De Mount Able Stave Broch
De Mount Able Stave Broch
De Mount Able Stave Broch
2
Benefits of Johnson® Demountable Stave Bearing.
C1 C2 C3
FULL LENGTH 2/3 LENGTH 1/2 LENGTH
4
Johnson Demountable System
®
Johnson® Demountable
Stave Bearings
Grooves Provide
Maximum Lubricant Flow
Dissipating Bearing Heat
Hydrodynamic Lubricating
Film Separating Bearing
Surface and Shaft
5
Installation and removal of the
Johnson Demountable Bearing System is simple.
®
Installation is simple.
The “keystone” shape of the molded stave and frictional bonding
will help secure bearing in the housing. You just place the staves
around the inside of the round bore housing. The staves are sized
to extend slightly after full insertion into housing. Once they are
in place, a compression head, or stuffing box, is installed. It exerts
longitudinal pressure producing a “keystone” action on the
angled sides of the entire stave complement. The nitrile rubber
staves undergo “controlled deformation”. The molded stave is
properly dimensioned to provide the correct compression force
and secured bearing I.D. when in the locked position.
6
Inspection of bearing clearance tolerances
is recommended for optimal performance.
Although the bearing may appear to be in good condition, Two replacement sizes are available to
lubrication might be weakened due to bearing surface
maintain proper clearance.
conditions, while alignment and vibration might also be
adversely affected. If excessive bearing clearance is allowed Johnson® Demountable Precision Fitted Staves come in 3
without correction, eventually misalignment and vibration will different I.D./Journal sizes for every basic housing bore. We
become intolerable, and journal will wear. provide the original bearing size precision fitted to journal,
along with two replacement sizes in larger increments to fit a
refinished shaft liner, extending the life of a shaft liner.
Easy inspection and replacement without
pulling the shaft or propeller.
EXAMPLE OF TYPICAL STAVE REPLACEMENTS:
Remove the compression head or stuffing box to release the
locking force on the staves. Then insert a self-expanding eye
bolt into the threaded hole in a top stave and pull out the top
Original Bearing Standard Size
stave. After the stave is removed and the original side clearance Bearing
I.D. = 10-1/4" (260.35mm) Shaft
of the staves is regained sufficiently you can easily remove the (Journal Size) New Liner
rest of the upper staves longitudinally. Jack up tail shaft and
propeller to release static load on lower staves for removal.
7
DEMOUNTABLE BEARING GUIDE
Installation Procedure
NEW INSTALLATION
1. Check if housing ID, housing length and shaft OD are identical to Dimensional Data or to specific drawing.
2. Check if housing is clean. (Fig. 1) Fig. 1
3. Insert rubber staves in the lower half of the bearing housing (you will notice that the staves
are longer than the housing. This is correct.). Lubricate the running surface of the staves;
see “note and warning”. (Fig. 2)
4. Install the lower compression head half and tighten bolts lightly. (Fig. 3)
5.
Carefully install and position the shaft (upper half of bearing is not yet in place, providing ample clearance
for moving and positioning the shaft). (Fig. 4)
6. Insert upper half staves. Lubricate stave surfaces and the sides of the last stave with liquid dish soap to
obtain an easier fit of the last stave. DO NOT LUBRICATE THE BACKS OF THE STAVES. Fig. 2
The last stave may need to be fitted with the help of a wooden mallet. (Fig. 5)
7. Install the upper compression head half and tighten the bolts lightly. (Fig. 6)
8. Jack up the shaft to press against the upper half staves so the positive setting is obtained.
9. Tighten all bolts using a torque pattern.
10. Lower shaft.
11. Measure clearances between shaft and the bearing by means of long feeler gauges and record the data.
Fig. 3
NOTE: Lubricate the running surface of the staves only and also the sides of the last stave.
NEVER lubricate the back of the staves or the inside of the housing. Glycerin or a soap based lubricant is preferred.
Do not use grease as this may clog the water grooves.
WARNING: Although the rubber is oil resistant, NEVER use oil or grease as a lubricant. It will contaminate
the system and the environment. Keep each set of bearings strictly as a set; do not mix! Each set is individually
matched. Install each set in number sequence as indicated on one end of the bearing staves.
1. Dimensions: All mm dimensions are exact conversions of inch 7. Drilling Bearing Housing
dimensions. All parts furnished in inch dimension. Compression head and/or stuffing box is recommended to be used as drill jig
for stud location on bearing housing. Maintain .050/.060 inches (1.27/1.52mm)
2. Surfaces: All surfaces indicated (f) are 125 R.M.S. clearance between compression head halves.
5. Determining Thickness of Retainer Ring Up to 4-1/2 Up to 114.300 +.003 -.000 +.076 -.000
4-3/4 – 7-1/4 120.650-184.150 +.005 -.000 +.127 -.000
O.D. Shaft or Sleeve Journal Thickness of Retainer Ring 7-1/2 – 9-1/2 190.500-241.300 +.008 -.000 +.203 -.000
inch mm inch mm 9-3/4 & over 247.650 & Over +.010 -.000 +.254 -.000
Up to 7-1/4 Up to 184.15 3/4 19.05
7-1/2 – 15 190.50 – 381.00 1 25.40
15-1/4 – 24 387.35 – 609.60 1-1/4 31.75
24-1/4 – 36 615.95 – 914.40 1-1/2 38.10
NOTE: I. D. of Compression Head and Retaining Ring must be concentric with
housing bore within 1/32 of an inch (.794 mm) for journals up through 12-1/2
inches (317.500 mm). For larger journals, concentricity must be within 1/16 inch
(1.588 mm).
LUBRICATION FLOW
9
DEMOUNTABLE BEARING GUIDE
Retainer Ring and Bearing Housing For Compression Head details and
not supplied by Duramax Marine® Drilling Diagram see pages 16-17
Demountable E
A B C1 C2 C3
O.D. Shaft Bearing Code Housing Bore Housing/Secured Bearing Housing/Secured Bearing Housing/Secured Bearing Normal Shaft Clearance
Or Sleeve Size (Bearing O.D.) (Full Length) (2/3 Length) (Half Length) (Secured Bearing)
inch mm inch mm inch mm inch mm inch mm inch mm
2-1/2 63.5- L-0212-0312 x 4 3.5- 88.9- 10 254.-1 - - 5 127.001 .012 -.023 .305 - .584
3 76.200 L-0300-0412 x 4
4.500 114.300 14 355.601 - - 7 177.801 .012 -.023 .305 - .584
3-1/2 88.900 L-0312-0412 x 4
4 101.600 L-0400-0512 x 4
5.500 139.701 17 431.802 - - 8-1/2 215.901 .015 -.024 .381 - .610
4-1/4 107.950 L-0414-0512 x 4
4-1/2 114.300 L-0412-0618 x 4
6.125 155.576 19 482.602 - - 9-1/2 241.301 .015 -.024 .381 - .610
4-3/4 120.650 L-0434-0618 x 4
5 127.001 L-0500-0612 x 4
6.500 165.101 21 533.402 - - 10-1/2 266.701 .018 -.030 .457 - .762
5-1/4 133.351 L-0514-0612 x 4
5-1/2 139.701 L-0512-0712 x 4
7.500 190.501 23 584.202 - - 10-1/2 266.701 .018 -.030 .457 - .762
5-3/4 146.051 L-0534-0712 x 4
6 152.401 L-0600-0800 x 6
8.000 203.201 25 635.003 - - 12-1/2 317.501 .018 -.030 .457 - .762
6-1/4 158.751 L-0614-0800 x 6
6-1/2 165.101 L-0612-0812 x 6
8.500 215.901 27 685.803 - - 13-1/2 342.901 .018 -.030 .457 - .762
6-3/4 171.451 L-0634-0812 x 6
7 177.801 L-0700-0914 x 6
9.250 234.951 29 736.603 - - 14-1/2 368.301 .020 -.032 .508 - .813
7-1/4 184.151 L-0714-0914 x 6
7-1/2 190.501 L-0712-1014 x 6
7-3/4 196.851 L-0734-1014 x 6 10.250 260.351 32 812.803 - - 16 406.402 .020 -.034 .508 - .864
8 203.201 L-0800-1014 x 6
8-1/4 209.551 L-0814-1100 x 8
8-1/2 215.901 L-0812-1100 x 8 11.000 279.401 35 889.004 - - 17-1/2 444.502 .020 -.034 .508 - .864
8-3/4 222.251 L-0834-1100 x 8
9 228.601 L-0900-1134 x 8
9-1/4 234.951 L-0914-1134 x 8 11.750 298.451 38 965.204 - - 19 482.602 .022 -.038 .559 - .965
9-1/2 241.301 L-0912-1134 x 8
9-3/4 247.651 L-0934-1234 x 8
10 254.001 L-1000-1234 x 8 12.750 323.851 41 1041.404 - - 20-1/2 520.702 .024 -.040 .609 -1.016
10-1/4 260.351 L-1014-1234 x 8
10-1/2 266.701 L-1012-1334 x 10
10-3/4 273.051 L-1034-1334 x 10 13.750 349.251 44 1117.604 - - 22 558.802 .026 -.042 .660 -1.067
11 279.401 L-1100-1334 x 10
11-1/4 285.751 L-1114-1412 x 10
11-1/2 292.101 L-1112-1412 x 10 14.500 368.301 47 1193.805 - - 23-1/2 596.902 .026 -.042 .660 -1.067
11-3/4 298.451 L-1134-1412 x 10
12 304.801 L-1200-1512 x 10
12-1/4 311.151 L-1214-1512 x 10 15.500 393.702 50 1270.005 - - 25 635.003 .027 -.043 .686 -1.092
12-1/2 317.501 L-1212-1512 x 10
12-3/4 323.851 L-1234-1614 x 10
13 330.201 L-1300-1614 x 10 16.250 412.752 53 1346.205 - - 26-1/2 673.103 .028 -.044 .711 -1.178
13-1/4 336.551 L-1314-1614 x 10
13-1/2 342.901 L-1312-1714 x 10
13-3/4 349.251 L-1334-1714 x 10 17.250 438.152 56 1422.406 - - 28 711.203 .029 -.045 .737 -1.143
14 355.601 L-1400-1714 x 10
14-1/4 361.951 L-1414-1814 x 10
14-1/2 368.301 L-1412-1814 x 10 18.250 463.552 59 1498.606 - - 29-1/2 749.303 .029 -.045 .737 -1.143
14-3/4 374.651 L-1434-1814 x 10
10
DEMOUNTABLE BEARING GUIDE
Retainer Ring and Bearing Housing For Compression Head details and
not supplied by Duramax Marine® Drilling Diagram see pages 16-17
Demountable E
A B C1 C2 C3
O.D. Shaft Bearing Code Housing Bore Housing/Secured Bearing Housing/Secured Bearing Housing/Secured Bearing Normal Shaft Clearance
Or Sleeve Size (Bearing O.D.) (Full Length) (2/3 Length) (Half Length) (Secured Bearing)
inch mm inch mm inch mm inch mm inch mm inch mm
15 381.002 L-1500-1900 x 10
15-1/4 387.352 L-1514-1900 x 10 19.000 482.602 62 1574.81 41 1041 31 787.403 .030-.046 .762 -1.168
15-1/2 393.702 L-1512-1900 x 10
15-3/4 400.052 L-1534-2000 x 10
16 406.402 L-1600-2000 x 10 20.000 508.002 65 1651.01 43 1092 32-1/2 825.503 .032-.048 .813 -1.219
16-1/4 412.752 L-1614-2000 x 10
16-1/2 419.102 L-1612-2012 x 10
16-3/4 425.452 L-1634-2012 x 10 20.500 520.702 68 1727.21 45 1043 34 863.603 .035-.050 .838 -1.270
17 431.802 L-1700-2012 x 10
17-1/4 438.152 L-1714-2114 x 10
17-1/2 444.502 L-1712-2114 x 10 21.250 539.752 71 1803.41 47 1194 35-1/2 901.704 .035-.050 .838 -1.270
17-3/4 450.852 L-1734-2114 x 10
18 457.202 L-1800-2200 x 10
18-1/4 463.552 L-1814-2200 x 10 22.000 558.802 74 1879.61 49 1245 37 939.804 .036-.052 .914 -1.321
18-1/2 469.902 L-1812-2200 x 10
18-3/4 476.252 L-1834-2234 x 10
19 482.602 L-1900-2234 x 10 22.750 577.852 77 1955.81 51 1295 38-1/2 977.904 .038-.054 .965 -1.372
19-1/4 488.952 L-1914-2234 x 10
19-1/2 495.302 L-1912-2312 x 10
19-3/4 501.652 L-1934-2312 x 10 23.500 596.902 80 2032.01 53 1346 40 1016.004 .040-.056 1.016 -1.422
20 508.002 L-2000-2312 x 10
20-1/4 514.352 L-2014-2414 x 10
20-1/2 520.702 L-2012-2414 x 10 24.250 615.952 83 2108.21 55 1397 41-1/2 1054.104 .040-.056 1.016 -1.422
20-3/4 527.052 L-2034-2414 x 10
21 533.402 L-2100-2500 x 10
21-1/4 539.752 L-2114-2500 x 10 25.000 635.003 86 2184.41 57 1488 43 1092.204 .043-.060 1.092 -1.524
21-1/2 546.102 L-2112-2500 x 10
21-3/4 552.452 L-2134-2534 x 10
22 558.802 L-2200-2534 x 10 25.750 654.053 89 2260.61 59 1499 44-1/2 1130.304 .044-.062 1.118 -1.575
22-1/4 565.152 L-2214-2534 x 10
22-1/2 571.502 L-2212-2612 x 10
22-3/4 577.852 L-2234-2612 x 10 26.500 673.103 92 2336.81 61 1549 46 1168.405 .047-.065 1.194 -1.651
23 584.202 L-2300-2612 x 10
23-1/4 590.552 L-2314-2714 x 10
23-1/2 596.902 L-2312-2714 x 10 27.250 692.153 95 2413.01 63 1600 47-1/2 1206.505 .047-.065 1.194 -1.651
23-3/4 603.252 L-2334-2714 x 10
24 609.602 L-2400-2800 x 10
24-1/4 615.952 L-2414-2800 x 10 28.000 711.203 98 2489.21 65 1651 49 1244.605 .048-.066 1.219 -1.676
24-1/2 622.302 L-2412-2800 x 10
24-3/4 628.652 L-2434-2834 x 10
25 635.003 L-2500-2834 x 10 28.750 730.253 101 2565.41 67 1702 50-1/2 1282.705 .051-.069 1.295 -1.753
25-1/4 641.353 L-2514-2834 x 10
25-1/2 647.703 L-2512-2912 x 10
25-3/4 654.053 L-2534-2912 x 10 29.500 749.303 104 2641.61 69 1753 52 1320.805 .052-.070 1.321 -1.778
26 660.403 L-2600-2912 x 10
11
DEMOUNTABLE BEARING GUIDE
Retainer Ring and Bearing Housing For Compression Head details and
not supplied by Duramax Marine® Drilling Diagram see pages 16-17
Demountable E
A B C1 C2 C3
O.D. Shaft Bearing Code Housing Bore Housing/Secured Bearing Housing/Secured Bearing Housing/Secured Bearing Normal Shaft Clearance
Or Sleeve Size (Bearing O.D.) (Full Length) (2/3 Length) (Half Length) (Secured Bearing)
inch mm inch mm inch mm inch mm inch mm inch mm
26-1/4 666.753 L-2614-3014 x 10
26-1/2 673.103 L-2612-3014 x 10 30.250 768.353 107 2717.81 71 1803 53-1/2 1358.91 .052 -.070 1.321 -1.778
26-3/4 679.453 L-2634-3014 x 10
27 685.803 L-2700-3100 x 10
27-1/4 692.153 L-2714-3100 x 10 31.000 787.403 110 2794.01 73 1854 55 1397.01 .055 -.073 1.397 -1.854
27-1/2 698.503 L-2712-3100 x 10
27-3/4 704.853 L-2734-3134 x 10
28 711.203 L-2800-3134 x 10 31.750 806.453 113 2870.21 75 1905 56-1/2 1435.11 .056 -.074 1.422 -1.880
28-1/4 717.553 L-2814-3134 x 10
28-1/2 723.903 L-2812-3212 x 10
28-3/4 730.253 L-2834-3212 x 10 32.500 825.503 116 2946.41 77 1956 58 1473.21 .059 -.077 1.499 -1.956
29 736.603 L-2900-3212 x 10
29-1/4 742.953 L-2914-3314 x 10
29-1/2 749.303 L-2912-3314 x 10 33.250 844.553 119 3022.61 79 2007 59-1/2 1511.31 .059 -.077 1.499 -1.956
29-3/4 755.653 L-2934-3314 x 10
30 762.003 L-3000-3400 x 12
30-1/4 768.353 L-3014-3400 x 12 34.000 863.603 122 3098.81 81 2057 61 1549.41 .060 -.080 1.524 -2.032
30-1/2 774.703 L-3012-3400 x 12
30-3/4 781.053 L-3034-3434 x 12
31 787.403 L-3100-3434 x 12 34.750 882.653 125 3175.01 83 2108 62-1/2 1587.51 .063 -.083 1.600 -2.108
31-1/4 793.753 L-3114-3434 x 12
31-1/2 800.103 L-3112-3512 x 12
31-3/4 806.453 L-3134-3512 x 12 35.500 901.704 128 3251.21 85 2159 64 1625.61 .064 -.084 1.626 -2.134
32 812.803 L-3200-3512 x 12
32-1/4 819.153 L-3214-3614 x 12
32-1/2 825.503 L-3212-3614 x 12 36.250 920.754 131 3327.41 87 2210 65-1/2 1663.71 .064 -.084 1.626 -2.134
32-3/4 831.853 L-3234-3614 x 12
33 838.203 L-3300-3700 x 12
33-1/4 844.553 L-3314-3700 x 12 37.000 939.804 134 3403.61 89 2261 67 1701.81 .067 -.087 1.702 -2.210
33-1/2 850.903 L-3312-3700 x 12
33-3/4 857.253 L-3334-3734 x 12
34 863.603 L-3400-3734 x 12 37.750 958.854 137 3479.81 91 2311 68-1/2 1739.91 .068 -.088 1.727 -2.235
34-1/4 869.953 L-3414-3734 x 12
34-1/2 876.303 L-3412-3812 x 12
34-3/4 882.653 L-3434-3812 x 12 38.500 977.904 140 3556.01 93 2362 70 1778.01 .071 -.091 1.803 -2.311
35 889.004 L-3500-3812 x 12
35-1/4 895.354 L-3514-3914 x 12
35-1/2 901.704 L-3512-3914 x 12 39.250 996.954 143 3632.21 95 2413 71-1/2 1816.11 .071 -.091 1.803 -2.311
35-3/4 908.054 L-3534-3914 x 12
12
DEMOUNTABLE BEARING GUIDE
Clearance Between
Compressions Head Halves
Compression Head F
.0.050 / 0.060 inches
(1.270 / 1.524 mm)
Dimensions H
H
H
H
E D
Tc
NOTE: I.D. of Compression Head and Retaining Ring must be concentric with housing bore within 1/32 inch (0.0794mm)
for journals up through 12-1/2 inches (317.500 mm). For larger journals, concentricity must be within 1/16 inch (1.588 mm)
2-1/2 63.500 6.000 152.401 2.813 71.450 4.438 112.726 1.000 25.400 -- 4
3 76.200
7.000 177.801 4.000 101.600 5.438 138.126 1.000 25.400 15 3
3-1/2 88.900
4 101.600
8.000 203.201 4.875 123.825 6.438 163.526 1.000 25.400 15 3
4-1/4 107.950
4-1/2 114.300
8.625 219.076 5.375 136.526 7.063 179.401 1.000 25.400 15 3
4-3/4 120.650
5 127.001
9.000 228.601 5.875 149.226 7.438 188.926 1.500 38.100 10 3
5-1/4 133.351
5-1/2 139.701
10.000 254.001 6.375 161.926 8.438 214.326 1.500 38.100 10 3
5-3/4 146.051
6 152.401
10.500 266.701 6.875 174.626 8.938 227.026 1.500 38.100 15 4
6-1/4 158.751
6-1/2 165.101
11.000 279.401 7.375 187.326 9.438 239.726 1.500 38.100 10 5
6-3/4 171.451
7 177.801
12.250 311.151 7.875 200.026 10.375 263.526 2.125 53.975 10 5
7-1/4 184.151
7-1/2 190.501
7-3/4 196.851 13.250 336.551 8.625 219.076 11.375 288.926 2.125 53.975 10 5
8 203.201
8-1/4 209.551
8-1/2 215.901 14.000 355.601 9.375 238.126 12.125 307.976 2.125 53.975 10 5
8-3/4 222.251
9 228.601
9-1/4 234.951 15.750 400.052 10.125 257.176 13.250 336.551 2.750 69.850 10 5
9-1/2 241.301
9-3/4 247.651
10 254.001 16.750 425.452 10.875 276.226 14.250 361.951 2.750 69.850 10 5
10-1/4 260.351
10-1/2 266.701
10-3/4 273.051 17.750 450.852 11.875 301.626 15.250 387.352 2.750 69.850 10 5
11 279.401
11-1/4 285.751
11-1/2 292.101 18.500 469.902 12.375 314.326 16.000 406.402 2.750 69.850 10 5
11-3/4 298.451
12 304.801
12-1/4 311.151 19.500 495.302 13.375 339.726 17.000 431.802 2.750 69.850 10 5
12-1/2 317.501
12-3/4 323.851
13 330.201 20.250 514.352 14.000 355.601 17.750 450.852 2.750 69.850 10 5
13-1/4 336.551
13-1/2 342.901
13-3/4 349.251 21.250 539.752 14.875 377.826 18.750 476.252 2.750 69.850 10 5
14 355.601
14-1/4 361.951
14-1/2 368.301 22.250 565.152 15.500 393.702 19.750 501.652 2.750 69.850 10 5
14-3/4 374.651
13
DEMOUNTABLE BEARING GUIDE
Clearance Between
Compressions Head Halves
Compression Head F
.0.050 / 0.060 inches
(1.270 / 1.524 mm)
Dimensions H
H
H
H
E D
Tc
NOTE: I.D. of Compression Head and Retaining Ring must be concentric with housing bore within 1/32 inch (0.0794mm)
for journals up through 12-1/2 inches (317.500 mm). For larger journals, concentricity must be within 1/16 inch (1.588 mm)
14
DEMOUNTABLE BEARING GUIDE
Clearance Between
Compressions Head Halves
Compression Head F
.0.050 / 0.060 inches
(1.270 / 1.524 mm)
Dimensions H
H
H
H
E D
Tc
NOTE: I.D. of Compression Head and Retaining Ring must be concentric with housing bore within 1/32 inch (0.0794mm)
for journals up through 12-1/2 inches (317.500 mm). For larger journals, concentricity must be within 1/16 inch (1.588 mm)
15
DEMOUNTABLE BEARING GUIDE
G1 G1
8 HOLE 12 HOLE G2
Drilling Diagram G2
G2
Z Z
Drill and Tap Drill and Tap
Y Diameter –UNC -2B Y Diameter –UNC -2B
W Deep W Deep
A Z Y W G-1 G-2
O.D. Shaft Or Sleeve Bolt Circle Diameter No. of Holes Thread Diameter Thread Depth Stud Spacing
inch mm inch mm inch mm inch mm Degrees
3 76.200
6.250 158.751 8 5/8 15.875 1-1/16 26.988 30 30
3-1/4 82.550
3-1/2 88.900
6.750 171.451 8 5/8 15.875 1-1/16 26.988 30 30
3-3/4 95.250
4 101.600
7.250 184.151 8 5/8 15.875 1-1/16 26.988 30 30
4-1/4 107.950
4-1/2 114.300
8.000 203.201 8 5/8 15.875 1-1/16 26.988 30 30
4-3/4 120.650
5 127.001
8.750 222.251 8 5/8 15.875 1-1/16 26.988 30 30
5-1/4 133.351
5-1/2 139.701
9.250 234.951 8 5/8 15.875 1-1/16 26.988 30 30
5-3/4 146.051
6 152.401
10.125 257.176 8 5/8 15.875 1-1/16 26.988 30 30
6-1/4 158.751
6-1/2 165.101
11.375 288.926 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
6-5/8 168.276
6-3/4 171.451
6-7/8 174.626 12.000 304.801 8 3/4 19.050 1-1/4 31.7501 22˚ 30' 45
7 177.801
7-1/8 180.976
7-1/4 184.151 12.375 314.326 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
7-3/8 187.326
7-1/2 190.501
7-5/8 193.676 12.750 323.851 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
7-3/4 196.851
7-7/8 200.026
8 203.201 13.125 333.376 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
8-1/8 206.376
8-1/4 209.551
8-3/8 212.726 13.500 342.901 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
8-1/2 215.901
8-5/8 219.076
8-3/4 222.251 13.875 352.426 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
8-7/8 225.426
9 228.601
9-1/8 231.776 14.250 361.951 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
9-1/4 234.951
9-3/8 238.126
9-1/2 241.301 14.625 371.476 8 3/4 19.050 1-1/4 31.750 22˚ 30' 45
9-5/8 244.476
16
DEMOUNTABLE BEARING GUIDE
G1 G1
8 HOLE 12 HOLE G2
Drilling Diagram G2
G2
Z Z
Drill and Tap Drill and Tap
Y Diameter –UNC -2B Y Diameter –UNC -2B
W Deep W Deep
A Z Y W G-1 G-2
O.D. Shaft Or Sleeve Bolt Circle Diameter No. of Holes Thread Diameter Thread Depth Stud Spacing
inch mm inch mm inch mm inch mm Degrees
9-3/4 247.651
9-7/8 250.826 15.000 381.002 8 3/4 19.050 1-1/4 31.750 22˚ 30’ 45
10 254.001
10-1/8 257.176
10-1/4 260.351 15.750 400.052 8 7/8 22.225 1-9/16 39.688 22˚ 30’ 45
10-3/8 263.526
10-1/2 266.701
10-5/8 269.876 16.125 409.577 8 7/8 22.225 1-9/16 39.688 22˚ 30’ 45
10-3/4 273.051
10-7/8 276.226
11 279.401 16.500 419.102 8 7/8 22.225 1-9/16 39.688 22˚ 30’ 45
11-1/8 282.576
11-1/4 285.751
11-3/8 288.926 16.875 428.627 8 7/8 22.225 1-9/16 39.688 22˚ 30’ 45
11-1/2 292.101
11-5/8 295.276
11-3/4 298.451 17.250 438.152 12 7/8 22.225 1-9/16 39.688 15 30
11-7/8 301.626
12 304.801
12-1/8 307.976 17.625 447.677 12 7/8 22.225 1-9/16 39.688 15 30
12-1/4 311.151
12-3/8 314.326
12-1/2 317.501 18.000 457.202 12 7/8 22.225 1-9/16 39.688 15 30
12-5/8 320.676
12-3/4 323.851
12-7/8 327.026 18.375 466.727 12 7/8 22.225 1-9/16 39.688 15 30
13 330.201
13-1/8 333.376
13-1/4 336.551 18.875 479.427 12 7/8 22.225 1-9/16 39.688 15 30
13-3/8 339.726
13-1/2 342.901
13-5/8 346.076 19.250 488.952 12 7/8 22.225 1-9/16 39.688 15 30
13-3/4 349.251
13-7/8 352.426
14 355.601 19.625 498.477 12 7/8 22.225 1-9/16 39.688 15 30
14-1/8 358.776
14-1/4 361.951
14-3/8 365.126 20.000 508.002 12 7/8 22.225 1-9/16 39.688 15 30
14-1/2 368.301
14-5/8 371.476
20.375 517.527 12 7/8 22.225 1-9/16 39.688 15 30
14-3/4 374.651
14-7/8 377.826
20.625 523.877 12 7/8 22.225 1-9/16 39.688 15 30
15 381.002
17
DEMOUNTABLE BEARING GUIDE
900
500
100
0
0 100 200
Technical Information
PHYSICAL PROPERTIES STIFFNESS AND DAMPING
Material : Rubber Nitrile no. 3825 An extended testing program produced the stiffness and damping coefficients
Durometer : 70 ±5 Shore C scale for Johnson demountable rubber stave bearings. The influence of the running
Density : 1.16 gr/cm3 speed was found to be negligible. Static stiffness is a function of load and
Tensile strength : 13,8 N/mm2 deflection and not dependent on shaft speed or any frequency. In line-shaft
Temperature Range : -29°C to +93°C vibration analysis the primary variable of interest is the frequency. Therefore
Thermal expansion : 170 x 10-6/°C the dynamic stiffness and damping coefficients are a function of the forcing
Absorption : Negligible frequency, with the specific load as a parameter.
Compression set : at 22°C
NOTE All coefficients shown are for the tested bearing code L-1012-
Aging Residual Stress 1334 x 10 C3. For all other bearings multiply the coefficients by the new
bearing diameter times length in mm, divided by 149 X 103
72 hrs 70%
1 year 60%
over 1 year 50%
DEFLECTION
Due to the contour design and the quality of the rubber, Johnson demount-
able rubber stave bearings will support very heavy loads. The contour
design allows the shaft to see more surface area, decreasing the load cal-
culated per unit of projected area (nominal- or specific load). The loading
force will deflect a rubber bearing. The deflection is shown as a function of
the specific load.
1.6 0.8
1.2 0.6
STATIC STIFFNESS in 10° N/mm2
DEFLECTION in mm
0.8 0.4
0.4 0.2
0.0 0.0
19
DEMOUNTABLE BEARING GUIDE
(At installation/replacement only). Use only a water soluble solution such as a. For mounting and dismantling of the compression head, use a (extended)
glycerin or liquid soap mixed with water to lubricated surface of staves. It hex-key. For dimensions see inside back cover.
should be an unadulterated product, not containing acids, ammonia, chlorine
b. For driving in the last stave, use a wooden mallet or a sledge hammer and
or any other harmful additive.
a piece of wood.
NOTE: Lubricate the running surface of the staves only and also the
c. For withdrawing staves, use a coarse-threaded eyebolt or rawlplug. The
sides of the last stave. NEVER lubricate the back of the staves or the
inside of the housing. aid of the ‘come-along’ or pulley may be required for withdrawing the
WARNING: Although the rubber is oil resistant NEVER use oil or grease first stave. For hole dimensions in the front end of the staves see pages
as a lubricant. It will contaminate the system and the environment. 15 and 16.
The maximum running clearance we advise for water lubricated rubber To assure extended shelf life, the rubber staves should be protected from
bearings in marine application is: compression set, age hardening and extensive heat or cold during storage.
Compression set occurs when rubber must sustain a prolonged concentrat-
O.D. Shaft or Sleeve Journal Maximum Clearance
ed load. Age hardening results from degradation of the rubber by environ-
inch mm inch mm
1-2 25 - 50 .04 1.0 + 1% of O.D. mental forces and pollutants. Johnson demountable rubber stave bearings
2-4 50 - 100 .06 1.5 + 1% of O.D. can be stored for an unlimited period as long as the following precautions
4-8 100 - 200 .08 2.0 + 1% of O.D. are taken:
8-20 200 - 500 .10 2.5 + 1% of O.D.
20-40 500 -1000 .12 3.0 + 1% of O.D. a. The bearing should be stored in its original box.
This is the clearance, measured with feeler gauges, between shaft or b. At moderate temperature between 0° and 50°C (32° to 122°F).
sleeve journal and bearing. It includes both bearing and journal wear.
c. Away from high voltage electrical equipment.
Although the inside diameter of the compression head and the depth of the
water grooves in the bearing will allow more wear, we advise that the d. Away from ozone producing sources. Protect from exposure to ultra-
advised maximum wear not be exceeded. Excessive wear can cause too violet light (including sunlight and fluorescent lights).
much shaft deflection, and as a consequence, damage of seals and shaft-
line bearings. The advised maximum wear values relate to the water lubri- e. WARNING: If the vessel is laid up for a longer period, the shaft should be
cated rubber bearings only. They do not take into account any requirements rotated regularly to avoid sea growth on the liner. We recommend one
of the seal manufacturer. complete rotation of the shaft per week. Duramax Marine®, LLC reserves
the right to change design, dimensions and/or specifications without
notice or incurring obligations.
20
DEMOUNTABLE BEARING GUIDE
Friction as the result of contact between the bearing and shaft journal and/ F = Bearing load (N)
or viscous resistance of the lubricant depends on the quality of the lubrica- P = Specific load (N/mm2)
tion. For boundary and mixed lubrication the viscous friction will be negli- D = Journal diameter (mm)
gible compared to the contact friction. For hydrodynamic lubrication, only L = Bearing length (mm)
viscous friction is present. It is obvious that hydrodynamic lubrication will V = Surface speed (m/s)
provide the maximum bearing life. The coefficient of friction is a function of N = Rotational speed (rev./min.)
load, journal speed and viscosity of the lubricant. The bearing dimensions cP = Water viscosity (see table)
required for hydrodynamic lubrication can be determined with the aid of the
Temperature (°C) Viscosity (cP)
graph and formula on this page. Bearings operating near or in boundary
0° 1.80
lubrication need special measures to overcome increased heat generation.
5° 1.50
Please consult Duramax Marine® LLC for recommendations. 10° 1.30
15° 1.15
20° 1.00
25° 0.90
30° 0.80
Boundary 0.03
Lubrication
0.02
VISCOSITY cP
0.2
0.01
Mixed
Lubrication
SPECIFIC LOAD N/mm2
0.01
0.1
Hydrodynamic
Lubrication 0.02
0.03
0
0 1.0 2.0 3.0 4.0 5.0 6.0
21
DEMOUNTABLE BEARING GUIDE
22
DEMOUNTABLE BEARING GUIDE
Notes:
23
INNOVATION. Duramax Marine® is committed to providing excellence in every product
we manufacture. Our Johnson Cutless® marine and industrial bearings,
EXPERIENCE. heat exchangers, impact protection systems and sealing systems are known
worldwide for their engineered quality and dependable performance. Please contact
RESULTS. the factory for information on any of the following Duramax Marine® products:
D1-10-18