Ext PDF
Ext PDF
Ext PDF
E
CONTENTS
PRECAUTION ............................................... 2 FENDER PROTECTOR .................................... 19 F
OPERATION PROHIBITION
WARNING:
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by on board charger at normal charge operation may
effect medical electric devices, a technician using a medical electric device such as implantable car-
diac pacemaker or an implantable cardioverter defibrillator must not enter the vehicle compartment
(including luggage room) during normal charge operation.
Precaution at telematics system operation
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator(ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before
TCU use.
Precaution at intelligent key system operation
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of intelligent key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of intelligent key might affect the func-
tion of the device. The possible effects on the devices must be checked with the device
manufacturer before intelligent key use.
Point to Be Checked Before Starting Maintenance Work INFOID:0000000007079481
The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007039726
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
When removing the 12V battery, turn ON/OFF the power switch and check that the charging status indicator
does not blink. The 12V battery must be removed within one hour after checking the indicator lamp. I
NOTE:
• The automatic 12V battery charge control may start even when the power switch is in OFF state.
• The automatic 12V battery charge control does not start within approximately one hour when the power J
switch is turned ON/OFF.
Precaution for Procedure without Cowl Top Cover INFOID:0000000006953748
EXT
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
L
N
PIIB3706J
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
(J-39570)
Locates the noise
Chassis ear
SIIA0993E
(J-43980)
NISSAN Squeak and Rat- Repairs the cause of noise
tle Kit
SIIA0994E
SIIA0995E
JMKIA3050ZZ
G
SBT842
CUSTOMER INTERVIEW H
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer comments. Refer to EXT-9, "Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs. I
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is J
concerned about. This can be accomplished by performing a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so that the customer, service adviser, and technician use the same language when describing
EXT
the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact / fast movement / brought on by road conditions / hard sur-
faces = high-pitched noise / softer surfaces = low-pitched noises / edge to surface = chirping L
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact / slow movement/twisting with a rotational movement / pitch
dependent on materials / often brought on by activity. M
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include fast repeated contact / vibration or similar movement / loose parts/missing clip
or fastener / incorrect clearance.
• Knock – (Like a knock on a door) N
Knock characteristics include hollow sounds / sometimes repeating / often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials / loose components / can be caused by driver O
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock / dull sounds often brought on by activity.
• Buzz – (Like a bumblebee) P
Buzz characteristics include high frequency rattle / firm contact.
• Often the degree of acceptable noise level varies depending upon the person. A noise that a technician may
judge as acceptable may be very irritating to a customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
F
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between: G
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
H
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins I
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by J
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION: EXT
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the
recheck of repair becomes impossible.
CENTER CONSOLE L
Components to check include:
1. Shifter assembly cover to finisher
M
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console. N
DOORS
Check the following items:
1. Finisher and inner panel making a slapping noise O
2. Inside handle escutcheon connection to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops P
Tapping, moving the components, or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition check for the following items:
EXT
PIIB8740E
P
PIIB8742E
EXT
P
JMKIA7878GB
REMOVAL
CAUTION:
Bumper fascia is made of resin. Never apply strong force to it, and be careful to prevent contact with
oil.
1. Remove radiator upper grille. Refer to DLK-148, "RADIATOR UPPER GRILLE : Removal and Installa-
tion".
2. Remove charge port cover. Refer to DLK-141, "CHARGE PORT LID ASSEMBLY : Removal and Installa-
tion".
3. Remove bumper fascia upper side mounting bolts (A).
JMKIA6439ZZ
JMKIA6438ZZ
JMKIA6488ZZ
: Pawl
C
JMKIA6440ZZ
D
9. Disconnect front fog lamp harness connectors (LH and RH).
10. Remove bumper fascia assembly.
CAUTION:
E
When removing bumper fascia, 2 workers are required so as to prevent it from dropping.
11. Remove the following parts after removing bumper fascia.
• License plate bracket
• Front bumper side brackets (LH and RH) F
• Front bumper grille
• Fog lamps (LH and RH). Refer to EXL-88, "Removal and Installation".
12. Remove bumper energy absorber. G
13. Remove bumper reinforcement mounting nuts, and then remove bumper reinforcement.
14. Remove lower apron mounting bolts and clips, and then remove lower apron.
H
INSTALLATION
Note the following items, and then install in the reverse order of removal.
NOTE:
• The following table shows the specified values for checking normal installation status. I
• Fitting adjustment cannot be performed.
EXT
L
JMKIA6441ZZ
M
Portion Clearance Surface height difference
2.1 – 4.5 mm 2.0 – 5.0 mm
A–A N
Bumper fascia assembly – Charge (0.083 – 0.177 in) (0.079 – 0.197 in)
port lid 1.4 – 3.8 mm 0.0 – 3.0 mm
B–B
(0.091 – 0.303 in) (0.000 – 0.118 in) O
2.3 – 7.7 mm [(−1.0) – (+3.0) mm]
Bumper fascia assembly – Hood C–C
(0.012 – 0.130 in) [(−0.039 – (+0.118) in]
Bumper fascia assembly – Front 0.2 – 3.8 mm P
D–D —
combination lamp (0.008 – 0.150 in)
0.0 – 1.0 mm [(−0.3) – (+1.7) mm]
Front bumper – Front fender E–E
(0.000 – 0.039 in) [(−0.012) – (+0.067) in]
JMKIA6461GB
A
REMOVAL
CAUTION:
Bumper fascia is made of resin. Never apply strong force to it, and be careful to prevent contact with B
oil.
1. Remove bumper fascia upper side fixing screws (A).
C
JMKIA6442ZZ
F
2. Remove bumper fascia lower side fixing bolts and clips.
3. Remove bumper fascia side fixing screws (A).
G
JMKIA6443ZZ
J
4. Pull bumper fascia side toward the vehicle side to disengage the
fitting of bumper side bracket and bumper fascia side as shown
by the arrow in the figure.
EXT
: Pawl
M
JMKIA6444ZZ
JMKIA6445ZZ
J
JMKIA6446ZZ
1. Cowl top cover seal 2. Cowl top cover 3. Cowl top cover clip EXT
4. Cowl top extension 5. Cowl top insulator 6. EPT sealer [3.0 mm (0.118 in)]
7. EPT sealer [20.0 mm (0.787 in)]
: Clip
L
REMOVAL
N
1. Fully open hood assembly.
2. Remove front wiper arms, and blades (LH and RH). Refer to WW-49, "Removal and Installation".
3. Remove front fender cover. Refer to DLK-151, "Exploded View". O
4. Disconnect washer tube joint on cowl top cover right side.
PIIB2815J
JMKIA3819ZZ
JMKIA6447ZZ
EXT
1. Fender protector 2. Grommet 3. J nut
4. Wind deflector
L
: Vehicle front
JMKIA6488ZZ
JMKIA6489ZZ
3. Remove front fender protector fixing clips, and then remove front fender protector.
INSTALLATION
Install in the reverse order of removal.
JMKIA6448ZZ
H
1. Front under cover
: Vehicle front
I
FRONT UNDER COVER : Removal and Installation INFOID:0000000006953763
REMOVAL
J
1. Remove front under cover front mounting bolts.
2. Remove front under cover fixing clips and then remove front under cover.
INSTALLATION EXT
Install in the reverse order of removal.
REAR DIFFUSER
L
REAR DIFFUSER : Exploded View INFOID:0000000006953764
JMKIA6449ZZ
1. Rear diffuser
: Vehicle front
REMOVAL
1. Remove rear diffuser mounting bolts.
2. Remove rear diffuser.
INSTALLATION
Install in the reverse order of removal.
EXT
JMKIA6465ZZ
REMOVAL
1. Remove front fender cover (LH and RH). Refer to DLK-151, "Exploded View"
: Clip
JMKIA7740ZZ
: Clip
JMKIA7741ZZ
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
Install spacer roof molding between rear end of roof molding fixing clips.
REMOVAL AND INSTALLATION OF ROOF SIDE MOLDING CLIP
Removal
1. Remove roof side molding.
2. Heat adhesive tape interface using a dryer, and then peel roof side molding clips (body side) using long-
nose pliers.
CAUTION:
Be careful not to damage the body.
Installation
1. Clean tape removed surface with a shop cloth soaked in white gasoline or IPA.
2. Use two-part epoxy adhesive.
EXT
JMKIA6462ZZ
1. Front door sash molding 2. Front door sash cover 3. Rear door sash cover
4. Rear door sash molding 5. Double-sided tape 6. EPT sealer [t: 3.0 mm (0.118 in)]
[t: 1.2 mm (0.047 in)]
JMKIA5002ZZ
J
JMKIA6490ZZ
4. Remove front door sash molding connection between door panel and molding from glass run side, using a EXT
remover tool.
Installation L
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Replace double-sided tape on back of molding with a new tape if front door sash molding is reused. M
• Remove double-sided tape remaining on body and back of molding using double-sided tape remover
when removing front door sash molding.
• Install after cleaning adhesive parts of door side and back of front door sash molding.
• To secure contact, never wash vehicle within 24 hours after installation. N
JMKIA0114GB
Installation
Install in the reverse order of removal.
FRONT DOOR SASH COVER
Removal
1. Remove front door sash cover mounting screw (A) and clip (B).
JMKIA2746ZZ
2. Insert a remover tool (A) between front door sash cover (1) and
door panel, cut double-sided tape using a cutter (B) while lifting
front door sash cover, and remove front door sash cover.
CAUTION:
• Use a remover tool which is made of a material that does
not damage door panel to prevent damage to the parts.
• Never lift front door sash cover with excessive force to
prevent damage to the parts.
JMKIA2034ZZ
Installation
Note the following items, and install in the reverse order of removal.
CAUTION:
• When installing, slide and install front door sash cover (2)
from door rear side, so that front door outside molding (1) is
not deformed.
JMKIA5005ZZ
• Replace double-sided tape on back of front door sash cover with a new double-sided tape if front
door sash cover is reused.
F
JMKIA5006ZZ
2. Insert a remover tool (A) between rear door sash cover (1) and G
door panel, cut double-sided tape using a cutter (B) while lifting
rear door sash cover, and remove rear door sash cover.
CAUTION: H
• Never use an item as a remover tool that could damage
door panel to prevent damage to the parts.
• Never lift rear door sash cover with excessive force to
prevent damage to the parts. I
JMKIA2034ZZ
J
Installation
Note the following items, and install in the reverse order of removal.
CAUTION: EXT
• When installing, slide and install rear door sash cover (2) from
door front, so that rear door outside molding (1) is not
deformed. L
N
JMKIA5007ZZ
• Replace double-sided tape on back of rear door sash cover with a new double-sided tape if rear door O
sash cover is reused.
• Replace EPT sealer of rear door sash cover with a new EPT sealer if rear door sash cover is reused.
• Remove double-sided tape remaining on body and back of rear door sash cover using double-sided P
tape remover when removing rear door sash cover.
• Install after cleaning adhesive parts of door side and back of rear door sash cover.
• To secure contact, never wash vehicle within 24 hours after installation.
JMKIA6463GB
1. Front door outside molding 2. Rear door outside molding 3. Front door panel
4. Rear door panel
: Pawl
REMOVAL
FRONT DOOR OUTSIDE MOLDING
1. Fully open front door glass.
: Pawl C
JMKIA6270ZZ
D
3. Twist door outside molding toward the outside of the vehicle,
and then lift up and remove it while disengaging the pawls.
E
G
JMKIA3824ZZ
: Pawl
EXT
JMKIA6491ZZ
INSTALLATION L
Install in the reverse order of removal.
JMKIA6469ZZ
1. Rear door panel 2. Rear door parting seal 3. Front door parting seal
4. Front door panel
REMOVAL
FRONT DOOR PARTING SEAL
1. Fully open front door.
2. Disengage front door parting seal fixing clips, using remover tool.
CAUTION:
• Disengage the clips slowly and carefully.
• Never pull the front door parting seal strongly to prevent damage to the parts.
REMOVAL B
JMKIA6466GB
J
1. Rear spoiler assembly 2. Double-sided tape
[t: 1.5 mm (0.059 in)]
: N·m (kg-m, in-lb) EXT
DISASSEMBLY L
JMKIA6467ZZ
REMOVAL
1. Remove back door upper finisher. Refer to INT-37, "BACK DOOR UPPER FINISHER : Removal and
Installation".
2. Remove rear spoiler mounting nuts.
3. Cut rear spoiler fixing double-sided tape with cutter knife.
4. Lift rear spoiler, and then disconnect harness connector and rear washer tube.
CAUTION:
Never lift rear spoiler with excessive force to prevent damage to the parts.
5. Remove rear spoiler.
6. Remove following parts after removing rear spoiler.
• High-mounted stop lamp. Refer to EXL-97, "Removal and Installation".
• Washer nozzle
• Solar cell module. Refer to CHG-15, "Removal and Installation".
INSTALLATION
Note the following items, and then install in the reverse order of removal.
EXT
JMKIA6464ZZ
REMOVAL
Disengage rear fender cover fixing clips using remover tool (A), and
then remove rear fender cover.
CAUTION:
Apply protective tape (B) to the body side to protect from dam-
age.
: Clip
JMKIA6495ZZ
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
When installing rear fender cover, check that clips are securely fitted in body panel holes, and then
press them it.