Kathon
Kathon
Kathon
KATHON™ CG
A Safe, Effective, Globally Approved Preservative for Rinse-Off Products
General For over thirty years The Dow Chemical Company has driven the progress of isothiazolinone
chemistry to meet our customers’ evolving needs. Our goal is to provide our personal care
customers with much more than a preservative. This product is effective for the preservation
of body washes, conditioners, liquid soaps, shampoos and wipes. The Dow Chemical
Company is committed to both the isothiazolinone chemistry and the personal care industry.
We have extensive toxicological and environmental databases and internal expertise that
has allowed KATHON™ CG to be registered globally. This knowledge has also helped us
support the product with both dermatologists and regulatory authorities throughout the world
with the following services:
• Regulatory data
• Extensive toxicological databases
• Environmental fate database that is continually updated
• Safe handling expertise that can help you in your manufacturing facilities
• Technical expertise with isothiazolinone chemistry
• More than 100 patents obtained since the 1960s
• Public relations/media expertise and support
Physical Properties The following are typical properties of KATHON CG; they are not to be considered as
product specifications.
Chemical Identification
The active ingredients of KATHON CG preservative are two isothiazolinones, identified by
the IUPAC system of nomenclature as: 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-
4-isothiazolin-3-one.
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Typical Properties
KATHON™ CG preservative is a precise formulation of active ingredients and inert salts in
an aqueous solution. Each batch of KATHON CG is manufactured to exact specifications
and a certificate of analysis can be provided with each order.
Miscibility
KATHON CG is totally miscible in water, lower alcohols and glycols and has low solubility in
hydrocarbons.
KATHON™ CG
Active Ingredients:
5-chloro-2-methyl-4-isothiazolin-3-one 1.13%*
2-methyl-4-isothiazolin-3-one 0.37%*
Total 1.50%
Inert Ingredients:
Magnesium salts (chloride and nitrate) 23.00%
Water to 100.00%
*These are typical values and do not constitute specifications.
The data demonstrate the broad spectrum activity of KATHON CG, but must not be taken
as recommended use concentrations. Also, the microorganisms listed are not necessarily
involved in the contamination of personal care products.
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KATHON™ CG Active Ingredient
Organism ATCC No. (as supplied, ppm) (ppm)
Bacteria*
Gram-Positive
Bacillus cereus var. mycoides (R&H No. L5) 150 2
Bacillus subtilis (R&H No. B2) 150 2
Brevibacterium ammoniagenes 6871 150 2
Sarcina lutea 9341 300 5
Staphylococcus aureus 6538 150 2
Staphylococcus epidermidis 155 150 2
Streptococcus pyogenes 624 600 9
Gram-Negative
Achromobacter parvulus 4335 150 2
Alcaligenes faecalis 8750 150 2
Burkholderia (Pseudomonas) cepacia Gibraltar 165 50 0.75
Enterobacter aerogenes 3906 300 5
Escherichia coli 11229 300 5
Flavobacterium suaveolens 958 600 9
Proteus vulgaris 8427 300 5
Pseudomonas aeruginosa 15442 300 5
Pseudomonas fluorescens 13525 150 2
Pseudomonas oleoverans 8062 300 5
Salmonella typhosa 6539 300 5
Shigella sonnei 9292 150 2
Fungi*
Aspergillus niger 9642 600 9
Aspergillus oryzae 10196 300 5
Candida albicans (yeast) 11651 300 5
Chaetomium globosum 6205 600 9
Gliocladium fimbriatum (QM 7638) 600 9
Mucor rouxii (R&H L5-83) 300 5
Penicillium funiculosum 9644 300 5
Penicillium variable (glaucum) (U.S.D.A.) 150 2
Phoma herbarum (pigmentivora) 12569 150 2
Pullularia (Aureobasidium) pullulans 9348 300 5
Rhizopus stolonifer 10404 300 5
Rhodotorula rubra (yeast) 9449 150 2
Saccharomyces cerevisiae (yeast) 2601 150 2
Trichophyton mentagrophytes (interdigitale) 9533 300 5
*Bacteriostatic and fungistatic tests performed by serially diluting test compounds in trypticase soy broth and
1:100 inoculation with 24-hour broth cultures of the test bacterium or a fungal spore suspension prepared
from 7-14 day culture slants washed with 7 ml of deionized water. Minimum inhibitory concentration levels
determined visually after 2 days incubation at 37°C for bacteria and 28 to 30°C for fungi.
Applications/ The maximum recommended use level for KATHON™ CG preservative is 0.1% by weight of
Directions for Use product as supplied (15 parts per million active ingredient) in rinse-off products and 0.05%
(7.5 parts per million active ingredient) in leave-on products. Because the components
of personal care formulations vary considerably and may have an impact on the effect of
preservatives, we urge each manufacturer to confirm the efficacy and stability of KATHON
CG in use.
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Chemical Stability KATHON™ CG preservative has an established history of successful use as a preservative
in personal care products. It has been shown to provide protection in a wide range of
products over many years. However, there are some circumstances in which we would
advise potential users to confirm preservative stability. These are outlined below, together
with recommendations on how to optimize stability.
Temperatures and pH: As a general rule, a rise in temperature accelerates the rate of
degradation of chemicals. As demonstrated in Figure 1, KATHON CG is no exception. We
recommend that temperatures in excess of 50°C should be avoided during manufacturing
once the preservative has been incorporated into the formulation. Stability at ambient
temperature is very much formulation dependent. Generally, KATHON CG is stable up to a
pH of 8.0 over the lifetime of personal care products.
Figure 1 %
Stability of Active Ingredients
KATHON™ CG 75 pH 6.7
pH 6 (97%)
Preservative in
Deionized Water
versus pH at
25° and 35°C 50
pH 8 (73%)
pH 7 (70%)
25
pH 8 (27%)
Time (weeks)
2 4 6 8 10 12 14 16
Water Hardness: The presence of calcium and magnesium in hard water has a significant
positive impact on the stability of KATHON CG, as shown in Figure 2. KATHON CG has
been found to remain stable in the presence of hard water under circumstances in which
breakdown would normally be anticipated.
Amines and Amine Derivatives: The presence of amine impurities in raw materials has
a deleterious effect on the stability of KATHON CG. Secondary amines, in particular, show
severe antagonism, but a simple reduction in pH to below 7, converting the amine to its acid
salt, normally resolves the problem as demonstrated in Figure 3.
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Figure 2 %
Stability of Active Ingredients
KATHON™ CG 75
Preservative
25°C (65°F)
versus Water
Hardness at pH 8 35°C (96.2°F)
50
25
Time (weeks)
2 4 6 8 10 12 14 16
Figure 3 %
Stability of
Active Ingredients
pH 6
KATHON™ CG
75 pH 7
Preservative in a
2.5% Cocamide
Diethanolamine
Aqueous Solution 50
at 35°C and
Various pH Values
25
pH 8 Time (weeks)
1 2 3 4 5 6 7 8
Thiols: Thiols such as cysteine and zinc pyrithione are detrimental to the stability of
KATHON CG preservative. Proteins or protein hydrolysates may contain thiols which could
be available to react with KATHON™ CG.
Formulation Following our recommendations in formulating with KATHON CG preservative will enhance
Considerations stability and control preservative cost.
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• Neutralize free diethanolamine when present (with citric acid for example)
• Eliminate residual SO2 when present, using a suitable oxidizing agent
• Avoid high temperatures. During manufacture, add KATHON™ CG when the temperature
is at or below 50°C
• Stearic and phosphoric acids can react with magnesium stabilizers in KATHON CG to
form insoluble magnesium stearate and magnesium phosphate salts
• Use hard water (better than D.I.) when possible
• Avoid formulations in which cysteine and zinc pyrithione are present
• KATHON CG preservative stability should be evaluated in products containing protein
hydrolysates to ensure preservative stability is adequate
• KATHON CG can be used effectively in combination with a wide range of preservatives
The information presented herein will help you evaluate KATHON CG as a preservative for
your products. The Dow Chemical Company will be pleased to assist you in determining the
optimum concentration of KATHON CG preservative for specific product formulations.
The Dow Chemical Company typically uses a 4-week challenge test with 2 inoculations of
a mixed inoculum, coupled with an analysis of the active ingredient by High-Performance
Liquid Chromatography (HPLC). More details of this procedure can be obtained from your
Dow Chemical Company representative.
For more information on the mechanism of action of KATHON CG, please request
publication “KATHON Biocides – Mechanism of Action.”
This method can be used to determine KATHON CG levels in many personal care products.
If you require detailed information on HPLC methods, please contact your Dow Microbial
Control representative.
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• Wear appropriate safety gear when handling. Wear goggles or safety glasses, face shield
and gloves (butyl rubber or nitrile) when handling. Avoid breathing vapor or mist. Avoid
contamination of food. Do not take internally. Wash thoroughly after handling.
Deactivation is typically accomplished by adding household bleach to the 3 quart (3 liters) fill
mark on a 1 gallon (4 liters) plastic container containing 1/3 of a lb. (150 grams) of sodium
bicarbonate. Close the container securely and shake well for 1 minute.
Estimate the volume of remaining spilled material. Apply 10 times the volume of deactivation
solution per volume of spilled material remaining. The deactivation solution should remain
in contact with KATHON CG for at least 30 minutes. The actual deactivation reaction takes
place in much less time, but the added time ensures that the reaction goes to completion.
Aqueous waste properly treated with deactivation solution can be discharged to the
chemical sewer, if in accordance with federal, state, and local procedures, permits, and
regulations.
The deactivation solution should be prepared fresh as needed since it gradually loses its
effectiveness. Personnel making up or handling deactivation solutions should wear goggles
or face shield, rubber apron and full-length butyl rubber or nitrile gloves, and a half face-
piece respirator with organic vapor/acid gas cartridge and dust/mist prefilter (e.g., N-95 or
higher efficiency, in the presence of oil mist, use R-95, P-95, or higher efficiency).
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Deactivation – Cleanup of Spills
Personnel cleaning up spills should wear appropriate protective clothing. This should include
a rubber apron or impervious jacket, impervious full-length butyl rubber or nitrile gloves,
footwear, chemical splash goggles and a half facepiece respirator with organic vapor/acid
gas cartridge and dust/mist prefilter.
Spilled material should be diked and absorbed on a spill control pillow or onto an inert solid
such as clay or vermiculite. Shovel the absorbent and the soil beneath it to a depth sufficient
to remove all preservative into a pail or drum. This material should then be disposed of in
accordance with federal, state and local regulations; our recommended method of disposal
is incineration.
Any residual KATHON™ CG preservative remaining on the spill site should then be treated
with deactivation solution. A weight ratio of ten parts deactivation solution to one part
KATHON CG should be used for this treatment. After allowing 30 minutes contact time, rinse
the area with copious amounts of water and flush to the sewer, if in accordance with federal,
state, and local regulations.
Product Dow has a fundamental concern for all who make, distribute, and use its products, and for
Stewardship the environment in which we live. This concern is the basis for our product stewardship
philosophy by which we assess the safety, health, and environmental information on
our products and then take appropriate steps to protect employee and public health and
our environment. The success of our product stewardship program rests with each and
every individual involved with Dow products – from the initial concept and research, to
manufacture, use, sale, disposal, and recycle of each product.
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For further information visit our website:
www.dowmicrobialcontrol.com
or call:
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