2000 Dayton Kitchen Hood V1 OIPM en
2000 Dayton Kitchen Hood V1 OIPM en
2000 Dayton Kitchen Hood V1 OIPM en
Commercial
Kitchen
Exhaust
Hoods
Models 6KWK8, 6KWK9, 6KWL0, 6KWL1,
20UD05 thru 20UD12
474244
PLEASE READ AND SAVE
THESE INSTRUCTIONS.
READ CAREFULLY
BEFORE ATTEMPTING
TO ASSEMBLE, INSTALL,
OPERATE OR MAINTAIN THE
PRODUCT DESCRIBED.
Model #: ____________________
Serial #: ____________________
Tools Needed:
Level
SPECIFICATIONS
1/2 inch Diameter Threaded Rod
SAFETY /
Weld Gun and Non-Ferrous Filler Wire
Rotating Vane Anemometer or Shortridge Meter
Up to 100 Watt Standard Light Bulbs
Light Switche(s)
Fire System Control Box
INSTALLATION
ASSEMBLY /
UNPACKING
Contents:
Duct Collars (3)
Dayton Commercial Kitchen Exhaust Hood (1)
Operating Instructions and Parts Manual (1)
Inspect:
OPERATION
After unpacking unit, inspect carefully for any damage that may have
occurred during transit. Check for loose, missing, or damaged parts.
Shipping damage claim must be filed with carrier.
Storage
NOTE: If a kitchen hood must be stored prior to installation it must be
TROUBLESHOOTING
Warnings as shown.
REPAIR
1
GETTING STARTED
fully welded perimeter, condensate collecting gutter with a 1/2 inch N.P.T.
SAFETY /
stainless steel drain fitting. Type II hoods comply with all requirements set
forth in NSF Standard 2.
NOTE: No repair parts available for Type II Hoods.
Type I wall canopy exhaust hoods are designed for use over cooking
equipment producing heat and grease laden effluent and are intended to be
used where cooking equipment is placed against a wall. Models 20UD05,
20UD06 and 6KWK8-6KWL1 are listed for working temperatures up to
600F. All canopy Type I hoods are UL/cUL 710 Listed, Exhaust Hoods for
INSTALLATION
set forth in NSF Standard 2 and NFPA 96 Standard for Ventilation Control
and Fire Protection of Commercial Cooking Operations.
1. Read and follow all instructions and cautionary markings. Make sure
electrical power source conforms to requirements of equipment and
local codes.
2. Canopy hood should be installed and serviced by a qualified
technician. Have all electrical work performed by a qualified electrician.
3. Follow all local electrical and safety codes in the United States
OPERATION
B
C
TROUBLESHOOTING
NSF
Figure 1
B
C
MAINTENANCE /
A E53236
REPAIR
NSF
2 Figure 2
GETTING STARTED
SPECIFICATIONS
SPECIFICATIONS
Material 430 Stainless Steel (where exposed)
Agency Compliance NSF Standard 2
SAFETY /
Dimensions (inches)
Heat Hoods Condensation Hoods
20UD07 20UD08 20UD09 20UD10 20UD11 20UD12
A 24 24 24 24 24 24
B 54 54 54 54 54 54
C 48 60 72 48 60 72
INSTALLATION
ASSEMBLY /
Grease Hoods (See Figure 2)
OPERATION
Recommended Air Supply
20UD13 20UD14 6KWL2 6KWL3 6KWL4 6KWL5
Plenum
Recommended End Skirt 6KWL6 6KWL6 6KWL6 6KWL6 6KWL6 6KWL6
Recommended Digital
48C175 48C175 48C175 48C175 48C175 48C176
Temperature Interlock
Recommended Digital
48C177 48C177 48C177 48C177 48C177 48C177
Temperature Interlock Sensor
Agency Compliance UL 710, NSF Standard 2
TROUBLESHOOTING
Dimensions (inches)
3
GETTING STARTED
INSTALLATION INSTRUCTIONS
Installation, troubleshooting and parts
replacement is to be performed only by a
qualified personnel. Consult and follow NFPA 96 recommendations.
NFPA 96 instructions supercede this document.
Typical Kitchen Ventilation System
Exhaust
Ventilator Make-Up Air
SPECIFICATIONS
Ventilator
Ventilated
Roof Curb Airflow
SAFETY /
Air Supply
Plenum
Exhaust Hood
Griddle
Figure 3
1. Prior to installation, check with local authorities having jurisdiction on
clearances to combustible surfaces, etc.
NOTE: Code for overhanging is a minimum of 6" on canopy hoods.
ASHRAE Research recommends 9-18". More is typically better especially
for some appliances. See Figure 4.
2. With the hood still inside its packing crate, position the unit beneath its
OPERATION
Overhang
Hood Bottom
Pallet
Protective Material
MAINTENANCE /
Figure 4 Figure 5
REPAIR
3. Before raising hood, insert 1/2 inch diameter threaded rod (by others)
into hanger brackets on hood top.
4
GETTING STARTED
4. Install hood 6 feet 6 inches to 7 feet above the finished floor. This
information is also given on the UL label located on the inside end
panel of the hood.
IMPORTANT: Hood hanging height is critical, hanging the hood at the
incorrect height may significantly reduce the ability for the hood to function
properly and may be in violation of codes.
5. Raise and hang hood from adequate roof or ceiling supports. All hanger
SPECIFICATIONS
brackets must be used and the hood must be properly supported while
SAFETY /
lifting to prevent damage or distortion to the hood.
IMPORTANT: Canopy hood must be hung level to operate properly. The
grease trough is pitched to drain into the grease container.
6. After hood is secured, make the exhaust duct connections.
7. A fire system distributor must be contacted. After the fire system has
been installed, install optional air supply plenum (models 20UD13,
20UD14 or 6KWL2-6KWL5), refer to instructions provided.
INSTALLATION
8. Complete the fire system circuits as required by the job specification.
ASSEMBLY /
Installation of the canopy hoods shall be in
accordance with NFPA 96, Standard for
Ventilation Control & Fire Protection of Commercial Cooking
Operations.
OPERATION
(by others). Refer to instructions provided.
5
GETTING STARTED
a. Materials:
Ducts shall be constructed of and supported by carbon steel
not less than 1.37 mm (0.054in.) (No. 16 MSG) in thickness or
stainless steel not less than 1.09 mm (0.043 in.) (No. 18 MSG) in
thickness.
b. Installation:
All seams, joints, penetrations, and duct to hood collar connections
TROUBLESHOOTING
Exhaust Plenum 16
Hood
Duct Cut Out Area Width
MAINTENANCE /
REPAIR
Front of Hood
Hood Length 3
Figure 6
6 8 1
Exhaust Plenum 12
GETTING STARTED
Front of Hood
Hood Length 3
8 1
Exhaust Plenum 12
SPECIFICATIONS
steel filler wire.
SAFETY /
IMPORTANT: Protect all stainless steel areas from weld splatter.
Electrical Connection
1. Access for wiring the hood lights is provided by a junction box located
on top of the hood. Use minimum 14 AWG copper wire. After all the
wiring is completed, install standard light bulbs (by others) up to 100
watt.
INSTALLATION
ASSEMBLY /
THE DIAGRAMS BELOW SHOW A TYPICAL HOOD SWITCH PANEL REMOTE MOUNTED.
For multiple hood systems that have more than 14
FOR HOOD MOUNTED SWITCHES REFER TO THE WIRING CONNECTION DECAL ON THE
lights total (incandescent or fluorescent), the
COVER OF THE JUNCTION BOX ON THE HOOD TOP.
hood lights must be wired to multiple circuits. Each circuit must have
THE DIAGRAM BELOW SHOWS HOW TO less
WIRE THE EXHAUST
than AND SUPPLY
14 lights FANS WITH A
total.
CONTROL PANEL TO A FIRE SUPPRESSION CONTACT (FSC1). WHEN WIRED PROPERLY,
2. Standard light switches (by others) are rated for 15 amps and shall not
THE SUPPLY FAN WILL BE TURNED OFF IF THE FIRE SYSTEM IS ACTIVATED, AND
ALLOW THE EXHAUST FAN TO CONTINUE TO OPERATE.
have more than 14 lights connected to them.
THE FIRE SUPPRESSION CONTACT (FSC1) IS PROVIDED AS PART OF THE FIRE
to Figure 8 for how to wire the exhaust and supply fans with a control
panel
COMBINED EXHAUST & SUPPLY to a fire suppression contact (FSC1).
SWITCHING
OPERATION
EXHAUST FAN CONTACT
OPTIONAL
SUP FAN
HOOD SWITCH
PANEL DETAIL
HOOD
LIGHTS LIGHT EXHAUST & SUPPLY HEATER
SWITCH SWITCH SWITCH
Figure 8
NOTE: When wired properly, the supply fan will be turned off if the fire
MAINTENANCE /
suppression
CONTROL
system and is normally mounted in the fire system control
JUNCTION BOX
ON TOP OF HOOD box. VOLTAGE
(By others.) EXH SUP SUP
FAN FAN HTR
FOR FIELD
N H
STR STR CTRL 7
CONNECTION OF
120 VOLT
SUPPLY POWER
GETTING STARTED
OPERATION
QE
System Balancing
According to NFPA 96,
Ch. 8-3 Replacement Air:
Replacement air quantity shall be adequate to
prevent negative pressures in the commercial
cooking area(s) from exceeding 4.98 kPa (0.02 QC
SPECIFICATIONS
Figure 10.
REPAIR
8
GETTING STARTED
NOTE: When measuring the velocity of each location, a digital 2.75 inch
rotating vane anemometer or equivalent is suggested. The center of the
anemometer should be held parallel and 2 inches from the face of the filters
as shown in Figure 11. Squareness and distance are very important for
accuracy.
H/4
x x
SPECIFICATIONS
x
SAFETY /
Height
x x H/2
H/4
Figure 10
Rotating Vane
Anemometer
Airflow
INSTALLATION
ASSEMBLY /
2
Figure 11
c. Calculate the average velocity for the filter. Determine the filters
conversion factor from the table. Calculate the filters volume in
CFM (m3/hr) by multiplying the average velocity by the conversion
factor. Calculate the hoods volume by repeating the process for
OPERATION
the remaining filters and summing the individual filter volumes.
9
GETTING STARTED
Maintain 1 inch
Maintain 1 inch
(38.1 mm) margin
(38.1 mm) margin
SPECIFICATIONS
SAFETY /
Tubing harness
Tubing connectors
Neckstrap
Extension rods
INSTALLATION
ASSEMBLY /
10" 10"
TROUBLESHOOTING
Figure 13 Figure 14
c. Calculate the average velocity for the filter. Determine the filters
conversion factor from the table. Calculate the filters volume in
CFM (m3/hr) by multiplying the average velocity by the conversion
factor. Calculate the hoods volume by repeating the process for
the remaining filters and summing the individual filter volumes.
MAINTENANCE /
20 x 16 inches 1.96
20 x 20 inches 2.40
10
GETTING STARTED
FILTERS
1. Filters remove particulate, liquid or solid particles of grease/
cooking by-products. Filters will not remove vapor or gases!
TROUBLESHOOTING GUIDE
SPECIFICATIONS
Symptom Possible Cause(s) Corrective Action
Exhaust 1. Fan is not receiving 1. Replace fuses, reset circuit breakers, check
SAFETY /
fan is not power disconnect
operating 2. Belt loose or broken 2. Replace or tighten belt
or is not
3. Fan is rotating in wrong 3. Have the electrician correctly wire the fan
operating
direction
at design
levels 4. Make-up air unit not 4. Problems with make-up air may interfere
operating with the exhaust fan - check the
manufacturers installation manual
INSTALLATION
Hood 1. Fan is not operating at 1. See above troubleshooting section
ASSEMBLY /
is full of design levels
smoke 2. Fan is incorrectly sized 2. Refer to test and balance report, design
or there specifications and fan curves; have an
is smoke electrician check the motor amperage;
coming try removing the filter temporarily to see if
out of the capture improves. (Make sure to replace
edges of filter to prevent risk of fire!) Switch to
the hood different filters with lower static pressure
3. Filters not in good 3. Clean or replace damaged filters, properly
OPERATION
usable condition position filters
4. Insufficient make-up air 4. Check make-up air unit, increase make-
(Kitchen should be in a up air, make-up air should be evenly
slight negative but not distributed throughout the kitchen
excessive. Check to
see if there is a strong
draft through an open
door)
TROUBLESHOOTING
11
GETTING STARTED
the bottom the hood that directs air away from the hood
of the
SAFETY /
felt by the air supply plenum (if the supply air (supply air would have to
cook at the applicable) increase from another source)
hood
The 1. Hood is not capturing 1. Hood is not drawing enough air, refer to
kitchen troubleshooting sections
gets hot 2. Hot air being introduced 2. Turn off or reduce the amount of air
through air supply supplied to the air supply plenum (supply
plenum (if applicable) air would have to increase from another
source)
MAINTENANCE /
REPAIR
12
GETTING STARTED
TROUBLESHOOTING GUIDE (CONTINUED)
Symptom Possible Cause(s) Corrective Action
Cooking 1. Hood is not capturing 1. Hood is not drawing enough air, see
odors in sections above on fan performance and
the dining hood capture
area 2. Draft through doors 2. Decrease make-up air in the kitchen;
between the kitchen increase exhaust air through hood
SPECIFICATIONS
and dining area
SAFETY /
Grease is 1. Grease on top of the 1. Exhaust duct is not correctly welded
running off hood
the hood 2. Hood caulking missing 2. Clean problem area and re-caulk
or damaged
3. Grease cup is not 3. Put grease cup back in place
inserted properly
Hood is 1. Fan is running in the 1. Refer back to page 6 troubleshooting
noisy wrong direction sections
INSTALLATION
2. Filters are not in place 2. Replace missing filters
ASSEMBLY /
3. Hood is over 3. Slow down fan (see above troubleshooting
exhausting sections)
OPERATION
TROUBLESHOOTING
MAINTENANCE /
REPAIR
13
GETTING STARTED
MAINTENANCE
Daily
1. Wipe grease from exposed metal surfaces on the hood interior using a
clean, dry cloth.
2. Visually inspect the filters or cartridges for grease accumulation.
SPECIFICATIONS
Weekly
1. Remove the grease filters or cartridges and wash in dishwasher or pot
sink.
NOTE: Filters installed over heavy grease producing equipment may
require more frequent cleaning. See Filter Cleaning Schedule Guide.
2. Before replacing filters, clean the interior plenum surfaces of any
INSTALLATION
Periodic
1. Stainless steel hood exterior surfaces should be cleaned with a mild
detergent and then polished with a good grade stainless steel polish to
preserve the original luster.
NOTE: Never use abrasive cleaners or chemicals on hood surfaces. Never
use chlorine based cleaners or iron wool pads to clean the hood. They may
scratch or mar the material. Always rub with the grain of the stainless.
OPERATION
14
GETTING STARTED
Filter Cleaning Schedule Guide
Temp. Cooking Frequency Baffle Filter
Preference Type Chemical Time or Cycles
(F) Equipment Required Wash Frequency
Every 3 days
Griddle Every 3 days 2 Cycles
2 Cycles
Twice a week
Commercial Fryer Dish Weekly 2 Cycles
1 180 1 Cycle
Grade Dish Washer
Best Min. Daily
Washer Charbroiler Detergent Daily 2 Cycles
2 Cycles
SPECIFICATIONS
Daily
Wok Daily 2 Cycles
2 Cycles
SAFETY /
Every 3 days
Griddle Every 3 days 3 Cycles
2 Cycles
Low Temp.
Twice a week
Dish Fryer Dish Weekly 3 Cycles
2 Cycles
2 Washer 140 Washer
Daily
(Chemical Charbroiler Detergent Daily 4 Cycles
2 Cycles
Sanitizer)
Daily
Wok Daily 4 Cycles
2 Cycles
Every 3 days
Griddle Every 3 days 10 Min.
5 minutes
Power Twice a week
Fryer Weekly 10 Min.
INSTALLATION
Wash Sink 180 Pot & Pan 5 minutes
ASSEMBLY /
3
(Whirlpool) Min. Detergent Daily
Charbroiler Daily 15 Min
with Heater 5 minutes
Daily
Wok Daily 15 Min
5 minutes
Daily
Griddle Every 3 days 15 Min
5 minutes
Power Twice a week
Fryer Weekly 15 Min
Wash Sink Pot & Pan 5 minutes
4 140
(Whirlpool) Detergent Daily
Charbroiler Daily 25 Min
no Heater 10 minutes
Daily
Wok Daily 25 Min
10 minutes
OPERATION
Daily
Soak 10 min., then
Griddle Every 2 days 1 Hr. scrub with scour
pad and bottle
brush
Pot Sink
Daily
with Heater Pot & Pan
Soak 5 min., then
(rinse with Detergent
5 180 Fryer Every 2 days 1 Hr. scrub with scour
sprayer and/or
pad and bottle
after Degreaser
brush
soaking)
Charbroiler Daily 2 Hr. Daily
TROUBLESHOOTING
15
GETTING STARTED
3
INSTALLATION
ASSEMBLY /
16
SAFETY / ASSEMBLY / MAINTENANCE /
GETTING STARTED OPERATION TROUBLESHOOTING
SPECIFICATIONS INSTALLATION REPAIR
17
NOTES
DAYTON ONE-YEAR LIMITED WARRANTY
DAYTON ONE-YEAR LIMITED WARRANTY. All Dayton product models covered in this manual are
warranted by Dayton Electric Mfg. Co. (Dayton) to the original user against defects in workmanship or
materials under normal use for one year after date of purchase. If the Dayton product is part of a set, only the
portion that is defective is subject to this warranty. Any product or part which is determined to be defective
in material or workmanship and returned to an authorized service location, as Dayton or Daytons designee
designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced with a new or
reconditioned product or part of equal utility or a full refund given, at Daytons or Daytons designees
option, at no charge. For limited warranty claim procedures, see Warranty Service below. This warranty
is void if there is evidence of misuse, mis-repair, mis-installation, abuse or alteration. This warranty does
not cover normal wear and tear of Dayton products or portions of them, or products or portions of them
which are consumable in normal use. This limited warranty gives purchasers specific legal rights, and
you may also have other rights which vary from jurisdiction to jurisdiction.
WARRANTY DISCLAIMERS AND LIMITATIONS OF LIABILITY RELATING TO ALL CUSTOMERS
FOR ALL PRODUCTS
LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, DAYTONS
LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. DAYTONS
LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.
WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION
AND ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION
AND ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR
IMPLY A WARRANTY THAT THE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE,
OR THAT THE PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS.
EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED,
OTHER THAN AS STATED IN THE LIMITED WARRANTY ABOVE IS MADE OR AUTHORIZED BY DAYTON.
PRODUCT SUITABILITY. MANY JURISDICTIONS HAVE CODES AND REGULATIONS GOVERNING SALES,
CONSTRUCTION, INSTALLATION, AND/OR USE OF PRODUCTS FOR CERTAIN PURPOSES, WHICH MAY VARY
FROM THOSE IN NEIGHBORING AREAS. WHILE ATTEMPTS ARE MADE TO ASSURE THAT DAYTON PRODUCTS
COMPLY WITH SUCH CODES, DAYTON CANNOT GUARANTEE COMPLIANCE, AND CANNOT BE RESPONSIBLE
FOR HOW THE PRODUCT IS INSTALLED OR USED. BEFORE PURCHASE AND USE OF A PRODUCT, REVIEW
THE SAFETY/SPECIFICATIONS, AND ALL APPLICABLE NATIONAL AND LOCAL CODES AND REGULATIONS,
AND BE SURE THAT THE PRODUCT, INSTALLATION, AND USE WILL COMPLY WITH THEM.
CONSUMERS ONLY. CERTAIN ASPECTS OF DISCLAIMERS ARE NOT APPLICABLE TO CONSUMER
PRODUCTS SOLD TO CONSUMERS; (A) SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION
MAY NOT APPLY TO YOU; (B) ALSO, SOME JURISDICTIONS DO NOT ALLOW A LIMITATION ON HOW LONG
AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU; AND (C) BY LAW,
DURING THE PERIOD OF THIS LIMITED WARRANTY, ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO CONSUMER PRODUCTS PURCHASED BY
CONSUMERS, MAY NOT BE EXCLUDED OR OTHERWISE DISCLAIMED.
THIS LIMITED WARRANTY ONLY APPLIES TO UNITED STATES PURCHASERS FOR DELIVERY IN THE
UNITED STATES.
WARRANTY SERVICE
To obtain warranty service if you purchased the covered product directly from W.W. Grainger, Inc.
(Grainger), (i) write or call or visit the local Grainger branch from which the product was purchased or
another Grainger branch near you (see www.grainger.com for a listing of Grainger branches); or (ii) contact
Grainger by going to www.grainger.com and clicking on the Contact Us link at the top of the page, then
clicking on the Email us link; or (iii) call Customer Care (toll free) at 1-888-361-8649. To obtain warranty
service if you purchased the covered product from another distributor or retailer, (i) go to www.grainger.com
for Warranty Service; (ii) write or call or visit a Grainger branch near you; or (iii) call Customer Care
(toll free) at 1-888-361-8649. In any case, you will need to provide, to the extent available, the purchase date,
the original invoice number, the stock number, a description of the defect, and anything else specified in this
Dayton One-Year Limited Warranty. You may be required to send the product in for inspection at your cost.
You can follow up on the progress of inspections and corrections in the same ways. Title and risk of loss pass
to buyer on delivery to common carrier, so if product was damaged in transit to you, file claim with carrier,
not retailer, Grainger or Dayton. For warranty information for purchasers and/or delivery outside the
United States, please use the following applicable contact information:
DM_US 44930530-6.019350.0029