Cavitation Course
Cavitation Course
David R. Stinebring
Michael L. Billet
Jules W. Lindau
Robert F. Kunz
Applied Research Laboratory
P.O. Box 30
State College, PA 16804
USA
σ > σi
INTRODUCTION
V & P1 Noncavitating Flow DECREASING
PRESSURE
When we discuss high-speed supercavitating BUBBLES
σ <<< σi
FLOW REGIMES AND BASIC
V & P4
DEFINITIONS
Supercavitation
Cavitating flows are commonly described by the Figure 1: Schematic of cavitation flow regimes
cavitation number, s , expressed as
Limited cavitation occurs at an intermediate value
P− P of the cavitation number where amount of a given
σ ≡ v (1)
1 2 type of cavitation is minimized. Limited
ρV
2 cavitation can be vaporous or gaseous. The
former type of cavitation is caused by the
where, P and V are the reference pressure and explosive growth of bubbles due to the rapid
velocity, respectively, Pv is the vapor pressure at conversion of liquid to vapor at the bubble wall
the bulk temperature of the liquid, and ? is the whereas the latter is due to a slower mode of
mass density of the liquid. If a cavitation bubble growth caused by the transport of
experiment is conducted by holding the velocity noncondensible gas into the bubble. The
constant and varying the reference pressure, condition at which cavitation initially appears is
various amounts of cavitation can be observed as called cavitation inception.
shown in Figure (1). Noncavitating flows occur at
sufficiently high pressures where there is no Of particular importance in the study of cavitation
evidence of bubbles. Supercavitation occurs at is the minimum pressure coefficient, C p min given
very low pressures where a very long vapor cavity
by
exists and in many cases the cavity wall appears
glassy and stable except near the end of the cavity. P −P
Between these flow regimes is limited cavitation C = min
p 1
and developed cavitation.
min ρV 2 (2)
2
1
flow state to another, the characteristics of the Also, it is very important to determine the
flow field and its boundaries remain geometrically definition of limited cavitation when comparing
and kinematically similar. However, real flows experimental results. In general, these studies into
often do not obey the classical theory because of scale effects can be divided into two general types
so-called "scale effects" which arise from changes as follows:
in velocity, size, fluid properties and microbubble
distribution. Experimental results clearly show Viscous Effects: Scale effects that act on the flow
that in many cases, the limited cavitation number outside the cavitation bubble which influence
can be greater or less than the minimum pressure the local pressure in the liquid flow.
coefficient and in some cases the minimum
pressure coefficient is not constant, such as in 1. Flow field changes due to variations in
vortical flows. One example of scale effects can Reynolds number, Froude number, and
be noted from the "standard" cavitation tests Mach number including steady and
conducted at many facilities for the ITTC. Figure turbulent pressure fluctuations.
(2) shows some of the cavitation data and the
varied appearance of the cavitation data can be 2. Departures from exact geometric
noted in Figure (3). similarity such as those due to roughness
and manufacturing.
1. Time effects.
2. Heat transfer effects.
3. Surface tension effects
4. Transport of noncondensible gas
5. Liquid tension, i.e., microbubbles.
Figure 2: ITTC cavitation data
The various factors which causes scale effects and
the influence on the cavitation number can be
ascertained by employing the Rayleigh-Plesset
equation to describe the growth of a "typical"
cavitation bubble. This equation can be written as
3 2 S 4 µR&
− C (t ) + σ + C (t ) ρ V 2
1
ρ RR&& + R& 2 = P ( t ) − −
2 G R R p T 2 (3)
where,
P( t ) − P
C (t ) =
p 1
ρV 2
2
and,
2
Thus Cp(t) is the time varying pressure coefficient and in Figure (5) for a 1/8-caliber ogive. Figure
which describes the variation of the liquid (6) shows the effect of boundary layer transition
pressure outside of the bubble. The on limited cavitation.
thermodynamic coefficient (CT) describes the
effect of heat transfer on the vapor pressure in the
bubble. The term PG is the partial pressure of gas
2S
inside the bubble and the term is the “liquid”
R
tension of the bubble. Multiplying Equation (3)
by a time interval (dt), integrating over a time
interval (Tc) which is typical of a cavitation
process, and solving for s yields
2S
PG R
σ = −Cp + − − φ − CT (4)
1 1
ρ V∞2
ρV∞
2
2 2
where, φ is a bubble dynamic parameter. The
φ
( )
absence of surface roughness ∆P R , turbulence,
3
noted by the effect of liquid temperature variation
on the cavitation number. It is the same as for
limited cavitation and it will become more
significant as the temperature is increased,
resulting in the cavity temperature being lower
than the bulk temperature of the fluid. One of the
first theoretical and experimental investigations
into the variation of cavitation number with
temperature has been conducted by Stahl and
Stepanoff(4). A detailed investigation into this
effect was conducted by Holl, Billet, and others at
Penn State that developed the entrainment
theory(5),(6). This investigation provides insite into
the characteristics of developed cavitation.
Figure 6: Effect of boundary layer transition on
limited cavitation Most of this thermodynamic scale effect
investigation used a zero-caliber-ogive body
Developed Cavitation shown in Figure (7). At small cavity lengths (L/D
< 2.0), the cavity is very cyclic and the re-entrant
The subject of a fully developed cavity and the jet formed at the cavity closure strikes the leading
various similarity laws which predict the cavity edge of the cavity. The photograph of the cavity
parameters have been studied by many researchers on the zero-caliber ogive was taken with
and some of these results are discussed in other continuous lighting so the cavity appears like seen
lectures. However, this research has largely been to the naked eye. Figures (8 to 11) show cavity
divided into two types of cavity flows: (1) behavior seen with high-speed movies and very
ventilated cavities, and (2) vaporous cavities. short-duration strobe flash lighting. The unsteady
These cavities have been shown to have one nature of the cavity is apparent. Observing the
similar characteristic in that the cavity shape is a cavitation with continuous lighting provides a
single-valued function of the cavitation number time average view of the cavity, which also can
based on cavity pressure. Thus, the cavitation lead to problems in investigating developed
number for developed cavitation is based on cavitation. The cavity length is a measure of the
cavity pressure (Pc) and can be expressed as cavitation number. However, determination of the
cavity length visually is subjective, since an
P− P observer is seeing a time average of the cavity,
σ= c
1 2 (6) and pressure measurements are affected by the
ρV
2 ∞ transient nature of the cavity.
4
Figure 10: Photograph of cavity on zero-caliber
ogive illuminated with a 3-µ sec flash
5
The cavity on the zero-caliber ogive is similar to model diameter as shown in Figure (15). This is
the bubble shape of the wake associated with the in agreement with several other investigators such
separated flow from the model nose. At the end as Wade(9).
of this bubble there is a re-entrant jet and the
velocity of this jet of liquid can be expressed as
1
Vj = V (1 + σ ) 2
(7)
6
coefficient regions which are determined by the
cavity closure conditions.
7
Supercavitation
P −P
M& = f (transport ) ρ FS G
DG L β (10) When a cavity length is much greater than the
body dimensions, this flow regime is described as
supercavitation. The cavity stays attached to the
where, f(transport) is a dimensional function of body and the cavity closure is far downstream.
the parameters influencing the diffusion The length of the cavity does not vary
mechanism and PG is the partial pressure of significantly even though considerable oscillations
noncondensible gas in the cavity. This transport can occur at its closure. However, the cavity acts
function can be determined from a knowledge of as if it were an extension of the body. In this case,
the free shear layer over the cavity surface. A the same flow field would exist around a solid
schematic of this process is shown in Figure (16) body having a shape comprising of the wetted
from Brennen(14). nose plus the free-cavity profile. Unlike
developed cavities, the gross features of
supercavitation on a headform are not only
functions of the cavitation number but also the
Froude number-gravity becomes important.
8
different than on the lower surface, which will
result in a net circulation. As a result, a new CAVITATOR HYDRODYNAMICS
cavity equilibrium system is established where
entrainment now occurs through the vortex cores For supercavitating flow the cavitator is located at
of the twin-vortex structure at cavity closure. the forward most location on the body, and the
cavity downstream of the cavitator covers the
A photograph of the cavity in the re-entrant jet body. The shape of the cavity is defined by the
regime is shown in Figure (18). The conical nose cavitation number based on cavity pressure. The
is supported by support struts so the aft region the simplest form of cavitator is a disk where the drag
cavity can be investigated with minimum coefficient is defined as,
disturbance. The opaque appearance of the cavity C d = 0.82 (1 + σ ) . (11)
is primarily due to the violent mixing caused by
the re-entrant jet. As transition to the twin-vortex There have been numerous expressions derived
regime takes place, the cavity becomes clear at the for cavity dimensions as a function of cavitation
leading edge but with some mixing due to the re- number. Reichardt (16) showed that the cavity
entrant jet. The photograph in Figure (19) shows length divided by the cavity diameter is
the cavity in the twin vortex regime. This independent of the shape of the cavitator and is
transitional region between flow regimes was also only a function of cavitation number,
observed for models which have afterbodies (sting
mounted) although this effect was not as
L σ + 0.008
pronounced. The full growth of the cavity could = . (12)
not be realized because of interference at the d m σ ( 0.066 + 1.7 σ )
downstream end of the cavity. Reichardt also developed an expression for the
cavity diameter divided by the cavitator diameter,
0.5
d m Cd
,
=
d 8 (13)
σ − 0.132 σ
7
2
R1 2 t χ
R = Rk 1 − 1 − 2 1 − (14)
R
k
Figure 19: Photograph of twin vortex cavity tk
downstream of a strut-mounted 45° cone
9
specific physics problems, so it is especially
appropriate for graduate student work.
where, Rk , is the maximum cavity radius, t k , is
Three facilities are specially utilized for
the time of formation to the cavity midpoint, χ , is
supercavitation studies and are: (1) 48-inch
a correction factor, χ = 0.85, and R1 and t are the Diameter Water Tunnel, (2) 12-inch Diameter
radius and time of formation at the matching Water Tunnel, and (3) Ultra-High-Speed
station, x1 , where, Cavitation Tunnel. The 12-inch Diameter Water
x − x1 Tunnel was built in 1951 and the Ultra-High-
t= Speed Cavitation tunnel was built in 1962. These
Vk three facilities will be discussed briefly.
and where, x, is the streamwise distance, and Vk ,
is the cavitator velocity. 48-inch (1.22 m) Diameter Water Tunnel
(Garfield Thomas Water Tunnel)
Since there is a gas filled cavity over the This large water tunnel is a variable –speed,
variable-pressure tunnel primarily intended for
body, there is a loss of buoyancy so the body
propulsion studies of body-propulsor systems. It
must be supported by contact with the cavity is a closed circuit, closed-jet water tunnel. A
wall. The cavitator must be at an angle of detailed description of the facility is given in
attack to provide lift to support the forward Figure (20).
section of the body, and the aft section can be
supported by the afterbody planing or control The tunnel has two honeycombs in the 3.66 m
surfaces or a combination of both. The cavity diameter "settling section" to not only straighten
shape will be influenced by foreshortening the flow, but also reduce the test section
due to the cavitator at angle of attack, and turbulence level below 0.1 percent. The
perturbations due to downwash from lift and cylindrical working section is four feet in
bouyancy effects. These effects upon the diameter and 4.27 m long. The water velocity in
the working section is variable up to 24.4 m/sec.
cavity shape are beyond the scope of this
And is controlled by a four-bladed, adjustable
paper and are covered in Logvinovich. pitch impeller which is 2.41 m in diameter and is
driven by a 1491 kW electric motor.
EXPERIMENTAL FACILITIES AND TEST
PROGRAMS The pressure in the working section may be
reduced to 20.7 kPa, which permits a wide range
These next sections will briefly cover some of the of cavitation numbers for testing. The air content
facilities and test programs at ARL Penn State of the water in the tunnel is controlled through the
related to cavity dynamics, cavity ventilation use of a degasser that permits removal of air from
requirements, cavitator testing, and control the water. Thus, the water in the working section
surface testing. They are intended to show the can be less than air-saturated regardless of the
hardware and techniques that have been used to working section.
investigate the physics of developed cavitation.
The degassing system is located in the tunnel by-
Testing Facilities at ARL Penn State pass system, which also has filters and the tunnel
pressure control systems. This by-pass can handle
The Garfield Thomas Water Tunnel of the from 500 gpm to 3000 gpm from the tunnel and
Applied Research Laboratory Penn State is a can be operated during cavitation testing to
complex of hydrodydynamic and hydroacoustic remove air and bubbles. Gas removal from the
test facilities that are registered with the water is accomplished with a Cochrane Cold-
International Towing Tank Conference, an Water Degasifier. This degasser consists of an
organization of member counties that design and upright cylindrical tank where the upper portion is
test ships and other marine structures in tanks and filled with plastic saddles. Water taken from the
tunnels. Since the 48-inch Diameter Water tunnel is sprayed into the top of the tank, the
Tunnel began operation in 1949, many additional interior being maintained at a high vacuum. The
facilities and capabilities were added. Many of water spray falling over the saddles exposes a thin
the smaller water tunnels are utilized to research
10
water film to a vacuum, which permits the rapid Published description: ARL Penn State Report NORD
removal of air. The water collects at the bottom 16597-56, Lehman, 1959.
of the degasser and is returned to the bypass Applied Research Laboratory, Fluid Dynamics
system. Department, The Pennsylvania State University, USA
11
(2) Rectangular: 508.0 mm x 114.3 mm x 762.0 would be encountered in a system employing
mm long hydrocarbon lubricants. As the fluid leaves the
Type of Drive: Mixed Flow Peerless Pump bearing, it enters an accumulator tank and from
Total Motor Power: 150 hp (11.8 kW) there is pumped by means of a triplex pump back
Working Section Max. Velocity:24.38 m/s to the tunnel. Pressure control is obtained by by-
Max. & Min. Abs. Pressures: 413.7 to 20.7 kPa passing a portion of the fluid from the discharge
Cavitation Number Range:>0.1 dependent on of the triplex pump to the accumulator tank and/or
velocity bleeding some fluid from the main tunnel circuit.
Instrumentation:Lasers, pressure sensors, A surge tank is located in the pressure control
hydrophones circuit in order to remove fluctuations caused by
Model Size Range:50.8 mm max. dia. the triplex pump. The liquid in the tunnel by-pass
is filtered down to remove particles above two
Tests Performed: Steady and time-dependent microns.
force and pressure measurements on unpowered
models. Noise measurements on cavitating Also, a 14 kw heater is located in the by-pass
models. Three-dimensional flow problems circuit. It has the capability to heat the liquid to
(circular section). Two-dimensional flow temperatures in excess of 176°C. Water, Freon
problems (rectangular section). Axial-flow pump 113, and alcohol have been used as working fluids
tests. in this facility.
12
Published Description: ARL Penn State TM 75-188,
Weir, Billet & Holl, 1975. The cavity cycling frequency Strouhal number
based on body diameter is defined as
Figure 22: Description of the ARL Penn State 1.5-
inch diameter water tunnel fD
S=
Measurements of Cavity Dynamics in the V∞
Reentrant Flow Regime where, f is the cycling frequency, and D is the
body diameter. A plot of cycling frequency
As stated previously, if the product of the Strouhal number as a function of cavitation
cavitation number and Froude number is above a number is presented in Figure (24). The data of
critical value, then the cavity will be in the Knapp (18) for hemispherical nosed models and
reentrant flow regime. The oscillation of the from Stinebring (8) for zero caliber ogives are
cavity in the reentrant regime affects the also shown in the figure. The trend of lower
ventilation gas entrainment and the body cycling frequency for lower cavitation numbers,
dynamics. Therefore, understanding the dynamics i.e., larger cavities, is the same for all models for
of reentrant jet cavities is important. vaporous and ventilated cavities. The Strouhal
number can also be defined such that the
A 45° conical-nosed model having a 2.54-cm characteristic length scale is the ratio of cavity
(1.0- inch) diameter afterbody was instrumented length to model diameter, L/D. A plot of Strouhal
with an internally mounted piezoelectric number as a function of L/D is presented in Figure
transducer, Figure 23. It was expected that the (25). The plot shows that the cavity length is the
reentrant jet striking the cavity would cause a characteristic dimension for cavity cycling and
significant pressure rise that could be measured that the Strouhal number based on cavity length is
with the transducer. Spectral analyses were a constant, approximately, S= 0.16.
performed on the transducer output to determine
the frequency of the cavity cycling. Tests were
conducted with both vaporous and ventilated
cavities over a range of cavitation numbers and
velocities of 9.1, 13.7 and 15.2 m/sec (30, 45, and
50 ft/sec). High-speed movies of the cavitation
were taken and compared to the spectrum
analyzer results. To determine if the boundary
layer thickness affects the cycling frequency, a
number of tests were conducted with distributed
roughness applied to the conical nose. Lastly, the
results were compared with the findings of
previous investigations in water tunnels covering
a wide range of model sizes and geometries.
Figure 24: Cavity cycling Strouhal number, based
on body diameter, as a function of cavitation
number for vaporous and ventilated cavities for a
number of investigations having different test
geometries
13
Figure 26: Photograph of the models used to
examine the effect of afterbody on gas
Figure 25: Cavity cycling Strouhal number, based entrainment
on cavity length divided by body diameter, as a
function of cavity length divided by body The results of the study for a tunnel velocity of
diameter for vaporous and ventilated cavities for a 13.7- m/sec (45-ft/sec) are displayed in Figure
number of investigations having different test (27). The model requiring the lowest flow rate
geometries for a given cavitation number was the one with no
afterbody. The model having the afterbody one-
Effect of Afterbody Shape Upon Gas half of the cone diameter required the largest
Entrainment ventilation flow rate (except at the highest
cavitation numbers), and the model with the
Since most of the gas entrainment takes place in afterbody equal to the cone diameter was between
the aft region of a body, the afterbody shape the two. It would seem that the model with no
should affect the required ventilation rate to afterbody should require the largest flow rate,
generate a cavity. Tests were performed in the because of the greater volume of gas inside the
ARL Penn State 0.305-m (12-inch) diameter cavity, but this was not the case. The reentrant jet
water tunnel to examine afterbody effects upon behavior could possibly account for this effect.
gas entrainment. The models used for this study Observations show that gravity causes the
are shown in Figure (26). Each model had a reentrant jet to move along the bottom of the
25.4-mm (1.0-inch) diameter 45° apex angle cavity for the model with no afterbody. An
conical nose. One model had a 25.4-mm (1.0- afterbody causes a “guiding effect” upon the
inch) afterbody, the second had a 12.7-mm (0.5- reentrant jet that results in more mixing at the top
inch) afterbody, and the third model was of the cavity. It is not known why the smaller
supported by three struts and had no afterbody. afterbody required the largest ventilation. The
All models had six holes for introduction of data does show that afterbody design is important
ventilation gas and a pressure tap for measuring to minimize ventilation requirements.
cavity pressure. Tests were conducted at
velocities of 9.1, 13.7, and 15.2-m/sec (30, 45,
and 50 ft/sec). To minimize gaseous diffusion
across the cavity wall, the test conditions were
selected so the cavity pressure was close to the
partial pressure of gas in the surrounding water.
14
Figure 29: Photograph of cavitator mounted on
force cell balance
Figure 27: The effects of afterbody arrangement
on ventilation requirements Photographs of cavities produced by conical and
disk cavitators are shown in Figures (30 to 32).
Cavitator Testing The differences in cavity appearance, by using
continuous and stroboscopic lighting, are shown
A photograph of a model for cavitator testing in in Figures (30 and 31). Short exposure times,
the ARL Penn State 12-inch diameter water tunnel such as with stroboscopic lighting, should be used
is shown in Figure (28). The models can when investigating unsteady cavity dynamics.
incorporate systems for introducing ventilation Strobe lights can be syncronized with the
gas, cavitator force balances, pressure scanning rate of video systems to provide
measurement systems, and other instrumentation. exposure times of a few microseconds for each
Just downstream of the cavitator in the figure is a video frame. The video record of the cavity can
gas deflector that redirects the gas flow to then be compared with transient measurements,
minimize disturbances to the cavity. The strut- such as forces, by use of a master clock. The
mounted model is attached to the large dark plate, photograph in Figure (32) shows a stable cavity
which is the section that mounts to the water and the effect of the strut mounting on the cavity.
tunnel test section. A typical mounting, for a When investigating the downstream end of a
cavitator at angle of attack, to a force balance, is cavity, a sting mount is used, or as shown in
shown in Figure (29). Care must be taken to Figure (19) the cavitator can be supported with
ensure that the design for the introduction of careful design of the struts.
ventilation gas does not have a significant effect
upon the force measurements.
15
(35). The wall cavity is approximately 25.4-mm
(1.0-inch) thick at the leading edge of the
hydrofoil. Reference lines are drawn along the
hydrofoil, 25.4-and 38.1-mm (1.0 and 1.5-inches)
from the base. The photograph in Figure (35)
shows the pressure side view with the hydrofoil at
high angle of attack. As shown in the figure, the
tunnel wall cavity strikes the hydrofoil leading
edge at the 25.4-mm (1.0-inch) reference line.
The cavity along the hydrofoil surface is deflected
down due to the constant pressure cavity and the
pressure gradient along the surface. This
deflection of the cavity changes the wetted area
Figure 31: Photograph of cavity formed by a and affects the lift and drag forces. The hydrofoil
conical nosed cavitator- stroboscopic lighting cavity can be seen attached to the trailing edge in
the figure.
16
Figure 34: Cavity piercing hydrofoil showing Figure 36: Photograph of suction surface of cavity
force balance and tunnel mounting fixture piercing hydrofoil that shows cavity disturbances
due to imperfections along leading edge.
17
Typical lift and drag coefficient curves as a
function of angle of attack for a cavity piercing
hydrofoil, are shown in Figure (39). The
reference area for reducing forces to coefficient
form was the wetted area if the tunnel wall cavity
was not affected by the hydrofoil surface pressure
gradient. The force coefficients have also been
calculated based upon the actual wetted area, as
determined from videotapes of the tests, see
Figure (35). The complex shape of the force
coefficient curves is due in part to the transitions
between base, partial, and supercavitating flow
regimes. Figure 39: Lift and drag coefficients for a cavity-
piercing hydrofoil as a function of angle of attack
While the figure shows the averaged force
coefficients, the time dependent forces due to
cavity fluctuations can also be very important.
Time dependent forces for base cavitation are
shown in Figures (40 and 41), partial cavitation in
Figures (42 and 43), and supercavitating
conditions in Figure (44 and 45). For all figures,
at time zero the hydrofoil is fully wetted. At
approximately 1.25 seconds the tunnel wall cavity
is established and the hydrofoil pierces the cavity.
After establishment of the tunnel wall cavity, both
lift and drag decrease for all conditions, as
expected. The primary difference due to the
changes in forms of cavitation can be seen in the
lift plots. The lift for base cavitation and
supercavitation show relatively little fluctuation.
However, with partial cavitation there are large Figure 40: Drag force as a function of time, base
changes in lift. All tests in the tunnel were cavitation
documented with video cameras using
stroboscopic lighting synchronized with the video
scanning. These changes in lift were associated
with intermittent bursts of cavitation on the
hydrofoil suction surface. In some cases the lift
fluctuations were up to 50%.
18
Figure 42: Drag force as a function of time, partial Figure 45: Lift force as a function of time,
cavitation supercavitation
SUMMARY
This report presents a summary of the cavitation
flow regimes and experimental techniques used at
ARL Penn State for investigating developed
cavitation physics.
References:
19
7. Gilbarag, D., and J. Serrin, "Free Boundaries 16. May, A., “Water Entry and the Cavity-
and Jets in the Theory of Cavitation," J. of Running Behavior of Missiles,” SEAHAC
Math and Physics, Vol 29, April 1950, pp. 1- Technical
12. Report 75-2, Naval Surface Weapons
Center, White Oak Laboratory, Silver
8. Stinebring, D. R., M. L. Billet, and J. W. Holl, Spring, MD, 1975.
"An Experimental Study of Cavity Cycling
for Ventilated and Vaporous Cavities," 17. Logvinovich, G., “Hydrodynamics of Free-
International Symposium on Jets and Boundary Flows,” Trudy TsAGI, 1980.
Cavities, ASME, Miami Beach, FL, Nov.
1985, pp. 1-4. 18. Knapp, R. T., J. W. Daily, and F. G.
Hammitt, “Cavitation,” McGraw-Hill, 1970.
9. Ward, R. L., "Cavity Shapes for Circular
Disks at Angles of Attack," CA Inst. of
Tech. Hydrodynamic Lab Report, E-73.4,
1957.
20