Dsmts 0102.5 Nicraly
Dsmts 0102.5 Nicraly
Dsmts 0102.5 Nicraly
1.1 Typical Uses and Applications SEM photomicrograph of Amdry 962 showing the powder exterior
nn Bond coat for thermal barrier and ceramic abradable morphology typical of these gas atomized products.
applications
nn Coatings applied to iron, nickel or cobalt substrates to
minimize oxidation and extend life at higher temperatures
nn Resist oxidation and hot corrosion on aerospace and in-
dustrial gat turbine components, such as airfoils, turbine
buckets, blades and shrouds.
nn Restore mis-machined and worn parts that see high tem-
peratures in an oxidizing atmosphere.
nn Protect heat-treating fixtures
nn Protect exhaust manifolds and ducts
Particle size distribution: Analysis by sieve per ASTM B214 for all upper limits; values of 38 µm and lower based on laser scattering per ASTM C 1070 (Microtrac). Other
size distributions are available on request, including HVOF sizing for increased surface roughness in bond coat applications.
3 Coating Information
3.1 Key Thermal Spray Coating Information A benefit of NiCrAlY coatings is their high percentage of alu-
Please consult Oerlikon Metco Coatings Solutions Centers minum content compared to that of the substrate material.
(CSC) when coating and application development support is Too high a concentration of aluminum in superalloy sub-
required for NiCrAlY coatings. CSC has experience in strates results in brittle phases and reduced mechanical
optimizing spray parameters for specific customer needs. strength. Since coatings are not structural by nature, they
Types of support that CSC can provide include information can have high levels of aluminum to promote Thermally
on higher surface profile coatings, low oxide coatings, high Grown Oxide (TGO) development and maintenance of an
density coatings, heat-treatment recommendations, material aluminum reservoir in service.
coverage, material deposition, and thickness limits.
3.3 Coating Parameters
3.2 Post-Coating Heat Treatment Please contact your Oerlikon Metco Account Representative
Post-coat heat treatment of NiCrAlY coatings allows the for parameter availability. For specific coating application
coating to densify as well diffuse into the substrate, requirements, the services of Oerlikon Metco’s Coating
enhancing bond strength. Post-coat heat treatment also Solution Centers are available.
results in precipitation of intermetallic phases of Beta Ni-Al
that act as reservoirs for the formation of dense, protective Recommended Spray Guns
alumina scales. Atmospheric HVOF ChamPro
Plasma
The heat treatment procedure for a NiCrAlY coating depends Metco 9MB series DiamondJet series Metco O3CP
on the substrate chosen and the OEM specification. If no
Metco F4 series WokaStar series
heat treatment specification is defined, a diffusion heat treat-
ment in a controlled atmosphere of 2 – 4 hours at 1080 – TriplexPro series WokaJet series
1200 °C (1975 – 2200 °F) can be used as a start-ing point. SimplexPro series