5.4L Engine

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The document describes the exploded views and components of a 5.4L V8 engine used in 2003 Ford F250 Super Duty trucks.

The basic engine components described include single overhead camshafts, two valves per cylinder, sequential multiport fuel injection, aluminum cylinder heads, a cast iron 90-degree V-cylinder block, individual ignition coils for each spark plug, and a composite-material intake manifold with a large-bore throttle body.

The engine is designed with modularity in mind, using intake, cylinder head, and lower engine modules that can be removed and installed to aid in repairs, though not all in-vehicle repairs benefit from this concept.

2003 Ford Pickup F250 Super Duty

2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

DESCRIPTION AND OPERATION


ENGINE

Engine Component View

The concept of modularity allows engine designs to share commonization between concepts and
engine hardware. The four modules are the:

 intake module
 cylinder head module (RH)
 cylinder head module (LH)
 lower engine module

The modular engine concept supports efficiencies during repairs by allowing the removal and
installation of these modules. While not all in-vehicle repairs can take advantage of the modular
concept, most out-of-vehicle repairs benefit in reduction of time and labor needed to repair the
engine.

The basic engine components consist of:

 single overhead camshafts (6250)


 two valves per cylinder
 sequential multiport fuel injection (SFI)
 aluminum cylinder heads (6049)
 cast iron, 90-degree V- cylinder block (6010)
 individual ignition coils (12029) for each spark plug
 composite-material intake manifold (9424) with noise insulator
 large-bore throttle body (9E926)

MY
Saturday, March 28, 2009 2:01:26
1:59:57 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 6: Exploded View Of Engine Lubrication System & Components


Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 7: Exploded View Of 5.4L Engine - Upper End Components (1 Of 2)


Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 8: Exploded View Of 5.4L Engine - Upper End Components (2 Of 2)


Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 9: Exploded View Of 5.4L Engine Induction System Components


Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 10: Exploded View Of 5.4L Engine - Lower and Front End Components (1 Of 3)
Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 11: Exploded View Of 5.4L Engine - Lower and Front End Components (2 Of 3)
Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
2003 Ford Pickup F250 Super Duty
2003 ENGINE Engine - 5.4L 2V - Excursion & F250-F350 Super Duty Pickup

Fig. 12: Exploded View Of 5.4L Engine - Lower and Front End Components (3 Of 3)
Courtesy of FORD MOTOR CO.

MY
Saturday, March 28, 2009 1:59:57 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.

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