By:ERK/MYH Project: Paint Plant at Rohtak

TCE Consulting Engineers Limited

Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Steel Beam Design As per IS800-2007
DESIGN OF BEAM MARKED :
ISMB400

Section assumed is ISMB400

Self weight of section Kg/m = 61.60 span of beam, span m = #REF!
Depth of section, D mm = 400.00 udl on beam kN/m = #REF!
Thk of flange, T mm = 16.00 pt load on beam kN = #REF!
Thk of web, tw mm = 8.90 max. mom on beam, Me kN.m = #REF!
Eff depth of web, dw mm = 368 max. shear on beam, Ve kN = #REF!
Width of flange, ws mm = 140.00
Area of section, Area mm2 = 7846 E= 200000.00
Neutral Axis Depth= 197.6854448126 Equal Area Axis= 197.6854
Ixx of section, Ixxs mm = 204584000
4
Zp= 1151109
Zxx of section mm3= 1022900 Shape Factor1.125339
Neutral Axis Depth= 69.1899056844
Iyy of section, Iyys mm4= 6221000 rxx of section mm = 161.50
Zyy of section mm3= 88900 rzz of section mm = 28.20
Flange plate
Width of plate, wp = 0 mm
Thk of plate, tp = 0 mm
area of plate, a mm =
2
0.00 =2*wp*tp
Ixx of plate, Ixxp mm4= 0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm =
4
0.00 =2*(tp*wp^3/12)
selfweight of plates kN/m = 0.000 =a*78.5/1000000
Combined properties of section
combined area, mm2 = 7846.00 =Area+a
combined weight of sect and plates
Wcom, kN/m = 0.62 = self weight of (section + plates)
combined Ixx, mm = 4
204584000.00 =Ixxs+Ixxp
combined Iyy, mm = 4
6221000.00 =Iyys+Iyyp
combined depth, Dc mm = 400.00 =D+2*tp
width of flange of combined sect,
Wc mm = 140.00 =MAX(wp,ws)
thk of flange of combined sect,
Tc mm = 16.00 =(ts*ws+tp*wp)/wp
combined Zxxcom, mm3 = 1022920.00 =combined Ixx/(Dc/2)

381178692.xls.xls TCE FORM 010 R0

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Steel Beam Design As per IS800-2007
DESIGN OF BEAM MARKED :
combined Zyycom, mm3 = ISMB400 88871.43 =combined Iyy/(Wc/2)
Now radius of gyration
rxxc = 161.48 mm = sqrt(combined Ixx/combined area)
ryyc = 28.16 mm = sqrt(combined Iyy/combined area)
Bending compressive stress
effective length of comp. Flange, lxx = #REF! mm ...x dir
effective length of comp. Flange, lyy = #REF! mm ...z dir
slenderness ratio
lxx = #REF! =lxx/rxxc
lyy = #REF! =lyy/ryyc
lmax = #REF! =max( lxx, lyy)
Dc/Tc = 25.00
Tc/tw = 1.80
dw/tw = 41.35

381178692.xls.xls TCE FORM 010 R0

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Steel Beam Design As per IS800-2007
DESIGN OF BEAM MARKED :
...use table 6.1B of IS:800-1984 ISMB400

Dc/Tc 20 25 25.00 ...IS800:1984 TABLE 6.1B

l 70 146 144 144.00
75 143 141 141.00
lmax = #REF! sbc perm = #REF! N/mm2 ..... major axis
Now mom due to sw of com sect,
Ms kNm = #REF! =Wcom*span^2/8
max mom on beam, Me + Ms kNm = #REF! =Me+Ms
therefore zxx reqd. mm3 = #REF! =(Ms+Me)/(sbc perm)
Zxxcom provd. mm3 = 1022920.00 #REF! times
#REF!

sbc perm = 165 N/mm2 ...minor axis

max mom on beam, knm = #VALUE! #VALUE!
therefore Zyy reqd. mm3 = #VALUE!
Zyycom provd. mm3 = 88871.43 #VALUE! times
#VALUE!
Check for Interaction
sbcx, actual = #REF! sbcx, actual/sbcx, perm = (A) = #REF!
sbcy, actual = #VALUE! sbcy, actual/sbcy, perm = (B) = #VALUE!
therefore (A) + (B) = #REF! #REF!
Check for shear
max shear force, V kN = #REF! ...Ve + (Wcom)*span/2
avg. shear stress, = #REF! N/mm2 ...V*1000/(dw*tw)
perm shear stress = 100 N/mm 2
...IS800:1984 cl.6.4.2
#REF!
Check for deflection:
total udl on beam, kN/m = #REF! =udl+Wcom
therefore dudl = 5.W.span3 = #REF! mm …SS beam
384.E.Ixx
dpt = P.span3 (3 . (b/span)-4 . (b/span)3) ...x dir and SS beam
48.E.Ixx
dpt = P.span3 ...x dir and Fixed beam
192.E.Ixx pt load at center
Load in kN P b dpt ..x dir
Dist in meters #REF! #REF! #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
thus total defl. dtotal = #REF!
dperm= span/1000 #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

381178692.xls.xls TCE FORM 010 R0

By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0

MZ= #REF!
MY= #VALUE!
N(Axial Force)= 0.00 kN

FOS= 1.5
Partial Safty Factor(γm)= 1.1 (Refer Table 5 of IS800-2007)
fy= 250 N/mm2
Shape Factor= 1.13 (Refer Annex H of IS800-2007)
ε= 1

1)Section Classification
b/T= 4.375 Plastic
d/t= 41.3483146067 Plastic

2) Resistance to Shear Buckling(8.4.2)

d/tw= 41.3483146067

Safe in Shear buckling

3)Shear capacity ( clause 8.4 ):

Vn = Vp = 472.73 kN AV f yw
V P=
Design Strength Vd = 429.76 kN √3
Factored Shear Force V= #REF!
V/Vd = #REF!
#REF!

4)Moment capacity ( clause 8.2 ):

4.a)Longitutinal Capacity
0. 5
π 2 EI y h f
[ ( )]
Mcr= #REF! N.m 2
1 LLT /r y
M cr = 2
1+ TCE FORM 010 R0
381178692.xls.xls LT 20 h f /t f
2L
By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0

2 0. 5
β= 1
Zp= 1151131.699539 mm3
fy= 250 N/mm2
M cr =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 LLT /r y
20 h f /t f

λLT = #REF!
αLT = 0.21
φLT = #REF!
XLT= #REF!

fbd= #REF!

Md= #REF! N.m

#REF!

381178692.xls.xls TCE FORM 010 R0

By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0

4.b)Lateral Capacity

Mdy= 22729654.19226
22.73 kN.m

5)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of Applied
Shear Force is Greater than 60% of the
a)Plastic and Compact Section Shear Strength of the section)

β= #REF!

Mdv= #REF!

Mdv= #REF!
#REF!
b)Semi Compact Section

Mdv= 232481818.1818
232.48 kN.m

6)Check for Strength in Bending(Flexure)

Md= #REF!
My= #REF!
#REF!

Mdy= 22.73 kN.m

Mz= #VALUE!
#VALUE!
Check for Interaction
#REF! #REF!

7)Serviceability Check ( clause 5.6 ):

7.a)Deflection

Total Deflection= #REF!

dperm= span/1000 = #REF! (Refer Table 6)

#REF!

381178692.xls.xls TCE FORM 010 R0

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
DESIGN OF BEAM MARKED :

Section assumed is
self weight of section Kg/m = 95.30 span of beam, span m = #REF!
depth of section, D mm = 350.00 udl on beam kN/m = #REF!
thk of flange, T mm = 16.00 pt load on beam kN = #REF!
thk of web, tw mm = 10.00 max. mom on beam, Me kN.m = #REF!
eff depth of web, dw mm = 318 max. shear on beam, Ve kN = #REF!
width of flange, ws mm = 280.00
Area of section, Area mm2 = 12140 E= 200000.00
Neutral Axis Depth= 175 175
Ixx of section, Ixxs mm = 276874446.66667
4
Zp= 1749130
Zxx of section mm = 1582139.6952381 Shape Factor1.105547
3

Neutral Axis Depth= 140

Iyy of section, Iyys mm4= 296509166.66667 rxx of section mm = 151.02
Zyy of section mm3= 2117922.6190476 rzz of section mm = 156.28
Flange plate
width of plate, wp = 0 mm
thk of plate, tp = 0 mm
area of plate, a mm =
2
0.00 =2*wp*tp
Ixx of plate, Ixxp mm =
4
0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm4= 0.00 =2*(tp*wp^3/12)
selfweight of plates kN/m = 0.00 =a*78.5/1000000
Combined properties of section
combined area, mm2 = 12140.00 =Area+a
combined weight of sect and plates
Wcom, kN/m = 0.95 = self weight of (section + plates)
combined Ixx, mm4= 276874446.67 =Ixxs+Ixxp
combined Iyy, mm = 4
296509166.67 =Iyys+Iyyp
combined depth, Dc mm = 350.00 =D+2*tp
width of flange of combined sect,
Wc mm = 280.00 =MAX(wp,ws)
thk of flange of combined sect,
Tc mm = 16.00 =(ts*ws+tp*wp)/wp
combined Zxxcom, mm = 3
1582139.70 =combined Ixx/(Dc/2)
combined Zyycom, mm = 3
2117922.62 =combined Iyy/(Wc/2)

381178692.xls.xls TCE FORM 010 R0

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
DESIGN OF BEAM MARKED :
Now radius of gyration
rxxc = 151.02 mm = sqrt(combined Ixx/combined area)
ryyc = 156.28 mm = sqrt(combined Iyy/combined area)
Bending compressive stress
effective length of comp. Flange, lxx = #REF! mm ...x dir
effective length of comp. Flange, lyy = #REF! mm ...z dir
slenderness ratio
lxx = #REF! =lxx/rxxc
lyy = #REF! =lyy/ryyc
lmax = #REF! =max( lxx, lyy)
Dc/Tc = 21.88
Tc/tw = 1.60
dw/tw = 31.80

381178692.xls.xls TCE FORM 010 R0

By:ERK/MYH Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
DESIGN OF BEAM MARKED :
...use table 6.1B of IS:800-1984
Dc/Tc 20 25 21.88 ...IS800:1984 TABLE 6.1B
l 100 129 125 127.50
110 124 119 122.13
lmax = #REF! sbc perm = #REF! N/mm2 ..... major axis
Now mom due to sw of com sect,
Ms kNm = #REF! =Wcom*span^2/8
max mom on beam, Me + Ms kNm = #REF! =Me+Ms
therefore zxx reqd. mm3 = #REF! =(Ms+Me)/(sbc perm)
Zxxcom provd. mm3 = 1582139.70 #REF! times
#REF!

sbc perm = 165 N/mm2 ...minor axis

max mom on beam, knm = #VALUE! #VALUE!
therefore Zyy reqd. mm3 = #VALUE!
Zyycom provd. mm = 3
2117922.62 #VALUE! times
#VALUE!
Check for Interaction
sbcx, actual = #REF! sbcx, actual/sbcx, perm = (A) = #REF!
sbcy, actual = #VALUE! sbcy, actual/sbcy, perm = (B) = #VALUE!
therefore (A) + (B) = #REF! #REF!
Check for shear
max shear force, V kN = #REF! ...Ve + (Wcom)*span/2
avg. shear stress, = #REF! N/mm2 ...V*1000/(dw*tw)
perm shear stress = 100 N/mm2 ...IS800:1984 cl.6.4.2
#REF!
Check for deflection:
total udl on beam, kN/m = #REF! =udl+Wcom
therefore dudl = 5.W.span3 = #REF! mm …SS beam
384.E.Ixx
dpt = P.span3 (3 . (b/span)-4 . (b/span)3) ...x dir and SS beam
48.E.Ixx
dpt = P.span3 ...x dir and Fixed beam
192.E.Ixx pt load at center
Load in kN P b dpt ..x dir
Dist in meters #REF! #REF! #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
thus total defl. dtotal = #REF!
dperm= span/1000 #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

381178692.xls.xls TCE FORM 010 R0

By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0

MZ= #REF!
MY= #VALUE!
N(Axial Force)= 0.00 kN

FOS= 1.5
Partial Safty Factor(γm)= 1.1 (Refer Table 5 of IS800-2007)
fy= 250 N/mm2
Shape Factor= 1.11 (Refer Annex H of IS800-2007)
ε= 1

1) Section Classification
b/T= 8.750 Compact
d/t= 31.8 Plastic

2) Resistance to Shear Buckling(8.4.2)

d/tw= 31.8

Safe in Shear buckling

3) Shear capacity ( clause 8.4 ):

Vn = Vp = 458.99 kN AV f yw
V P=
Design Strength Vd = 417.27 kN √3
Factored Shear Force V= #REF!
V/Vd = #REF!
#REF!

4) Moment capacity ( clause 8.2 ):

4.a)Longitutinal Capacity
2 0. 5
π 2 EI y h f
[ ( )]
Mcr= #REF! N.m
1 LLT /r y
β= 1 M cr = 2
1+
LT 20 h f /t f
2L
381178692.xls.xls TCE FORM 010 R0
By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
2 0. 5

[ ( )]
Date: Job No: 5381A Office:DV Dept.:CV 2
Sh No:π EI h Rev: R0
y f L
1 LT y /r
M cr = 2
1+
20 h f /t f
Zp= 1749130 mm3
2 L LT
fy= 250 N/mm2

λLT = #REF!
αLT = 0.49 (=0.49 for Welded Section)
φLT = #REF!
XLT= #REF!

fbd= #REF!

Md= #REF! N.m

#REF!

381178692.xls.xls TCE FORM 010 R0

By:ERK/MY Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-200 Doc.No:
Subject TCE-5381A-CV-CALC-201-0
Chkd:SDW Client: Asian Paints Limited : Equipment Support
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0

4.b)Lateral Capacity

Mdy= 532150744.079
532.15 kN.m

5) Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of Applied
Shear Force is Greater than 60% of the
a)Plastic and Compact Section Shear Strength of the section)

β= #REF!

Mdv= #REF!

Mdv= #REF!
#REF!
b)Semi Compact Section

Mdv= 359577203.4632
359.58 kN.m

6) Check for Strength in Bending(Flexure)

Md= #REF!
My= #REF!
#REF!

Mdy= 532.15 kN.m

Mz= #VALUE!
#VALUE!
Check for Interaction
#REF! #REF!

7) Serviceability Check ( clause 5.6 ):

7.a)Deflection

Total Deflection= #REF!

dperm= span/1000 = #REF! (Refer Table 6)

#REF!

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
DESIGN OF BEAM MARKED :
1)Load Calculation
Span of beam, span m = #REF!
UDL on beam kN/m = #REF!
Pt load on beam kN = #REF!
Max. shear on beam, Ve kN = #REF!
Major Axis Moment MZ, kN.m= #REF!
Minor Axis Moment MY, kN.m= #VALUE!
Axial Force N ,kN= 0.00
Factor of Safety= 1.5
Partial Saftey Factor (γm)= 1.1 (Refer Table 5 of IS800-2007)
Yield Stress for steel, fy, N/mm2= 250.00
E,N/mm2= 200000.00
Shape Factor = 1.12 (Refer Annex H of IS800-2007)
2)Section properties
Section assumed is Jindal Section 23 ISMB100
ISMB100
Self weight of section Kg/m = 11.50
Depth of section, D mm = 100.00
Thk of flange, T mm = 7.20
Thk of web, tw mm = 4.00
Eff depth of web, dw mm = 85.6
Width of flange, ws mm = 75.00
Area of section, Area mm2 = 1460
Neutral Axis Depth= 50
Izz of section, Izzs mm4 = 2575000
Zzz of section mm3 = 51500.00
Neutral Axis Depth= 37.50
Iyy of section, Iyys mm4 = 408000
Zyy of section mm3 = 10900.00
Flange plate
Width of plate, wp mm = 0
Thk of plate, tp mm = 0
Area of plate, a mm2 = 0.00 =2*wp*tp
Izz of plate, Izzp mm4 = 0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm =
4
0.00 =2*(tp*wp^3/12)
Selfweight of plates kN/m = 0.00 =a*78.5/1000000
Combined properties of section
Combined area, mm2 = 1460.00 =Area+a
Combined weight, Wcom, kN/m = 0.12 = self weight of (section + plates)
Combined Ixx, mm = 4
2575000.00 =Ixxs+Ixxp
Combined Iyy, mm4 = 408000.00 =Iyys+Iyyp
Combined depth, Dc mm = 100.00 =D+2*tp
Width of flange of combined sect,Wc mm = 75.00 =MAX(wp,ws)
Thk of flange of combined sect,Tc mm = 7.20 =(ts*ws+tp*wp)/wp
Combined Zzzcom, mm = 3
51500.00 =combined Ixx/(Dc/2)
Combined Zyycom, mm = 3
10880.00 =combined Iyy/(Wc/2)
Equal Area Axis,mm = 50.00
Plastic Sectional Modulus, Zp mm =3
57439.36
Shape Factor = 1.12

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Radius of gyration,rzzc mm = 42.00 = sqrt(combined Ixx/combined area)
Radius of gyration,ryyc mm = 16.72 = sqrt(combined Iyy/combined area)

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Bending compressive stress
Effective length of comp. Flange, lzz mm = #REF!
Effective length of comp. Flange, lyy mm = #REF!
Effective Length Factor = 1 (Table 11-P.No-45 of IS800-2007)
Slenderness ratio , lzz = #REF! =lzz/rzzc
Slenderness ratio , lyy = #REF! =lyy/ryyc
3)Section Classification(Table 2)
Limiting Width to Thickness Ratio
b/T= 5.21 Plastic ε= 1
d/t= 21.40 Plastic
Plastic

4) Resistance to Shear Buckling(8.4.2)

d/tw= 21.40
Check Safe in Shear buckling
5)Shear capacity ( clause 8.4 ):

Vn = Vp = AV f yw
49.42 kN =
Design Strength Vd = 44.93 kN √3
Factored Shear Force V= #REF!
V/Vd = #REF!
Check #REF!
6)Moment capacity ( clause 8.2 ):
Longitutinal Capacity
2 0. 5
Elastic LateraL Torsional bukling moment,Mcr= #REF! N.m =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 L LT / r y
20 hf / t f
β= 1 (1.0 for plastic and Compact )

Plastic Modulus ,Zp mm3= 57439.36

Non-dimensional slenderness ratio, λLT = #REF! = √ β b Z p f y /M cr≤ √ 1. 2 Z e f y / M cr

Imperfaction Parameter, αLT = 0.21 (=0.21 for Rolled Section)

φLT =
Bending stress reduction factor for Lateral torsional bulkling
#REF! =0.5 1+α
[ λ −0 .2 +λ
LT LT (
LT
2 ) ]
[ [ ]
0.5
XLT= #REF! =1/ φ LT + φ 2−λ 2 ≤1.0
LT LT ]
Design bending Compressive stress, fbd, N/mm2= #REF! = χ LT f y / γ mo

Design bending Strength, Md= #REF! N.mm =β b Z p f bd

= #REF! kN.m

Lateral Capacity
Design bending Strength, Mdy= 2757900.4272 =Z yy . Shapefactor . f y / γ m
= 2.76 kN.m

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
7)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of
Applied Shear Force is Greater than
Plastic and Compact Section 60% of the Shear Strength of the section)

2
β= #REF! =( 2V /V d −1 )
Plastic design Strength of the area of the cross section exculding the shear area,Considering partial safety factor
Mdv= #REF! =M −β ( M −M )≤1. 2 Z f / γ
d d fd e y mo
= #REF!
= #REF!

Semi Compact Section

Mdv= 11704545.455 =Z e f y /γ mo
11.70 kN.m
8)Check for Strength in Bending(Flexure)
Moment Capacity of the beam in Longitutinal Direction
Moment Capacity Md= #REF!
Actual Moment My= #REF!
Check #REF!
Moment Capacity of the beam in Lateral direction
Moment Capacity Mdy= 2.76 kN.m
Actual Moment Mz= #VALUE!
Check #VALUE!

9)Compressive Strength(Cl.7.1.2)
The Design Compressive Strength Pd = A c f cd
Z-Z Axis Y-Y Axis
2 2
Euler bukling stress= #REF! #REF! =f cc = π E / ( KL /r )
Non-Dimension Effective Slenderness ratio #REF! #REF! = λ= √ f y / f cc

Bukling Class of Cross Section

For Rolled I-Section
tf = 7.20 h/bf = 1.33 a b
0.21 0.34
For Welded Section tf =7.20 b c
0.34 0.49
Imperfection Factor,φ= #REF! #REF! =φ=0. 5 [ 1+α ( λ−0. 2 ) + λ2 ]
0. 5
Stress Reduction Factor = #REF! #REF! = X=1 /φ+ [ φ 2− λ2 ]

Design Compressive Stress(N/mm2) #REF! #REF! =f cd =Xf y / γ mo ≤f y / γ mo

Design Compressive Strength(kN) #REF! #REF! =Pd = A c f cd
Check for Z-Z Axis #REF!

Check for Y-Y Axis #REF!

10)Check for Interaction
Combined Axial force and bending moment

N My Mz
+ + ≤1 . 0
N d M dy M dy

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
#REF! #REF!

11)Serviceability Check ( clause 5.6 ):

Check for deflection:
total udl on beam, kN/m = #REF! =udl+Wcom
therefore dudl = 5.W.span3 = #REF! mm …SS beam
384.E.Ixx
dpt = P.span3 (3 . (b/span)-4 . (b/span)3) ...x dir and SS beam
48.E.Ixx
dpt = P.span3 ...x dir and Fixed beam
192.E.Ixx pt load at center
Load in kN P b dpt ..x dir
Dist in meters #REF! #REF! #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
thus total defl. dtotal = #REF!
dperm= span/1000 = #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

381178692.xls.xls TCE FORM 010 R0

 Design of Insert Plate

A) Design of IP for Plan and Elevation Bracing

Maximum tension in member attached to IP = Plate

T= 40 kN plx
Load transferred from elevation bracing kN
bx
Effective Size of the Member = bx = 280.00 mm
bz = 350.00 mm bz plz

adopt plate of size = plx = 500.00 mm

plz = 600.00 mm

B) Design of Anchor rods, Member Anchor

The anchor rods will be designed for the maximum shear and Maximum tension
Grade of steel 415.00
Adopt anchor rod of dia, 25.00 mm Fe 415

Allowable tensile stress in bar = 0.6 x fy = 249.00 mPa

Capacity of anchor in tension = Tr = 122.17 kN

Hence no. of Anchors required = T / Tr = 0.33

No of Anchor rod to be provided = 6.00

No of anchors in x dir = 2.00

No of anchors in z dir = 3.00
.

Tension In each anchor rod = Tact = 6.67 kN

Now,
Allowable bond stress = 1.40 mPa
For M25 and HYSD bar
perimeter of bar = 78.50 mm

length of rod reqd = Tact/(tb x l) = 60.66 mm say 200 mm

Check For Punching Shear for each rod 3.14*D*t*ts 125.6 kN OK

C) Design for Shear,

Shear force acting on IP = 150.00 kN

Allowable shear stress = 100.00 mPa

Shear stress in each anchor rod = 50.96 mPa Safe

E) Design Of Plate

Plate thickness will be checked for Maximum bending stresses arising out of
Maximum tension and Maximum compression.

Adopt plate thickness = pt = 20.00 mm

Allowable bending stress in steel = 165.00 mPa

(0.66 x fy) for mild steel
edge distance of the anchor bolt =
e= 50 mm
Bearing Stress due to compression =
br = C/(plx * plz)

= 0.13 okay

Max Distance of face of member to center of anchor in z dir= 200.00 mm

Max Distance of face of member to center of anchor in x dir= 200.00 mm

Max moment due to compression per mm= 166.67 N-mm at the center of anchor

Max moment due to tension in anchor per mm = 6666.67 N-mm at face of member

Section Modulus of plate per mm = 66.67 mm3

Maximum Bending Stress = 100.00 mPa Safe

t= 15.57
By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
DESIGN OF BEAM MARKED :
1)Load Calculation
Span of beam, span m = #REF!
UDL on beam kN/m = #REF!
Pt load on beam kN = #REF!
Max. shear on beam, Ve kN = #REF!
Major Axis Moment MZ, kN.m= #REF!
Minor Axis Moment MY, kN.m= #VALUE!
Axial Force N ,kN= 0.00
Factor of Safety= 1.5
Partial Saftey Factor (γm)= 1.1 (Refer Table 5 of IS800-2007)
Yield Stress for steel, fy, N/mm2= 250.00
E,N/mm2= 200000.00
Shape Factor = 5479.74 (Refer Annex H of IS800-2007)
2)Section properties
Section assumed is Jindal Section 23 UB
UB 203X133X
203X133X 25
25
Self weight of section Kg/m = 25.10
Depth of section, D mm = 203.20
Thk of flange, T mm = 7.80
Thk of web, tw mm = 5.70
Eff depth of web, dw mm = 187.6
Width of flange, ws mm = 133.20
Area of section, Area mm2 = 31.97
Neutral Axis Depth= 101.6
Izz of section, Izzs mm4 = 2340
Zzz of section mm =3
46.20
Neutral Axis Depth= 66.60
Iyy of section, Iyys mm4 = 307.6
Zyy of section mm =3
8.56
Flange plate
Width of plate, wp mm = 0
Thk of plate, tp mm = 0
Area of plate, a mm2 = 0.00 =2*wp*tp
Izz of plate, Izzp mm4 = 0.00 =2*wp*tp*((D+2*tp)/2)^2
Iyy of plate, Iyyp mm =
4
0.00 =2*(tp*wp^3/12)
Selfweight of plates kN/m = 0.00 =a*78.5/1000000
Combined properties of section
Combined area, mm2 = 31.97 =Area+a
Combined weight, Wcom, kN/m = 0.25 = self weight of (section + plates)
Combined Ixx, mm = 4
2340.00 =Ixxs+Ixxp
Combined Iyy, mm4 = 307.60 =Iyys+Iyyp
Combined depth, Dc mm = 203.20 =D+2*tp
Width of flange of combined sect,Wc mm = 133.20 =MAX(wp,ws)
Thk of flange of combined sect,Tc mm = 7.80 =(ts*ws+tp*wp)/wp
Combined Zzzcom, mm = 3
23.03 =combined Ixx/(Dc/2)
Combined Zyycom, mm = 3
4.62 =combined Iyy/(Wc/2)
Equal Area Axis,mm = 101.60
Plastic Sectional Modulus, Zp mm3 = 253163.89
Shape Factor = 5479.74

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Radius of gyration,rzzc mm = 8.56 = sqrt(combined Ixx/combined area)
Radius of gyration,ryyc mm = 3.10 = sqrt(combined Iyy/combined area)

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
Bending compressive stress
Effective length of comp. Flange, lzz mm = #REF!
Effective length of comp. Flange, lyy mm = #REF!
Effective Length Factor = 1 (Table 11-P.No-45 of IS800-2007)
Slenderness ratio , lzz = #REF! =lzz/rzzc
Slenderness ratio , lyy = #REF! =lyy/ryyc
3)Section Classification(Table 2)
Limiting Width to Thickness Ratio
b/T= 8.54 Compact ε= 1
d/t= 32.91 Plastic
Plastic

4) Resistance to Shear Buckling(8.4.2)

d/tw= 32.91
Check Safe in Shear buckling
5)Shear capacity ( clause 8.4 ):

Vn = Vp = AV f yw
154.34 kN =
Design Strength Vd = 140.31 kN √3
Factored Shear Force V= #REF!
V/Vd = #REF!
Check #REF!
6)Moment capacity ( clause 8.2 ):
Longitutinal Capacity
2 0. 5
Elastic LateraL Torsional bukling moment,Mcr= #REF! N.m =
π 2 EI y h f
2L
2
LT [ ( )]
1+
1 L LT / r y
20 hf / t f
β= 1 (1.0 for plastic and Compact )

Plastic Modulus ,Zp mm3= 126206.56

Non-dimensional slenderness ratio, λLT = #REF! = √ β b Z p f y /M cr≤ √ 1. 2 Z e f y / M cr

Imperfaction Parameter, αLT = 0.21 (=0.21 for Rolled Section)

φLT =
Bending stress reduction factor for Lateral torsional bulkling
#REF! =0.5 1+α
[ λ −0 .2 +λ
LT LT (
LT
2 ) ]
[ [ ]
0.5
XLT= #REF! =1/ φ LT + φ 2−λ 2 ≤1.0
LT LT ]
Design bending Compressive stress, fbd, N/mm2= #REF! = χ LT f y / γ mo

Design bending Strength, Md= #REF! N.mm =β b Z p f bd

= #REF! kN.m

Lateral Capacity
Design bending Strength, Mdy= 5752004.4527 =Z yy . Shapefactor . f y / γ m
= 5.75 kN.m

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
7)Combined Shear and Bending ( clause 9.2 ): (Applicable when the Factored value of
Applied Shear Force is Greater than
Plastic and Compact Section 60% of the Shear Strength of the section)

2
β= #REF! =( 2V /V d −1 )
Plastic design Strength of the area of the cross section exculding the shear area,Considering partial safety factor
Mdv= #REF! =M −β ( M −M )≤1. 2 Z f / γ
d d fd e y mo
= #REF!
= #REF!

Semi Compact Section

Mdv= 5234.4309234 =Z e f y /γ mo
0.01 kN.m
8)Check for Strength in Bending(Flexure)
Moment Capacity of the beam in Longitutinal Direction
Moment Capacity Md= #REF!
Actual Moment My= #REF!
Check #REF!
Moment Capacity of the beam in Lateral direction
Moment Capacity Mdy= 5.75 kN.m
Actual Moment Mz= #VALUE!
Check #VALUE!

9)Compressive Strength(Cl.7.1.2)
The Design Compressive Strength Pd = A c f cd
Z-Z Axis Y-Y Axis
2 2
Euler bukling stress= #REF! #REF! =f cc = π E / ( KL /r )
Non-Dimension Effective Slenderness ratio #REF! #REF! = λ= √ f y / f cc

Bukling Class of Cross Section

For Rolled I-Section
tf = 7.80 h/bf = 1.53 a b
0.21 0.34
For Welded Section tf =7.80 b c
0.34 0.49
Imperfection Factor,φ= #REF! #REF! =φ=0. 5 [ 1+α ( λ−0. 2 ) + λ2 ]
0. 5
Stress Reduction Factor = #REF! #REF! = X=1 /φ+ [ φ 2− λ2 ]

Design Compressive Stress(N/mm2) #REF! #REF! =f cd =Xf y / γ mo ≤f y / γ mo

Design Compressive Strength(kN) #REF! #REF! =Pd = A c f cd
Check for Z-Z Axis #REF!

Check for Y-Y Axis #REF!

10)Check for Interaction
Combined Axial force and bending moment

N My Mz
+ + ≤1 . 0
N d M dy M dy

381178692.xls.xls TCE FORM 010 R0

By:ERK Project: Paint Plant at Rohtak
TCE Consulting Engineers Limited
Dt:16-9-2008 Doc.No: TCE-5381A-CV-CALC-201-03
Chkd:SDW Client: Asian Paints Limited Subject: Equipment Support(IS800-20
Date: Job No: 5381A Office:DV Dept.:CV Sh No: Rev: R0
#REF! #REF!

11)Serviceability Check ( clause 5.6 ):

Check for deflection:
total udl on beam, kN/m = #REF! =udl+Wcom
therefore dudl = 5.W.span3 = #REF! mm …SS beam
384.E.Ixx
dpt = P.span3 (3 . (b/span)-4 . (b/span)3) ...x dir and SS beam
48.E.Ixx
dpt = P.span3 ...x dir and Fixed beam
192.E.Ixx pt load at center
Load in kN P b dpt ..x dir
Dist in meters #REF! #REF! #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
0 0 #REF!
dpt total = #REF!
thus total defl. dtotal = #REF!
dperm= span/1000 = #REF! mm ...IS800:1984 cl.3.13.1.2
#REF! ...x dir

381178692.xls.xls TCE FORM 010 R0

By: SGM Proj. NIRO 5 BUILDING
TATA CONSULTING ENGINEERS LTD.
Dt: 17-09-2012 Doc. TCE.6537A-
Chd: SDW Client : CSL Sub. Insert Plate Design
Dt: Job.TCE 6537A Office: CBU Dept: CV Sh. Of
Equp.Tag No.: SE-54L 500
Total wt of Equipment= 50 kN
Yield Stress = 250 N/mm2 50
No of Insert Plate= 1 75

Load per insert Plate= 50.00 kN

100
Load Considered= 75.00 kN
Eccentricity= 0.02 m
Moment= 1.58 kN.m 0
200 500
Width of Insert plate= 500 mm
Depth of insert plate= 500 mm
Dia of Bolts= 16 mm
Edge Distance= 50 mm
No of bolts in rows= 2
No fo bolts in Column= 3
Total No of bolts= 6

Member Depth= 200 mm

Member Width= 75 mm
Length of Cleat Angl= 0 mm
Cleat Angle Size= 0 mm
Center of I sect from the Top of Pt= 100 mm

Design of Insert Plate

Projected length = 50 mm
Lever Arm= 400 mm
Tensile Force At Top= 3.94 kN
Direct Tensile Force due to seismic=
23.60 kN
Direct Tensile Force per each bolts= 3.93 kN
Total Tensile Force at Top two bolts= 11.80 kN
Moment /mm width of the Plate= 590.2083 N.mm
Thickness of Plate Required= 3.22299 mm

Hence provide 16 mm thk plate

Shear Capacity of Bolts

Shear Strength of Bolts, Vdsb = 37.1466 kN SAFE

Ultimate tensile strength, fu = 400 N/mm 2

No. of shear planes without threads,n s = 1

Asb = 201.0619 mm2
Vnsb = 46433.26 N
Partial safety factor for bolts, γmb = 1.25
Partial safety factor for yield stress, γmo = 1.1
Actual factored shear force, Vsb = 12.5 kN

Tensile Capacity of Bolts

Tensile Strength of Bolts, Tdb = 43.8681 kN SAFE

Ultimate tensile stress of bolt, fu = 400 N/mm 2
Yield tensile stress of bolt, fyb = 240 N/mm2
Net tensile stress area, An = 156.83 mm2
Nominal tensile capacity, Tnb = 54.83507 kN
Not less than fyb*Asb*γmb/γmo = 54.83507 kN
Actual Factored Tensile force, Tb = 5.245833 kN

Combined shear and tension

= 0.12754 SAFE

Check for Length of Anchor bolts

Allowable Bond Stress= 1.4

Anchorage length= 74.5447 mm

Summary
Insert Plate
Length of plate= 500 mm
Depth of Plate= 500 mm
Thickness of plate= 16 mm
Weight of the Single IP= 31.4 Kg
Weight of the Single IP= 31.4 Kg
Anchor Bolt
Dia of Bolt= 16 mm
No of Bolts in columns= 3
No of Bolts in Rows= 2
Total No of Bolts= 6
Anchorage Length= 300 mm
Weight of Bolt per IP= 2.841005
Weight of Bolt per IP= 2.841005 kg