w238 Cqm1 (H) Dedicated I o Units Operation Manual en
w238 Cqm1 (H) Dedicated I o Units Operation Manual en
w238 Cqm1 (H) Dedicated I o Units Operation Manual en
W238-E1-10
SYSMAC
CQM1H/CQM1 Series
Dedicated I/O Units
OPERATION MANUAL
CQM1H/CQM1Series
Dedicated I/O Units
Operation Manual
Revised November 2003
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1993
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
v
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
PART I
B7A Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 3
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-5 Bit Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 2
Nomenclature and Settings . . . . . . . . . . . . . . . . . . . . . . . 11
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-1 Connections to B7A Link Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PART II
G730 Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 29
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SECTION 2
Nomenclature and Settings . . . . . . . . . . . . . . . . . . . . . . . 35
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SECTION 3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3-1 Transmission Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3-2 External Output Connection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECTION 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4-1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-2 Handling Power On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-3 Transmission Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
vii
TABLE OF CONTENTS
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PART III
I/O Link Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 65
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-4 Word Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
SECTION 2
Nomenclature and Settings. . . . . . . . . . . . . . . . . . . . . . . . 69
2-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SECTION 3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3-1 SYSMAC BUS Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PART IV
Analog Input Unit and Analog Power Supply Units . . . 79
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 81
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-4 System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
SECTION 2
Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 85
2-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
SECTION 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3-1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-2 Bit Number Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3-3 Programming and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
viii
TABLE OF CONTENTS
PART V
Analog Output Unit and Analog Power Supply Units. . 109
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 111
1-1 Features of Analog Output Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
SECTION 2
Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 115
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
SECTION 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
3-1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3-2 Bit Number Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3-3 Programming and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
PART VI
Sensor Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 133
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
1-4 System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
SECTION 2
Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 137
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
SECTION 3
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
3-1 Wiring Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
3-2 Mounting and Dismounting the Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
3-3 Connection of CQM1-TU001 Remote Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
3-4 Connection of a Variety of Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
SECTION 4
Sensor Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 153
4-1 Operation without CQM1-TU001 Remote Console . . . . . . . . . . . . . . . . . . . . . . . . 154
SECTION 5
Remote Console Operation . . . . . . . . . . . . . . . . . . . . . . . 161
5-1 Mode Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
5-2 Sensitivity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
ix
TABLE OF CONTENTS
PART VII
Linear Sensor Interface Units . . . . . . . . . . . . . . . . . . . . . 175
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . 177
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
SECTION 2
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
2-1 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
2-2 Timing Hold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
2-3 Scaled Conversion Data/Comparison Result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
2-4 Teaching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
2-5 Forced Zero (Zero-shift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
2-6 Voltage Monitor Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
SECTION 3
Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . 191
3-1 Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
3-2 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
SECTION 4
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4-1 Mounting and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
SECTION 5
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
5-1 Operating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
5-2 Programming Console Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
5-3 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
5-4 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
5-5 Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5-6 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
SECTION 6
Applied Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
6-1 Scaling Value Teaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
6-2 Set Value Teaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
6-3 Forced-zero Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
6-4 BCD Value Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
6-5 Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
SECTION 7
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
7-1 Command Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
7-2 List of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
7-3 Commands and Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
B Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
C Data Processing Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
D Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
x
TABLE OF CONTENTS
PART VIII
Temperature Control Units . . . . . . . . . . . . . . . . . . . . . . . 239
SECTION 1
Temperature Control Unit Model Numbers . . . . . . . . . 241
SECTION 2
CQM1-TC20@/TC30@ Temperature Control Units. . . 243
2-1 Features and Word Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
2-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
2-3 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
2-4 Terminology and Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
2-5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
2-6 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
2-7 IOTC(––). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
2-8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
2-9 Command Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
SECTION 3
CQM1-TC00@/TC10@ Temperature Control Units. . . 271
3-1 Features and Word Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
3-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
3-3 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
3-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
3-5 Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
3-6 AT (Expansion Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
3-7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
xi
About this Manual:
This manual describes the installation and operation of the CQM1H/CQM1-series Dedicated I/O Units
and includes the parts and sections described below. The CQM1H/CQM1-series Dedicated I/O Units
consist of the Units listed below.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate the CQM1H/CQM1-series Dedicated I/O Units.
Part IV: Analog Input Unit and Analog Power Supply Units
Section 1 provides the features and system configuration relating to the Analog Input Unit and Analog
Power Supply Units.
Section 2 provides the nomenclature and functions of the Analog Input Unit and Analog Power Supply
Units.
Section 3 provides the operational procedures for the Analog Input Unit and Analog Power Supply
Units.
The Appendices provide the specifications, internal configuration, dimensions, and troubleshooting
procedure for the Units.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
xiii
Part VI: Sensor Unit
Section 1 provides the features and system configuration relating to the Sensor Unit and dedicated
sensor modules.
Section 2 provides the nomenclature and switch settings for the CQM1-SEN01, CQM1-TU001, E3X-
MA11, E3C-MA11, and E2C-MA11.
Section 3 describes the connections between the CQM1-SEN01 and E3X-MA11, E3C-MA11, E2C-
MA11, and CQM1-TU001.
Section 4 provides information on the operation of the CQM1-SEN01.
Section 5 provides information on the operation of the CQM1-TU001 Remote Console.
The Appendix provides the specifications for the Units.
xiv
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and related devices.
The information contained in this section is important for the safe and reliable application of the Programmable
Controller. You must read this section and understand the information contained before attempting to set up or
operate a PC system.
xv
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.
!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned applica-
tions.
3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Provide safety measures in external circuits, i.e., not in the Programmable
Controller (CPU Unit and associated Units; referred to as “PC”), in order to
ensure safety in the system if an abnormality occurs due to malfunction of the
PC or another external factor affecting the PC operation. Not doing so may
result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
xvi
Operating Environment Precautions 4
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!Caution Provide appropriate safety measures, such as overheat prevention and alarm
systems, in separate circuits to ensure safety of the entire system even when
the Temperature Controller malfunctions.
xvii
Application Precautions 5
!Caution The operating environment of the PC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
System. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.
5 Application Precautions
Observe the following precautions when using the PC System.
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
!Caution Failure to abide by the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed
these precautions.
xviii
Application Precautions 5
• Do not apply voltages to the Input Units in excess of the rated input volt-
age. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Be sure that the terminal blocks, Memory Units, expansion cables, and
other items with locking devices are properly locked into place. Improper
locking may result in malfunction.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Double-check all the wiring and switch settings before turning ON the
power supply. Incorrect wiring or switch settings may result in burning.
• Check that the DIP switches and data memory (DM) are properly set
before starting operation.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera-
tion.
• Resume operation only after transferring to the new CPU Unit the con-
tents of the DM and HR Areas required for resuming operation. Not doing
so may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static built-up. Not doing so may result in mal-
function or damage.
• Do not turn OFF the power supply to the Unit while data is being trans-
ferred.
• When transporting or storing the product, cover the PCBs with electrically
conductive materials to prevent LSIs and ICs from being damaged by
static electricity, and also keep the product within the specified storage
temperature range.
• Install the Unit properly as specified in the operation manual. Improper
installation of the Unit may result in malfunction.
• Provide a control circuit so that the power to the I/O circuits will turn ON
after the power to the PC turns ON. If the power to the I/O circuits turns
ON before the power to the PC turns ON, the system may malfunction
temporarily.
• If the I/O Hold Bit (SR 25212) is turned ON, the outputs from the PC will
not be turned OFF and will maintain their previous status when the PC is
switched from RUN or MONITOR mode to PROGRAM mode. Make sure
that the external loads will not produce dangerous conditions when this
occurs. (When operation stops for a fatal error, including those produced
xix
Application Precautions 5
with the FALS(07) instruction, all outputs from Output Unit will be turned
OFF and only the internal output status will be maintained.)
• When assembling the Units or mounting the end cover, be sure to lock
them securely as shown in the following illustrations. If they are not prop-
erly locked, desired functionality may not be achieved.
• Be sure to mount the end cover to the rightmost Unit.
• Be sure that the connectors, terminal blocks, connection cables, and
other items with locking devices are properly locked into place. Improper
locking may result in malfunction.
• Be sure to confirm the orientation and polarities when connecting terminal
blocks and connectors.
• Do not touch the back side of circuit boards or the components mounted
to them with your bare hands. There are sharp leads and other parts on
the boards that may cause injury if handled improperly.
• Provide sufficient clearances around the Unit and other devices to ensure
proper heat dissipation. Do not cover the ventilation openings of the Unit.
• Do not allow metallic objects or conductive wires to enter the Unit.
• Set the operating settings of the Temperature Controller properly accord-
ing to the system to be controlled.
• Allow at least 30 minutes after turning ON the Temperature Controller as
warmup time.
• Do not use thinner to clean the product. Use commercially available
cleaning alcohol.
xx
PART I
B7A Interface Unit
CQM1-B7A02
CQM1-B7A03
CQM1-B7A12
CQM1-B7A13
CQM1-B7A21
1
SECTION 1
Features and System Configuration
This section describes the general features, system configuration, and word allocation of the CQM1-B7A@@ Interface
Units.
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3-2 B7A Link Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-5 Bit Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3
Features Section 1-1
1-1 Features
• The CQM1-B7A@@ Interface Unit incorporates the B7A transmission
operations for the CQM1H/CQM1 I/O Unit.
• The following five models of CQM1H/CQM1 B7A Interface Unit are avail-
able.
Model No. of points
Input Output
CQM1-B7A21 16 16
CQM1-B7A13 32 0
CQM1-B7A03 0 32
CQM1-B7A12 16 0
CQM1-B7A02 0 16
Note 1. HOLD: When an error occurs, the input bit status immediately prior to the
error is held.
2. LOAD OFF: When an error occurs, all input bits turn off.
The B7A Link Terminal is a terminal board that incorporates a communication
function, connects to external I/O devices, and communicates with a PC over
a single cable, thus reducing wiring effort.
Differences Between CQM1-B7A21 is an upgraded version of the CQM1-B7A01 and can replace
CQM1-B7A01 and the CQM1-B7A01.
CQM1-B7A21
The features listed in the table below have been added to the CQM1-B7A21.
Item CQM1-B7A01 CQM1-B7A21
Transmission delay time STANDARD only STANDARD/RAPID
switchable
Transmission error HOLD HOLD/LOAD OFF switchable
processing
4
System Configuration Section 1-2
B7A Link Terminal (for input) B7A Link Terminal (for output)
Note The maximum transmission distance depends on the transmission delay time
and the power supply wiring.
Refer to 3-1 Connections to B7A Link Terminals.
5
Word Allocation Section 1-4
Output
Name Model Transmission delay time
Screw terminal model B7A-R6@@1 STANDARD (19.2 ms)
B7AS-R6@@1
B7A-R6@@6 RAPID (3 ms)
B7AS-R6@@6
Module model B7A-R6A52 STANDARD (19.2 ms)
B7A-R6A57 RAPID (3 ms)
PC connector models B7A-R@A@3 STANDARD (19.2 ms)
B7A-R@A@8 RAPID (3 ms)
Note Combine B7A Interface Units and B7A Link Terminals with equal transmission
delay times.
Transmission errors will occur if the transmission delay times used in the com-
bination are not equal.
Do not connect B7A Link Terminals with 10 points and I/O mixed points. Con-
nect only 16-point transmission models.
6
Bit Allocation Section 1-5
Words from 000 including the input bits incorporated by the CPU are allocated
for input and words from 100 are allocated for output as shown in the following
illustration. Refer to the CQM1H or CQM1 Operation Manual for details on I/O
word allocation.
CQM1H/CQM1
PS :
Power Supply Unit
CPU :
CPU
B7A12
B7A21
B7A03
IN :
Input Unit and terminals
OUT
OUT :
Output Unit
IN
IN
B7A21 :
B7A Interface Unit
Word (16 input and 16 output points)
B7A12 : B7A Interface Unit
16 16 16 (16 input points)
pts pts pts B7A03 : B7A Interface Unit
(16 output points)
Connection terminals 1
Connection terminals 2
B7A Link Terminal (for output)
Word 103
Points: 0 to 15
B7A Link Terminal (for input) Bit no.: 10300 to 10315
Word 001
B7A Link Terminal (for output)
Word 102
Points: 0 to 15
Bit no.: 00100 to 00115
Points: 0 to 15
Bit no.: 10200 to 10215
B7A Link Terminal (for input) B7A Link Terminal (for output)
Points: 0 to 15
Points: 0 to 15
Bit no.: 10000 to 10015
Bit no.: 00300 to 00315
7
Bit Allocation Section 1-5
CQM-B7A13
I/O Word no. Termi- Bit
nal 15 14 to 12 11 to 8 7 to 4 3 to 0
Input n 1 See Input bits
note 1
Input n+1 2 See Input bits
note 1
CQM1-B7A03
I/O Word no. Termi- Bit
nal 15 to 12 11 to 8 7 to 4 3 to 0
Output m 1 Output bits
(see
note 3)
Output m+1 2 Output bits
(see
note 3)
CQM1-B7A12
I/O Word no. Termi- Bit
nal 15 14 to 12 11 to 8 7 to 4 3 to 0
Input n 1 See note Input bits
1
CQM1-B7A02
I/O Word no. Termi- Bit
nal 15 to 12 11 to 8 7 to 4 3 to 0
Output m 1 Output bits
(see
note 3)
Note 1. Bit 15 of the input address is allocated as follows, according to the DIP
switch input mode setting.
15-point input + 1 error mode setting = transmission error bit
16-point input = input bit 15
Refer to 2-2 Switch Settings.
2. Start word address (n: input, m: output)
3. See the following caution.
!Caution The minimum input time (minimum required time to read input signal from
CPU) at output bit of the B7A Interface Unit is as follows:
Transmission delay time Minimum input time
STANDARD (19.2 ms) 16 ms
RAPID (3 ms) 2.4 ms
When a user program is created, make sure the ON/OFF signal range from
the CPU to the B7A Interface Unit’s output bit is larger than the above values.
If smaller than the above values, data might not be correct transmitted.
Transmission Errors
Power On If the input mode is set to 15IN+ERR, the transmission error bit becomes OFF
when the CQM1H/CQM1 power is turned on.
The transmission error bit turns ON if normal transmission with the input B7A
Link Terminal is not established within 10 ms.
All input bits remain OFF from the time CQM1H/CQM1 is turned on until nor-
mal transmission is established.
8
Bit Allocation Section 1-5
Inputs When a transmission error occurs, the input bits are processed according to
the transmission error processing setting: HOLD or LOAD OFF.
If the input mode is set to 15IN+ERR, the transmission error bit turns ON.
The transmission error bit turns OFF when normal transmission is re-estab-
lished.
The normally received signals are then input to the input bits.
Outputs A transmission error with an output B7A Link Terminal can only be detected at
the Link Terminal. Confirm the error with the Link Terminal ERR indicator and
error output.
9
SECTION 2
Nomenclature and Settings
This section provides the nomenclature and switch settings for the CQM1-B7A@@ Interface Units.
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11
Nomenclature Section 2-1
2-1 Nomenclature
CQM1-B7A21
Front View
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit ready Green Lit while the CQM1H/CQM1 is supplied with
power.
ERR Input Red Lit if the B7A Link Terminal for input is mal-
transmission functioning or the B7A Link Terminal for
error input is disconnected.
3ms Transmission Orange Lit while transmission delay time is set to
delay time RAPID (3 ms). Not lit when set to STAN-
DARD (19.2 ms).
LOAD Transmission Orange Lit while transmission error processing is
OFF error set to LOAD OFF. Not lit when set to HOLD.
processing
15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.
Not lit when set to 16IN.
12
Nomenclature Section 2-1
CQM1-B7A13
Front View
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit ready Green Lit while the CQM1H/CQM1 is supplied with
power.
3ms Transmission Orange Lit while transmission delay time is set to
delay time RAPID (3 ms). Not lit when set to STAN-
DARD (19.2 ms).
LOAD Transmission Orange Lit while transmission error processing is
OFF error set to LOAD OFF. Not lit when set to HOLD.
processing
15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.
Not lit when set to 16IN.
ERR1 Input 1 Red Lit when normal transmission with the Input
transmission B7A Link Terminal connected to connection
error terminals 1 is not possible or when no Input
B7A Link Terminal is connected.
ERR2 Input 2 Red Lit when normal transmission with the Input
transmission B7A Link Terminal connected to connection
error terminals 2 is not possible or when no Input
B7A Link Terminal is connected.
13
Nomenclature Section 2-1
CQM1-B7A03
Front View
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit ready Green Lit while the CQM1H/CQM1 is supplied with
power.
19ms/3ms Transmission Orange Lit while transmission delay time is set to
delay time RAPID (3 ms). Not lit when set to STAN-
DARD (19.2 ms).
14
Nomenclature Section 2-1
CQM1-B7A12
Front View
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit ready Green Lit while the CQM1H/CQM1 is supplied with
power.
ERR Input Red Lit if the B7A Link Terminal for input is mal-
transmission functioning or the B7A Link Terminal for
error input is disconnected.
3ms Transmission Orange Lit while transmission delay time is set to
delay time RAPID (3 ms). Not lit when set to STAN-
DARD (19.2 ms).
LOAD Transmission Orange Lit while transmission error processing is
OFF error set to LOAD OFF. Not lit when set to HOLD.
processing
15IN+ERR Input mode Orange Lit while input mode is set to 15IN+ERR.
Not lit when set to 16IN.
15
Nomenclature Section 2-1
CQM1-B7A02
Front View
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit ready Green Lit while the CQM1H/CQM1 is supplied with
power.
19ms/3ms Transmission Orange Lit while transmission delay time is set to
delay time RAPID (3 ms). Not lit when set to STAN-
DARD (19.2 ms).
16
Switch Settings Section 2-2
DIP switch
CQM1-B7A21/CQM1-B7A12
Pin no. Setting OFF ON
4 Transmission delay STANDARD (19.2 ms) RAPID (3 ms)
time
3 Transmission error HOLD LOAD OFF
processing
→
2 Input mode 16IN 15IN+ERR
1 ERR indicator Not lit Lit
Note On delivery from the factory, pin 1 is set ON and all others OFF.
CQM1-B7A03/CQM1-B7A02
Pin no. Setting OFF ON
4 Transmission delay STANDARD (19.2 ms) RAPID (3 ms)
time
3 Not used (set OFF) ––– –––
→ 2 Not used (set OFF) ––– –––
1 Not used (set OFF) ––– –––
Note On delivery from the factory, pins 2 and 3 are set ON and all others OFF.
!Caution Turn off the CQM1H/CQM1 power before setting the pins.
17
Switch Settings Section 2-2
Transmission Delay Time Sets the transmission delay time for the B7A Interface Unit.
Setting
Setting Transmission Delay Time
ON RAPID (3 ms)
OFF STANDARD (19.2 ms) (factory setting)
Set the transmission delay time to RAPID to enable transmission with high-
speed B7A Link Terminals with a transmission delay time of 3 ms. Set the
transmission delay time to STANDARD to enable transmission with standard
B7A Link Terminals with a transmission delay time of 19.2 ms.
Set the pin to match the transmission delay time of the type of B7A Link Ter-
minal connected. A transmission error will occur if the setting does not match
the transmission delay time of the B7A Link Terminal.
The transmission delay time setting is made for the entire Unit. It is not possi-
ble to make separate settings for each word if multiple words are used.
Transmission Error This setting determines whether the input bit status immediately prior to the
Processing Setting error is held when a transmission error occurs (HOLD) or whether all input bits
turn off (LOAD OFF).
Setting Transmission error processing
ON LOAD OFF
OFF HOLD (factory setting)
Input Mode Setting Set the input mode (the use of bit 15) from the Input B7A Link Terminal to one
of the modes shown in the table below. Match the pin setting to the Input B7A
Link Terminal.
Setting Input mode Description
ON 15-point input + 1 error Bit 15 used as transmission error bit. The
(15IN+ERR) bits available for input are the 15 bits from
00 to 14.
OFF 16-point input (16IN) Bit 15 also used as a normal input bit. The
bits available for input are the 16 bits from
00 to 15. (factory setting)
ERR Indicator Lighting Sets whether the ERR indicator lights when an input transmission error
Setting occurs.
Setting Description
ON ERR indicator lights (factory setting)
OFF ERR indicator does not light
To avoid indicator lighting unnecessarily, set pin OFF if the input side of the
B7A Interface Unit is not used.
18
SECTION 3
Connections
This section describes the connections between the CQM1-B7A@@ Interface Units and B7A Link Terminals.
19
Connections to B7A Link Terminals Section 3-1
!Caution If shielded cable is not used for the high-speed transmission delay-time Link
Terminal, the transmission distance is not to exceed 10 m regardless of
whether power supply is shared or wired separately.
CQM1-B7A13
20
Connections to B7A Link Terminals Section 3-1
CQM1-B7A03
CQM1-B7A12
CQM1-B7A02
Connectors Crimp connectors for I/O Unit wiring should be less than 6.2 mm wide (M3),
and the wire should be AWG22 to 18 (0.3 to 0.75 mm2).
Terminal screws should be tightened with a torque of 0.5 N • m.
21
Wiring Section 3-2
3-2 Wiring
Wiring between the B7A Interface Unit, input B7A Link Terminal, and output
B7A Link Terminal sharing a single power supply differs from wiring between
Units using independent power supplies as shown in the following diagrams.
Terminal screws: M3
B7A Link Terminal
Transmission distance: 100 m max.
12 to 24 VDC
12 to 24 VDC
+
B7A Link Terminal
+
Transmission cable: VCTF 0.75 mm2 min.
12 to 24 VDC
22
Wiring Section 3-2
3. Locate transmission cables away from power cables and high-voltage ca-
bles to eliminate the effects of noise.
Terminal screws: M3
Transmission distance: B7A Link Terminal
50 m max.
–
Shielded cable:
– 0.75 mm2 min.
Ground
+
Transmission cable:
shielded, 0.75 mm2 min.
Ground
12 to 24 VDC
– Shielded cable:
0.75 mm2 min.
Ground
–
12 to 24 VDC
+
B7A Link Terminal
+
Transmission cable:
shielded, 0.75 mm2 min.
Ground
12 to 24 VDC
23
Wiring Section 3-2
24
Appendix A
Specifications
Standard Specifications
The standard specifications of the B7A Interface Unit conform to those of the CQM1H/CQM1 PC.
Performance Specifications
Item Specification
I/O points B7A21: 16 input points (see note 1), 16 output points
B7A13: 32 input points (see note 2)
B7A03: 32 output points
B7A12: 16 input points (see note 1)
B7A02: 16 output points
I/O word allocation B7A21: 1 word each for input and output (2 words in total)
B7A13: 2 words for input
B7A03: 2 words for output
B7A12: 1 word for input
B7A02: 1 word for output
Communication method Unidirectional, time-division multiplex
Transmission distance STANDARD: 500 m max.
(see note 3) RAPID: 100 m max.
Transmission delay time STANDARD: 19.2 ms (rated delay), 31 ms max.
RAPID: 3 ms (rated delay), 5 ms max.
Minimum input time STANDARD: 16 ms
(see note 4) RAPID: 2.4 ms
Power consumption 100 mA at 5 VDC
External power supply 12 to 24 VDC ±10% (excluding the power required by the B7A Link Terminals)
B7A21: 0.11 A min.
B7A13: 0.07 A min.
B7A03: 0.10 A min.
B7A12: 0.05 A min.
B7A02: 0.04 A min.
Weight 200 g max.
Dimensions 32 x 110 x 107 (W x H x D) mm
1. Input mode setting allows selection between 16-point input and 15-point+1 error input.
2. Input mode setting allows selection between 32-point input and 30-point+2 error input. Refer to 2-2
Switch Settings.
3. The maximum transmission distance of the B7A Interface Unit varies with the transmission delay time
and the method of wiring. Refer to 3-1 Connections to B7A Link Terminals for details.
4. Minimum input time is the minimum required time to read an input signal from the CPU. The ON/OFF
signal range from the CPU to the B7A Interface Unit’s output bit should be larger than the minimum
input time.
25
Specifications Appendix A
Dimensions
These dimensions are the same for all B7A Interface Unit models.
(Unit: mm)
26
PART II
G730 Interface Unit
CQM1-G7M21
CQM1-G7N01
CQM1-G7N11
27
SECTION 1
Features and System Configuration
This section describes the general features, system configuration, and word allocation of the G730 Interface Units.
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1-3-2 G730 Remote Terminal (Slave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
29
Features Section 1-1
1-1 Features
The CPU handles the Interface Units as I/O Units, thereby eliminating tedious
procedures. Using a G730 Interface Unit allows signals for remote I/O equip-
ment, such as switches and lamps, to be handled and controlled by the G730
Remote Terminal.
The G730 Remote Terminal is a terminal block with added communications
functions. It is connected to remote I/O equipment and PCs. Connection to
the PC by a single pair of cables reduces wiring effort.
For more information about the G730 Remote Terminal, refer to the I/O Termi-
nal Series Catalog (X044).
CQM1-G7M21 Master Switch settings on the Master allow simultaneous connection of G730
Remote Terminals (Slaves) with up to 32 input points and 32 output points.
Up to two Expansion Masters can be connected to each Master (one system)
to permit control of up to 128 points.
Multiple Masters can be used.
Connection of multiple Masters in separate systems permits control within the
range permitted for the CPU.
The number of input points and output points can independently be switched
between 32 and 16.
The HOLD/HOLD OFF setting determines whether the signals into the CPU
are held (HOLD) or cleared (HOLD OFF) when a transmission error occurs.
CQM1-G7N@1 Expansion An Expansion Master is used if the Master alone does not allow connection of
Master sufficient points. The Expansion Masters are always connected in series with
the Master and up to two Expansion Masters can be connected to each Mas-
ter.
Expansion Masters are available as Input Units (G7N11) and Output Units
(G7N01). Switch settings allow connection of G730 Remote Terminals
(Slaves) with up to 32 points.
The number of input points and output points can independently be switched
between 32 and 16 for both Input Units and Output Units.
30
System Configuration Section 1-2
G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)
Note 1. Switches on the Master allow input and output to be independently set to
2 words (32 points) or 1 word (16 points). Connect Slaves according to the
set number of points.
2. If both input and output are set to 2 words (32 points), up to eight Input
Units and eight Output Units can be connected, if 4-point Slaves are used.
31
System Configuration Section 1-2
G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)
Note 1. Use one Master in any system. The systems must be separated if multiple
Masters are used. (See page 33)
2. Up to two Expansion Masters can be connected to each Master.
3. When two Expansion Masters are used, set one as Unit 1 and the other as
Unit 2. The Slave address for Unit 2 can only be used for an 8-point or 16-
point Slave. It cannot be used for a 4-point Slave.
4. The combination of one Master with two Expansion Masters allows control
of up to 128 points.
5. The maximum number of connectable Slaves is 24 4-point Slaves and 4
8-point Slaves, making a total or 28 Units.
32
System Configuration Section 1-2
G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)
G730-VI (input model) G730-VO (output model) G730-RI (input model) G730-RO (output model)
Note 1. When multiple Masters are used, allocate system numbers to them in se-
quence from 1, starting from the Master nearest the CPU. The system
numbers have no special significance. Refer to 4-1 Word Allocation.
2. Up to two Expansion Masters can be connected to each Master.
3. When two Expansion Masters are used, set one as Unit 1 and the other as
Unit 2. The Slave address for Unit 2 can only be used for an 8-point or 16-
point Slave. It cannot be used for a 4-point Slave.
4. Masters and Expansion Masters can be used in any combination, provided
that the maximum number of input and output points remains within the
range permitted for the CPU.
33
Connecting Devices Section 1-3
Note The number of points includes the CPU internal 16 input points (one word).
Therefore, the actual maximum numbers of points usable by the G730 Inter-
face Unit are 112 points (7 words), 240 points (15 words), and 496 points (31
words) respectively.
For more information about the G730 Remote Terminal, refer to the I/O Termi-
nal Series Catalog (X044).
34
SECTION 2
Nomenclature and Settings
This section provides the nomenclature and switch settings for the G730 Interface Units.
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
35
Nomenclature Section 2-1
2-1 Nomenclature
CQM1-G7M21 Master
Front View
+
Transmission terminal
(Refer to 3-1 Transmission Cables)
Transmission Ready terminals –
(Refer to 3-2 External Output For connection of transmission
Connection Cables) cable to Expansion Master or
Terminals shorted while in trans- Slave.
mission status with power on.
Read signal at CPU and confirm
transmission ready status be-
fore enabling data.
Refer to 4-2 Handling Power On.
The output from these ter-
minals linked to ON/OFF status
of the T/R RDY indicator.
Indicators
Name Color Function
RDY Unit Ready Green Lit when power is on and if CQM1H/
CQM1 recognizes a Master.
IN 1CH IN Mode Orange Lit while number of inputs set to 1 word
(16 points). Not lit when set to 2 words
(32 points).
OUT 1CH OUT Mode Orange Lit while number of outputs set to 1
word (16 points). Not lit when set to 2
words (32 points).
T/R RDY Transmission Green Lit while in transmission status with
Ready power on. Not lit while in transmission
error.
HOLD HOLD Setting Orange Lit while DIP switch set to HOLD (data
held when a transmission error occurs).
T/R Transmitting Red Flashes while searching for terminator
or during transmission with power
turned on. Lit when there is a transmis-
sion error. Not lit when there is an error
in the Master.
END Terminator Red Lit when the power is turned on. Goes
out when the terminator is found.
Flashes when multiple terminators are
present.
36
Nomenclature Section 2-1
+
Transmission terminal 1 (see page 44)
– For connection of transmission cable from
Master or Expansion Master.
+
Transmission terminal 2 (see page 44)
– For connection of transmission cable to next
Expansion Master or Slave.
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit Ready Green Lit when power is on and if CQM1H/
CQM1 recognizes a Master.
IN 1CH IN Mode Orange Lit while number of inputs set to 1 word
(16 points). Not lit when set to 2 words
(32 points).
ADR No.2 Unit 2 Orange Lit when Unit 2 set. Not lit when Unit 1
set.
T/R Transmitting Red Flashes during transmission with power
turned on. Lit when there is a transmis-
sion error. Not lit when there is an error
in the Expansion Master.
37
Nomenclature Section 2-1
+
Transmission terminal 1 (see page 44)
– For connection of transmission cable from
Master or Expansion Master.
+
Transmission terminal 2 (see page 44)
– For connection of transmission cable to next
Expansion Master or Slave.
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Indicators
Name Color Function
RDY Unit Ready Green Lit when power is on and if CQM1H/
CQM1 recognizes a Master.
OUT 1CH OUT Mode Orange Lit while number of outputs set to 1
word (16 points). Not lit when set to 2
words (32 points).
ADR No.2 Unit 2 Orange Lit when Unit 2 set. Not lit when Unit 1
set.
T/R Transmitting Red Flashes during transmission with power
turned on. Lit when there is a transmis-
sion error. Not lit when there is an error
in the Expansion Master.
Note The positive and negative terminals of the transmission terminals 1 and 2 are
shorted internally.
Transmission terminals 1 and 2 can be connected in any order.
38
Switch Settings Section 2-2
DIP switch
CQM1-G7M21 Master
→
OFF↔ON
39
Switch Settings Section 2-2
→
OFF↔ON
Note 1. Turn the CQM1H/CQM1 power off before setting the DIP switch. The
switch settings are enabled when the CQM1H/CQM1 power is turned on.
2. Use a different Unit number for each of the two Expansion Masters used
with a single Master.
3. Slave address for Unit 2 can only be used for an 8-point or 16-point Slave.
It cannot be used for a 4-point Slave.
→
OFF↔ON
40
Switch Settings Section 2-2
Note 1. Turn the CQM1H/CQM1 power off before setting the DIP switch. The
switch settings are enabled when the CQM1H/CQM1 power is turned on.
2. Use a different Unit number for each of the two Expansion Masters used
with a single Master.
3. Slave address for Unit 2 can only be used for an 8-point or 16-point Slave.
It cannot be used for a 4-point Slave.
41
SECTION 3
Connections
This section describes the connections between the G730 Interface Units and G730 Remote Terminals.
43
Transmission Cables Section 3-1
+ − + −
−
Terminal screws: M3.5 Set as terminator.
(Optimum tightening torque: 0.8 N • m)
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Master and Expansion The connection method of a Master and Expansion Master to Slaves is shown
Master to Slave in the following diagram.
Connection
Connect wiring of each system in series from Master, Expansion Master to
Slave with positive terminals connected together and negative terminals con-
nected together.
Expansion Master terminals B0 to B2 and B1 to B3 are shorted internally.
They can be used in any combination.
Set the last connected Slave as the terminator. Do not set an intermediate
Slave as a terminator.
Total cable length per system: 200 m max.
The size of terminal screw differs for the Master/Expansion Master and Slave.
Consider the size of the terminal screws when using crimped terminals.
Master/Expansion Master terminal: M3; Slave terminal: M3.5
44
External Output Connection Cables Section 3-2
Locate transmission cables away from power cables and high-voltage cables
to eliminate the effects of noise.
G730 Interface Unit G730 Interface Unit Ex- G730 Interface Unit Ex-
Master pansion Master pansion Master
*1 *1
+
+ +
– –
– + +
– –
+ – + –
45
External Output Connection Cables Section 3-2
Connections Transmission Ready terminals are shorted when Transmission Ready status
occurs.
Example of external
output connections
G730 Interface Unit Transmission Ready output/ALM output
Master Max. switching capacity: 24 VDC/2 A
Min. switching capacity: 5 VDC/10 mA
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
The ALM output terminals are shorted if an error occurs in the output of a Unit
with error detection function (G730-ROC04-A).
46
SECTION 4
Operation
This section provides the operational procedures for the G730 Interface Unit.
47
Word Allocation Section 4-1
Example of Number of I/O The mounting positions of the Master and Expansion Master are not specified
Words and Unit No. but the wiring must be connected in the order: Master to Expansion Master to
Settings Slave. The I/O addresses are allocated sequentially in the order the Units are
mounted (refer to 4-1-2 Precautions).
48
Word Allocation Section 4-1
The Slave address for Unit 2 can only be used for an 8-point or 16-point Slave.
It cannot be used for a 4-point Slave.
Number of output
words setting Unit # setting Unit # setting
Number of input Number of output Number of input
→ words setting → words setting → words setting
Number of output
words setting Unit # setting
Number of input Number of input
→ words setting → words setting
System 1 System 2
Expansion Master
Expansion Master
Master
Master
16 16
points points
Unit 1
Unit 2
Unit 1
Unit
Input word
Output
word
4-1-2 Precautions
Avoid the following cases, which lead to complex word allocation and wiring
connections.
Expansion Master Unit No. Out of Mounting Order
Take care of the allocation of Expansion Master Unit 1 and Unit 2 word
addresses.
If one Expansion Master is used for input and another for output, take care
that the Expansion Master Unit numbers and the Unit 1/Unit 2 Slave address
settings are not reversed.
A 4-point Slave cannot be used as a Unit 2 Slave address.
49
Word Allocation Section 4-1
Connect the transmission cables in series from the Master, regardless of the
Unit number settings.
Expansion Master
Expansion Master
Master
16 16
points points
Unit 2
Unit 1
Unit
Input word
Output
word
Expansion Master
Master
16 16
points points
Unit 1
Unit 2
Unit
Input word
Output
word
50
Word Allocation Section 4-1
Expansion Master
Expansion Master
Master
16 16 16
points points points
Unit 1
Unit 2
Unit
Input word
Output
word
Expansion Master
Master
Master
16 16
points points
Unit 1
Unit 2
Unit
Input word
Output
word
51
Word Allocation Section 4-1
Relationship Between The Slave addresses corresponding (i.e. controlled by) each Master/Expan-
Master/Expansion Masters sion Master are shown in the table below.
and Slave Address
The Slave addresses corresponding to each Master and Expansion Master
Unit number are fixed.
Master/ I/O type Word 4-point Slave 8-point Slave 16-point Slave
Expansion Address Bit Address Bit Address Bit
Master
Master Output n #0 00 to 03 #0 00 to 07 #0 00 to 15
#1 04 to 07
#2 08 to 11 #2 08 to 15
#3 12 to 15
n+1 #4 00 to 03 #4 00 to 07 #4 00 to 15
#5 04 to 07
#6 08 to 11 #6 08 to 15
#7 12 to 15
Input m #8 00 to 03 #8 00 to 07 #8 00 to 15
#9 04 to 07
#10 08 to 11 #10 08 to 15
#11 12 to 15
m+1 #12 00 to 03 #12 00 to 07 #12 00 to 15
#13 04 to 07
#14 08 to 11 #14 08 to 15
#15 12 to 15
Expansion Mas- Input j #16 00 to 03 #16 00 to 07 #16 00 to 15
ter, Unit 1 (Output) #17 04 to 07
#18 08 to 11 #18 08 to 15
#19 12 to 15
j+1 #20 00 to 03 #20 00 to 07 #20 00 to 15
#21 04 to 07
#22 08 to 11 #22 08 to 15
#23 12 to 15
Expansion Mas- Input k Expansion Master Unit 2 is #24 00 to 07 #24 00 to 15
ter, Unit 2 (Output) for 8-/16-point Slaves only. #25 08 to 15
Do not set 4-point Slaves
k+1 between #24 and #27. #26 00 to 07 #26 00 to 15
#27 08 to 15
Note 1. Addresses n,m,j,k are the start addresses allocated in CQM1H/CQM1 for
the Master or Expansion Master, as shown above.
2. Expansion Master Unit 2 is for 8-/16-point Slaves only. Do not set 4-point
Slave addresses between #24 and #27.
3. If the number of I/O words for the Master and Expansion Master is set to 1
word (16 points), the corresponding Slave address (n+1), (m+1), (j+1),
(k+1) (the shaded areas) are invalid. An error results if these settings are
incorrect. In particular, if the Master output is set to 1 word but the output
Slave address is mistakenly set between #4 and #7, the Slave outputs the
same data as the n address. All Slave outputs corresponding to the Expan-
sion Master are OFF (0).
4. The following bits are allocated as Master and Expansion Master address-
es and cannot be used by the Slaves.
Input bits: always OFF
Output bits: can be used as work bits
52
Word Allocation Section 4-1
CQM1H/CQM1
#0 16-point #4 16-point
Word 100 output Word 101 output
Set as terminator
Bit address (IN) Bit address (IN) Bit address (OUT) Bit address (OUT) Bit address (OUT)
00100 to 00115 00200 to 00215 10200 to 10203 10204 to 10207 10300 to 10315
53
Handling Power On Section 4-2
The contents of DM 0000 is output to the Slave at address 100 when the Out-
put Ready flag and the Transmission Ready signal from the Master are ON
simultaneously.
Connection Example
G730-VO (output type)
CQM1H/CQM1 Master #0 Word 100
Transmission
Ready output
24 VDC
Note It takes 1 s max. for the Transmission Ready output to turn OFF after a trans-
mission error occurs during normal operation.
On a transmission error, the CPU input and Slave output is determined by the
HOLD function setting of each Unit.
54
Transmission Delay Time Section 4-3
Refer to the CQM1H Operation Manual (W363) or the CQM1 Operation Man-
ual (W226) for details about the CQM1H/CQM1 and unit response times.
Refer to I/O Terminal Series Catalog (X044) for details about the Slave I/O
ON/OFF delay times.
For the system shown in the word allocation example on page 53, the time
(Tmax) between the input type Slave input signal turning ON, being read by
the Slave, and then being read by CQM1H/CQM1 from the Master is calcu-
lated as follows (assuming the Slave input ON delay time is 1.5 ms.).
Example calculation of transmission delay time:
The maximum transmission delay time (Tmax) for a system comprising seven
Slaves and one Expansion Master is Tmax = (7+1+2) x 1.2 x 2 + 1.5 = 25.5
ms.
Reducing Transmission The transmission delay time can be reduced by replacing a large system
Delay Time using multiple Expansion Masters with multiple Masters configured as sepa-
rate systems.
Existing System
Unit 1 Unit 2
Input Slaves 16 x 4-point, Output Slaves 8 x 4-point +
Expansion Master
Expansion Master
Modified System
System 1
Input Slaves 8 x 4-point, Output Slaves 4 x 4-point +
total 32 points 2 x 8-point, total 32 points
Master
System 2
Input Slaves 8 x 4-point, Output Slaves 4 x 4-point +
total 32 points 2 x 8-point, total 32 points
Master
Using one 16-point Unit instead of two 8-point Units reduces the number of
Units, and therefore decreases the transmission delay time.
55
Appendix A
Specifications
Standard Specifications
The standard specifications of the G730 Interface Units conform to those of the CQM1H/CQM1 PC.
57
Specifications Appendix A
Dimensions
Common for Master and Expansion Master.
Unit: mm
58
Appendix B
Troubleshooting
Any other indicator display indicates an error. Refer to the table below.
59
Troubleshooting Appendix B
Note The error check shown in the table above is conducted when the CQM1H/CQM1 is turned on (even if the
CQM1H/CQM1 is not in RUN mode). The indicator display on the CQM1H/CQM1 CPU is unrelated to
the indicator display on the G730 Interface Unit.
System Error
The error shown below is a CQM1H/CQM1 error which prevents CQM1H/CQM1 operation.
Error Description Cause Remedy
I/O Unit overflow An I/O overflow error occurred in The total number of I/O words in Correct the system, referring to
the CPU. the system exceeds the maxi- 1-2 System Configuration and
mum I/O words of the CPU. 4-1 Word Allocation.
60
Troubleshooting Appendix B
61
PART III
I/O Link Unit
CQM1-LK501
63
SECTION 1
Features and System Configuration
This section describes the general features, system configuration, and word allocation of the CQM1-LK501 I/O Link Unit.
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1-3-2 Remote I/O Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1-4 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1-4-1 CQM1H/CQM1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1-4-2 Master Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
65
Features Section 1-1
1-1 Features
• The CQM1-LK501 I/O Link Unit can communicate with other PCs via I/O
points connected to the SYSMAC BUS Wired Remote I/O System.
• The CPU treats the CQM1-LK501 I/O Link Unit as an I/O Unit with 32
input and 32 output points so that the user can communicate with remote
PCs with ease.
The SYSMAC BUS Wired Remote I/O System connects remote I/O devices
and PCs. The SYSMAC BUS Wired Remote I/O System saves wiring effort
because each PC is connected over a single wire. The CQM1-LK501 I/O Link
Unit makes PC communications possible via I/O points in the SYSMAC BUS
Wired Remote I/O System. Refer to SYSMAC C-series Rack PCs Wired
Remote System Manual (W120) for details on the SYSMAC BUS system.
2-core cable
CQM1H/CQM1 CQM1H/CQM1
Other slave
CQM1-LK501 CQM1-LK501
I/O Link Unit I/O Link Unit
66
Word Allocation Section 1-4
SYSMAC BUS
communication
For input (reading) For output (writing)
For output (writing) For input (reading)
67
Word Allocation Section 1-4
→ 22
Corresponds to each
binary digit
ON = 1, OFF = 0 31
22 x 0 + 23 x 1 + 24 x 1 = 24
Offset address
The first word of the Master’s SYSMAC BUS area varies with the model as
seen in the following table.
Model SYSMAC BUS area first word
C200H/C200HS Word 200
C200HX/HG/HE
C500 (F) Word 0
C1000H (F) Word 32x (Master base number)
C2000H
CV2000 Word 2300 + 32x (Master base number)
CV1000
CV500
CVM1
68
SECTION 2
Nomenclature and Settings
This section provides the nomenclature and switch settings for the CQM1-LK501 I/O Link Unit.
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
69
Nomenclature Section 2-1
2-1 Nomenclature
Transmission terminal 1
(refer to 3-1 SYSMAC BUS Cable
Connections.)
Transmission terminal 2
(refer to 3-1 SYSMAC BUS Cable
Connections.)
Indicators
Name Color Function
RDY Green Lit while the CQM1H/CQM1 is supplied with power.
RUN Green Lit when the Master is in operating mode.
ERR T/ Red Lit when there is a transmission error. Flashes during normal trans-
R mission.
The terminator setting switch and DIP switch are located under the terminal
board.
The ERR T/R indicator is lit only when there is an error is and will flash auto-
matically when the transmission returns to normal.
70
Switch Settings Section 2-2
Output Hold Setting Pin If this pin is set to OFF, when an error has occurred, the CQM1H/CQM1’s out-
put word (i.e., the Master’s write word) will hold the value just before the error
has occurred. If this pin is set to ON, the value will be cleared.
DIP switch
Output hold setting pin:
2 (x 23) 0 0 1 1 0 0 1 1
2
1 (x 2 ) 0 1 0 1 0 1 0 1
Word allocation Output Words Words Words Words Words Words Words Words
of Master +0, 1 +4, 5 +8, 9 +12, 13 +16, 17 +20, 21 +24, 25 +28, 29
Input Words Words Words Words Words Words Words Words
+2, 3 +6, 7 +10, 11 +14, 15 +18, 19 +22, 23 +26, 27 +30, 31
71
Switch Settings Section 2-2
Example
If pins 1 and 2 are set to OFF and pin 3 is set to ON on the CQM1-LK501 I/O
Link Unit, and the CQM1-LK501 I/O Link Unit is connected to the C200H
Remote I/O Master, the following words will be allocated on the C200H.
Output: words 216 and 217
Input: words 218 and 219
72
SECTION 3
Connections
This section describes the SYSMAC BUS cable connections for the CQM1-LK501 I/O Link Unit.
73
SYSMAC BUS Cable Connections Section 3-1
–
+
Other Slave
+
+ –
– Terminator setting
Note 1. Connect the terminals with crimp-style terminals and M3 terminal screws
that are also used for CQM1H/CQM1 I/O Units.
2. Terminals B0 and B2 are short-circuited internally. Terminals B1 and B3 are
also short-circuited internally.
3. Be sure to turn all the Slaves on before turning on the Master. Any Slave
turned on after the Master is turned on will not be recognized by the Mas-
ter.
74
SYSMAC BUS Cable Connections Section 3-1
75
Appendix A
Specifications
Standard Specifications
The standard specifications of the CQM1-LK501 I/O Link Unit conform to those of the CQM1H/CQM1 PC.
Performance Specifications
Item Specification
Name I/O Link Unit
Model CQM1-LK501
Current consumption 150 mA at 5 VDC
I/O delay 8 ms/64 points
I/O points 64 points (32 input points and 32 output points)
External output Operating output: G6D, SPST-NO, 2 A max.
Diagnostic function • Transmission error check (BCC + inverted double transmission collation)
• CPU error monitor
• Transmission path error check
Weight 220 g max.
Dimensions 32 x 110 x 107 (W x H x D)
77
Specifications Appendix A
Dimensions
These dimensions are the same for all G730 Interface Unit models.
(Unit: mm)
78
PART IV
Analog Input Unit and Analog Power Supply Units
CQM1-AD041
CQM1-IPS01
CQM1-IPS02
79
SECTION 1
Features and System Configuration
This section provides the features and system configuration relating to the Analog Input Unit and Analog Power Supply
Units.
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1-1-1 Analog Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1-1-2 Analog Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-3 Connecting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-3-1 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-3-2 Analog Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1-4 System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
1-4-1 Total Number of I/O Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
1-4-2 Total Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
81
Features Section 1-1
1-1 Features
82
System Configuration Section 1-2
CPU
Sensors
• The Analog Input Unit and Analog Power Supply Unit are mounted to the
CPU, just like I/O Units.
• The Analog Input Unit can be mounted either on the left or right of the
Analog Power Supply Unit.
• Refer to 3-1 Settings for the wiring of the Analog Input Unit and Analog
Power Supply Unit.
Note Power must be supplied to the Analog Input Unit from the Analog Power Sup-
ply Unit and CQM1H/CQM1, otherwise the Analog Input Unit will not operate.
83
System Construction Section 1-4
!Caution The total current consumption of each system must not exceed the capacity of
the Power Supply Unit to be used.
84
SECTION 2
Nomenclature and Functions
This section provides the nomenclature and functions of the Analog Input Unit and Analog Power Supply Units.
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2-1-1 Analog Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2-1-2 Analog Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2-2-1 Analog Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
85
Nomenclature Section 2-1
2-1 Nomenclature
2-1-1 Analog Input Unit
CQM1-AD041
Front View Left View
Indicators
Input terminal 1
DIP switch
Input terminal 2
Input terminal 3
Input terminal 4
Protective
ground terminal
Terminal screws: M3
Power supply
cable
Indicators
Name Color Function
RDY Green Lit while the CQM1H/CQM1 is turned on and the Analog
Input Unit is operating normally.
ERR Red Lit when pins 1 to 8 of the DIP switch on the left side of the
Analog Input Unit are all set to OFF (i.e., when the conver-
sion of all inputs is prohibited).
BROKEN Red Lit when an broken input wire is detected in an input range
WIRE of 4 to 20 mA at 1 to 5 V.
2CH/4CH Orange Lit when there are four words occupied. Not lit when there
are two words occupied.
Terminals
Terminal Usage
Input terminal 1 Connect analog input for input 1.
Input terminal 2 Connect analog input for input 2.
Input terminal 3 Connect analog input for input 3.
Input terminal 4 Connect analog input for input 4.
Protective ground terminal Connect the shielded wire of the analog input cable.
86
Nomenclature Section 2-1
DIP Switch Function The DIP switch is used to decide the operating method of the Analog Input
Unit.
ON
OFF 1 2 3 4 5 6 7 8 9 10
Factory setting
The following tables provides DIP switch settings for Analog Input Unit opera-
tion.
Input Range Settings Input range settings can be made for all inputs.
(Pins 1 to 8)
Input setting Input range
Input 1 Input 2 Input 2 Input 4
Pin 1: ON Pin 3: ON Pin 5: ON Pin 7: ON –10 to 10 V
Pin 2: ON Pin 4: ON Pin 6: ON Pin 8: ON
Pin 1: OFF Pin 3: OFF Pin 5: OFF Pin 7: OFF 0 to 10 V
Pin 2: ON Pin 4: ON Pin 6: ON Pin 8: ON
Pin 1: ON Pin 3: ON Pin 5: ON Pin 7: ON 4 to 20 mA at 1 to 5 V
Pin 2: OFF Pin 4: OFF Pin 6: OFF Pin 8: OFF
Pin 1: OFF Pin 3: OFF Pin 5: OFF Pin 7: OFF Conversion is prohibited
Pin 2: OFF Pin 4: OFF Pin 6: OFF Pin 8: OFF
Word Settings (Pin 9) The Analog Input Unit will occupy four words (64 points) when pin 9 is set to
ON. The Analog Input Unit will occupy two words (32 points) when pin 9 is set
to OFF.
Average Processing Set pin 10 to ON to use the average processing function of the Analog Input
Function (Pin 10) Unit. Set pin 10 to OFF if the average processing function is not used.
Caution All pins must be set before mounting the Analog Input Unit to the CQM1H/
CQM1.
An error will result if pins 1 to 8 are all set to OFF (i.e., if all input conversion is
prohibited).
When pin 9 is set to OFF so that the Analog Input Unit will occupy two words,
be sure to set pins 5 to 8 to OFF.
Do not touch any internal components other than the DIP switch.
The time required for the Analog Input Unit to convert data will not be short-
ened even if some inputs are prohibited or if pin 9 is set to OFF so that the
Analog Input Unit will occupy two words.
87
Nomenclature Section 2-1
Indicators Indicators
Connector 1 Connector 2
Connector for the power supply
cable of the Analog Input Unit Connectors for the power supply
cable of the Analog Input Unit
Indicators
Name Color Function
P/S (incorporated by Green Lit when power is supplied to the Analog Input
the CQM1-IPS01 only) Unit via the CQM1-IPS01.
P/S1 (incorporated by Green Lit when power is supplied to the Analog Input
the CQM1-IPS02 only) Unit via Connector 1 of the CQM1-IPS02.
P/S2 (incorporated by Green Lit when power is supplied to the Analog Input
the CQM1-IPS02 only) Unit via Connector 2 of the CQM1-IPS02.
Note The P/S, P/S1, and P/S2 indicators are not lit when the power supply cable is
disconnected.
Cable Connections • Connect the power supply cable of the Analog Input Unit to the power
supply connector of the Analog Power Supply Unit and secure the power
supply cable connector with screws.
• The CQM1-IPS02 incorporates two power supply connectors. The power
supply cable of the Analog Input Unit can be connected to either one of
the power supply connectors.
!Caution Be sure to turn off the Analog Power Supply Unit before connecting or discon-
necting the power supply cable of the Analog Input Unit. After connecting the
power supply cable, secure the power supply cable with the lock screws.
88
Functions Section 2-2
2-2 Functions
2-2-1 Analog Input Unit
Input Range and The Analog Input Unit converts analog data into digital data according to the
Conversion Data range set as shown in the following graphs.
–10 to 10 V
If the Analog Input Unit is set to a range of –10 to 10 V with the DIP switch,
data between addresses F830 to 07D0 (hexadecimal) will be converted.
Addresses F830 to 07D0 (hexadecimal) are –2000 to 2000 in decimal.
If negative voltage is input to the Analog Input Unit, 2’s complement with the
MSB as the mark will be converted.
Conversion data
(2000) 07D0H*
(–2000) F030H*
(4048)0FD0H*
(2048)0800H*
(0048)0030H*
Approx. –0.1 0 5 10 Approx. 10.1
* "H" indicates hexadecimal. Input voltage (V)
89
Functions Section 2-2
If input data is below the converted range (i.e., the input voltage of the data is
less than approximately 0.95 V or the input current of the data is less than
approximately 3.8 mA), the broken wire detection function of the Analog Input
Unit will be activated.
Conversion data
(4095) 0FFFH*
(4048) 0FD0H*
(2048) 0800H*
(0048) 0030H*
(0000) 0000H*
0 1 V (4 mA) 3 V (12 mA) 5 V (20 mA)
Approx. 0.95 V Approx. 5.4 V
* "H" indicates hexadecimal. Input voltage (current)
!Caution The Analog Input Unit converts inputs 1, 2, 3, 4, 1, etc., in this order. If the
input range is 1 to 5 V or 4 to 20 mA, the Analog Input Unit may be influenced
by the previous input if the input has changed greatly. Avoid setting a range of
–10 to 10 V as much as possible before using an input range of 1 to 5 V or 4
to 20 mA.
Mean Value Processing The mean value processing function of the Analog Input Unit is activated by
Function setting pin 10 of the Analog Input Unit’s DIP switch to ON. If the mean value
processing function is activated, all input values (inputs 1 to 4) will be aver-
aged.
The mean value processing function enables the Analog Input Unit to convert
each input value eight times, average the values, and store the results as dig-
ital conversion data in the input word. The contents of the word are refreshed
with intervals of approximately 72 ms.
Note By using the AVG instruction of the CPU, only particular input values can be
averaged or the number of averaging operations can be changed.
Broken Wire Detecting Function
• The broken wire detecting function of the Analog Input Unit makes it pos-
sible to detect and alarm the disconnection of any wire that has been con-
nected to the Analog Input Unit.
• The broken wire detecting function of the Analog Input Unit will work when
the input voltage and current drops to approximately 0.95 V and 3.8 mA or
lower if the Analog Input Unit is set to a range of 1 to 5 V or 4 to 20 mA.
• When the Analog Input Unit detects wire disconnection, the broken wire
detecting indicator (BROKEN WIRE) will be lit and the broken wire flag of
the input that has been disconnected will be set to 1. (Refer to 3-3-2
Adjustment)
• The broken wire detecting indicator will reset to OFF automatically when
the input returns to normal.
90
SECTION 3
Operation
This section provides the operational procedures for the Analog Input Unit and Analog Power Supply Units.
3-1 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-1-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-1-2 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3-2 Bit Number Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3-2-1 Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3-2-2 Bit Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3-3 Programming and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3-3-1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3-3-2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
91
Settings Section 3-1
3-1 Settings
3-1-1 Wiring
• Connect a two-conductor twisted-pair shielded cable to the Analog Input
Unit.
• The input terminals of the Analog Input Unit, to which the two-conductor
twisted-pair shielded cable is connected, vary with the input range as
shown in the following illustrations. In some environments, the shielded
wire of the two-conductor twisted-pair cable should be connected to the
COM terminal instead of the FG terminal of the Analog Input Unit so that
the Analog Input Unit will not be influenced by external noise.
• The COM terminal is internally connected to the analog 0-V terminal of
the Analog Input Unit.
Voltage Input
V+
V–
I+
COM 0V
FG
FG
FG
FG
92
Settings Section 3-1
DC Relay
AC Relay
Solenoid
If the Analog Input Unit malfunctions due to external noise through the power
line to the Analog Input Unit, insert a noise filter to the power line. The Analog
Input Unit may be influenced by noise if the Analog Input Unit and an electric
welding machine share a single power source or if the Analog Input Unit is
operated near a machine that generates high-frequency electromagnetic
waves.
Use a twisted-pair cable for the input wiring to the Analog Input Unit.
93
Bit Number Allocation Section 3-2
1 MΩ
250 Ω
10 kΩ
Internal circuit
1 MΩ
250 Ω
10 kΩ
1 MΩ
250 Ω
10 kΩ
1 MΩ
250 Ω
10 kΩ
Analog ground
When the CQM1-IPS02 Analog Power Supply Unit is connected to the CQM1-
AD021 Analog Input Unit and CQM1-DA021 Analog Output Unit, each analog
ground is connected.
94
Bit Number Allocation Section 3-2
No word is allocated to the Analog Power Supply Unit. Mount the Analog
Power Supply Unit next to the Analog Input Unit either to the left or right.
Example: Four words are occupied.
Words 002 to 005 are used.
CQM1H/CQM1
IN 16 points
IN 16 points
Out 16 points
P CPU I A
P D PS : Power Supply Unit
S CPU : CPU
S
IN : Input Unit and terminals
IN 16 points
OUT : Output Unit
IPS : Analog Power Supply Unit
AD : Analog Input Unit
95
Programming and Adjustment Section 3-3
T005
MOV(21)
* n
DM 0000
96
Programming and Adjustment Section 3-3
SCL
The following is an example of SCL instruction use.
00000
SCL(66)
* n
DM 0100
DM 0000
When input 00000 turns ON, the conversion data of Word 002 is scaled
according to the parameters set in DM 0100 and DM 0102 and the result is
stored in DM 0000.
Scaling is executed so that 0030 to 0FD0 (hexadecimal) will correspond to
0000 to 0100 (BCD).
SCL2
The following is an example of SCL2 instruction use.
00000
SCL2( )
* n
DM 0100
DM 0000
When input 00000 turns ON, the conversion data of Word 002 is scaled
according to the parameters set in DM 0100 to DM 0102 and the result is
stored in DM 0000.
Scaling is executed by subtracting 30 (hexadecimal) from the conversion data
and multiplying the result by 1/40 (0001 (BCD)/0028 (hexadecimal)) so that
0030 to 0FD0 (hexadecimal) will correspond to 0 to 100 (BCD).
Program Example for Scaling Conversion Data in an Input Range of –10
to 10 V into a Positive Value
The SCL2 instruction processes negative values expressed by 2’s comple-
ment. On the other hand, the SCL instruction cannot process negative values.
The following is an example of the scaling of negative conversion data in an
input range of –10 to 10 V into a positive value so that the positive value can
be processed by the SCL instruction.
When input 00000 turns ON, the rightmost 12 bits of the conversion data in
Word 005 is obtained by the ANDW instruction and stored in DM 0200 as
seen in the following program.
97
Programming and Adjustment Section 3-3
The XORW instruction is used to reverse Bit 12 of the stored value so that the
range of the value will be shifted.
Scaling is executed so that F830 to 07D0 (hexadecimal) will correspond to
0030 to 0FD0 (hexadecimal).
Use the SCL and SCL2 instructions to convert the range further.
00000
ANDW(34)
#0FFF
n
DM 0200
XORW(36)
#0800
DM 0200
DM 0200
Mean Value Processing Mean value processing is used to convert unstable input or shut out noise
interference. Either the mean value processing function of the Analog Input
Unit or the AVG instruction can be used.
In this section, mean value processing using the AVG instruction is explained.
Refer to 2-2 Functions for details on the mean value processing function of
the Analog Input Unit.
The AVG instruction makes it possible to average conversion data the number
of times specified by the user per scan.
!Caution The AVG instruction cannot handle 2’s complement. If the conversion data is
2’s complement (i.e., the Analog Input Unit is set to a range of –10 to 10 V),
use the AVG instruction with the following program.
When input 00000 turns ON, any conversion data (F830 to 07D0) in a range
of –10 to 10 V is converted into a positive value (0030 to 0FD0) by the ANDW
and XORW instructions. Then the mean value of the converted data is
obtained by the AVG instruction. Ten data values in BCD are stored in DM
0300 to obtain the mean value of the converted data. The mean value is
stored in DM 0000.
While input 00000 is ON, the mean value of the latest 10 data values is
always stored in DM 0000.
When the AVG instruction is used, the number of words equal to the number
of data values to obtain the mean value plus two words must be secured next
98
Programming and Adjustment Section 3-3
to the word that stores the result. DM 0000 to DM 0011 are secured in the
example program.
ANDW(34)
#0FFF
Input condition
n
DM 0200
XORW(36)
#0800
DM 0200
DM 0200
AVG( )
DM 0200
#0300
DM 0000
3-3-2 Adjustment
The accuracy of the Analog Input Unit is ±1% without adjustment. If this is
adequate, the user need not adjust the Analog Input Unit. Fine tuning of the
Analog Input Unit is explained in this section.
The Analog Input Unit is adjusted with parameters set with the SCL instruc-
tion.
0 to 10 V, 1 to 5 V, If the Analog Input Unit is set to a range of 0 to 10 V, 1 to 5 V or 4 to 20 mA,
or 4 to 20 mA follow the steps described below to adjust the Analog Input Unit.
1,2,3... 1. Refer to 3-1 Settings and connect the Analog Input Unit, CPU, and sensor
or transducer.
2. Connect a peripheral device such as a Programming Console to the CPU
(in any mode) and monitor the allocated word of the analog input to be ad-
justed.
Peripheral device
3. Obtain the minimum value of the sensing object. For a sensing operation,
for example, set the sensing object so that the output value of the sensor
or transducer will be minimum. For temperature measurement, it may be
difficult to obtain the minimum value. In that case, instead of using the sen-
sor or transducer, use a reference power supply to obtain the output at the
lowest temperature.
99
Programming and Adjustment Section 3-3
4. Use the peripheral device to monitor the word to which the analog input
data to be adjusted is stored. The CQM1H/CQM1 can be in any mode. The
analog input conversion data will be the lower-limit value.
5. Apply the same method to the analog input’s maximum value to obtain the
upper-limit value.
6. Create the following program to scale values in a range between the lower
and upper-limit values and designate the lower- and upper-limit values that
have been monitored as parameters. Refer to page 96, Scaling for details.
00000
SCL(66)
* n
DM 0100
DM 0000
–10 to 10 V If the Analog Input Unit is set to a range of –10 to 10 V, follow the steps
described below to adjust the Analog Input Unit.
1,2,3... 1. Refer to 3-1 Settings and connect the Analog Input Unit, CPU, and sensor
or transducer.
2. Connect a peripheral device such as a Programming Console to the CPU
and while referring to 3-3-1 Programming, create a program to convert 2’s
complement.
Peripheral device
00000
ANDW(34)
#0FFF
Input condition
n
DM 0200
XORW(36)
#0800
DM 0200
DM 0200
100
Programming and Adjustment Section 3-3
3. Obtain the minimum value of the sensing object. For a sensing operation,
for example, set the sensing object so that the output value of the sensor
or transducer will be minimum. For temperature measurement, it may be
difficult to obtain the minimum value. In that case, instead of using the sen-
sor or transducer, use a reference power supply to obtain the output at the
lowest temperature.
4. Put the CQM1H/CQM1 into operation mode or monitor mode and use the
peripheral device to monitor the word (DM0200) in which the scaled con-
version data is stored. The conversion data will be the lower-limit value.
5. Apply the same method to the analog input maximum value to obtain the
upper-limit value.
6. Create the following program to scale values in a range between the lower-
and upper-limit values and designate the lower and upper limit values that
has been monitored as parameters. Refer to page 96, Scaling for details.
00000
ANDW(34)
#0FFF
n
DM 0200
XORW(36)
#0800
DM 0200
DM 0200
SCL(66)
DM 0200
DM 0100
DM 0000
DM 0100 0000 Insert the conversion value corresponding to the minimum value.
DM 0101 Insert the monitor value "lower limit value."
DM 0102 0100 Insert the conversion value corresponding to the maximum value.
DM 0103 Insert the monitor value "upper limit value."
101
Appendix A
Specifications
Standard Specifications
The standard specifications of the Analog Input Unit and Analog Power Supply Units conform to those of the
CQM1H/CQM1 PC.
Performance Specifications
CQM1-AD041 Analog Input Unit
Item Specification
Input signal range Voltage input –10 to 10 V
0 to 10 V
1 to 5 V
Current input 4 to 20 mA
External input impedance Voltage input 1 MΩ max.
Current input 250 Ω
Resolution 1/4000
Accuracy ±0.5% (25°C)
±1.0% (0° to 55°C)
Conversion speed 2.5 ms/point (see note 1)
Maximum input signal Voltage input ±15 V max.
Current input ±30 mA max.
Insulation method Input terminals and PC signals are insulated with photocoupler (see note 2)
Current consumption 80 mA at 5 VDC excluding the current supplied from the Analog Power Supply Unit.
Weight 210 g
Dimensions 32 x 110 x 107 (W x H x D) mm
103
Specifications Appendix A
0V
Time
Analog input
Time
2.5 ms x 4 words = 10 ms
104
Specifications Appendix A
Dimensions
Analog Input Unit
2
110 115.7
130 107
47
284
32
107
110 115.7
122
32 Approx. 140
105
Specifications Appendix A
106
Appendix B
Troubleshooting
107
PART V
Analog Output Unit and Analog Power Supply Units
CQM1-DA021
CQM1-IPS01
CQM1-IPS02
109
SECTION 1
Features and System Configuration
This section provides the features and system configuration relating to the Analog Output Unit and Analog Power Supply
Units.
111
Features of Analog Output Unit Section 1-1
CPU
Controllers
112
System Configuration Section 1-2
Note Power must be supplied to the Analog Output Unit from the Analog Power
Supply Unit and CQM1H/CQM1, otherwise the Analog Output Unit will not
operate.
1-2-2 CPU
The Analog Output Unit occupies two I/O words. Make sure that the total I/O
points will not exceed the I/O points of the CPU. The Power Supply Unit does
not occupy any words.
113
SECTION 2
Nomenclature and Functions
This section provides the nomenclature and functions of the Analog Output Unit.
115
Nomenclature Section 2-1
2-1 Nomenclature
Front View
Indicator
I1+
I1
V1+
Output terminal 1
V1
I2+
I2
V2+
Output terminal 2
V2
DA021
Terminal screws: M3
Indicator
Indicator
The green indicator of the Unit will
be lit if the Unit starts normally.
116
Functions Section 2-2
Terminals
Terminal Usage
Output terminal 1 Connect analog output for output 1.
Output terminal 2 Connect analog output for output 2.
When negative voltage output is prohibited, 0 V is output from the voltage out-
put terminal if the Analog Output Unit has negative voltage output data.
Note 1. At the time of program debugging with an external device connected to the
Analog Output Unit, set the setting pins to prohibit negative voltage output
so that the wrong output will not damage the external device. Do not use
the Analog Output Unit to output negative voltage while the setting pins are
set to prohibit negative voltage output.
2. If an input circuit incorporating a pull-up resistor is connected to the Analog
Output Unit, set the setting pins to normal setting. If the setting pins are set
to prohibit negative voltage output, the Analog Output Unit will be influ-
enced by the synch current and no output will be ON properly.
3. Do not touch any internal components other than the setting pins.
2-2 Functions
2-2-1 Output Characteristics
The Analog Output Unit converts data from the CPU into voltage or current
and outputs the data to the voltage terminal or current terminal.
Voltage Output Data between 0000 and 07FF (hexadecimal) for output from the CPU are con-
verted into a voltage of 0 to 10 V and output.
Negative voltage is converted to 2’s complement with the MSB. Data between
F800 to FFFF (hexadecimal) for output from the CPU is converted into a volt-
age of –10 to 0V and output. If negative voltage output is prohibited, 0 V will
be output.
Bits 11 to 14 of output data have nothing to do with output voltage. For exam-
ple, 0 V is output for 0000 and 7800 (hexadecimal).
MSB LSB
15 10 9 8 7 6 5 4 3 2 1 0
117
Functions Section 2-2
The following graph shows the voltage output characteristics of the Analog
Output Unit.
Output voltage (V)
10
F800 FC00
0
0000 0400 07FF
–10
Note 1. If the setting pins are set to prohibit negative voltage output, no negative
voltage will be output.
2. In 2’s complement, –1 is FFFF, by subtracting 1 continuously, the smallest
value will be F800.
Current Output Data between 0000 to 07FF (hexadecimal) for output from the CPU is con-
verted into a current of 0 to 20 mA and output.
Bits 11 to 14 of the output data have nothing to do with output current (i.e., 0
mA is output for 0000 and 7800 (hexadecimal)). Bit 15 must be always set to
0. If bit 15 is set to 1, the data conversion of the Analog Output Unit may take
longer.
MSB LSB
15 10 9 8 7 6 5 4 3 2 1 0
The following graph shows the current output characteristics of the Analog
Output Unit.
Output current (mA)
20
10
0
0000 0400 07FF
118
SECTION 3
Operation
This section provides the operational procedures for the Analog Output Unit.
119
Settings Section 3-1
3-1 Settings
3-1-1 Cable Connections
• Connect the power supply cable of the Analog Output Unit to the power
supply connector of the Analog Power Supply Unit and secure the power
supply cable connector with screws.
• The CQM1-IPS02 incorporates two power supply connectors. The power
supply cable of the Analog Output Unit can be connected to either one of
the power supply connectors.
• Refer to the CQM1H Operation Manual (W363) or the CQM1 Operation
Manual (W226) for details on connecting an Analog Output Unit and Ana-
log Power Supply Unit.
Note Do not pull the power supply cable, or the power supply cable may be broken
or connector may be disconnected.
3-1-2 Wiring
Voltage Output Analog Output Unit Terminals
Current Output
Analog Output Unit Terminals
120
Settings Section 3-1
I1+
I1–
V1+
V1–
I2+
I2–
V2+
V2–
Analog GND
If the CQM1-IPS02 is connected to the Analog Output Unit and Analog Input
Unit, the analog GND terminal of the Analog Output Unit and that of the Ana-
log Input Unit will be connected to each other.
121
Bit Number Allocation Section 3-2
Indicators
Input terminal 1
Input terminal 2
Input terminal 3
Input terminal 4
Protective
ground terminal
Terminal screws: M3
Power supply
cable
Word 000
Word 001
Word 100
Word 101
Word 102
Word 103
Word 104
122
Programming and Adjustment Section 3-3
Bit
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Word
n
Output 1 Output data
n+1
Output 2 Output data
Note The shaded parts do not have any influence on the output voltage (current) of
the Analog Output Unit. All data is output in binary. Use a program to convert
the data from BCD.
MOV(21)
Input condition
SCL3
DM 0000
DM 0100
n
123
Programming and Adjustment Section 3-3
If the following DM settings are made, the scaling as shown in the following
graph will be performed.
*1
(4) 0400
(+ 5 V)
100 (2)
0230
0200 (3)
(1) 0030 Value of DM 0000
(Input data)
–9999 *2 (BCD)
0100 9999
FC00 (5)
(–5 V)
APR Instruction The following is a program example for BCD output data stored in DM 0000
APR
124
Programming and Adjustment Section 3-3
If the following DM settings are made, the scaling as shown in the following
graph will be performed.
In this example, BCD data between 0 to 1000 will be scaled in order to output
a current of 4 to 20 mA.
Polygonal coordinate points and parameter data format
DM 0100 4000 (Hexadecimal) → (Refer to the Analog Output Unit Operation Manual for details.)
DM 0101 03E8 (Hexadecimal) → (1) X axis maximum value
DM 0102 019A (Hexadecimal) → (2) Y axis intersection
DM 0103 03E8 (Hexadecimal) →
DM 0104 07FF (Hexadecimal) → Coordinate of (3)
(2) 019A
(4 mA)
Value of DM 0000
(Input data)
(BCD)
0 1000 (1)
(03E8 hexadecimal)
It is possible to convert data into a polygonal line as shown below. Refer to the
linear approximation description for ARITHMETIC PROCESS – APR(––) in
Section 5 of the CQM1/CPM1 Programming Manual (W228) for details.
It is not possible to use the APR instruction to obtain negative output (2’s com-
plement). If required, execute the APR instruction in a positive range and con-
vert it to negative output using a program. The following is an example of a
program that converts data in a range of 0000 to 0FFF to data in a range of
8000 to 07FF.
CMP(20)
#0800
Input condition
APR result
25505 (> flag)
ORW(35)
#F800
APR result
n
25505 (> flag)
MOV(21)
APR result
n
125
Programming and Adjustment Section 3-3
*2
0800
FFFF
3-3-2 Precaution
For PC system settings, select the cycle OUT refresh method for output
refreshing (DM 6639) as much as possible. If the user needs to select direct
OUT refresh method, take the following into consideration.
Word n
Data output
Word n + 1
Data output
0.5 ms
Completion of output
126
Appendix A
Specifications
Standard Specifications
The standard specifications of the Analog Output Unit conform to those of the CQM1H/CQM1 PC.
Performance Specifications
CQM1-DA021 Analog Output Unit
Item Specification
No. of analog output points 2
Output signal range Voltage output –10 to 10 V
Current output 0 to 20 mA
External output permissible load Voltage output 1 kΩ min.
resistance Current output 520 Ω max. (including wiring impedance)
External output impedance Voltage output 0.5 Ω max.
Resolution Voltage output 1/4096
Current output 1/2048
Accuracy ±0.5% (25°C)
±1.0% (0° to 55°C)
Conversion speed 0.5 ms/2 points
Insulation method Output terminals and PC signals are insulated with photocoupler (Output terminals
are not insulated from each other)
Dimensions 32 x 110 x 107 (W x H x D)
Internal current consumption 90 mA at 5 VDC
Weight 300 g max.
Dimensions
All dimensions are in millimeters.
2
110 115.7
32 130 107
47
284
127
Appendix B
Troubleshooting
129
PART VI
Sensor Unit
CQM1-SEN01 Sensor Unit
CQM1-TU001 Remote Console
E3X-MA11 Optical Fiber Photoelectric Module
E3C-MA11 Photoelectric Module
E2C-MA11 Proximity Sensor Module
E39-M11 Dummy Module
131
SECTION 1
Features and System Configuration
This section provides the features and system configuration relating to the Sensor Unit and dedicated sensor modules.
133
Features Section 1-1
1-1 Features
• A maximum of four sensor modules in any combination and order can be
mounted to a single CQM1-SEN01.
• Sensor modules can be connected to the CQM1-SEN01 via connectors
and the CQM1-SEN01 can supply power to the modules, thus greatly sav-
ing wiring effort.
• The sensitivity of each sensor module is set by teaching. After power is
supplied to sensor modules mounted to the CQM1-SEN01 and teaching
is executed, the sensor modules will function properly. Teaching can be
executed remotely by using the dedicated CQM1-TU001 Remote Console
(sold separately).
• If the mode selector of each sensor module is set to SET, no signal is
transmitted to the PC. Signals are transmitted according to the sensor
operation only when the mode selector is set to RUN.
• At the time of system testing, no signals from Sensor Units will be
retrieved by the PC if the Programming Console connected to the PC is in
program mode.
CQM1-TU001
Remote Console
134
Connecting Devices Section 1-3
Note Mount the E39-M11 Dummy Module to any unused slot of the CQM1-SEN01
for dust prevention.
Note The E3X-MA11 can be used with a variety of sensors in addition to those
listed above. The E3X-MA11, however, cannot be used with the E32-DC9G,
E32-DC9G4, E32-D61, or E32-D73.
135
System Construction Section 1-4
The following sensors can be used with the E3C-MA11 Photoelectric Module.
Sensing method Model
Thru-beam E3C-S10, E3C-1, and E3C-2
Diffuse reflective E3C-DS5W, E3C-DS10
Convergent reflective E3C-LS3R
Mark detection reflective E3C-VS1G, E3C-VS3R, E3C-VM35R,
and E3C-VS7R
The following sensors can be used with the E2C-MA11 Proximity Sensor
Module.
• E2C-CR5B • E2C-X1A
• E2C-CR8A • E2C-C1A
• E2C-CR8B • E2C-X1R5A
Note Refer to 3-2-3 I/O Allocation of the CQM1H Programming Manual or 3-2 Allo-
cating I/O Bits of the CQM1 Programming Manual for details on I/O word allo-
cation.
136
SECTION 2
Nomenclature and Functions
This section provides the nomenclature and switch settings for the CQM1-SEN01, CQM1-TU001, E3X-MA11, E3C-
MA11, and E2C-MA11.
137
Nomenclature Section 2-1
2-1 Nomenclature
2-1-1 Sensor Unit
CQM1-SEN01
Output indicators 0,
1, 2, and 3 (orange,
lit during operation)
Ready
indicator
(green) Slot
0
Slot
1 Module
insertion
slots
Slot
2
Slot
3
Cover Console
connector
Indicators
Name Color Function
RDY Green Lit while the CQM1H/CQM1 is turned ON.
0 to 3 (Output) Orange Lit when the control outputs of sensor modules mounted to
the CQM1-SEN01 are ON.
Teaching indicator
(red/green)
Teaching button
Console
plug
3-m cable
Note 1. The buzzer beeps intermittently when the flashing function (refer to pages
155 and 157) of the E3X-MA11 or E3C-MA11 connected to the CQM1-
TU001 is working in teaching mode. The buzzer will stop beeping when the
138
Nomenclature Section 2-1
teaching button is pressed. While teaching, the buzzer will beep once
when the teaching button is pressed. If teaching is not successful, the
buzzer will beep three more times.
2. Teaching operations on the CQM1-TU001 precede operations on sensor
modules.
Indicators
Name Color Function
OPERATION Orange Lit when the control output of the sensor module
specified with the module selector is ON.
STABILITY Green Lit when the operation of the sensor module speci-
fied with the module selector is stable.
TEACHING Red/Green Indicates the teaching status of sensitivity setting.
Features • The module selected is set to the operation monitor mode or teaching
mode using the mode setting selector of the CQM1-TU001.
• When the CQM1-TU001 is in operation monitor mode, the operation of
the module selected with the module selector of the CQM1-TU001 can be
monitored with the operation indicator and stability operation indicator of
the CQM1-TU001.
• When the module selector is set to the 0, module 0 will be selected. Slide
the module selector and set to 1 for module 1, 2 for module 2, and 3 for
module 3.
• Set the mode setting selector to SET before setting the Sensor Unit to the
teaching mode and set the mode setting selector to RUN before setting
the Sensor Unit to the operation monitor mode.
Sensor Unit The READY indicator (green) is lit when the I/O bus of the CQM1-SEN01 is
ready to retrieve signals after the CQM1-SEN01’s address is set properly with
the CPU. The output indicators (orange) are lit according to the operation of
each module inserted to slots 0 to 3 of the CQM1-SEN01.
Remote Console • The stability operation indicator (green) and operation indicator (orange)
of the CQM1-TU001 correspond to the stability operation indicator (green)
and operation indicator (orange) of each sensor module.
• The teaching indicator (red/green) on the CQM1-TU001 is used as a
teaching monitor for the module selected.
• The operation indicator is lit when a sensing object is within the sensing
distance and the object will be detected. The stability operation indicator
shows the stability of detecting or non-detecting operations. The stability
operation indicator will be lit when a sensing object is located 0.93 times
as near as the sensing distance or less. The stability operation indicator
will be also lit when a sensing object is located 1.07 times as far as the
sensing distance or more.
139
Nomenclature Section 2-1
Indicators
Name Color Function
OPE Orange Lit when the control output is ON.
STAB Green Lit during stable light ON or dark ON, which can be
selected with the operation mode selector.
Note When the mode selector is set to SET, the operation indicator and stability
operation indicator are used to monitor teaching. Refer to 2-2 Switch Settings
for details.
Side View
140
Nomenclature Section 2-1
Mode selector (SET for teaching and RUN for normal operation.)
(Refer to 2-2 Switch Settings for details.)
Indicators
Name Color Function
OPE Orange Lit when the control output is ON.
STAB Green Lit during stable light ON or dark ON, which can be
selected with the operation mode selector.
Note When the mode selector is set to SET, the operation indicator and stability
operation indicator are used to monitor teaching. Refer to 2-2 Switch Settings
for details.
Side View
Operation indicator
(orange)
Mode selector (SET for teaching and RUN for normal operation)
(Refer to 2-2-2 E2C-MA11 Proximity Sensor Module for
details.)
141
Switch Settings Section 2-2
Indicators
Name Color Function
OPE Orange Lit when the control output is ON.
STAB Green The stability operation indicator shows the stability
of detecting or non-detecting operations. The sta-
bility operation indicator will be lit when a sensing
object is located 0.93 times as near as the sensing
distance or less. The stability operation indicator
will be also lit when a sensing object is located 1.07
times as far as the sensing distance or more.
Note When the mode selector is set to SET, the operation indicator and stability
operation indicator are used to monitor teaching. Refer to 4-1-1 E3X-MA11
Optical Fiber Photoelectric Module for details.
Side View
142
Switch Settings Section 2-2
Timing Charts
Timer selector set to OFF (0ms) Timer selector set to ON (10 ms)
Operation mode selector set to L • on (Light Operation mode selector set to L • on (Light
ON) ON)
Light received Light received
Light not received Light not received
Operation indicator ON Operation indicator ON
(orange) (orange)
OFF OFF
ON ON
Control output Control output
OFF OFF
10 ms
Operation mode selector set to D • on (Dark Operation mode selector set to D • on (Dark
ON) ON)
Light received Light received
Light not received Light not received
Operation indicator ON Operation indicator ON
(orange) OFF (orange)
OFF
ON ON
Control output Control output
OFF OFF
10 ms
Note The operation mode selector and timer selector must be set before mounting
the E3X-MA11 to the Sensor Unit.
Mode Selector
Setting Function
RUN Normal operation
SET Axis adjustment or sensitivity adjustment (teaching).
Note 1. If two cables of the same length and diameter are being attached together
in parallel, position one of the cables 1 m above or below the other.
2. Set all switches to the right for the E2C-CR5B.
Timer Switch
Setting Function
0 ms No timer
10 ms 10-ms Off-delay timer active
143
Switch Settings Section 2-2
Sensing distance
Approx. 107%
Setting distance → 100%
Approx. 93%
10 ms h
Control output (OFF- ON
delay activated) OFF
Control output ON
(OFF-delay deactivated) OFF
Operation indicator ON
(orange) OFF
Stability operation ON
indicator (green) OFF
Note Set the switches on the side panel before mounting the Module to the Sensor
Unit.
Mode Selector
Setting Function
RUN Normal operation
SET Sensitivity adjustment (teaching)
Note 1. Refer to 3-4-1 E3X-MA11 Optical Fiber Photoelectric Module for the fiber
lock lever of the E3X-MA11.
2. Refer to SECTION 4 Sensor Module Operation for details on the operation
of the mode selector and teaching button.
144
SECTION 3
Connections
This section describes the connections between the CQM1-SEN01 and E3X-MA11, E3C-MA11, E2C-MA11, and CQM1-
TU001.
145
Wiring Precaution Section 3-1
Nuts
(attachment)
6 mm max.
12 mm max.
146
Wiring Precaution Section 3-1
Note The above tightening torques assume that a toothed washer is being used.
Cylindrical Sensors Use the following tightening torque when attaching a sensor with a set screw:
without Screws 0.2 N • m max.
7 to Dedicated Y92E-F3R5
11.5 mm Mounting Bracket for 3.5 dia.
Set screw screws (sold separately)
(M3) hole
Effects of Surrounding When mounting the sensor within a metal panel, ensure that the clearances
Metal given in the following table are maintained.
dia. : d
D
m
Note Diameters (d) in parentheses are the external diameters for shielded sensors.
Although the E2C-CR5B is a shielded sensor, it cannot be mounted within a
metal panel.
147
Mounting and Dismounting the Sensor Module Section 3-2
Mutual Interference When installing two or more sensors face to face or side by side, ensure that
the minimum distances given in the following table are maintained. Sensors
can be mounted together in parallel, however, if their cable length switches
are set to different values.
A B
Mount the E3C-MA11 securely to the Sensor Unit so that the fiber sensor con-
nector side is on the left and the indicator side is on the right.
Dismounting A pulling tool is provided with the Sensor Unit. To dismount the E3C-MA11
from the Sensor Unit, hook the pulling tool onto the square hole on the right
side of the E3C-MA11 and pull out the E3C-MA11 carefully.
Pulling tool
Note Be sure to turn off the CQM1-SEN001 before mounting or dismounting sensor
modules.
148
Connection of CQM1-TU001 Remote Console Section 3-3
After inserting two optical fiber cables from the Fiber Units to the fiber inser-
tion mouths of the E3X-MA11, set the fiber lock lever to LOCK to secure the
optical fiber cables.
Insertion mark
Insert the optical fiber cables into the E3X-MA11 before mounting the E3X-
MA11 to the Sensor Unit.
Note If the tips of the two optical fiber cables are not inserted into the E3X-MA11 to
the insertion marks, the sensing distance may be reduced.
Disconnecting Fibers To disconnect the optical fiber cables from the E3X-MA11, hold and pull out
the optical fiber cables carefully. Before disconnecting the optical fiber cables
from the E3X-MA11, be sure to set the fiber lock lever to FREE.
149
Connection of a Variety of Sensors Section 3-4
Note If the optical fiber cables are disconnected without setting the fiber lock lever
to FREE, the optical fiber cables may break and the E3X-MA11 may malfunc-
tion due to fragments of broken optical fiber cables.
Cutting Fiber • Insert a 2.2-mm-dia. fiber into an E39-F4 Fiber Cutter and determine the
length of the fiber to be cut.
• Press down the Fiber Cutter in a single stroke to cut the fiber.
• When the fiber is cut, insertion marks are inscribed on the fiber. The por-
tion from the tip up to the insertion marks should be inserted into the E3X-
MA11.
12.6 Insertion mark
2.2 dia.
• To correctly inscribe the insertion mark, place the length of the fiber into
the Fiber Cutter in direction 1 as illustrated below, and press down firmly
in direction 2.
2
• The cutting holes cannot be used twice. If the same hole is used twice,
the cutting face of the fiber will be rough and the sensing distance will be
reduced. Always use an unused hole.
Use either one of the two rightmost holes to cut a thin fiber as follows:
Temporarily fitted
2. Secure the attachment after adjusting the position of it in the direction in-
dicated by the arrow.
3. Insert the fiber into the E39-F4 and cut.
Cutter E39-F4
Two holes for
thin fiber
150
Connection of a Variety of Sensors Section 3-4
Amplifier
20 mm Fiber unit
max.
Incorrect 20 mm max.
Correct
Metal holder
Incorrect
Tape
151
Connection of a Variety of Sensors Section 3-4
Red Red
Shield 4 Shield 4
2 2
Shield
White White
Shield
Note 1. Strip the vinyl insulation off all the connection cords 12 mm from the ends
for the receiver and projector terminals and expose each conductor 6 mm
from the end of the conductor. Due to the small terminals, be careful not to
short the wires when wiring.
2. The length of the cable connected to the terminals of the E3C-MA11 must
be 10 m maximum without any extension terminals.
3
Shield
4
E2C-MA11 Prox-
imity Module
152
SECTION 4
Sensor Module Operation
153
Operation without CQM1-TU001 Remote Console Section 4-1
1,2,3... 1. Set the mode selector to SET. When using a thru-beam fiber sensor, adjust
the optical axis using the flashing function of the thru-beam fiber sensor.
2. Press the teaching button for 3 s minimum. The teaching indicator will turn
from orange to green in 3 s.
3. Set the mode selector to RUN to complete the maximum sensitivity setting
of the E3X-MA11.
Note The maximum sensitivity of the Sensor Unit can be automatically set regard-
less of the set distance or light reception.
Teaching without a If any background object exerts an influence when setting the maximum sen-
Sensing Object (Only for sitivity on the E3X-MA11, try the following method.
Diffusive Reflective
Sensor)
1,2,3... 1. Locate the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET.
3. Press the teaching button. The teaching indicator (orange) will be lit.
4. Set the mode selector to RUN. If teaching is successful, the stability oper-
ation indicator (green) will be lit. If teaching is unsuccessful, the stability
operation indicator will flash. In this case make sure that the optical fiber
cable of the sensor is connected securely, and then change the sensing
distance that has been set and repeat from step 2.
Note The sensitivity of the E3X-MA11 is set to maximum if teaching is performed
with very little light or if the sensor head is not located within the sensing dis-
tance. If stable detection of objects is not possible after teaching, try teaching
with a sensing object as described in the following.
Teaching with a Sensing Teaching with a sensing object is recommended if delicate sensing operation
Object is required.
1,2,3... 1. Locate the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET. When using a thru-beam fiber sensor, adjust
the optical axis using the flashing function of the thru-beam fiber sensor.
3. Locate the object at the sensing position and press the teaching button.
Mark
Light is not
received.
Base
154
Operation without CQM1-TU001 Remote Console Section 4-1
4. Move the object and press the teaching button. If teaching is successful,
the teaching indicator will turn from orange to green. If teaching is unsuc-
cessful, the teaching indicator (orange) will flash, in which case change the
position of the object and the sensing distance that have been set and re-
peat from step 3.
Mark
Light is received.
Base
5. Set the mode selector to RUN to complete the sensitivity setting on the
E3X-MA11.
Light Axis Adjustment • This function enables the user to easily adjust the light axis of a thru-
with Flashing Function beam fiber with the light source flashing.
• If the light projection fiber head axis and the light reception fiber head axis
do not agree with each other, and the amount of light received becomes
90% of the peak value or less, the flashing function of the E3X-MA11 will
operate. The E3X-MA11 retains the peak value when the mode selector is
set to SET so that the axes of the fiber heads can be easily adjusted to
agree with each other. When the axes agree, the tip of the fiber for light
emission will be lit.
• If a Remote Console is connected to the Sensor Unit, the buzzer of the
Remote Console will beep intermittently when the flashing function starts
operating. The buzzer will stop beeping when the axes agree and the tip
of the fiber for light emission is lit.
• Teaching is possible by pressing the teaching button while the flashing
function is operating.
Optical
input
The peak of
light reception Lit in
90% of the this
peak value range.
Angle of
the head
(θ)
Flashing Lit Flashing
155
Operation without CQM1-TU001 Remote Console Section 4-1
1,2,3... 1. Locate the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET.
3. Press the teaching button. The teaching indicator (orange) will be lit.
4. Set the mode selector to RUN. If teaching is successful, the stability oper-
ation indicator (green) will be lit. If teaching is unsuccessful, the stability
operation indicator will flash. In this case make sure that the sensor cable
is connected securely, and then change the sensing distance that has
been set and repeat from step 2.
Note The sensitivity of the E3C-MA11 is set to maximum if teaching is performed
with very little light or if the sensor head is not located within the sensing dis-
tance. If stable detection of objects is not possible after teaching, try teaching
with a sensing object as described in the following.
Teaching with a Sensing Teaching with a sensing object is recommended if delicate sensing operation
Object is required.
1,2,3... 1. Locate the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET. When using a thru-beam fiber sensor, adjust
the optical axis using the flashing function of the thru-beam fiber sensor.
3. Locate the object at the sensing position and press the teaching button.
Background object
No
Sensing object
Mark detection
156
Operation without CQM1-TU001 Remote Console Section 4-1
position of the object and the sensing distance that have been set and re-
peat from step 3.
With
Background object
sensing
object Mark not detected
5. Set the mode selector to RUN to complete the sensitivity setting on the
E3X-MA11.
Light Axis Adjustment If the light projection fiber head axis and the light reception fiber head axis do
with Flashing Function not agree with each other, and the amount of light received becomes 90% of
the peak value or less, the flashing function of the E3C-MA11 will operate.
The E3C-MA11 retains the peak value when the mode selector is set to SET
so that the axes of the fiber heads can be easily adjusted to agree with each
other. When the axes agree, the indicator on the light projection fiber head will
be lit. The E3C-DS10T does not incorporate an indicator on the light projec-
tion fiber head.
The indicator on the light projection fiber head will work as an operation indi-
cator when the E3C-MA11 is in RUN mode.
Indicator
Optical
input
The peak of
light reception Lit in
90% of the this
peak value range.
Angle of
the head
(θ)
Flashing Lit Flashing
1,2,3... 1. Locate the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET.
157
Operation without CQM1-TU001 Remote Console Section 4-1
3. Press the teaching button. The teaching indicator (orange) will be lit.
4. Set the mode selector to RUN to complete the sensitivity setting on the
E2C-MA11.
ON point
The ON point will be automatically set at the maximum value of the stable
sensing distance. If teaching is unsuccessful, the stability operation indica-
tor will flash. In this case make sure that the optical fiber cable of the sen-
sor is connected securely and that there is no sensing object, and then
repeat from step 3.
Teaching with a Sensing Teaching with a sensing object is recommended for sensing level differences
Object or double-sheet detection.
1,2,3... 1. Place the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET.
3. Place the object at the sensing position at which the desired output will be
OFF and press the teaching button.
l1
Desired output at l 1 : OFF
l2
Desired output at l 2 : ON
5. Set the mode selector to RUN to complete the sensitivity setting on the
E3X-MA11. The ON point will be set midway between the points set in
steps 3. and 4. If teaching is unsuccessful, the teaching indicator (orange)
will flash, in which case check that the sensor cable is connected, change
the position of the object and the sensing distance that have been set, and
repeat from step 3.
ON point
l2
l1
158
Operation without CQM1-TU001 Remote Console Section 4-1
Note The sensor may not properly reset after detection when teaching detection of
subtle changes. Always check to be sure the sensor is resetting even if the
indicator shows that teaching is OK.
Teaching for Position Teaching for position control is recommended when specifying the ON point
Control for the detection of objects which are too close.
1,2,3... 1. Place the sensor head in the sensing range of the sensor.
2. Set the mode selector to SET.
3. Press the teaching button. The teaching indicator (orange) will be lit.
4. Move the object to the position where you want the output ON and press
the teaching button. If teaching is successful, the teaching indicator will
turn from orange to green.
5. Do not move the sensing object and press the teaching button a third time.
If teaching is successful, the teaching indicator will turn from green to or-
ange.
6. Set the mode selector to RUN to complete the sensitivity setting on the
E3X-MA11. If teaching is unsuccessful, the teaching indicator (orange) will
flash, in which case make sure that the sensor cable is connected, change
the position of the object and the sensing distance that have been set, and
repeat from step 3.
ON point
Note Teach within the stable sensing range. Although indicators may indicate that
teaching is OK even outside of this range, the sensor may not reset properly
after detection. Always check to be sure the sensor is resetting after teaching.
159
SECTION 5
Remote Console Operation
This section provides information on the operation of the CQM1-TU001 Remote Console.
161
Mode Setting Section 5-1
162
Sensitivity Adjustment Section 5-2
163
Sensitivity Adjustment Section 5-2
164
Appendix A
Specifications
165
Specifications Appendix A
Note 1. Perform positioning teaching within the stable sensing range. Even if teaching is performed success-
fully outside the stable sensing range, the E2C-MA11 in operation may not reset properly. Further-
more, even if teaching is performed successfully with or without a sensing object, the E2C-MA11 may
not reset properly after a delicate change is detected.
2. With no surrounding metal or background objects.
3. Off-delay timer can also be turned off with a switch.
166
Specifications Appendix A
Dimensions
CQM1-SEN01 Sensor Unit
7
8.5
110 35.4
3 4.5
32 120
145
Mode
setting
selector
Teaching
15 button
40
3,000
42
10.2 dia.
12 dia.
167
Specifications Appendix A
Operation
Fiber lock lever indicator
28.1
17.8
26.5 60
2.1
Timer selector
Operation
indicator
Four, M2.6 x 6
28.1 Stability operation indicator
17.8
26.5 60
2.1 Timer selector
Teaching
button Operation mode selector
Mode setting selector
Operation
Four, M2.6 x 6 indicator
17.8
26.5 60
2.1
Teaching Timer selector Code length
button selector
Mode setting selector
168
Specifications Appendix A
Sensor Specifications
The following table lists combinations of typical sensors that can be used in combination with each sensor
module.
E3X-MA11
Item Sensing Thru-beam model Side view Heat-resistive Screen thru-
method thru-beam thru-beam beam model
model model
Feature Long sensing Standard Flexible cable Long sensing Resisting Sensing a
distance sensing distance 150°C width of 10
distance mm
Model E32-T11L E32-TC200 E32-T11 E32-T14L E32-T51 E32-T16
Sensing distance 500 mm 270 mm 240 mm 130 mm ( 300 mm 1,000 mm
(standard sensing (1,200 mm) (2,000 mm) (1,300 mm) 1 dia. mm min. (1.5 dia. mm (see note 2)
object) (see note 1) (see note 1) (see note 1) non-transpar- min. non-trans- (view: 10 mm
(1.4 dia. mm (1 dia. mm (1 dia. mm ent object) parent object) wide) (10 dia.
min. non-trans- min. non- min. non- mm min. non-
parent object) transparent transparent transparent
object) object) object)
Minimum sensing 0.2 dia. mm 0.3 dia. mm 0.4 dia. mm 0.2 dia. mm
object (non-trans- (see note 2)
parent object)
Ambient operating –40° to 70°C with no icing –40° to 150°C –40° to 70°C
temperature with no icing with no icing
(see note 3)
Ambient operating 35% to 85%
humidity
Permissible bending 25 mm min. 4 mm min. 25 mm min. 35 mm min. 25 mm min.
radius
Cable covering Black polyethylene Vinyl chloride Black polyeth- Fluorocarbon Black polyeth-
ylene resin ylene
Enclosure rating IEC IP67
Note 1. Values in parentheses are possible if the E39-F1 Lens Unit is used.
2. The sensing distances of the E32T16 with slits are as follows:
0.5-mm wide slit: 450 mm with a minimum sensing object size of 0.2 mm dia.; 1.0-mm slit: 800 mm
with a minimum sensing object size of 0.3 mm dia.
3. The E32-T51 can be used continuously within a temperature range of –40° to 130°C.
169
Specifications Appendix A
Note The E32-D51 can be used continuously within a temperature range of –40° to 130°C.
170
Specifications Appendix A
E3C-MA11
Item Thru-beam model Diffuse Limited reflective model
reflective
model
E3C-S10 E3C-1 E3C-2 E3C-DS5W E3C-DS10 E3C-LS3R
Sensing distance 10 cm 1m 2m 5 cm 10 cm 3 ± 0.3 cm
Minimum sensing object 2-mm non- 4-mm non- 8-mm non- ---
transparent transparent transparent
object object object
Standard sensing object --- 10 × 10 cm 5 × 5 cm 1 × 1 cm
white paper white paper white paper
Directional angle 10° to 60° 3° to 20° 3° to 15° ---
Differential distance --- 20% max. 10% max. ±3% max.
Ambient Incandes- 3,000 lux max. on the surface of each sensing object 1,000 lux
operating cent lamp max.
illumination Sunlight 10,000 lux max. on the surface of each sensing object 3,000 lux
max.
Ambient operating tempera- –25° to 70°C with no icing
ture
Ambient operating humidity 35% to 85%
Vibration resistance 10 to 55 Hz, 1.5-mm double amplitude in X, 10 to 500 Hz, 10 to 55 Hz, 1.5-mm double
Y, and Z directions for 2 hours each 1.5-mm dou- amplitude in X, Y, and Z
ble ampli- directions for 2 hours each
tude in X, Y,
and Z direc-
tions for 2
hours each
Shock resistance 500 m/s2 3 times each in X, Y, and Z directions
Enclosure rating IEC IP64 IEC IP66 (water resistive) IEC IP50 IEC IP64 (drip proof)
(drip proof)
171
Specifications Appendix A
Reflective model Shielded parallel cable with vinyl If the shielded parallel cable with vinyl insula-
E3C-DS10 insulation tion is not available, use two single-conductor
shielded vinyl cables.
E3C-VS1G Sheath
E3C-VS3R
E3C-LS3R Internal
sheath
2.4 Shield
Polyethylene
4.3 Conductor
12-strand wire/0.18 dia.
Reflective model Shielded parallel cable with vinyl If the shielded parallel cable with vinyl insula-
E3C-DS5W insulation tion is not available, use two single-conductor
shielded vinyl cables.
E3C-VS7R
E3C-VM35R Sheath
Shield
Polyethylene
7-strand wire/0.18 dia.
Conductor
172
Specifications Appendix A
E2C-MA11
The following table gives the characteristics for Sensors combined with the Module. Other E2C-series sensors
cannot be connected to the Module.
Item Model
E2C-CR5B E2C-CR8A E2C-X1A E2C-X1R5A
E2C-CR8B E2C-C1A
Sensing object Magnetic metal
Standard reference object Iron: 5 × 5 × 1 mm Iron: 8 × 8 × 1 mm
Stable sensing range (over rated tem- 0 to 0.5 mm 0 to 0.8 mm 0 to 1 mm 0 to 1.5 mm
perature range)
Stable sensing range (0 to 40°C) 0 to 0.7 mm 0 to 1.2 mm 0 to 1.5 mm 0 to 2 mm
Response frequency (see note 1) 1 kHz 800 Hz
Ambient operating temperature –10 to 55°C –25 to 70°C (no icing)
Ambient operating humidity 35% to 95%
Temperature influence ±25% max. of ±15% max. of sensing distance between –25 and 70°C
sensing distance (tested at 23°C)
between –10 and
55°C (tested at
23°C)
Vibration resistance Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 hrs each in X and Y
directions
Shock resistance Destruction: 500 m/s2 3 times each in X and Y directions
Enclosure rating IEC IP64 IEC IP67
Cable length (see note 2) 3 m shielded cable 3 m (standard) high-frequency coaxial cable; max. length:
5m
Weight (with 3-m cable) 10 g approx. 40 g approx. 45 g approx. 50 g approx.
Materials Case Stainless steel Bronze
Sensing surface ABS resin
Cable Polyethylene
Note 1. Measurement conditions: Standard reference object, sensing objects spaced at twice the width of the
standard reference object, sensing distance set at half of maximum distance.
2. Characteristic impedance of high-frequency coaxial cable: 50 Ω.
173
PART VII
Linear Sensor Interface Units
CQM1-LSE01
CQM1-LSE02
175
SECTION 1
Features and System Configuration
This section provides the features and system configuration relating to the Linear Sensor Interface Unit.
177
Features Section 1-1
1-1 Features
• When the Linear Sensor Interface Unit is used in a system, linear sensor
input signals received by the Unit are converted into appropriate numeric
values according to preset scaling values.
• The Linear Sensor Interface Unit compares the scaled conversion data
with the four comparison set values (HH, H, L, and LL), ensuring the ease
of object discrimination.
• The four timing hold modes that are synchronized with the external signal
input allow free setting of the input data sampling point and easy retrieval
or control of desired data.
• The CQM1-LSE02 can convert input data into voltage output, which can
be used as data for external monitoring.
• The teaching function enables the Linear Sensor Interface Unit to use
actual input as scaling and comparison set values, thus ensuring the easy
adjustment.
• The zero point (measurement standard point) can be forced, which allows
relative object measurement.
• A ladder program can be used to enable the CQM1-LSE02 to have volt-
age output. The ladder program used with the CQM1-LSE02 enables the
output voltage to correspond to the data.
• The Programming Console can be used to easily set the Linear Sensor
Interface Unit to its initial values.
Linear Sensor Interface
Units Model Type
CQM1-LSE01 Standard
CQM1-LSE02 With monitor output
178
System Configuration Section 1-2
Sensor input
(V INPUT/I INPUT)
Monitor output
(OUTPUT)
Timing input
(T/G)
• Use the Programming Console to write its initial values to the Unit.
• The Unit needs zero input and zero reset input for forced zero.
• The CQM1-LSE01 does not have monitor output.
Word Number The word allocations for a CQM1H/CQM1-series Dedicated I/O Unit are as
follows.
Input: 001 to 015
Output: 100 to 115
The Unit uses a single input word and single output word. The CQM1-LSE01,
which is not provided with the monitor output function, also uses a single out-
put word.
Words are allocated in left-to-right order to the CQM1H/CQM1-series Dedi-
cated I/O Units mounted to the PC. For example, if an Input Unit that occupies
one word, an Output Unit that occupies two words, and the CQM1-LSE01/
LSE02 are mounted to the PC and if the Input Unit and Output Unit are
located to the left of the CQM1-LSE01/LSE02, the input and output word
numbers of the CQM1-LSE01/LSE02 will be 002 and 102 respectively.
Input Unit located on the left side
Input word to
CPU
Output word to
179
SECTION 2
Functions
This section provides an explanation of the scaling, timing hold, data input, teaching, forced zero, and monitor output
functions.
181
Scaling Section 2-1
2-1 Scaling
The conversion of input voltage or current in a certain range to a value in a
certain range is called scaling. For example, if the user converts input voltage
or current so to be displayed as a percentage, the converted value will be dis-
played in the range 0 through 100. The following is the scaling method.
The following graph shows the relationship between input to the Unit and the
values converted from the input. In this graph, Y1 is converted data corre-
sponding to input data X1 and Y2 is a converted data corresponding to input
data X2.
Scaled conversion data
Input
182
Timing Hold Section 2-2
Reference When scaling is conducted, the scaled conversion data may exceed the range
between 9999 and –9999 even if the input values are within the permissible
range. The scaled conversion data that fall outside the permissible measure-
ment range are treated as overflow values. The input values that fall outside
the permissible range (over-range) are also treated as overflow values.
9999
Input
Permissible
−9999 measurement
range
Overflow
183
Timing Hold Section 2-2
[2] From the moment the reset input is turned ON until the TIMING input is
turned ON for the first time after the reset input is turned OFF.
Power on Scaled conver-
[1] [2] sion data
Input
TIMING input
Reset input
Maximum Hold If the timing hold mode is set to maximum hold, the Unit continues data sam-
pling while the TIMING input is ON.
• When the TIMING input is turned OFF and the measurement mode is
selected using the data input function, the maximum value of the input
data sampled between the leading and trailing edge of the timing input is
stored in the input word as the scaled conversion data.
• When the TIMING input is turned OFF and the comparison mode is
selected using the data input function, the comparison result flags of the
input word are turned ON or OFF according to the comparison result pro-
cessed by the Unit.
The Unit stops data sampling during the following periods, The scaled conver-
sion data is “BBBB.”
[1] From the moment the Unit is turned ON until the first timing input is turned
ON and OFF.
[2] From the moment the reset input is turned ON until the timing input is ON
and OFF for the first time after the reset input is turned OFF.
Input
TIMING input
Reset input
Minimum Hold If the timing hold mode is set to minimum hold, the Unit continues data sam-
pling while the TIMING input is ON.
• When the TIMING input is turned OFF and the measurement mode is
selected using the data input function, the minimum value of the input
data sampled between the leading and trailing edge of the timing input is
stored in the input word as the scaled conversion data.
• When the TIMING input is turned OFF and the comparison mode is
selected using the data input function, the comparison result flags of the
input word are turned ON or OFF according to the comparison result pro-
cessed by the Unit.
The Unit stops data sampling during the following periods, The scaled conver-
sion data is “BBBB.”
184
Timing Hold Section 2-2
[1] From the moment the Unit is turned ON until the first timing input is turned
ON and OFF.
[2] From the moment the reset input is turned ON until the timing input is ON
and OFF for the first time after the reset input is turned OFF.
Power on
Sensing section Scaled conver-
[1] [2] sion data
Input
TIMING input
Reset input
Peak-to-peak Hold If the timing hold mode is set to peak-to-peak hold, the Unit continues data
sampling while the TIMING input is ON.
• When the TIMING input is turned OFF and the measurement mode is
selected using the data input function, the difference between the maxi-
mum value and minimum value of the input data sampled between the
leading and trailing edge of the timing input is stored in the input word as
the scaled conversion data.
• When the TIMING input is turned OFF and the comparison mode is
selected using the data input function, the comparison result flags of the
input word are turned ON or OFF according to the comparison result pro-
cessed by the Unit.
The Unit stops data sampling during the following periods, The scaled conver-
sion data is “BBBB.”
[1] From the moment the Unit is turned ON until the first timing input is turned
ON and OFF.
[2] From the moment the reset input is turned ON until the timing input is ON
and OFF for the first time after the reset input is turned OFF.
Power on
Sensing section
[1] [2]
c–d
Input b–a Scaled con-
version data
TIMING input
Reset input
185
Scaled Conversion Data/Comparison Result Section 2-3
Comparative
set value
Input word
Hysteresis
Hysteresis
186
Teaching Section 2-4
2-4 Teaching
The teaching function is can be set only when the timing hold in operation
mode A is set to normal.
The Programming Console makes it possible to adjust the scaling and set val-
ues preset on the Unit using objects.
Scaling Value Teach When the scaling value teach command is executed, the actual input value
can be set as the X1 or X2.
This allows an easy adjustment of the input error.
For example, when setting the X1 value as an input value of the smallest
object, execute a scaling command while the smallest object is being sam-
pled. In the same manner, the X2 value can be set as the largest object input
value if the scaling command is executed while the largest object is being
sampled.
Sensor input
Smallest object
Adjustment value
Set Value Teaching By using the set value teach command, an actual input value can be set as
the HH, H, L, or LL set value. It is useful for making judgments on whether
products are acceptable or defective.
For example, when setting the lowest set value LL, execute the set value
teach command while the smallest object is being measured. If the same
command is executed while the largest object is being measured, the highest
set value HH can be set.
Sensor input
Smallest object
Adjustment value
187
Forced Zero (Zero-shift) Section 2-5
Input
Calibrated
scaled conver-
sion data
ZERO input
ZERO indicator
When zero input is turned ON while the Unit is sampling data, the scaled con-
version data will be shifted to zero and stored as binary data in the input word,
or the comparison result flags of the input word are turned ON or OFF accord-
ing to the comparison result processed by the Unit.
The nonvolatile memory can store the zero shift value.
While the forced-zero state stays in effect, the ZERO indicator is lit.
Note The forced zero function is not effective when the timing hold mode is set to
peak-to-peak hold.
188
Voltage Monitor Output Section 2-6
Example of Scaling into the Data between 0000 to 5000 for the Input
between 4 to 20 mA
When the input is 12 mA, the scaled conversion data becomes 2500 and the
output voltage that corresponds to this value becomes 2.5 V.
Output voltage (V)
Scaled conversion data
9.999
5000
2500
2.5
–9999
Scaled con-
0 4 12 20 2500 9999 version data
Input value (mA) (decimal)
–9.999
Set Data D/A Output Mode In this mode, the monitor output terminal of the CQM1-LSE02 will have volt-
age output corresponding to the signed binary data stored in the output word
of the CQM1-LSE02 by easy use of the ladder program.
The signed binary data range of the CQM1-LSE02 is from –9999 (D8F1) to
9999 (270F) and the voltage output range of the CQM1-LSE02 corresponding
to the signed binary data range is from –9.999 to 9.999 V.
If the signed binary data out of the range is stored in the output word, either
–9.999 or 9.999 V will be output. For example, if the signed binary data D8F0
(–10000 in BCD) is written, the voltage of the monitor output will be –9.999 V.
Note In case of using the Unit in the set data D/A output mode, when obtaining the
value to be set to the output word through calculation using the ladder pro-
gram, etc., be careful not to use the computed result of “C000 to CFFF.” Even
when the Unit is used in the set data D/A output mode, if “C000 to CFFF” is
set to the output word, it is treated as a command.
In this mode, analog input is converted into digital data and then converted
into analog output. Therefore, the obtained analog output is not highly precise.
189
SECTION 3
Nomenclature and Functions
This section provides the nomenclature, and terminal and indicator functions of the Linear Sensor Interface Unit.
191
Nomenclature Section 3-1
3-1 Nomenclature
Front View
Indicators
Indicators
Name Color Function
RDY Green Lit when the Linear Sensor Interface Unit is ready for
use.
ERR Red Lit when an internal error, such as IC malfunctioning,
occurs.
BROKEN-WIRE Red Lit when 1- to 5-V or 4- to 20-mA input to the Unit is dis-
connected. This indicator cannot be used to detect the
disconnection of ±9.999- or ±5-V input.
TIMING/GATE Orange Lit when TIMING or GATE input to the Unit is ON.
ZERO Orange Lit when the forced zero function is effective.
Side View
Slide lock
Cover
Terminals
Slide lock
192
Terminals Section 3-2
3-2 Terminals
+
–
+
–
+24
VDC
+24
VDC
V INPUT Connect a linear sensor with voltage output to this terminal. The available volt-
age ranges of the V INPUT terminal are from –9.999 to 9.999, from –5 to 5,
and from 1 to 5 V.
I INPUT Connect a linear sensor with a current output range from 4 to 20 mA to this
terminal.
COM Common terminal for the V INPUT and I INPUT terminals.
OUTPUT Monitor output terminal for the CQM1-LSE02.
T/G Timing input terminal. If the timing hold is set to sampling hold, the Unit will be
in data sampling operation at the moment timing input is turned ON. If the tim-
ing hold is set to maximum hold, minimum hold, or peak-to-peak hold, the Unit
will be in data sampling operation while timing input is ON. This terminal is not
used by if the timing hold is set to normal.
RES Reset input terminal. When reset input is turned ON, the Unit will no longer be
in HOLD mode. This terminal is used if the Unit is set to any timing hold other
than normal.
ZERO Zero input terminal. When zero input is turned ON, the Unit will forcibly shift
the scaled conversion data to zero and the Unit will continue operating.
ZRES Zero reset terminal. The forced-zero state is canceled when zero reset input
turned ON.
193
SECTION 4
Connections
This section describes the connections of the Linear Sensor Interface Unit.
195
Mounting and Wiring Section 4-1
!Caution
• Make sure that the polarity of each input line connecting to the terminals
is correct.
• It is possible that the terminal block may become disconnected from the
Unit. After the terminals are wired, make sure that the terminal block is
properly connected to the Unit.
Connection Terminals Connect each input line to the terminal using a solderless terminal.
Do not tighten any screw of the terminals to a torque exceeding 0.5 N • m.
Use either of the following types of M3 solderless terminals for the input lines
connecting to the terminals.
6.2 mm max.
6.2 mm max.
Crimp Connectors Crimp connectors for wiring should be less than 6.2 mm wide (M3), and the
wire should be AWG22 to 18 (0.25 to 1.65 mm2).
196
SECTION 5
Basic Operation
This section describes the basic operation of the Linear Sensor Interface Unit using the Programming Console.
197
Operating Method Section 5-1
Is the Unit in N
comparison
mode?
Y
Set the set values.
Is the Unit in N
normal hold
mode?
Y
Set the hysteresis.
End
Monitoring
Initial Parameter Settings Use the Programming Console to write the initial parameters to the output
word of the Unit.
1,2,3... 1. Execute the operation mode A set command or operation mode B set com-
mand to determine the operation mode.
2. Determine the scaling values.
3. Determine the set values if the Unit is used in comparison mode.
4. Execute the operation mode A set command to determine the hysteresis if
the timing hold type is set to normal.
Monitoring Use a ladder program to retrieve the input word data for monitoring. The input
word data is the scaled conversion data if the Unit is in measurement mode.
The input word data is a comparison result if the Unit is in comparison mode.
Note The scaling values and zero shift value will be reset to the factory-set values.
if the input type is changed with the operation mode A set command. Be sure
to set the scaling values and zero shift value properly after the input type is
changed with the operation mode A set command.
The command operation examples in the following section are described on
the condition that the output word state before and after command operation
be set to “0000.”
It must be noted that, if the Unit is used in the set data D/A output mode, the
output is specified to be 0 V. Therefore, set a desired output value instead of
“0000” in actual operation.
198
Programming Console Operation Section 5-2
1,2,3... 1. Connect the Programming Console to the CQM1H/CQM1 CPU, set the
mode selector of the Programming Console to PROGRAM MODE, and
supply power to the Programming Console.
<Program>
Password
2. Input the password.
CLR MONTR
<Program>
3. The default screen will appear.
CLR
I/O Words The contents of the I/O words will appear on the screen of the Programming
Console. When measured mode is selected for data input, the present binary-
coded scaled conversion data will appear under the input word display.
1,2,3... 1. The input word (word 001 in this example) will be displayed.
A A B ?
CH
0 0 1 MONTR
SHIFT
*
2. The output word (word 100 in this example) will be displayed.
Output word Input word
CH B A A ? ?
SHIFT
* 1 0 0 MONTR
Command The command codes can be set to output word. In this example, descriptions
are given for the operation mode A.
1,2,3... 1. The command code is set to the output word. The response for the com-
mand will appear under the input word display.
C
C A A A
CHG SHIFT 2 0 0 0 WRITE
? ?
+ +
199
Operation Mode Section 5-3
2. If any parameter is used, the contents of the output word will be replaced
with the parameter. The response to the parameter will appear under the
input word display.
C C D B ? ?
CHG 2 2 3 1 WRITE
! !
5-3 Operation Mode
Settings The operation mode is selected with the operation mode A set command or
operation mode B set command.
The following four items can be selected for the Unit with the operation mode
A set command.
• Data Input
Measurement Mode or Comparison Mode:
When the Unit is in measurement mode, the binary-coded scaled conver-
sion data is stored in the input word allocated to the Unit. When the Unit is
in comparison mode, the Comparison Result Flags of the input word allo-
cated to the Unit are turned ON or OFF after comparing the set value and
scaled conversion data. When any overrange or sensor disconnection is
detected by the Unit, the Overrange or Sensor Disconnection Flag of the
input word is turned ON. The measurement mode is the factory setting.
• Timing Hold
Normal, Sampling Hold, Maximum Hold, Minimum Hold, Peak-to-
peak Hold:
When setting the initial values, one of the five timing holds can be
selected for the Unit. The timing hold is factory-set to normal.
• Input Type
±9.999 V, ±5 V, 1 to 5 V, or 4 to 20 mA:
When setting the initial values, any input type among four input types can
be selected for the Unit. The ±9.999 V input type is the factory setting.
• Monitor Output (CQM1-LSE02 Only)
Scaled Conversion Data Monitor Mode or Set Data D/A Output Mode:
The CQM1-LSE02 has a monitor output terminal, to which simple moni-
toring devices, such as the K3TE Digital Panel Meter, can be connected.
In the scaled conversion data monitor mode, the Unit outputs the voltage
corresponding to the scaled conversion data. In the set data D/A output
mode, the monitor output terminal has voltage output corresponding to
the data which is written to the output word allocated to the Unit. The
scaled conversion data monitor mode is the factory setting.
It is possible to select any of the following three items for the Unit with the
operation mode B set command.
• Input Sampling Speed
Fast or Slow:
The sampling time and period can be set to fast or slow according to the
type of sensing object considering the relationship between the measur-
ing accuracy and measuring speed. The sampling time/period is factory-
set to slow.
• Number of Averaging Process Times
1, 2, 4, 8, or 16:
For more precise sampling, it is possible to take an average of a desig-
nated number of samples. The number is factory-set to 4.
200
Operation Mode Section 5-3
? ?
+ +
201
Scaling Section 5-4
3. Set 2040 to the output word. The Unit will be in comparison mode and the
available input range will be from 4 to 20 mA. All the other modes will re-
main unchanged.
C A E A ? ?
CHG 2 0 4 0 WRITE
" "
4. When the Unit correctly receives the command, the input word will be set
to 2040.
5. Reset 0000 to the output word.
6. The Comparison Result Flags of the input word is turned ON or OFF. In this
example, the input word is set to 0004 (PASS).
A A A A ? ?
CHG 0 0 0 0 WRITE
"
5-4 Scaling
The setting method of the scaling values is explained below. Refer to 6-1 Scal-
ing Value Teaching for the method to obtain the scaling values from the teach-
ing operation.
Settings Scales input values into desired values within a range from –9999 to 9999. X2
– Y2 and X1 – Y1 must be input (X: input value, Y: corresponding display
data). The X1 value must be different from the X2 value, otherwise the Unit
will process them as an overrange value of B000.
Default Values The following are the factory-set scaling values.
X1: 0
X2: 1000
Y1: 0
Y2: 1000
Display data
Input value
Therefore, if the Unit is operated with the factory-set scaling values with an
input range from 4 to 20 mA, an input of 4 mA will be regarded as 400 and an
input of 20 mA will be regarded as 2000. When the input type is “1 to 5 V,” an
input of 1 V will be 1000 and that of 5V will be 5000. When the input type is
“–9999 to 9999 V,” an input of 9,999 V will be 9999 and that of –9999 V will be
–9999.
202
Scaling Section 5-4
The graph below shows the relationship between the actual input values and
the internal data.
(9999)
(5000)
(2000)
(1000)
(400)
–9.999 V –5 V
Input
(–5000)
(–9999)
Command The scaling value set command consists of a command code and parameter.
The following command codes are used to set the X1, X2, Y1, and Y2 scaling
values.
• X1 Scaling Value Set: C40@
• X2 Scaling Value Set: C41@
• Y1 Scaling Value Set: C42@
• Y2 Scaling Value Set: C43@
Each of the above scaling values has the suffix @, which should be replaced
with 0 if the value is positive and F if the value is negative when they are input.
The parameter range of each of the above scaling values is 0000 to 9999.
Refer to page 222 for the details of the scaling value set command.
Setting Example In this example, the following scaling values are selected for the Unit.
X1: 400
X2: 2000
Y1: 0000
Y2: 1000
This means an input of 4 to 20 mA is scaled to binary data of “0 to 1000” and
then converted into percentage data to the first decimal place.
In this example, the factory-set operation mode and scaling values have been
set.
Operation
1,2,3... 1. The input word reads 1254, which is the present scaled conversion data,
and the output word reads 0000.
Output word Input word
? ?
#"
203
Scaling Section 5-4
2. Set the command code C400 for the X1 value. To input the letter C with the
Programming Console, press the Shift and 2 Keys. The input word will be
set to the response C400.
C
C E A A
CHG SHIFT 2 4 0 0 WRITE
? ?
+" +"
3. Set 0400 to the output word.
4. When the Unit correctly receives the command, the input word will be set
to 0400.
A E A A ? ?
CHG 0 4 0 0 WRITE
" "
5. Input the command code C410 for the X2 value. The input word will be set
to the response C410.
C
C E B A
CHG SHIFT 2 4 1 0 WRITE
? ?
+" +"
6. Set 2000 to the output word.
7. When the Unit correctly receives the command, the input word will be set
to 2000.
C A A A ? ?
CHG 2 0 0 0 WRITE
C
C E C A
CHG SHIFT 2 4 2 0 WRITE
? ?
+" +"
8. Set 0000 for the Y1 value and 1000 for the Y2 value using the above meth-
od.
A A A A ? ?
CHG 0 0 0 0 WRITE
C
C E D A
CHG SHIFT 2 4 3 0 WRITE
? ?
+"! +"!
B A A A ? ?
CHG 1 0 0 0
WRITE
204
Comparison Section 5-5
9. After setting all the scaling values, reset 0000 to the output word. After the
scaling operation, 0534 will be set to the input word.
A A A A ? ?
CHG 0 0 0 0 WRITE
#!"
5-5 Comparison
The comparison function is effective only when the timing hold in operation
mode A is set to normal.
The setting methods of the set values and hysteresis to compare the present
scaled conversion data and the set values are explained below.
The preset set values and hysteresis are effective only when the Unit is set to
comparison mode. The hysteresis is, however, available only if the timing hold
is set to normal. Use the operation mode A set command to change the timing
hold.
Refer to 6-2 Set Value Teaching for the method to obtain the set values from
the teaching operation.
Settings Set the LL, L, H, and HH set values so that these set values are within a range
from –9999 to 9999. The following are the factory-set set values.
LL and L: –9999
H and HH: 9999
Therefore, if the Unit is operated with the factory-set set values, the PASS bit
of the input word will be always ON.
Set the hysteresis to a value between 0001 and 0999 for the LL, L, H, and HH
set values. The factory-set value of the hysteresis is 0001.
Command The set value set command consists of a command code and parameter. The
following command codes are used for the LL, L, H, and HH set values.
• LL Set Value: C70@
• L Set Value: C71@
• H Set Value: C72@
• HH Set Value: C73@
Each of the above set values has the suffix @, which should be replaced with
0 if the value is positive and F if the value is negative when they are input. The
parameter range of each of the above set values is 0000 to 9999.
The hysteresis set command consists of the command code CA00 and
parameter. Set the hysteresis value to the parameter.
Refer to pages 224 to 226 for the details of the set value command.
Setting Example Set the L set values to 0000 and the H set values to 2000 with the hysteresis
set to 0010. Each Comparison Result Flag is turned ON when the scaled con-
version data is as follows.
L ≤ 0000, PASS = 0001 to 1999, H ≥ 2000
Operation
1,2,3... 1. The input word reads 1254, which is the present scaled conversion data,
and the output word reads 0000.
Output word Input word
? ?
#"
205
Comparison Section 5-5
2. Input the set value set command code C710 for the L set value. To input
the letter C with the Programming Console, press the Shift and 2 Keys.
The input word will be set to the response C710.
C
C B A
CHG SHIFT 2 7 1 0 WRITE
? ?
+% +%
3. Set 0000 to the output word.
4. When the Unit correctly receives the command, the input word will be set
to 0000.
A A A A ? ?
CHG 0 0 0 0 WRITE
5. Input the set value set command code C720 for the H set value. The input
word will be set to the response C720.
C
C C A
CHG SHIFT 2 7 2 0 WRITE
? ?
+% +%
6. Set 2000 to the output word.
7. When the Unit correctly receives the command, the input word will be set
to 2000.
C A A A ? ?
CHG 2 0 0 0 WRITE
8. Input the hysteresis set command code CA00.
The input word will be set to the response CA00.
C A
C A A A
CHG SHIFT 2 SHIFT 0 0 0 WRITE
? ?
+) +)
9. Set 0010 to the output word.
10. When the Unit correctly receives the command, the input word will be set
to 0010.
A A B A ? ?
CHG 0 0 1 0 WRITE
11. After setting all the set values, set the output word to 0000 again. The
scaled conversion data 1254 will be set to the input word.
A A A A
? ?
CHG 0 0 0 0 WRITE
#"
206
Monitoring Section 5-6
5-6 Monitoring
The input word data is used to monitor the present scaled conversion data or
comparison result. To monitor the present scaled conversion data or compari-
son result by using a ladder program, set the mode select switch on the Pro-
gramming Console to the OPERATION MODE and then retrieve the input
word data.
Measurement Mode The input word in measurement mode will be a binary-coded scaled conver-
sion data. For example, when the factory-set scaling values are used, the
input word will be set to 270F for +9999 and D8F1 (2’s complement) for
–9999.
If the scaled conversion data falls beyond the ±9999 range or if the input value
falls in the overrange zone, B000 (overflow) will be set to the input word.
If the present scaled conversion data is indefinite, BBBB will be set to the
input word.
Comparison Mode The input word has flags for comparison results, overrange detection, and
sensor disconnection detection as shown below.
Overrange
Sensor disconnection
Refer to the following table for the ON and OFF conditions of the flags for the
comparison results.
ON OFF
HH Scaled conversion data ≥ HH set Scaled conversion data < HH set
value value – hysteresis
H Scaled conversion data ≥ H set Scaled conversion data < H set
value value – hysteresis
L Scaled conversion data ≤ L set Scaled conversion data > L set
value value + hysteresis
LL Scaled conversion data ≤ LL set Scaled conversion data > LL set
value value + hysteresis
PASS HH, H, L, and LL set values turned HH, H, L, or LL set values turned
OFF ON
207
SECTION 6
Applied Operation
This section describes the applied operation of the Linear Sensor Interface Unit using the Programming Console.
209
Scaling Value Teaching Section 6-1
1,2,3... 1. Adjust the X1 value with the smallest object using the teaching function.
The input word reads 0002, which is the scaled conversion data of the
smallest object measured with the Unit, and the output word reads 0000.
Output word Input word
? ?
2. Set the scaling value teach command code C500 for the X1 value to the
output word. To input the letter C with the Programming Console, press the
Shift and 2 Keys. The input word will be set to the response C500.
C
C F A A
CHG SHIFT 2 5 0 0 WRITE
? ?
+# +#
3. Set 0000 to the output word. When the input word is set to 0000, which is
the scaled conversion data of the smallest object, the teaching for the X1
value has been correctly executed.
A A A A ? ?
CHG 0 0 0 0 WRITE
210
Set Value Teaching Section 6-2
? ?
+# +#
6. Set 0000 to the output word. When 03E8 is set to the input word, converted
from 1000 (i.e., the scaled conversion data of the largest object measured
with the Unit), the teaching for the X2 value has been correctly executed.
1,2,3... 1. Adjust the L value with the smallest object using the set value teaching
function. The input word reads 0100, which is the scaled conversion data
of the smallest object measured with the Unit, and the output word reads
0000.
Output word Input word
? ?
211
Forced-zero Shift Section 6-3
2. Input the set value teach command code C810 for the L value. To input the
letter C with the Programming Console, press the Shift and 2 Keys. The in-
put word will be set to the response C810.
C
C B A
CHG SHIFT 2 8 1 0 WRITE
? ?
+& +&
3. Set 0000 to the output word. 0100 will be set to the input word.
A A A A ? ?
CHG 0 0 0 0 WRITE
For the Largest Object
4. Adjust the H value with the largest object next. The input word reads 1000,
which is the scaled conversion data of the largest object measured with the
Unit, and the output word reads 0000.
? ?
5. Input the set value teach command code C820 for the H value. The input
word will be set to the response C820.
C
C C A
CHG SHIFT 2 8 2 0 WRITE
? ?
+& +&
6. Set 0000 to the output word again. The input word will be set to 1000.
A A A A ? ?
CHG 0 0 0 0 WRITE
To check the adjusted values, execute the set value read command with the
command code C910 or C920.
Side B
Measured
Side A value
Object
Zero input ON
When zero input is turned ON while the Unit is sampling data, the scaled con-
version data will be shifted to zero and stored as binary data in the input word,
212
BCD Value Read Section 6-4
or the comparison result flags of the input word are turned ON or OFF accord-
ing to the comparison result processed by the Unit.
After the above processing, the sampling is performed with side A treated as
the reference side. As the object moves, the Unit measures side B of the
object and the scaled conversion data indicates the difference between the
sides A and B.
Note 1. The forced-zero shift function is not effective when the timing hold is set to
peak-to-peak hold.
2. The zero shift value stored in the RAM will be lost when the Unit is turned
OFF. The RAM should be used to store the zero shift value if the zero shift
function is frequently used during operation. The zero shift value stored in
the nonvolatile memory will not be lost when the Unit is turned OFF. The
zero shift value stored in the nonvolatile memory may not be, however,
used more than 100,000 times. Decide where to keep the zero shift value
according to the application.
Reference The Unit ignores zero input when zero reset input is ON. Use the operation
mode B set command to select the RAM or nonvolatile memory to store the
zero shift value.
2. A000, which means positive, or A00F, which means negative, will appear
under the input word display according to the present scaled conversion
data.
C C
C C A A
CHG SHIFT 2 SHIFT 2 0 0 WRITE
? ?
++ ) Signed
data
3. The present scaled conversion data will appear in approximately 0.5 sec-
onds.
? ?
++ Numeric
value
213
Monitor Output Section 6-5
4. A000 or A00F will appear according to the present scaled conversion data
in approximately 0.5 seconds.
? ?
++ ) Signed
data
5. While CC00 is set to the output word, the A000 or A00F and the present
scaled conversion data will be repeatedly displayed alternately at approxi-
mately 0.5-s intervals.
6. Set 0000 to the output word again to cancel reading the present scaled
conversion data in binary.
A A A A ? ?
CHG 0 0 0 0 WRITE
%&
6-5 Monitor Output
The CQM1-LSE02 has a monitor output function.
The CQM1-LSE02 can be in scaled conversion data monitor mode or set data
D/A output mode, either of which can be selected with the operation mode A
set command.
The CQM1-LSE02 in scaled conversion data monitor mode does not require
special operation settings. Refer to the following to operate the CQM1-LSE02
in set data D/A output mode.
In this mode, the monitor output terminal of the CQM1-LSE02 will have volt-
age output corresponding to the scaled conversion data which is written in the
output word allocated to the Unit. Therefore, the ladder program enables the
CQM1-LSE02 to output an analog input signal as a desired voltage value.
Refer to the following table to set signed binary data to use the monitor output
function.
Set output binary data Output voltage (V)
2710 (10000) min. 9.999
270F (9999) 9.999
0000 0000
D8F1 (–9999) –9.999
D8F0 (–10000) max. –9.999
214
SECTION 7
Commands
This section provides details on the commands and responses of the Linear Sensor Interface Unit.
215
Command Usage Section 7-1
(2) (3)
(1)
Response
1,2,3... 1. Set the command code to the output word. The Unit will check the com-
mand code. If the command code is correct, the same command code will
be set to the input word as the response for the command. If the command
code is incorrect, an error code will be set to the input word.
2. After confirming that the response sent back to the input word is correct,
set 0000 to the output word.
3. The scaled conversion data or comparison result will stored in the input
word.
Read Commands Operation Mode A Read
Operation Mode B Read
Hysteresis Read
Command
(2) (3)
(1)
Response
1,2,3... 1. Set the command code to the output word. The Unit will check the com-
mand code. If the command code is correct, a set value will be set to the
input word corresponding to the command as the response for the com-
mand. If the command code is incorrect, an error code will be set to the
input word.
2. After confirming that the response sent back to the input word is correct,
set 0000 to the output word.
216
Command Usage Section 7-1
3. The scaled conversion data or comparison result will stored in the input
word.
Set Commands Operation Mode A Set
Operation Mode B Set
Scaling Value Set
Set Value Set
Hysteresis Set
Command
(3) (5)
(1) (2) (4)
Response
1,2,3... 1. Set the command code to the output word. The Unit will check the com-
mand code. If the command code is correct, the same command code will
be set to the input word as the response for the command. If the command
code is incorrect, an error code will be set to the input word.
2. After confirming that the response sent back to the input word is correct,
set a parameter to the output word.
3. The Unit will check the parameter. If the parameter is correct, the parame-
ter will be set to the input word as the response for the parameter. If the
parameter is incorrect, an error code will be set to the input word.
4. After confirming that the response sent back to the input word is correct,
set 0000 to the output word. The scaled conversion data or comparison re-
sult will stored in the input word.
Signed Set Value Read Scaling Value Read
Commands Set Value Read
Hysteresis Read
Command
(3)
(2) (2)
(1)
Response
1,2,3... 1. Set the command code to the output word. The Unit will check the com-
mand code. If the command code is correct, the sign for a set value will be
set to the input word corresponding to the command as the response for
the command. If the command code is incorrect, an error code will be set
to the input word.
The set value will be set to the input word approximately 0.5 s after the sign
is set to the input word. The sign and set value will be set to the input word
alternately at approximately 0.5-s intervals.
217
List of Commands Section 7-2
2. After confirming that the sign and the set value that the input word is set to
is correct, set 0000 to the output word.
3. The scaled conversion data or comparison result will stored in the input
word.
Note The Linear Sensor Interface Unit acknowledges the start or end of a com-
mand through a change in the output word value. When “0000” is set to the
parameter by the setting command, for example, even if “0000” is set at the
end of the command, the command doesn’t end because there is no change
in the output word value, not allowing scaled conversion data or comparison
result to be set in the input word. To end the command, set a value other than
the one set to the parameter. However, that the value will be reflected on the
monitor output if the Unit is used in the set data D/A output mode. Therefore,
when using the Unit in the set data D/A output mode, be sure to select a value
which will not affect peripheral devices.
218
Commands and Responses Section 7-3
Command
Command Code
Parameter
Monitor output
0: Unchanged
1: Scaled conversion data monitor mode (factory-set)
2: Set data D/A output monitor mode
Input type
0: Unchanged
1: ±9.999 V (factory-set)
2: ±5 V
3: 1 to 5 V
4: 4 to 20 mA
Timing hold
0: Unchanged
1: Normal (factory-set)
2: Sampling hold
3: Maximum hold
4: Minimum hold
5: Peak-to-peak hold
Data input
0: Unchanged
1: Measurement mode (factory-set)
2: Comparison mode
Response If the correct command code or parameter is set to the output word, the same
command code or parameter will be set to the input word.
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E001: This error code will be set to the input word if the parameter is not
within the range covered by the Unit.
Command
Command Code
219
Commands and Responses Section 7-3
Response If the correct command code is set to the output word, the command code or
parameter is set to the input word as a response.
Monitor output
1: Scaled conversion data monitor mode (factory-set)
2: Set data D/A output monitor mode
Input type
0: Unchanged
1: ±9.999 V
2: ±5 V
3: 1 to 5 V
4: 4 to 20 mA
Timing hold
0: Unchanged
1: Normal
2: Sampling hold
3: Maximum hold
4: Minimum hold
5: Peak-to-peak hold
Data input
0: Unchanged
1: Measurement mode
2: Comparison mode
If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
Command
Command Code
220
Commands and Responses Section 7-3
Parameter
Response If the correct command code or parameter is set to the output word, the com-
mand code or parameter is set to the input word as a response.
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E001: This error code will be set to the input word if the parameter is not
within the range covered by the Unit.
Command
Command Code
221
Commands and Responses Section 7-3
Response If the correct command code is set to the output word, the command code or
parameter is set to the input word as a response.
If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
Command
Command Code
Sign
0: Positive
F: Negative
Scaling value
0: X1
1: X2
2: Y1
3: Y2
Parameter
Value
Range: 0 to 9999
Factory-set values:
X1 = 0, X2 = 1000,
Y1 = 0, and Y2 = 1000
Response If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
222
Commands and Responses Section 7-3
E001: This error code will be set to the input word if the parameter is not
within the range covered by the Unit.
Command
Command Code
Response If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E002: Teaching command execution error
E003: This error code will be set to the input word if the mode designation for
this command is not correct.
Command
Command Code
Scaling value
0: X1
1: X2
2: Y1
3: Y2
223
Commands and Responses Section 7-3
Response If the output word is set to the correct command code, the sign of the scaling
value and the scaling value will be set to the input word alternately in the fol-
lowing format.
Sign
0: Positive
F: Negative
Value
Range: 0 to 9999
Factory-set values:
X1 = 0, X2 = 1000,
Y1 = 0, and Y2 = 1000
If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
Command
Command Code
Sign
0: Positive (Factory-set HH and H set values)
F: Negative (Factory-set LL and L set values)
Set value
0: LL
1: L
2: H
3: HH
Parameter
Value
Range: 0 to 9999
Factory-set value: 9999
Response If the correct command code or parameter is set to the output word, the same
command code or parameter will be set to the input word.
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E001: This error code will be set to the input word if the parameter is not
within the range covered by the Unit.
224
Commands and Responses Section 7-3
Command
Command Code
Response If the wrong command code is set to the output word, the following error code
will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E002: Teaching command execution error
E003: This error code will be set to the input word if the mode designation for
this command is not correct.
Command
Command Code
Set value
0: LL
1: L
2: H
3: HH
Response If the output word is set to the correct command code, the sign of the set value
and the set value will be set to the input word alternately in the following for-
mat.
Sign
0: Positive
F: Negative
Value
Range: 0 to 9999
225
Commands and Responses Section 7-3
If the output word is set to the wrong command code, the following error
codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
Command
Command Code
Parameter
Response If the correct command code or parameter is set to the output word, the same
command code or parameter will be set to the input word.
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E001: This error code will be set to the input word if the parameter is not
within the range covered by the Unit.
Command
Command Code
Response If the correct command code or parameter is set to the output word, the same
command code or parameter will be set to the input word.
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
226
Commands and Responses Section 7-3
Command
Command Code
Response If the correct command code or parameter is set to the output word, the
present conversion data will be set to the input word.
Sign
0: Positive
F: Negative
Value
Range: 0 to 9999
If the wrong command code or parameter is set to the output word, one of the
following error codes will be set to the input word.
E000: This error code will be set to the input word if a nonexisting command
code is used.
E003: This error code will be set to the input word if the mode designation for
this command is not correct.
227
Appendix A
Specifications
Standard Specifications
The standard specifications of the CQM1-LSE01/LSE02 conform to those of SYSMAC CQM1H/CQM1-series
PCs.
Performance Specifications
Item CQM1-LSE01 CQM1-LSE02
Input No. of analog input points 1
Input range Voltage input 1 to 5 V, –9.999 to 9.999 V, –5 to 5 V
Current input 4 to 20 mA
Input Voltage input 1 MΩ min.
impedance Current input 10 Ω
Linearity ±0.1% FS ±1 digit max. with input sampling speed set to slow
±0.5% FS ±1 digit max. with input sampling speed set to fast
PC output code Signed binary (–9999 to 9999)
Sampling time 0.3 ms with input sampling speed set to fast and 0.6 ms with input sampling
speed set to slow
Sampling period 1 ms with input sampling speed set to fast and 2 ms with input sampling speed
set to slow
Operation processing time 5 ms
External control input TIMING/GATE, ZERO, ZERO RESET, RESET
No. of occupied words 1 input word and 1 output word
Moni- Voltage output --- –9.999 V to 9.999 V
tor out- Output linearity --- ±0.1% FS
put
Output resolution --- 1/8192
Output refresh period --- 0.5 s
Output response time --- 0.5 s
Permissible load resis- --- 10 kΩ min.
tance
Insulation method Photocoupler insulation between input terminals and PC signals and between
input terminals and output terminals.
Dielectric strength 500 VAC for 1 minute between input terminals and output terminals
1,000 VAC for 1 minute between I/O terminals and FG
Current consumption 380 mA max. at 5 VDC 450 mA max. at 5 VDC
Dimensions 32 x 110 x 107 (W x H x D) mm
Weight 230 g max.
229
Specifications Appendix A
2.2 Ω (2 kΩ)
Figures in parentheses are values for
TIMING input and GATE input.
Note The ON/OFF response time is the time required for the Unit’s CPU to detect input turned ON or OFF.
Dimensions
(Unit: mm)
230
Appendix B
Block Diagram
Indicator
circuit
Analog-Digi-
Voltage/Current input Input tal conversion CQM1H/CQM1
circuit circuit
internal bus
Bus
Micro interface
Control input power computer circuit
supply (24 VDC)
Control input circuit
Control input
Internal circuit
231
Appendix C
Data Processing Timing
Sampling
The Unit processes input data in the following two blocks.
• A: Input sampling time = Sampling period x No. of mean value processings
• B: Operation process and data set to the data input word
Data processing Next data processing
0.05 ms min.
Timing input
233
Data Processing Timing Appendix C
B' B'
Timing input
Data Read
When a ladder program is used to automatically read the data to be input, the data is sampled in synchroniza-
tion with timing input. Therefore, the CPU used with the Unit must read the data in synchronization with the
sampling timing.
CPU
Timing signal
The Unit requires time to process input and to set data to its input word corresponding to the input. The actual
data reading timing must be later than the moment timing input to the Unit is ON. The input process time varies
with the timing hold currently selected. The following is the input process time with its timing hold set to sam-
pling hold.
Input sampling Operation process and data set
Timing input
234
Data Processing Timing Appendix C
Y
Turn reset input
OFF
Y
BBBB set to input
word
N
Read input word
data
Timing input
Reset input
235
Appendix D
Troubleshooting
Internal Error
ERR indicator is lit.
Word status Possible cause and remedy
BEEE CPU error.
Turn the power OFF and then ON again, once. If the ERR indicator is still lit, the Unit
needs repairs.
B010 RAM error (calibration data error).
Turn the power OFF and then ON again, once. If the ERR indicator is still lit, the Unit
needs repairs.
B011 Set value data error.
Turn the power OFF and then ON again, once, or reset all the initial values of the Unit
again and execute the zero reset.
Sensor Error
BROKEN-WIRE indicator is lit.
Word status Possible cause and remedy
B001 (measurement mode) Check if the wires of the sensor connected to the Unit are broken, short circuited, or incor-
Bit 15 = 1 (comparison mode) rectly connected to the Unit.
Overflow
Word status Possible cause and remedy
B000 (measurement mode) Set all the set values within the permissible ranges of the Unit.
Bit 14 = 1 (comparison mode)
Command Error
Word status Possible cause and remedy
E000 A nonexisting command code was used. Check the command description.
E001 Parameter setting range error. Set the parameter correctly and execute the command.
E002 Teach command execution error.
Cancel the following conditions and execute the teach command again.
Reset input
Sensor error
Overflow
E003 Mode designation error.
The command C500, C800, or CC00 can be set to the output word only when the timing
hold mode is set to normal. Set the timing hold mode to normal in the operation mode A
and execute the required command again.
237
PART VIII
Temperature Control Units
CQM1-TC001
CQM1-TC002
CQM1-TC101
CQM1-TC102
CQM1-TC201
CQM1-TC202
CQM1-TC301
CQM1-TC302
CQM1-TC203
CQM1-TC204
CQM1-TC303
CQM1-TC304
239
SECTION 1
Temperature Control Unit Model Numbers
This section lists the Temperature Control Unit model numbers and the basic specifications for each Unit.
241
Temperature Control Unit Model Numbers Section 1
Temperature Control Units are classified into models according to the number
of input loops, the type of output, and other functions, as listed in the following
diagram.
CQM1-TC@@@
Two input loops, basic functions (Word allocations: 2 input and 2 output words)
001: Thermocouple input (K, J),
NPN output
Four input loops, advanced functions (Word allocations: 1 input and 1 output word)
201: Thermocouple input (K, J, T, L, R, S, B),
NPN output
Two input loops, heater burnout alarm (Word allocations: 1 input and 1 output word)
203: Thermocouple input (K, J, T, L, R, S, B),
NPN output
242
SECTION 2
CQM1-TC20@/TC30@ Temperature Control Units
This section describes the features and operation of the CQM1-TC20@/TC30@ Temperature Control Units.
243
Features and Word Allocations Section 2-1
Temperature Ranges
Thermocouples (See note.) Platinum resistance
thermometers
K (CA) K (CA) J (IC) J (IC) T (CC) L L R S B Pt100 JPt100 Pt100 JPt100 ---
1600
Termperature range (degrees C)
1300
1300
850 850 650.0 650.0
800
500.0
600
Do not set.
400.0 400.0 400.0
400
200
100
100
0
0.0 0.0 0.0 0 0 −20.0 −20.0
−100
−100 −100
−200
−200 −200.0 −200.0 −200.0
Code 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 to
No. 9
Min. 1°C 0.1°C 1°C 0.1°C 0.1°C 1°C 0.1°C 1°C 0.1°C 0.01°C ---
unit
244
Specifications Section 2-2
2-2 Specifications
General Specifications
The general specifications of the CQM1-TC20@/TC30@ conform to those of
the CQM1H/CQM1 Series.
Performance Specifications
Item Specification
Units for thermocouples Units for platinum resistance
(CQM1-TC20@) thermometers (CQM1-TC30@)
Sensor type (See previous page for K, J, T, L, R, S, B Pt100, JPt100
temperature ranges.)
Number of control loops 2 loops or 4 loops (2-loop model has heater burnout alarm)
Control output NPN or PNP output with short-circuit protection
Power supply voltage: 24 VDC +10%/–15%
Maximum switching capacity: 100 mA per output
Leakage current: 0.1 mA max.
Residual voltage: 0.8 V max.
Control mode ON/OFF control, advanced PID control (2 degrees of freedom), or manual oper-
ation
Setting and display accuracy °C Ranges 0.1 °C Ranges
(Process value ±0.3% or ±1 °C, which- (Process value ±0.3% or ±0.8 °C,
ever is larger) ±1 digit max. whichever is larger) ±1 digit max.
°F Ranges 0.1 °F Ranges
(Process value ±0.3% or ±2 °F, which- (Process value ±0.3% or ±1.6 °F,
ever is larger) ±1 digit max. (See note whichever is larger) ±1 digit max. (See
1.) note 1.)
The accuracy is given when the cold 0.01 °C Ranges
junction compensator on the terminal (Process value ±0.3% or ±0.5 °C,
block is used. Always use the cold junc- whichever is larger) ±1 digit max.
tion compensator on the terminal block.
(See note 2.)
Hysteresis adjustment 0.1 to 999.9 °C/°F (0.1°C/°F unit)
Proportional band 0.1 to 999.9 °C/°F (0.1°C/°F unit)
Derivative time 0 to 3,999 s (1 s unit)
Integral time 0 to 3,999 s (1 s unit)
Manual manipulated variable 0.0 to 100.0% (0.1% unit)
Control period 1 to 99 s (1 s unit)
Input shift value –99.9 to 999.9 °C/°F (0.1°C/°F unit) 0.1 °C Ranges
–99.9 to 999.9 °C/°F (0.1°C/°F unit)
0.01 °C Ranges
–9.99 to 99.99 °C/°F (0.01°C/°F unit)
Sampling period 0.5 s
Output refresh period 0.5 s
Current consumption 190 mA max. at 5 VDC
Weight 200 g max.
Dimensions 32 x 110 x 107 mm (W x H x D)
245
Specifications Section 2-2
Note 1. Heater burnout detection will be disabled if the alarm is set to 0.0 A. The
heater burnout alarm output will turn ON if the alarm is set to 50.0 A.
2. If the control output is ON for less than 200 ms, heater burnout will not be
detected and the heater current will not be measured.
Dimensions:
CQM1-TC20@/TC30@
Unit: mm
246
Specifications Section 2-2
25
10.5 3
10
30 2.36 dia.
E54-CT3
9 12 dia.
40
30 Two, M3 (depth: 4)
40
Unit: mm
247
Nomenclature Section 2-3
2-3 Nomenclature
Front View
Ready indicator (green, lit when the Unit is
recognized as the Temperature Control Unit)
Four-loop Models
OUT1 to OUT4 indicators (orange, lit when
control output is ON)
Two-loop Models
OUT1 and OUT2 indicators (orange, lit when
control output is ON)
HB1 and HB2 indicators (red, lit when a
heater burnout has been detected)
Terminal screws: M3
Side View
Function DIP switch (SW1)
ON
ON
OFF
Cover
Terminals Loops Loops
1 and 3 2 and 4
Slide lock
248
Nomenclature Section 2-3
Switch Settings Set all switches before mounting the Unit. Factory settings are shown in bold
text in the following table.
Pin Item Settings
1 Control method ON Advanced PID
OFF ON/OFF
Function DIP Switch (SW1)
2 Control operation for loops 1 and ON Normal (cooling control)
ON 3 OFF Reverse (heating control)
3 Control operation for loops 2 and ON Normal (cooling control)
OFF 4 OFF Reverse (heating control)
4 Temperature unit ON °F (See note 1.)
OFF °C
5 Data type ON 4-digit BCD
OFF 16-bit binary (4-digit Hex)
6 Leave this switch set to OFF.
Note 1. Do not use this setting for platinum resistance thermometers; 0.01°F rang-
es are not supported.
2. The following ranges must be used when 4-digit BCD is specified:
0.1°C/°F ranges: –99.9 (F999) to 999.9 (9999)
0.01°C/°F ranges: –9.99 (F999) to 99.99 (9999)
Input Type DIP Switch (SW2)
ON
OFF
Pins 5 to 8: Thermocouple type and range setting for loops 2 and 4
249
Nomenclature Section 2-3
Temperature Ranges
Units for Thermocouples The setting ranges are shown in the following table. Indication ranges are the
setting range ±20°C/°F. (See note 1.)
Code Input °C °F
No. type Binary BCD Binary BCD
(4-digit Hex) (4-digit Hex)
0 K FF38 to FFFF to 0514 F200 to 1300 FED4 to FFFF to 08FC F300 to 2300
(–200 to –1 to 1300) (–200 to 1300) (–300 to –1 to 2300) (–300 to 2300)
1 K 0000 to 1388 0000 to 5000 0000 to 2328 0000 to 9000
(0.0 to 500.0) (0.0 to 500.0) (0.0 to 900.0) (0.0 to 900.0)
2 J FF9C to FFFF to 0352 F100 to 0850 FF9C to FFFF to 05DC F100 to 1500
(–100 to –1 to 850) (–100 to 850) (–100 to –1 to 1500) (–100 to 1500)
3 J 0000 to 0FA0 0000 to 4000 0000 to 1D4C 0000 to 7500
(0.0 to 400.0) (0.0 to 400.0) (0.0 to 750.0) (0.0 to 750.0)
4 T F830 to FFFF to 0FA0 F999 to 4000 (See F448 to FFFF to 1B53 F999 to 7000 (See
(–200.0 to –0.1 to 400.0) note 2.) (–300.0 to –0.1 to 700.0) note 2.)
(–99.9 to 400.0) (–99.9 to 700.0)
5 L FF9C to FFFF to 0352 F100 to 0850 FF9C to FFFF to 05DC F100 to 1500
(–100 to –1 to 850) (–100 to 850) (–100 to –1 to 1500) (–100 to 1500)
6 L 0000 to 0FA0 0000 to 4000 0000 to 1D4C 0000 to 7500
(0.0 to 400.0) (0.0 to 400.0) (0.0 to 750.0) (0.0 to 750.0)
7 R 0000 to 06A4 0000 to 1700 0000 to 0BB8 0000 to 3000
(0 to 1700) (0 to 1700) (0 to 3000) (0 to 3000)
8 S 0000 to 06A4 0000 to 1700 0000 to 0BB8 0000 to 3000
(0 to 1700) (0 to 1700) (0 to 3000) (0 to 3000)
9 B (See 0064 to 0708 0100 to 1800 012C to 0C80 0300 to 3200
note 3.) (100 to 1800) (100 to 1800) (300 to 3200) (300 to 3200)
Units for Platinum The setting ranges are shown in the following table. Indication ranges are the
Resistance Thermometers setting range ±20 °C/°F. (See note 1.)
Code Input °C °F
No. type Binary BCD Binary BCD
(4-digit Hex) (4-digit Hex)
0 Pt100 F830 to FFFF to 1964 F999 to 6500 (See note F448 to FFFF to 2EE0 F999 to 9999 (See note
(–200.0 to –0.1 to 2.) (–300.0 to –1 to 1200.0) 2.)
650.0) (–99.9 to 650.0) (–99.9 to 999.9)
1 JPt100 F830 to FFFF to 1964 F999 to 6500 (See note F448 to FFFF to 2EE0 F999 to 9999 (See note
(–200.0 to –0.1 to 2.) (–300.0 to –1 to 1200.0) 2.)
650.0) (–99.9 to 650.0) (–99.9 to 999.9)
2 Pt100 F830 to FFFF to 61A8 F999 to 9999 (See note Do not set. (See note 4.)
(–20.00 to –0.01 to 2.)
250.00) (–9.99 to 99.99)
3 JPt100 F830 to FFFF to 61A8 F999 to 9999 (See note
(–20.00 to –0.01 to 2.)
250.00) (–9.99 to 99.99)
4 to 9 --- Do not set. (See note 4.)
Note 1. For binary indications, a sensor error (E400) will occur if the specified
range is exceeded. In Auto Mode, the output for the corresponding loop will
turn OFF if this error occurs.
2. For BCD indications, the indicated values will be clamped to the upper or
lower limit between the upper or lower limit of the setting range and the val-
ues that will cause a sensor error (E400),
0.1 °C/°F Indications: Lower limit = –99.9, Upper limit = 999.9
0.01 °C Indications: Lower limit = –9.99, Upper limit = 99.99
3. The lower limit of indications for B thermocouples is 0 °C/°F.
250
Terminology and Function Descriptions Section 2-4
Output
0%
Changed Changed
Heater Burnout Alarm • The heater burnout alarm output is a latched output. To reset the heater
burnout alarm output, either set the heater burnout alarm set value to 0.0
or turn the power supply to the Unit OFF and then back ON.
• The heater burnout alarm settings are shown in the following table.
Setting Operation
0.0 Heater burnouts will not be detected. The heater burn-
out alarm output will turn OFF. This setting is used to
reset an alarm.
0.1 to 49.9 The detection level for heater burnout alarms.
50.0 Heater burnouts will not be detected. The heater burn-
out alarm output will turn ON regardless of RUN/STOP
status. This setting can be used to check wiring.
• Heater Current
If the heater current reaches 55.0 A or higher, a CT input error will occur
and E500 will be output if the heater current is being monitored.
• The current at which a heater burnout will be detected is calculated as fol-
lows:
Set value = (Normal current + current after burnout)/2
• The following condition must be met:
Normal current – current after burnout ≥ 2.5 A
251
Terminology and Function Descriptions Section 2-4
Input Shift Value • An input shift value can be set to offset the indicated value from the actual
measured value. For example, if the input shift value is set to 3.0 °C and
the actual measured temperature is 50 °C, the monitored temperature will
be 53 °C.
• If the input shift value is set too large, a sensor error can occur near the
upper and lower limits of the temperature range even though the measure
temperature is still within range.
Autotuning (AT) PID calculations using the limit cycle method are performed when autotuning
is executed. Parameters cannot be written for loops that are currently being
autotuned.
Hunting cycle
Calculated
Amplitude PID control
Set point
• The limit cycle method causes hunting using ON/OFF control near the set
point to measure the hunting cycle and amplitude and uses the results to
make calculations for PID control.
• Be sure to change the START AT command in the output word after the
START AT command has been sent and received. If the START AT com-
mand is left set in the output word, autotuning will be executed again as
soon as it is completed.
252
Wiring Section 2-5
2-5 Wiring
Wiring
Units for Thermocouples
CQM1-TC201 CQM1-TC202 CQM1-TC203 CQM1-TC204
(4 loops, NPN (4 loops, PNP (2 loops, heater burnout (2 loops, heater burnout
outputs) outputs) alarm NPN outputs) alarm PNP outputs)
Loop 1 Loop 1
Loop 1 Loop 1
Loop 2 Loop 2 Loop 2 Loop 2
Loop 4 Loop 4
Loop 3 Loop 3
Output 1 Output 1 Output 1 Output 1
Output 2 Output 2 Output 2 Output 2
Output 3 Output 3
Output 4 Output 4
253
Application Section 2-6
Current Detectors
(E54-CT1/CT3)
CT
Current Detector
(E54-CT1/CT3)
Output Interface
Output Characteristics
Maximum switching capability 100 mA, 24 VDC +10%/–15%
Leakage current 0.1 mA max.
Residual voltage 0.8 V max.
External supply voltage 30 mA min., 24 VDC +10%/–15% (exclud-
ing load current)
Built-in Short-circuit When the short-circuit protection circuit operates, turn OFF the output or the
Protection Circuit output power supply, or release the short circuit.
Output Circuits
TC(01/TC(03 TC(02/TC(04
2-6 Application
The Unit will be in Auto Mode in STOP status when the power supply is turned
ON. An operation control command must be executed to start actual opera-
tion. Refer to 2-6-2 Using Operation Control Commands for details on the
commands.
254
Application Section 2-6
60 ms max. 60 ms max.
C(((
Output
word Write data
1,2,3... 1. Output word: An I/O allocation command (C@@@) is set to specify the loop
and the items to be set and monitored.
2. Input word: The I/O allocation command set in the output word will be set
by the system as a “Command Acknowledged Flag” to indicate that the
command has been acknowledged.
3. Output word: The write data for the I/O allocation command set in 1. is set.
4. Input word: After the data specified in 3. has been set, the data specified
to be monitored in 1. will be set by the system. This also functions as a
“Write Completed Flag” to indicate that the write operation has been com-
pleted.
C Output word
Loop number: 1 to 4
255
Application Section 2-6
Note 1. A setting error will be indicated by outputting EE01 to the input word if any
values other than those listed above are specified. Reset the contents of
the output word if an error occurs.
2. When there is no item to set, set C7@@ into the output word and then use
0000 as the write data.
3. If the write data is set before the response confirming acknowledgement of
the I/O allocation command has been received, the set value will be used
for the previous I/O allocation command. Always confirm that the I/O allo-
cation command has been acknowledged before setting the write data.
Setting and Indication Ranges for Setting and Monitor Items
Decimal values are given in parentheses.
Setting/Monitor item Binary indications BCD indications Unit Memory
Range Default Range Default
Set point Depends on input 0000 Depends on input 0000 °C/°F Written to RAM (trans-
type. (See type. (See ferred to EEPROM via
page 250.) page 250.) CEEA command).
Proportional band 0001 to 270F 0190 0001 to 9999 0400 °C/°F Written to EEPROM.
(0.1 to 999.9) (40.0) (0.1 to 999.9) (40.0) (See note 2.)
Write life: 100,000 writes
Integral time 0000 to 0F9F 00F0 0000 to 3999 0240 s (See note 3.)
(0 to 3999) (240) (0 to 3999) (240)
Derivative time 0000 to 0F9F 0028 0000 to 3999 0040 s
(0 to 3999) (40) (0 to 3999) (40)
Hysteresis 0001 to 270F 0008 0001 to 9999 0008 °C/°F
(0.1 to 999.9) (0.8) (0.1 to 999.9) (0.8)
Control cycle 0001 to 0063 0014 0001 to 0099 0020 s
(1 to 99) (20) (1 to 99) (20)
Input Platinum resis- FC19 to 270F 0000 F999 to 9999 0000 °C
shift tance thermome- (–9.99 to 99.99) (0.00) (–9.99 to 99.99) (0.00)
value ters in 0.01°
ranges
Others (See note FC19 to 270F 0000 F999 to 9999 0000 °C/°F
4.) (–99.9 to 999.9) (0.00) (–99.9 to 999.9) (0.00)
Heater burnout alarm set- 0000 to 01F4 0000 0000 to 0500 0000 A
ting (See note 5.) (0.0 to 50.0) (0.0) (0.0 to 50.0) (0.0)
Manual manipulated vari- 0000 to 03E8 See note 0000 to 1000 See note % Stored in RAM
able (0.0 to 100.0) 7. (0.0 to 100.0) 7.
Process value Depends on input --- Depends on input --- °C/°F
type. type.
Manipulated variable 0000 to 03E8 --- 0000 to 1000 --- %
(See note 6.) (0.0 to 100.0) (0.0 to 100.0)
Heater current 0000 to 0226 --- 0000 to 0550 --- A
(0.0 to 55.0) (0.0 to 55.0)
F500 (55.0 min.) E500 (55.0 min.)
Note 1. A setting error will be indicated by outputting EE01 to the input word if any
values other than those listed above are specified. The setting will be in-
valid.
2. Automatically written to EEPROM when the parameter setting is changed.
3. Set up the system to ensure that EEPROM is not written to more than
100,000 times.
4. The decimal point will be adjusted if the range is changed to another range
with a different number of decimal places. Adjust the setting as necessary
after changing ranges. (Example: If a 0.01 °C range is changed to a 0.1 °C
256
Application Section 2-6
range and the input shift value was 0.05 °C, the setting would be changed
to 0.5
5. Heater burnout detection will not be performed if the alarm setting is 0.0 or
50 A. The heater burnout alarm output will turn OFF if the setting is
changed to 0.0 A and will turn ON if the setting is changed to 50 A.
6. The current manipulated variable will be monitored.
7. The initial manual manipulated variable will be set to maintain the output
level before Manual Mode was entered.
8. Always check the “Write Completed Flag” to be sure that the write to EE-
PROM has been completed when setting a parameter that is stored in EE-
PROM. A minimum of 60 ms is required to complete writing to EEPROM.
If a power interruption or other problem prevents confirming the write op-
eration, reset the value after power is restored or the problem corrected.
Status Data Units with Four Loops
Input
word
Loop
number
Control output Autotuning Sensor error
0: OFF 0: Normal 0: Normal
1: ON 1: Autotuning 1: Error
257
Application Section 2-6
Loop
number
Control output Autotuning Sensor error
0: OFF 0: Normal 0: Normal
1: ON 1: Autotuning 1: Error
Note The RUN/STOP and manual/auto status will be given for the loop specified in
the I/O allocation command.
(1) (2)
See note.
Output word C(((
258
Application Section 2-6
Note 1. The Unit will start in Auto Mode in STOP status when power is turned ON.
Function
DIP switch
PID Autotuning
RUN
Auto
ON/OFF
STOP
Manual
Cannot be changed during autotuning.
2. Input the loop number for @ in the command codes. “A” is used to indicate
all loops. When “A” is used, the operation control command will not be ex-
ecuted for any loops if even one of the four loops does not meet the write
conditions. For example, a setting error will occur (EE01) if the AUTOTUN-
ING command is set when loops 1 to 3 are in RUN status and loop 4 is in
STOP status.
3. The following table shows the conditions required to execute the operation
control commands and the error codes that will occur when the command
causes an error.
Current status RUN STOP Auto Manual AT Cancel Write I/O allocation commands
Mode Mode AT SP C@@@ Write Read
CCD@ CCC@ CDD@ CDC@ CFC@ CFD@ CEEA
Auto RUN PID AT ❍ ❍ EE00 EE00 ❍ ❍ ❍ ❍ EE00 ❍
Mode
Not ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
AT
ON/OFF ❍ ❍ ❍ ❍ EE01 EE01 ❍ ❍ ❍ ❍
STOP ❍ ❍ ❍ ❍ EE01 EE01 ❍ ❍ ❍ ❍
Manual Mode ❍ ❍ ❍ ❍ EE01 EE01 ❍ ❍ ❍ ❍
❍ = Command valid
Errors: EE00 = Parameter change attempted during autotuning.
EE01 = Setting error
When “A” is used to specify all loops, the command will not be executed
for any loops if even one of the four loops does not meet execution condi-
tions.
4. During manual operation, the manual manipulated variable will be output
regardless of RUN/STOP status.
259
Application Section 2-6
? ?
2. Write “C071” to the output word to specify setting the set point and reading
the process value.
“C071” will be written to the input word to acknowledge the command.
? ?
+% +%
3. Write the set point for loop 1 (100 °C) to the output word.
The process value for loop 1 will be written to the input word, indicating that
the write operation has been completed.
? ?
#
260
Application Section 2-6
Note If the contents of IR 100 are left unchanged, the process value in
IR 001 will be updated every 500 ms.
Operation Control The following procedure would be used to switch to RUN status for all loops.
Commands
? ?
? ?
2. Write “CCDA” to the output word to specify RUN status for all loops.
“CCDA” will be written to the input word to acknowledge the command.
? ?
++,) ++,)
261
IOTC(––) Section 2-7
2-7 IOTC(––)
The IOTC(– –) instruction is supported by CX-Programmer version 2.0 or later
and CPU Unit lot number 0160 or later. The SYSMAC Support Software can
also be used by uploading the expansion instructions from a CPU Unit with a
lot number of 0160 or later.
IOTC (– –)
C C: First word of I/O command area for Temperature Control Unit
S S: First source word containing write data
D D: First destination for read data
C
First word Output word address (BCD: 0100 to 0115) Specify the address of the output word allocated to the Unit.
+1 Input word address (BCD: 0001 to 0015) Specify the address of the input word allocated to the Unit.
+2 Work word 1: Do not used.
Used by the system software in the CPU Unit.
+3 Work word 2: Do not used.
+4 Number of I/O allocation commands Setting: 0001 to 0099
+5 I/O allocation command 0
S D
+6 I/O allocation command 1 Write data 0 Read data 0 First word
+7 I/O allocation command 2 Write data 1 Read data 1
+8 I/O allocation command 3 Write data 2 Read data 2
.
. Write data 3 Read data 3
.
. .
. .
n+4 I/O allocation command n–1 . .
Note 1. Do not execute a macro instruction for the same Unit until execution of any
previously executed macro instructions has been completed. Data may not
be set correctly if more than one instruction is executed at the same time.
2. The same IOTC(––) instruction will not be executed again until the input
condition has turned OFF for at least one scan. Also, if the input condition
turns OFF and then back ON before execution has been completed, the
instruction will be executed again from the beginning.
3. Refer to 2-6-1 Communications Procedure for setting and monitor items
and ranges.
4. Up to a maximum of 120 ms will be required to complete each I/O alloca-
tion command for a normal response (timeout error: 200 ms). The total
time to complete all commands will be a maximum of (0.12 s x refresh time
x 2) x the number of commands.
262
IOTC(––) Section 2-7
Note 1. Be sure that the above ranges are not exceeded by the number of words
required for n commands.
2. If there are errors in the operand or word address specifications, the ER
Flag will turn ON and the instruction will not be executed.
Flags
SR 25503 (ER Flag) ON for error in operands or word addresses.
ON if the specified number of commands causes a
memory area boundary to be exceeded.
SR 25506 (Equals Flag) ON when all commands have been acknowledged.
If a setting range error (EE01) occurs for an item being
set or a timeout error (E900) occurs for an I/O allocation
command, the settings will not be written. Be sure to
check the read data to confirm execution.
Note Operation control commands can be set along with I/O allocation commands.
If an operation control command is set, set the same write data for the opera-
tion control command as was set for the I/O allocation command just prior to
it.
IOTC (––)
C
First word Output word address (BCD: 0100 to 0115) Specify the address of the output word allocated to the Unit.
+1 Input word address (BCD: 0001 to 0015) Specify the address of the input word allocated to the Unit.
+2 Work word 1: Do not use.
Used by the system software in the CPU Unit.
+3 Work word 2: Do not use.
263
IOTC(––) Section 2-7
D
Specified word Input data Response to operation control command
Note If there are errors in the operand or word address specifications, the ER Flag
will turn ON and the instruction will not be executed.
Flags
SR 25503 (ER Flag) ON for error in operands or word addresses.
ON if the a memory area boundary is exceeded.
SR 25506 (Equals Flag) ON when command has been acknowledged.
Sample Program 1 The IOTC(––) instruction can be used with a CQM1H CPU Unit with a lot
number of 0160 or later.
Switch Settings The following switch settings are used.
Function DIP switch (SW1):
Pins 1 and 5 turned ON = PID heating control , °C unit, 4-digit BCD
Input type DIP switch (SW2):
Pins 1 and 5 turned ON = Thermocouples, 0.0 and 500.0 °C, loops 1
to 4
Operations A) Power supply turned ON (STOP status, initialization).
B) Set point for loop 2 set to 100.0 °C and control period changed from 20 s
(default setting) to 5 s.
C) Autotuning executed for loop 2 after RUN started.
D) RUN started and process values monitored for all loops after autotuning for
loop 2 completed.
264
IOTC(––) Section 2-7
Word Allocations The following words are allocated to the Temperature Control Unit.
Input word: IR 001
Output word: IR 100
(1) Data for Changing the Set Point and Control Period
C S D
Word Contents Word Setting Word Monitor
DM 0000 0100 DM 0100 1000 DM 0200 Process
(Output word) (Set point: 100°C) value
DM 0001 0001 DM 0101 5 DM 0201 Status
(Input word) (Control period: 5 s)
DM 0002 0000
(Not used)
DM 0003 0000
(Not used)
When setting several loops, increase the number of
DM 0004 0002 commands in DM0004 and set them in order from DM0005.
(Number of I/O
allocation commands)
DM 0005 C072
(C0: Set point
7: Process value
2: Loop)
DM 0006 C592
(C5: Control period
9: Status
2: Loop)
DM 0011 0100 S D
(Output word) Word Setting Word Monitor
DM 0012 0001 DM 0102 0000 DM 0205 Loop 1
(Input word) (For read: 0) process value
DM 0013 0000 DM 0103 0000 DM 0206 Loop 2
(Not used) (For read: 0) process value
DM 0014 0000 DM 0104 0000 DM 0207 Loop 3
(Not used) (For read: 0) process value
DM 0015 0004 DM 0105 0000 DM 0208 Loop 4
(Number of I/O (For read: 0) process value
allocation commands)
DM 0016 C771
(C7: Read
7: Process value
1: Loop)
DM 0017 C772
(C7: Read
7: Process value
2: Loop)
DM 0018 C773
(C7: Read
7: Process value
3: Loop)
DM 0019 C774
(C7: Read
7: Process value
4: Loop)
265
IOTC(––) Section 2-7
25315
SET
01600 01600: Work bit
01600
CMP (20)
#FFFF Power ON and Unit initialization completed.
001
25506 (=)
@ASL (25) Unit reset after initialization. FFFF indicated
016 for binary indications.
01601
IOTC (––)
DM 0000 I/O allocation commands sent.
DM 0100 (Writing set point and control cycle)
DM 0200
25506 (=)
@ASL (25)
016 Normal end to I/O allocation commands.
25503 (ER)
01700 Macro instruction error occurred. (Com-
mands must be repeated after debugging.)
00115 00114 00113 00112 01601
SET Checking write parameters
(Leftmost 4 bits in IR001 will be "1110" (E) if an
01701 error has occurred and IR 01701 will be turned ON.
(2) Operation Control Commands
01602 01701
IOTC (––)
DM 0007
RUN start for loop 2.
#CCD2
DM 0202
25506 (=)
@ASL (25)
RUN acknowledged.
016
25503 (ER)
01702 Macro instruction error.
01603
IOTC (––)
DM 0007
Loop 2 autotuning started.
#CFC2
DM 0203
25506 (=)
@ASL (25)
AT command acknowledged. (AT command
must be change after it is acknowledged. It
016 will be repeated if not changed.)
01604
IOTC (––)
DM 0007
RUN start for all loops (wildcard command)
#CCDA
DM 0204
25506 (=)
@ASL (25)
RUN acknowledged.
016
(3) Monitoring Process Values
01605 01800
IOTC (––)
DM 0011
Process value monitor for all loops.
DM 0102
DM 0205
25506 (=)
DIFU (13) Turns OFF input condition for IOTC(––) for
01800
one scan to ensure continuous execution)
01605 00115 00114 00113 00112
01704 Error check
END (01)
266
IOTC(––) Section 2-7
Sample Program 2 The IOTC(––) instruction cannot be used with a CQM1H CPU Unit with a lot
number earlier than 0160.
Switch Settings The following switch settings are used.
Function DIP switch (SW1):
Pins 1 and 5 turned ON = PID heating control , °C unit, 4-digit BCD
Input type DIP switch (SW2):
Pins 1 and 5 turned ON = Thermocouples, 0.0 and 500.0 °C, loops 1
to 4
Operations For loop 1: Power supply turned ON (STOP status, initialization), set point for
set to 100.0 °C, control started (RUN), and then process value monitored.
Word Allocations The following words are allocated to the Temperature Control Unit or used in
programming.
Input word: IR 001
Output word: IR 100
Loop 1 process value: DM 0010
Startup error check: IR 01700
25315
SET
01600 For switching RUN only
01600
CMP (20)
Power ON and Unit initialization
#FFFF checked.
001
25506 (=)
@ASL (25) Power ON and Unit initialization
completed.
016
CMP (20)
Command reception checked.
#C071
(Always confirm reception be-
001 fore writing set value.)
25506 (=)
ASL (25)
Command acknowledged.
016
267
IOTC(––) Section 2-7
01602
MOV (21)
#1000 Set point (100.0 °) written to out-
put word.
100
CMP (20)
#C071 Set point reception checked.
001
25506 (=)
ASL (25)
016 Set point write confirmed.
00115 00114 00113 00112 01603
01701 Error check (indicated set point
was written correctly).
(2) Operation Control Commands
01603 01701
MOV (21)
Operation control command: RUN
#CCD1 (written when set point has been
100
set correctly).
CMP (20)
#CCD1 RUN reception checked.
001
25506 (=)
ASL (25)
RUN acknowledged.
016
(3) Monitoring Process Values
01604
MOV (21) Same set value as before (1000)
allocated to output (status of
#1000
previously specified I/O alloca-
100 tion command).
CMP (20)
016 Acknowledged.
01605
MOV (21)
001 Process value of loop 1 moved to
DM 0010.
DM 0010
END (01)
268
Troubleshooting Section 2-8
2-8 Troubleshooting
Error Control output Remedy
Watchdog timer error “EEEE” set in input OFF for all outputs. Turn the power supply OFF and then back
word. ON. If the error persists, replace the Unit.
RAM read/write error “E100” set in input
word.
EEPROM error “E120” set in input
word.
Parameter change dur- “EE00” set in input Normal operation will Set parameter after autotuning has been
ing autotuning word. continue. completed.
Setting range error “EE01” set in input Reset the setting to within the proper range.
word.
Sensor error “E400” set in input word Auto Mode: OFF for Check the connections to the input sensor
when process value is control loop with error. and cold junction compensator.
monitored for a loop. Manual Mode: Opera- Check the sensor for broken or shorted wir-
tion will continue with ing.
manual output level. Check the sensor connections to be sure
they have not been reversed.
Be sure the correct sensor and compensat-
ing lead are connected.
Be sure the input temperature range has
not been exceeded.
Check the cold junction compensator to be
sure it is connected properly.
Be sure the sensor and input type settings
agree.
Be sure the input type DIP switch and the
function DIP switch settings are correct.
CT input error “E500” set in input word The heater burnout The current is 55 A or higher. Reduce the
when heater current is alarm output will main- heater current to below 55 A.
monitored for a loop. tain the same status as
before the CT input
error.
Timeout error (for “E900” is output to the Normal operation will The set value for the I/O allocation com-
IOTC(––) instruction) destination word (D) for continue. mand will not have been written. Repeat the
the IOTC(––) instruc- setting.
tion.
Error Priority
The error code with the highest priority will be set then more than one error
occurs at the same time. The errors are given in order of priority in the above
table.
269
Command Tables Section 2-9
C Output word
Loop number: 1 to 4
Error Responses
Error Meaning Remarks
response
EEEE Watchdog timer error Turn the power supply OFF and then
E100 RAM read/write error back ON. If the error persists, replace
the Unit.
E120 EEPROM error
EE00 Parameter change during auto- Set parameter after autotuning has
tuning been completed.
EE01 Setting range error Setting is out of range.
E400 Sensor error Input error, sensor wire break, sensor
short, etc.
E500 CT input error Input of 55.0 A or more.
E900 Timeout error (for IOTC(––) Response time of 200 ms or higher
instruction) for macro instruction
270
SECTION 3
CQM1-TC00@/TC10@ Temperature Control Units
This section describes the features and operation of the CQM1-TC00@/TC10@ Temperature Control Units.
271
Features and Word Allocations Section 3-1
• One word each can be allocated for inputs and outputs if only one control
loop is used (when DIP switch pin 5 is ON).
• Two words each will be allocated for inputs and outputs if two control
loops are used (when DIP switch pin 5 is OFF),
• Data is handled as four digits of BCD, except that an F in the leftmost digit
is used to indicate negative values. The meaning of each digit is shown
below.
CQM1-TC00@:103-102-101-100, e.g., F999 = –999
CQM1-TC10@:102-101-100-10–1, e.g., F999 = –99.9
• The set point setting range is as follows:
F999 to 9999, or CCCC
• The contents of the process value is as follows:
F999 to 9999: Process value
E@@@: Error code
FFFF: Initialization
272
Specifications Section 3-2
3-2 Specifications
General Specifications The general specifications of the CQM1-TC00@/TC10@ conform to those of
the CQM1H/CQM1 Series.
Performance Specifications
Item Specification
Input sensors and set Sensors used with thermo- CQM1-TC00@ K: –200 to 1,300 °C (–300 to 2,300 °F)
point ranges couples CQM1-TC00@ J: –100 to 850 °C (–100 to 1,500 °F)
Sensors used with platinum CQM1-TC10@ JPt100: –99.9 to 450.0 °C (–99.9 to 800.0 °F)
resistance thermometers CQM1-TC10@ Pt100: –99.9 to 450.0 °C (–99.9 to 800.0 °F)
Number of control loops Two (either 1 or 2 loops can be used)
Control output NPN or PNP output with short-circuit protection
Power supply voltage: 24 VDC +10%/–15%
Maximum switching capacity: 100 mA per output
Leakage current: 0.3 mA max.
Residual voltage: 3.0 V max.
Control mode ON/OFF or advanced PID control (2 degrees of freedom)
Setting and display accuracy CQM1-TC00@: (Process value ±1% or ±3 °C, whichever is
larger) ±1 digit max.
CQM1-TC10@: (Process value ±1% or ±2 °C, whichever is
larger) ±1 digit max.
Hysteresis 0.8 °C/°F
Proportional band 40.0 °C/°F
Derivative time 240 s
Integral time 40 s
Control period 20 s
Sampling period 1s
Output refresh period 1s
Current consumption 220 mA max. at 5 VDC
Weight 200 g max.
Dimensions 32 x 110 x 107 mm (W x H x D)
273
Nomenclature Section 3-3
3-3 Nomenclature
Front View
Ready indicator (green, lit when the Unit is rec- Word number indicator (orange, lit when two words are
ognized as the Temperature Control Unit) used and not lit when a single word is used)
Terminal screws: M3
(Optimum tightening torque: 0.5 N • m)
Side View
Function DIP switch (SW1) Slide lock
274
Nomenclature Section 3-3
If the temperature exceeds the range from –999 to 9999, the process value
data in the Temperature Controller will be frozen at –999 or 9999 and the data
will be maintained at F999 or 9999, respectively.
The process value data will be set to FFFF during initialization; do not read
the data as the process value at this time.
Short-circuit Protection If the output is shorted, short-circuit protection will operate, turning the output
OFF. To reset the short-circuit protection, either turn off the power supply or
set the set point data to CCCC to stop control operation.
Control Operation
Reverse Control Used for heating control with heaters. If the temperature is lower than the set
temperature (i.e., the temperature has negative deviation), the output of the
heaters will be increased.
Normal Control Used for suppressing excessively high temperature with cooling water. If the
temperature is higher than the set temperature (i.e., the temperature has pos-
itive deviation), the output of the cooling water will be increased.
275
Wiring Section 3-4
3-4 Wiring
Wiring
CQM1-TC001 CQM1-TC002
– –
Loop 1 Loop 1
+ TC + TC
Loop 1 Loop 1
Loop 2 OUT Loop 2 OUT
OUT OUT
+ DC COM
COM 0V
L L L L
+ 24 VDC
+ 24 VDC
Note When using only one control loop, short-circuit the loop 2 input terminals. If
used with the terminals open, “E400” (PV error) will be read into the CPU Unit
for approximately 10 seconds when power is turned ON.
CQM1-TC101 CQM1-TC102
B B
B Loop 1 B Loop 1
Pt Pt
A A
B B
B B
Loop 2 Loop 2
Pt Pt
A A
Loop 1 Loop 1
Loop 2 OUT Loop 2 OUT
OUT OUT
+ DC COM
COM 0V
L L L L
+ 24 VDC
+ 24 VDC
276
Application Examples Section 3-5
Output Interface
Output Characteristeics
Maximum switching capability 100 mA, 24 VDC +10%/–15%
Leakage current 0.3 mA max.
Residual voltage 3.0 V max.
External supply voltage 15 mA min., 24 VDC +10%/–15% (exclud-
ing load current)
Output Circuits
CQM1-TC 01 (NPN) CQM1-TC 02 (PNP)
+DC COM
OUT
OUT
COM 0V
25506 (=)
01600 If the process value (contents of IR 001) is not
FFFF, IR 01600 is turned ON to indicate that
initialization has been completed.
01600
MOV(21) If IR 01600 is ON, the contents of DM 0000 will
DM0000
be written as the set point to IR 100.
100
END(01)
277
Application Examples Section 3-5
278
Application Examples Section 3-5
25506 (=)
01600 If the process value (contents of IR 001) is not
FFFF, IR 01600 is turned ON to indicate that
initialization has been completed.
01600 00115 00114 00113 00112
01715
If the leftmost four bits of IR 001 are 1110 (E),
IR 01715 is turned ON to signal an error.
01715
CMP(20) A comparison is made to EE01 to see if a set-
#EE01 ting range error has occurred.
001
25506 (=)
01701 If the process value is EE01, IR 01701 is
turned ON to signal a setting range error.
25506 (=)
01700 If the process value is E400, IR 01700 is
turned ON to signal an input sensor error.
01700 01701
01702
If neither a setting range error nor an input
sensor error has occurred, IR 01702 is turned
ON to signal other errors.
01600 01800
MOV(21) If IR 01800 is OFF, the contents of DM 0000
DM0000 will be written as the set point to IR 100.
100
01800
MOV(21) If IR 01800 is ON, CCCC will be written to IR
#CCCC 100.
100
01701
Setting range error processing program If IR 01701 is ON, the correct set point value
data must be set.
(Continued on the next page)
279
Application Examples Section 3-5
01700
Input sensor error processing program If IR 01700 is ON, check the connections to the
input sensor and cold junction compensator. If
connections are correct for both the input sen-
sor and cold junction compensator, replace the
Unit.
01702
Watchdog timer, RAM read/write, and If IR 01702 is ON, turn power OFF and then
EEPROM error processing program back on. If the error persists, replace the Unit.
END(01)
Note If more than one error occurs at the same time, the error with the highest pri-
ority will be output as the process value data.
Error priority from highest to lowest is as follows:
Watchdog timer > RAM read/write > EEPROM > Setting range > Input sensor
280
Application Examples Section 3-5
If ON/OFF control is used, in the following graph hunting, the amplitude and
period of which depend on the controlled object, will occur even if the hystere-
sis of the Temperature Control Unit is adjusted. If the hunting is not within the
permissible range determined by the user, use advanced PID control.
Temperature
SP
Hysteresis
PV
Time
100%
MV
0%
281
AT (Expansion Mode) Section 3-6
1 3
SW1
MODE
Expansion Mode
1 3
MODE TEST
SP
282
AT (Expansion Mode) Section 3-6
? ?
'&
Write the AT start code “CF00” to the output word of the relevant loop and
confirm that the input word will become CF00.
? ?
+. +.
Set SP to 100 °C again.
? ?
'&
To cancel auto-tuning, use the code “CF01” instead and follow the above pro-
cedure.
Note 1. To put the Temperature Control Unit into expansion mode, change the
jumper pin on the side of the Unit from 2 and 3 to 1 and 2.
2. Auto-tuning is not available if the half period exceeds 9999 s (approximate-
ly 2 hours 45 minutes). If the half cycle exceeds 9999 s, no measurement
is possible and the Temperature Control Unit will restart auto-tuning auto-
matically.
3. If the output word data is left as CF00, auto-tuning will be repeated. Be
sure to return it to the set value.
283
AT (Expansion Mode) Section 3-6
Write an allocation change code to the output for allocation changes. The fol-
lowing is the format of the allocation change code.
C 0
Data number on the input side (select from the following table)
Data number on the output side (select from the following table)
Example If the user wants to write derivative time to the output word and a control
period to the input word, input C350 as the allocation change code to be writ-
ten.
Note When the Temperature Control Unit is turned on, the allocation change code
“C070” will be written.
Use the following procedure on the Programming Console for allocation
changes.
Default: SP = 100 °C and PV = 98 °C
? ?
'&
Write the allocation change code “C350” to the output word of the relevant
loop and confirm that the input word will become C350.
? ?
?!# ?!#
Write the derivative time to the output word so that the control period will be
read from the input word.
? ?
"
Note To put the Temperature Control Unit into expansion mode, change the jumper
pin on the side of the Unit from 2 and 3 to 1 and 2.
284
AT (Expansion Mode) Section 3-6
Data Status
Word 0 0 0 0 The following are set to "1" under the conditions given.
? ?
'&
Write the allocation change code “C010” to the output word of the relevant
loop.
? ?
+ '&
Confirm that the input word of the relevant loop will become C010.
? ?
+ +
Write the set point to the output word of the relevant loop.
? ?
+
Record the value read from the input word of the relevant loop as the pro-
portional band.
? ?
+ "
2. Read the integral time.
Refer to the above procedure and replace the allocation change code
“C010” with “C020” and write it as the integral time.
3. Read the derivative time.
285
AT (Expansion Mode) Section 3-6
Refer to the above procedure and replace the allocation change code
“C010” with “C030” and write it as the derivative time.
4. Read the hysteresis.
Refer to the above procedure and replace the allocation change code
“C010” with “C040” and write it as the hysteresis.
5. Read the control period.
Refer to the above procedure and replace the allocation change code
“C010” with “C050” and write it as the control period.
6. Read the input shift.
Refer to the above procedure and replace the allocation change code
“C010” with “C060” and write it as the input shift.
7. Read the manipulated variable.
Refer to the above procedure and replace the allocation change code
“C010” with “C080” and write it as the manipulated variable.
8. Read the status.
Refer to the above procedure and replace the allocation change code
“C010” with “C090” and write it as the status.
9. Return to the original status.
Refer to the above procedure and replace the allocation change code
“C010” with “C070” and execute so that the Temperature Control Unit will
return to the original status (i.e., the status when turning on the Tempera-
ture control Unit).
? ?
'&
Write the allocation change code “C110” to the output word of the relevant
loop.
c100 c001
C110 0098
Confirm that the input word of the relevant loop will become C110.
c100 c001
C110 C110
Write the set point to the output word of the relevant loop.
c100 c001
0400 C110
Confirm that the value read from the input word of the relevant loop is the
value that has been set
c100 c001
0400 0400
286
Troubleshooting Section 3-7
3-7 Troubleshooting
Error Control output Remedy
Watchdog timer error “EEEE” PV data for Will be OFF for control Turn the power supply off and then back on. If
control loops 1 and 2. loops 1 and 2. the error persists, replace the Unit.
RAM read/write error “E100” PV data for con-
trol loops 1 and 2.
EEPROM error “E120” PV data for con-
trol loops 1 and 2.
Setting range error “EE01” PV data for con- Control will be normal. Reset the SV to within the proper range.
trol loops with error.
Sensor error “E400” PV data for con- Will be OFF for control Check the connections to the input sensor and
trol loops with error. loop with error. cold junction compensator. If connections are
correct for both the input sensor and cold junc-
tion compensator, replace the Unit.
287
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
1 December 1993 Original production
2 June 1994 Parts IV, V, and VI added.
Page xi: Parts IV, V, and VI introductions added.
Page 25: Input and output words were opposite to each other and have been corrected.
Page 45: COM 1 corrected to CQM1 in the bottom diagram.
3 February 1995 Part I B7A Interface Units has been completely changed to reflect the addition of new
models. Part II G730 Interface Units added.
Sections 5, 6, and 7 have been added to Part VII Temperature Control Units.
Pages 22, 25: Switch diagram changed.
Pages 24, 38, 130: Terminal screw size added to the diagram.
Page 28: Note 1 at the bottom of the page rewritten.
Pages 29, 77, 145: Dimensions in the table corrected.
Page 29, 53, 54: Dimensions added to page.
Pages 53, 77: Accuracy specification corrected.
Page 77: Internal current consumption corrected.
Page 128: Third paragraph deleted since the current detection function is not provided.
Page 131: “PID with feed-forward circuitry” corrected to “Advanced PID” in the table.
4 October 1995 Part VII Linear Sensor Interface Unit added.
Pages 6, 7: Note 3 and caution added.
Page 23: Minimum input time and note 4 added to the table.
Page 87: Input circuit added for the Analog Input Unit.
Page 177: A table of available commands and functions added.
Page 189: Wording of description for I/O words corrected.
Page 204: Wording of note corrected.
4A July 1996 Pages 66, 70: Note on EC directives added.
Page 78: CQM1-PA216 added.
Page 116: Reference for polygonal line conversion corrected.
5 June 1997 Page 5, 32, 62, 77, 78, 126, 170: CQM1-CPU4@ model numbers changed to CQM1-
CPU4@-EV.
Page 31: Number of I/O points changed from 192 to 256.
Page 63, 64: C200HX/HG/HE added to the PC column of the table. “(F)” added to
C1000H and C500.
Page 112, 113: Wiring diagrams changed for 3-1-2 Wiring and 3-1-3 Terminal Arrange-
ment.
Page 138, 139, 143: Force measurements changed to SI units.
Page 157: Enclosure rating in the tables corrected.
Page 261: Setting and display accuracy specifications corrected.
6 November 1998 Added Precautions to the beginning of the manual.
Pages 10 to 14, 19, 34 to 36, 40, 41, 234: Added tightening torque value.
Page 108: Added Front View under 2-1 Nomenclature.
Page 186: Changed tightening torque value.
Page 238: Added a note to the wiring diagram.
7 September 1999 Information relating to CQM1H added.
289
Revision History
290
OMRON CORPORATION
FA Systems Division H.Q.
66 Matsumoto
Mishima-city, Shizuoka 411-8511
Japan
Tel: (81)55-977-9181/Fax: (81)55-977-9045
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
Singapore 239920
Tel: (65)6835-3011/Fax: (65)6835-2711
Authorized Distributor:
Cat. No. W238-E1-10 Note: Specifications subject to change without notice. Printed in Japan