Washer Plate

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Princess Noura Bint Abdulrahman University for Women Project Joint venture

Riyadh, Kingdom of Saudi Arabia El Seif/CCC


part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng
300 expansion joint
9 .0 THE CHECK OF WASHER PLATE FOR THE OVERSIZED HOLES

9 .1 The input data


bolt/hole: washer plate: adopted weld:
GR 8.8 B= 60 mm aw= 4 mm
d1= 24 mm D= 60 mm tw= 2.8 mm
dn= 43.2 mm t= 16 mm
d2= 34.925 mm Py= 245 N/mm2 t2= 25 mm

safety factor base plate: shear force:


Ω= 2 Py= 245 N/mm2 Ps= 17.85 kN

figure 1-geometry figure 2-stress distribution

9 .2 The check prior to tension force


Maximum tension force will be equel to 85% of tension capacity of the bolt, assuming that
the bolt tightening will be 85% of the bolt tension capacity.
Tension capacity of the bolt, Ptcap=Ab*ptc= 253.2096 kN ,ptc= 560 N/mm2
Tightening force Ptt=0.85*Ptcap=…………… 215.2282 kN

bearing capacity of the washer due to tension force


Bearing area under the washer plate Aabt=B*D-d1^2*3.14/4=……….. 3147.84 mm2
Bearing pressure due to tension force Pbbt=Ptt/Aabt= 68.373285 < 245 N/mm2………. safe
the check of washer plate punching due to tension force
assuming 45 degree stress distribution as per figure 2
dp=dn+2*t= 75.2 mm d2= 34.925 mm , for punching adopted d= 35 mm
Punching area Aap= d*3.14*t=……………….. 1754.632 mm2
Punching resistance Ppr=0.6*Aap*Py=…….. 257.9309 > 215.22816 kN……………. safe

9 .3 The check prior to shear force


bearing capacity of the connected part (washer plate)
Pbccap=k*d1*t*pbs=……………. 176.64 > 35.7 kN, pbs= 460 N/mm2……… safe
bearing capacity of the bolt
Pbbcap=d1*t*pbb=………………. 384 > 35.7 kN, pbb= 1000 N/mm2……… safe

9 .4 The check of the weld between washer plate and connected part
Area of the weld Aw=B1*D1-B*D= 703.36 mm2 Pyweld=0.6*Py=…. 147 N/mm2
Shear capacity of the weld: Pswcap=Aw*Pyw=…. 103 kN > 35.7 kN ………… safe

9 .5 The check of required pressure strength of the filler material


In order bol not to go in to bending the oversized hole should be filled with filler material
with following properties:
Required bearing (pressure) strength of filler material:Pms=Ps/d2*t2= 40.88762 N/mm2 safe
Adopted filler materail with……… cement base with strength of 93 N/mm2 (after 7 days)
Building / area: Utility tunnel rev: Utility tunnel Sheet:
issued for: APPROVAL 2 expansion joints 1 1 3

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