) (Not Serviced)
6 SCREW, [.190-16x1.00], (NOT
SERVICED) (Not Serviced)
7 PIN, Push .281, (NOT REQUIRED)
8 3420 2365 4 WASHER
9 5500 8727 1 MAT, Floor
10 CARPET, Cargo Floor
5FX14 LAZAH 1 [AZ]
5FX14 VK9AH 1 [K5]
11 # 55215 609AB 4 LOOP, Cargo Tie Down
12 6035 122 4 RIVET, .187x.70 Black
-13 3420 2672 2 RIVET, .197 Grip-.187-.375, Carpet
Attach
-14 MAT KIT, Floor
5FJ35 LAZAB 1 B, U [AZ]
5FJ35 VK9AB 1 B, U [K5]
-15 CLIP, Carpet
55196 834AA 1 J, T
1 B, U
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 HEADREST, Front
TH67 1AZAA 2 J, T 74 DL [AZ]
TH65 1K5AA 2 J, T 72 XJ [K5]
TH67 1AZAA 2 B, U 74 DL [AZ]
TH67 1K5AA 2 J, T 74 DL [K5]
2 B, U 74 DL [K5]
TH65 1AZAA 2 B, U 74 XJ [AZ]
2 J, T 74 XJ [AZ]
2 J, T 72 XJ [AZ]
TH65 1K5AA 2 B, U 74 XJ [K5]
2 J, T 74 XJ [K5]
2 COVER, Seat Headrest
QW20 1AZAA 1 J, T 74 DL [AZ]
QW65 1K5AA 1 J, T 72 XJ [K5]
QW20 1AZAA 1 B, U 74 DL [AZ]
QW20 1K5AA 1 J, T 74 DL [K5]
1 B, U 74 DL [K5]
QW65 1AZAA 1 J, T 72 XJ [AZ]
1 B, U 74 XJ [AZ]
1 J, T 74 XJ [AZ]
QW65 1K5AA 1 B, U 74 XJ [K5]
1 J, T 74 XJ [K5]
3 BACK, Front Seat
QV90 1AZAA 1 J, T 74 B6 [AZ], Right
QV91 1K5AA 1 J, T 74 B6 [K5], Left
1 J, T, U 72 B6 [K5], Left
1 B, U 74 B6 [K5], Left
SN49 1K5AA 1 J, T 74 DL [K5], Heated, Left
1 B, U 74 DL [K5], Heated, Left
SN49 1AZAA 1 J, T 74 DL [AZ], Heated, Left
1 B, U 74 DL [AZ], Heated, Left
SN48 1K5AA 1 J, T 74 DL [K5], Heated, Right
1 B, U 74 DL [K5], Heated, Right
SN48 1AZAA 1 J, T 74 DL [AZ], Heated, Right
QV90 1AZAA 1 J, T, U 72 B6 [AZ], Right
SN48 1AZAA 1 B, U 74 DL [AZ], Heated, Right
QW07 1K5AA 1 B, U 74 DL [K5], Left
1 J, T 74 DL [K5], Left
QW07 1AZAA 1 B, U 74 DL [AZ], Left
1 J, T 74 DL [AZ], Left
QW06 1K5AA 1 B, U 74 DL [K5], Right
1 J, T 74 DL [K5], Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
2 J, T 74 DL [AZ]
QW24 1K5AA 1 J, T 74 M5 [K5]
1 B, U 74 M5 [K5]
1 J, T 72 M5 [K5]
QW24 1AZAA 1 B, U 74 M5 [AZ]
1 J, T 74 M5 [AZ]
QV95 1AZAA 1 J, T, U 72 B6 [AZ]
QW24 1AZAA 1 J, T 72 M5 [AZ]
QW24 1K5AA 1 J, T 74 X5 [K5]
QW24 1AZAA 1 J, T 74 X5 [AZ]
QW46 1AZAA 2 B, U 74 XJ [AZ]
2 J, T 74 XJ [AZ]
QW46 1K5AA 2 J, T 72 XJ [K5]
2 J, T 74 XJ [K5]
2 B, U 74 XJ [K5]
QW46 1AZAA 2 J, T 72 XJ [AZ]
QV95 1AZAA 1 B, U 74 B6 [AZ]
QV95 1K5AA 1 J, T 74 B6 [K5]
1 J, T, U 72 B6 [K5]
1 B, U 74 B6 [K5]
SN55 1K5AA 2 J, T 74 DL [K5], Heated
2 B, U 74 DL [K5], Heated
SN55 1AZAA 2 B, U 74 DL [AZ], Heated
5 FRAME, Front Seat
4856 470 1 J, T 74 B6 Right
1 B, U 74 DL Right
4856 471 1 B, U 74 M5 Left
1 J, T 74 M5 Left
4856 470 1 J, T 72 M5 Right
4856 471 1 J, T 72 M5 Left
4856 470 1 J, T 74 M5 Right
1 B, U 74 M5 Right
4856 471 1 J, T 74 X5 Left
4856 470 1 J, T 74 X5 Right
1 J, T 74 XJ Right
1 J, T, U 72 B6 Right
1 J, T 72 XJ Right
4856 471 1 B, U 74 XJ Left
1 J, T 74 XJ Left
1 J, T 72 XJ Left
4856 470 1 B, U 74 XJ Right
1 B, U 74 B6 Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
# 5015 244AA 1 J, T 74 B6
1 J, T 72 XJ
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 74 XJ
13 REINFORCEMENT, Seat Cushion
Hinge
5500 2833 1 J, T 74 B6
2 J, T 72 XJ
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
2 B, U 74 DL
1 J, T 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 74 XJ
14 LATCH, Seat
5519 5372 1 J, T 74 B6
1 J, T 74 XJ
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 B, U 74 DL
1 J, T 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 72 XJ
15 PAD, Rear Seat Cushion
# 5015 225AA 1 J, T 74 B6
1 J, T 72 XJ
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 B, U 74 DL
1 J, T 74 DL
1 J, T 72 M5
1 B, U 74 M5
1 J, T 74 M5
1 J, T 74 XJ
16 KNOB, Seat Back Latch
5AC6 81AZ 1 J, T 74 B6 [AZ]
1 J, T 72 XJ [AZ]
1 B, U 74 XJ [AZ]
1 J, T 74 X5 [AZ]
5AC6 81K5 1 J, T 74 B6 [K5]
1 J, T, U 72 B6 [K5]
1 B, U 74 B6 [K5]
2 J, T 74 DL [K5]
1 B, U 74 DL [K5]
1 J, T 72 M5 [K5]
1 J, T 74 M5 [K5]
5AC6 81AZ 1 J, T, U 72 B6 [AZ]
5AC6 81K5 1 B, U 74 M5 [K5]
1 J, T 74 XJ [K5]
1 J, T 72 XJ [K5]
1 B, U 74 XJ [K5]
1 J, T 74 X5 [K5]
5AC6 81AZ 1 B, U 74 B6 [AZ]
1 B, U 74 DL [AZ]
1 J, T 74 DL [AZ]
1 J, T 72 M5 [AZ]
1 J, T 74 M5 [AZ]
1 B, U 74 M5 [AZ]
1 J, T 74 XJ [AZ]
17 COVER, Rear Seat Hinge
5AC4 61AZ 1 J, T 74 B6 [AZ], Right
1 J, T 72 XJ [AZ], Right
1 J, T 74 X5 [AZ], Right
5AC4 61K5 1 J, T 74 B6 [K5], Right
1 B, U 74 B6 [K5], Right
1 B, U 74 DL [K5], Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T 74 DL [K5], Right
1 J, T 72 M5 [K5], Right
1 J, T 74 M5 [K5], Right
1 B, U 74 M5 [K5], Right
1 J, T 74 XJ [K5], Right
5AC4 61AZ 1 B, U 74 B6 [AZ], Right
5AC4 61K5 1 B, U 74 XJ [K5], Right
1 J, T 72 XJ [K5], Right
1 J, T 74 X5 [K5], Right
5AC4 71AZ 1 J, T 74 B6 [AZ], Left
1 J, T, U 72 B6 [AZ], Left
1 B, U 74 B6 [AZ], Left
1 B, U 74 DL [AZ], Left
1 J, T 74 DL [AZ], Left
1 J, T 72 M5 [AZ], Left
1 J, T 74 M5 [AZ], Left
5AC4 61AZ 1 B, U 74 DL [AZ], Right
5AC4 71AZ 1 B, U 74 M5 [AZ], Left
1 J, T 74 XJ [AZ], Left
1 J, T 72 XJ [AZ], Left
1 B, U 74 XJ [AZ], Left
1 J, T 74 X5 [AZ], Left
5AC4 71K5 1 J, T 74 B6 [K5], Left
1 J, T, U 72 B6 [K5], Left
1 B, U 74 B6 [K5], Left
1 B, U 74 DL [K5], Left
1 J, T 74 DL [K5], Left
5AC4 61AZ 1 J, T 74 DL [AZ], Right
5AC4 71K5 1 J, T 72 M5 [K5], Left
1 J, T 74 M5 [K5], Left
1 B, U 74 M5 [K5], Left
1 J, T 74 XJ [K5], Left
1 J, T 72 XJ [K5], Left
1 J, T 74 X5 [K5], Left
1 B, U 74 XJ [K5], Left
5AC4 61AZ 1 J, T 72 M5 [AZ], Right
1 B, U 74 M5 [AZ], Right
1 J, T 74 M5 [AZ], Right
1 B, U 74 XJ [AZ], Right
1 J, T 74 XJ [AZ], Right
18 HINGE, Seat Cushion
5500 1136 1 J, T 74 B6 Right
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T 72 XJ Right
1 B, U 74 XJ Right
1 J, T 74 X5 Right
5500 1137 1 J, T 74 B6 Left
1 J, T, U 72 B6 Left
1 B, U 74 B6 Left
1 J, T 74 DL Left
1 B, U 74 DL Left
1 J, T 72 M5 Left
1 J, T 74 M5 Left
5500 1136 1 J, T, U 72 B6 Right
5500 1137 1 B, U 74 M5 Left
1 B, U 74 XJ Left
1 J, T 74 XJ Left
1 J, T 72 XJ Left
1 J, T 74 X5 Left
5500 1136 1 B, U 74 B6 Right
1 J, T 74 DL Right
1 B, U 74 DL Right
1 J, T 72 M5 Right
1 J, T 74 M5 Right
1 B, U 74 M5 Right
1 J, T 74 XJ Right
19 RIVET, M8x12.40 Rachet Type
3420 1845 1 J, T 74 B6
1 J, T 74 XJ
1 J, T 72 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
4 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 B, U 74 XJ
20 5500 2437 1 BUSHING, Seat Cushion
21 3420 1530 1 BOLT, Shoulder, M10x1.50x50.6
22 RIVET, M6.3x23.47
3420 1557 1 J, T 74 B6
1 J, T 72 XJ
1 J, T 74 X5
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 B, U 74 B6
1 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 74 XJ
1 B, U 74 XJ
23 RELEASE, Seat Latch
5500 4302 1 J, T 74 B6
1 J, T 74 XJ
1 J, T 72 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 B, U 74 DL
1 J, T 74 DL
1 J, T 72 M5
1 B, U 74 M5
1 J, T 74 M5
1 B, U 74 XJ
24 BRACKET, Seat Cushion
5519 5937 1 J, T 74 B6
1 J, T 74 XJ
1 J, T 72 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 B, U 74 XJ
25 BRACKET, Seat Latch
5500 4301 1 J, T 74 B6
1 B, U 74 XJ
1 J, T 74 X5
1 B, U 74 B6
2 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T 74 M5
1 B, U 74 M5
1 J, T 72 XJ
1 J, T 74 XJ
26 STRAP, Rear Seat Latch
5AJ4 71AZ 1 J, T 74 B6 [AZ]
1 J, T 74 XJ [AZ]
1 B, U 74 XJ [AZ]
1 J, T 74 X5 [AZ]
5AJ4 71K5 1 J, T 74 B6 [K5]
1 J, T, U 72 B6 [K5]
1 B, U 74 B6 [K5]
1 B, U 74 DL [K5]
2 J, T 74 DL [K5]
1 J, T 72 M5 [K5]
1 J, T 74 M5 [K5]
5AJ4 71AZ 1 B, U 74 B6 [AZ]
5AJ4 71K5 1 B, U 74 M5 [K5]
1 J, T 74 XJ [K5]
1 J, T 72 XJ [K5]
1 B, U 74 XJ [K5]
1 J, T 74 X5 [K5]
5AJ4 71AZ 1 J, T, U 72 B6 [AZ]
1 B, U 74 DL [AZ]
2 J, T 74 DL [AZ]
1 J, T 72 M5 [AZ]
1 J, T 74 M5 [AZ]
1 B, U 74 M5 [AZ]
1 J, T 72 XJ [AZ]
27 RIVET, Blind, M6.25x28
3420 2078 1 J, T 74 B6
1 J, T 72 XJ
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 B, U 74 DL
6 J, T 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 74 XJ
28 FASTENER, .193 Hole
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T 74 XJ [K5], Export
1 B, U 74 XJ [K5], Export
# TD62 1AZAA 1 J, T 74 X5 [AZ]
# TD62 1K5AA 1 J, T 74 X5 [K5]
# TD62 1AZAA 1 B, U 74 B6 [AZ]
# TD62 1K5AA 1 J, T, U 72 B6 [K5]
1 J, T 74 B6 [K5]
1 B, U 74 B6 [K5]
# TD64 1AZAA 1 J, T 74 DL [AZ]
# TD64 1K5AA 1 J, T 74 DL [K5]
TN34 1AZAA 1 J, T 74 DL [AZ], Export
3 COVER, Rear Seat Back
# TD63 1AZAA 1 J, T, U 72 B6 [AZ]
# TD67 1AZAA 1 B, U 74 DL [AZ], Export
# TD67 1K5AA 1 J, T 74 DL [K5], Export
1 B, U 74 DL [K5], Export
# TD69 1AZAA 1 J, T 72 M5 [AZ]
1 J, T 74 M5 [AZ]
1 B, U 74 M5 [AZ]
# TD69 1K5AA 1 J, T 72 M5 [K5]
1 J, T 74 M5 [K5]
1 B, U 74 M5 [K5]
# TD71 1AZAA 1 J, T 74 XJ [AZ]
# TD63 1AZAA 1 J, T 74 B6 [AZ]
# TD71 1K5AA 1 J, T 74 XJ [K5]
# TD73 1AZAA 1 J, T 72 XJ [AZ], Export
1 J, T 74 XJ [AZ], Export
1 B, U 74 XJ [AZ], Export
# TD73 1K5AA 1 J, T 72 XJ [K5], Export
1 J, T 74 XJ [K5], Export
1 B, U 74 XJ [K5], Export
# TD63 1AZAA 1 J, T 74 X5 [AZ]
# TD63 1K5AA 1 J, T 74 X5 [K5]
# TD63 1AZAA 1 B, U 74 B6 [AZ]
# TD63 1K5AA 1 J, T, U 72 B6 [K5]
1 J, T 74 B6 [K5]
1 B, U 74 B6 [K5]
# TD65 1AZAA 1 J, T 74 DL [AZ]
# TD65 1K5AA 1 J, T 74 DL [K5]
# TD67 1AZAA 1 J, T 74 DL [AZ], Export
4 HEADREST, Rear
QW19 1AZAA 1 J, T 74 DL [AZ], Export
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T 74 XJ
1 B, U 74 XJ
1 J, T 74 X5
8 SCREW, Button Head, .375-24x.62
6035 115 2 J, T 74 B6
2 B, U 74 B6
2 J, T 74 DL
2 B, U 74 DL
2 J, T 74 M5
2 B, U 74 M5
2 B, U 74 XJ
2 J, T 74 XJ
2 J, T 74 X5
9 4740 415 1 EXTENDER, Seat Belt
10 6036 294AA 1 BOLT, Shoulder
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T, U 72 B6
1 B, U 74 B6
1 J, T 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 B, U 74 XJ
1 J, T 74 XJ
7 ADJUSTER, Power Seat, Includes
Motor
4886 375AA 1 J, T 74 DL Right,Export
4886 376AA 1 B, U 74 XJ Left
1 J, T 74 XJ Left
1 J, T 72 XJ Left
5013 658AA 1 B, U 74 DL With Heated Seats, Right
1 J, T 74 DL With Heated Seats, Right
5013 659AA 1 B, U 74 DL With Heated Seats, Left
1 J, T 74 DL With Heated Seats, Left
4886 375AA 1 B, U 74 DL Right,Export
1 J, T 74 XJ Right,Export
1 B, U 74 XJ Right,Export
1 J, T 72 XJ Right,Export
4886 376AA 1 J, T 74 DL Left
1 B, U 74 DL Left
1 J, T 72 M5 Left
1 J, T 74 M5 Left
8 ADJUSTER, Manual Seat
5014 595AA 1 J, T 74 B6 Driver,Outboard
1 J, T 74 X5 Driver,Outboard
5014 596AA 1 J, T 74 B6 Passenger,Outboard
1 J, T, U 72 B6 Passenger,Outboard
1 B, U 74 B6 Passenger,Outboard
1 J, T 74 DL Passenger,Outboard
1 J, T 72 M5 Passenger,Outboard
1 J, T 74 M5 Passenger,Outboard
1 B, U 74 M5 Passenger,Outboard
1 J, T 72 XJ Passenger,Outboard
1 J, T 74 XJ Passenger,Outboard
5014 595AA 1 J, T, U 72 B6 Driver,Outboard
5014 596AA 1 B, U 74 XJ Passenger,Outboard
1 J, T 74 X5 Passenger,Outboard
5014 655AA 1 J, T 74 B6 Passenger,Inboard
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 J, T, U 72 B6 Passenger,Inboard
1 B, U 74 B6 Passenger,Inboard
1 J, T 74 DL Passenger,Inboard
1 J, T 72 M5 Passenger,Inboard
1 J, T 74 M5 Passenger,Inboard
1 B, U 74 M5 Passenger,Inboard
1 J, T 72 XJ Passenger,Inboard
5014 595AA 1 B, U 74 B6 Driver,Outboard
5014 655AA 1 J, T 74 XJ Passenger,Inboard
1 B, U 74 XJ Passenger,Inboard
1 J, T 74 X5 Passenger,Inboard
5014 656AA 1 J, T 74 B6 Driver,Inboard
1 J, T, U 72 B6 Driver,Inboard
1 B, U 74 B6 Driver,Inboard
1 J, T 72 M5 Driver,Inboard
1 J, T 74 M5 Driver,Inboard
1 B, U 74 M5 Driver,Inboard
1 J, T 72 XJ Driver,Inboard
5014 595AA 1 J, T 72 M5 Driver,Outboard
5014 656AA 1 J, T 74 XJ Driver,Inboard
1 B, U 74 XJ Driver,Inboard
1 J, T 74 X5 Driver,Inboard
5014 595AA 1 J, T 74 M5 Driver,Outboard
1 B, U 74 M5 Driver,Outboard
1 J, T 72 XJ Driver,Outboard
1 J, T 74 XJ Driver,Outboard
1 B, U 74 XJ Driver,Outboard
9 BOLT, Recliner to Seat Back
4720 768 1 J, T 74 B6
1 J, T 74 XJ
1 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
1 J, T 74 DL
1 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
1 J, T 72 XJ
10 BOLT, Recliner To Cushion, Front
Seat
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
4796 793 1 J, T, U 72 B6
4 J, T 74 XJ
4 B, U 74 XJ
1 J, T 74 X5
1 J, T 74 B6
1 B, U 74 B6
4 J, T 74 DL
4 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
4 J, T 72 XJ
11 NUT, Hex Flange, M8x1.25
6101 467 1 J, T 74 B6
8 J, T 74 XJ
8 B, U 74 XJ
1 J, T 74 X5
1 J, T, U 72 B6
1 B, U 74 B6
8 J, T 74 DL
8 B, U 74 DL
1 J, T 72 M5
1 J, T 74 M5
1 B, U 74 M5
8 J, T 72 XJ
12 6505 227AA 6 SCREW AND WASHER, Hex Head
Tap, M8x1.25x33.00
13 WASHER, (NOT SERVICED) (Not
Serviced)
14 STUD, (NOT SERVICED) (Not
Serviced)
15 0152 477 2 NUT, Hex Flange Lock, .437-20
16 SWITCH, Seat
4373 666 2 J, T 74 DL
2 B, U 74 DL
1 J, T 72 M5
2 J, T 72 XJ
2 J, T 74 XJ
2 B, U 74 XJ
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 PANEL, Liftgate
5EG06 LAZAB 1 [AZ]
5EG06 RK5AB 1 [K5]
2 HANDLE, Roof Grab
5DX76 LAZAC 1 [AZ]
5DX76 RK5AC 1 [K5]
3 PLUG, Assist and Grab Handle
H526 TAZ 2 [AZ]
H526 TK5 2 [K5]
4 SCREW, .164-18x1.00, (NOT
SERVICED) (Not Serviced)
5 SCREW, .250-14x2.375, (NOT
SERVICED) (Not Serviced)
6 6505 141AA 4 NUT, Snap In, M4.2 x 1.41
7 6029 509 2 U-NUT, .250-14
8 SCREW, .164-18x.625, (NOT
SERVICED) (Not Serviced)
9 MOLDING, Liftgate Upper
5ER43 LAZAD 1 [AZ]
5ER43 RK5AD 1 [K5]
10 3420 1468 6 SCREW, Round Washer Head, M4.
2x1.41x25.00
11 SILL COVER, Interior
5EG09 LAZAB 1 [AZ]
5EG09 RK5AB 1 [K5]
-12 6506 063AA 2 NUT, Snap In, Upper Liftgate
Molding Mounting
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
GROUP SXJ - Body Sheet Metal Except Doors
Illustration Title Group-Fig. No.
Floor Pans
Pans, Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-210
Plates, Underbody Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-220
Plugs
Plugs ...................................................................... Fig. SXJ-310
Front Fenders
Panels, Front End Inner and Wheelhouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-410
Fenders, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-420
Aperture Panel
Panels, Body side, 2 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-810
Panels, Body Side, 4 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-820
Roof Panels
Roof Panel .................................................................. Fig. SXJ-1110
Liftgate Panel
Lift Door, Latch and Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SXJ-1310
Luggage Rack
Rack, Roof Luggage ........................................................... Fig. SXJ-1610
December 7, 2002
Pans, Floor
Figure SXJ-210
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
1 PILLAR, Front
# 55235 620AC 1 J, T, U 72 Right
# 55235 621AC 1 J, T, U 72 Left
2 PANEL, Cowl Side
55175 506AB 1 J, T, U 72 Right
55175 507AB 1 J, T, U 72 Left
3 RAIL, Roof Side
5534 5844 1 J, T, U 72 Right
5534 5845 1 J, T, U 72 Left
4 PANEL, Rocker Extension
5523 5088 1 J, T, U 72 Right
5523 5089 1 J, T, U 72 Left
5 SEAL, Rocker Panel, (NOT
REQUIRED)
6 RIVET, Blind Expansion (R-Lok),
(NOT SERVICED) (Not Serviced)
7 6101 455 2 SCREW AND WASHER, Hex Head,
M6x1x20
8 REINFORCEMENT, Front Pillar
55235 640AB 1 J, T, U 72 Right
55235 641AB 1 J, T, U 72 Left
-9 # 55363 274AA 1 LABEL, Mercury Warning, B Pillar
Below The Striker
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002
AR = Use as required - = Non illustrated part # = New this model year December 7, 2002