Aurrenak Garcia
Aurrenak Garcia
Aurrenak Garcia
BORJA GARCIA
SEMINAR TARGETS
• MANUFACTURING IMPROVEMENTS
AGENDA
1.-AURRENAK:
• OUR MISSION
• MANUFACTURING IMPROVEMENTS
OUR MISSION
“TO OFFER TO OUR CUSTOMERS SOLUTIONS FOR THEIR NEEDS ON
DEVELOPING CASTINGS & TOOLINGS”
WE WANT TO BE RECOGNISED BY :
CORE-BOXES
TRIMMING DIES DIES
PRESS TOOLING
ASSEMBLY FIXTURES
DIMENSIONAL CORE BOXES CORE BOXES
CHECKING FIXTURES
HORIZONTAL
MACHINES
FOUNDRY GROUP TURN-KEY PROJECTS
SALES & SERVICE
NETWORK
AGENDA
1.-AURRENAK:
• OUR MISSION
• MANUFACTURING IMPROVEMENTS
QUALITY, COST ,DELIVERY TARGETS
SUPPORT
SUPPORT PROCESSES
PROCESSES
Financial, Human Purchasing
Resources & Outsourcing
Management and
Information
Technologies Quality
• MANUFACTURING IMPROVEMENTS
FROM DRAWING TO ENGINEERING
CATIA V4, CATIA V5,
UNIGRAPHICS, PRO-E,
I-DEAS,...
FROM DWG 2D TO
SOLID 3D
FROM DRAWING TO ENGINEERING
FROM SOLID TO
MANUFACTURING DWG
FROM DRAWING TO ENGINEERING
3D
2D
FROM DRAWING TO ENGINEERING
FILLING SIMULATION
FROM DRAWING TO ENGINEERING
SOLIDIFICATION SIMULATION
FROM DRAWING TO ENGINEERING
DIE HOLDERS STRESS ANALYSIS
CRITICAL AREAS
EVALUATION
AGENDA
1.-AURRENAK:
• OUR MISSION
• MANUFACTURING IMPROVEMENTS
TOOLING MANUFACTURING
CAVITIES ROUGHING
CAD/CAM CASTING
SHAPE FINISHING AFTER
HEAT TREAMENT
TOOLING MANUFACTURING
CAVITIES FINISHING
BY EDM
•ROUGHING
•STRESS RELIEF
•FINISHING
•INSPECTION
TOOLING MANUFACTURING
PRE-ASSEMBLY
& SPOTTING CAVITIES
TOOLING MANUFACTURING
FINAL ASSEMBLY
AGENDA
1.-AURRENAK:
• OUR MISSION
• MANUFACTURING IMPROVEMENTS
FIRST TRIALS INHOUSE
HIGH PRESSURE
• MANUFACTURING IMPROVEMENTS
FACILITES IMPROVEMENTS
HIGH SPEED MACHINES
– CAM PROGRAMMING
THERMAL FITTING
0,5 MM STOCK
PLUNGER
PROCESS DEVELOPMENT
MACHINING IMPROVED AVOIDING EDM
FINISHING BY MATERIAL CAM MACHINING INSPECTION EDM POLISHIN TOTAL RESULT
MAGNET TABLE
LASER MEASUREMENT
PROCESS DEVELOPMENT
AUTOMATIC ELECTRODE HOLDER
CASTING TYPE
CLUTCH MISSION
BED PLATE
HOUSING HOUSING
AUTOMATIC INSPECTION
(OFF LINE PROGRAMME) 60 50 40
3. BEST QUALITY
AVOID PREVIOUS ERRORS
ASSEMBLY MANUAL
NEW TECHNOLOGY IMPLEMENTATION
HIGH SPEED MACHINING & 5 AXIS KNOW-HOW
FOUNDRY