Cost-Effective Cutting Through Thick and Thin.: Trulaser
Cost-Effective Cutting Through Thick and Thin.: Trulaser
Cost-effective
cutting through
thick and thin.
Contents When you choose TRUMPF you choose the most expedient entry
into the world of laser cutting. As the world market leader,
Up to the challenge. 2 TRUMPF provides everything from a single source: machine, laser,
automation, software and services. Our comprehensive product
In the best hands. 4 range in the sheet metal processing chain is supported by a large
international service network.
Abundant choice. 6
Whatever your requirements, our innovative technology will pro-
TruLaser Series 1000 8 vide you with the most cost-efficient solution. Our e quipment is
so easy to operate that even with no experience you will quickly
TruLaser Series 2000 12 be able to cut the highest quality parts and benefit from the
great advantages of the laser beam: Complete freedom in cutting
TruLaser Series 3000 16 contours across an extremely wide range of material types and
thicknesses.
TruLaser Series 5000 20
TruServices:
2 The most innovative laser cutting technology.
2
TruLaser Series 1000
Low cost, compact and operator-friendly machines. Its ability to fit in the smallest
spaces combined with low investment and operating costs and easy operation are
convincing features of the TruLaser Series 1000.
3
In the best
hands.
TRUMPF machines are renowned for their reliability and superb quality. This is because our high quality standards are deeply embedded
in our corporate culture and are rigorously applied on a worldwide basis. With our SYNCHRO production system, we are continuously
optimizing our processes, products and services. TRUMPF produces all of its machines on synchronized, standardized flow lines –
because optimum quality can only be achieved through reliable processes.
4
Setting standards. Sustainable thinking.
TRUMPF consistently invests in research and development at a We aim to run a cost-efficient and responsible business which
level well above the industry average. Our innovative products makes efficient use of resources. For example, the tiny nozzle
and functions constantly set new standards in the field of laser diameters of our lasers keep gas consumption to a minimum. With
processing. One example of this is BrightLine fiber – the quality the TruFlow, we offer you the world’s most efficient CO2 laser. The
breakthrough in solid-state laser cutting. universal cooling interface provides efficient machine cooling.
We are driven by our desire to make high-tech laser cutting Our expertise in lasers is based on four decades of experience
available to everyone. That’s why we focus on developing and the installation of more than 60,000 lasers worldwide. For
machines that are user-friendly and easy to operate. Installation, each laser cutting machine, we carefully select the best option
maintenance and programming can be performed without much among our eight different types of lasers. As the technology
effort. Many innovations make your everyday work easier. For leader, we provide you with neutral, results-oriented advice to
example, as an alternative to the control panel, the MobileControl help you find the optimum and most cost-effective solution for
app gives you the ability to monitor and control your machine. your particular field of application.
5
Abundant
choice.
6
7
Lesenim quam: Low cost, compact and operator-friendly machines.
These compact machines offer extremely low investment and operating costs
TruLaser
Et, suscil irit, combined with the ultimate in user-friendly operation. The dialog-based o
perating
concept makes it quick and easy to find the function you need. It takes just a few
vent lobore.
Series 1000 hours to install a machine, so you will be cutting your first parts before you know it.
8
Benefits at a glance.
9
TruLaser
Series 1000
10
Machine data
Working range
X axis 120 in.
Y axis 60 in.
Z axis 3 in.
Workpiece
Max. weight 1587 lbs.
Max. speed
Simultaneous 3346 in / min
Accuracy[1]
Position deviation Pa 0.0004 in.
Average position scatter Ps max 0.0012 in.
Laser data
Power consumption
Average power consumption
11 kW 13 kW
during production
Subject to alteration. Only specifications in our quote and order confirmation are binding.
11
Advanced compact machines.
12
Benefits at a glance.
1 High productivity.
3 Easy to use.
13
TruLaser
Series 2000
Compact powerhouse.
The TruLaser Series 2000 combines the benefits of a compact machine with the level of performance you would expect from
a higher end machine. As with the TruLaser Series 1000, you benefit from simple operation, low space requirements, and fast and
easy installation. In addition, the motion unit with gantry drives makes your TruLaser Series 2000 considerably more dynamic.
Together with higher laser performance and optional automation, it opens up new opportunities for growth. The single-cutting-
head strategy with collision protection keeps downtimes to a minimum.
With BrightLine fiber you will achieve high quality The automatic nozzle changer means that you no The robust TruDisk laser maximizes the productivity
results for every material and sheet thickness. longer have to switch cutting nozzles by hand. The of your cutting processes, even for highly reflective
machine does it for you in just a fraction of the time. non-ferrous metals.
Your TruDisk can also be used in a laser network to power multiple machines, offering an economical way to get started in the world of laser welding.
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Machine data
Working range
X axis 120 in.
Y axis 60 in.
Z axis 3 in.
Workpiece
Max. weight 1587 lbs.
Max. speed
Simultaneous 4724 in / min
Accuracy[1]
Position deviation Pa 0.0004 in.
Laser data
Power consumption
Subject to alteration. Only specifications in our quote and order confirmation are binding.
15
Flexible standard machines.
These versatile laser cutting machines provide outstanding flexibility and reliability.
TruLaser The TruLaser Series 3000 is based on a remarkably simple operating and maintenance
concept and offers numerous options to enhance its versatility. The use of a single
Series 3000 cutting head for all sheet thicknesses eliminates the need to change cutting heads
when you switch to a different type of sheet. And, the adjustable control p
anel features
convenient and intuitive touch operation to guide you through the program functions.
16
Benefits at a glance.
17
TruLaser
Series 3000
These machines are designed to be easy to operate and maintain. The components are clearly marked and easily accessible. This
makes maintenance even easier, so your machine is up and running even faster. The machines also offer the ability to incorporate
many additional functions, enabling you to respond with flexibility to changing needs and minimize unproductive time.
You can cut tubes on your CO2 and solid-state laser The TruLaser 3060 fiber automatically processes The protective glass and nozzle technology package
cutting systems using the RotoLas, an auxiliary device. multiple consecutive sheets on a single pallet. greatly s implifies nozzle operation.
The patented* BrightLine fiber function catapults your production to new heights:
it enables the solid-state laser to cut even thick mild steel in outstanding quality.
In addition to the wide variety of materials and sheet thicknesses that can be processed,
you benefit from more stable processes, tiny contours, and easy finished part removal.
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Machine data
Working range
X axis 120 in. 160 in. 120 in. 160 in. 240 in.
Y axis 60 in. 80 in. 60 in. 80 in. 100 in.
Z axis 4.5 in. 4.5 in. 4.5 in. 4.5 in. 4.5 in.
Workpiece
Max. weight 1984 lbs. 3748 lbs. 1984 lbs. 3748 lbs. 6614 lbs.
Max. speed
Simultaneous 5512 in / min 5512 in / min 5512 in / min 5512 in / min 5512 in / min
Accuracy[1]
Position deviation Pa 0.002 in. 0.002 in. 0.002 in. 0.002 in. 0.002 in.
Average position scatter Ps max 0.0012 in. 0.0012 in. 0.0012 in. 0.0012 in. 0.0012 in.
[1]
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
[2]
A pproximate values. The exact figures can be obtained from the applicable installation plan.
[3]
A pplicable when the pallet changer is in the transverse position.
[4]
W idth during processing with pallet guides-folded in.
Subject to alteration. Only specifications in our quote and order confirmation are binding.
Laser data
Power consumption
[5]
With BrightLine fiber.
Subject to alteration. Only specifications in our quote and order confirmation are binding.
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Productive machines.
These powerhouses set high standards of productivity and cost efficiency. All thanks
TruLaser to dynamic drives, innovative cutting methods, and a high degree of automation.
BrightLine and BrightLine fiber guarantee maximum part quality for all sheet thicknesses
Series 5000 within the fields of CO2 and solid-state laser technology. With its innovative cooling
concept, the CO2 laser is the best of its class when it comes to efficiency.
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Benefits at a glance.
21
TruLaser
Series 5000
These productive machines can handle both thick and thin sheets BrightLine fiber achieves high quality cutting results across the
with no problem at all. Equipped with our TruDisk 8001 and entire spectrum of materials and sheet thicknesses. CoolLine
highly dynamic drives, you can be confident of achieving reliable allows you to cut grades and geometries of mild steel that were
and highly productive processes for the full range of sheet previously impossible.
thicknesses. With a laser power of up to 8,000 watts, this solid-
state laser even cuts stainless steel up to 1.5 inches thick.
Unbeatable efficiency.
Designed for maximum capacity utilization, the machines reach
axis speeds of 10,433 in/min. A wide variety of automation The TruFlow owes the best energy balance in the world to an
solutions and smart functions guarantee reliable processes in innovative high-temperature cooling system. Power consumption
automatic mode. can thus be reduced by up to 30%.
High productivity for optimized costs per part. BrightLine fiber guarantees maximum part quality in stainless steel with
t hicknesses of 1 inch and more.
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Machine data
Working range
X axis 120 in. 160 in. 240 in. 120 in. 160 in.
Y axis 60 in. 80 in. 80 in. 60 in. 80 in.
Z axis 7.5 in. 7.5 in. 7.5 in. 7.5 in. 7.5 in.
Workpiece
Max. weight 3968 lbs.[3] 7055 lbs.[3] 10582 lbs.[3] 1984 lbs. 3748 lbs.
Max. speed
Simultaneous 11811 in / min 11811 in / min 11811 in / min 10433 in / min 9646 in / min
Accuracy[1]
Position deviation Pa 0.002 in. 0.002 in. 0.002 in. 0.002 in. 0.002 in.
Average position scatter Ps max 0.0012 in. 0.0012 in. 0.0012 in. 0.0012 in. 0.0012 in.
TruDisk TruDisk
Available lasers TruFlow 6000 TruFlow 6000 TruFlow 6000
6001 / 8001 6001 / 8001
[1]
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved according to VDI/DGQ 3441.
[2]
A pproximate values. The exact figures can be obtained from the applicable installation plan.
[3]
T his information applies to one pallet. The maximum weight for two pallets is not represented here.
Subject to alteration. Only specifications in our quote and order confirmation are binding.
Laser data
Power consumption
Subject to alteration. Only specifications in our quote and order confirmation are binding.
23
High-performance machines.
The TruLaser Series 7000 stands for absolute top performance when it comes to
TruLaser productivity and accuracy. The machine’s extremely rigid construction, linear direct
drives, and high-resolution measurement systems ensure precision combined with
Series 7000 maximum dynamics – both today and for many years to come. The dual-head
technology deploys its full capabilities when processing medium and high sheet
thicknesses, effortlessly cutting processing times in half.
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Benefits at a glance.
25
TruLaser
Series 7000
Unrivalled productivity.
Unrivalled precision.
High-resolution, direct measuring systems in all axes, combined with precise laser control, ensure excellent accuracy. As a result, this
machine is perfect for cutting detailed parts, such as electrical panels.
Bracket, stainless steel, 0.25 in. Electrical panel, structural steel, 0.02 in.
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Machine data
TruLaser 7040
TruLaser 7040
fiber
Lesenim quam:
Working range
X axis 100 in. 100 in.
Y axis 160 in. Et, suscil irit, 160 in.
Z axis 4 in. 4 in.
Max. speed
Simultaneous 11969 in / min 11969 in / min
Accuracy[1]
Position deviation Pa 0.0012 in. 0.0012 in.
TruFlow
Available lasers TruDisk 6001
3200 / 4000 / 6000
[1]
P osition scatter information is given in reference to the entire working length. Positional accuracy is measured and approved ac-
cording to VDI/DGQ 3441.
[2]
A pproximate values. The exact figures can be obtained from the applicable installation plan.
Subject to alteration. Only specifications in our quote and order confirmation are binding.
Laser data
Power consumption
Subject to alteration. Only specifications in our quote and order confirmation are binding.
27
Flexible oversize format machines.
These machines are built to offer maximum cost-efficiency when processing oversized
TruLaser formats. Their unique extra pallet concept means they can process metal sheets up to
52.5 feet long while retaining the flexibility and productivity of a machine for standard
Series 8000 formats. The metal sheet is moved through the machine in several steps, while intelligent
processes ensure maximum part quality, even when the sheet is being repositioned.
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Benefits at a glance.
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TruLaser
Series 8000
The TruLaser Series 8000 demonstrates decisive advantages in Innovative processing strategies from TRUMPF provide the best
oversized processing. With dynamic linear drives and proven quality assurance for your oversized format cutting. Control of
TruFlow lasers you can be sure of achieving the highest cut quality. the internal material stresses produces cuts without offset steps
The patented solution for quick and precise pallet sequencing, for sheets up to 52.5 feet long. High resolution, direct
combined with an intelligent monitoring and control system, measurement systems in all axes ensure extremely accurate
guarantees reliable processes. As an option, you can double parts. With the precise laser control system you will be able to
productivity with a second cutting head. cut contours reliably in thick and thin sheets.
For standard formats up to 13 feet long, use the pallet changer Achieve maximum productivity for oversized formats up to 39 feet
(1) and automation for highest productivity. long by loading and unloading while the machine is cutting. You
You can enhance flexibility with the additional pallet (2) for sheets can reduce cycle times to a minimum with the quick oversized
up to 52.5 feet long. pallet changer. This solution also enables cost-efficient
unmanned production with maximum process reliability.
Flexible with an additional oversized format pallet. Highly productive with an oversized format pallet changer.
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Machine data
TruLaser 8000
Working range
X axis 160 in.
Y axis 100 in.
Z axis 4 in.
Workpiece
Max. speeds
Simultaneous 11969 in / min
Accuracy[1]
Position deviation Pa 0.002 in.
P osition scatter information is given in reference to the entire working length. Positional accuracy
[1]
Laser data
Power consumption
Subject to alteration. Only specifications in our quote and order confirmation are binding.
31
Focused
knowledge.
With TRUMPF machines you know you have the right equipment to tackle whatever challenges you might face – and you can be
confident of achieving the best possible results in sheet metal processing. TRUMPF machines incorporate highly intelligent processes
that enable you to reduce the non-productive time typically spent on setting up and configuring the machine, keeping the results of
the cutting process firmly under your control.
Even under the most difficult conditions, TRUMPF’s innovative Lines and Smart Functions ensure reliable and consistent manufacturing,
maximum cutting speeds, and outstanding cut quality.
Productivity, reliability and high quality – these clever features can help you improve your workflow.
AdjustLine CoolLine
Adapting to material quality made easy. Cut even thick mild steel intricately.
AdjustLine makes it easier to process The selective cooling of the workpiece
lower-quality material. The function adjusts during the cutting process allows new
cutting parameters to ensure process geometries and significantly increases
reliability when cutting parts. process reliability in the processing of thick mild steel. This
process is part of the single cutting head strategy.
BrightLine DetectLine
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Dot Matrix Code LensLine
Drop&Cut FlyLine
Make your post-production processes Pierce on the fly and process faster.
simpler. Drop&Cut will make your post- The cutting head travels at high speed over
production and remainder sheet utilization the entire sheet line by line. The control
easier, more intuitive, and more efficient system cuts all of the contour sections in the
than ever before. A camera projects the live image of the respective beam path. This reduces the time spent on traversing
machine interior directly onto the user interface. Now you can and positioning, especially when cutting perforated grids.
use the mouse or touch control to flexibly place geometries on
the remainder sheet.
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Focused
knowledge.
Save time by using a single cutting head that does not require A sensor system shows, among other things, the state of the
changing. This reduces non-productive time, especially when you cutting components, recommends appropriate actions and thus
are automatically processing a number of different materials. enables optimal planning.
Achieve a further qualitative leap in cutting quality with thin The intelligent beam monitoring auto
sheets, significant improvements in sheet throughput and thus matically controls the focal position during
even more cost-effective production with innovative nozzles the cutting process and keeps process
and optimized cutting data. reliability consistently high.
AdjustLine
BrightLine
BrightLine fiber
Condition Guide
CoolLine
DetectLine
Dot Matrix Code
Drop&Cut
Single cutting head strategy
FlyLine
LensLine
Performance package fusion cut
PierceLine
Smart Beam Control
Smart Collision Prevention
Smart Nozzle Automation
CO2 SSL
Subject to variability. Please contact your TRUMPF sales person for further details.
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BrightLine fiber
1. Higher quality
Process sheet metal with outstanding edge quality.
2. Enhanced flexibility
Expand the range of sheet thickness you can handle with the
same laser power.
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Everything
under control.
Automated machines support your material flow and increase process reliability, ultimately boosting your productivity. Modular
automation components from TRUMPF offer the best way to get your automation, storage and software solutions working in
harmony. From automatic loading right through to fully automated production, we can provide you with the best solution to
meet your specific needs.
Storage and logistics systems: Optimal material flow and space usage with a permanent inventory overview.
Possible machines:
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Whatever degree of automation you are looking for, we are
confident you will find the right solution for your production
TRUMPF
process on our website and in our automation catalog.
Everything
under control.
LiftMaster Store /
LiftMaster / LiftMaster
LiftMaster SortMaster TruStore
LiftMaster Sort Linear
Store Linear
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Software:
Programmed
for success.
With TruTops Boost you can expand into the world of production control
easily with options from TruTops Fab, yet without integration effort. This
enables you to plan, monitor and control your complete production
including your machines and automated equipment.
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TruServices:
Service like
no other.
Consulting Software
Technical Service
Regardless of the TRUMPF technology you use, you will always get A Service Agreement is the ideal way of ensuring the best usability
the best service. With the award-winning spare parts logistics at of your machine. Should your requirements change, we have
TRUMPF, we guarantee the highest availability of spare parts and flexible upgrade options and technical innovations that will make
provide you with all of the products in the shortest time. TRUMPF your machine even better. Our broad range of training courses
Finance offers you individual financing solutions quickly and with experienced trainers and hands-on practice will also give you
without a lot of paperwork. Our service technicians are highly a head start in understanding and operating your machine.
trained and always available when you need them.
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical and
efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop shop
for all of your technology needs: machines, automation, storage technology and services.
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TRUMPF is certified according to ISO 9001:2008