Shimadzu UD-150L X-Ray - Installation Guide
Shimadzu UD-150L X-Ray - Installation Guide
Shimadzu UD-150L X-Ray - Installation Guide
For
UD 150L-30 EX/FX
1. General information
3.1 Settings
3.2 Adjustments
4. Appendix
A. Mandatory modification
B. List of error message
C. List of Potentiometers
D. List of LEDs
E. Initial Setting for Software
F. Fluoro mA setting
G. RAD60 and RAD 56 tube data
• Component location
Before starting the installation, locate all major components and PCBs in the generator. Following
three figures is the illustration for component location.
• A step down transformer, (XAT-2) is normally shipped together with this generator for installation.
This transformer can provide proper power input for UD150L-30 FX/EX generator, YSF/RS table
system, HMS/AID high-speed starter, and other peripheral accessories.
• There are two other transformers in UD150L-30 FX/EX generator are power related, T1 and T2
transformer. It is necessary to change taps for these two transformers according to the supplied input
from XAT-2 before proceeding.
(1) T1 transformer,
For example, if the incoming power is three-phase 400V from XAT-2, connect AIN-0 to –A200 and
AIN-2 to A200.
(2) T2 transformer,
Connect T2-0 to –200 and T2-2 to 200 base on the same assumption as (1).
• Power cable
Note: Only ground one end of the shielding on the three-phase power cable to prevent ground loop
from happening. Refer to Fig. 2.4.3 in the installation manual.
• Control console
J9 Hand Switch
Connect JS1 cable between SYSTEM-LF 30 PCB and high speed starter by using JS1 connector kit in
the accessory package shipped with this generator.
Following table is the description of the signal used for high speed starter
• Table power
If a SHIMADZU table is to be installed, connect 3 φ 200 V from XAT-2 step down transformer to the
power input terminal block for table.
UD150L-30 FX YSF-220
J7 EXTENSION PCB CN36 GENERATOR
I/O LFX J7 J7 CN36 I/F PCB
J8
MOTHER2-LF30
J8
Note 1 24 V DC
K 27 B
BUCKY 1
* XOK
Note 2
## Add Jumper
K 25 A
L0
Note 1: *1B22 is a DC signal within TERMINAL-LF30 PCB. When selecting Bucky1, 1B22 is at DC
ground. However, 1B22 at terminal X2 is a AC 100 volt power supply to drive grid motor in Bucky.
DO NOT mix these two signals by adding any extra jumpers for trouble shooting purpose.
Note 2: *XOK is the signal to turn on X-ray. Can be found in SYSTEM-LF30 PCB print 10/18.
(M74A pin 2)
JB 2B
8
1 B1
JB 2A 1 B1X
24 V DC
RETURN SIGNAL
K 27 B
1
1 B22 L 100 X0 1E
BUCKY 1 24 V DC
K 31
K 03 9 1 B22X POWER SUPPLY TO
2
DRIVE GRID MOTOR
1 B2
* 1B22 10 1 B2X
L0
GRID MOTOR
* XOK
Jumper position of JP 2A, JP 2B, and JP 2C depends on the voltage of from 1 B11X, grid confirmation
signal provided by the Bucky system. If Bucky provide a 24 V DC signal to 1 B11X, when grid is
moving, install JP 2B to 1-4 position, and JP 2C, JP 2A to 2-3 position. Then connect 1 B1X to 24 V
DC ground. Make sure only one jumper is installed on 1-4 position and the other two on 2-3 position.
I.I. Mag. mode signal is connected via a new cable, I.I. View-field switching cable (P/N 532-15191)
provided for this generator. This cable connects between JSK terminal on TERMINAL-LF30 PCB and
IS connector attached to I.I. (Refer to Circuit diagram SYSTEM-LF30 15/18)
JSK IS J9C
View-field switching cable Adapter
JXS XS
XS cable (collimator control) Adapter
TERMINAL-LF30 PCB has several terminals for I.I. Mag. mode output selection. These terminals are
IF0, IF1, IF2, IF3, and IF4. Mag. mode output is to provide interface for Digital products. IF signals
are routed through the onboard relay contacts.
Note: Same signal names used to be the I.I. Mag. mode selection input to the previous models of the
X-ray Generators. With new UD150L-30/FX, these signal names are used for the output.
UD150L-30/FX I.I.
JTH-RB
When using photomultiplier tube for digital exposure (IFG technique) and fluoro IBS regulation,
connect PMT cable for I.I. as the following table.
In case of using PMT to regulate Fluoro IBS, add a jumper between CP6 on PH-POWER PCB to TV7
on ANALOG-LF30 PCB (X1 pin3).
When using TV signal to regulate fluoro IBS, a shielded co-axial cable should be connected from TV
camera to ANALOG-LF30 PCB.
UD150L-30/FX TV system
ANALOG-LF30 PCB TV 7 IBS signal Shielded cable
TV 2 0V
• For SHIMADZU Bucky with SPT photo timing connection, check the installation manual section 6.2.
• If you programmed the Comet Chambers to Detector 2, follow the stated below diagram for
connection.
2 SIGNAL
1 1
Left
Field
5
2 2
3 SIGNAL
3 3
Right
Field 4
4 4
PLUG
CN2-DTA
1 SIGNAL
1 1
Center
Field 6
2 2
Plug CN2-DTB
in case of DET 2
You can change the connection anyway you like. Just make sure the connection stay in the same
group. For example,
CN1-DTA and CN1-DTB are for Detector 1
CN3-DTA and CN3-DTB are for Detector 3
Adjustments
* SW2: LTC ON
• NEXSC PCB
SW2
1 2 3 4 5 6 7 8
OFF ON OFF ON ON ON OFF ON
OFF * OFF * OFF * OFF *
SW3
1 2 3 4 5 6 7 8
ON OFF OFF OFF ON ON * ON * ON
OFF * OFF * OFF OFF OFF *
Note: SW3-5, SW3-6 and SW3-7 are available only if SW2-6 is ON. SW2-6 provides the serial port
function of NEXSC PCB.
• SYSTEM-LF30 PCB
SW1 PREP
SW2 X-ray (RAD)
SW3-1 ON When using SHIMADZU CCD camera
SW3-1 OFF When using other camera
SW3-2 ON
SW3-2 OFF
SW2
1 2 3 4
OFF On ON OFF
• PH POWER-96 PCB
SLIDE SWITCH
S7 S8 S9 S10
PM INT ON AUTO
Photo pick up type Int or Ext Setting for Ba comp LTC on/off PMT HV setting mode
SW5
1 2 3 4 5 6
OFF OFF OFF OFF OFF OFF
• PH CONT-98 PCB
SW1
1 2 3 4 5 6 7 8
OFF OFF* OFF* OFF* OFF OFF OFF OFF
• TERMINAL-LF 30 PCB
Jumper between terminal block X1-5 and X1-6 (DOOR 1 and DOOR 2)
If there was no door safety switch, make jumper on DOOR1 and DOOR2.
3.2 Adjustments
• Make sure MG-RS is activated. If not, turn power off immediately, and manually push the button on
MG-RS to see if that was a mechanical jam. Also, check the cable connection on it. Fire accident could
happen if this is not working.
• Check to see if the charging voltage on VC+ and VC- (ANALOG-LF30 CP72 and CP73) is within
range. (+10%) (3 φ 400 V input power to generator will results the charging voltage on VC+ and VC-
approximately to be 560V) If not, you need to check the power line and XAT-2 again.
• Perform IGBT Gate check as the following and make necessary adjustments before conducting X-ray.
(Please check this part after you finish initial settings)
Procedures:
QD QC
QB QA
IGBT layout
Sample Waveform
• System initialization
It is recommended to perform system initialization for new installation and when PROMs were
replaced. All information in PROMs will set to default after initialization.
Procedures:
Set S2-8 and S3-1 on NEXSC PCB to ON position.
Turn power on.
Make sure “INI.MENU” has started up. Press initial setting end key “CALCULATE” will show on
screen. Then “CALCULATE END” appears about 10 seconds later.
End of initialization.
Tube # IF Value
Focus mA 40KV 60KV 80KV 100KV 125KV 150KV
S
FKV
50 60 80 90 100 110 (115)
FmA 0.3 0.5
FVF
Note: For high KV exposures, make sure you close the collimator shutters to protect the I.I. and
camera.
• IBS adjustments
First, set the maximum fluoro KV. Make a jumper between CP52, CHECK1, and CP56, CHECK2, at
ANALOG-LF30 PCB. Disconnect J202 at the same PCB. By, doing this, no high voltage will apply to
the tube.
Connect a D.V.M. to CP 27 FKVA and GND at ANALOG-LF30 PCB. Select IBS ON. Turn on fluoro,
adjust VR 11 FKV MAX at ANALOG-LF30 PCB until 115 KV is displayed on the control console. At
the same time, check the reading on D.V.M. for 5.75 V. (1V/20KV)
Turn power off. Connect everything back. Set the probe to check table top maximum dose. If 115 KV
results the maximum dose more than 10R/min, you need to repeat the same procedure for a lower KV
setting.
Second, adjust the IBS response on ANALOG-LF30 PCB by adjusting VR10, IBS RES.
When fluoro is on, move a 2mm copper plate in and out the field quick. If you see fluctuation of the
brightness on monitor, change VR 10 position. Try several times until the best results cab be obtained.
3.2.5 PC connection
• Software maintenance and troubleshooting is possible for this generator. It has the capability to
communicate with PC computer via NEXSC PCB and RS-232 port. Download and upload the
information stored in the PROMs, such as initial settings, calibration data, and APR info, to PC can be
useful for service. Error message can be obtained through PC connection.
• Necessary Parts for this purpose are
PC with WIN95, WIN98, or WIN NT installed.
9 pin female to female null modem cable
• Detail procedures can be found in the Installation Manual Section 12.
A. Mandatory modification
• Symptom
M96 IC and DM7 diode pack on SYSTEM-LF30 PCB gets hot and burned out.
Photo Timer does not work.
• Cause
When SYSTEM-LF 30 PCB connects to J7 EXTENSION PCB of YSF table, +12 V DC or +15 V DC
is supplied through J8 pin B10 from table to SYSTEM-LF 30 PCB due to two unnecessary trace on
SYSTEM-LF 30 PCB. As a result, DM7 pin 2 and M96A pin 18 (*KBO) is always at logic high and
both components finally get burned out.
• Modification procedures
Cut the two traces on the solder side of SYSTEM-LF 30 PCB as described in figure 1.2-1 and figure
1.2-2 below. Also, make a label of this modification and stick it on the machine.
Figure A-1 The position of the traces to cut on SYSTEM-LF 30 PCB solders side
ANALOG-LF30 PCB
NO. NAME PURPOSE CHECK PIN INSTALLATION
VR1 KV+ ADJ Adjust for KV level (+) Meter Not Required
VR2 WF ADJ+ Adjust for KV reponse (+) Meter Not Required
VR3 WF ADJ- Adjust for KV reponse (-) Meter Not Required
VR4 KV- ADJ Adjust for KV level (-) Meter Not Required
VR5 IMF Adjust IF meter IF meter Not Required
VR6 LmA60KV ADJ Adjust KV @ 60KV in low current Meter Not Required
VR7 F.60 KV ADJ Adjust FL KV @ 60KV Meter Not Required
VR8 F. GAIN ADJ Adjust FL KV Meter Not Required
VR9 LmA GAIN ADJ Adjust KV in low current Meter Not Required
VR10 IBS RES IBS response speed CP27 Check Required
VR11 FKV MAX IBS maximum tube voltage CP27 Check Required
VR12 PULSE ADJ Adjust IGBT pulse width CP16/CP17 Not Required
VR13 +DV + voltage circuit (0~+15V) CP35 Not Required
VR14 -DV - voltage circuit (0~-15V) CP34 Not Required
VR15 VP1 ADJ Charging voltage detecting signal+ CP41 Not Required
VR16 VP2 ADJ Charging voltage detecting signal- CP40 Not Required
VR17 FLL Heating current (LG) CP19 Check Required
VR18 FLS Heating current (SM) CP19 Check Required
VR19 PRMA ADJ RAD tube current (A/D) CP70 Not Required
VR20 PRKV ADJ RAD tube voltage (A/D) CP69 Not Required
VR21 Unused N/A N/A N/A
VR22 VF ADJ Frequency for IGBT driving CP64 Not Required
VR23 FBRES Tube voltage feedback response CP63 Check Required
VR24 VP COM Adjust charging voltage correction CP46 Check Required
VR25 VS Adjust VS CP67 Not Required
VR26 VN Adjust VN CP68 Not Required
VR27 B FL tube current setting CP79 Check Required
VR28 LV SIG ADJ Adjust line detecting signal CP55 Not Required
VR29 C FL tube current setting CP79 Check Required
VR30 E FL tube current setting CP79 Check Required
VR31 D FL tube current setting CP79 Check Required
VR32 F FL tube current setting CP79 Check Required
VR33 G FL tube current setting CP79 Check Required
VR34 A FL tube current setting CP79 Check Required
VR35 OFFSET ADJ Adjust measured tube current Meter and CP84 Not Required
VR36 FmA ADJ Adjust FL tube current Meter and CP76 Not Required
VR37 MAM ADJ Adjust tube current Meter and CP84 Not Required
R1 R1 Adjustment for LG pre-heat IF meter Not Required
PH POWER-96 PCB
NO. NAME PURPOSE CHECK PIN INSTALLATION
VR1 OFF SET Adjust offset of OP AMP CP1 Required
VR2 S.T. COMP Adjust correction in a short time Film Density Required
VR3 MIN Min FL KV in pulse IBS CP3 Required in pulse
VR4 MAX Max Fl KV in pulse IBS CP2 Required in pulse
VR5 PUL IBS RESP Pulse FL IBS response CP5 Required in pulse
VR6 PH HV SET ADJ Photo high voltage level (1V/-100V) CP9/CP17 Not Required
VR7 SAMPLE RESP Adjust the sample response N/A Required in pulse
VR8 BA OUT BA comp ON/OFF difference Adj CP24 Not Required
VR9 DET1 Adjust high voltage in det1 CP30 Required direct PT
VR10 DET2 Adjust high voltage in det2 CP31 Required direct PT
VR11 DET3 Adjust high voltage in det3 CP32 Required direct PT
VR12 DET4 Adjust high voltage in det4 CP33 Required direct PT
VR13 DET3-3 Individual HV adjustment CP34 Required direct PT
VR14 DET3-2 Individual HV adjustment CP35 Required direct PT
VR15 DET3-1 Individual HV adjustment CP36 Required direct PT
VR16 DET2-3 Individual HV adjustment CP37 Required direct PT
VR17 DET2-2 Individual HV adjustment CP38 Required direct PT
VR18 DET2-1 Individual HV adjustment CP39 Required direct PT
VR19 DET1-3 Individual HV adjustment CP40 Required direct PT
VR20 DET1-2 Individual HV adjustment CP41 Required direct PT
VR21 DET1-1 Individual HV adjustment CP42 Required direct PT
VR22 IFG HV adjustment for IFG mode CP17 Not Required
VR23 FSP HV adjustment for FSP mode CP17 Not Required
VR24 F Adjust for BA comp CP17 Not Required
VR25 LTC Correction for long time CP29 Required
SYSTEM-LF30 PCB
NO. Color Name Meaning when ON
LED1 Red HX Hand switch EXP operation
LED2 Red IPOF Phototiming time up signal
LED3 Red AR Hand switch PREP operation
LED4 Red G. OPEN GATE OPEN signal
LED5 Red KEYIN Sheet key is pressed
LED6 Red KC PREP condition
LED7 ---- EXP Unused
NEXSC PCB
NO. Color Name Meaning when ON
LED1 7 SEG Status display
LED2 7SEG Status display
LED3 Red ---- Lit in IRQ
LED4 Red ---- Lit in IRQ
LED5 Red ---- Lit in IRQ
LED6 Red ---- Lit in IRQ
PH POWER-96 PCB
NO. Color Name Meaning when ON
D201 Red HV ON Photomultiplier high voltage ON
D202 Red X-RAY ON X-RAY ON
D203 Red PT UP Output photo timer shut down signal
D204 Red DET4 Selecting DET4
D205 Green DET3 Selecting DET3
D206 Green DET2 Selecting DET2
D207 Green DET1 Selecting DET1
D208 Green FD1 Select first field
D209 Green FD2 Select second field
D210 Green FD3 Select third field
General Mode
Page#1 Max. Tube Allowable Tube Supply
Voltage Current Frequency
150 kV 334 mA 60 Hz For UD150L30 FX/EX
Option Mode
Page#1 Not Used PH-Backup Not Used Max. FkV TV System Mem. Mode
0 0 5 110 kV E 0 or 1
Page#2 Ba. Comp FSP I.I. Plani Mode FL timer mode
0 1 0 2
Page#3 Swing Speed Swing Degree Exp. Time TOMO I/F
1 0 01 1
Procedures:
1. Power OFF generator.
2. Connect DVM to FmA3 @ ANALOG-LF30 PCB, using DC reading.
3. Turn OFF S2-2 @ ANALOG-LF30 PCB. Set FVR mode for calibration.
4. Turn ON generator. Select Fluoro and FVF mode. Turn OFF IBS.
5. On the panel, set manual Fluoro KV to 50 KV. Adjust VR34 so that the DVM reads 0.3 V.
(No need to turn on fluoro)
6. Perform all adjustments as the following figure.
7. Power OFF generator. Turn ON S2-2 @ ANALOG-LF30 PCB.
mA
4.0
0.5
0.3
50 60 90 110 KV
B D F
History of Revision:
REVISION B (Change from A)
Add 1. FmA curve adjustments
2. Example for Initial Settings
3. Tube data for RAD 56 and RAD 60
Change 1. Diode position for COMET chamber in the illustrated figure