STATISTICAL PROCESS CONTROL STUDY

PART NAME: INSTRUMENT: DIGITAL VERNIER L.COUNT: 0.01

SUPPLIER
PART NO.: SPECIFIC: 11+0.3 MACHINE: 150 TON
SAMPLE SIZE: 50 NOS. OPERATION: ID NO.OF DECIMALS: 4 D.C. NO. QTY.
DATA COLLECTION: - ALL DIMENSIONS ARE IN INCHES / MM MM
SNO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
1 11.2300 11.2200 11.2200 11.2300 11.2400 11.2200 11.2200 11.2100 11.2200 11.2100 U.T.L. 11.3000 1 1.123 2.560 3.270
2 11.2400 11.2200 11.2400 11.2300 11.2400 11.2200 11.2100 11.2300 11.2300 11.2100 2 1.128 1.880 3.270
3 11.2400 11.2400 11.2400 11.2300 11.2600 11.2200 11.2100 11.2300 11.2300 11.2100 3 1.693 1.020 2.570
4 11.2400 11.2300 11.2400 11.2300 11.2400 11.2200 11.2300 11.2300 11.2300 11.2200 L.T.L. 11.0000 4 2.059 0.730 2.230
5 11.2200 11.2200 11.2400 11.2300 11.2400 11.2200 11.2300 11.2100 11.2300 11.2200 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 11.24 11.24 11.24 11.23 11.26 11.22 11.23 11.23 11.23 11.22 Xmax.= 11.2600
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 11.22 11.22 11.22 11.23 11.24 11.22 11.21 11.21 11.22 11.21 Xmin.= 11.2100
RANGE 0.02 0.02 0.02 0 0.02 0 0.02 0.02 0.01 0.01 2 = 0.01400 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 11.234 11.226 11.236 11.23 11.244 11.22 11.22 11.222 11.228 11.214 8 = 11.2274 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.0500 Specification Width(S) = 0.3001 Index (K)={2 x (D-8) / S}= 0.5159 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 11.1500 Interval = 0.010000 Selecting no. of classes = 5 11.1699 11.1799 0 0
Starting Point = 11.2099 No. of readings= 50.0000 Shift Of '8' from 'D' = 0.077400 11.1799 11.1899 0 0
11.1899 11.1999 0 0
11.25 8 - CHART
U.C.L. 11.23566 11.23566 HISTOGRAM
11.23566 11.23566 11.23566 11.23566 11.23566 11.23566 11.23566 11.2357 11.1999 11.2099 0 0

VALUE
18
11.24
L.C.L. 11.2191 11.2191 11.2191 11.2191 11.2191 11.2191 11.2191 11.2191 11.2191 11.2191 11.2099 11.2199 7 7
16 11.23
U.C.L. 0.0295 0.0295 0.0295 0.0295 0.0295 0.0295 0.0295 0.0295 0.0295 0.0295 11.2199 11.2299 14 21
11.22
L.C.L.
14 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 A
V
G
11.2299 11.2399 16 37
11.21 .
X-BAR 11.2274 11.2274 11.2274 11.2274 11.2274 11.2274 11.2274 11.2274 11.2274 11.2274 11.2399 11.2499 12 49
QTY

12 11.2
R-BAR 0.0140 0.0140 0.0140 0.0140 0.0140 0.0140 0.0140 0.0140 0.0140 0.0140 11.2499 11.2599 0 49
11.19
10 1 2 3 4 5
SAMPLE 6 7 8 9 10 11.2599 11.2699 1 50
8 11.2699 11.2799 0 50
0.0350 2 - CHART
MINIMUM DECIMAL VALUE M4 VALUE 11.2799 11.2899 0 50
0.0300
VALUE

0.0250
1.0000 0 U.C.L.8 ={8+A2x2} 11.23566
4 0.0200 0.1000 1 L.C.L.8 ={8-A2x8} 11.21914
R
A
0.0150 0.0100 2 N
G
U.C.L.2 ={8 x D4} 0.0295399999999994
2 E
0.0100
0.0010 3 L.C.L.8 ={8 x D3} 0
0.0050
0
0.0001 4 Std.Dev."σ"= 0.01103
11.1799 11.1899 11.1999 11.2099 11.2199 11.2299 11.2399 11.2499 11.2599 11.2699 11.2799 0.0000
11.1699 11.1799 11.1899 11.1999 11.2099 11.2199
DIMENSION 11.2299 11.2399 11.2499 11.2599 11.2699 1 2 3 4
SAMPLE
5 6 7 8 9 10 Cp=(S/6σ)= 4.53440
Cpk={1-K}xCp)= 2.19520
REMARKS: - PROCESS IS EXCELLENT
AUD. BY 1/5/2018